U.S. patent application number 13/600117 was filed with the patent office on 2013-09-12 for semiconductor light-emitting device.
This patent application is currently assigned to KABUSHIKI KAISHA TOSHIBA. The applicant listed for this patent is Gen WATARI. Invention is credited to Gen WATARI.
Application Number | 20130234181 13/600117 |
Document ID | / |
Family ID | 49113288 |
Filed Date | 2013-09-12 |
United States Patent
Application |
20130234181 |
Kind Code |
A1 |
WATARI; Gen |
September 12, 2013 |
SEMICONDUCTOR LIGHT-EMITTING DEVICE
Abstract
A semiconductor light-emitting device includes first and second
lead frames that are arranged with a separation on a common plane,
a semiconductor light-emitting element that is electrically
connected to the first and second lead frames, and a resin body
that covers the first and second lead frames and the semiconductor
light-emitting element, and includes fluorescent materials that
absorb light emitted from the semiconductor light-emitting element
and emit light with a wavelength longer than the wavelength of the
light absorbed. The resin body has a shape that becomes smaller in
cross-section with increasing distance from the common plane.
Inventors: |
WATARI; Gen; (Fukuoka-ken,
JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
WATARI; Gen |
Fukuoka-ken |
|
JP |
|
|
Assignee: |
KABUSHIKI KAISHA TOSHIBA
Tokyo
JP
|
Family ID: |
49113288 |
Appl. No.: |
13/600117 |
Filed: |
August 30, 2012 |
Current U.S.
Class: |
257/98 ;
257/E33.061 |
Current CPC
Class: |
H01L 33/505 20130101;
H01L 33/54 20130101; H01L 2224/73265 20130101; H01L 2224/48091
20130101; H01L 33/62 20130101; H01L 2224/16245 20130101; H01L
2224/48465 20130101; H01L 2224/32245 20130101; H01L 2224/48465
20130101; H01L 2224/48465 20130101; H01L 2224/73265 20130101; H01L
2924/00014 20130101; H01L 2924/00 20130101; H01L 2924/1815
20130101; H01L 2224/48247 20130101; H01L 2224/48091 20130101; H01L
2224/32013 20130101; H01L 2924/00 20130101; H01L 2924/00 20130101;
H01L 2224/48247 20130101; H01L 2224/32245 20130101; H01L 2224/48091
20130101; H01L 2224/48247 20130101 |
Class at
Publication: |
257/98 ;
257/E33.061 |
International
Class: |
H01L 33/50 20100101
H01L033/50 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 7, 2012 |
JP |
2012-050025 |
Claims
1. A semiconductor light-emitting device, comprising: first and
second lead frames arranged with a separation on a common plane; a
semiconductor light-emitting element that is electrically connected
to the first and second lead frames; and a resin body that covers
the first and second lead frames and the semiconductor
light-emitting element, and includes fluorescent materials that
absorb light emitted from the semiconductor light-emitting element
and emit light with a wavelength longer than the wavelength of the
light absorbed, the resin body having a shape that becomes smaller
in cross-section with increasing distance from the common
plane.
2. The semiconductor light-emitting device of claim 1, further
comprising: a transparent resin body that has an upper surface
approximately parallel with the common plane and a side surface
approximately perpendicular to the common plane, and covers the
resin body.
3. The semiconductor light-emitting device of claim 2, wherein the
transparent resin body covers part of the lower surfaces and part
of the end surfaces of the first and second lead frames, and
exposes the remaining parts of the lower surfaces and the end
surfaces of the first and second lead frames.
4. The semiconductor light-emitting device of claim 1, wherein the
shape of the resin body becomes continuously smaller in
cross-section with increasing distance from the common plane.
5. The semiconductor light-emitting device of claim 4, wherein the
resin body has a dome shape.
6. The semiconductor light-emitting device of claim 1, wherein the
resin body has a lower portion with a rectangular parallelepiped
shape, and an upper portion with a quadrangular pyramidic
trapezoidal shape.
7. The semiconductor light-emitting device of claim 1, wherein the
resin body has a lower portion with a first rectangular
parallelepiped shape, and an upper portion with a second
rectangular parallelepiped shape smaller than the first rectangular
parallelepiped shape.
8. The semiconductor light-emitting device of claim 1, wherein the
semiconductor light-emitting element has first and second
terminals, where the first terminal is electrically connected to
the first lead frame and the second terminal is electrically
connected to the second lead frame.
9. The semiconductor light-emitting device of claim 8, further
comprising one or more wires that electrically connect the
semiconductor light-emitting element to the first and second lead
frames, the wires being covered by the resin body.
10. The semiconductor light-emitting device of claim 8, further
comprising bumps that electrically connect the semiconductor
light-emitting element to the first and second lead frames.
11. A semiconductor light-emitting device, comprising: first and
second lead frames; a semiconductor light-emitting element that is
electrically connected to the first lead frame and the second lead
frame; and a dome-shaped resin body that covers the first and
second lead frames and the semiconductor light-emitting element,
and includes fluorescent materials that absorb light that is
emitted from the semiconductor light-emitting element and emit
light with a wavelength longer than the wavelength of the light
absorbed.
12. The semiconductor light-emitting device of claim 11, wherein
the semiconductor light-emitting element is a nitride semiconductor
light-emitting element.
13. The semiconductor light-emitting device of claim 11, further
comprising: a transparent resin body with at least five flat and
mutually perpendicular sides that covers the resin body.
14. The semiconductor light-emitting device of claim 13, wherein
the transparent resin body has a concave section in which the resin
body is disposed.
15. The semiconductor light-emitting device of claim 14, wherein
the resin body is a silicone resin and the transparent resin body
is an epoxy resin.
16. The semiconductor light-emitting device of claim 11, wherein
the fluorescent materials are YAG fluorescent materials.
17. A semiconductor light-emitting device, comprising: first and
second lead frames arranged on a common plane; a semiconductor
light-emitting element that is electrically connected to the first
lead frame and the second lead frame; and a non-parallelepiped
shaped resin body that covers the first and second lead frames and
the semiconductor light-emitting element, and includes fluorescent
materials that absorb light that is emitted from the semiconductor
light-emitting element and emit light with a wavelength longer than
the wavelength of the light absorbed, wherein at least two optical
paths from the semiconductor light-emitting element passing through
the resin body, including a first optical path that is
perpendicular to the common plane a second optical path that is
parallel to the common plane, have substantially the same
lengths.
18. The semiconductor light-emitting device of claim 17, further
comprising: a transparent resin body with at least five flat and
mutually perpendicular sides that covers the resin body.
19. The semiconductor light-emitting device of claim 18, wherein
the transparent resin body has a concave section in which the resin
body is disposed.
20. The semiconductor light-emitting device of claim 19, wherein
the resin body is a silicone resin and the transparent resin body
is an epoxy resin.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is based upon and claims the benefit of
priority from Japanese Patent Application No. 2012-050025, filed
Mar. 7, 2012; the entire contents of which are incorporated herein
by reference.
FIELD
[0002] Embodiments described herein relate to a semiconductor
light-emitting device.
BACKGROUND
[0003] In a package for semiconductor light-emitting devices, a
polyamide thermoplastic resin has frequently been used as an
envelope that encloses a sealing resin to control the luminous
intensity distribution and to raise light extraction from the
package.
[0004] However, with the polyamide thermoplastic resin, its
degradation due to heat and light is larger than that of silicone
resins, etc., which are used as sealing resins, and there are
issues with reliability over the long term. Accordingly, polyamide
thermoplastic resin have not been used as sealing resins for
packages.
[0005] A semiconductor light-emitting device in which a nitride
semiconductor light-emitting element is mounted and bonded to a
lead frame is known. A transparent resin body with a rectangular
parallelepiped shape containing fluorescent materials is installed
on the lead frame of the device and the nitride semiconductor
light-emitting element is embedded into this resin body.
[0006] With the use of the nitride semiconductor light-emitting
element for emitting blue light and the transparent resin body
containing fluorescent materials for absorbing the blue light and
emitting yellow light, the semiconductor light-emitting device for
emitting white light is obtained.
[0007] However, in this semiconductor light-emitting device, the
ratio of the intensity of the blue light and the intensity of the
yellow light depends upon the viewing direction, because of
directional scattering of the chromaticity.
[0008] Examples of related art include Patent References of
JP-A-2009-94351 and JP-A-2009-260234.
DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is a cross section showing the semiconductor
light-emitting device of an embodiment.
[0010] FIG. 2 is a perspective view showing the semiconductor
light-emitting device of the embodiment.
[0011] FIG. 3 is a cross section showing a semiconductor
light-emitting device of a comparative example.
[0012] FIG. 4 is a flow chart showing the manufacturing processes
of the semiconductor light-emitting device of the embodiment.
[0013] FIGS. 5A to 5C are cross sections sequentially showing the
main parts of the semiconductor light-emitting device of the
embodiment.
[0014] FIGS. 6A and 6B are cross sections showing the main parts of
another semiconductor light-emitting device of the embodiment.
[0015] FIG. 7 is a cross section showing another semiconductor
light-emitting device of the embodiment.
[0016] FIG. 8 is a perspective view showing another semiconductor
light-emitting device of the embodiment.
[0017] FIGS. 9A and 9B are cross sections showing the main parts of
the manufacturing processes of another semiconductor light-emitting
device of the embodiment.
[0018] FIG. 10 is a cross section showing another semiconductor
light-emitting device of the embodiment.
[0019] FIG. 11 is a perspective view showing another semiconductor
light-emitting device of the embodiment.
[0020] FIG. 12 is a cross section showing the main parts of the
manufacturing processes of another semiconductor light-emitting
device of the embodiment.
DETAILED DESCRIPTION
[0021] In general, according to one embodiment, an explanation
given will be given with reference to the FIGS.
[0022] According to an embodiment, there is provided a
semiconductor light-emitting device capable of operating with
little scattering of the chromaticity due to direction.
[0023] According to an embodiment, in a semiconductor
light-emitting device, first and second lead frames are arranged
with a separation on the same plane. A semiconductor light-emitting
element has first and second terminals. The first terminal is
electrically connected to the first lead frame, and the second
terminal is electrically connected to the second lead frame. A
resin body is installed to cover the first and second lead frames
so that the semiconductor light-emitting element is embedded in the
resin body. In the resin body, the size of the upper side opposite
to the first and second lead frames is smaller than the size of the
lower side at the first and second lead frames. The resin body
includes fluorescent materials that absorb light, which is emitted
from the semiconductor light-emitting element. These fluorescent
materials emit light with a wavelength longer than the wavelength
of the light that they absorb.
Embodiment
[0024] The semiconductor light-emitting device of this embodiment
will be explained with reference to FIGS. 1 and 2. FIG. 1 is a
cross sectional diagram showing the semiconductor light-emitting
device of this embodiment. FIG. 2 is a perspective diagram showing
the semiconductor light-emitting device of this embodiment.
[0025] The semiconductor light-emitting device of this embodiment
is a semiconductor light-emitting device in which a nitride
semiconductor light-emitting element which emits blue light is
embedded in a transparent resin containing fluorescent materials
that absorb blue light and emit yellow light.
[0026] As shown in FIGS. 1 and 2, a semiconductor light-emitting
device 10 of this embodiment includes a semiconductor
light-emitting element 11 that is electrically connected to first
and second lead frames 12 and 13. A dome-shaped resin body 15
containing fluorescent materials 14 is installed so that the
semiconductor light-emitting element 11 is covered thereby. In
addition, a transparent resin body 16 with a rectangular
parallelepiped shape is installed so that the resin body 15 is
covered thereby.
[0027] The semiconductor light-emitting element 11 is a nitride
semiconductor light-emitting element that emits blue light with a
wavelength of about 450 nm, for instance. In the semiconductor
light-emitting element 11, an N-type GaN clad layer, a
semiconductor luminous layer having a multiple quantum well
structure in which InGaN well layers and GaN barrier layers are
laminated in an alternating manner, a P-type GaN clad layer, and a
P-type GaN contact layer are sequentially laminated on a sapphire
substrate.
[0028] Referring now to FIG. 2, a first terminal (P side electrode)
11a is installed on the P-type GaN contact layer. A second terminal
(N side electrode) 11b is installed in a notch (not shown in the
FIG.) for exposing the N-type GaN clad layer.
[0029] The first and second lead frames 12 and 13 have a tabular
shape. The first and second lead frames 12 and 13 are on the same
plane and are arranged with a separation in the X direction of the
paper.
[0030] In the first lead frame 12, one base part 12a with a
rectangular shape from the view in the Z-axis direction is
installed; four suspension pins 12d, 12e, 12f, and 12g extend from
the base part 12a. In the second lead frame 13, one base part 13a
with a rectangular shape from the view in the Z-axis direction is
installed; four suspension pins 13d, 13e, 13f, and 13g extend from
the base part 13a. Compared with the first lead frame 12, the
length of the second lead frame 13 in the X direction is short and
the length in the Y direction is the same.
[0031] At position 12b, which is located at the central part in the
X direction of the base part 12a on the lower surface 12c of the
first lead frame 12, a convex part is formed. At position 13b,
which is located at the central part in the X direction of the base
part 13a on the lower surface 13c of the second lead frame 13, a
convex part is formed.
[0032] On the base part 12a of the first lead frame 12, the
semiconductor light-emitting element 11 is mounted using a die
mount medium 17 such as an adhesive. The first terminal 11a of the
light emitting-element 11 is electrically connected to the base
part 12a of the first lead frame 12 via a wire 18. The second
terminal 11b is electrically connected to the base part 13a of the
second lead frame 13 via a wire 19.
[0033] The fluorescent materials 14 may be, for example, YAG
(yttrium-aluminum-garnet) fluorescent materials that absorb blue
light and emit yellow light. The YAG fluorescent materials can be
expressed by the following general formula.
(RE.sub.1-xSm.sub.x).sub.3(Al.sub.yGa.sub.1-y).sub.5O.sub.12:Ce
Here, 0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1, and RE represents
at least one kind of element that is selected from the elements Y
and Gd.
[0034] The resin body 15, for example, is a silicone resin with
transparency to blue light and yellow light. The resin body 15
includes the fluorescent materials 14 at about 40-50 wt %, for
instance. The resin body 15 covers the semiconductor light-emitting
element 11 and the wires 18 and 19.
[0035] The resin body 15 has a dome shaped and its size
continuously decreases with increased distance from the first and
second lead frames 12 and 13. In other words, the size of the upper
portion of the resin body 15 is smaller than the size of the lower
portion of the resin body 15, which is near the first and second
lead frames 12 and 13.
[0036] Since the resin body 15 has a dome shape and does not have a
side surface that is approximately perpendicular to the first and
second lead frames 12 and 13, the resin body 15 is not exposed to
the exterior by the transparent resin body 16.
[0037] The transparent resin body 16 has a rectangular
parallelepiped shape, and its upper surface 16a is approximately
parallel with the same plane on which the first and second lead
frames 12 and 13 lie. The transparent resin body 16 covers the
resin body 15, exposes the lower surfaces 12c and 13c of the first
and second lead frames 12 and 13, and covers the first and second
lead frames 12 and 13. The transparent resin body 16 may be, for
example, a thermosetting epoxy resin or silicone resin.
[0038] The transparent resin body 16 is formed to protect the resin
body 15 and to improve the handling properties of the semiconductor
light-emitting device 10, such as for pickup when the semiconductor
light-emitting device 10 is mounted on a substrate.
[0039] In the semiconductor light-emitting device 10, directional
scattering of the chromaticity is reduced by making the luminous
intensity distribution characteristics of the resin body 15
approach the luminous intensity distribution characteristics of the
semiconductor light-emitting element 11.
[0040] Next, the luminous intensity distribution characteristics of
the semiconductor light-emitting device 10 of this embodiment will
be explained by comparing with the luminous intensity distribution
characteristic of a semiconductor light-emitting device known in
the art.
[0041] FIG. 3 is a cross sectional diagram showing a semiconductor
light-emitting device of a comparative example. As shown in FIG. 3,
in a semiconductor light-emitting device 30 of the comparative
example, a semiconductor light-emitting element 11 is embedded in a
resin body 31 with a rectangular parallelepiped shape containing
fluorescent materials 14.
[0042] In the semiconductor light-emitting device 30 of the
comparative example, the resin body 31 has a rectangular
parallelepiped shape, and multiple fluorescent materials 14 are
distributed obliquely upwards from the semiconductor light-emitting
element 11. As a result, since the probability that blue light
emitted obliquely upwards from the semiconductor light-emitting
element 11 will make contact with the fluorescent materials is
high, it is difficult for the blue light to exit out of the resin
body 31.
[0043] Therefore, the intensity ratio of the blue light and the
yellow light depends upon the viewing direction, as well as
chromaticity scattering (color breakup). The chromaticity
scattering (color breakup) is a phenomenon in which the whiteness
is changed in accordance with the viewing direction when the blue
light and the yellow light are mixed.
[0044] On the other hand, in the semiconductor light-emitting
device 10 of this embodiment, the resin body 15 has a dome shape,
and the fluorescent materials 14 are entirely distributed from a
view of the semiconductor light-emitting element 11. As a result,
the probability that the blue light will be emitted obliquely
upward from the semiconductor light-emitting element 11 with the
fluorescent materials is lowered, compared with the resin body 31
of the comparative example, the blue light easily exits to the
outside of the resin body 15.
[0045] Therefore, even if the intensity ratio of the blue light and
the yellow light depends upon the viewing direction, its difference
is decreased, reducing the chromaticity scattering due to the
viewing direction.
[0046] In other words, even if there is a difference in the
intensity between the blue light and the yellow light, there is no
problem as long as the intensity ratio of the blue light and the
yellow light is the same. The luminous intensity distribution
characteristic of the blue light and the luminous intensity
distribution characteristic of the yellow light are made similar,
thus being able to reduce the chromaticity scattering due to the
direction.
[0047] Next, the method for manufacturing the semiconductor
light-emitting device 10 will be explained with reference to FIGS.
4 and 5A to 5C. FIG. 4 is a flow chart showing the manufacturing
processes of the semiconductor light-emitting device 10; FIGS. 5A
to 5C are cross sectional diagrams which sequentially show the main
stages of the manufacturing processes of the semiconductor
light-emitting device 10.
[0048] As shown in FIG. 5A, the lead frames 12 and 13 are prepared.
The lead frames 12 and 13 are parts of a lead frame from which the
lead frames 12 and 13 are repeatedly formed as one unit in the Y
direction.
[0049] The semiconductor light-emitting element 11 is mounted on
the base part 12a of the lead frame 12 by using the die mount
medium 17. The wire 18 is bonded to the first terminal 11a of the
semiconductor light-emitting element 11 and the base part 12a of
the lead frame 12. The wire 19 is bonded to the second terminal 11b
of the semiconductor light-emitting element 11 and the base part
13a of the lead frame 13 (step S01).
[0050] As shown in FIG. 5B, for example, a liquid silicone resin 52
containing the fluorescent materials 14 is injected with a
dispenser (not shown) into a mold 51 having a dome-shaped, concave
part which can surrounds the semiconductor light-emitting element
11. Next, the lead frames 12 and 13 are turned over, and the
semiconductor light-emitting element 11 is inserted into the
concave part of the mold 51, and the silicone resin 52 is cured at
a prescribed temperature. The cured silicone resin 52 is drawn out
of the mold 51 (step S02).
[0051] Therefore, the dome-shaped resin body 15, which covers the
semiconductor light-emitting element 11 and the wires 18 and 19
mounted and bonded to the lead frames 12 and 13 and which includes
the fluorescent materials 14, can be obtained.
[0052] As shown in FIG. 5C, a dispenser (not shown) is used to
inject, for example, a liquid epoxy resin 54 into a mold 53 having
a concave part with a rectangular parallelepiped shape, which can
house the resin body 15. Next, the lead frames 12 and 13 are turned
over, and the resin body 15 is placed in the concave part of the
mold 53, and thereafter the epoxy resin 54 is cured at a prescribed
temperature. Once cured, the epoxy resin 54 is drawn out of the
mold (step S03).
[0053] Therefore, the transparent resin body 16 with a rectangular
parallelepiped shape, which covers the dome-shaped resin body 15,
can be obtained. The transparent resin body 16 has an upper surface
16a that is approximately parallel with the plane on which the lead
frames 12 and 13 have been arranged.
[0054] As explained above, in the semiconductor light-emitting
device 10 of this embodiment, the dome-shaped resin body 15
containing the fluorescent materials 14 is installed on the lead
frames 12 and 13 arranged with a separation on the same plane in a
manner such that the semiconductor light-emitting element 11 is
embedded in the resin body.
[0055] As a result, as compared with the rectangular resin body 31
having a rectangular parallelepiped shape and containing the
fluorescent materials 14, the intensity of blue light increases
from the oblique upper side toward the lower side, and the ratio of
yellow light is close to the ratio in the front direction.
Therefore, a semiconductor light-emitting device with little
scattering of the chromaticity due to the direction can be
obtained.
[0056] Here, the dome shape of the resin body 15 is not
particularly limited but can be appropriately configured in
accordance with the luminous intensity distribution characteristics
of blue light of the semiconductor light-emitting element so that
scattering of the chromaticity due to the direction is
improved.
[0057] The case in which the first and second terminals 11a and 11b
are installed on the upper surface of the semiconductor
light-emitting element 11 has been explained, but the surface on
which the first and second terminals 11a and 11b are installed is
not limited to this upper surface or the particular locations
depicted in FIG. 2.
[0058] FIGS. 6A and 6B are cross sectional diagrams showing the
main parts of another semiconductor light-emitting device. As shown
in FIG. 6A, when the semiconductor light-emitting element 55 is a
vertical conductive type, a first terminal is installed on the
lower surface of the semiconductor light-emitting element 55 and a
second terminal is installed on the upper surface of the
semiconductor light-emitting element 55. The semiconductor
light-emitting element 55 is mounted on the lead frame 12 by a
conductive die mount medium 56. The wire 18 is thus not
required.
[0059] As shown in FIG. 6B, when the semiconductor light-emitting
element 57 is a flip chip, bumps 58a and 58b are installed on a
surface of the semiconductor light-emitting element 57. The bumps
58a and 58b are thermocompression-bonded to the lead frames 12 and
13, thereby enabling a flip-chip mounting of the semiconductor
light-emitting element 57 on the lead frames 12 and 13. The wires
18 and 19 are thus not required.
[0060] The case in which the fluorescent materials 14 are YAG
fluorescent materials has been explained, but the kinds of
fluorescent materials are not limited to that case. For example,
SIALON red fluorescent materials or SIALON green fluorescent
materials may be used. Blue light, red light, or green light is
mixed, thus being able to form a semiconductor light-emitting
device that emits light with little chromaticity scattering.
[0061] The case in which the resin body has a dome shape has been
explained. However, this disclosure is not limited to such a shape.
Rather, any shape that lessens directional scattering of the
chromaticity may be adopted in accordance with the luminous
intensity distribution characteristic of blue light of the
semiconductor light-emitting element. For example, a shape in which
the lower side has a rectangular parallelepiped shape and the upper
surfaces have a quadrangular pyramidic trapezoidal shape may be
adopted. A shape in which the lower portion has a first rectangular
parallelepiped shape and the upper portion has a second rectangular
parallelepiped shape which is smaller than the first rectangular
parallelepiped shape may be adopted. A shape in which the area of
the upper side of the resin body containing the fluorescent
materials 14 is smaller than the area of the lower side may be
adopted.
[0062] FIGS. 7 and 8 show another semiconductor light-emitting
device. FIG. 7 is its cross section and FIG. 8 is its perspective
view.
[0063] As shown in FIGS. 7 and 8, in another semiconductor
light-emitting device 60, the lower part 61a (lower side) of a
resin body 61 containing the fluorescent materials 14 has a
rectangular parallelepiped shape while its upper part 61b (upper
side) has a quadrangular pyramidic trapezoidal shape. The volume of
the upper part 61b is less than the volume of the lower part
61a.
[0064] The transparent resin body 62 with a rectangular
parallelepiped shape exposes the side surface (the side surface of
the lower part 61a) of the resin body 61 approximately
perpendicular to the lead frames 12 and 13 and covers the resin
body 61.
[0065] In the resin body 61, the concentration of the fluorescent
materials 14 is lowered, compared with the resin body 31 of the
comparative example shown in FIG. 3. Therefore, similarly to the
resin body 15 of the embodiment shown in FIG. 1, blue light is
relatively increased toward the lower part 61a and yellow light is
reduced, increasing the ratio of the blue light and the yellow
light. In light that is emitted from the lower part of the
semiconductor light-emitting device 60, yellowness is reduced.
Thus, directional scattering of the chromaticity can be
lessened.
[0066] FIGS. 9A and 9B are cross sections showing the main parts of
the manufacturing processes of the semiconductor light-emitting
device 60 of the embodiment described with respect to FIGS. 7 and
8. As shown in FIG. 9A, for example, a liquid silicone resin 52
containing fluorescent materials 14 is injected with a dispenser
(not shown) into a mold 64 having a concave part with a rectangular
parallelepiped shape, which can house the semiconductor
light-emitting element 11. Next, the lead frames 12 and 13 are
turned over, the semiconductor light-emitting element 11 is placed
within the mold 64, and the silicone resin 52 therein is cured at a
prescribed temperature. The cured silicone resin 52 is drawn out of
the mold 64 (step S02).
[0067] Therefore, a resin body 65 with a rectangular parallelepiped
shape, which covers the semiconductor light-emitting element 11 and
the wires 18 and 19 mounted and bonded to the lead frames 12 and
13, and which includes the fluorescent materials 14, can be
obtained.
[0068] As shown in FIG. 9B, using a blade 66 with a V-shaped cross
section, the resin body 65 is half cut along a prescribed dicing
line. Therefore, the resin body 65 with a rectangular
parallelepiped shape becomes a resin body 61 having a lower part
61a with a rectangular parallelepiped shape and an upper part 61b
with a quadrangular pyramidic trapezoidal shape.
[0069] Here, the resin body 61 can also be formed by placing the
semiconductor light-emitting element 11 in a mold having a concave
part with a lower rectangular parallelepiped shaped part and an
upper quadrangular pyramidic trapezoidal shaped part, and molding
the liquid silicone resin 52 containing the fluorescent materials
14.
[0070] The ratio of the height of the lower part 61a and the height
of the upper part 61b, and the ratio of the width of the lower part
61a and the width of the upper part 61b, are not restricted by this
disclosure, but rather, may be appropriately set so that
directional scattering of the chromaticity is lessened.
[0071] FIG. 10 and FIG. 11 show another semiconductor
light-emitting device. FIG. 10 is a cross-section view and FIG. 11
is a perspective view.
[0072] As shown in FIGS. 10 and 11, in a semiconductor
light-emitting device 80, the lower part 81a (lower side) of a
resin body 81 containing fluorescent materials 14 has a first
rectangular parallelepiped shape, and its upper part 81b (upper
side) has a second rectangular parallelepiped shape smaller in size
than the first rectangular parallelepiped shape.
[0073] The transparent resin body 82 with a rectangular
parallelepiped shape exposes the side surface (the side surface of
the lower part 81a) of the resin body 81 approximately
perpendicular to the lead frames 12 and 13 and covers the resin
body 81.
[0074] In the resin body 81, the content of the oblique upward
fluorescent materials 14 is lowered, compared with the resin body
31 of the comparative example shown in FIG. 3. Therefore, similarly
to the resin body 15 of the embodiment shown in FIG. 1, blue light
is relatively increased toward the lower part 81a and yellow light
is reduced, increasing the ratio of the blue light to yellow light.
In light that is emitted from the lower part of the semiconductor
light-emitting device 80, yellowness is reduced. Directional
scattering of the chromaticity due to the direction can be
lessened.
[0075] FIG. 12 is a cross section showing the main parts of the
manufacturing processes of the semiconductor light-emitting device
80. As shown in FIG. 12, for example, using a blade 85 with a
rectangular cross section, the resin body 65 is half cut along a
prescribed dicing line. Therefore, the resin body 65 with a
rectangular parallelepiped shape becomes the resin body 81 having
the lower part 81a with a first rectangular parallelepiped shape
and the upper part 81b with a second rectangular parallelepiped
shape smaller than the first rectangular parallelepiped shape.
[0076] Here, the resin body 81 can also be formed by placing the
semiconductor light-emitting element 11 in a mold having a concave
part having a lower part with a first rectangular parallelepiped
shape and an upper part with a second rectangular parallelepiped
shape smaller than the first rectangular parallelepiped shape, and
molding the resin body 81 using liquid silicone resin 52 containing
the fluorescent materials 14.
[0077] The ratio of the height of the lower part 81a and the height
of the upper part 81b, and the ratio of the width of the lower part
81a and the width of the upper part 81b, are not to be limited
herein, but rather, can be appropriately set so that scattering of
the chromaticity due to the direction is improved.
[0078] In addition, the case in which the sides of the first
rectangular parallelepiped and the sides of the second rectangular
parallelepiped are parallel to each other has been explained, but
the sides of the first rectangular parallelepiped and the sides of
the second rectangular parallelepiped may be arranged so that they
intersect with each other.
[0079] While certain embodiments have been described, these
embodiments have been presented by way of example only, and are not
intended to limit the scope of the invention. Indeed, the novel
embodiment described herein may be embodied in a variety of other
forms; furthermore, various omissions, substitutions and changes in
the form of the embodiments described herein may be made without
departing from the spirit of the invention. The accompanying claims
and their equivalents are intended to cover such forms or
modifications as would fall within the scope and spirit of the
invention.
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