U.S. patent application number 13/940666 was filed with the patent office on 2014-01-16 for child-resistant cap for liquid medicaments.
The applicant listed for this patent is COMAR, INC.. Invention is credited to John D. Buehler, John B. Daly, Kevin A. DiPlacido, Russ Granato, Redd J. Harold, David T. Kershner, David A. Manera, Timothy K. Stangle.
Application Number | 20140014611 13/940666 |
Document ID | / |
Family ID | 49913069 |
Filed Date | 2014-01-16 |
United States Patent
Application |
20140014611 |
Kind Code |
A1 |
Buehler; John D. ; et
al. |
January 16, 2014 |
Child-Resistant Cap for Liquid Medicaments
Abstract
An improved child-resistant closure for dispensers of liquid
medicaments, the closure being of a two-part construction. The
closure has an outer cap with a quantity of shoulder lugs and skirt
lugs and an inner cap with a quantity of shoulder lugs and flexible
beams. The closure has equal quantities of shoulder lugs on the
inner and outer caps, equal quantities of skirt lugs and flexible
beams, flexible beams having an arcuate underside, shoulder lugs
having a depth to prevent hyper-flexion of the flexible beams, and
an ideal overlap when the faces of the shoulder lugs are aligned.
Additionally, provided are methods for attaching and removing the
cap from a pre-existing bottle.
Inventors: |
Buehler; John D.;
(Bridgeton, NJ) ; Daly; John B.; (Ocean City,
IE) ; DiPlacido; Kevin A.; (Williamstown, NJ)
; Harold; Redd J.; (Ocean View, NJ) ; Kershner;
David T.; (Egg Harbor Township, NJ) ; Manera; David
A.; (Buena, NJ) ; Stangle; Timothy K.;
(Linwood, NJ) ; Granato; Russ; (Vineland,
NJ) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
COMAR, INC. |
Buena |
NJ |
US |
|
|
Family ID: |
49913069 |
Appl. No.: |
13/940666 |
Filed: |
July 12, 2013 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61671194 |
Jul 13, 2012 |
|
|
|
Current U.S.
Class: |
215/217 ;
53/492 |
Current CPC
Class: |
B65D 50/041 20130101;
B65D 50/02 20130101 |
Class at
Publication: |
215/217 ;
53/492 |
International
Class: |
B65D 50/02 20060101
B65D050/02 |
Claims
1. A two-piece, child-resistant closure device for dispensers of
liquid medicaments, the closure device comprising: an outer cap
having a top portion, a depending skirt, an internal chamber with a
shoulder having a quantity of shoulder lugs mounted thereon, each
shoulder lug having a first end, and a second end, the second end
comprising a lug face, wherein the lug faces are oriented in a
common rotational direction, and an annular ridge having a quantity
of skirt lugs mounted thereon, each skirt lug having a first end
and a second end, the second end comprising a lug face and a bottom
surface wherein the lug faces are oriented in a common rotational
direction, and wherein the rotational direction of the shoulder lug
faces is opposite the rotational direction of the skirt lug faces,
and an assembly retaining bead; and an inner cap having a top
portion, a shoulder having a quantity of shoulder lugs mounted
thereon, each shoulder lug having a first end, and a second end,
the second end comprising a lug face, wherein the lug faces are
oriented in a rotational direction complementary to the rotational
direction of the lug faces of the shoulder lugs of the outer cap, a
depending skirt having a quantity of flexible beams mounted
thereon, each flexible beam having a beam base, a beam arm
comprising an angled ridge terminating in a beam head distal to the
beam base, the angled ridge having an underside comprising a
radius, the beam head having an upper surface and a beam face,
wherein the beam faces are oriented in a common rotational
direction complementary to the rotational direction of the lug
faces of the skirt lugs of the outer cap an inner threaded cavity;
wherein the quantity of shoulder lugs of the outer cap is
equivalent to the quantity of shoulder lugs of the inner cap, and
wherein the quantity of skirt lugs of the outer cap is equivalent
to the quantity of flexible beams of the inner cap.
2. The child-resistant closure device of claim 1, wherein when the
lug faces of the shoulder lugs of the outer cap are aligned with
the lug faces of the shoulder lugs of the inner cap, the skirt lug
of the outer cap overlaps the flexible beam of the inner cap by a
predetermined horizontal distance.
3. The child-resistant closure device of claim 2, wherein the
predetermined horizontal distance is between 0.013 and 0.125
inches.
4. The child-resistant closure device of claim 3, wherein the
predetermined horizontal distance is between 0.016 and 0.122
inches.
5. The child-resistant closure device of claim 4, wherein the
predetermined distance is 0.019 inches.
6. The child-resistant closure device of claim 2, wherein the top
portions of the inner and outer caps are flat and do not extend
above the shoulders of the inner and outer caps respectively.
7. The child-resistant closure device of claim 2, wherein the top
portions of the inner and outer caps have a shape which extends
above the shoulders of the inner and outer caps respectively.
8. The child-resistant closure device of claim 7, wherein the shape
of the top portions of the inner and outer cap is complementary to
a shape of a dispenser nozzle for liquid medicaments.
9. A system for providing child-resistant closure of a bottle of
liquid medicaments using the device of claim 1, wherein the
flexible beam is capable of deformation.
10. The system of claim 9, wherein the flexible beam has an optimal
deformation.
11. The system of claim 10, wherein upon optimal deformation of the
flexible beam, the beam head is not oriented below the beam base of
an adjacent flexible beam.
12. The system of claim 9, wherein the flexible beams exert an
upward biasing force on the outer cap.
13. The system of claim 12, wherein the assembly retaining bead
prevents the upward biasing force of the flexible beams from
detaching the outer cap from the inner cap.
14. The system of claim 13, wherein the assembly retaining bead is
located on the outer cap at a distance from the bottom surface of
the skirt lugs of the outer cap such that when the lug faces of the
shoulder lugs of the upper cap are aligned with the lug faces of
the shoulder lugs of the inner cap, the bottom surface of the skirt
lugs of the outer cap remain in contact with the flexible beams of
the inner cap.
15. A method for removing the child-resistant closure of claim 1
from an outwardly-threaded bottle of liquid medicaments, the method
comprising: applying a downward force on the outer cap, applying a
rotational movement upon the outer cap, continuing to apply the
downward force and rotational movement upon the outer cap until the
shoulder lugs of the outer cap engage the shoulder lugs of the
inner cap, ceasing to apply a downward force to the outer cap,
maintaining the rotational movement applied to the upper cap such
that the outer cap and inner cap rotate in concert about a central
axis, disengaging the closure from the outwardly threaded bottle of
liquid medicaments.
16. The method of claim 15, wherein the steps of applying a
downward force on the upper cap and applying a rotational movement
upon the upper cap are performed simultaneously.
17. A method for affixing the child-resistant closure of claim 1 to
an outwardly-threaded bottle of liquid medicaments, the method
comprising: applying a rotational movement upon the outer cap until
the skirt lugs of the outer cap engage the flexible beams of the
inner cap, maintaining the rotational movement applied to the outer
cap such that the outer cap and inner cap rotation in concert about
a central axis, and allowing the concerted rotation of the outer
and inner caps to engage a thread of an outwardly-threaded bottle,
and ceasing to apply rotation movement upon the outer cap once the
inner cap has fully engaged the thread of the outwardly-threaded
bottle.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional
Application 61/671,194 filed on Jul. 13, 2012, which is
incorporated herein in its entirety.
FIELD OF THE INVENTION
[0002] The invention relates to improvements to child-resistant
closures for dispensers of liquid medicaments, in particular
dispensers of liquid ophthalmic and nasal medicaments, and thereby
provides enhanced safety of the dispensers by making the contents
of the containers less susceptible to access by children.
BACKGROUND OF THE INVENTION
[0003] Child-resistant caps for medicaments have been known in the
art for nearly fifty years. These caps generally require two
opposed movements acting at the same time to overcome the locking
mechanism. For example, one type of cap requires a user to squeeze
the cap at specific points, causing a deformation, and then to
rotate the cap. If either the squeezing or rotating step is not
performed, the cap cannot be opened. Another common method for
imparting child-resistance on a cap is to require that the cap be
pushed in a downward direction and then turned in order to be
removed. Again, it can be seen that the two movements are opposed
to one another; it is only through application of this unnatural
combination of movements that the cap can be removed. Such a cap is
disclosed in U.S. Pat. No. 5,316,161.
[0004] However, several issues arose with implementation of prior
art caps. Such caps utilized unequal numbers of lugs and their
mates; that is to say, in a two-piece closure, the prior art taught
a greater number of lugs, beams, or fingers on an inner shell than
the corresponding number of lugs, beams, or fingers on an outer
shell or vice-versa. This meant that not all of the lugs, beams, or
fingers of one shell were being engaged. This lack of engagement
allowed for slippage during the rotational process, which can lead
to damage to the lugs, beams, and fingers of both the outer and
inner caps. Such damage often manifested itself in the form of
stripping of the lugs, beams, and fingers. When these parts become
stripped, the user is required to apply greater downward force to
engage the appropriate mechanisms. However, the application of this
downward force would often result in additional damage to the lugs,
beams, or fingers. Additionally, prior art caps utilized flexible
lugs, beams, or fingers with an angled underside. This angled
underside presented problems in that it would concentrate flexion
at a very specific point which would often weaken the lug, beam, or
finger.
[0005] When excess force is applied to flexible lugs, beams, or
fingers, they are often forced to flex beyond their capabilities.
This hyper-flexion can result in a permanent deformation and even
complete breakage of the lugs, beams, or fingers. In lugs, beams,
or fingers having an angled underside, breakage often occurred
immediately above the angle. Once breakage has occurred, whether
above the angle or elsewhere, the deformed or broken lugs, beams,
or fingers may no longer exert a contrary or biasing force on other
component parts of the cap. In such situations, no downward force
is necessary for removal, leaving only a rotational force required
to remove the cap. Therefore, the cap is no longer
child-resistant.
[0006] Additionally, prior art caps often permitted an outer cap to
float above and rotate unhindered about an inner cap until the
application of a downward force. However, a major complaint of
child-resistant caps has been that they are difficult for the
elderly and infirm to remove. With free-floating caps, the elderly
often have a difficult time applying the appropriate amount of
downward force necessary to get the appropriate lugs, beams, or
fingers to engage. Similarly, the elderly often have a difficult
time maintaining the appropriate downward force throughout the
rotational movement. When applied to prior art caps, this lack of
coordination and partial engagement would result in frustration on
the part of the user. Redoubled efforts often resulted in damage to
the elements of the cap, through the combination of improper
alignment and application of excess force, albeit briefly applied.
This was manifested in the crushing of certain portions or the
stripping of others. Additionally, when excess force is applied to
a misaligned cap, portions of the cap may jam, requiring additional
unconventional movements to clear the jam. These unconventional
movements may damage the cap, again leading to decreased, if not
eliminated, child-resistance.
[0007] Similarly, an additional problem of prior art caps is that
they require a downward force to apply them to a pre-existing
bottle. This is especially important to manufacturers, as machines
capable of applying a downward force are more expensive than those
which only apply a rotational force. Work-arounds have been
designed, however they are expensive and can often involve
re-tooling of a machine, at a cost which eats into the profit
margin of the manufacturer. Additionally, on machines imparting a
downward force (whether through original design or through later
modifications), the amount and timing of downward force must be
carefully calculated and must remain within specific tolerances. If
the machine ventures too far beyond these tolerances, excess
downward force may be applied to the cap as it is being affixed to
the pre-existing bottle, and damage to the lugs, beams, and fingers
may result. As mentioned above, such damage includes, but is not
limited to, deformation or breakage of the lugs, beams, or fingers,
as well as crushing of other various critical components of the
cap.
[0008] Finally, when prior art child-resistant closure mechanisms
were applied to dispensers of liquid medicaments, their design did
not significantly differ from bottles for pill-form medicaments.
That is to say, the shape of the cap was cylindrical, which created
a large interior cavity where medicament could pool when the bottle
was inverted while the cap was affixed thereto. In such prior art
caps, a large quantity of residual medicament would then remain in
the cap upon removal. Should a young child obtain access to this
medicament-laden cap, it would be possible for the child to ingest
significant quantities of the liquid medicament simply by removing
the residual amount stored in the inner chamber of the cap.
[0009] As a result, in light of the foregoing, it is clear that
there is an unmet need in the art. The prior art caps are prone to
damage resulting in loss of child-resistant qualities, and further,
may unintentionally provide access to significant amounts of
residual liquid medicament stored in the removed cap. Specifically,
there has been a need for a cap: (1) which reduces potential for
damage to component parts through full engagement of lugs, beams,
or fingers, (2) prevents over-flexion of lugs, beams, or fingers,
(3) modifies the shape of lugs, beams, or fingers, (4) allows the
elderly to more easily remove the cap, (5) provides for easier
application of the cap by manufacturing processes while at the same
time reducing the likelihood of damage to the cap, and (6)
minimizes the amount of residual medicament accessible to a child
in possession of the removed cap.
BRIEF SUMMARY OF THE INVENTION
[0010] The present invention provides an improved child-resistant
closure for liquid ophthalmic and nasal medicaments, as well as a
system for providing child-resistant closure of an existing bottle,
and a method of application and removal, providing ease of
application during the bottling phase and enhanced child-resistant
properties once the apparatus and system have been distributed to
an end user.
[0011] One embodiment of the closure provides for a cap with
matching numbers of complementary lugs and beams, with the flexible
beams having an angled ridge with an arcuate underside. Additional
embodiments of the closure include the requirement that an
underside of an upper lug overlap a lower flexible beam by a
predetermined distance or range of distances when the lug faces of
upper lugs are properly aligned. These embodiments improve upon the
reliability of a child-resistant closure by ensuring that it is
only engaged when properly aligned, providing ideal frictional
contact, and preventing undue stress upon the flexible beams when a
downward force has been applied to them. Additional embodiments
include modifications to a top portion of the cap, wherein one
embodiment provides for a flat top and an alternative embodiment
provides for a shaped top, complementary to the shape of a
dispenser of liquid medicaments, to minimize the internal volume
available for unintentional pooling of excess medicament.
[0012] An additional embodiment of the invention is a system in
which flexion of the flexible beams is limited such that the beam
head does not extend below the beam base of an adjacent flexible
beam. By limiting such flexion, the beams are not damaged by
hyper-flexion. The prior art does not address this issue, and by
permitting beams to be unnecessarily hyper-flexed, the resiliency
of the beam is decreased, often to the point where no downward
force is necessary to engage the lugs of the cap, and the
child-resistant nature of the cap has been eliminated.
[0013] The final embodiments of the invention relate to methods for
attaching and removing the closure from a bottle containing liquid
medicaments. In one embodiment, the steps of applying a downward
force and rotating the outer cap are sequential. In another
embodiment, the steps are simultaneous. However, the present
invention advantageously eliminates the requirement of a constant
downward force, such elimination being beneficial for elderly
populations or those with arthritis. The final embodiment of the
invention relates to the manner in which the invention is affixed
to a bottle containing liquid medicaments. In this embodiment, no
downward force is necessary. As a result, the present method is
advantageous in that it does not require a re-tooling of present
cap-applying machinery which lack the ability to exert a downward
force. By providing for a method in which no downward force is
needed, not only are more machines capable of affixing the cap to
the bottle, but there is also a reduction in the likelihood of
damage to the flexible beams due to miscalibrations in the amount
of downward force required.
[0014] Additional objects, advantages and novel features of the
invention will be set forth in part in the description, examples
and figures which follow, all of which are intended to be for
illustrative purposes only, and not intended in any way to limit
the invention, and in part will become apparent to those skilled in
the art on examination of the following, or may be learned by
practice of the invention.
BRIEF DESCRIPTION OF THE FIGURES
[0015] The foregoing summary, as well as the following detailed
description of the invention, will be better understood when read
in conjunction with the appended drawings. It should be understood,
however, that the invention is not limited to the precise
arrangements and instrumentalities shown.
[0016] FIG. 1 shows the improved child-resistant cap.
[0017] FIGS. 2A-2C show multiple views of the outer cap.
[0018] FIGS. 3A-3C show multiple views of the inner cap.
[0019] FIGS. 4A-4B show a cap with top sections complementary to
the shape of a dispenser nozzle for liquid medicaments affixed to a
pre-existing bottle.
[0020] FIG. 5 shows the overlap of the skirt lug with the flexible
beams when lug faces of the shoulder lugs are aligned.
[0021] FIGS. 6A-6C shows the movements of the skirt lugs of the
outer cap and the flexible beam of the inner cap as the outer cap
is rotated counter-clockwise relative to the inner cap.
[0022] FIG. 7 shows the flexible beam when the lug faces of the
shoulder lugs of the inner and outer caps have been aligned and a
downward force has been applied to the outer cap.
[0023] FIG. 8 shows engagement of the flexible beam and the skirt
lugs required to thread the cap onto a bottle.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE INVENTION
[0024] For the purposes of the present disclosure, the term
"overlap" shall be understood to mean the horizontal distance
measured from the vertical plane of a lug face of a skirt lug to
the vertical plane of the nearest beam face of a flexible beam,
when the lug faces of shoulder lugs on inner and outer caps are
aligned.
[0025] For the purposes of the present disclosure, the term "lug"
shall be understood to include both male lugs and female lugs.
Thus, discussion of "lugs" engaging one another shall be understood
to include complementary male and female lugs engaging one another,
two or more male lugs engaging one another, as well as two or more
female lugs engaging one another. Similarly, discussions of
flexible beams engaging lugs shall be understood to include
engagement of male or female lugs by a flexible beam.
[0026] For the purposes of the present disclosure, the term
"depth," when referring to lugs, shall be understood to be a
measure of the change in vertical length between a first end and a
second of a lug. As such, with regard to a female lug, the term
"depth" shall be understood to be a measure of the trough created
by second end of the lug. Similarly, with regard to a male lug, the
term "depth" shall be understood to be a measure of the peak
created by the second end of the lug. The term "depth" has been
selected because in the embodiments shown, shoulder lugs of the
outer cap are male and extend in a downward direction, where they
mate with female shoulder lugs of the inner cap. However, the term
"depth" is not limited to such male-to-female engagements nor to
the relative directions depicted in the figures.
[0027] The present invention may be constructed of any one of a
number of polyolefins, including but not limited to polypropylene,
as well as high-, medium-, and low-density polyethylene. These
materials are known for their critical mechanical properties
including, but not limited to, their flexural modulus, tensile
strength, and elongation, and with the benefit of the present
disclosure, one of ordinary skill in the art would understand that
other materials exhibiting the same properties could be used in the
construction of the cap, and therefore the invention is not limited
to embodiments constructed of the materials listed above, but is
intended to include all materials, whether presently known or
developed in the future, which may exhibit similar structural
properties.
[0028] Turning now to FIG. 1, it can be seen that the
child-resistant cap 100 is of a two-part construction, with an
outer cap 101 and an inner cap 102. As can be seen in FIG. 2C,
outer cap 101 has a top portion 103 which is adjacent to depending
skirt 104. As shown in FIG. 2B, in one embodiment, depending skirt
104 contains a gripping surface 105, which may be defined by
ridges, dimples, cross-hatching, or any other mechanism or method
known to one skilled in the art to increase the friction between
the hand of a user and outer cap 104. However, although the
embodiment depicted in FIG. 2B includes gripping surface 105
embodied in the form of ridges, the invention is not so limited,
and it is contemplated that in alternative embodiments, the
materials used in the construction of outer cap 101 will provide
adequate friction and gripping capabilities for a user, and thus no
independent gripping surface 105 may be present.
[0029] Turning to FIGS. 2A and 2C, outer cap 101 also has an
internal chamber 106 defined by the interior surfaces of top
portion 103 and depending skirt 104. The shape of internal chamber
106 includes shoulder 107, on which is mounted a quantity of
shoulder lugs 108. Shoulder lugs 108 have a first end 109 and a
second end 110. The depth of shoulder lugs 108 increases from first
end 109 to second end 110. The depth of shoulder lugs 108 may be
varied to suit the specific needs of the enclosure, and with the
benefit of the present disclosure, one skilled in the art would be
enabled to tailor the depth of shoulder lugs appropriately. In one
embodiment, the depth of shoulder lugs 108 ranges from between
0.015 to 0.040 inches, although the present invention is not
limited to this embodiment. Second end 110 has a lug face 111,
oriented perpendicular to the longitude of shoulder lug 108 and
distal to first end 109. Further, the orientation of each lug face
111 is common, providing for a common rotational direction. That is
to say, when each lug face 111 is acted upon by another object, the
direction of action provides for a consistent rotational action
around a central axis. In an alternative embodiment, second end 110
also includes a bottom surface extending parallel to the longitude
of shoulder lug 108 and providing for a ninety-degree or "right
angle" transition from second end 110 to lug face 111.
[0030] Internal chamber 106 is further defined by an annular ridge
112 located at a predetermined distance from shoulder 107. The
distance between shoulder 107 and annular ridge 112 is greater than
the height of shoulder lugs 108, and with the benefit of the
present disclosure, one skilled in the art would be enabled to
tailor the distance between shoulder 107 and annular ridge 112 as
required for the size and shape of the bottle and closure in
question. In one embodiment, this may range from 0.562 to 0.576
inches, although the present invention is not limited to this
embodiment.
[0031] Annular ridge 112 contains a quantity of skirt lugs 113. As
with shoulder lugs 108, skirt lugs 113 have a first end 114 and a
second end 115, with second end 115 having a lug face 116. Lug
faces 116 are oriented perpendicular to the longitude of skirt lug
113 and distal to first end 114. Further the orientation of each
lug face 116 is common, such that when each lug face 116 is acted
upon by another object, a common rotational direction is achieved,
providing for rotation about a central axis. However, the
orientations of lug faces 116 is opposite that of the orientations
of lug faces 111. That is to say, if a clockwise application of
force is required to act upon and engage lug faces 111, the
opposite, counter-clockwise application of force is required to act
upon and engage lug faces 116, and vice versa. Second end 115 also
has bottom surface 117, oriented distal to top portion 103.
[0032] Outer cap 101 also includes an assembly retaining bead 130
located within internal chamber 106 at a location distal to both
shoulder 107 and annular ridge 112. In one embodiment, assembly
retaining bead 130 is located a distance inward from open end 131
of outer cap 101. In an alternative embodiment, assembly retaining
bead 130 is located at open end 131.
[0033] Outer cap 101 is capable of vertical movement relative to
inner cap 102. In one embodiment depicted by the figures, the
vertical downward travel distance of outer cap 101 relative to
inner cap 102 is 0.067 inches, although the present invention is
not so limited. Indeed, with the benefit of this disclosure, one
skilled in the art would be enabled to determine the appropriate
downward travel for bottles of varying sizes, as may be required by
product specifications set forth by the manufacturer.
[0034] As shown in FIGS. 3A-3C, inner cap 102 has a top portion
118, a shoulder 119, a depending skirt 124, and an open end 132. As
can be seen in FIG. 3B, Shoulder 119 is located at the transition
point between top portion 118 and depending skirt 124. FIG. 3A
depicts a quantity of shoulder lugs 120 mounted on shoulder 119.
Shoulder lugs 120 have a first end 121 and a second end 122. Second
end 122 has a lug face 123 located distal to first end 121 and
oriented perpendicular to the longitude of shoulder lugs 120. The
orientation of lug faces 123 is common, such that when each lug is
acted upon by another object, common rotational direction is
achieved, providing for rotation about a central axis. The
orientation of lug faces 111 is complementary to the orientation of
lug faces 123 to provide for engagement of one lug face by the
opposing lug face. In one embodiment, the depth of shoulder lugs
120 ranges from between 0.015 to 0.040 inches, although the present
invention is not limited to this embodiment.
[0035] Turning to FIG. 3B, depending skirt 124 has a quantity of
flexible beams 125 mounted thereon. Flexible beams 125 extend
around portions of the perimeter of depending skirt 124. Each
flexible beam 125 consists of a beam base 126 and a beam arm 127.
Beam arm 127 has an angled ridge 128 which terminates in a beam
head 129. Beam base 126 has an upper face 133 and a leading face
134. Angled ridge 128 has a top side 135 and an underside 136.
Angled ridge 128 is connected to beam base 126 such that top side
135 extends from upper face 133 and underside 136 extends from
leading face 134. Underside 136 extends from leading face 134 in an
arcuate or radiused manner. When downward force is exerted upon
flexible beam 125, flexion or deformation takes place along angled
ridge 128. The construction of flexible beam 125 is such that it
has a resiliency which permits for it to return to its original
shape and location when the downward force is no longer applied. In
one embodiment, as pictured in FIGS. 3A-3C, underside 136 consists
of an arcuate or radiused portion 137 adjacent to a straight
portion 138. In an alternative embodiment not shown, underside 136
consists entirely of an arcuate or radiused portion 137. Beam head
129 has an upper surface 139 and a beam face 140. In one
embodiment, the radius of arcuate or radiused portion 137 is 0.065
inches, although the invention is not so limited. With the benefit
of the present specification, one skilled in the art would
understand that any radius up to and including a radius of 0.095
inches could be utilized. Indeed, as the materials used in the
construction of flexible beam 125 vary, different radii may be
necessary to provide for maximum resiliency of flexible beam 125
while at the same time ensuring that downward forces exerted upon
flexible beam 125 do not result in the deformation of flexible beam
125 in a vector oriented radially to a central axis.
[0036] Beam faces 140 are located distal to beam base 126 and have
an orientation permitting for a common rotational direction about a
central axis, such that force imparted on any beam face 140 will
result in inner cap 102 rotating in the same direction about a
central axis. The orientation of beam faces 140 is complementary to
the orientation of lug face 116, and correspondingly the common
rotational direction of beam faces 140 is complementary to the
common rotational direction of lug faces 116.
[0037] The quantity of shoulder lugs 108 must be equivalent to the
quantity of shoulder lugs 120. Additionally, the quantity of skirt
lugs 113 must be equivalent to the quantity of flexible beams 125.
Equivalent quantities provide for maximum engagement of lugs and
complementary lugs and/or beams. Additionally, equivalent
quantities of shoulder lugs 108, shoulder lugs 120, skirt lugs 113,
and flexible beams 125 provide for maximal engagement of outer cap
101 with inner cap 102. As such, in one embodiment, the quantity of
shoulder lugs 108 is equal to the quantity of shoulder lugs 120 and
the quantity of skirt lugs 113 is equal to the quantity of flexible
beams 125. In an alternative embodiment, the quantities of shoulder
lugs 108, shoulder lugs 120, skirt lugs 113, and flexible beams 125
are all equal. Traditional closure mechanisms have permitted
unequal numbers of complementary lugs and or beams; such as six
lugs designed to be complementary mates to eight fingers. These
unequal quantities result in an increased chance of slippage
between beams and lugs, and such slippage can result in damage to
the flexible beams themselves, including permanent upward or
downward deformation of the beams or crushing of the lugs, leading
to a decrease in, or even full elimination of, the child-resistant
nature of the two-part closure.
[0038] As can be seen in FIG. 3C, inner cap also has an internal
cavity 141 defined by the internal surfaces of top portion 118,
shoulder 119, and depending skirt 124. The internal surface of
depending skirt 124 is configured with threads 142 to permit
attachment of the cap to a pre-existing bottle with complementary,
mated threads on its neck face.
[0039] In one embodiment, top portions 103 and 118, are flat and do
not extend above shoulder 107 and 119 respectively.
[0040] FIGS. 4A-4B depict cap 100 when it is attached to a
pre-existing bottle. FIG. 4A shows the outer view of cap 100 when
it is attached to a pre-existing bottle. FIG. 4B shows a
cross-sectional view of cap 100 attached to a bottle, with top
portions 103 and 118 extending above and away from shoulder 107 and
shoulder 119 respectively. In the depicted embodiment, top portions
103 and 118 have a shape which is complementary to the shape of a
dispenser nozzle for liquid medicaments. This complementary shape
provides for an extra level of safety with regard to access of the
medicament by a child. In embodiments with flat top portions 103
and 118, when cap 100 is affixed to a bottle of liquid medicaments
and the bottle is inverted, there is the potential for liquid to
flow out of the bottle and pool within the area created by the
internal cavity of inner cap 102. Embodiments containing such an
extruded shape complementary to the shape of a nozzle of a
dispenser of liquid medicaments significantly reduce the overall
volume of the cap cavity by more closely approximating the size and
shape of the dispenser nozzle. By providing for a smaller cavity
where medicaments may inadvertently pool, the embodiment depicted
in the Figures reduces the likelihood of accidental overdose by
children who ingest residual medicament from a cap which has been
removed from the dispenser.
[0041] Another feature of the present invention involves the
spatial relationship of shoulder lugs 108 and 120 as they relate to
skirt lugs 113 and flexible beams 125. FIG. 5 demonstrates the
overlap exhibited by skirt lugs 113 and flexible beam 125 when lug
faces 111 and 123 are aligned. In one embodiment, the overlap is a
predetermined horizontal distance of 0.019 inches, although the
present invention is not so limited, and alternative embodiments
include overlaps in a variety of ranges. For example, in an
alternative embodiment, the range for predetermined horizontal
distances of overlap is between 0.016 and 0.022 inches. In yet
another alternative embodiment, the range for overlap distance as
between 0.013 and 0.025 inches. With the benefit of the present
disclosure, one skilled in the art would be enabled to create a
closure with an overlap appropriate to any size of cap as may be
required by production specifications.
[0042] An additional benefit of the present invention relates to
the interaction between shoulder lugs 108, flexible beams 125, and
assembly retaining bead 130. As discussed above, flexible beams 125
have a resiliency which allow them to be deformed when a downward
force is applied and then return to their original shape and
location when the downward force is removed. This resiliency
provides an upwards biasing force on shoulder lugs 108. This upward
biasing force is counteracted by assembly retaining bead 130, in
that assembly retaining bead 130 prevents the upward biasing force
exerted on shoulder lugs 108 by flexible beams 125 from detaching
outer cap 101 from inner cap 102 entirely. As seen in FIGS. 6A-6C,
when outer cap 101 is rotated relative to inner cap 103 in the
direction required for removal of cap 100 from a bottle, most
commonly in the counter-clockwise direction, skirt lugs 113 will
come in contact with flexible beam 125. FIG. 6A shows skirt lug 113
first coming into contact with flexible beam 125. FIG. 6B
demonstrates the result when the rotational direction of outer cap
101 continues with skirt lugs 113 riding along angled ridge 128. If
no downward force is applied to outer cap 101, the incline of
angled ridge 128 will cause outer cap 101 to rise vertically with
respect to inner cap 102 until assembly retaining bead 130 engages
inner cap 102, thus preventing any further vertical movement of
outer cap 101 relative to inner cap 102. When assembly retaining
bead 130 has engaged inner cap 102, despite the vertical movement
of outer cap 101 relative to inner cap 102, bottom surface 117 of
skirt lug 113 remains in contact with beam head 129 of flexible
beam 125. As such, at not time does bottom surface 117 extend above
beam head 129 in such a manner as to provide unencumbered rotation
of outer cap 101. Instead, even when the vertical distance between
outer cap 101 and inner cap 102 is at its greatest, there is still
a frictional force between bottom surface 117 and beam head 129. As
a result, outer cap 101 rises and falls vertically with respect to
inner cap 102, in a ratcheting motion when it is rotated in this
manner.
[0043] As has been described above, if no downward force is exerted
upon outer cap 101, it will rise vertically with respect to inner
cap 102 when rotated in the direction of removal. This is shown in
FIG. 6C. Additionally, if no downward force has been exerted upon
outer cap 101, when it has been rotated to align lug face 111 with
lug face 123 of inner cap, outer cap 101 will be at its furthest
possible vertical distance from inner cap 101, although, as has
been described, the two caps remain in contact with one another due
to the effects of assembly retaining bead 130 engage inner cap 102.
However, when in this aligned position, lug face 111 has not yet
engaged lug face 123, due to the vertical differential between the
two caps. When a downward force is applied to outer cap 101 as
shown in FIG. 7, this vertical differential is decreased, and lug
face 111 may finally engage lug face 123. This downward force
deforms or flexes each flexible beam 125, however this downward
force is halted when shoulder lug 108 is fully nested in and
engaged with shoulder lug 120. Further, this downward force acts
upon beam head 129 and causes it to change position. However, the
relationship of the depth of the shoulder lugs and the displacement
of the beam head is such that when shoulder lugs 108 have fully
engaged and nested in shoulder lug 120, that is to say, when it is
no longer possible for outer cap 101 to move any further downward
relative to inner cap 101, beam head 129 is at its lowest position.
This position is the optimal deformation of flexible beam 125, does
not travel below the bottom of the adjacent beam base 126. Further,
this downward force deforms or flexes angled ridge 128 such that
angled ridge becomes approximately parallel with the adjacent beam
base 126 when beam head 129 is at its lowest position. By limiting
the distance which beam head 129 travels, hyper-flexion of flexible
beam 125 can be prevented. This is advantageous, because
hyper-flexion can result in a loss of resilience of flexible beam
125. When resilience is lost, an active downward force is no longer
required to engage lug face 111 of shoulder lug 108 with lug face
123 of shoulder lug 120. When the downward force is no longer
required, the cap has lost its child-resistant nature. Therefore,
the design of the present invention represents an improvement upon
prior art, in that it eliminates hyper-flexion, and thus preserves
the child-resistant nature of the cap; while the prior art, lacking
such a defined spatial limitation on flexion, permits hyper-flexion
and its resultant damage to flexible beam 125 and loss of
child-resistant functionality.
Method of Use
[0044] The closure described above is designed to be applied to
pre-existing bottles for liquid medicaments. It is understood that
these bottles will already have threads provided on their neck
finishes.
[0045] Application of the cap to the pre-existing bottle is
effected thusly: a rotational movement is applied to outer cap 101
in an attaching direction about a central axis and relative to
inner cap 102, the direction most commonly being clockwise, until
lug face 116 engages beam face 129, as shown in FIG. 8. Once lug
face 116 has engaged beam face 140, the rotational movement is
maintained on outer cap 101. This force is then transferred to
inner cap 102, permitting the two caps to rotate in concert about a
central shared axis. This rotation of inner cap 102 allows threads
142 to engage the threads of the pre-existing bottle. Rotation is
maintained until threads 142 have fully engaged the threads of the
pre-existing bottle. At this point, rotation ceases, and cap 100
has been affixed to the pre-existing bottle. As a result, no
additional downward force is required to apply cap 100 to the
pre-existing bottle. The engagement of threads 142 with the threads
of the pre-existing bottle will impart a downward force on the cap
100 and cause it to travel downwards relative to the pre-existing
bottle. However, this downward force is the mechanical result of
the engagement of threads 142 and is not imparted directly by the
user. This represents a benefit over the prior art in that present
machinery which is only capable of imparting a rotational direction
may be used to affix cap 100 to a bottle--there is no re-tooling of
the machine necessary. Additionally, machines imparting a downward
force require careful calibration which can often be thrown out of
alignment over the course of time. In such cases, caps may be
insufficiently applied to a bottle, or more importantly, may be
over tightened, causing damage to flexible beam 125, more
specifically beam head 129. Prior art methods of affixing a
child-resistant to a cap containing flexible beams 125 have often
required a downward force, which could potentially crush beam head
129 or result in an increase in the depth of shoulder lugs 108 and
120. Crushed beam heads 129 prevent the proper upward biasing of
outer cap 101.
[0046] Removal of the cap is effected thusly: a downward force is
applied upon outer cap 101, moving it in a downward direction
relative to inner cap 102. A rotational movement is then applied to
outer cap 101 in a removal direction about a central axis relative
to inner cap 102, the direction most commonly being
counter-clockwise. Rotation of outer cap 101 is continued until
shoulder lugs 108 engage shoulder lugs 120. Rotation of outer cap
101 continues, and the rotational force is transferred to inner cap
101 due to the engagement of shoulder lugs 108 with shoulder lugs
120. This continued rotation permits outer cap 101 and inner cap
102 to rotate in concert about a central axis. This rotation of
inner cap 102 begins to disengage threads 142 from the threads of
the pre-existing bottle. Once the initial torque needed to overcome
the static frictional forces between threads 142 and the threads of
the pre-existing bottle has been achieved, the user may optionally
cease applying a downward force on outer cap 101. This option is
available to the user because the flexible beam 125 will impart an
upward biasing force on outer cap 101; at the same time, the
placement of assembly retaining bead 130 will maintain contact
between bottom surface 117 of skirt lugs 113 and the angled ridge
128 and beam head 129 of flexible beam 125. This contact results in
friction which continues to transfer the rotational force imparted
on outer cap 101 to inner cap 102. Thus, maintained rotation of
outer cap 101 will result in concerted rotation of inner cap 102
despite the fact that shoulder lugs 108 may no longer be engaging
shoulder lugs 120. The rotational force continues to be applied to
outer cap 101 and transferred to inner cap 101 until threads 142
are fully disengaged from the threads of the pre-existing bottle.
At this point the cap may be lifted from the pre-existing bottle.
The method described above is particularly advantageous for the
elderly, as it only requires the downward force to be applied until
the torque needed to overcome the static frictional forces between
threads 142 and the threads of the bottle has been overcome; it
requires the two-directional movement necessary to ensure
child-resistance, but by permitting only single-directional
movement at later stages of removal, ease of use is increased for
those who have decreased coordination or strength due to advanced
age and infirmity.
[0047] In an alternate embodiment, the first step of applying a
downward force and the second step of applying a rotational force
may be reversed, such that the rotational force is applied first
and the downward force is applied second. In yet another
alternative embodiment, the first two steps of applying a downward
force and applying a rotational force are combined into a single
step wherein the downward and rotational forces are applied
simultaneously.
[0048] The disclosure of each patent, patent application and
publication cited or described in this document is hereby
incorporated herein by reference, in its entirety.
[0049] While the foregoing specification has been described with
regard to certain preferred embodiments, and many details have been
set forth for the purpose of illustration, it will be apparent to
those skilled in the art without departing from the spirit and
scope of the invention, that the invention may be subject to
various modifications and additional embodiments, and that certain
of the details described herein can be varied considerably without
departing from the basic principles of the invention. Such
modifications and additional embodiments are also intended to fall
within the scope of the appended claims.
* * * * *