U.S. patent application number 13/291802 was filed with the patent office on 2013-05-09 for base unit for mounting photovoltaic modules.
The applicant listed for this patent is Lester Mickel Aseere, Francis John Babineau, JR.. Invention is credited to Lester Mickel Aseere, Francis John Babineau, JR..
Application Number | 20130111830 13/291802 |
Document ID | / |
Family ID | 48049005 |
Filed Date | 2013-05-09 |
United States Patent
Application |
20130111830 |
Kind Code |
A1 |
Aseere; Lester Mickel ; et
al. |
May 9, 2013 |
BASE UNIT FOR MOUNTING PHOTOVOLTAIC MODULES
Abstract
Embodiments of the invention provide systems and methods for
mounting a solar panel to a roof of a building or structure.
Structures used to mount a solar panel to a roof may include a base
having a flange that extends partially or fully around a periphery
of the mounting unit, a mounting surface connected with the base
and configured to couple with the solar panel so that the solar
panel is elevated above the roof's surface and/or oriented at an
angle with respect thereto, and one or more walls or members that
connect the mounting surface to the base. A flexible membrane or
skirt may be coupled with the flange and may extend laterally
therefrom. The flexible membrane or skirt may be coupled with the
roof to secure the mounting unit and solar panel to the roof.
Inventors: |
Aseere; Lester Mickel;
(Parker, CO) ; Babineau, JR.; Francis John;
(Parker, CO) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Aseere; Lester Mickel
Babineau, JR.; Francis John |
Parker
Parker |
CO
CO |
US
US |
|
|
Family ID: |
48049005 |
Appl. No.: |
13/291802 |
Filed: |
November 8, 2011 |
Current U.S.
Class: |
52/173.3 ;
29/890.033 |
Current CPC
Class: |
Y02B 10/10 20130101;
Y02B 10/20 20130101; F24S 2025/013 20180501; Y10T 29/49355
20150115; H02S 20/24 20141201; F24S 2025/601 20180501; F24S 25/33
20180501; Y02E 10/50 20130101; F24S 25/40 20180501; Y02E 10/47
20130101 |
Class at
Publication: |
52/173.3 ;
29/890.033 |
International
Class: |
E04D 13/18 20060101
E04D013/18; H01L 31/18 20060101 H01L031/18 |
Claims
1. A mounting unit couplable with a solar panel and a roof of a
structure so as to mount the solar panel on the roof, the mounting
unit comprising: a base; a mounting surface connected with the base
and configured to couple with the solar panel so that the solar
panel is elevated above a surface of the roof; a plurality of walls
that connect the mounting surface to the base; and a flexible
membrane coupled with the base and configured to couple with the
roof to secure the mounting unit and solar panel to the roof,
wherein the mounting unit comprises a hollow interior when coupled
with the flexible membrane.
2. The mounting unit of claim 1, wherein the mounting surface is
angled with respect to the base, the angle being between about 0
degrees and about 30 degrees.
3. The mounting unit of claim 1, wherein the plurality of walls
comprises a rear wall that connects a rear side of the mounting
surface to a rear side of the base, wherein the rear wall is
oriented at an angle with respect to the base.
4. The mounting unit of claim 3, wherein the angle of the rear wall
with respect to the base is between about 95 degrees and about 135
degrees.
5. The mounting, unit of claim 1, wherein the plurality of walls
comprises two sides walls that connect opposite sides of the
mounting surface with the base, wherein each side wall is oriented
at an angle with respect to the base of between about 90 degree and
about 135 degrees.
6. The mounting unit of claim 1, wherein the base comprises a
flange that extends around a periphery of the mounting unit, and
wherein the flexible membrane couples with the flange.
7. The mounting unit of claim 6, further comprising an adhesive
tape coupled with a portion of the flexible membrane that extends
laterally from the flange and further coupled with the roof.
8. The mounting unit of claim 1, wherein the roof comprises a
membrane material being one or more materials selected from the
group consisting of: Thermo Plastic Olefin; Ethylene Propylene
Diene Monomer; Polyvinyl Chloride; thermoplastic vulcanizates, and
bitumen or modified bitumen.
9. The mounting unit of claim 1, wherein the flexible membrane
comprises one or more materials selected from the group consisting
of: Thermo Plastic Olefin; Ethylene Propylene Diene Monomer;
Polyvinyl Chloride; thermoplastic vulcanizates, and Thermo Plastic
Olefin backed with a polyester fleece.
10. The mounting unit of claim 1, wherein the mounting unit
comprises one or more materials selected from the group consisting
of: polyethylene, polyproplylene, styrene, and polyvinyl
chloride.
11. The mounting unit of claim 1, wherein the flexible membrane is
adhesively bonded with a membrane of the roof.
12. The mounting unit of claim 1, wherein the flexible membrane is
heat welded to a membrane of the roof.
13. The mounting unit of claim 1, wherein the flexible membrane is
coupled to the roof via one or more mechanical fasteners.
14. The mounting unit of claim 1, wherein the mounting surface
comprises a plurality of ribs that define channels that provide air
access to a bottom surface of the solar panel.
15. The mounting unit of claim 1, wherein the mounting surface
comprises a plurality of T-shaped channels that each slidingly
receive a fastener to couple the solar panel with the mounting
surface.
16. The mounting unit of claim 15, wherein each T-Shaped channel is
configured to allow a respective fastener to be inserted within the
T-shaped channel at an endge of the mounting base and slid toward a
center portion of the mounting channel.
17. The mounting unit of claim 1, wherein the mounting surface
comprises one or more main channels configured to route one or more
electrical wires electrically coupled with the solar panel.
18. A. mounting unit couplable with a solar panel and a roof of a
structure so as to mount the solar panel on the roof, the mounting
unit comprising: a base comprising a flange that extends around a
periphery of the mounting unit, the base being configured to be
positioned adjacent the roof of the structure; a mounting surface
connected with the base and configured to couple with the solar
panel so that the solar panel is elevated above the roof's surface
and oriented at an angle with respect thereto; a plurality of walls
that connect the mounting surface to the base; and a flexible
membrane skirt coupled with the flange and extending laterally
therefrom, the flexible membrane skirt being couplable with the
roof to secure the mounting unit and solar pond to the roof,
wherein the mounting unit comprises a hollow interior when coupled
with the flexible membrane skirt.
19. A method of mounting a solar panel to a roof of a structure
comprising: providing a mounting unit comprising: a base; a
mounting surface; and a plurality of walls that connect the
mounting surface to the base so that the mounting surface is
elevated with respect to the base; coupling a flexible membrane
with the base such that the mounting unit comprises a hollow
interior when coupled with the flexible membrane; coupling the
flexible membrane with the roof so as to secure the mounting unit
to the roof; and coupling a solar panel with the mounting
surface.
20. The method of claim 19, wherein coupling the flexible membrane
with the roof comprises applying an adhesive tape over at least a
portion of the flexible membrane and the roof.
21. The method of claim 19, wherein coupling the flexible membrane
with the roof comprises adhesively bonding the flexible membrane
with a membrane of the roof.
22. The method of claim 19, wherein coupling the flexible membrane
with the roof comprises heat welding the flexible membrane to a
membrane of the roof.
23. The method of claim 19, wherein coupling the flexible membrane
with the roof comprises mechanically fastening the flexible
membrane to a membrane of the roof.
24. The method of claim 19, wherein coupling the solar panel with
the mounting surface comprises: inserting a bolt within a mounting
channel of the mounting surface, the mounting channel being
configured to prevent removal of the bolt in a direction
substantially normal to the mounting surface; positioning the bolt
through an aperture of a mounting feature of the solar panel; and
securing the bolt with respect to the solar panel.
25. The method of claim 19, further comprising positioning one or
more electrical wires of the solar panel within a main channel of
the mounting surface so as to electrically couple the solar panel
with one or more other devices.
26. The method of claim 25, wherein the one or more other devices
comprises one or more devices selected from the group consisting
of: an additional solar panel, a power device, DC/DC optimization
device, a combiner box, a breaker, a fuse, a disconnect switch, a
power inverter, and a control device.
Description
BACKGROUND OF THE INVENTION
[0001] Solar or photovoltaic panels or modules are often positioned
on the roof of a structure or building to generate electricity in
order to operate various equipment, machinery, lighting or other
fixtures, and the like. The solar panels are often held in place
atop the roof by mounting the solar panel to a frame and attaching
the frame to the roof. Common methods of attaching the frame to the
roof include using pole mounts that are directly attached to the
roof deck via one or more mechanical fasteners (e.g., bolts,
screws, and the like) that penetrate through a portion or the
entirety of the roof's structure. The penetrations through the roof
present a potential failure point where future water leakage or
other problems may occur. Additional time and cost is also required
to seal such penetrations to minimize or eliminate such leakage or
other problems. Pole mounts also limit the ability of the solar
panel to be easily moved or removed from a roof.
[0002] Alternatively, another common method that may not require
roof penetrations includes using ballasted footing mounts, such as
concrete blocks, steel bases, paver stones, rocks, and the like.
Such ballasted footing mounts use heavy weight to secure the solar
panel and frame to the roof. The heavy ballasted footing mounts
produce concentrated or point loads on the roof structure at the
point where the ballasted footing mounts contact the roof's
surface. Because roofs are often designed to only support a
specified load, which normally includes snow and/or other load
types, it is critical not to exceed the structural limitations of
the roof. Heavy concentrated or point loads may place undue and/or
unsafe stress on the roof at the point of contact and/or may damage
components of the roof system even when the heavy point loads do
not otherwise present a structural risk. Further, the concentrated
or point load may also crush or compress insulation thereby
reducing R value and/or stressing the roof membrane.
[0003] The use and/or desire for solar panels on roofs appear to be
increasing as individuals and companies find ways to be more
environmentally conscious. As such, there is a constant need for
improved methods and systems for securing solar panels to roofs in
such a manner as to not degrade the performance or useful service
life of the roof.
BRIEF SUMMARY OF THE INVENTION
[0004] Embodiments of the invention provide methods, devices, and
systems for mounting solar panels to a roof of a building or
structure. In one aspect, embodiments of the invention provide a
mounting unit couplable with a solar panel and a roof of a
structure so as to mount the solar panel on the roof. The mounting
unit may include a base, a mounting surface connected with the base
and configured to couple with the solar panel so that the solar
panel is elevated above a surface of the roof, a plurality of walls
that connect the mounting surface to the base, and a flexible
membrane coupled with the base and configured to couple with the
roof to secure the mounting unit and solar panel to the roof.
[0005] The mounting surface may be angled with respect to the base
between about 0 degrees and about 30 degrees. The plurality of
walls may include a rear wall that connects a rear side of the
mounting surface to a rear side of the base so that the rear wall
is oriented at an angle with respect to the base. The angle of the
rear wall with respect to the base may be between about 95 degrees
and about 135 degrees. The plurality of walls may also include two
sides walls that connect opposite sides of the mounting surface
with the base. Each side wall may be oriented at an angle with
respect to the base between about 90 degree and about 135
degrees.
[0006] The base may include a flange that extends around a
periphery of the mounting unit and the flexible membrane may couple
with the flange. The mounting unit may also include an adhesive
tape coupled with a portion of the flexible membrane that extends
laterally from the flange and further coupled with the roof The
adhesive tape may weatherproof the mounting unit (e.g., may keep
water and/or other elements from penetrating under the flexible
membrane and/or flange). The mounting surface may further include a
plurality of ribs that define channels that provide air access to a
bottom surface of the solar panel. The mounting surface may
additionally include a plurality of channels that each receive a
fastener to couple the solar panel with the mounting surface. The
plurality of channels may be or include inverted T-shaped channels
that slidingly receive the fastener. The mounting surface may
include one or more main channels configured to route one or more
electrical wires electrically coupled with the solar panel.
[0007] In one embodiment, the flexible membrane is adhesively
bonded with a membrane of the roof. In another embodiment, the
flexible membrane is heat welded to a membrane of the roof. In yet
another embodiment, the flexible membrane is coupled to the roof
via one or more mechanical fasteners.
[0008] The roof may include a membrane material made of: Thermo
Plastic Olefin, Ethylene Propylene Diene Monomer, Polyvinyl
Chloride, thermoplastic vulcanizates, bitumen or modified bitumen,
and the like. The flexible membrane material may include: Thermo
Plastic Olefin, Ethylene Propylene Diene Monomer, Polyvinyl
Chloride, thermoplastic vulcanizates, Thermo Plastic Olefin backed
with a polyester fleece, and the like. The material of the mounting
unit may include: polyethylene, polyproplylene, styrene, polyvinyl
chloride, and the like.
[0009] In another aspect, embodiments of the invention include a
mounting unit couplable with a solar panel and a roof of a
structure so as to mount the solar panel on the roof. The mounting
unit may include a base having a flange that extends around a
periphery of the mounting unit. The base may be configured to be
positioned adjacent or atop the roof of the structure. The mounting
unit may also include a mounting surface connected with the base
and configured to couple with the solar panel so that the solar
panel is elevated above the roof's surface and oriented at an angle
with respect thereto. The mounting unit may further include a
plurality of walls that connect the mounting surface to the base
and a flexible membrane skirt coupled with the flange and extending
laterally therefrom. The flexible membrane skirt may be couplable
with the roof to secure the mounting unit and solar panel to the
roof.
[0010] In another aspect, embodiments of the invention provide a
method of mounting a solar panel to a roof of a structure. The
method may include providing a mounting unit comprising: a base, a
mounting surface, and a plurality of walls that connect the
mounting surface to the base so that the mounting surface is
elevated with respect to the base. The method may also include
coupling a flexible membrane with the base and coupling the
flexible membrane with the roof so as to secure the mounting unit
to the roof. The method may further include coupling a solar panel
with the mounting surface.
[0011] In one embodiment, coupling (and/or weatherproofing) the
flexible membrane with the roof may include applying an adhesive
tape over at least a portion of the flexible membrane and the roof.
In another embodiment, coupling the flexible membrane with the roof
may include adhesively bonding the flexible membrane with a
membrane of the roof. In yet another embodiment, coupling the
flexible membrane with the roof may include heat welding the
flexible membrane to a membrane of the roof. In still another
embodiment, coupling the flexible membrane with the roof may
include mechanically fastening the flexible membrane to a membrane
of the roof.
[0012] In one embodiment, coupling the solar panel with the
mounting surface may include: inserting a bolt within a mounting
channel of the mounting surface where the mounting channel is
configured to prevent removal of the bolt in a direction
substantially normal to the mounting surface; positioning the bolt
through an aperture of a mounting feature of the solar panel; and
securing the bolt with respect to the solar panel.
[0013] The method may additionally include positioning one or more
electrical wires of the solar panel within a main channel of the
mounting surface so as to electrically couple the solar panel with
one or more other devices. The one or more other devices may
include: an additional solar panel, a power device, DC/DC
optimization device, a combiner box, a breaker, a fuse, a
disconnect switch, a power inverter, a control device, and the
like.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Embodiments of the present invention are described in
conjunction with the appended figures:
[0015] FIG. 1 illustrates a perspective view of a mounting unit
according to an embodiment of the invention.
[0016] FIG. 2 illustrates a perspective view of an elongated
mounting unit according to an embodiment of the invention.
[0017] FIGS. 3A-3C illustrate a side view, front view, and top view
of the mounting unit of FIG. 1 according to an embodiment of the
invention.
[0018] FIG. 4 illustrates a perspective exploded view of a mounting
unit and flexible membrane according to an embodiment of the
invention.
[0019] FIG. 5 illustrates a perspective view of the mounting unit
of FIG. 4 attached to a roof's surface according to an embodiment
of the invention.
[0020] FIGS. 6A and 6B illustrate side views of a solar panel being
mounted atop a mounting unit according to an embodiment of the
invention.
[0021] FIG. 6C illustrates a perspective view of the mounting unit
of FIG. 6A and 6B having the solar panel mounted atop a mounting
surface of the mounting unit and the mounting unit attached to a
roof's surface according to an embodiment of the invention.
[0022] FIG. 7A-7C illustrate various views of a conduit that may be
used to connect channels of adjacent mounting units according to an
embodiment of the invention.
[0023] FIG. 8 illustrates a method of mounting a solar panel to a
roof's surface according to an embodiment of the invention.
[0024] In the appended figures, similar components and/or features
may have the same numerical reference label. Further, various
components of the same type may be distinguished by following the
reference label by a letter that distinguishes among the similar
components and/or features. If only the first numerical reference
label is used in the specification, the description is applicable
to any one of the similar components and/or features having the
same first numerical reference label irrespective of the letter
suffix.
DETAILED DESCRIPTION OF THE INVENTION
[0025] The ensuing description provides exemplary embodiments only,
and is not intended to limit the scope, applicability or
configuration of the disclosure. Rather, the ensuing description of
the embodiments will provide those skilled in the art with an
enabling description for implementing one or more embodiments. It
being understood that various changes may be made in the function
and arrangement of elements without departing from the spirit and
scope of the invention as set forth in the appended claims.
Specific details are given in the following description to provide
a thorough understanding of the embodiments. However, it will be
understood by one of ordinary skill in the art that the embodiments
may be practiced without these specific details. Also, it is noted
that methods or processes may be depicted as a flowchart or a block
diagram. Although a flowchart may describe the operations as a
sequential process, many of the operations can be performed in
parallel or concurrently. In addition, the order of the operations
may be re-arranged. Further a process could have additional steps
not discussed or included in a figure. Furthermore, not all
operations in any particularly described process may occur in all
embodiments.
[0026] As used herein, the term solar panel (also referred to
herein as photovoltaic panels or modules) includes any panel or
array of solar or photovoltaic cells. Such panels are used to
generate and supply electricity, typically in residential and
commercial applications. For example, solar panels are often
installed on the roofs of homes and buildings to generate and
supply electricity to the home or building to operate various
machinery, equipment, components, lighting and/or other fixtures,
and the like. Many buildings and/or homes often include several
solar panels arranged in a grid or array that form a photovoltaic
system. The solar panels may be electrically coupled to increase
the power generated and provided to the home or building.
[0027] The application references several angles measured relative
or with respect to the base. It should be understood that "relative
or with respect to" the base refers to a surface upon which the
base rests, which may be the surface of a roof or other structure.
In many embodiments this surface is substantially equivalent to or
roughly parallel with the surface of the mounting unit's flange.
Thus, it should be realized that any specified angle may also, or
may alternatively, be measured relative or with respect to a
surface of the mounting unit's flange.
[0028] Embodiments of the invention provide methods and systems for
mounting a solar panel or photovoltaic module to a roof a
structure, such as a home or building. A mounting unit or device
may be used to mount the solar panel to the roof. The mounting unit
may be a single hollow component comprising various ribs, radiuses,
draft angles, thin walls, and/or integrated mounting hardware to
provide a rigid yet lightweight structure. In other embodiments,
the mounting unit may include multiple components or pieces that
couple or butt together. The mounting unit may include a base that
may define a lower periphery of the mounting unit. The base may
include a flange that extends laterally from the mounting unit and
extends partially or fully around the lower periphery of the
mounting unit. The flange may extend out from the mounting unit to
between about 0.5 inches and about 6 inches, and more commonly
between about 2 and about 4 inches. The base's flange may
facilitate in distributing the weight of the mounting unit and
solar panel, preferably evenly or uniformly, across a relatively
large surface area of the roof, thereby minimizing or eliminating
concentrated or point loads. The base and flange may be positioned
adjacent the roof's surface. The mounting unit may be made from a
reinforced or un-reinforced plastic, such as polyethylene,
polypropylene, styrene, polyvinyl chloride, and the like and may be
made in one or more pieces or components via vacuum forming,
injection molding, and the like. The total weight of the mounting
unit may be between about 10 and about 17 pounds, and more commonly
about 12 pounds. In some embodiments, the mounting unit distributes
a load (e.g., the weight of the mounting unit, attached solar
panel, and any other components) on the roof of less than about 1.0
lb/in.sup.2 and more commonly less than about 0.5 lb/in.sup.2. In a
specific embodiment, the applied load of the mounting unit and
solar panel directly on the roof below the mounting unit's flange
is about 0.3 lb/in.sup.2 or less.
[0029] The mounting unit may also include a mounting surface that
is connected with the base via a plurality of walls. The mounting
surface may be elevated above the base and oriented at an angle
relative to the base so as to elevate an attached solar panel above
the roof's surface and direct the solar panel toward sunlight
incident on the roof's surface. The mounting surface and/or walls
may include ribs that provide rigidity to the mounting unit
structure. The ribs may define channels that allow air to access
the underside of the solar panel to cool the solar panel and
enhance electricity generation or production. The air flowing
through the channels underneath the solar panel may also equalize
wind pressure and thereby minimize wind loads placed on the solar
panel and/or mounting unit. The walls of the mounting unit may be
angled with respect to the base unit to minimize uplift and/or
lateral wind loads and/or allow individual mounting units to be
stacked atop one another to optimize storage and/or transport.
[0030] The mounting surface may also include one or more main
channels that are sized larger than the channels defined by the
ribs and that are configured to receive and/or route one or more
electrical wires and/or power cables that couple with the solar
panel. The mounting unit may include one or more longitudinally
extending main channels and one or more transversely extending main
channels. The main channels may also allow wind pressure
equalization and natural convection cooling to occur as described
herein. A structure's roof may include additional mounting units
and solar panels arranged in a grid or array and the main channels
may allow adjacent solar panels to be electrically coupled.
Electrically coupling adjacent solar panels may include routing
electrical wires or cables through a telescoping conduit that
releasably couples with adjacent mounting units. The mounting
surface may also include a ground channel that allows an electrical
ground to be connected with the solar panel.
[0031] The mounting surface may also include one or more mounting
features that allow the mounting unit to releasably couple with the
solar panel. The mounting features may include mounting channels
that are shaped to receive an insert that couples with a fastener
or fasteners to secure the solar panel to the mounting surface of
the mounting unit. The insert and/or mounting channels can comprise
an inverted T shape, or other shape, that allows the insert and/or
channel to slidingly receive the fasteners, such as a bolt and the
like, and that prevents or restricts removal of the fasteners in a
direction roughly normal or orthogonal to the mounting surface. The
fasteners (e.g., bolt and the like) may extend roughly normal or
orthogonal from the mounting surface and may be inserted through an
aperture of a mounting component (e.g., a mounting plate having a Z
profile) of the solar panel and secured with respect thereto. In
some embodiments, the insert may be integrated into the mounting
surface, such as by molding the insert into the mounting surface.
The integrated insert may provide a more secure attachment between
the solar panel and the mounting unit.
[0032] The mounting unit may further include a flexible membrane
that couples with the base, such as the flange. The flexible
membrane (also referred to herein as a skirt or flexible skirt) may
be made of common roofing membrane materials such as: Thermo
[0033] Plastic Olefin (TPO), Ethylene Propylene Diene Monomer
(EPDM), Polyvinyl Chloride (PVC), thermoplastic vulcanizates (TPV),
and/or the other roofing membrane materials described herein. In
one embodiment, the flexible membrane includes a TPO material with
a polyester fleece attached to the bottom surface. The polyester
fleece may enable the mounting unit to be adhesively bonded to an
asphaltic or bituminous roof membrane by absorbing liquid adhesives
that bond the skirt to the textured roof surface. The fleece may be
thermally embedded in the bottom of the TPO membrane and provide a
good bonding surface for adhesives to adhere the mounting unit to a
bituminous, asphaltic, or other roof surface. The flexible membrane
may be bonded to an underside of the flange and may extend
laterally beyond the flange. In some embodiments, the flexible
membrane extends beyond the flange by between about 1 inch and
about 5 inches, and more commonly by about 2 inches. The flexible
membrane may be coupled with a membrane material of the roof, which
may include: Thermo Plastic Olefin (TPO), Ethylene Propylene Diene
Monomer (EPDM), Polyvinyl Chloride (PVC), thermoplastic
vulcanizates (TPV), and the like. The flexible membrane may be
coupled with the flange and/or roof membrane via an adhesive, tape,
heat welding, mechanical fasteners, and the like. The flexible
membrane may be a large single piece or strip of material or
several individual strips or segments of material. If a large
single membrane is used for the membrane, an inner portion of the
membrane may be removed to allow individual mounting units to be
stacked atop one another for transport and/or storage.
[0034] The flexible membrane may allow the mounting unit to easily
couple with various types of roof surfaces. The membrane material
used may be selected based on the roofing material the membrane
will couple with. The membrane may also function as a protective
layer between the flange or base and the roof surface, such as by
preventing or limiting relative motion between the flange and the
roof surface that otherwise could result in roof penetrations and
possible leakage. The membrane or skirt may be made of a flexible
or compliant material to compensate for small variations in the
roof's surface, thereby functioning to ensure a firm and continuous
bond between the mounting unit and the roof's surface. For example,
the flexible membrane may conform to and bond with uneven and/or
rough surfaces of the roof and thereby form a continuous bond with
roof's surface. The membrane may further function to allow the
mounting unit and solar panel to be easily removed from the roof's
surface. For example, the membrane may be removed (e.g., cut) from
the roof or mounting unit so that the mounting unit and attached
solar panel may be uncoupled from the roof. The mounting unit may
then be fitted with another membrane and the mounting unit and/or
solar panel reattached to the roof or attached to a different
roof.
[0035] Wind uplift and/or loads may be further minimized by sealing
the mounting unit to the roof and angling the rear wall with
respect to the base. This may facilitate in directing winds, such
as northerly winds, up and over the mounting unit and/or solar
panel. When coupled with a solar panel, the mounting surface may
extend beyond the solar panel by between about 1 and 10 inches and
more commonly about 2 inches. This may limit the amount of wind
that can get under the solar panel and generate additional wind
loads. While embodiments of the invention have been generally
described, additional features will be evident with reference to
the figures.
[0036] Referring now to FIGS. 1 and 3A-6C, shown are various views
of a mounting unit 100 configured to couple with a solar panel 170
in order to mount the solar panel to a roof (e.g., 190 of FIGS. 5
and 6B) of a structure, such as a home or building. Mounting unit
100 includes a base 102 that defines a lower periphery of mounting
unit 100. Base 102 includes a flange 103 that laterally extends
from mounting unit 100. Flange 103 may be a single structure that
extends around the entire lower periphery of mounting unit 100, or,
in some embodiments, flange 103 may only extend partially around
mounting unit 100 and may include several flanges members or
components. As shown in FIG. 1, flange 103 extends laterally about
2 to 4 inches from the mounting unit 100 around the entire lower
periphery. In other embodiments, flange 103 may laterally extend
more or less than this amount from mounting unit 100 (e.g., between
about 0.5 and about 6 inches). Flange 103 may distribute,
preferably evenly or uniformly, a load (e.g., the weight) of the
mounting unit 100 and attached solar panel 170 across an area of
roof 190. Flange 103 may also provide a relatively flat surface to
which a flexible membrane 130 or other material may attach. One
advantage of using flange 103 is that the mounting unit 100 and
solar panel 170 load is distributed across an area the roof's
surface, thereby minimizing concentrated or point loads. In some
embodiments, however, base 102 may not include a flange and may
instead include an edge, one or more contact points or components
(e.g., feet), a plurality of elongate support members, and the
like.
[0037] Flange 103 is connected to a plurality of walls around the
periphery of mounting unit 100. Specifically, flange 103 connects
with a front wall 110, a rear wall 112, and left and right walls,
108 and 106, respectively. As shown in FIG. 3A, rear wall 112 may
be oriented at an angle, .theta..sub.1, with respect to base 102 or
flange 103 so as to minimize uplift and/or wind loads exerted on
mounting unit 100 and the attached solar panel 170 by directing air
up and over mounting unit 100 and/or attached solar panel 170. In
some embodiments, .theta..sub.1 may be angled between about 95
degrees and about 135 degrees, and more commonly about 100 degrees,
with respect to base 102 or flange 103. Front surface 110 may
similarly be oriented at an angle, .theta..sub.2, with respect to
base 102 or flange 103 to minimize uplift and/or wind loads.
.theta..sub.2 may be between about 90 degrees and about 135
degrees, and more commonly about 95 degrees, with respect to base
102 or flange 103. As shown in FIG. 3B, right wall 106 and left
wall 108 may similarly be oriented at an angle, .theta..sub.4, with
respect to base 102 or flange 103 to likewise minimize uplift
and/or wind loads. .theta..sub.4 may be between about 90 degrees
and about 135 degrees, and more commonly about 94 degrees, with
respect to base 102 or flange 103.
[0038] Mounting unit 100 also includes a top structure or mounting
surface 104 connected with walls, 106, 108, 110, and 112. Mounting
surface 104 is elevated above base 102 so that the attached solar
panel 170 is elevated above the roof's surface 190. As shown in
FIG. 3A, mounting surface 104 may be oriented at an angle
.theta..sub.3 with respect to base 102 or flange 103. In some
embodiments, .theta..sub.3 may be between about 0 degrees and about
30 degrees, and more commonly about 10 to 15 degrees, with respect
to base 102 or flange 103. .theta..sub.3 may be angled such that
the attached solar panel 170 is directed or angled toward sunlight
incident on the roof's surface 190, thereby increasing energy
production or generation. .theta..sub.3 may also be useful for
promoting drainage and/or self-cleaning via rain runoff of mounting
unit 100 and solar panel 170. This design (i.e., .theta..sub.3
angled to some degree) may be especially useful in application
involving substantially flat or low slope roofs (e.g., 3-in-12
pitch or less), such as those commonly used in many commercial
buildings. In other embodiments, .theta..sub.3 may be minimal so
that mounting surface 104 is substantially parallel with base 102
or flange 103. This design may be useful in high slope roofs, such
as those commonly used for homes or other buildings.
[0039] Mounting unit 100 illustrated in FIGS. 1 and 3A-6C comprises
a single hollow device. The use of a single hollow component for
mounting unit 100 may provide rigidity and added structure to the
mounting unit 100. Further, the hollow interior of mounting unit
100 may allow individual units to be stacked for compact storage
and/or transport. In other embodimentsm mounting unit 100 may
include multiple pieces or components that couple together and/or
may include various openings or open regions. For example, walls
106, 108, 110, and 112, and/or mounting surface 104 may be a frame
having various longitudinally and transversely extending elements
or members that define the walls and mounting surface. Mounting
unit 100 may be made from a reinforced or un-reinforced plastic,
such as polyethylene, polypropylene, styrene, polyvinyl chloride,
and the like and may be formed via a vacuum forming process,
injection molding process, and the like. In one embodiment, the
weight of the mounting unit may be between about 10 and about 17
pounds, and more commonly about 12 pounds. Mounting unit 100
includes various ribs 126, radiuses, draft angles, thin walls,
and/or mounting hardware (e.g., mounting channel 150) that provide
a rigid yet lightweight structure. In some embodiments, mounting
unit 100 may have a longitudinal length of between about 55 inches
and about 70 inches, and more commonly between about 60 and 65
inches, to accommodate a single solar panel in a variety of sizes.
Likewise, mounting unit 100 (or mounting unit 200) may have a
transverse length of between about 45 inches and about 65 inches,
and more commonly between about 50 and 60 inches.
[0040] As described previously, mounting surface 104 and one or
more of the walls 106, 108, 110, and 112 may include one or more
ribs, 126 and 127, respectively. The ribs, 126 and 127, may provide
structural rigidity for mounting unit 100 and may also define
channels that allow air to flow underneath and access a bottom
surface of the attached solar panel 170 so as to provide passive
ventilation and/or convection cooling of the solar panel and
enhance electricity production. Put another way, ribs 126 and/or
127 may enable air convection from the lower front wall 110 to the
higher rear wall 112 to remove heat from the under surface of solar
panel 170 (i.e., the surface facing mounting surface 104). The
channels defined by the ribs, 126 and 127, may also allow wind
pressure to be equalized under the solar panel 170 by allowing air
to flow around and over solar panel 170 and between solar panel 170
and mounting surface 104.
[0041] In some embodiment, the channels defined by ribs, 126 and/or
127, may be narrow and may extend fully or partially from front
surface or wall 110 to rear surface or wall 112. In other
embodiments, a combination of transversely extending and
longitudinally extending channels may be used. The channels may be
between about 0.25 inches and 3 inches wide, and more commonly
about 1 inch wide, and may be between about 0.25 inches and about 3
inches deep, and more commonly about 1 inch deep. Additionally, in
some embodiments, mounting unit 100 may include one or more
apertures or holes through one or more of walls 106, 108, 110, and
112 for wind pressure equalization and/or water drainage.
[0042] Mounting surface 104 also include one or more main channels
that are sized wider and/or deeper than the channels defined by
ribs 126 and/or 127. For example, mounting surface 104 is shown
having one longitudinally extending main channel 124 that extends
from left surface or wall 108 to right surface or wall 106, and
shown having two transversely extending main channels 122 that each
extend from front wall 110 to rear wall 112. In other embodiments,
mounting surface 104 may include more or less main channels than
those shown, which may each extend partially or fully between the
various walls. Main channels, 122 and 124, may be used to route
electrical cables and wires 180 that couple with solar panel 170 as
shown in FIG. 6C. For example, electrical wires 180 may be routed
from solar panel 170 through longitudinally extending main channel
124 and coupled with another solar panel (and mounting unit)
positioned adjacent solar panel 170 and/or with another device,
component, unit, and the like. Electrical wires and cables 180 may
likewise be routed or run along transversely extending main
channels 122 and coupled with adjacent solar panels, components,
devices, units, and the like. In this manner, a grid or array of
solar panels and mounting units may be coupled together atop a
structure of building's roof to form a photovoltaic power
generation system.
[0043] In some embodiments, main channels, 122 and/or 124, may be
between about 2 inches and 6 inches wide, and more commonly about 4
inches wide, and may be between about 0.5 inches and about 3 inches
deep, and more commonly about 1.25 inches deep. Main channels, 122
and/or 124, may likewise allow air to flow underneath and access
the underside of solar panel 170 and thereby provide the benefits
described above (e.g., wind pressure equalization, convection
cooling, and the like). The deeper and wider main channels, 122 and
124, may allow air to easily pass underneath solar panel 170 and/or
between solar panel 170 and mounting surface 104. In some
embodiments, wind or air may flow underneath solar panel 170
through main channels, 122 and 124, and exit from underneath solar
panel 170 through the narrow channels defined by ribs 126 to
equalize wind pressure and/or cool solar panel 170.
[0044] Mounting unit 100 may also include a ground channel 128
within which a grounding lug or component (not shown) of solar
panel 170 (or coupled therewith) may be positioned. The grounding
lug or component (not shown) may be electrically coupled with an
electric ground within ground channel 128. In some embodiments,
ground channel 128 is positioned substantially centrally along rear
wall 112 of mounting unit 100, although any other position may be
possible.
[0045] Mounting unit 100 further includes one or more mounting
feature or components 150 that allow mounting unit 100 to
releasably couple with solar panel 170. In one embodiment, mounting
unit 100 includes a mounting feature or component 150 positioned in
each of four corners, as shown in FIGS. 1 and 3A-6C. As shown in
the enlarged section A of FIG. 1, mounting feature 150 includes an
insert 152 positioned and held within mounting surface 104.
Mounting feature 150 may be configured (e.g., via edges or flanges
156) to prevent insert 152 from being withdrawn from mounting
surface 104 in a direction normal to mounting surface 104. The
insert 152 may be inserted into the mounting surface 104 after the
mounting unit 100 is formed (e.g., via vacuum forming, injection
molding, and the like), or may be integrated into the mounting
surface 104 during the forming process, such as by positioning the
insert or multiple inserts 152 in a mold and forming the mounting
unit 100 onto or over insert(s) 152. Integrating the insert(s) 152
with mounting unit 100 in this manner may provide a more secure
attachment with the mounting surface 104 and mounting unit 100. In
some embodiments an insert 152 is not included and a pair of edges
or flanges 156 of mounting feature 150 form an inverted T slot that
provides the solar panel 170 mounting functions described
below.
[0046] Insert 152, or alternatively edge pair 156, is shaped to
receive a fastener 160 (see FIGS. 1A, 6A, and 6B) that secures
solar panel 170 to mounting surface 104.
[0047] Fastener 160 may include a bolt, pin, nail, screw, clip,
button, magnetic member, and the like. Insert 152, or alternatively
edge pair 156, has an inverted T-shaped cross section that defines
a channel 154 within which fastener 160 is inserted. A pair of
flanges 158 of insert 152, or alternatively edge pair 156, contact
fastener 160 and prevent the fastener 160 from being withdrawn in a
direction roughly normal or orthogonal to mounting surface 104. For
example, fastener 160 may be a bolt that is slidingly inserted
within channel 154 so that the bolt head is positioned under
flanges 158, or edge pair 156. Flanges 158 contact the bold head
and prevent removal of the bolt in a direction normal to mounting
surface 104. Flanges 158 may similarly contact an enlarged feature
or component of a pin, nail, screw, clip, button, magnetic member
and the like to prevent removal of those fasteners in a direction
normal to mounting surface 104. Instead of channel 154, insert 152
may include a plurality of longitudinally arranged apertures (not
shown) through which fastener 160 is positioned, threaded, and/or
locked. Fastener 160 may be longitudinally positioned with respect
to insert 152, and thus mounting surface 104, by positioning,
locking, or threading fastener 160 within a respective aperture.
One advantage of channel 154 is that the fastener 160 may slide
partially or fully along the length of insert 152, which allows
fastener 160 to be longitudinally positioned virtually anywhere
along insert 152 and thereby allows mounting unit 100 to
accommodate and couple with a wider variety of solar panels
sizes.
[0048] As shown in FIGS. 6A and 6B, fastener 160 may extend roughly
normally from mounting surface 104 when positioned within insert
154. Fastener 160 couples with mounting hardware 172 of solar panel
170 to secure solar panel 170 to mounting unit 100. Mounting
hardware 172 may include a Z profile mounting plate having an
aperture (not shown) through which fastener 160 is inserted. A nut
can then be threaded onto the bolt, or fastener 160 may otherwise
be secured, to secure mounting hardware 172 (e.g., Z profile plate)
to mounting surface 104. FIG. 6C illustrates solar panel 170 having
a plurality of solar or photovoltaic cells secured atop mounting
surface 104 of mounting unit 100 and mounting unit 100 secured to
roof surface 190. As shown, mounting surface 104 may extend beyond
solar panel 170 by an amount, B, which may be between about 1 and
10 inches and more commonly about 2 inches (amount B may vary
between the longitudinal and transverse directions). This design
may limit the amount of wind that can get under solar panel 170 and
generate additional wind loads.
[0049] As mentioned previously, a flexible membrane or skirt 130 is
coupled with mounting unit 100 to secure mounting unit 100 to the
surface of roof 190. Flexible membrane or skirt 130 may extend
around a portion or the entire periphery of base 102 and may be
bonded to an underside of flange 103 or base 102 so that flexible
membrane 130 extends laterally beyond flange 103 or base 102 a
distance D of between about 1 inch and about 6 inches, and more
commonly about 2 inches. In some embodiments, flexible membrane 130
may similarly extend in an opposite direction laterally into an
interior of mounting unit 100 up to between about 1 inch and about
6 inches, and more commonly by about 2 to 4 inches. In some
embodiments, flexible member 130 may include a solid membrane that
spans the interior portion of mounting unit 100, although such
embodiments may not allow individual mounting units to be stacked
for convenient storage and/or transport as described herein. An
interior portion of the solid member may be removed to allow the
individual units to be conveniently stacked. Flexible membrane or
skirt 130 may further help distribute the loads across the roof's
surface to prevent or minimize concentrated or point loads.
[0050] As shown in FIG. 4, flexible membrane 130 may include
multiple segments or strips sized roughly to correspond with a
respective side of mounting unit 100 and positioned around the
periphery of base 102. In another embodiment, flexible membrane 130
may include a single strip or piece that extends around the
periphery, or may include multiple unconnected segments or strips
(not shown) that are coupled with one or more sides of mounting
unit 100. Flexible membrane 130 may be heat welded, adhesively
bonded, mechanically fastened (e.g., via rivets, pins, clamps, and
the like), and the like to the underside of flange 103 or base 102.
Flexible membrane 130 may be made of roofing membrane materials
such as: Thermo Plastic Olefin (TPO), Ethylene Propylene Diene
Monomer (EPDM), Polyvinyl Chloride (PVC), thermoplastic
vulcanizates (TPV), and the like. In one embodiment, the flexible
membrane includes a TPO material with a polyester fleece attached
to the bottom surface.
[0051] Flexible membrane or skirt 130 may function as a protective
layer between flange 103 or base 102 and the roof surface 190 to
prevent or limit motion between base 102 or flange 103 and the roof
surface 190 that could otherwise result in roof penetrations and
eventual leakage. The flexibility of membrane 130 may allow the
membrane or skirt to compensate for small variations in the roof's
surface 190, thereby functioning to ensure a firm and continuous
bond between mounting unit 100 and the roof's surface 190. For
example, flexible membrane 130 may flex or bend into or around
creases, seams, bends, dips, and the like of roof surface 190 and
bond with such uneven surfaces. Likewise, membrane or skirt 130 may
conform to and bond with rough or gritty surfaces of the roof, such
as asphalt or gravel roofs. The polyester fleece attached to the
bottom of the membrane may enable mounting unit 100 to be
adhesively bonded to such rough or gritty surfaces by absorbing
liquid adhesives that bond with such surfaces. The flexibility of
membrane or skirt 130 allows a portion or the entire periphery of
mounting unit 100 to be sealed against the roof surface 190.
[0052] To secure mounting unit 100 to the roof, flexible membrane
or skirt 130 couples with a membrane material of the roof, which
may include Thermo Plastic Olefin (TPO); Ethylene Propylene Diene
Monomer (EPDM); Polyvinyl Chloride (PVC); thermoplastic
vulcanizates (TPV), Chlorosulfonated Polyethylene (CSPE),
Co-polymer Alloy (CPA), Chlorinate Polyethylene (CPE),
Ethylene-interpolymer (EIP), Nitrile Butadiene Polymer (NBP),
Polyisobutylene (PIB), Keytone Ehtylene Ester (KEE), Modified
Bitumen, and the like. Flexible membrane or skirt 130 may be
coupled with the roof membrane via an adhesive, tape, heat welding,
mechanical fasteners, and the like. For example, as shown in FIG.
5, a tape 140 may be positioned over flexible membrane or skirt 130
and roof surface membrane 190 and pressed onto those surfaces to
secure and/or seal mounting unit 100 to the roof and/or to provide
weatherproofing to an adhesively mounted mounting unit 100. Tape
140 may be placed around a portion or the entire periphery of the
mounting unit 100. Alternatively or additionally, the portion of
flexible membrane or skirt 130 laterally extending beyond base 102
or flange 103 may be heat welded to roof surface membrane 190
around a portion or the entire periphery of the mounting unit 100.
For example, mounting unit 100 may be positioned against roof
surface 190 and a heat welder or other device may be moved around
the periphery of mounting unit to apply heat and/or pressure to the
laterally extending flexible membrane 130 and the roof membrane so
as to heat weld the membranes together. Flexible membrane or skirt
130 may likewise be adhesively bonded or mechanically fastened
(e.g., via rivets and the like) to roof surface membrane 190 around
a portion or the entire periphery of the mounting unit 100.
[0053] The type of fastening employed may depend on the membrane
material of the roof 190 and/or skirt 130. For example, heat
welding may be use to couple similar membrane materials of the
skirt 130 and roof 190 (e.g., to couple a TPO skirt to a TPO roof
membrane). Adhesives, mechanical fasteners, and/or tape 140 may be
used to couple dissimilar membrane materials of the skirt 130 and
roof, such as using polyester fleece and adhesives to couple skirt
130 to gravely or asphalt roofs and using adhesives to couple skirt
130 having membrane polymer A (e.g., TPO) to roof 190 having
membrane polymer B (e.g., EPDM). Similarly, the membrane material
used for skirt 130 may be selected based on the roof's membrane and
the fastening method desired. For example TPO may be selected for
the skirt 130 when heat welding is desired and roof 190 includes a
TPO membrane. One advantage of coupling membrane or skirt 130 with
the roof's membrane 190 using heat welding, adhesives, or tape is
that aperture, holes, or other penetrations are not formed/created
or minimally formed/created in the roof's membrane. This minimizes
or eliminates water, air, and/or other leakage through the roof's
membrane and the resulting problems associated therewith. Another
advantage of using heat welding, adhesives, or tape to bond
membrane or skirt 130 with roof surface 190 is providing a tight
seal around a portion or the entire periphery of the mounting unit
100.
[0054] Flexible membrane or skirt 130 allows mounting unit 100 to
easily couple with various types of roof surfaces. Flexible
membrane or skirt 130 further allows mounting unit 100 and attached
solar panel 170 to be easily removed from roof's surface 190 and
positioned in another area of the roof's surface or on a different
roof's surface. For example, flexible membrane 130 may be removed
from mounting unit 100 so that mounting unit 100 and attached solar
panel 170 may be uncoupled from the roof, moved to a different area
or different roof, fitted with another membrane or skirt 130, and
reattached to the roof's surface.
[0055] Referring now to FIG. 2, illustrated is another embodiment
of a mounting unit 200 having a longitudinally extended front wall
210 and rear wall 222 such that two solar panels (not shown) may be
adjacently coupled atop a mounting surface 204 of mounting unit
200. Mounting unit 200 may be approximately twice the longitudinal
length of mounting unit 100 to accommodate to solar or photovoltaic
panels or modules. Mounting unit 200 may include various feature or
components similar to those described above for mounting unit 100
including: mounting features 250, ribs 226 that define narrow
channels, main channels 222 and/or 224, side walls 206 and 208,
ground channels 228, a flange 203, a membrane or skirt 230, and the
like.
[0056] Referring now to FIGS. 7A-7C illustrated is a conduit 194
that may be used to connect the main channels of adjacent mounting
units so as to route electrical wires or cables between adjacent
mounting units and solar panels. Specifically shown is a mounting
unit 200 positioned behind mounting unit 100. Conduit 194 is
positioned within a recess 292 on the front wall 210 of mounting
unit 200 and within a recess 192 on the back wall 112 of mounting
unit 100. As shown in FIGS. 1 and 3C, each main channel 122 (or
222) may include a recess 192 that conduit 194 releasably snaps and
locks into. Electrical wires or cables, such as wires 180 may be
routed through conduit 192 between adjacent mounting units so as to
prevent or limit exposure of the wires to various environmental or
other conditions. Conduit 192 may be telescoping so as to be
longitudinally adjustable to accommodate various mounting unit
arrangements and spacing. To provide the telescoping feature,
conduit 192 may include a first tube slidingly disposed within a
second tube.
[0057] As shown in FIG. 7C, which is a side view of the mounting
units of FIG. 7B cut along line A-A, recesses 192 and 292 of
mounting units 100 and 200, respectively, may be positioned with
respect to rear wall 112 and front wall 210, respectively, such
that a spacing F exists between opposite ends of conduit 194 and
the respective front and rear walls, 210 and 112. Spacing F may
allow one or more wires 180 to be routed along main channel 222,
into a distal end of conduit 194, out of a proximal end of conduit
194, and along main channel 122.
[0058] Referring now to FIG. 8, illustrated is a method 800 of
mounting a solar or photovoltaic panel to a roof of a structure,
such as a home or a building. At block 810 a mounting unit is
provided or obtained. As described herein, the mounting unit may
include a base and/or flange, a mounting surface, and a plurality
of walls that connect the mounting surface to the base in an
elevated and/or angled fashion. The mounting unit may also be
designed to couple with a single solar panel or multiple solar
panels as described herein. At block 820, a flexible membrane or
skirt may be coupled with the base and/or flange. Coupling the
flexible membrane or skirt with the base and/or flange may include
heat welding, adhesive bonding, mechanical fastening, and the like.
At block 830, the flexible membrane or skirt may be coupled with a
surface of the roof to secure the mounting unit to the roof.
Coupling the flexible membrane or skirt with the roof surface may
include heat welding, adhesive bonding (e.g., adhesive and/or
tape), mechanical fastening, and the like. At block 840, a solar
panel may be coupled with a mounting surface of the mounting unit.
Coupling the solar panel with the mounting surface may include
inserting a bolt within a mounting channel of the mounting surface,
positioning the bolt through an aperture of a mounting feature of
the solar panel, and securing the bolt with respect to the solar
panel. The mounting channel may be configured to prevent removal of
the bolt in a direction substantially normal to the mounting
surface and may comprise an inverted T shape slot as described
herein.
[0059] The method may also include positioning one or more
electrical wires of the solar panel within a main channel of the
mounting surface so as to electrically couple the solar panel with
one or more other devices. The one or more other devices may
include an additional solar panel, a power device, a control
device, a DC/DC optimization device, a combiner box, a disconnect
switch, a breaker, fuses, a power inverter, and the like.
[0060] Having described several embodiments, it will be recognized
by those of skill in the art that various modifications,
alternative constructions, and equivalents may be used without
departing from the spirit of the invention. Additionally, a number
of well-known processes and elements have not been described in
order to avoid unnecessarily obscuring the present invention.
Accordingly, the above description should not be taken as limiting
the scope of the invention.
[0061] Where a range of values is provided, it is understood that
each intervening value, to the tenth of the unit of the lower limit
unless the context clearly dictates otherwise, between the upper
and lower limits of that range is also specifically disclosed. Each
smaller range between any stated value or intervening value in a
stated range and any other stated or intervening value in that
stated range is encompassed. The upper and lower limits of these
smaller ranges may independently be included or excluded in the
range, and each range where either, neither or both limits are
included in the smaller ranges is also encompassed within the
invention, subject to any specifically excluded limit in the stated
range. Where the stated range includes one or both of the limits,
ranges excluding either or both of those included limits are also
included.
[0062] As used herein and in the appended claims, the singular
forms "a", "an", and "the" include plural referents unless the
context clearly dictates otherwise. Thus, for example, reference to
"a process" includes a plurality of such processes and reference to
"the device" includes reference to one or more devices and
equivalents thereof known to those skilled in the art, and so
forth.
[0063] Also, the words "comprise," "comprising," "include,"
"including," and "includes" when used in this specification and in
the following claims are intended to specify the presence of stated
features, integers, components, or steps, but they do not preclude
the presence or addition of one or more other features, integers,
components, steps, acts, or groups.
* * * * *