U.S. patent application number 13/854584 was filed with the patent office on 2013-08-22 for separator spring for clutch plate separation and stabilization.
The applicant listed for this patent is Kevin A. Copeland. Invention is credited to Kevin A. Copeland.
Application Number | 20130213759 13/854584 |
Document ID | / |
Family ID | 41430104 |
Filed Date | 2013-08-22 |
United States Patent
Application |
20130213759 |
Kind Code |
A1 |
Copeland; Kevin A. |
August 22, 2013 |
SEPARATOR SPRING FOR CLUTCH PLATE SEPARATION AND STABILIZATION
Abstract
A clutch assembly includes a plurality of reaction plates
separated by one or more separator springs to maintain a distance
between the reaction plates when the clutch is not activated.
Inventors: |
Copeland; Kevin A.;
(Greenwood, IN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Copeland; Kevin A. |
Greenwood |
IN |
US |
|
|
Family ID: |
41430104 |
Appl. No.: |
13/854584 |
Filed: |
April 1, 2013 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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12486576 |
Jun 17, 2009 |
8408375 |
|
|
13854584 |
|
|
|
|
61073693 |
Jun 18, 2008 |
|
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Current U.S.
Class: |
192/70.28 |
Current CPC
Class: |
F16D 13/52 20130101;
F16D 13/648 20130101; F16D 13/69 20130101 |
Class at
Publication: |
192/70.28 |
International
Class: |
F16D 13/52 20060101
F16D013/52 |
Claims
1-20. (canceled)
21. A clutch assembly comprising a plurality of friction plates, a
plurality of reaction plates, at least one of the reaction plates
interposed between the friction plates, an actuator configured to
act on the reaction plates to urge the reaction plates together to
engage the friction plates to transfer torque from the reaction
plates to the friction plates, the plurality of friction plates and
the plurality of reaction plates positioned between the actuator
and a backing plate of the clutch assembly, and a separator spring
coupled to the plurality of reaction plates, the separator spring
including (i) a plurality of first portions, each of the first
portions engaged with a different one of the plurality of reaction
plates and comprising a clamp and a pair of grips coupled to the
clamp, the grips engaging surfaces on opposite faces of a reaction
plate, (ii) a plurality of second portions coupled to the first
portions, the second portions biased to maintain a predetermined
first distance between the first portions when the actuator is
de-energized and deflectable to a second distance smaller than the
first distance when the actuator is energized, (iii) a first tang
engaged with a surface of the backing plate that defines one end of
the separator spring, and (iv) a second tang engaged with one of
the reaction plates that defines an opposite end of the separator
spring.
22. The clutch assembly of claim 21, wherein the first tang is
coupled to one of the second portions such that the second portion
biases the first tang to engage the surface of the backing
plate.
23. The clutch assembly of claim 21, wherein the clamp of each
first portion is biased to urge the grips closed to retain the
first portion of the reaction plate.
24. The clutch assembly of claim 22, wherein the second tang is
coupled to one of the second portions.
25. The clutch assembly of claim 23, wherein each of the second
portions comprises a bias member and a pair of legs coupled to the
bias member biased to urge the legs of the second portion
apart.
26. The clutch assembly of claim 25, wherein the backing plate is
coupled to a housing of the clutch assembly.
27. The clutch assembly of claim 26, wherein each grip of each
first portion is coupled to a leg of second portion.
28. The clutch assembly of claim 27, wherein the bias member acts
on the legs to thereby urge adjacent reaction plates apart.
29. The clutch assembly of claim 28, wherein the spring rate of the
bias member is configured to be overcome by the actuator acting on
the clutch assembly to urge the reaction plates to engage the
friction plates and the spring rate of the bias member is
configured to overcome the actuator to separate the plates when the
actuator is de-energized.
30. A separator spring for a clutch assembly including a plurality
of reactions plates and a plurality of frictions plates, the
separator spring comprising a plurality of first portions, each of
the first portions configured to engage one of the plurality of
reaction plates and including a clamp and a pair of grips coupled
to the clamp, the grips engaging surfaces on opposite faces of a
reaction plate, a plurality of second portions, at least one of the
second portions interposed between a pair of the first portions and
coupled thereto, the second portions biased to maintain a
predetermined first distance between the first portions when the
clutch assembly is de-energized and the second portions deflectable
to a second distance smaller than the first distance when the
clutch assembly is energized, a first tab configured to engage a
surface of a backing plate of the clutch assembly that defines one
end of the separator spring, and a second tab configured to engage
a housing of the clutch assembly that defines an opposite end of
the separator spring.
31. The separator spring of claim 30, wherein the backing plate is
coupled to the housing such that the first tab is engaged with the
housing.
32. The separator spring of claim 30, wherein the first tab
includes a first tang, a first curved portion coupled to the first
tang, and a first arm coupled to the first curved portion.
33. The separator spring of claim 32, wherein the second tab
includes a second tang, a second curved portion coupled to the
second tang, and a second arm coupled to the second curved
portion.
34. The separator spring of claim 33, wherein the first tab is
engaged with the surface of the backing plate to provide a visual
indication that the separator spring is installed in the clutch
assembly.
35. The separator spring of claim 34, wherein each of the second
portions comprises a bias member and a pair of legs coupled to the
bias member biased to urge the legs of the second portions
apart.
36. The separator spring of claim 35, wherein each grip of each
first portion is coupled to a leg of each second portion.
37. The separator spring of claim 36, wherein the first tang is
coupled to the leg of one of the second portions and the second
tang is coupled to the leg of another one of the second
portions.
38. A clutch assembly comprising a plurality of friction plates, a
plurality of reaction plates, at least one of the reaction plates
interposed between the friction plates and each of the reaction
plates having apertures extending therethrough, an actuator
configured to act on the reaction plates to urge the reaction
plates together to engage the friction plates to transfer torque
from the reaction plates to the friction plates, a rod positioned
in each aperture of each one of the plurality of reaction plates,
and a plurality of springs, each one of the plurality of springs
positioned between adjacent reaction plates and configured to
engage adjacent reaction plates to maintain spacing between the
adjacent reaction plates when the actuator is de-energized, wherein
the rod extends through and provides support for each one of the
plurality of springs.
39. The clutch assembly of claim 38, wherein the plurality of
springs are a plurality of conical springs.
40. The clutch assembly of claim 39, wherein each of the conical
springs is biased to maintain spacing between adjacent reaction
plates when the actuator is de-energized, and wherein the bias of
each conical spring is overcome when the actuator is energized such
that the reaction plates engage the friction plates to transfer
torque thereto.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation application of U.S.
application Ser. No. 12/486,576, entitled "SEPARATOR SPRING FOR
CLUTCH PLATE SEPARATION AND STABILIZATION," which was filed on Jun.
17, 2009, and which claims priority to U.S. Provisional Patent
Application No. 61/073,693, filed Jun. 18, 2008, the entirety of
both of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0002] The present disclosure is related to clutch assemblies of
the type used in vehicle transmissions. More specifically, the
present disclosure is related to clutch assemblies which have
multiple reaction plates and multiple friction plates interposed
between the reaction plates.
[0003] The use of clutch assemblies to selectively transfer
rotational motion between a power source and a driven member
facilitates efficient and smooth acceleration of a vehicle. By
selectively engaging multiple stages of clutch assemblies within a
transmission, the ratio of input rotation to output rotation is
varied to smoothly accelerate the vehicle. When the reaction plates
and friction plates of a clutch assembly are not engaged, spacing
between the reaction plates and the friction plates provides a gap
in which the reaction plates are free to move. Movement of the
reaction plates while the input is rotating results in contact
between the reaction plates and the friction plates which may cause
heat, friction losses, or damage or unnecessary wear to either the
reaction plates or the friction plates. In some instances, plates
may "flutter" causing excessive movement of the plates, thereby
causing very high friction loss and heat.
SUMMARY OF THE INVENTION
[0004] The present disclosure describes one or more of the features
recited in the appended claims and/or the following features which,
alone or in any combination, may comprise patentable subject
matter:
[0005] A clutch assembly includes an input and a plurality of
friction plates coupled to the input. The clutch assembly further
includes an output and a plurality of reaction plates coupled to
the output. The friction plates are interposed between the reaction
plates. The clutch assembly also includes an actuator configured to
act on the plates to urge the reaction plates together to cause the
reaction plates to engage the friction plates and transfer torque
between the friction plates and the reaction plates. When the
actuator is acting on the reaction plates torque from the input is
transferred through the clutch assembly to the output.
[0006] In one embodiment, the clutch assembly comprises a separator
spring configured to be coupled to the plurality of reaction
plates. In some embodiments, the separator spring may be coupled to
the friction plates including friction pads. The separator spring
includes a plurality of first portions and a plurality of second
portions, the second portions coupled to the first portions. The
first portions are each configured to engage with a flange of one
of the plates to secure the first portions to the plates. The
second portions are biased to maintain a predetermined first
distance between the plurality of first portions when the actuator
is de-energized. The second portions are deflectable under load to
a second distance between the first portions when the actuator is
energized.
[0007] The first portion may comprise a clamp and a pair of grips
coupled to the clamp. The grips may engage opposite faces of a
plate. The clamp may be biased to urge the grips to a closed
position. The first portion may be frictionally retained on the
plate.
[0008] The second portion may comprise a bias member and a pair of
legs coupled to the bias member. The bias member may be configured
to urge the legs apart. The separator spring may be configured such
that each grip of each first portion is coupled to a leg of a
second portion. The action of the bias member on the legs may tend
to urge adjacent reaction plates apart. The spring rate of the bias
members may be configured to allow the force of the actuator to
overcome the spring rate of the bias members to allow the reaction
plates to engage the friction plates. The spring rate of the bias
member may also be sufficient to urge the plates apart when the
actuator is de-energized.
[0009] According to another aspect of the disclosure, the separator
spring may comprise a plurality of first portions, each of the
first portions configured to engage a flange of one of the
plurality of plates and a plurality of second portions, each of the
second potions interposed between a pair of the first portions and
coupled thereto, the second portions biased to maintain a
predetermined first distance between the first portions when the
clutch assembly is released and the second portions deflectable to
a second distance between the first portions smaller than the first
distance.
[0010] In some embodiments, the clutch assembly may include a
plurality of separator springs, each separator spring including a
first portion and a second portion. The first portion may be
coupled to a flange of a first plate and the second portion may
engage the flange of a second plate. The separator springs may be
embodied as conical springs.
[0011] In some embodiments, a clutch assembly may include a
plurality of separator springs. The separator springs may be
positioned at multiple positions about the circumference of the
plates to balance the bias of the separator springs on the
plates.
[0012] Additional features, which alone or in combination with any
other feature(s), including those listed above and those listed in
the claims, may comprise patentable subject matter and will become
apparent to those skilled in the art upon consideration of the
following detailed description of illustrative embodiments
exemplifying the best mode of carrying out the invention as
presently perceived.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The detailed description particularly refers to the
accompanying figures in which:
[0014] FIG. 1 is diagrammatic representation of a cross-sectional
view of a portion of an automatic transmission;
[0015] FIG. 2 is a side view of a portion of clutch pack which
includes a plurality of reaction plates and a plurality of friction
plates, the plurality of reaction plates being separated by a first
embodiment of a separator spring;
[0016] FIG. 3 is a side view of the engagement of a reaction plate
with a spline of a housing;
[0017] FIG. 4 is a side view of a reaction plate having two
separator springs attached to the outer perimeter of the reaction
plate;
[0018] FIG. 5 is a side view of a second embodiment of separator
spring; and
[0019] FIG. 6 is a side view of a portion of clutch assembly
including the separator spring of FIG. 5; and
[0020] FIG. 7 is a side view of yet another embodiment of a
separator spring.
DETAILED DESCRIPTION OF THE DRAWINGS
[0021] A portion of an automatic transmission 10 for a vehicle
includes a clutch pack 22 selectively engageable to vary the ratio
of the speed of a rotating hub 14 relative to a housing 16 of the
automatic transmission 10 as shown in FIG. 1. The clutch pack 12
includes a group of reaction plates 26 which are keyed to the
housing 16 of the transmission 10. The reaction plates 26 are fixed
to the housing 16 such that engagement of an actuator 30 causes the
rotating hub 14 and the housing 16 through the reaction plates 26
to engage a group of friction plates 68 to transfer torque between
the reaction plates 26 and the friction plates 68 as is well known
in the art. Rotating hub 14 rotates about a drive axis 34.
[0022] The reaction plates 26 of clutch pack 22 have a separation
spacing between the adjacent reaction plates 26 maintained by a
separator spring 38. A plurality of friction plates 68 is
interposed between the reaction plates 26 as shown in FIG. 2. When
the clutch pack 22 is acted upon by an actuator 30 by moving the
actuator 30 from left to right in FIGS. 1 and 2, the clutch pack 22
is compressed thereby causing the reaction plates 26 to engage the
friction plates 68 to transfer torque from the friction plates 68
to the reaction plates 26. The reaction plates 26 are coupled to
the housing 16. Referring to FIG. 4, the reaction plates 26
illustratively include a plurality of notches 190 which are formed
in an outer perimeter 92 of the reaction plates 26. The housing 16,
partially shown in FIG. 4, illustratively has a plurality of
splines 94 which engage the notches 190 of the reaction plates 26.
In other embodiments, the reaction plates 26 may be alternatively
coupled to the housing 16 using other conventional coupling
mechanisms and/or techniques.
[0023] Friction plates 68 are coupled to the rotating hub 14 which
is driven such that rotation of the rotating hub 14 causes the
friction plates 68 to rotate about the drive axis 34. When the
reaction plates 26 are engaged with a spline 94 of the housing 16,
clearance is provided between adjacent reaction plates 26 to allow
the reaction plates 26 to float relative to the housing 16 along
the drive axis 34 as suggested by arrows 90 and 92 in FIG. 3.
Movement of the reaction plates 26 along the splines 94 prevents
binding of the reaction plates 26 when the clutch pack 22 is
engaged and allows the reaction plates 26 to fully engage the
friction plates 68 when the actuator 30 is energized. It should be
understood that the rotating hub 14 and thereby the friction plates
68 rotate about drive axis 34 during the operation of the
transmission 10 when the actuator 30 is de-energized. At high
rotating speeds, clearance between the reaction plates 26 and the
housing 16 can cause the plates 26 to experience vibration.
Vibration of the reaction plates 26 due to vibration in the
transmission 10 can cause the reaction plates 26 to contact
friction plates 68 even when the actuator 30 is de-energized. In
some situations reaction plates 26 may experience excessive
vibration known as "flutter." In other situations or
configurations, friction plates 68 may "flutter." Contact between
the reaction plates 26 and friction plates 68 when the clutch pack
22 is not engaged may result in unnecessary friction, horsepower
loss, increased temperature and/or premature wear of the
transmission 10.
[0024] Referring again now to FIG. 2, the clutch pack 22 is shown
to include a separator spring 38 which is coupled to the reaction
plates 26 and engaged with a surface 40 of a backing plate 96, the
backing plate 96 secured to the housing 16 . The separator spring
38 is illustratively formed of a continuous piece of spring steel
and is formed to include a plurality of first portions 44
configured to engage the reaction plates 26 and a plurality of
second portions 64, the second portions 64 interposed between the
first portions 44 and configured to maintain a spacing between the
first portions 44 when the clutch pack 22 is de-energized. The
actuator 30 compresses or releases the clutch pack 22 by moving
along the drive axis 34 as indicated by the arrow 66. When the
actuator 30 is engaged, the reaction plates 26 engage the friction
plates 68 and thereby transfer torque from the housing 16 to the
rotating hub 14. In the illustrative embodiment, the reaction
plates 26 lock the friction plates 68 to prevent rotation of the
rotating hub 14. In other embodiments, the engagement of a clutch
pack may transfer rotation from one planetary gear set of a
transmission to another portion of the transmission. In either
case, the application of a separator spring such as separator
spring 38 to a set of reaction plates or a set of friction plates
maintains spacing within the clutch pack to prevent unintended
contact between the friction plates and reaction plates. It should
be understood that in some embodiments, the separator spring 38 may
be coupled to friction plates 68. In other embodiments, one
separator spring 38 may be coupled to the reaction plates 26 and
another separator spring 38 may be coupled to the friction plates
68 in the same clutch pack 22.
[0025] It is contemplated that a plurality of springs 38 will be
disposed about the circumference of the reaction plates 26 as shown
diagrammatically in FIG. 4. For example, two or more springs may be
equally spaced about the circumference of the reaction plates 26 to
maintain a balanced load on the reaction plates 26. It should also
be understood that the spring rate of the separator springs 38 may
be selected based on the number of springs positioned about the
circumference of reaction plates 26 such that the overall return
force of the separator springs 38 is appropriate.
[0026] Referring again now to FIG. 2, the separator spring 38
includes a tang 42 positioned to engage the surface 40 of the
backing plate 96. The tang 42 is coupled to a second portion 64
such that the second portion 64 acts on the tang 42 to bias the
tang 42 to engage the surface 40. Each second portion 64 comprises
a bias member 54 and a pair of legs 53 and 55 coupled to the bias
member 54 on opposite sides thereof. The bias member 54 tends to
urge the legs 53 and 55 apart as suggested by an arrow 52 in FIG.
2. The tang 42 is coupled to a leg 53 of one of the second portions
64 and positioned at a first end 51 of the separator spring 38 and
terminates the separator spring at end 51. Each first portion 44 is
coupled to a pair of second portions 64 positioned on opposite
sides of each first portion 44. Each first portion 44 includes a
pair of grips 46 and 48 coupled to a clamp 50. The clamp 50 biases
grips 46 and 48 to engage the reaction plate 26 as suggested by
arrow 56. Thus, while clamp 50 biases grips 46 and 48 together to
frictionally engage a reaction plate 26, bias members 54 of the
second portions 64 urge each of the first portions 44 apart to
define a separation space between the reaction plates 26. Each grip
46 of each first portion 44 is coupled to a leg 55 of the second
portions 64. Similarly, each grip 48 of the each first portion 44
is coupled to a leg 53 of a second portion 64. A second tang 58 is
positioned at a second end 57 of the separator spring 38. The tang
58 engages a surface 180 on the outer reaction plate 26. The tangs
42 and 58 terminate the spring 38 with tang 42 being coupled to a
leg 53 of a second portion 64 at the first end 51 of separator
spring 38 and the tang 58 coupled to an a leg 55 of the second
portion 64 at the second end 57 of the separator spring 38. It
should be understood that the separation spring 38 as described
herein is symmetrical when viewed from the side. Thus, the
reference to the tangs 42 and 58 is for clarity only and does not
imply that separation spring 38 may only be assembled to the clutch
assembly 70 in a particular orientation.
[0027] As actuator 30 acts on clutch pack 22, the cumulative spring
rate/bias force of bias members 54 is overcome to allow the
reaction plates 26 to engage the friction pads 80 coupled to each
of the friction plates 68. The force of actuator 30 is sufficient
to overcome the cumulative spring rate of the bias members 54 when
the actuator 30 is activated. However, when the actuator 30 is
deactivated, the bias members 54 urge the reaction plates 26 apart
to define a regular spacing between the reaction plates 26 such
that the reaction plates 26 do not engage the friction pads 80 of
the friction plates 68.
[0028] In another embodiment shown in FIG. 7, a separator spring
138 is configured similarly to separator spring 38 but is
asymmetrical and formed to include a tab 124 at an end 151 and a
tab 126 at an end 157. The tab 124 includes a curved portion 128
coupled to a tang 42 and an arm 130 coupled to the curved portion
128. The tab 124 extends outwardly away from the remainder of the
separator spring 138 and is positioned to engage the backing plate
96 to provide a visual indication of the presence of separator
spring 138. The tab 126 includes a curved portion 132 coupled to a
tang 58 and an arm 134 coupled to the curved portion 132. The tab
126 extends inwardly toward the remainder of separator spring 138
to prevent improper assembly of the separator spring 138 onto the
reaction plates 26. The tabs 124 and 126 each engage the housing 16
when the clutch pack 22 is assembled to thereby maintain the
separator spring 138 in position on the reaction plates 26. In
addition, tab 124 provides an indication to an installer that the
separator spring 138 is installed.
[0029] The dimensions of separator springs 38 and 138 and the
material properties of the spring steel used therein may be varied
to a particular clutch application and any discussions of
dimensions herein should not be considered limiting. In the
illustrative separator spring 38, the bias member 54 has a nominal
radius of about 1.00 mm. In some embodiments, the bias member 54
has a nominal radius of about 1.25 mm. Similarly, the clamp 50 of
the first portion 44 has a nominal radius of about 1.32 mm.
Generally, the clamp 50 is configured to secure the grips 46 and 48
onto a reaction plate 26 having a thickness of between about 2.41
mm and 2.59 mm. In the illustrative embodiment having five reaction
plates 26, the spring rate of the bias member 54 results in about
1.8 to 2.0 pounds of force when the actuator 30 is de-energized. In
this condition, the reaction plates 26 are maintained at a spacing
of about 4.43 mm to about 4.79 mm. When the actuator 30 is
energized, the spacing between the reaction plates 26 is reduced to
about 3.62 mm to 4.06 mm. It should be understood that the number
of the first portions 44 and the second portions 64 may be
increased or decreased as necessary for a particular clutch
assembly.
[0030] The illustrative separator spring 138 comprises a ASTM A-666
type 301 full hard stainless steel strip having a nominal width of
about 7.24 mm and a nominal thickness of about 0.20 mm. The
illustrative separator spring 138 has a nominal tensile strength of
about 1.38 MPa and a nominal hardness of about 40 on the Rockwell C
scale. The separator spring 138 is stress relieved at 370.degree.
C. after forming. In the illustrative separator spring 138, the
clamps 50 have a nominal radius of about 1.41 mm and the bias
members 54 have a nominal radius of about 1.1 mm. In an unloaded
condition, the bias members 54 exert a separation force of about
3.3 to about 4.5 N. While the illustrative embodiments have been
discussed in detail, it should be understood that the
characteristics of the separator springs 38 and 138 may be varied
as necessary to meet the requirements of various applications.
[0031] In yet another embodiment, separator spring 38 is omitted
and replaced with a plurality of conical springs 82 as shown in
FIGS. 5 and 6. Each conical spring 82 is positioned between
adjacent reaction plates 86. A rod 83 is positioned to extend
through apertures 84 in each of the reaction plates 86 and through
each conical spring 82. The rod 83 is configured to support the
springs 82 and maintain the position of each spring 82 relative to
the reaction plates 86. Each spring 82 is configured to engage an
adjacent reaction plate 86 to maintain spacing between the reaction
plates 86 when actuator 30 is released. When actuator 30 is
activated, the bias of conical springs 82 is overcome such that the
reaction plates 86 engage the friction pads 80 of the friction
plates 68 such that the rotation of reaction plates 86 is
transferred to friction plates 68 and thereby the output 32.
[0032] Although certain illustrative embodiments have been
described in detail above, variations and modifications exist
within the scope and spirit of this disclosure as described and as
defined in the following claims.
* * * * *