U.S. patent application number 13/747436 was filed with the patent office on 2013-07-25 for cryogenic probe system.
This patent application is currently assigned to MyoScience, Inc.. The applicant listed for this patent is MyoScience, Inc.. Invention is credited to Michael Fourkas, Punit Govenji.
Application Number | 20130190745 13/747436 |
Document ID | / |
Family ID | 48797813 |
Filed Date | 2013-07-25 |
United States Patent
Application |
20130190745 |
Kind Code |
A1 |
Fourkas; Michael ; et
al. |
July 25, 2013 |
Cryogenic Probe System
Abstract
A cryogenic system having a base unit tethered to a handpiece
connectable to a needle probe. The handpiece holds a replaceable
cryogen canister assembly. The base unit connects to mains to
provide power to the handpiece. The base unit includes a back-up
power source in the event of interruptions of power via mains.
Inventors: |
Fourkas; Michael;
(Sunnyvale, CA) ; Govenji; Punit; (Los Altos
Hills, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
MyoScience, Inc.; |
Redwood City |
CA |
US |
|
|
Assignee: |
MyoScience, Inc.
Redwood City
CA
|
Family ID: |
48797813 |
Appl. No.: |
13/747436 |
Filed: |
January 22, 2013 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
61589263 |
Jan 20, 2012 |
|
|
|
Current U.S.
Class: |
606/25 |
Current CPC
Class: |
A61B 18/02 20130101;
A61B 2017/00482 20130101; A61B 2018/0293 20130101; A61B 2017/00734
20130101 |
Class at
Publication: |
606/25 |
International
Class: |
A61B 18/02 20060101
A61B018/02 |
Claims
1. A method comprising: providing a plurality of cryogenic canister
assemblies configured for sequential use with a cryogenic
handpiece, wherein each canister assembly has an associated
canister with a frangible seal, a housing supporting the canister,
a pin supported by the housing, the canister being movable relative
to the pin so as to penetrate the seal when the assembly is mounted
to the handpiece, the canister assembly also having a filter
assembly downstream of the pin and upstream of a port from which
the fluid flows into the handpiece; mounting a first canister
assembly of the plurality cryogenic canister assemblies to the
handpiece; using the cryogenic handpiece mounted with the first
canister assembly to remodel tissue; removing the first canister
assembly thereby halting use of the cryogenic handpiece to remodel
tissue and mounting a second canister assembly of the plurality
cryogenic canister assemblies to the handpiece; and using the
cryogenic handpiece mounted with the second canister assembly to
remodel the tissue.
2. The method of claim 1, wherein the filter assembly comprises a
molecular filter.
3. The method of claim 1, wherein each canister assembly comprises
a cartridge cover and a cartridge receiver.
4. The method of claim 3, wherein the cartridge cover is partially
engaged with the cartridge receiver to retain the associated
canister, and wherein the cartridge cover is made to be fully
engaged with the cartridge receiver before use, thereby puncturing
the canister with the pin.
5. The method of claim 1, wherein mounting the first canister
assembly comprises engaging a nose cone of the first canister
assembly with an internal port of the handpiece.
6. A method comprising: providing a probe assembly with a needle
supported by a probe housing and a handpiece attachable with the
probe housing, wherein the probe assembly includes an interface
with a mechanical attachment and at least one seal for mounting to
a handpiece, wherein the handpiece includes circuitry identifying a
type of needle when coupled to the probe housing, the circuitry
disengaging from the housing during removal of the probe so as to
shut down cooling when the at least one seal still sealingly
engages the handpiece sufficiently to vent cryogen fluid through
the handpiece when the mechanical attachment is partially
disengaged from the handpiece; using the handpiece attached with
the probe assembly by providing cryogen fluid from the handpiece to
the probe assembly to treat tissue; halting use of the handpiece
attached with the probe assembly by stopping flow of the cryogen
fluid from the handpiece to the probe assembly; and partially
detaching the probe assembly after halting use to vent residual
cryogen fluid remaining within the handpiece and/or probe
assembly.
7. The method of claim 6, wherein stopping flow of the cryogen
fluid from the handpiece comprises closing a delivery valve to stop
flow of the cryogen fluid.
8. The method of claim 6, wherein the residual cryogen fluid is
vented when the at least one seal passes an exhaust port of the
handpiece.
9. The method of claim 6, wherein the type of needle relates to a
number of needles of the probe assembly.
10. The method of claim 6, wherein the type of needle relates to a
gage of needles of the probe assembly.
11. The method of claim 6, wherein the type of needle relates to a
length of needles of the probe assembly.
12. The method of claim 6, wherein the type of needle relates to a
flow rate of cryogen of the probe assembly.
13. A probe assembly for use with a cryogenic handpiece having an
interface coupled with circuitry configured to shut down cooling
flow to the interface in response to partial probe disengagement
from the handpiece, the probe assembly comprising: a probe body
having an interface configured for coupling with the interface of
the probe assembly; at least one needle supported by a probe body,
and wherein the interface includes a mechanical attachment and a
cryogenic fluid seal for engagement with the interface of the
handpiece, the mechanical attachment configured to restrain the
probe assembly relative to the handpiece and the seal to sealingly
engage the interface of the handpiece when the probe assembly moves
from full engagement with the handpiece interface to partially
disengaged from the handpiece.
14. The method of claim 13, wherein the probe body includes a
plurality of needles.
15. The method of claim 13, wherein the probe also includes an
electrical connector.
16. The method of claim 15, wherein the electrical connector
comprises a plurality of pogo pins.
17. A system comprising: a probe assembly with a needle supported
by a probe housing, and a handpiece attachable with the probe
housing, wherein the probe assembly includes an interface with a
mechanical attachment and at least one seal for mounting to the
handpiece, wherein the handpiece includes circuitry identifying a
type of needle when coupled to the probe housing, the circuitry
disengaging from the housing during removal of the probe so as to
shut down cooling when the outer seal still sealingly engages the
handpiece sufficiently to vent fluid therethrough when the
mechanical attachment is partially disengaged from the
handpiece.
18. The system of claim 17, wherein disengaging the circuitry
causes closure of a delivery valve within the handpiece to stop
flow of the cryogen fluid.
19. The system of claim 17, wherein the residual cryogen fluid is
ventable when the at least one seal passes an exhaust port of the
handpiece.
20. The system of claim 17, wherein the type of needle relates to a
number of needles of the probe assembly.
Description
[0001] This application claims the benefit of U.S. Provisional
Application No. 61/589,263, filed on Jan. 20, 2012, the entirety of
which is incorporated by reference herein.
BACKGROUND OF THE INVENTION
[0002] The present invention is generally directed to medical
devices, systems, and methods, particularly for cooling-induced
remodeling of tissues. Embodiments of the invention include
devices, systems, and methods for applying cryogenic cooling to
dermatological tissues so as to selectively remodel one or more
target tissues along and/or below an exposed surface of the skin.
Embodiments may be employed for a variety of cosmetic conditions,
optionally by inhibiting undesirable and/or unsightly effects on
the skin (such as lines, wrinkles, or cellulite dimples) or on
other surrounding tissue. Other embodiments may find use for a wide
range of medical indications. The remodeling of the target tissue
may achieve a desired change in its behavior or composition.
[0003] The desire to reshape various features of the human body to
either correct a deformity or merely to enhance one's appearance is
common. This is evidenced by the growing volume of cosmetic surgery
procedures that are performed annually.
[0004] Many procedures are intended to change the surface
appearance of the skin by reducing lines and wrinkles Some of these
procedures involve injecting fillers or stimulating collagen
production. More recently, pharmacologically based therapies for
wrinkle alleviation and other cosmetic applications have gained in
popularity.
[0005] Botulinum toxin type A (BOTOX.RTM.) is an example of a
pharmacologically based therapy used for cosmetic applications. It
is typically injected into the facial muscles to block muscle
contraction, resulting in temporary enervation or paralysis of the
muscle. Once the muscle is disabled, the movement contributing to
the formation of the undesirable wrinkle is temporarily eliminated.
Another example of pharmaceutical cosmetic treatment is
mesotherapy, where a cocktail of homeopathic medication, vitamins,
and/or drugs approved for other indications is injected into the
skin to deliver healing or corrective treatment to a specific area
of the body. Various cocktails are intended to effect body
sculpting and cellulite reduction by dissolving adipose tissue, or
skin resurfacing via collagen enhancement. Development of
non-pharmacologically based cosmetic treatments also continues. For
example, endermology is a mechanical based therapy that utilizes
vacuum suction to stretch or loosen fibrous connective tissues
which are implicated in the dimpled appearance of cellulite.
[0006] While BOTOX.RTM. and/or mesotherapies may temporarily reduce
lines and wrinkles, reduce fat, or provide other cosmetic benefits
they are not without their drawbacks, particularly the dangers
associated with injection of a known toxic substance into a
patient, the potential dangers of injecting unknown and/or untested
cocktails, and the like. Additionally, while the effects of
endermology are not known to be potentially dangerous, they are
brief and only mildly effective.
[0007] In light of the above, improved medical devices, systems,
and methods utilizing a cryogenic approach to treating the tissue
have been proposed, particularly for treatment of wrinkles, fat,
cellulite, and other cosmetic defects. These new techniques can
provide an alternative visual appearance improvement mechanism
which may replace and/or compliment known bioactive and other
cosmetic therapies, ideally allowing patients to decrease or
eliminate the injection of toxins and harmful cocktails while
providing similar or improved cosmetic results. These new
techniques are also promising because they may be performed
percutaneously using only local or no anesthetic with minimal or no
cutting of the skin, no need for suturing or other closure methods,
no extensive bandaging, and limited or no bruising or other factors
contributing to extended recovery or patient "down time."
Additionally, cryogenic treatments are also desirable since they
may be used in the treatment of other cosmetic and/or
dermatological conditions (and potentially other target tissues),
particularly where the treatments may be provided with greater
accuracy and control, less collateral tissue injury and/or pain,
and greater ease of use.
[0008] While these new cryogenic treatments are promising, careful
control of temperature along the cryogenic probe is necessary in
order to obtain desired results in the target treatment area as
well as to avoid unwanted tissue injury in adjacent areas. Once the
probe is introduced into a target treatment area, cooling fluid
flows through the probe and probe temperature decreases proximally
along the length of the probe toward the probe hub. There can be
safety issues with handling removal of sub-portions of the probe
and with providing the electrical power. Accordingly, it is
desirable to account for these issues in use of the cryogenic
probe.
BRIEF SUMMARY OF THE INVENTION
[0009] Embodiments of the invention provide improved medical
devices, systems, and methods. Many of the devices and systems
described herein will be beneficial for monitoring operational
parameters when cryogenically remodeling target tissue.
[0010] Some embodiments of the invention relate a system that can
create and regulate a freeze zone in tissue. The system can include
a probe, handpiece, cryogen cartridge assembly, and control unit.
The cryogen cartridge and probe may attach (and detach) to the
handpiece. The cryogen cartridge assembly provides a source of
cryogen fluid for delivery to the probe. The probe delivers
refrigeration power to cool tissue. The handpiece regulates the
delivery of cryogen to the probe from the cartridge. Actuation of a
switch on the handpiece initiates an automated refrigeration
cycle.
[0011] The handpiece attaches (and detaches) via a tethered cable
to the control unit, also referred to as a base unit or base
device. Monitoring and controlling of the handpiece can be
performed by the control unit. The control unit can connect to
mains and provide operational power to the handpiece. The control
unit also can include a back-up power source to provide operational
power to the handpiece in case of a mains failure (e.g., blackout,
mains cord detachment). In some embodiments, the back-up power
source includes enough power to only safely shut down the
handpiece. In some embodiments, a mains failure causes the control
unit to interrupt or override a treatment algorithm with a safe
shut-down algorithm.
[0012] One embodiment of the invention relates to a system having a
base unit electrically tethered to a handpiece. The cryogenic
system can include a back-up power source. The handpiece is
configured to hold a cryogenic fluid source.
[0013] Another embodiment of the invention relates to method that
provides a cryogenic system. The system can include a base unit and
a handpiece having at least one cryogenic needle. The cryogenic
system is used to remodel tissue. A cryogenic fluid supply is
disposed in the handpiece. A valve within the handpiece is
electrically powered by the base unit to actuate for providing
cryogenic fluid to the at least one needle. The base unit has a
primary power source connectable to mains and a back-up power
source.
[0014] In one aspect of the method, the base unit is configured to
provide power from the back-up battery source when the primary
power source fails during use of the cryogenic system.
[0015] In another aspect of the method, the valve comprises a
stepper motor coupled to a plunger.
[0016] In another aspect of the method, the handpiece includes a
slave microcontroller for controlling the valve, where the slave
controller is controlled by a master microcontroller of the base
unit.
[0017] In another aspect of the method, the back-up power source is
a supercapacitor.
[0018] Another embodiment of the invention relates to a cryogenic
system having a base unit. The system includes a handpiece that is
connectable to at least one cryogenic needle. A cryogenic fluid
supply is disposed in the handpiece. A valve within the handpiece
is electrically powered by the base unit to actuate for providing
cryogenic fluid to the at least one needle. The base unit has a
primary power source connectable to mains and a back-up power
source.
[0019] In one aspect of the system, the base unit is configured to
provide power from the back-up battery source when the primary
power source fails during use of the cryogenic system.
[0020] In another aspect of the system, the valve comprises a
stepper motor coupled to a plunger.
[0021] In another aspect of the system, the handpiece includes a
slave microcontroller for controlling the valve, where the slave
controller is controlled by a master microcontroller of the base
unit.
[0022] In another aspect of the system, the back-up power source is
a supercapacitor.
[0023] Another embodiment of the invention relates to a cryogenic
system having a cryogenic handpiece configured to sequentially
couple with a plurality of cryogenic canister assemblies, where
each canister assembly can include a filter.
[0024] Another embodiment of the invention relates a cryogenic
cartridge assembly for use with a cryogenic handpiece. The
cryogenic handpiece can have a cartridge assembly interface. The
cartridge assembly can includes a body having an interface
configured for detachably coupling with the interface of the
handpiece. A cryogenic canister can be supported by the body. The
canister may contain cryogenic fluid and a fluid path configured to
be in fluid communication with the handpiece when the interface of
the body is coupled with the interface of the handpiece. A filter
can be disposed along the fluid path between the canister and the
interface of the body.
[0025] Another embodiment of the invention relates to a method that
provides plurality of cryogenic canister assemblies configured for
sequential use with a cryogenic handpiece. Each canister assembly
has an associated canister with a frangible seal, a housing
supporting the canister, a pin supported by the housing and movable
relative to the seal so as to penetrate the seal when the assembly
is mounted to the handpiece, and a desiccant/molecular sieve
downstream of the pin and upstream of a port from which the fluid
flows into the handpiece.
[0026] A first canister assembly of the plurality cryogenic
canister assemblies is mounted to the handpiece. The cryogenic
handpiece mounted with the first canister assembly is used to
remodel tissue. The first canister assembly is removed thereby
halting use of the cryogenic handpiece to remodel tissue. A second
canister assembly of the plurality cryogenic canister assemblies is
mounted to the handpiece. The cryogenic handpiece mounted with the
second canister assembly is then used to remodel the tissue.
[0027] Another embodiment of the invention relates to a cryogenic
system including a cryogenic handpiece. A plurality of cryogenic
canister assemblies can be configured for sequential use with a
cryogenic handpiece. Each canister assembly has an associated
canister with a frangible seal, a housing supporting the canister,
a pin supported by the housing and movable relative to the seal so
as to penetrate the seal when the assembly is mounted to the
handpiece, and a molecular sieve downstream of the pin and upstream
of a port from which the fluid flows into the handpiece.
[0028] Another embodiment of the invention relates to a system
having a cryogenic handpiece configured to engage with a probe
assembly. The handpiece can be configured to vent and halt use of
the probe assembly via partial disengagement of the probe
assembly.
[0029] Another embodiment of the invention relates to a method, in
which a probe assembly with a needle supported by a probe housing
and a handpiece attachable with the probe housing is provided. The
probe assembly includes an interface with a mechanical attachment
and inner and outer seals for mounting to a handpiece. The
handpiece includes circuitry identifying a type of needle when
coupled to the probe housing, the circuitry disengaging from the
housing during removal of the probe so as to shut down cooling when
the outer seal still sealingly engages the handpiece sufficiently
to vent cryogen fluid therethrough when the mechanical attachment
is partially disengaged from the handpiece. The handpiece attached
with the probe assembly by providing cryogen fluid from the
handpiece to the probe assembly is used to treat tissue. Use of the
handpiece attached with the probe assembly is then halted by
stopping flow of the cryogen fluid from the handpiece to the probe
assembly. The probe assembly is partially detached after halting
use to vent residual cryogen fluid remaining within the handpiece
and/or probe assembly.
[0030] In one aspect of the method, the type of needle relates to a
number of needles of the probe assembly.
[0031] Another embodiment of the invention relates to a probe
assembly for use with a cryogenic handpiece having an interface
coupled with circuitry configured to shut down cooling flow to the
interface in response to partial probe disengagement from the
handpiece. The probe assembly can include a probe body having an
interface configured for coupling with the interface of the probe
assembly. A needle may be supported by a probe body. The interface
may include a mechanical attachment and a cryogenic fluid seal for
engagement with the interface of the handpiece. The mechanical
attachment can be configured to restrain the probe assembly
relative to the handpiece and the seal to sealingly engage the
interface of the handpiece when the probe assembly moves from full
engagement with the handpiece interface to partially disengaged
from the handpiece.
[0032] Another embodiment of the invention relates to a system
including a probe assembly with a needle supported by a probe
housing. The system further includes a handpiece attachable with
the probe housing. The probe assembly includes an interface with a
mechanical attachment and inner and outer seals for mounting to a
handpiece. The handpiece includes circuitry identifying a type of
needle when coupled to the probe housing. During removal of the
probe assembly, circuitry is disengaged so as to shut down cooling.
This occurs while the outer seal still sealingly engages the
handpiece sufficiently to vent fluid therethrough when the
mechanical attachment is partially disengaged from the
handpiece.
[0033] In one aspect of the system, the type of needle relates to a
number of needles of the probe assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] FIG. 1A is a perspective view of a self-contained subdermal
cryogenic remodeling probe and system, according to an embodiment
of the invention.
[0035] FIG. 1B is a partially transparent perspective view of the
self-contained probe of FIG. 1A, showing internal components of the
cryogenic remodeling system and schematically illustrating
replacement treatment needles for use with the disposable
probe.
[0036] FIG. 2A schematically illustrates components that may be
included in the treatment system.
[0037] FIG. 2B is a cross-sectional view of the system of FIG. 1A,
according to an embodiment of the invention.
[0038] FIGS. 2C and 2D are cross-sectional views showing
operational modes of the system of FIG. 2B.
[0039] FIGS. 3A-3B illustrate an exemplary embodiment of a clad
needle probe, according to an embodiment of the invention.
[0040] FIG. 4 is a flow chart illustrating an exemplary algorithm
for heating the needle probe of FIG. 3A, according to an embodiment
of the invention..
[0041] FIG. 5 is a flow chart schematically illustrating a method
for treatment using the disposable cryogenic probe and system of
FIGS. 1A and 1B, according to an embodiment of the invention..
[0042] FIG. 6A is a flow chart schematically illustrating a method
for treatment using the disposable cryogenic probe and system of
FIGS. 1A and 1B, according to an embodiment of the invention.
[0043] FIG. 6B is a flow chart schematically illustrating a method
for treatment using the disposable cryogenic probe and system of
FIGS. 1A and 1B, according to an embodiment of the invention.
[0044] FIG. 6C is a simplified depiction of the method of treatment
of FIG. 6B.
DETAILED DESCRIPTION OF THE INVENTION
[0045] The present invention provides improved medical devices,
systems, and methods. Embodiments of the invention will facilitate
remodeling of target tissues disposed at and below the skin,
optionally to treat a cosmetic defect, a lesion, a disease state,
and/or so as to alter a shape of the overlying skin surface, while
providing protection to portions of non-target tissues, including
the skin, which are directly above the target tissues.
[0046] At least some embodiments of the present invention may
improve upon at least some aspects of previous systems. At least
some previous systems relied upon the user to mechanically open and
close a valve. Some of the present embodiments may improve upon
these previous systems by performing this function via electronic
control of an electromechanical valve. The improvement enables the
system to perform repeatable, automated refrigeration cycles. It
also enables monitoring and control for safe, reliable
performance.
[0047] At least some embodiments enable what previously required
separate mechanical and electrical connection of the probe to be
performed with one assembly step and may be safer to use during
installation and removal. Some embodiments also or alternatively
enable power and control through a mains operated, external control
unit; or fully integrating control and power through component
selection in particular the electro-mechanical valve. Some
embodiments also or alternatively enable the full integration of
the refrigerant into the handpiece by adapting refrigerant
cartridges to provide cryogen fluid to an attached needle
probe.
[0048] Embodiments of the disclosed system may be hand held
providing ease of use. The system may also enable untethered or
disassembled configurations that allow the system to be easily
transportable. The system may include sensors and automation for
added safety and reliability. The probe and cartridge are designed
for safe and reliable use even in instances where they are not
handled following normal operating instructions. A user interface
may provide key information to the user regarding the system
status.
[0049] Among the most immediate applications, although not the only
applications, of the present invention may be the amelioration of
lines and wrinkles, particularly by inhibiting muscular
contractions which are associated with these cosmetic defects so as
so improve an appearance of the patient. Rather than relying
entirely on a pharmacological toxin or the like to disable muscles
so as to induce temporary paralysis, many embodiments of the
invention will at least in part employ cold to immobilize muscles.
Advantageously, nerves, muscles, and associated tissues may be
temporarily immobilized using moderately cold temperatures of
10.degree. C. to -5.degree. C. without permanently disabling the
tissue structures. Using an approach similar to that employed for
identifying structures associated with atrial fibrillation, a
needle probe or other treatment device can be used to identify a
target tissue structure in a diagnostic mode with these moderate
temperatures, and the same probe (or a different probe) can also be
used to provide a longer term or permanent treatment, optionally by
ablating the target tissue zone and/or inducing apoptosis at
temperatures from about -5.degree. C. to about -50.degree. C. In
some embodiments, apoptosis may be induced using treatment
temperatures from about -1.degree. C. to about -15.degree. C., or
from about -1.degree. C. to about -19.degree. C., optionally so as
to provide a permanent treatment that limits or avoids inflammation
and mobilization of skeletal muscle satellite repair cells. In some
embodiments, temporary axonotmesis or neurotmesis degeneration of a
motor nerve is desired, which may be induced using treatment
temperatures from about -25.degree. C. to about -90.degree. C.
Hence, the duration of the treatment efficacy of such subdermal
cryogenic treatments may be selected and controlled, with colder
temperatures, longer treatment times, and/or larger volumes or
selected patterns of target tissue determining the longevity of the
treatment. Additional description of cryogenic cooling for
treatment of cosmetic and other defects may be found in commonly
assigned U.S. Pat. No. 7,713,266 (Atty. Docket No. 000110US)
entitled "Subdermal Cryogenic Remodeling of Muscle, Nerves,
Connective Tissue, and/or Adipose Tissue (Fat)", U.S. Pat. No.
7,850,683 (Atty. Docket No. 000120US) entitled "Subdermal Cryogenic
Remodeling of Muscles, Nerves, Connective Tissue, and/or Adipose
Tissue (Fat)", and U.S. Pat. App. Ser. No. 13/325,004, (Atty.
Docket No. 002510US) entitled "Method for Reducing Hyperdynamic
Facial Wrinkles" and attached hereto as Appendix A, the full
disclosures of which are each incorporated by reference herein.
[0050] In addition to cosmetic treatments of lines, wrinkles, and
the like, embodiments of the invention may also find applications
for treatments of subdermal adipose tissues, benign, pre-malignant
lesions, malignant lesions, acne and a wide range of other
dermatological conditions (including dermatological conditions for
which cryogenic treatments have been proposed and additional
dermatological conditions), and the like. Embodiments of the
invention may also find applications for alleviation of pain,
including those associated with muscle spasms as disclosed in
commonly assigned U.S. Pub. No. 2009/0248001 (Atty. Docket No.
000800US) entitled "Pain Management Using Cryogenic Remodeling" the
full disclosure of which is incorporated herein by reference.
[0051] Referring now to FIGS. 1A and 1B, one example of a system
for cryogenic remodeling includes a self-contained probe handpiece
generally having a proximal end 12 and a distal end 14. A handpiece
body or housing 16 has a size and ergonomic shape suitable for
being grasped and supported in a surgeon's hand or other system
operator. As can be seen most clearly in FIG. 1B, a cryogenic
cooling fluid supply 18 (also referred to as cryogen cartridge), a
supply valve 32 and an optional electrical power source 20 are
found within housing 16, along with a circuit 22S having a
processor for controlling cooling applied by self-contained system
10 in response to actuation of an input 24. Alternatively,
electrical power can be applied through a cord from a remote power
source. Accordingly, functional references to the electrical power
source 20 are meant to include external and internal power source
embodiments. Alternatively, electrical power source 20 can be an
emergency back-up power source in the advent of a power delivery
failure from the remote power source. Power source 20 also supplies
power to heater element 44 in order to heat the proximal region of
probe 26 thereby helping to prevent unwanted skin damage, and a
temperature sensor 48 adjacent the proximal region of probe 26
helps monitor probe temperature. Additional details on the heater
44 and temperature sensor 48 are described in greater detail below.
When actuated, supply valve 32 controls the flow of cryogenic
cooling fluid from fluid supply 18. Some embodiments may, at least
in part, be manually activated, such as through the use of a manual
supply valve and/or the like, so that processors, electrical power
supplies, and the like may not be required.
[0052] Extending distally from distal end 14 of housing 16 is a
tissue-penetrating cryogenic cooling probe 26. Probe 26 is
thermally coupled to a cooling fluid path extending from cooling
fluid source 18, with the exemplary probe comprising a tubular body
receiving at least a portion of the cooling fluid from the cooling
fluid source therein. The exemplary probe 26 comprises a 27 g
needle having a sharpened distal end that is axially sealed. Probe
26 may have an axial length between distal end 14 of housing 16 and
the distal end of the needle of between about 0.5 mm and 5 cm,
preferably having a length from about 3 mm to about 10 mm. Such
needles may comprise a stainless steel tube with an inner diameter
of about 0.006 inches and an outer diameter of about 0.012 inches,
while alternative probes may comprise structures having outer
diameters (or other lateral cross-sectional dimensions) from about
0.006 inches to about 0.100 inches. Generally, needle probe 26 will
comprise a 16 g or smaller size needle, often comprising a 20 g
needle or smaller, typically comprising a 25, 26, 27, 28, 29, or 30
g or smaller needle.
[0053] In some embodiments, probe 26 may comprise two or more
needles arranged in a linear array, such as those disclosed in
previously incorporated U.S. Pat. No. 7,850,683. Another exemplary
embodiment of a probe having multiple needle probe configurations
allow the cryogenic treatment to be applied to a larger or more
specific treatment area. Other needle configurations that
facilitate controlling the depth of needle penetration and
insulated needle embodiments are disclosed in commonly assigned
U.S. Patent Publication No. 2008/0200910 (Atty. Docket No.
000500US) entitled "Replaceable and/or Easily Removable Needle
Systems for Dermal and Transdermal Cryogenic Remodeling," the
entire content of which is incorporated herein by reference.
Multiple needle arrays may also be arrayed in alternative
configurations such as a triangular or square array.
[0054] Arrays may be designed to treat a particular region of
tissue, or to provide a uniform treatment within a particular
region, or both. In some embodiments needle 26 is releasably
coupled with body 16 so that it may be replaced after use with a
sharper needle (as indicated by the dotted line) or with a needle
having a different configuration. In exemplary embodiments, the
needle may be threaded into the body, it may be press fit into an
aperture in the body or it may have a quick disconnect such as a
detent mechanism for engaging the needle with the body. A quick
disconnect with a check valve is advantageous since it permits
decoupling of the needle from the body at any time without
excessive coolant discharge. This can be a useful safety feature in
the event that the device fails in operation (e.g. valve failure),
allowing an operator to disengage the needle and device from a
patient's tissue without exposing the patient to coolant as the
system depressurizes. This feature is also advantageous because it
allows an operator to easily exchange a dull needle with a sharp
needle in the middle of a treatment. One of skill in the art will
appreciate that other coupling mechanisms may be used.
[0055] Addressing some of the components within housing 16, the
exemplary cooling fluid supply 18 comprises a canister, sometimes
referred to herein as a cartridge, containing a liquid under
pressure, with the liquid preferably having a boiling temperature
of less than 37.degree. C. When the fluid is thermally coupled to
the tissue-penetrating probe 26, and the probe is positioned within
the patient so that an outer surface of the probe is adjacent to a
target tissue, the heat from the target tissue evaporates at least
a portion of the liquid and the enthalpy of vaporization cools the
target tissue. A supply valve 32 may be disposed along the cooling
fluid flow path between canister 18 and probe 26, or along the
cooling fluid path after the probe so as to limit coolant flow
thereby regulating the temperature, treatment time, rate of
temperature change, or other cooling characteristics. The valve
will often be powered electrically, per the direction of processor
22S, but may at least in part be manually powered. The exemplary
power source 20 comprises a rechargeable or single-use battery.
Additional details about valve 32 are disclosed below and further
disclosure on the power source 20 may be found in commonly assigned
Int'l Pub. No. WO 2010/075438 (Atty. Docket No. 002310PC) entitled
"Integrated Cryosurgical Probe Package with Fluid Reservoir and
Limited Electrical Power Source," the entire contents of which is
incorporated herein by reference.
[0056] The exemplary cooling fluid supply 18 comprises a single-use
canister. Advantageously, the canister and cooling fluid therein
may be stored and/or used at (or even above) room temperature. The
canister may have a frangible seal or may be refillable, with the
exemplary canister containing liquid nitrous oxide, N.sub.2O. A
variety of alternative cooling fluids might also be used, with
exemplary cooling fluids including fluorocarbon refrigerants and/or
carbon dioxide. The quantity of cooling fluid contained by canister
18 will typically be sufficient to treat at least a significant
region of a patient, but will often be less than sufficient to
treat two or more patients. An exemplary liquid N.sub.2O canister
might contain, for example, a quantity in a range from about 1 gram
to about 40 grams of liquid, more preferably from about 1 gram to
about 35 grams of liquid, and even more preferably from about 7
grams to about 30 grams of liquid.
[0057] Processor 22 will typically comprise a programmable
electronic microprocessor embodying machine readable computer code
or programming instructions for implementing one or more of the
treatment methods described herein. The microprocessor will
typically include or be coupled to a memory (such as a non-volatile
memory, a flash memory, a read-only memory ("ROM"), a random access
memory ("RAM"), or the like) storing the computer code and data to
be used thereby, and/or a recording media (including a magnetic
recording media such as a hard disk, a floppy disk, or the like; or
an optical recording media such as a CD or DVD) may be provided.
Suitable interface devices (such as digital-to-analog or
analog-to-digital converters, or the like) and input/output devices
(such as USB or serial I/O ports, wireless communication cards,
graphical display cards, and the like) may also be provided. A wide
variety of commercially available or specialized processor
structures may be used in different embodiments, and suitable
processors may make use of a wide variety of combinations of
hardware and/or hardware/software combinations. For example,
processor 22 may be integrated on a single processor board and may
run a single program or may make use of a plurality of boards
running a number of different program modules in a wide variety of
alternative distributed data processing or code architectures.
[0058] Referring now to FIG. 2, the flow of cryogenic cooling fluid
from fluid supply 18 is controlled by a supply valve 32. Supply
valve 32 may comprise an electrically actuated solenoid valve, a
motor actuated valve or the like operating in response to control
signals from controller 22, and/or may comprise a manual valve.
Exemplary supply valves may comprise structures suitable for on/off
valve operation, and may provide venting of the fluid source and/or
the cooling fluid path downstream of the valve when cooling flow is
halted so as to limit residual cryogenic fluid vaporization and
cooling. Additionally, the valve may be actuated by the controller
in order to modulate coolant flow to provide high rates of cooling
in some instances where it is desirable to promote necrosis of
tissue such as in malignant lesions and the like or slow cooling
which promotes ice formation between cells rather than within cells
when necrosis is not desired. More complex flow modulating valve
structures might also be used in other embodiments. For example,
other applicable valve embodiments are disclosed in previously
incorporated U.S. Pub. No. 2008/0200910.
[0059] Still referring to FIG. 2, an optional heater (not
illustrated) may be used to heat cooling fluid supply 18 so that
heated cooling fluid flows through valve 32 and through a lumen 34
of a cooling fluid supply tube 36. Supply tube 36 is, at least in
part, disposed within a lumen 38 of needle 26, with the supply tube
extending distally from a proximal end 40 of the needle toward a
distal end 42. The exemplary supply tube 36 comprises a fused
silica tubular structure (not illustrated) having a polymer coating
and extending in cantilever into the needle lumen 38. Supply tube
36 may have an inner lumen with an effective inner diameter of less
than about 200 .mu.m, the inner diameter often being less than
about 100 .mu.m, and typically being less than about 40 .mu.m.
Exemplary embodiments of supply tube 36 have inner lumens of
between about 15 and 50 .mu.m, such as about 30 .mu.m. An outer
diameter or size of supply tube 36 will typically be less than
about 1000 .mu.m, often being less than about 800 .mu.m, with
exemplary embodiments being between about 60 and 150 .mu.m, such as
about 90 .mu.m or 105 .mu.m. The tolerance of the inner lumen
diameter of supply tubing 36 will preferably be relatively tight,
typically being about +/-10 .mu.m or tighter, often being +/-5
.mu.m or tighter, and ideally being +/-3 .mu.m or tighter, as the
small diameter supply tube may provide the majority of (or even
substantially all of) the metering of the cooling fluid flow into
needle 26. Previously incorporated U.S. Patent Publication No.
2008/0200910 (Attorney Docket No. 025917-000500US) discloses
additional details on the needle 26 along with various alternative
embodiments and principles of operation.
[0060] The cooling fluid injected into lumen 38 of needle 26 will
typically comprise liquid, though some gas may also be injected. At
least some of the liquid vaporizes within needle 26, and the
enthalpy of vaporization cools the needle and also the surrounding
tissue engaged by the needle. An optional heater 44 (illustrated in
FIG. 1B) may be used to heat the proximal region of the needle 26
in order to prevent unwanted skin damage in this area, as discussed
in greater detail below. Controlling a pressure of the gas/liquid
mixture within needle 26 substantially controls the temperature
within lumen 38, and hence the treatment temperature range of the
tissue. A relatively simple mechanical pressure relief valve 46 may
be used to control the pressure within the lumen of the needle,
with the exemplary valve comprising a valve body such as a ball
bearing, urged against a valve seat by a biasing spring. An
exemplary relief valve is disclosed in U.S. Provisional Patent
Application No. 61/116,050 previously incorporated herein by
reference. Thus, the relief valve allows better temperature control
in the needle, minimizing transient temperatures. Further details
on exhaust volume are disclosed in previously incorporated U.S.
Pat. Pub. No. 2008/0200910.
[0061] The heater 44 may be thermally coupled to a thermally
responsive element 50, which is supplied with power by the
controller 22 and thermally coupled to a proximal portion of the
needle 26. The thermally responsive element 50 can be a block
constructed from a material of high thermal conductivity and low
heat capacity, such as aluminum. A temperature sensor 52 (e.g.,
thermistor, thermocouple) can also be thermally coupled the
thermally responsive element 50 and communicatively coupled to the
controller 22. The controller 22 can be configured to receive
temperature information of the thermally responsive element 50 via
the temperature sensor 52 in order to provide the heater 44 with
enough power to maintain the thermally responsive element 50 at a
particular temperature.
[0062] The controller 22 can be further configured to monitor power
draw from the heater 44 in order to characterize tissue type,
perform device diagnostics, and/or provide feedback for a tissue
treatment algorithm. This can be advantageous over monitoring
temperature alone, since power draw from the heater 44 can vary
greatly while temperature of the thermally responsive element 50
remains relatively stable. For example, during treatment of target
tissue, maintaining the thermally responsive element 50 at
40.degree. C. during a cooling cycle may take 1.0 W initially and
is normally expected to climb to 1.5 W after 20 seconds, due to the
needle 26 drawing in surrounding heat. An indication that the
heater is drawing 2.0 W after 20 seconds to maintain 40.degree. C.
can indicate that an aspect of the system 10 is malfunctioning
and/or that the needle 26 is incorrectly positioned. Correlations
with power draw and correlated device and/or tissue conditions can
be determined experimentally to determine acceptable treatment
power ranges.
[0063] In some embodiments, it may be preferable to limit frozen
tissue that is not at the treatment temperature, i.e., to limit the
size of a formed cooling zone within tissue. To achieve this,
metering coolant flow could maintain a large thermal gradient at
its outside edges. This may be particularly advantageous in
applications for creating an array of connected cooling zones (i.e,
fence) in a treatment zone, as time would be provided for the
treatment zone to fully develop within the fenced in portion of the
tissue, while the outer boundaries maintained a relatively large
thermal gradient due to the repeated application and removal of
refrigeration power. This could provide a mechanism within the body
of tissue to thermally regulate the treatment zone and could
provide increased ability to modulate the treatment zone at a
prescribed distance from the surface of the skin. A related
treatment algorithm could be predefined, or it could be in response
to feedback from the tissue.
[0064] Such feedback could be temperature measurements from the
needle 26, or the temperature of the surface of the skin could be
measured. However, in many cases monitoring temperature at the
needle 26 is impractical due to size constraints. To overcome this,
operating performance of the sensorless needle 26 can be
interpolated by measuring characteristics of thermally coupled
elements, such as the thermally responsive element 50.
[0065] One such measured characteristic could be the power required
to heat the thermally responsive element 50, therefore the medium
which the thermally responsive element 50, or the thermally coupled
needle 26, is coupled to. For example, very little power would be
required to warm and maintain the temperature of the thermally
conductive block in air. Various materials could be characterized.
For example, the thermally responsive element 50 could be used to
determine whether the thermally responsive element 50, or the
thermally coupled needle 26, has sufficient contact with skin due
to the thermal load of the skin. This would be useful for ensuring
that the needle 26 was correctly placed prior to treatment. This
could be done without flowing coolant to the needle 26, or
alternatively, by metering very little coolant to the needle 26,
i.e., less than what is required to treat tissue.
[0066] Once the treatment has started, there may be more or less
residual refrigerant that affected the thermally conductive element
50 depending upon how much thermal load was applied to the needle
26. This could be used to characterize the tissue(s) the probes was
placed into. For example, there would be relatively more heat drawn
from the thermally conductive element 50 in insulative tissue such
as adipose tissue. Since thermal load on the distal end of the
needle 26 would be affected by the development of an cooling zone
around the needle 26, the thermally conductive element 50 could be
used to determine the state of the needle 26 as ice forms.
[0067] Power feedback could provide feedback to regulate the
delivery of refrigerant based upon the tissue, formation of ice,
contact with the skin, or other useful information. The feedback
could be used to control the treatment zone to the desired
configuration. In addition, the feedback could be used to diagnose
a treatment failure. For instance if the probe had three needles
delivering refrigerant, but only two were working, the thermally
conductive element could detect the failure and inform the
user.
[0068] Temperature feedback could also used in conjunction with
power feedback. Temperature sensing could occur on the needle 26 if
possible, on the thermally conductive element 50, and/or remote to
the thermally conductive element. For example, the thermally
conductive element 50 could reside on a detachable cooling probe
and be thermally coupled to a handpiece, with feedback and control
circuits located within the handpiece (e.g., housing 16). This
could be advantageous to provide a low cost detachable cooling
probe and for system reliability, since the probe could be coupled
to a controller in the reusable handpiece. Thus, practically
offering higher capability due to the ability to afford more
precise controls.
[0069] The thermally conductive element 50 could be thermally
coupled to the needle 26 at a proximal tissue interface. When
refrigerant was delivered, excess refrigerant would return through
the needle. The excess refrigerant could be in the form of cool gas
or liquid that had not yet converted to gas through the latent heat
of vaporization. The excess refrigerant could change dependent upon
the tissue(s) the probe was in, variations in tissue temperature,
presence of local heat sources (arteries and veins), and metabolic
effects. The excess refrigerant could also be affected by the
effect of the treatment over time. In particular, changes in
thermal loading as a function of the cooling of adjacent tissue and
the formation of ice. The thermally conductive element could be
tailored to deliver comparable, or more heat than the available
refrigeration power. However, the transfer of heat into the tissue
would be constrained by the material and dimensions of the needle.
For example, a relatively long needle might receive enough heat
from the adjacent tissue along its length to prevent the freeze
zone from extending more proximally than desired. Alternatively the
ability to transfer more heat into the tissue could be achieved by
providing improved thermal coupling from the thermally conductive
block into the tissue. This could be achieved by increasing the
diameter and or wall thickness of the needle, or through the
addition of thermally conductive cladding to the proximal portion
of the needle. This coupling could also be optimized to extend the
length of the protection desired. For instance, the cladding or
portion of increased wall thickness and diameter could extend
through the dermis and subdermal fat layer, then end. Further the
cooling of the tip and the heating of more proximal tissue could be
uncoupled. This could be achieved by applying an insulative
material between the cladding and the underlying needle. Therefore,
the heat through the protected portion of tissue could be
controlled independent of the refrigeration of the tip. This would
be advantageous in that the heat added would not compromise the
refrigerant delivered to the tip and the refrigerant would not
comprise the heat added to the tissue.
[0070] Additional methods of monitoring cooling and maintaining an
unfrozen portion of the needle include the addition of a heating
element and/or monitoring element into the needle itself This could
consist of a small thermistor or thermocouple, and a wire that
could provide resistive heat. Other power sources could also be
applied such as infrared light, radiofrequency heat, and
ultrasound. These systems could also be applied together dependent
upon the control of the treatment zone desired.
[0071] Alternative methods to inhibit excessively low transient
temperatures at the beginning of a refrigeration cycle might be
employed instead of or together with the limiting of the exhaust
volume. For example, the supply valve might be cycled on and off,
typically by controller 22, with a timing sequence that would limit
the cooling fluid flowing so that only vaporized gas reached the
needle lumen (or a sufficiently limited amount of liquid to avoid
excessive dropping of the needle lumen temperature). This cycling
might be ended once the exhaust volume pressure was sufficient so
that the refrigeration temperature would be within desired limits
during steady state flow. Analytical models that may be used to
estimate cooling flows are described in greater detail in
previously incorporated U.S. Patent Pub. No. 2008/0154,254.
[0072] Referring now to FIG. 2A, the flow of cryogenic cooling
fluid from fluid supply 18 is controlled by a supply valve 32.
Supply valve 32 may comprise an electrically actuated solenoid
valve, a motor actuated valve or the like operating in response to
control signals from controller 22, and/or may comprise a manual
valve. Exemplary supply valves may comprise structures suitable for
on/off valve operation, and may provide venting of the fluid source
and/or the cooling fluid path downstream of the valve when cooling
flow is halted so as to limit residual cryogenic fluid vaporization
and cooling. Additionally, the valve may be actuated by the
controller in order to modulate coolant flow to provide high rates
of cooling in some instances where it is desirable to promote
necrosis of tissue such as in malignant lesions and the like or
slow cooling which promotes ice formation between cells rather than
within cells when necrosis is not desired. More complex flow
modulating valve structures might also be used in other
embodiments. For example, other applicable valve embodiments are
disclosed in previously incorporated U.S. Pub. No.
2008/0200910.
[0073] Still referring to FIG. 2A, an optional cooling supply
heater (not illustrated) may be used to heat cooling fluid supply
18 so that heated cooling fluid flows through valve 32 and through
a lumen 34 of a cooling fluid supply tube 36. In some embodiments
safety mechanism can be included so that the cooling supply is not
overheated. Examples of such embodiments are disclosed in commonly
assigned Int'l. Pub. No. WO 2010075438, the entirety of which is
incorporated by reference herein.
[0074] Supply tube 36 is, at least in part, disposed within a lumen
38 of needle 26, with the supply tube extending distally from a
proximal end 40 of the needle toward a distal end 42. The exemplary
supply tube 36 comprises a fused silica tubular structure (not
illustrated) having a polymer coating and extending in cantilever
into the needle lumen 38. Supply tube 36 may have an inner lumen
with an effective inner diameter of less than about 200 .mu.m, the
inner diameter often being less than about 100 .mu.m, and typically
being less than about 40 .mu.m. Exemplary embodiments of supply
tube 36 have inner lumens of between about 15 and 50 .mu.m, such as
about 30 .mu.m. An outer diameter or size of supply tube 36 will
typically be less than about 1000 .mu.m, often being less than
about 800 .mu.m, with exemplary embodiments being between about 60
and 150 .mu.m, such as about 90 .mu.m or 105 .mu.m. The tolerance
of the inner lumen diameter of supply tubing 36 will preferably be
relatively tight, typically being about +/-10 .mu.m or tighter,
often being +/-5 .mu.m or tighter, and ideally being +/-3 .mu.m or
tighter, as the small diameter supply tube may provide the majority
of (or even substantially all of) the metering of the cooling fluid
flow into needle 26. Additional details on various aspects of
needle 26 along with alternative embodiments and principles of
operation are disclosed in greater detail in U.S. Patent
Publication No. 2008/0154254 (Atty. Docket No. 000300US) entitled
"Dermal and Transdermal Cryogenic Microprobe Systems and Methods,"
the entire contents of which are incorporated herein by reference.
U.S. Patent Pub. No. 2008/0200910, previously incorporated herein
by reference, also discloses additional details on the needle 26
along with various alternative embodiments and principles of
operation.
[0075] The cooling fluid injected into lumen 38 of needle 26 will
typically comprise liquid, though some gas may also be injected. At
least some of the liquid vaporizes within needle 26, and the
enthalpy of vaporization cools the needle and also the surrounding
tissue engaged by the needle. An optional heater 44 (illustrated in
FIG. 1B) may be used to heat the proximal region of the needle in
order to prevent unwanted skin damage in this area, as discussed in
greater detail below. Controlling a pressure of the gas/liquid
mixture within needle 26 substantially controls the temperature
within lumen 38, and hence the treatment temperature range of the
tissue. A relatively simple mechanical pressure relief valve 46 may
be used to control the pressure within the lumen of the needle,
with the exemplary valve comprising a valve body such as a ball
bearing, urged against a valve seat by a biasing spring. Thus, the
relief valve allows better temperature control in the needle,
minimizing transient temperatures. Further details on exhaust
volume are disclosed in U.S. Patent Publication No. 2008/0200910,
previously incorporated herein by reference.
[0076] Alternative methods to inhibit excessively low transient
temperatures at the beginning of a refrigeration cycle might be
employed instead of or together with the limiting of the exhaust
volume. For example, the supply valve might be cycled on and off,
typically by controller 22, with a timing sequence that would limit
the cooling fluid flowing so that only vaporized gas reached the
needle lumen (or a sufficiently limited amount of liquid to avoid
excessive dropping of the needle lumen temperature). This cycling
might be ended once the exhaust volume pressure was sufficient so
that the refrigeration temperature would be within desired limits
during steady state flow. Analytical models that may be used to
estimate cooling flows are described in greater detail in U.S. Pub.
No. 2008/0154254, previously incorporated herein by reference.
[0077] FIG. 2B shows a cross-section of the housing 16. This
embodiment of the housing 16 is powered by an external source,
hence the attached cable, but could alternatively include a
portable power source. As shown, the housing includes a cartridge
assembly 50. The cartridge assembly 50 is connectable with a
cartridge receiver 52 of the handpiece 16, which is configured to
hold a pressured refrigerant cartridge. The cartridge receiver 52
includes an elongated cylindrical passage 54, which is dimensioned
to hold a commercially available cooling fluid cartridge. A distal
portion of the cartridge receiver 52 includes a filter device 56,
which has an elongated conical shape. In some embodiments, the
cartridge assembly 50 is largely integrated into the housing 10,
however, in alternative embodiments, the cartridge assembly 50 is a
wholly separate assembly, which may be pre-provided with a coolant
fluid source 18.
[0078] The filter device 56 fluidly couples the coolant fluid
source (cartridge) 18 at a proximal end to the valve 32 at a distal
end. The filter device 56 includes at least one particulate filter
58. In the shown embodiment, a particulate filter 58 at each
proximal and distal end of the filter device 56 is included. The
particulate filter 58 can be configured to prevent particles of a
certain size from passing through. For example, the particulate
filter 58 can be constructed as a microscreen having a plurality of
passages less than 2 microns in width, and thus particles greater
than 2 microns would not be able to pass.
[0079] The filter device 56 also includes a molecular filter 60
that is configured to capture fluid impurities. In some
embodiments, the molecular filter 60 is a plurality of filter media
(e.g., pellets, powder, particles) configured to trap molecules of
a certain size. For example, the filter media can comprise
molecular sieves having pores ranging from 1-20 .ANG.. In another
example, the pores have an average size of 5 .ANG.. The molecular
filter 60 can have two modalities. In a first mode, the molecular
filter 60 will filter fluid impurities received from the cartridge
18. However, in another mode, the molecular filter 60 can capture
impurities within the valve 32 and fluid supply tube 36 when the
system 10 is not in use, i.e., when the cartridge 18 is not fluidly
connected to the valve 32.
[0080] It has been found that in some instances fluid impurities
may leach out from various aspects of the system 10. These
impurities can include trapped moisture in the form of water
molecules and chemical gasses. The presence of these impurities is
believed to hamper cooling performance of the system 10. When the
system 10 is not in use, the filter device 56 can act as a
desiccant that attracts and traps moisture within the system 10, as
well as chemicals out gassed from various aspects of the system
10.
[0081] As shown in FIG. 2C, the cartridge 18 can be held by the
cartridge receiver 52 such that the cartridge 18 remains intact and
unpunctured. In this inactive mode, the cartridge is not fluidly
connected to the valve 32. A removable cartridge cover 62 can be
attached to the cartridge receiver 52 such that the inactive mode
is maintained while the cartridge is held by the system 10.
[0082] In use, the cartridge cover 62 can be removed and supplied
with a new cartridge 18 containing a cooling fluid, or an entire
new cartridge assembly 50. In some cases, a procedure may require a
plurality of cartridge assemblies 50. The cartridge cover 62 can
then be reattached to the cartridge receiver 52 by turning the
cartridge cover 62 until female threads 64 of the cartridge cover
62 engage with male threads of the cartridge receiver 52. The
cartridge cover 62 can be turned until resilient force is felt from
an elastic seal 66, as shown in FIG. 2C. To place the system 10
into use, the cartridge cover 62 can be further turned until the
distal tip of the cartridge 18 is punctured by a puncture pin 68,
as shown in FIG. 2D. Once the cartridge 18 is punctured, cooling
fluid escapes the cartridge by flowing through the filter device
56, where the impurities within the cooling fluid are captured. The
purified cooling fluid then passes to the valve 32, and onto the
coolant supply tube 36 to cool the probe 26. In some embodiments
the filter device, or portions thereof, is replaceable. In other
embodiments, the entire handpiece may be single use and/or
disposable.
[0083] The cryogen cartridge 18 is removeably connected at its
proximal end to a cartridge cover 62 by a spring device 70. The
cryogen cartridge 18 is removeably connected at its distal end to
the filter assembly 66 via an interference fit with the elastic
seal 66. The body of the filter assembly 56 is a nose cone 72 that
contains the molecular filter 60, particulate filters 58, and the
puncture pin 68. A proximal portion of the nose cone 72 has an
internal diameter that engages with the elastic seal 66 via spring
device 74. The nose cone 72 is installed on the tip of the cryogen
cartridge 18. The handpiece 16 has a mating element that the nose
cone 72 engages with. A distal portion of the nose cone 72 has a
flanged or stepped portion 76. A switch 78 of the handpiece 16
engages with the stepped portion 76 to provide an indication of
positive engagement.
[0084] The cartridge assembly 50 is attachable to into the
handpiece 16. The threaded cap is then rotated within the mating
threads of the handpiece 16. The rotation of the cartridge cover 62
advances the cryogen cartridge 18 within the handpiece 16. The nose
cone 72 extending from the end of the cartridge 18 engages a port
80 within the handpiece 16 and advances until an o-ring seal on the
nose cone 72 is fully seated within the bore of the handpiece 16
mating port. The seated distance is controlled by a separate step
on the cartridge nose cone 72 engaging the cartridge housing of the
handpiece 16. Therefore once the o-ring is seated within the
handpiece port 80, no additional loading is placed on the mated
port 80. The cartridge receiver 52 of the handpiece 16 can be
constructed as one rigid element, preferably from hard anodized
aluminum for its rigidity, heat transfer and electrical isolation
characteristics.
[0085] As the cartridge assembly 50 continues to be threaded onto
the cartridge receiver 52, the cryogen cartridge 18 advances into
the now seated nose cone 72. Further advancement engages a
frangible seal at the end of the cryogen cartridge 18 with the
puncture pin 68 seated in the nose cone. Puncturing the seal
releases cryogen through the bore of the puncture pin 68. To
prevent leakage, the frangible seal on the cryogen cylinder secures
to the puncture pin 68. In addition a secondary elastomeric seal
seals against the distal end of the cryogen cartridge 18. One or
both of these may be used to prevent cryogen leakage.
[0086] In use, the cryogen flows through a 2 micron mesh screen,
followed by the molecular filter 60, and by the particulate filter
58. The mesh screens 58 serve to remove particulate from the
refrigerant stream. The molecular sieves column serves to remove
moisture, oils and other contaminants from the refrigerant. The
refrigerant exits the cryogen cartridge 18 in a pure form that
enables reliable refrigeration performance.
[0087] The nose cone engages the switch 78 during installation
enabling the handpiece to recognize the presence of the cartridge.
The cryogen pressure is regulated by heating the cryogen cylinder
using a temperature regulated kapton heater 82 that engages the
cryogen cartridge 18 along its length and around its diameter.
[0088] The cartridge assembly 50 is removed by unthreading the
cartridge cover 62 and removing the cartridge. The engagement
mechanism of the cartridge cover 62 to the cryogen cartridge 18
ensures a pressurized cartridge 18 cannot be fluidly connected with
the handpiece 16 without the cartridge cover 62 securing it in
place. The nose cone 72 is removed with the cartridge by having
secure attachment to the elastic seal 66 at the end of the
refrigerant cartridge. Secure attachment can be in the form of an
interference fit between the parts or physical latching of the
parts together.
[0089] The probe 26 has sealed tip, 20 g or smaller needles. The
needles have sharpened tips for percutaneous insertion. The needles
are fully sealed. Cryogen fluid is delivered into the needles
through an internal tube. The cryogen expands and evaporates within
the tips of the needles cooling the surrounding tissue. The cryogen
exhaust passes up the needle and exhausts the system outside of the
patient and into the treatment room.
[0090] The probe 26 threads into a mating manifold in the handpiece
16. The probe has a sealing o-ring that mates with the handpiece
and isolates the refrigerant entering the probe from the cryogen
exhaust. The probe 26 has a circuit board with pads that engage
pogo pin electrical connectors on the handpiece. As the probe 26 is
threaded into the handpiece 16, the threads first ensure secure
mechanical engagement. Further threading passes the inlet o-ring
seal past the exhaust port on the handpiece 16. Then electrical
engagement occurs enabling the system to recognize the probe
presence and enabling system functionality. Finally, there is an
index mark and a feature that provides an audible and tactile click
at the rotation stop indicating full probe engagement. Similarly,
removal of the probe first results in electrical disengagement.
Electrical disengagement triggers the system to close the delivery
valve shutting off the flow of refrigerant. Further unthreading
results in the proximal, high-pressure sealing o-ring passing the
exhaust port on the handpiece. Therefore, any residual refrigerant
upstream of the probe 300 is safely vented while the probe is still
securely attached to the handpiece. The probe is then fully
unthreaded from the handpiece and removed.
[0091] The internal fluid path passes first through a 2 micron
particle filter, then enters a tube within the probe. The fluid
path then separates into multiple smaller tubes for each needle
that extend into the needle tips. The exhausted gas passes through
the annular space between the delivery tube and internal bore of
the needles, then exits through the handpiece. In one embodiment, a
second o-ring isolates the exhausting refrigerant. This forces the
exhaust to pass a sensor in the handpiece. The sensor could be a
temperature sensor used to detect proper performance of the system
by measuring the temperature of the exhaust stream.
[0092] The needles on the probe 26 are attached with
thermally-conductive epoxy to a temperature-regulated,
hard-anodized aluminum block. The attachment provides thermal
coupling and electrical isolation. The aluminum block temperature
is regulated with a temperature sensor and resistive heating
element. The electrical elements are attached to the block using
thermal epoxy that provides thermal coupling and electrical
isolation. Power is supplied to the electrical elements to regulate
the temperature. The heating element and sensor are electrically
coupled to the circuit board that mates with the handpiece pogo
pins. Therefore, engagement of the probe 26 enables the system to
provide temperature regulation of the block and therefore the
needles. In addition, the electrical circuit could contain an
element such as a fuse that can be disabled once the probe has been
used preventing reuse of the probe. Further, the probe 26 could
have an identifier such as a resistor or other identification chip
that could identify and even provide instructions to the handpiece
on the proper functional use of the system. Such an identifier can
include information about the gage of needles of the probe 26, the
length of needles of the probe 26, and/or the type of needle of the
probe 26. In particular a particular treatment algorithm could be
enabled.
[0093] The handpiece 26 mates with the probe 26 and cryogen
cartridge 18, and also with the control unit. The handpiece is
plumbed from the cartridge to the probe. An electromechanical valve
is present that isolates refrigerant from the probe. A second
manual mechanical valve is present in the event the
electromechanical valve errors and does not stop flow. Engagement
of the mechanical valve vents the downstream refrigerant,
preventing further flow of refrigerant to the electromechanical
valve and probe. The electromechanical valve is a stepper motor
with a plunger that compresses an elastomeric ring. Actuation of
the valve opens or closes the fluid path through the elastomeric
ring. The selection of a stepper motor enables the use of the
system with mains power or self-contained battery power. Treatment
operation, including opening and closing the valve is programmed
into the system and controlled through the control unit. The
treatment cycle is initiated through pressing an electromechanical
switch on the handpiece 16. The treatment can be stopped by
pressing the same switch.
[0094] The fluid path is constructed to have a minimal amount of
volume enabling the system to be responsive and enabling the use of
small refrigerant cartridges that keep the system small, light and
easy to handle. The fluid path is constructed primarily from
thermally insulative components. This enables the refrigeration
power to be available for cooling the probe needles rather than
cooling elements of the system. In addition this makes the system
robust to environmental conditions that could heat or cool the
refrigerant therefore preventing inconsistent refrigeration cycle
performance.
[0095] Sensors are present in the handpiece to determine the state
of the system. Selection of sensors that require low power, such as
thermistors, enables the system to be mains powered or
alternatively battery powered and ensure the system remains small
and light for ease of handling. Sensors are used to ensure proper
function such as: opening and closing of the valve during
treatment, ensuring proper performance of the probe, and
maintaining cartridge pressure. Sensors also detect the state of
the system ensuring safe and reliable performance of the system
including: monitoring the system for leaks, ensuring the probe and
cartridge are engaged and ready for use prior to enabling
initiating the treatment cycle, and ensuring the heaters on the
probe and cartridge assembly 50 are performing normally.
[0096] A microcontroller 22S on the handpiece acts as a slave to a
microcontroller in the control unit 22. The handpiece 16
microcontroller 22S reads sensors on the handpiece and issues
commands based upon the control unit commands. Communication
between the handpiece and control unit and power supply to the
handpiece are provide through a tether between the handpiece and
control unit.
[0097] The control unit 22 contains a microcontroller that commands
the handpiece 16 to perform functions. Feedback is provided to the
control unit from the microcontroller 22S on the handpiece. The
control unit 22 provides feedback to the user audibly and visually
as to the system state. The control unit is mains powered and has
backup power provided from a super cap. The backup power enables
the system to notify the user and safely shut the system down in
the event of power disruption.
[0098] In the exemplary embodiment of FIG. 3A, resistive heater
element 314 is disposed near the needle hub 318 and near a proximal
region of needle shaft 302. The resistance of the heater element is
preferably 1 .OMEGA. to 1K .OMEGA., and more preferably from 5
.OMEGA. to 50 .OMEGA.. Additionally, a temperature sensor 312 such
as a thermistor or thermocouple is also disposed in the same
vicinity. Thus, during a treatment as the needles cool down, the
heater 314 may be turned on in order to heat the hub 318 and
proximal region of needle shaft 302, thereby preventing this
portion of the device from cooling down as much as the remainder of
the needle shaft 302. The temperature sensor 312 may provide
feedback to controller 22 and a feedback loop can be used to
control the heater 314. The cooling power of the nitrous oxide will
eventually overcome the effects of the heater, therefore the
microprocessor may also be programmed with a warning light and/or
an automatic shutoff time to stop the cooling treatment before skin
damage occurs. An added benefit of using such a heater element is
the fact that the heat helps to moderate the flow of cooling fluid
into the needle shaft 302 helping to provide more uniform coolant
mass flow to the needles shaft 302 with more uniform cooling
resulting.
[0099] The embodiment of FIG. 3A illustrates a heater fixed to the
probe hub. In other embodiments, the heater may float, thereby
ensuring proper skin contact and proper heat transfer to the skin.
Examples of floating heaters are disclosed in commonly assigned
Int'l Pub. No. WO 2010/075448 (Atty. Docket No. 002310PC) entitled
"Skin Protection for Subdermal Cyrogenic Remodelling for Cosmetic
and Other Treatments", the entirety of which is incorporated by
reference herein.
[0100] In this exemplary embodiment, three needles are illustrated.
One of skill in the art will appreciate that a single needle may be
used, as well as two, four, five, six, or more needles may be used.
When a plurality of needles are used, they may be arranged in any
number of patterns. For example, a single linear array may be used,
or a two dimensional or three dimensional array may be used.
Examples of two dimensional arrays include any number of rows and
columns of needles (e.g. a rectangular array, a square array,
elliptical, circular, triangular, etc.), and examples of three
dimensional arrays include those where the needle tips are at
different distances from the probe hub, such as in an inverted
pyramid shape.
[0101] FIG. 3B illustrates a cross-section of the needle shaft 302
of needle probe 300. The needle shaft can be conductively coupled
(e.g., welded, conductively bonded, press fit) to a conductive
heater 314 to enable heat transfer therebetween. The needle shaft
302 is generally a small (e.g., 20-30 gauge) closed tip hollow
needle, which can be between about 0.2 mm and 5 cm, preferably
having a length from about 0.3 cm to about 0.6 cm. The conductive
heater element 314 can be housed within a conductive block 315 of
high thermally conductive material, such as aluminum and include an
electrically insulated coating, such as Type III anodized coating
to electrically insulate it without diminishing its heat transfer
properties. The conductive block 315 can be heated by a resister or
other heating element (e.g. cartridge heater, nichrome wire, etc.)
bonded thereto with a heat conductive adhesive, such as epoxy. A
thermistor can be coupled to the conductive block 315 with heat
conductive epoxy allows temperature monitoring. Other temperature
sensors may also be used, such as a thermocouple.
[0102] A cladding 320 of conductive material is directly
conductively coupled to the proximal portion of the shaft of needle
shaft 302, which can be stainless steel. In some embodiments, the
cladding 320 is a layer of gold, or alloys thereof, coated on the
exterior of the proximal portion of the needle shaft 302. In some
embodiments, the exposed length of cladding 320 on the proximal
portion of the needle is 2 mm. In some embodiments, the cladding
320 be of a thickness such that the clad portion has a diameter
ranging from 0.017-0.020 in., and in some embodiments 0.0182 in.
Accordingly, the cladding 320 can be conductively coupled to the
material of the needle 302, which can be less conductive, than the
cladding 320.
[0103] In some embodiments, the cladding 320 can include
sub-coatings (e.g., nickel) that promote adhesion of an outer
coating that would otherwise not bond well to the needle shaft 302.
Other highly conductive materials can be used as well, such as
copper, silver, aluminum, and alloys thereof. In some embodiments,
a protective polymer or metal coating can cover the cladding to
promote biocompatibility of an otherwise non-biocompatible but
highly conductive cladding material. Such a biocompatible coating
however, would be applied to not disrupt conductivity between the
conductive block 315. In some embodiments, an insulating layer,
such as a ceramic material, is coated over the cladding 320, which
remains conductively coupled to the needle shaft 302.
[0104] In use, the cladding 320 can transfer heat to the proximal
portion of the needle 302 to prevent directly surrounding tissue
from dropping to cryogenic temperatures. Protection can be derived
from heating the non-targeting tissue during a cooling procedure,
and in some embodiments before the procedure as well. The mechanism
of protection may be providing latent heat to pressurized cryogenic
cooling fluid passing within the proximal portion of the needle to
affect complete vaporization of the fluid. Thus, the non-target
tissue in contact with the proximal portion of the needle shaft 302
does not need to supply latent heat, as opposed to target tissue in
contact with the distal region of the needle shaft 302. To help
further this effect, in some embodiments the cladding 320 is
coating within the interior of the distal portion of the needle,
with or without an exterior cladding. To additionally help further
this effect, in some embodiments, the distal portion of the needle
can be thermally isolated from the proximal portion by a junction,
such as a ceramic junction. While in some further embodiments, the
entirety of the proximal portion is constructed from a more
conductive material than the distal portion.
[0105] In use, it has been determined experimentally that the
cladding 320 can help limit formation of an cooling zone to the
distal portion of the needle shaft 302, which tends to demarcate at
a distal end of the cladding 320. This effect is shown depicted in
later described FIG. 6C where non-target tissue, directly above
target tissue, including skin and at least a portion of
subcutaneous tissue are not made part of the ice-ball. Rather,
cooling zones are formed only about the distal portions of the
needles--in this case to target a temporal nerve branch. Thus,
while non-target tissue in direct contact with proximal needle
shafts remain protected from effects of cryogenic temperatures.
Such effects can include discoloration and blistering of the skin.
Such cooling zones may be associated with a particular physical
reaction, such as the formation of an ice-ball, or with a
particular temperature required to therapeutically affect the
tissue therein.
[0106] An exemplary algorithm 400 for controlling the heater
element 314, and thus for transferring heat to the cladding 320, is
illustrated in FIG. 4. In FIG. 4, the start of the interrupt
service routine (ISR) 402 begins with reading the current needle
hub temperature 404 using a temperature sensor such as a thermistor
or thermocouple disposed near the needle hub. The time of the
measurement is also recorded. This data is fed back to controller
22 where the slope of a line connecting two points is calculated.
The first point in the line is defined by the current needle hub
temperature and time of its measurement and the second point
consists of a previous needle hub temperature measurement and its
time of measurement. Once the slope of the needle hub temperature
curve has been calculated 406, it is also stored 408 along with the
time and temperature data. The needle hub temperature slope is then
compared with a slope threshold value 410. If the needle hub
temperature slope is less than the threshold value then a treating
flag is activated 412 and the treatment start time is noted and
stored 414. If the needle hub slope is greater than or equal to the
slope threshold value 410, an optional secondary check 416 may be
used to verify that cooling has not been initiated. In step 416,
absolute needle hub temperature is compared to a temperature
threshold. If the hub temperature is less than the temperature
threshold, then the treating flag is activated 412 and the
treatment start time is recorded 414 as previously described. As an
alternative, the shape of the slope could be compared to a norm,
and an error flag could be activated for an out of norm condition.
Such a condition could indicate the system was not heating or
cooling sufficiently. The error flag could trigger an automatic
stop to the treatment with an error indicator light. Identifying
the potential error condition and possibly stopping the treatment,
may prevent damage to the proximal tissue in the form of too much
heat, or too much cooling to the tissue. The algorithm preferably
uses the slope comparison as the trigger to activate the treatment
flag because it is more sensitive to cooling conditions when the
cryogenic device is being used rather than simply measuring
absolute temperature. For example, a needle probe exposed to a cold
environment would gradually cool the needle down and this could
trigger the heater to turn on even though no cryogenic cooling
treatment was being conducted. The slope more accurately captures
rapid decreases in needle temperature as are typically seen during
cryogenic treatments.
[0107] When the treatment flag is activated 418 the needle heater
is enabled 420 and heater power may be adjusted based on the
elapsed treatment time and current needle hub temperature 422.
Thus, if more heat is required, power is increased and if less heat
is required, power is decreased. Whether the treatment flag is
activated or not, as an additional safety mechanism, treatment
duration may be used to control the heater element 424. As
mentioned above, eventually, cryogenic cooling of the needle will
overcome the effects of the heater element. In that case, it would
be desirable to discontinue the cooling treatment so that the
proximal region of the probe does not become too cold and cause
skin damage. Therefore, treatment duration is compared to a
duration threshold value in step 424. If treatment duration exceeds
the duration threshold then the treatment flag is cleared or
deactivated 426 and the needle heater is deactivated 428. If the
duration has not exceeded the duration threshold 424 then the
interrupt service routine ends 430. The algorithm then begins again
from the start step 402. This process continues as long as the
cryogenic device is turned on.
[0108] Preferred ranges for the slope threshold value may range
from about -5.degree. C. per second to about -90.degree. C. per
second and more preferably range from about -30.degree. C. per
second to about 57.degree. C. per second. Preferred ranges for the
temperature threshold value may range from about -15.degree. C. to
about 0.degree. C., and more preferably may range from about
0.degree. C. to about 10.degree. C. Treatment duration threshold
may range from about 15 seconds to about 75 seconds and more
preferably may range from about 15 seconds to about 60 seconds.
[0109] It should be appreciated that the specific steps illustrated
in FIG. 4 provide a particular method of heating a cryogenic probe,
according to an embodiment of the present invention. Other
sequences of steps may also be performed according to alternative
embodiments. For example, alternative embodiments of the present
invention may perform the steps outlined above in a different
order. Moreover, the individual steps illustrated in FIG. 4 may
include multiple sub-steps that may be performed in various
sequences as appropriate to the individual step. Furthermore,
additional steps may be added or removed depending on the
particular applications. One of ordinary skill in the art would
recognize many variations, modifications, and alternatives.
[0110] The heating algorithm may be combined with a method for
treating a patient. Referring now to FIG. 5, a method 100
facilitates treating a patient using a cryogenic cooling system
having a reusable or disposable handpiece either of which that can
be self-contained or externally powered with replaceable needles
such as those of FIG. 1B and a limited capacity battery or metered
electrical supply. Method 100 generally begins with a determination
110 of the desired tissue therapy and results, such as the
alleviation of specific cosmetic wrinkles of the face, the
inhibition of pain from a particular site, the alleviation of
unsightly skin lesions or cosmetic defects from a region of the
face, or the like. Appropriate target tissues for treatment are
identified 112 (such as the subdermal muscles that induce the
wrinkles, a tissue that transmits the pain signal, or the
lesion-inducing infected tissues), allowing a target treatment
depth, target treatment temperature profile, or the like to be
determined. Step 112 may include performing a tissue
characterization and/or device diagnostic algorithm, based on power
draw of system 10, for example.
[0111] The application of the treatment algorithm 114 may include
the control of multiple parameters such as temperature, time,
cycling, pulsing, and ramp rates for cooling or thawing of
treatment areas. In parallel with the treatment algorithm 114, one
or more power monitoring algorithms 115 can be implemented. An
appropriate needle assembly can then be mounted 116 to the
handpiece, with the needle assembly optionally having a needle
length, skin surface cooling chamber, needle array, and/or other
components suitable for treatment of the target tissues. Simpler
systems may include only a single needle type, and/or a first
needle assembly mounted to the handpiece.
[0112] Pressure, heating, cooling, or combinations thereof may be
applied 118 to the skin surface adjacent the needle insertion site
before, during, and/or after insertion 120 and cryogenic cooling
122 of the needle and associated target tissue. Non-target tissue
directly above the target tissue can be protected by directly
conducting energy in the form of heat to the cladding on a proximal
portion of the needle shaft during cooling. Upon completion of the
cryogenic cooling cycle the needles will need additional "thaw"
time 123 to thaw from the internally created cooling zone to allow
for safe removal of the probe without physical disruption of the
target tissues, which may include, but not be limited to nerves,
muscles, blood vessels, or connective tissues. This thaw time can
either be timed with the refrigerant valve shut-off for as short a
time as possible, preferably under 15 seconds, more preferably
under 5 seconds, manually or programmed into the controller to
automatically shut-off the valve and then pause for a chosen time
interval until there is an audible or visual notification of
treatment completion.
[0113] Heating of the needle may be used to prevent unwanted skin
damage using the apparatus and methods previously described. The
needle can then be retracted 124 from the target tissue. If the
treatment is not complete 126 and the needle is not yet dull 128,
pressure and/or cooling can be applied to the next needle insertion
location site 118, and the additional target tissue treated.
However, as small gauge needles may dull after being inserted only
a few times into the skin, any needles that are dulled (or
otherwise determined to be sufficiently used to warrant
replacement, regardless of whether it is after a single insertion,
5 insertions, or the like) during the treatment may be replaced
with a new needle 116 before the next application of
pressure/cooling 118, needle insertion 120, and/or the like. Once
the target tissues have been completely treated, or once the
cooling supply canister included in the self-contained handpiece is
depleted, the used canister and/or needles can be disposed of 130.
The handpiece may optionally be discarded.
[0114] As discussed with reference to FIG. 5, a power monitoring
algorithm 115 can be applied prior to, during, after, and in some
cases in lieu of, the treatment algorithm 114, such as the one
shown in FIG. 4. One example of a power monitoring algorithm 600 is
shown in FIG. 6A, which illustrates a method for monitoring power
demand from a heater when cooling fluid is passed through at least
one needle. The power monitoring algorithm 600 can be performed
during an actual treatment of tissue. At operation 602, the
controller (e.g., controller 22) monitors power consumption of a
heater (e.g., heater 44), which is thermally coupled to a needle
(e.g., needle 26), directly or via a thermally responsive element
(e.g., element 50). Monitoring can take place during a tissue
treatment procedure, for example, as discussed with reference to
FIG. 5, performed in parallel to a treatment algorithm.
Alternatively, power monitoring can take place during a diagnostic
routine.
[0115] At operation 604, the controller correlates a sampled power
measurement with an acceptable power range corresponding to a
tissue characteristic and/or operating parameter. This measurement
may further be correlated according to the time of measurement and
temperature of the thermally responsive element 50. For example,
during treatment of target tissue, maintaining the thermally
responsive element 50 at 40.degree. C. during a cooling cycle may
be expected to require 1.0 W initially and is expected to climb to
1.5 W after 20 seconds, due to the needle 26 drawing in surrounding
heat. An indication that the heater is drawing 2.0 W after 20
seconds to maintain 40.degree. C. can indicate that an aspect of
the system 10 is malfunctioning and/or that the needle 26 is
incorrectly positioned within target tissue or primarily positioned
in non-target tissue. Correlations with power draw and correlated
device and/or tissue conditions can be determined experimentally to
determine acceptable power ranges.
[0116] At operation 606, the controller determines whether the
power measurement is correlated within acceptable limits of an
expected power draw, or to a power draw indicating a tissue or
device problem. If the correlation is unacceptable, then the
controller may in operation 608 initiate an alarm to the user
and/or halt or modify the treatment algorithm. In some cases, the
error is minor, for example, the controller may signal a user
indication to modify operator technique, e.g., apply greater or
lesser pressure to the skin. In other cases, the error can indicate
a major valve malfunction, and signal an alert to abort the process
and/or cause a secondary or purge valve to operate. If the
correlation is acceptable, then in operation 610 it is determined
whether the treatment algorithm is still in process, which will
cause the power monitoring algorithm to end or continue to loop.
Alternatively, the power monitoring algorithm 600 can simply loop
until interrupted by the controller, for example, when treatment
algorithm has ended or by some other trigger.
[0117] In some embodiments, the power monitoring algorithm 600 can
be performed exclusively for tissue characterization purposes,
e.g., to determine proper operating parameters for a later
treatment, by only looping between operations 602 and 604 for a
predetermined amount of time to collect data. Data can be collected
and correlated by the controller to a particular tissue type and
further correlated to optimal treatment parameters. For example,
the characterized tissue may have a greater or lesser average
amount of adjacent adipose tissue, which could require longer or
shorter treatment times. This process could be performed, for
example, by inserting the needle into the target tissue and
providing only enough coolant to characterize the tissue, rather
than remodel.
[0118] FIGS. 6B and 6C show another power monitoring algorithm 612
for regulating a freeze zone, that can be implemented parallel to
or in lieu of a treatment algorithm, such as the one shown in FIG.
4, as well as parallel to another power monitoring algorithm, such
as the one shown in FIG. 6A. At operation 614, a valve is or has
been previously regulated to provide at least one needle with
coolant, with the needle being in contact with tissue, as
illustrated in FIG. 6C. After some time, a cooling zone forms
within the tissue, and will continue to grow in size as long as the
needle is supplied with coolant. Ideally, the ice ball is limited
in size to the area of target tissue, to prevent unintentional
treatment of the non-target tissue. While coolant is flowing, power
demand from the heater is monitored, which can occur immediately or
alternatively after a predetermined amount of time has passed since
opening of the valve.
[0119] At operation 618, the controller determines whether a
sampled power measurement correlates to a maximum ice-ball size
desired for a particular therapeutic effect, such as tissue
remodeling. Correlations with power draw and ice ball size can be
determined experimentally to determine acceptable power ranges, and
the tissue can be pre-characterized according to a tissue
characterization algorithm, such as shown in FIG. 6A This
measurement may further be correlated according to the time of
measurement and temperature of the thermally responsive element 50.
If the power draw does not correlate with the maximum allowable
ice-ball size, then the monitoring is continued.
[0120] After a determination that the power demand correlates with
the maximum ice ball size, the valve is regulated to provide the
needle with less or no coolant at operation 620. After some time
the ice ball will decrease in size as heat is drawn in from
surrounding tissue. During that time, power supplied to the heater
is monitored at operation 622. At operation 624, the controller
determines whether a sampled power measurement correlates to a
minimum ice-ball size required to maintain the desired therapeutic
effect. If the power draw does not correlate with the maximum
allowable ice-ball size, then the monitoring is continued while the
ice ball continues to decrease in size.
[0121] Eventually, at operation 624, the power measurement will
correspond with the minimum ice ball size. This causes the
controller to loop the process and provide more coolant, which
causes the ice ball to grow in size. The valve can be metered in
this manner to maintain the ice ball within acceptable ice ball
size tolerances, until the procedure is complete.
[0122] A variety of target treatment temperatures, times, and
cycles may be applied to differing target tissues so as to achieve
the desired remodeling. For example, as more fully described in
U.S. Patent Publication Nos. 2007/0129714 and 2008/0183164, both
previously incorporated herein by reference.
[0123] There is a window of temperatures where apoptosis can be
induced. An apoptotic effect may be temporary, long-term (lasting
at least weeks, months, or years) or even permanent. While necrotic
effects may be long term or even permanent, apoptosis may actually
provide more long-lasting cosmetic benefits than necrosis.
Apoptosis may exhibit a non-inflammatory cell death. Without
inflammation, normal muscular healing processes may be inhibited.
Following many muscular injuries (including many injuries involving
necrosis), skeletal muscle satellite cells may be mobilized by
inflammation. Without inflammation, such mobilization may be
limited or avoided. Apoptotic cell death may reduce muscle mass
and/or may interrupt the collagen and elastin connective chain.
Temperature ranges that generate a mixture of apoptosis and
necrosis may also provide long-lasting or permanent benefits. For
the reduction of adipose tissue, a permanent effect may be
advantageous. Surprisingly, both apoptosis and necrosis may produce
long-term or even permanent results in adipose tissues, since fat
cells regenerate differently than muscle cells.
[0124] While the exemplary embodiments have been described in some
detail for clarity of understanding and by way of example, a number
of modifications, changes, and adaptations may be implemented
and/or will be obvious to those as skilled in the art. Hence, the
scope of the present invention is limited solely by the claims as
follows.
* * * * *