U.S. patent application number 13/453562 was filed with the patent office on 2013-10-24 for container for use in a product dispensing system.
The applicant listed for this patent is Matthew E. Zacherle. Invention is credited to Matthew E. Zacherle.
Application Number | 20130277385 13/453562 |
Document ID | / |
Family ID | 48471082 |
Filed Date | 2013-10-24 |
United States Patent
Application |
20130277385 |
Kind Code |
A1 |
Zacherle; Matthew E. |
October 24, 2013 |
Container for Use in a Product Dispensing System
Abstract
A container comprising a plurality of walls that define an
internal volume, the walls comprising a first side wall laterally
opposed from a second side wall, a base wall laterally extending
between the first and second side walls and a third wall laterally
extending between the first and second side walls and vertically
extending from the base wall, wherein the third wall comprises an
upper portion connected to the first and second side walls and a
lower portion being outwardly movable from the base wall and the
first and second side walls to increase the internal volume.
Inventors: |
Zacherle; Matthew E.;
(Richmond, VA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Zacherle; Matthew E. |
Richmond |
VA |
US |
|
|
Family ID: |
48471082 |
Appl. No.: |
13/453562 |
Filed: |
April 23, 2012 |
Current U.S.
Class: |
221/197 ;
229/100; 229/240 |
Current CPC
Class: |
B65D 2571/0066 20130101;
B65D 2571/00728 20130101; B65D 2571/00567 20130101; A47F 1/087
20130101; B65D 2571/00141 20130101; B65D 5/5405 20130101; B65D
71/36 20130101 |
Class at
Publication: |
221/197 ;
229/100; 229/240 |
International
Class: |
B65D 17/28 20060101
B65D017/28; B65D 5/18 20060101 B65D005/18; B65D 83/00 20060101
B65D083/00; B65D 5/00 20060101 B65D005/00 |
Claims
1. A container comprising: a plurality of walls that define an
internal volume, said plurality of walls comprising: a first side
wall laterally opposed from a second side wall; a base wall
laterally extending between said first side wall and said second
side wall; and a third wall laterally extending between said first
side wall and said second side wall and vertically extending from
said base wall, wherein said third wall comprises an upper portion
and a lower portion, said upper portion being connected to said
first side wall and to said second side wall, said lower portion
being movable outward from said base wall, said first side wall and
said second side wall.
2. The container of claim 1, wherein said plurality of walls define
a plurality of weakening features.
3. The container of claim 2, wherein a first portion of said
plurality of weakening features are positioned between said first
side wall and said third wall.
4. The container of claim 2, wherein a second portion of said
plurality of weakening features are positioned between said second
side wall and said third wall.
5. The container of claim 2, wherein a third portion of said
plurality of weakening features are positioned between said base
wall and said third wall.
6. The container of claim 2, wherein said plurality of weakening
features are positioned along an edge between said base wall and
third wall.
7. The container of claim 1, wherein said lower portion of said
third wall is disconnected from said first side wall and said
second side wall.
8. The container of claim 1, wherein said container initially
houses a plurality of products.
9. The container of claim 7, wherein said lower portion of said
third wall is outwardly movable under a force provided from said
plurality of products.
10. The container of claim 1, wherein said container comprises
paperboard.
11. The container of claim 1, wherein said container further
comprises an upper wall laterally extending between said first side
wall and said second side wall, and wherein said third wall
vertically extends between said base wall and said upper wall.
12. A product dispensing system comprising: a dispenser frame
having a front end longitudinally opposed from a rear end, said
dispenser frame comprising: an upper support deck extending at
least partially between said front end and said rear end; a lower
support deck positioned below said upper support deck, said lower
support deck defining a product display area, wherein said
dispenser frame defines an opening sized to allow product passage
from said upper support deck down to said lower support deck; a
catch element connected to said dispenser frame; and a container
comprising: a plurality of walls that define an internal volume and
further comprise a first side wall laterally opposed from a second
side wall, a base wall laterally extending between first side wall
and said second side wall, and a third wall laterally extending
between said first side wall and said second side wall and
vertically extending from said base wall, wherein said third wall
comprises an upper portion and a lower portion, said upper portion
being connected to said first side wall and said second side wall,
said lower portion being outwardly movable from said base wall,
said first side wall and said second side wall to increase said
internal volume, and wherein said base wall defines an initiation
opening; wherein, when said container is urged along said upper
support deck, said catch element engages said initiation opening to
form an access opening in said container.
13. The product dispensing system of claim 12 wherein said
container initially houses a plurality of products.
14. The product dispensing system of claim 13, wherein said lower
portion of said third wall is outwardly movable under a force
provided from the plurality of products.
15. The product dispensing system of claim 14, wherein said
increased internal volume provides an additional space for said
plurality of products to move through said access panel.
16. The product dispensing system of claim 13 wherein said
plurality of products are at least partially dispensed from said
container and supported on said lower support deck.
17. The product dispensing system of claim 14 wherein said portion
of said container that extends through said channel is engaged with
at least one product of said plurality of products supported on
said lower support deck.
18. The product dispensing system of claim 12, wherein said
container comprises paperboard.
19. The product dispensing system of claim 12, wherein said
container further comprises an upper wall laterally extending
between said first side wall and said second side wall, and wherein
said third wall vertically extends between said base wall and said
upper wall.
Description
FIELD
[0001] This application relates to the dispensing of products from
packaging containers and, more particularly, to product dispensers
configured to cooperate with packaging containers to dispense
products.
BACKGROUND
[0002] Products are typically shipped to retailers in bulk by
enclosing multiple individual product units in a container, such as
a carton or box. For example, canned foods may be shipped to a
retailer in a box containing twenty-four individual cans. Then, it
is typically the retailer's obligation to remove the individual
product units from the container and present them to consumers.
[0003] Alternatives to the traditional package-ship-unpack-display
model are being developed in an effort to improve operating
efficiency. For example, U.S. Pat. No. 7,922,437 to Loftin et al.
discloses a new system for dispensing and displaying products
packaged in a container. Specifically, the system includes a frame
having a support structure, a product display area and an opening
tool. The frame may be positioned on a retailer's shelf and loaded
with product simply by placing a container comprising multiple
units of product onto the support structure of the frame. As the
container is being placed onto the support structure, the opening
tool of the frame opens the container in such a manner that
products roll from the container and down to the product display
area of the frame under the force of gravity.
[0004] As another example, U.S. patent application Ser. No.
13/032,734 filed by Gelardi et al. discloses a product dispensing
system that utilizes an opening tool having a catch element that
engages and opens a container as the container is loaded onto the
dispenser, and then guides the container to avoid interference
between the dispensing products and the open container.
[0005] Despite advances already made in the field, those skilled in
the art continue with research and development efforts directed to
apparatus and systems for dispensing products from packaging
containers.
SUMMARY
[0006] In one aspect, the disclosed container comprises a plurality
of walls that define an internal volume, the walls comprising a
first side wall laterally opposed from a second side wall, a base
wall laterally extending between the first and second side walls
and a third wall laterally extending between the first and second
side walls and vertically extending from the base wall, wherein the
third wall comprises an upper portion connected to the first and
second side walls and a lower portion being outwardly movable from
the base wall and the first and second side walls to increase the
internal volume.
[0007] In another aspect, the disclosed product dispensing system
may include a dispenser frame having a front end longitudinally
opposed from a rear end, the dispenser frame including an upper
support deck extending at least partially between the front and
rear ends, a lower support deck positioned below the upper support
deck, the lower support deck defining a product display area,
wherein the dispenser frame defines an opening sized to allow
product passage from the upper support deck down to the lower
support deck, a catch element connected to the dispenser frame
proximate the entrance opening of the channel, and a container that
comprises a plurality of walls that define an internal volume and
further comprise laterally opposing first and second side walls, a
base wall laterally extending between the first and second side
walls, and a third wall laterally extending between the first and
second side walls and vertically extending from the base wall,
wherein the third wall comprises an upper portion and a lower
portion, the upper portion being connected to the first and second
side walls, the lower portion being outwardly movable from the base
wall and the side walls to increase the internal volume, and
wherein the base wall defines an initiation opening. When the
container is positioned on the upper support deck, the catch
element engages the initiation opening to form an access panel, and
wherein the access panel is aligned with the opening defined by the
dispenser frame, and wherein a portion of the container extends
through the channel.
[0008] In yet another aspect, disclosed is a method for dispensing
products from a container using a dispenser. The method may include
the steps of (1) providing a dispenser including a frame having a
front end longitudinally opposed from a rear end, the frame
including an upper support deck having an upper surface and
extending at least partially between the front end and the rear
end, and a lower support deck positioned below the upper support
deck, the lower support deck defining a product display area,
wherein the frame defines a first opening, and a catch element
connected to the frame; (2) providing a container that comprises a
priming feature and initially houses a plurality of products; (3)
removing the priming feature to form an initiation opening in the
container; (4) urging the container along the upper support deck
from the front end toward the rear end such that the catch element
engages the initiation opening and separates an access panel from
the container to form a second opening, the separated access panel
being directed below the upper surface and toward the rear end; and
(5) aligning the second opening with the first opening such that at
least one product of the plurality of products moves from the
container to the product display area, wherein the product
interacts with the separated access panel as the product moves to
the product display area.
[0009] Other aspects of the disclosed product dispensing system
will become apparent from the following detailed description, the
accompanying drawings and the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a front and side perspective view of one aspect of
the disclosed product dispensing system.
[0011] FIG. 2A is a bottom and side perspective view of the
container of the product dispensing system of FIG. 1.
[0012] FIG. 2B is a bottom and side perspective view of the
container of FIG. 2A, shown with a force applied to pierce
perforations.
[0013] FIG. 3 is a side and bottom perspective view of the
container of FIG. 2B, shown in an opened configuration.
[0014] FIG. 4 is a top plan view of a container blank that may be
used to form the container of FIG. 2A.
[0015] FIG. 5 is a side elevational view, in section, of the
dispenser of the product dispensing system of FIG. 1.
[0016] FIG. 6 is a side elevational view, in section, of the
dispenser of the product dispensing system of FIG. 1, shown with
the container in a first, partially loaded configuration.
[0017] FIG. 7 is a side elevational view, in section, of the
dispenser of the product dispensing system of FIG. 1, shown with
the container in a second, fully loaded configuration.
[0018] FIG. 8 is a side elevational view, in section, of the
dispenser of the product dispensing system of FIG. 1, shown with
the container in a third dispensing configuration.
DETAILED DESCRIPTION
[0019] Referring to FIG. 1, one embodiment of the disclosed product
dispensing system, generally designated 10, may include a dispenser
12 and a container 14. The container 14 may house multiple units of
product 16. The container 14 may be loaded onto the dispenser 12 by
urging the container 14 generally horizontally along the dispenser
12. As the container 14 is urged along the dispenser 12, the
dispenser 12 may engage and open the container 14, thereby
releasing the products 16 from the container 14 to the dispenser 12
without the container 14 interfering with movement of the products
16 from the container 14 and through the dispenser 12.
[0020] The container 14 may be any container capable of housing
products 16 and beneficially interacting with the disclosed
dispenser 12. For example, the container 14 may be a paperboard
carton or a corrugated box.
[0021] Referring to FIG. 2A, the container 14 may be a generally
rectilinear container having six walls 18, 20, 22, 24, 26, 28 that
define an internal volume 30 for receiving the products 16 (FIGS. 7
and 8). Opposed walls 22 and 24 may define the first (e.g., left)
and second (e.g., right) side walls, respectively, of the container
14. Opposed walls 20 and 18 may define the third (e.g., rear) and
fourth (e.g., front) side walls, respectively, of the container 14.
Opposed walls 26 and 28 may define the base and upper walls,
respectively, of the container 14. While the container 14 disclosed
herein is generally rectilinear, other shapes and configurations
are also anticipated without departing from the scope of this
disclosure.
[0022] The base wall 26 may laterally extend between the left side
wall 22 and the right side wall 24. Additionally, the base wall 26
may laterally extend between the front wall 18 and the rear wall
20. Likewise, the upper wall 28 may laterally extend between the
left side wall 22 and the right side wall 24. Additionally, the
upper wall 28 may laterally extend between the front wall 18 and
the rear wall 20.
[0023] The rear wall 20 may be comprised of an upper portion 21 and
a lower portion 23. The lower portion 23 of the rear wall 20 may be
generally defined by a series of weakening features 33, 37 such as
cuts, perforations, creases and/or the like that are positioned
along at least a portion of the edges between the rear wall 20 and
the side walls 22, 24. The weakening features 33, 37 may allow the
lower portion 23 of the rear wall 20 to separate from the side
walls 22, 24, while at the same time, the upper portion 21 remains
attached to the side walls 22, 24. Such a partial separation of the
rear wall 20 may allow the lower portion 23 to be pressed outward
temporarily to increase the internal volume 30 of the container 14,
as described in more detail herein.
[0024] In a first construction, the base wall 26 of the container
14 may include a removable priming feature 32, as shown in FIG. 2A.
As shown in FIG. 2B, the removable priming feature 32 may be
removed from the container 14 to reveal an initiation opening 34
that opens into the internal volume 30 of the container 14. The
removable priming feature 32 may be positioned such that the
initiation opening 34 is formed proximate (i.e., at or near) the
rear wall 20 of the container 14, such as along the edge 44 between
the base wall 26 and the rear wall 20.
[0025] The weakening features 33, 37, along with additional
weakening features 31, 35, may define an extension of the removable
priming feature 32 that extends the priming feature 32 into the
side walls 22, 24.
[0026] Referring to FIG. 2A, the removable priming feature 32 (FIG.
2A) may be a zipper strip or the like, and may be defined by two
parallel, laterally extending rows of perforations 36, 38 on the
base wall 26 that further extend as two parallel, laterally
extending rows of perforations 35, 37 on the left side wall 22 and
two parallel, laterally extending rows of perforations 31, 33 on
the right side wall 24. A longitudinally extending perforated row
40 may span between the perforations 35, 37 on the left side wall
22, and a longitudinally extending perforated row 42 may span
between the perforations 31, 33 on the right side wall 24.
Weakening features other than perforations may also be used.
[0027] Thus, prior to loading the container 14 onto the dispenser
12, a user may remove the removable priming feature 32 from the
container 14, such as by tearing the removable priming feature 32
from the container 14 along the rows of perforations 31, 33, 35,
36, 37, 38, 40, 42, thereby forming the initiation opening 34, as
shown in FIG. 2B.
[0028] Referring to FIG. 2B, the initiation opening 34 may extend
generally laterally between the side walls 22, 24 of the container
14 and optionally along a portion of the height H of the side walls
22, 24. For example, the initiation opening 34 may include a first
(e.g., left) end 46 positioned at a location that is at least 25%
of the height H of the left side wall 22, at least 50% of the
height H of the left side wall 22 or at least 75% of the height H
of the left side wall 22. The initiation opening 34 may further
have a second (e.g., right) end 48 positioned at a location that is
at least 25% of the height H of the right side wall 24, at least
50% of the height H of the right side wall 24 or at least 75% of
the height H of the right side wall 24.
[0029] The initiation opening 34 may optionally extend laterally
along a height H of the left side wall 22, such as, but not limited
to, at least 25% of the height H of the left side wall 22, at least
50% of the height H of the left side wall 22 or at least 75% of the
height H of the left side wall 22.
[0030] The initiation opening 34 may also optionally laterally
along the height H of the right side wall 24, such as, but not
limited to, at least 25% of the height H of the right side wall 24,
at least 50% of the height H of the right side wall 24 or at least
75% of the height H of the right side wall 24.
[0031] In embodiments where the initiation opening 34 extends a
portion of the side walls 22, 24, the initiation opening 34 may
sufficiently extend a portion of the height H of the side walls 22,
24 so as to allow the lower portion 23 of the rear wall 20 to
temporarily move outwardly (e.g., towards the rear end 94 of the
frame 80) under force from products 16 housed within the container
14 (FIGS. 7 and 8). The outward movement of the rear wall 20 may
provide additional room for the products 16 to be deposited
unhindered into the frame 80, as described in greater detail
herein.
[0032] In a second construction, the initiation opening 34 may be
pre-formed in the base wall 26 of the container 14. Optionally, a
peelable label or the like (not shown) may be applied to the
container 14 over the pre-formed initiation opening 34. Therefore,
the initiation opening 34 may be revealed by peeling away the
optional peelable label from the container 14.
[0033] Those skilled in the art will appreciate that the initiation
opening 34 may be positioned at various alternative locations and
may have various alternative configurations, provided that the
initiation opening 34 is capable of being engaged by the dispenser
12 when the container 14 is being loaded onto the dispenser 12. As
a first alternative implementation, the initiation opening 34 may
be formed in the rear wall 20 of the container 14. As a second
alternative implementation, the initiation opening 34 may be formed
in the base wall 26, between the front 18 and rear 20 walls of the
container 14. Other implementations are also contemplated.
[0034] A first weakening feature 50 may generally longitudinally
extend from the initiation opening 34 toward the front wall 18 of
the container 14. The first weakening feature 44 may be formed in
the base wall 26 proximate the edge 52 between the base wall 26 and
the left side wall 22.
[0035] A second weakening feature 54 may generally longitudinally
extend from the initiation opening 34 toward the front wall 18 of
the container 14, and may be laterally spaced from the first
weakening feature 50. The second weakening feature 54 may be formed
in the base wall 26 proximate the edge 56 between the base wall 26
and the right side wall 24.
[0036] The longitudinal length of the first weakening feature 50
may be substantially equal to the longitudinal length of the second
weakening feature 54, may be longer or may be shorter. The
longitudinal length of the first and second weakening features 50,
54 may be dictated by the size (e.g., the diameter) of the products
16 housed in the container 14. As one example, the first and second
weakening features 50, 54 may extend along at least 5 percent of
the length of the edge 52. As another example, the first and second
weakening features 50, 54 may extend along at least 10 percent of
the length of the edge 52. As another example, the first and second
weakening features 50, 54 may extend along at least 20 percent of
the length of the edge 52. As yet another example, the first and
second weakening features 50, 54 may extend along at least 30
percent of the length of the edge 52.
[0037] The first and second weakening features 50, 54 may
facilitate the separation of a portion of the base wall 26 from the
rest of the container 14, as shown in FIG. 3. In a first
implementation, the first and second weakening features 50, 54 may
be formed as rows of perforations. For example, the first and
second weakening features 50, 54 may be formed as rows of standard
perforations, as rows of micro perforations or as rows of
zipper-like cuts. In a second implementation, the first and second
weakening features 50, 54 may be formed by scoring the container
14. In a third implementation, the first and second weakening
features 50, 54 may be formed by creasing the container 14. Other
techniques useful for forming the first and second weakening
features 50, 54 will become apparent to those skilled in the
art.
[0038] Thus, a force F (FIG. 2B) applied to the base wall 26 at the
initiation opening 34 may partially separate a portion of the base
wall 26 from the container 14 along the first and second weakening
features 50, 54 to form an access panel 58, as shown in FIG. 3. As
the access panel 58 is separated from the remainder of the
container 14, the size of the initiation opening 34 may be
significantly increased, thereby forming an access opening 60 in
the container 14. The access opening 60 may allow the products 16
housed in the container 14 to be dispensed from the container 14
and, ultimately, into the dispenser 12 when the container 14 is
loaded on the dispenser 12.
[0039] Optionally, one or more preformed fold lines 62 may
laterally extend across the base wall 26 to encourage the access
panel 58 to pivot relative to the base wall 26 of the container 14.
Preformed fold lines 62 may reduce or eliminate the possibility
that the access panel 58 will randomly fold or bunch-up as the
access panel 58 is formed.
[0040] The container 14 may be formed from a paperboard container
blank, such as the paperboard container blank 70 shown in FIG. 4.
The container blank 70 may include a plurality of pre-formed fold
lines 72, 73, 75, 77, 78, 79 that define the front wall 18
(comprised of front wall panels 18A, 18B, 18C and 18D), the rear
wall 20 (comprised of rear wall panels 20A, 20B, 20C and 20D), the
right side wall 22, the left side wall 24, the base wall 26, the
upper wall 28 and sealing panel 71.
[0041] The container 14 may be assembled by folding the container
blank 70 along the longitudinal fold lines 72, 74, 76, 78 and
connecting the upper wall 28 to the sealing panel 71 to form the
three-dimensional body of the container 14. Then, the front wall
panels 18A, 18B, 18C, 18D may be assembled to form the front wall
18 of the container 14. Finally, the rear wall panels 20A, 20B,
20C, 20D may be assembled to form the rear wall 20 of the container
14.
[0042] The container blank 70 may be formed from a paperboard-based
material, such as C1S paperboard, which may have a coating (e.g.,
clay) on a first major surface thereof, which may form the outer
surface 74 (FIG. 1) of the container 14, and an uncoated second
major surface. As another example, the paperboard-based material
may be C2S paperboard, which may have a coating (e.g., clay) on
both major surfaces thereof. Optionally, at least one major surface
of the container blank may be marked with various indicia 76 (FIG.
1), such as printed text and/or graphics.
[0043] While a specific paperboard container blank 70 is shown and
described, those skilled in the art will appreciate that various
techniques and materials may be used to form the container 14.
Folded paperboard containers are only one specific and non-limiting
example of the disclosed container 14.
[0044] Various products 16 having various shapes and configurations
may be housed in the container 14 and dispensed by the disclosed
product dispensing system 10. Suitable products 16 may include, for
example, cans (e.g., canned soup or pet food), jars (e.g., jarred
sauce) or bottles (e.g., bottled soft drinks).
[0045] Referring to FIG. 5, the dispenser 12 may include a frame 80
and a catch element 82. The frame 80 of the dispenser 12 may
support the container 14 in a desired configuration, such as a
slightly declined, but generally horizontal configuration, as shown
in FIGS. 1, 7 and 8. As the container 14 is generally horizontally
urged along the dispenser 12 to the configuration shown in FIGS. 1,
7 and 8, the catch element 82 may engage the initiation opening 34
(FIG. 2B) in the container 14 to separate the access panel 58 (FIG.
3) from the container 14, as is described in greater detail
herein.
[0046] The frame 80 may include a first (e.g., right) side wall 84,
a second (e.g., left) side wall 86, a first (e.g., upper) support
deck 88 and a second (e.g., lower) support deck 90. The right side
wall 84 may be laterally spaced from the left side wall 86, and may
be generally parallel with the left side wall 86. The frame 80 may
include a first (e.g., front) end 92 and a second (e.g., rear) end
94 longitudinally opposed from the first end 92.
[0047] The lower support deck 90 may laterally extend between the
right 84 and left 86 side walls, and may include a front end 96
that longitudinally extends toward the front end 92 of the frame 80
and a rear end 98 that longitudinally extends toward the rear end
94 of the frame 80. Therefore, the lower support deck 90 and the
side walls 84, 86 may define a lower level 100 of the frame 80.
[0048] The lower support deck 90 may be inclined from the front end
96 to the rear end 98 (i.e., the rear end 98 may be elevated
relative to the front end 96) such that products 16 deposited
proximate the rear end 98 of the lower support deck 90 roll or
otherwise move down to the front end 96 of the lower support deck
90 under the force of gravity. The extent of the incline of the
lower support deck 90 may be dictated by, among other things, the
coefficient of friction of the material used to form the frame 80
and the shape of the products 16 to be dispensed by the dispenser
12.
[0049] An optional stop 102 may be positioned proximate the front
end 96 of the lower support deck 90 to prevent products 16 from
rolling beyond the front end 96 of the lower support deck 90. For
example, the stop 102 may be connected to (e.g., integral with) the
lower support deck 90, and may form an upward curve at the front
end 96 of the lower support deck 90. Therefore, the stop 102 may
collect products 16 at the front end 96 of the lower support deck
90, thereby defining a product display area 104 at the front end 96
of the lower support deck 90. Functional equivalents of the stop
102, such as a lip or an upward curvature of an external object
such as a store shelf upon which the frame 80 rests are also
anticipated without departing from the scope of this
disclosure.
[0050] The upper support deck 88 may laterally extend between the
right 84 and left 86 side walls, and may include a front end 106
that longitudinally extends toward the front end 92 of the frame 80
and a rear end 108 that longitudinally extends toward, but not to,
the rear end 94 of the frame 80. Therefore, the upper support deck
88 and the side walls 84, 86 may define an upper level 110 of the
frame 80.
[0051] The spacing between the rear end 108 of the upper support
deck 88 and the rear end 94 of the frame 80 may define an opening
112, which may function as a chute to allow products 16 to move
from the upper level 110 to the lower level 100 of the frame 80.
When the container 14 is in the fully loaded configuration on the
dispenser 12, as shown in FIGS. 7 and 8, the access opening 60
(FIG. 3) in the container 14 may be aligned with the opening 112
(FIG. 5) defined by the frame 80.
[0052] The upper support deck 88 may be declined from the front end
106 to the rear end 108 (i.e., the front end 106 may be elevated
relative to the rear end 108). Therefore, products 16 supported on
the upper support deck 88 may roll under the force of gravity down
to the rear end 108 of the upper support deck 88, through the
opening 112, to the lower level 100 of the frame 80 and,
ultimately, to the product display area 104.
[0053] At times, multiple products 16 may become lodged or stuck
over the opening 112 in instances where two or more products 16
attempt to pass through the opening 112 at the same time, a
phenomenon known as "bridging." Thus, to avoid bridging, the size
and position of the initiation opening 34 (FIG. 2B) as discussed
herein may be sufficient so as to allow a portion of the rear wall
20 of the container 14 to temporarily move outwardly (e.g., towards
the rear end 94 of the frame 80) under force from the products 16
housed within the container 14. The outward movement of the rear
wall 20 may provide additional space for the products 16 to be
deposited through the opening 112.
[0054] An optional rear wall 114 may be positioned proximate the
rear end 94 of the frame 80 between the right 84 and left 86 side
walls. The rear wall 114 may serve as a stop that partially
inhibits rearward horizontal movement of the container 14 (FIG. 1)
along the upper support deck 88 beyond the rear wall 114. The rear
wall 114 may still allow minor rearward movement of the rear wall
20 of the container 14, so as to allow the container 14 to move
outward (e.g., towards the rear end 94 of the frame 80) to prevent
bridging of the product 16.
[0055] An optional guide 116 may be connected to the rear wall 114
of the frame 80, and may extend through the opening 112 in the
frame 80, from the upper level 110 to the lower level 100. The
guide 116 may be a ramp-like structure, and may be positioned to
receive products 16 exiting the container 14 and passing through
the opening 112 in the frame 80, and may guide the products 16 to
the rear end 98 of the lower support deck 90.
[0056] The catch element 82 may be positioned between the front end
106 and the rear end 108 of the upper support deck 88. For example,
the catch element 82 may be positioned proximate the rear end 108
of the upper support deck 88.
[0057] The catch element 82 may laterally extend between the side
walls 84, 86 of the frame 80, and may longitudinally protrude
toward the front end 82 of the frame 80. The specific size and
shape of the catch element 82 may depend on the size and shape of
the initiation opening 34 in the container 14.
[0058] In an effort to minimize interference between the catch
element 82 and the container 14 during loading, the catch element
82 may be substantially co-planar with the upper surface 118 of the
upper support deck 88. However, those skilled in the art will
appreciate that slight displacement and/or a slight angle of the
catch element 82 relative to the upper surface 118 of the upper
support deck 88 may encourage engagement of the initiation opening
34 in the container 14 by the catch element 82 during loading of
the container 14 onto the dispenser 12.
[0059] While the catch element 82 is shown and described as a
generally flat, laterally elongated and forwardly extending
protrusion, those skilled in the art will appreciate that various
alternative structures may be used as the disclosed catch element
82 without departing from the scope of the present disclosure. For
example, suitable catch elements may include various hooks,
protrusions, flanges, detents and the like sufficient to engage the
initiation opening 34 in the container 14 and separate the access
panel 58 from the base wall 26 of the container 14.
[0060] The upper support deck 88 may define a channel 120
positioned to guide the access panel 58 below the upper surface 118
of the upper support deck 88 as the access panel 58 is separated
from the container 14 by the catch element 82. The channel 120 may
extend from an entrance opening 122 proximate the catch element 82,
down below the catch element 82 and, ultimately, to an exit opening
124. The exit opening 124 may open toward the rear end 94 of the
frame 80. The channel 120 may laterally extend between the side
walls 84, 86 of the frame 80, and may have a lateral width
sufficient to allow the access panel 58 (FIG. 3) to pass
therethrough.
[0061] Thus, the catch element 82 may engage the initiation opening
34 (FIG. 2B) in the container 14 and may separate the access panel
58 (FIG. 3) from the container 14 as the container 14 is moved
horizontally along the upper support deck 88 toward the rear end 94
of the frame 80. The shape and position of the catch element 82 may
be configured such that a portion of the catch element 82 extends
through the initiation opening 34 (FIG. 2B) in the container 14.
Therefore, as the container 14 moves relative to the catch element
82, the catch element 82 may urge the base wall 26 downward through
the opening 122 and into the channel 120, thereby causing
separating of the access panel 58 (FIG. 3) from the container 14
along the first and second weakening features 50, 54 (FIG. 2B) and,
ultimately, the formation of the access opening 60 (FIG. 3) in the
container 14.
[0062] FIGS. 6-8 illustrate the container 14 being loaded onto the
dispenser 12 such that the catch element 82 of the dispenser 12
engages and opens the container 14, thereby releasing the products
16 initially housed in the container 14 to the dispenser 12.
Specifically, FIGS. 6-8 illustrate the container 14 being urged
generally horizontally along the upper support deck 88 (i.e., along
the longitudinal axis A of the upper support deck 88) toward the
rear end 94 of the dispenser frame 80, thereby automatically
opening the container 14 and dispensing the products 16 from the
container 14 to the dispenser 12.
[0063] As shown in FIG. 6, as the initiation opening 34 in the
container 14 approximates the catch element 82 of the dispenser 12,
the catch element 82 may pass through the initiation opening 34.
With the catch element 82 extending through the initiation opening
34, the rear edge 66 of the base wall 26 of the container 14 may be
directed downward through the entrance opening 122 of the channel
120.
[0064] As shown in FIG. 7, as the container 14 continues to
longitudinally move along the upper support deck 88 toward the rear
end 94 of the dispenser 12, the base wall 26 of the container 14
may pass through the channel 120, thereby separating the access
panel 58 from the base wall 26. Since the exit opening 124 of the
channel 120 opens toward the rear end 94 of the dispenser 12, the
separated access panel 58 may be directed toward the rear end 94 of
the dispenser 12, thereby partially covering the access opening 60
that has been formed in the container 14.
[0065] As shown in FIG. 8, with the container 14 fully loaded onto
the dispenser 12, the access opening 60 formed in the container 14
may be aligned with the opening 112 between upper 110 and lower 100
levels of the frame 80. Therefore, the force of gravity may urge
the products 16 initially housed in the container 16 through the
access opening 60 in the container 14, through the opening 112 in
the frame 80, down to the lower support deck 90 and, ultimately, to
the product display area 104. The weight of the products 16 passing
through the openings 60, 112 may urge the access panel 58 from the
configuration shown in FIG. 7 to the configuration shown in FIG.
8.
[0066] As the products 16 exiting the container 14 interact with
the access panel 58, the access panel 58 may become "hooked" onto
the upper support deck 88 of the dispenser 12. Specifically, as the
products 16 exiting the container 14 interact with the access panel
58, a first portion of the access panel 58 (i.e., the portion of
the access panel 58 within the channel 120) may extend toward the
rear end 94 of the dispenser frame 80 while a second portion of the
access panel 58 (i.e., the portion of the access panel 58 that
includes the rear edge 66) may extend toward the front end 92 of
the dispenser frame 80, thereby inhibiting separation of the
container 14 from the dispenser 12.
[0067] Accordingly, the engagement between the products 16 and the
access panel 58 that facilitates "hooking" of the access panel 58
onto the dispenser 12 may function as a theft deterrent by
inhibiting the quick and easy separation of a loaded container 14
from the dispenser 12.
[0068] Although various aspects of the disclosed product dispensing
system have been shown and described, modifications may occur to
those skilled in the art upon reading the specification. The
present application includes such modifications and is limited only
by the scope of the claims.
* * * * *