U.S. patent application number 13/894921 was filed with the patent office on 2013-11-21 for electric heating device.
The applicant listed for this patent is Yu-Chen LIN. Invention is credited to Yu-Chen LIN.
Application Number | 20130308930 13/894921 |
Document ID | / |
Family ID | 49511078 |
Filed Date | 2013-11-21 |
United States Patent
Application |
20130308930 |
Kind Code |
A1 |
LIN; Yu-Chen |
November 21, 2013 |
ELECTRIC HEATING DEVICE
Abstract
An electric heating device includes a main tube which includes
multiple heating areas. Each heating area has a hating bar received
therein to provide thermal energy to the liquid passing through the
heating areas and to increase the temperature of the liquid. A
control unit has multiple control members and each control member
is electrically connected to and controls one of the heating bars.
Each of the control members has a heat dissipating tube connected
thereto. The multiple heating areas are cooperated respective
heating bars to increase the contact areas between the liquid and
the heating bars to quickly increase the temperature of the
liquid.
Inventors: |
LIN; Yu-Chen; (Neipu
Township, TW) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
LIN; Yu-Chen |
Neipu Township |
|
TW |
|
|
Family ID: |
49511078 |
Appl. No.: |
13/894921 |
Filed: |
May 15, 2013 |
Current U.S.
Class: |
392/490 |
Current CPC
Class: |
F24H 1/102 20130101;
H05B 2203/021 20130101; H05B 3/42 20130101; F24H 9/1818
20130101 |
Class at
Publication: |
392/490 |
International
Class: |
F24H 1/10 20060101
F24H001/10 |
Foreign Application Data
Date |
Code |
Application Number |
May 16, 2012 |
TW |
101117361 |
Claims
1. An electric heating device comprising: a heating unit having a
main tube which has an inlet and an exit, multiple heating areas
formed between the inlet and the exit of the main tube, each
heating area having a hating bar received therein and a spiral path
defined in each heating area, a first temperature sensing member
connected to the main tube and located close to the inlet; and a
control unit having a circuit board which has multiple control
members electrically connected thereto, each of the control members
electrically connected to and controlling one of the heating bars,
each of the control members having a heat dissipating tube
connected thereto which is connected between the inlet of the main
tube and a fluid switch, the fluid switch electrically connected to
the circuit board.
2. The device as claimed in claim 1, wherein the heating areas are
located in parallel to each other, and the heating bars are located
in parallel to each other.
3. The device as claimed in claim 2, wherein an output power of
each of the heating bar is gradually reduced from the heating bar
located close to the inlet of the main tube toward the heating bar
located close to the exit when total output power of all of the
heating bars is not changed.
4. The device as claimed in claim 1, wherein a second temperature
sensing member is connected to the main tube and located close to
the exit, the second temperature sensing member is electrically
connected to the control unit.
5. The device as claimed in claim 1, wherein the control members
are triacs.
6. The device as claimed in claim 1, wherein the control members
are threadedly connected to the heat dissipating tube.
7. The device as claimed in claim 1, wherein the control unit is an
electronic control unit.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to an electric heating device,
and more particularly, to an electric heating device having
multiple heating bars which heat liquid in the heating device to
form multiple heating areas.
BACKGROUND OF THE INVENTION
[0002] The conventional electric heating device is disclosed in
Taiwan Utility Model Patent No. M371863 which has a body comprising
multiple heating members, a main pipe and multiple heat-conductive
tubes therein. The heating members and the heat-conductive tubes
heat the liquid in the body to achieve the purpose of increasing
temperature. However, to increase the temperature of the large
amount of the liquid in the body, more time and more energies are
required. The efficiency for thermal conversion is too low, and the
time and energy consuming is high.
[0003] Another Taiwan Utility Model Patent No. M404951 discloses a
liquid heating device and generally comprises a heating pipe, a
heat-conductive unit and a controller connected with the
heat-conductive unit. The hating pipe includes multiple bent
portions and an alloy coating is coated to the heating pipe. The
heat-conductive unit comprises positive and negative members which
are in contact with the alloy coating. By electrifying the alloy
coating, the heat generated from the alloy coating can be quickly
transferred to the heating pipe to shorten the time required to
heat the liquid.
[0004] Although the disclosure of Taiwan Utility Model Patent No.
M404951 improves the shortcomings of the disclosure of Taiwan
Utility Model Patent No. M371863, when the alloy coating attached
on the heating pipe is disabled or damaged, the whole set of the
heating pipe has to be replaced. Another shortcoming is that the
alloy coating has to be powered to generate heat and cannot be
heated partially, so that the output energy is significant and
cannot be partially controlled. Further shortcoming is that because
the liquid is heated by the alloy coating, the output power of the
heating device is not controlled easily, and the desired
temperature of the liquid is hard to be achieved or maintained. Yet
another shortcoming is that the thermal energy has to be
transferred to the heating pipe from the alloy coating and then to
the liquid in the heating pipe, the efficiency for thermal
conversion is therefore worse and the generating heat is dissipated
quickly.
[0005] The present invention intends to provide an electric heating
device for heating the liquid therein and the electric heating
device improves the shortcomings of the conventional electric
heating devices.
SUMMARY OF THE INVENTION
[0006] The present invention relates to an electric heating device
and comprises a heating unit having a main tube which has an inlet
and an exit. Multiple heating areas are formed between the inlet
and the exit of the main tube. Each heating area has a hating bar
received therein and a spiral path is defined in each heating area.
A first temperature sensing member is connected to the main tube
and located close to the inlet. A control unit has a circuit board
which has multiple control members electrically connected thereto.
Each of the control members is electrically connected to and
controls one of the heating bars. Each of the control members has a
heat dissipating tube connected thereto which is connected between
the inlet of the main tube and a fluid switch. The fluid switch is
electrically connected to the circuit board.
[0007] Preferably, the heating areas are located in parallel to
each other, and the heating bars are located in parallel to each
other.
[0008] Preferably, the output power of each of the heating bar is
gradually reduced from the heating bar located close to the inlet
of the main tube toward the heating bar located close to the exit
when total output power of all of the heating bars is not
changed.
[0009] Preferably, a second temperature sensing member is connected
to the main tube and located close to the exit. The second
temperature sensing member is electrically connected to the control
unit.
[0010] Preferably, the control members are fluid brakes.
[0011] Preferably, the control members are threadedly connected to
the heat dissipating tube.
[0012] Preferably, the control unit is an electronic control
unit.
[0013] One aspect of the present invention is that there are
multiple heating areas cooperated with respective heating tubes, so
that the liquid in the device absorb thermal energy quickly to have
higher thermal conversion.
[0014] Another aspect of the present invention is that by using the
electronic control unit, the temperature can be precisely and
quickly changed and controlled so as to maintain the
desired/specified. temperature.
[0015] Further aspect of the present invention is that the heat
generated by the control members is removed by the heat dissipating
tube to prevent the control members from overheated.
[0016] Still another aspect of the present invention is that the
heat dissipating tube absorbs the heat generated by the control
members to pie-heat the liquid to have better efficiency.
[0017] Further another aspect of the present invention is that
under the setting that the total output power of all of the heating
bars is riot changed. The output power of each heating bar can be
set to be different to have higher efficiency of thermal
conversion. The energy is saved and the time required to achieve a
pre-set temperature is reduced.
[0018] Yet another aspect of the present invention is that each of
the heating areas is heated by the respective heating bar, so that
the individual heating bar can be replaced.
[0019] Yet further aspect of the present invention is that each of
the heating areas has a spiral path to increase the time period
that the liquid passes through the heating bars, so that the liquid
can absorb sufficient thermal energy to quickly increase the
temperature.
[0020] The present invention will become more obvious from the
following description when taken in connection with the
accompanying drawings which show, for purposes of illustration
only, a preferred embodiment in accordance with the present
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] FIG. 1 shows the parts of the electric heating device of the
present invention;
[0022] FIG. 2 is another view to show the parts of the electric
heating device of the present invention;
[0023] FIG. 3 shows that the heating area has a spiral path;
[0024] FIG. 4 shows the operational status of the electric heating
device of the present invention;
[0025] FIG. 5 shows the heating bars are set to have different
output powers; and
[0026] FIG. 6 shows the relative positions of the control members
and the heat dissipating tube.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0027] Referring to FIGS. 1 and 2, the electric heating device of
the present invention comprises a heating unit 1 having a main tube
11 through which liquid passes. The main tube 11 has an inlet 111
and an exit 112, so that the liquid enters the main tube 11 from
the inlet 111 and flows out from the exit 112 after being heated.
Multiple heating areas "A" are formed between the inlet 111 and the
exit 112 of the main tube 11. Each heating area "A" has a hating
bar 12 received therein so as to heat the liquid passing through
the heating area "A". Further referring to FIG. 3, a spiral path
113 is defined in each heating area "A" to increase the time period
that the liquid passes through the heating bar 12, so that the
liquid can absorb sufficient thermal energy to quickly increase the
temperature. The heating bar 12 generates heat from its surface and
the liquid absorbs the heat from the surface of the heating bar 12
when the liquid passes through the heating area "A". A first
temperature sensing member 13 is connected to the main tube 11 and
located close to the inlet 111 so as to sense the temperature of
the liquid entering the main tube 11. A second temperature sensing
member 14 is connected to the main tube 11 and located close to the
exit 112 so as to sense the temperature of the liquid about to flow
out from the exit 112. The heating areas "A" are arranged in
parallel to each other, and the heating bars 12 are arranged in
parallel to each other so as to decrease the volume of the heating
unit 1.
[0028] A control unit 2 includes a circuit board 21 which is an
electronic circuit board, and temperature-control programs are
built in the circuit board 21 which belongs to an electronic
control and responses more quickly and controls different ranges of
temperature when compared with an electro-mechanical control. The
circuit board 21 has multiple control members 22 electrically
connected thereto which are triacs. Each of the control members 22
is electrically connected to and controls one of the heating bars
12 so as to control the heating bars 12 to be activated or not to
be activated. Each of the control members 22 has a heat dissipating
tube 23 connected thereto which removes the heat of the control
member 22 corresponding thereto. The dissipating tube 23 is
connected between the inlet 111 of the main tube 11 and a fluid
switch 24. The fluid switch 24 electrically connected to the
circuit board 21 so as to send information whether fluid passes
through the fluid switch 24. The liquid enters from the fluid
switch 24 and passes through the dissipating tube 23 and enters the
main tube 11 so as to be heated by the heating processes controlled
by the control unit 2.
[0029] As shown in FIG. 4, there are six heating areas "A" and six
heating bars 12 in this embodiment. The control unit 2 sets the
temperature that the liquid is heated, such as 40.degree. C. When
the fluid switch 24 detects the fluid passing thereby, a signal is
sent to the circuit board 21 of the control unit 2 and the control
members 22 are activated to operate the heating bars 12. The first
temperature sensing member 13 detects the temperature of the liquid
before entering the main tube 11, such as 20.degree. C. The
programs in the circuit board 21 of the control unit 2 calculate
the total power for the required output temperature. Each control
member 22 controls the corresponding heating bar 12 and outputs
required power so that the sum of the output powers of all of the
heating bars 12 is the same as the calculated total power. The
liquid is heated in the main tube 11. The second temperature
sensing member 14 detects the temperature of the heated liquid and
sends a signal to the circuit board 21 of the control unit 2 until
the preset temperature is reached.
[0030] There are multiple heating areas "A" cooperated with
respective heating tubes 12 so that the liquid in the main tube 11
contact the larger contact area with the heat source to absorb
thermal energy quickly. The pre-set temperature can be quickly
reached and the device is suitable for electric water heater. Under
the arrangement of the present invention, the output temperature is
stable, the required heating time is short, and the temperature can
be adjusted quickly.
[0031] As shown in FIG. 5, in order to increase the efficiency of
the thermal conversion, the output power of each heating bar 12 can
be individually set when the total output power is not changed.
More specifically, the temperature of the liquid close to the inlet
111 of the main tube 11 is lower so that higher power is needed to
increase the temperature of the liquid. The temperature of the
liquid close to the exit 112 of the main tube 11 is higher so that
only smaller power is needed to increase the temperature of the
liquid. In other words, the output powers of the two heating bars
12 located close to the inlet 111 needs to be higher than the
output powers of the two heating bars 12 located close to the exit
112. The two heating bars 12 located between the inlet 111 and the
exit 112 are set to have medium output powers. That is to say,
generally the output power of each of the heating bar 12 is
gradually reduced from the heating bar 12 located close to the
inlet 111 of the main tube 11 toward the heating bar 12 located
close to the exit 112 when total output power of all of the heating
bars 12 is not changed. By this way, the efficiency for increasing
the temperature of the liquid is increased and the energy is
saved.
[0032] As shown in FIG. 6, when the temperature generated from the
heating bars 12 is too high, the control members 22 may be damaged.
In order to protect the control members 22, the control members 22
are fixedly connected to the heat dissipating tube 23 so as to
remove the heat from the control members 22. Preferably, the
control members 22 are threadedly fixed to the heat dissipating
tube 23. More specifically, the liquid passing through the
dissipating tube 23 absorbs the heat generated from the control
members 22, so that the operating temperature of the control
members 22 is kept at lower temperature. Besides, the liquid
absorbs the heat from the control members 22 before it enters into
the main tube 11, so that the liquid is initially heated, and this
is helpful for the following heating processes. That is to say, the
operating temperature of the control members 22 can be controlled,
and the heat to be removed from the control members 22 is used to
pre-heat the liquid to save the energy and to reduce the operation
time required.
[0033] While we have shown and described the embodiment in
accordance with the present invention, it should be clear to those
skilled in the art that further embodiments may be made without
departing from the scope of the present invention.
* * * * *