U.S. patent application number 13/670099 was filed with the patent office on 2013-09-26 for modular femoral stem component for a hip joint prosthesis.
This patent application is currently assigned to DePuy Products, Inc.. The applicant listed for this patent is DEPUY PRODUCTS, INC.. Invention is credited to Alfred S. Despres, Daniel E.E. Hayes.
Application Number | 20130253658 13/670099 |
Document ID | / |
Family ID | 26914429 |
Filed Date | 2013-09-26 |
United States Patent
Application |
20130253658 |
Kind Code |
A1 |
Despres; Alfred S. ; et
al. |
September 26, 2013 |
MODULAR FEMORAL STEM COMPONENT FOR A HIP JOINT PROSTHESIS
Abstract
A prosthetic femoral stem component comprising a body element, a
neck element and a stem, element, with the body element, neck
element and stem element being secured to one another with a
modular connection, wherein the modular connection comprises a
taper junction and an engaged-fit junction.
Inventors: |
Despres; Alfred S.; (Shingle
Springs, CA) ; Hayes; Daniel E.E.; (Placerville,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DEPUY PRODUCTS, INC. |
Warsaw |
IN |
US |
|
|
Assignee: |
DePuy Products, Inc.
Warsaw
IN
|
Family ID: |
26914429 |
Appl. No.: |
13/670099 |
Filed: |
November 6, 2012 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11504544 |
Aug 15, 2006 |
8303668 |
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13670099 |
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10764831 |
Jan 26, 2004 |
7097664 |
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11504544 |
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09909923 |
Jul 20, 2001 |
6682568 |
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10764831 |
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60219955 |
Jul 20, 2000 |
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60219963 |
Jul 20, 2000 |
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Current U.S.
Class: |
623/23.28 |
Current CPC
Class: |
A61F 2002/30484
20130101; A61F 2002/3625 20130101; A61F 2220/0025 20130101; Y10T
403/4958 20150115; A61F 2002/3652 20130101; A61F 2002/4638
20130101; A61F 2210/0014 20130101; A61F 2220/0041 20130101; Y10T
403/4941 20150115; A61F 2002/3611 20130101; A61F 2/34 20130101;
A61F 2002/30405 20130101; A61F 2/367 20130101; Y10T 403/4949
20150115; Y10T 403/7064 20150115; A61F 2002/30772 20130101; A61F
2/30734 20130101; A61F 2002/30797 20130101; A61F 2002/30495
20130101; A61F 2002/30808 20130101; A61F 2002/30886 20130101; A61F
2/36 20130101; A61F 2/389 20130101; A61F 2002/30507 20130101; A61F
2002/30736 20130101; A61F 2002/3694 20130101; A61F 2/3676 20130101;
A61F 2002/30092 20130101; A61F 2002/3674 20130101; Y10T 403/4966
20150115; Y10T 403/4924 20150115; Y10T 403/635 20150115; A61F
2002/365 20130101; Y10T 403/55 20150115; A61F 2220/0033 20130101;
A61F 2230/0017 20130101; A61F 2002/30143 20130101; F16B 2200/10
20180801; A61F 2002/30354 20130101; A61F 2/32 20130101; A61F
2002/30738 20130101; A61F 2002/30795 20130101; Y10T 403/557
20150115; A61F 2002/30332 20130101; A61F 2002/3035 20130101; A61F
2002/30433 20130101; A61F 2002/30604 20130101; A61F 2/3662
20130101 |
Class at
Publication: |
623/23.28 |
International
Class: |
A61F 2/36 20060101
A61F002/36 |
Claims
1.-26. (canceled)
27. A modular connection for interconnecting a plurality of
elements to form a prosthetic femoral stem component, said modular
connection comprising, in combination, a taper junction and an
engaged-fit junction; the taper junction being formed by
interaction of a first taper with a second taper; and the
engaged-fit junction being formed by interaction of a first
concentric wall with a second concentric wall, the first concentric
wall being deformed so as to be pressure locked against the second
concentric wall; wherein the first taper is disposed on a shaft of
a neck element; and the second taper is disposed on a portion of a
sidewall defining an aperture extending through a body element; and
wherein the first concentric wall is disposed on a shaft portion of
a neck element; and the second concentric wall is formed along a
portion of a sidewall defining an aperture extending through a body
element.
28. The modular connection in accordance with claim 27, wherein the
first concentric wall is expanded radially and thereby
pressure-locked against the second concentric wall.
29. A prosthetic femoral stem component comprising a body element,
a neck element, and a stem element secured to one another by a
modular interconnection; wherein the interconnection comprises a
taper junction and an engaged-fit junction, the engaged-fit
junction being formed by interaction of a first concentric wall and
a second concentric wall, the first concentric wall being formed on
a shaft of said neck element, and the second concentric wall being
formed on a sidewall defining an aperture extending through said
body element; wherein said taper junction comprises cooperative
interaction of a first taper and a second taper, the first taper
being formed on a shaft of said neck element, and said second taper
being formed on a sidewall of an aperture extending through said
body element.
30. The prosthetic femoral stem component in accordance with claim
29 wherein the first concentric wall is disposed internally of the
second concentric wall.
31. The prosthetic femoral stem component in accordance with claim
30 wherein the first concentric wall is expandable radially to
engage the second concentric wall in pressure locking fashion.
32. A prosthetic hip joint comprising a prosthetic femoral stem
component and a prosthetic acetabular cup component, said femoral
stem component comprising a body element, a neck element, and a
stem element secured to one another in a modular connection, such
that said modular connection comprises a taper junction in
combination with an engaged-fit junction; the engaged-fit junction
comprising a first concentric wall interacting with a second
concentric wall, the first concentric wall being deformed and
pressure-locked against the second concentric wall.
33. A modular femoral stem component for a hip joint prosthesis,
the component comprising: a neck element assembly comprising a ball
at a first end thereof and a shaft at a second end thereof, the
shaft exhibiting a frusto-conically shaped portion and a
cylindrically shaped portion, the ball being adapted for seating in
an acetabular cup, and the shaft being adapted for connection to a
stem element adapted for seating in a femur medullary canal; and a
body element having an aperture therein, the aperture exhibiting a
frusto-conically shaped portion engageable with the shaft
frusto-conically shaped portion, and a cylindrically-shaped portion
engageable with the shaft cylindrically-shaped portion; wherein a
selected one of the cylindrically-shaped portions is deformable so
as to be pressure locked against the other of the
cylindrically-shaped portions.
Description
REFERENCE TO PENDING PRIOR APPLICATIONS
[0001] This application claims benefit of:
[0002] (1) pending prior U.S. Provisional Patent Application Ser.
No. 60/219,955, filed Jul. 20, 2000 by Alfred S. Despres III et al.
for MODULAR ORTHOPEDIC CONNECTION (Attorney's Docket No. HAYES-1
PROV); and
[0003] (2) pending prior U.S. Provisional Patent Application Ser.
No. 60/219,963, filed Jul. 20, 2000 by Alfred S. Despres III et al.
for FORCE COUPLE CONNECTION (Attorney's Docket No. HAYES-2
PROV).
[0004] The two above-identified patent applications are hereby
incorporated herein for reference.
FIELD OF THE INVENTION
[0005] This invention relates to surgical apparatus and procedures
in general, and more particularly to orthopedic prostheses for
restoring the hip joint.
BACKGROUND OF THE INVENTION
[0006] Joint replacement surgery seeks to replace portions of a
joint with prosthetic components so as to provide long-lasting
function and pain-free mobility.
[0007] For example, in the case of a prosthetic total hip joint,
the head of the femur is replaced with a prosthetic femoral stem
component, and the socket of the acetabulum is replaced by a
prosthetic acetabular cup component, whereby to provide a
prosthetic total hip joint.
[0008] In the case of a prosthetic total knee joint, the top of the
tibia is replaced by a prosthetic tibial component, and the bottom
of the femur is replaced by a prosthetic femoral component, whereby
to provide a prosthetic total knee joint.
[0009] The present invention is directed to orthopedic prostheses
for restoring the hip joint and, more particularly, to improved
prosthetic femoral stem components.
[0010] Prosthetic femoral stem components typically comprise a
proximal section for seating in the proximal section of the
resected femur and presenting a ball for seating in the acetabular
socket, and a distal section for seating in the femur's medullary
canal so as to extend along the shaft of the femur.
[0011] It is, of course, important that the prosthetic femoral stem
component make a proper fit with the surrounding bone. To this end,
prosthetic femoral stem components are typically offered in range
of different sizes in an effort to accommodate variations in
patient anatomy. However, despite this, it has been found that it
can be difficult to provide the correct prosthetic femoral stem
component for patients. This is due to the wide variation in
patient anatomies and to the practical limitations of hospital
inventory. By way of example, where a femoral component is selected
having a proximal section appropriately sized for the proximal
section of the resected femur, the distal section of the prosthesis
may not be appropriately sized for proper seating in the distal
section of the femur. This can present serious problems for the
patient, including problems relating to joint stability and
pain.
[0012] On account of the foregoing, there has been substantial
interest in forming prosthetic femoral stem components out of a
plurality of separate elements, wherein each of the elements may be
independently selected so as to most closely approximate patient
anatomy, and wherein the separate elements may be assembled to one
another in situ, using modular connections, so as to provide the
best possible prosthetic femoral stem component for the
patient.
[0013] Once deployed in the patient's body, the prosthetic femoral
stem component, and hence the modular connections securing the
separate elements to one another, are subjected to axial, bending
and torsional loads. While different types of modular connections
are known in the art, no one modular connection is ideal for
dealing with ail three types of loads, i.e., axial, bending and
torsional loads. By way of example, taper connections generally
accommodate axial (i.e., compressive; loads well, but they
generally do not accommodate bending and torsional loads
particularly well. By way of further example, concentric cylinder
connections generally accommodate bending loads well, but they
generally do not accomodate axial and torsional loads particularly
well.
SUMMARY OF THE INVENTION
[0014] As a result, one object of the present invention is to
provide an improved modular connection for connecting together a
plurality of separate elements so as to form a prosthetic femoral
stem component,
[0015] Another object of the present invention is to provide an
improved prosthetic femoral stem component.
[0016] And another object of the present invention is to provide an
improved prosthetic total hip joint.
[0017] Still another object of the present invention is to provide
an improved method for restoring a hip joint.
[0018] These and other objects are addressed by the provision and
use of the present invention.
[0019] In one form of the invention, there is provided an improved
modular connection for connecting together a plurality of separate
elements so as to form a prosthetic femoral stem, component, the
improved modular connection comprising, in combination, a taper
junction and an engaged-fit junction.
[0020] In another form of the invention, there is provided an
improved prosthetic femoral stem component comprising a body
element, a neck element and a stem element, with the body element,
neck element and stem element being secured to one another with a
modular connection, wherein the modular connection comprises, in
combination, a taper junction and an engaged-fit junction.
[0021] In another form of the invention, there is provided, an
improved prosthetic total hip joint comprising a prosthetic femoral
stem component and a prosthetic acetabular cup component, wherein
the femoral stem component comprises a body element, a neck element
and a stem element, with the body element, neck element and stem
element being secured to one another with a modular connection,
wherein the modular connection comprises, in combination, a taper
junction and an engaged-fit junction.
[0022] In another form of the invention, there is provided an
improved method for restoring a hip joint, wherein the method,
comprises the steps of.: resecting the head of the femur and
preparing the interior of the femur to receive a prosthetic femoral
stem component; assembling a prosthetic femoral stem component
comprising a body element, a neck element and a stem element by
selecting appropriately sized elements and securing them together
with a modular connection, wherein the modular connection
comprises, in combination, a taper junction and an engaged-fit
junction; and seating the prosthetic femoral stem component in the
femur.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] These and other objects and features of the present
invention will foe more fully disclosed or rendered obvious by the
following detailed description of the preferred embodiments of the
invention, which are to be considered together with the
accompanying drawings wherein like numbers refer to like parts and
further wherein:
[0024] FIG. 1 is a schematic, exploded side view of a prosthetic
femoral stem component formed in accordance with the present
invention;
[0025] FIG. 2 is an enlarged, schematic, exploded side view of the
modular connection used to form the prosthetic femoral stem
component shown in FIG. 1;
[0026] FIG. 3 is a schematic side view of a prosthetic total hip
joint formed in accordance with the present invention;
[0027] FIG. 4 is a schematic side view of another form of
prosthetic femoral stem component formed in accordance with the
present invention; and
[0028] FIG. 5 is a schematic side view of a prosthetic total hip
joint using the prosthetic femoral stem component shown in FIG.
4.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] Looking first at FIG. 1, there is shown a prosthetic femoral
stem component 5 formed in accordance with the present invention.
Prosthetic femoral stem component 5 generally comprises a body
element 10, a neck element 15 and a stem element 20. Body element
10 includes a central aperture 22 into which portions of neck
element 15 and stem element 20 extend. Body element 10 is selected
so that its outer surface 25 is properly sized to foe seated in the
proximal section of a resected femur. Neck element 15 is selected
so that when, it is mounted to the remainder of prosthetic femoral
stem component 5 deployed within, the femur, the neck element's
ball 30 will foe properly seated in the hip joint's corresponding
acetabular cup. Stem 20 is selected so that its outer surface 35 is
properly sized to be seated within the medullary canal of the
femur.
[0030] In accordance with the present, invention, body element 10,
neck element 15 and stem element 20 are adapted to be secured to
one another using an improved modular connection 40 so as to form
the complete prosthetic femoral stem component 5.
[0031] More particularly, modular connection 40 comprises, in
combination, two load-bearing junctions: a taper junction 45 and an
engaged-fit junction 50.
[0032] Looking now at FIGS. 1 and 2, taper junction 45 is formed by
the interaction of a first taper 55 with a corresponding second
taper 60. More particulary, first taper 55 is formed on the shaft
65 of neck element 15. Second taper 60 is formed along a portion of
the sidewall defining the body element's central aperture 22. First
taper 55 and second taper 60 seat securely against one another so
as to together form the load-bearing taper junction 45.
[0033] Still looking now at FIGS. 1 and 2, engaged-fit junction 50
is formed by the interaction of a first concentric wall 70 with a
second concentric wall 75. More particularly, first concentric wall
70 is formed on shaft 65 of neck element 15. Preferably first
concentric wall 70 is disposed on shaft 65 coaxial with, and distal
to, first taper 55. Second concentric wall 75 is formed along a
portion of the sidewall defining the body element's central
aperture 22. Preferably second concentric wall 75 is disposed on
body element 10 coaxial with, and distal to, second taper 60. First
concentric wall 70 and second concentric wall 75 seat securely
against one another so as to form the load-bearing engaged-fit
junction 50.
[0034] In general, the engaged-fit junction 50 is a mechanical
connection that achieves stability by the deformation of one member
so that it is pressure locked against a constraining second member.
This deformation can be expansion (e.g., as in a taper expanded
collet) or contraction (e.g., as in a force fit). The deformation
can also be effected by thermal expansion or thermal contraction
(e.g., as with a shape memory alloy such as Nitinol or the like).
Regardless of how the deformation is achieved, the resulting
mechanical connection has surfaces which are forcefully engaged
against one another as a result of the deformation, whereby to
establish the engaged-fit junction.
[0035] As noted above, there are a number of ways in which first
concentric wall 70 and second concentric wall 75 can foe made to
seat securely against one another so as to form the load-bearing
engaged-fit junction 50.
[0036] For example, first concentric wall 70 can be made slightly
oversized relative to second concentric wall 75, such that force
fitting first concentric wall 70 internal to second concentric wail
75 will create the engaged-fit junction 50.
[0037] Alternatively, and in accordance with a preferred form of
the present invention, the distal end of the neck element's shaft
65 may be formed with a recess 80, and the proximal end of stem
element 20 may include a projection 85 for insertion into recess
80. More particularly, projection 85 is diametrically oversized
relative to recess 80, such that insertion of projection 85 into
recess 80 will cause a radial expansion of first concentric wall 70
into engagement with second concentric wall 75, whereby to create
the engaged-fit junction 50. In one preferred form, of the
invention, recess 50 and projection 85 are both tapered, and the
distal end of neck 15 is a split collet. Alternatively, the distal
end of neck 15 may be formed out of a material sufficiently
resilient to engage second concentric wall 75 without being split.
If desired, a threaded bolt can thereafter lock stem element 20 to
neck element 15. By way of example, neck element 15 can include a
bore 87 and a counterbore 88, and stem element 20 can include a
threaded bore 89. Then a bolt 90, having a head 91 and a distal
thread 92, may be driven, via a recessed hex drive 93, so that its
distal thread 92 seats in stem threaded bore 89 and its head 91
seats in neck counterbore 88, whereby to lock stem element 20 to
neck element 15.
[0038] Due to the unique construction of modular connection 40, the
prosthetic femoral stem component 5 is able to accommodate axial,
bending and torsional loads better than prior art devices. More
particularly, modular connection 40 simultaneously provides two
load-bearing junctions: the taper junction 45 and the engaged-fit
junction 50. The taper junction 45 accommodates axial (i.e.,
compressive) loads extremely well. At the same time, the
engaged-fit junction 50 accommodates bending and torsional loads
extremely well. Additionally, the engaged-fit junction 50
stabilizes the taper junction 45 against bending and torsional
loads. Together, the two load-bearing junctions collectively handle
axial, bending and torsional loads significantly better than prior
art devices.
[0039] Looking next at FIG. 3, prosthetic femoral stem component 5
is preferably used, as follows.
[0040] First, the patient's femur 100 is prepared, e.g., by
resecting the head of the femur, and clearing the interior of the
femur to receive the prosthetic femoral stem component.
[0041] Next., a body element 10 is selected so that its outer
surface 25 is properly sized to be seated in the proximal section
of the resected femur. Then a neck element 15 is selected so that
when it is mounted to the remainder of the prosthetic femoral stem
component deployed within the femur, the neck element's ball 30
will be properly seated in the hip joint's corresponding acetabular
cup 105. Then a stem 20 is selected so that its outer surface is
properly sized to be seated within the medullary canal 110 of the
femur.
[0042] Next, body element 10, neck element 15 and stem element 20
are assembled into the prosthetic femoral stem component 5. This is
preferably done by passing the distal end of the neck element's
shaft 65 down the body element's central aperture 22 until first
taper 55 engages second taper 60, whereby to create the tapered
junction 45 (FIGS. 1 and 2), and then passing the proximal end of
stem element 20 up into central aperture 22 until the stem
element's oversized projection 85 is inserted into recess 80,
whereupon first concentric wall 70 will expand into engagement with
second concentric wall 75, whereby to create the engaged-fit
junction 50 (FIGS. 1 and 2). If desired, threaded bolt 90 can be
used to lock system element 20 to neck element 15.
[0043] Next, prosthetic femoral stem component 5 is deployed in the
resected femur, the acetabular side of the joint is prepared (i.e.,
prosthetic acetabular cup component 105 is deployed in the
patient's acetabulum 115), ball 30 is set on neck element 15, and
the hip is reduced.
[0044] As noted above, a bolt 90 can be passed down a bore 87 in
neck element 15 and secured to stem element 20 as as to secure stem
element 20 to neck element 15. Alternatively, other arrangements
can also be used. Thus, for example, and looking now at FIGS. 4 and
5, stem element 20 can include a shaft 85A proximal to its
projection 85, with the proximal end of shaft 85A including screw
threads 85B, and with this shaft 85A. being passed up through bore
87 in neck element 15. A nut 99A engages threads 85B and seats in
the neck element's counterbore 88 to lock stem element 20 to neck
element 15.
[0045] It will be understood that many additional changes in the
details, materials, steps and arrangement of parts, which have been
herein described and illustrated in order to explain the nature of
the invention, may be made by those skilled the art without
departing from the principles and scope of the present
invention.
* * * * *