U.S. patent application number 13/713112 was filed with the patent office on 2013-05-02 for time delay product pushing system.
This patent application is currently assigned to ROCK-TENN SHARED SERVICES LLC. The applicant listed for this patent is ROCK-TENN SHARED SERVICES LLC. Invention is credited to THOMAS A. LOCKWOOD, Roger K. Miller.
Application Number | 20130106259 13/713112 |
Document ID | / |
Family ID | 42736624 |
Filed Date | 2013-05-02 |
United States Patent
Application |
20130106259 |
Kind Code |
A1 |
LOCKWOOD; THOMAS A. ; et
al. |
May 2, 2013 |
TIME DELAY PRODUCT PUSHING SYSTEM
Abstract
A system for controlled advancement of product. Systems of this
invention includes a pushing system having a track, a pusher, and
an optional resistance mechanism. The resistance mechanism couples
to the track and the pusher, controlling forward movement of the
pusher along the track and thereby controlling the speed at which
product is advanced for access by the consumer. Certain embodiments
of the invention include additional mechanisms to further limit the
forward progression of the pusher along the track, such as a stop
mechanism or an indexing mechanism.
Inventors: |
LOCKWOOD; THOMAS A.;
(Clemmons, NC) ; Miller; Roger K.; (East Bend,
NC) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
ROCK-TENN SHARED SERVICES LLC; |
NORCROSS |
GA |
US |
|
|
Assignee: |
ROCK-TENN SHARED SERVICES
LLC
NORCROSS
GA
|
Family ID: |
42736624 |
Appl. No.: |
13/713112 |
Filed: |
December 13, 2012 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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12792252 |
Jun 2, 2010 |
8353425 |
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13713112 |
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12567370 |
Sep 25, 2009 |
8190289 |
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12792252 |
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11409885 |
Apr 24, 2006 |
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12567370 |
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61183321 |
Jun 2, 2009 |
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60674880 |
Apr 25, 2005 |
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Current U.S.
Class: |
312/35 ;
211/59.2 |
Current CPC
Class: |
G07F 9/026 20130101;
G07G 3/003 20130101; A47F 1/126 20130101; A47F 3/002 20130101; G07F
9/002 20200501; G07F 11/42 20130101 |
Class at
Publication: |
312/35 ;
211/59.2 |
International
Class: |
A47F 1/12 20060101
A47F001/12 |
Claims
1. An system for controlled advancement of a product comprising:
(a) a track comprising: (i) a product display surface; (ii) a
resistance channel comprising gear teeth that project into the
resistance channel; and (iii) a stop channel comprising a plurality
of engagement surfaces; (b) a pusher in sliding engagement with the
track; (c) at least one spring that urges the pusher toward the
front of the track; (d) a stop positioned relative to the pusher
and movable between a disengaged position and an engaged position,
the stop comprising an external engagement component that
cooperates with the engagement surfaces of the stop channel to
prevent the pusher from moving forward when the stop is in the
engaged position; (e) a resistance mechanism that comprises an
external gear component that cooperates with the gear teeth of the
resistance channel to slow the speed at which the spring urges the
pusher forward; and (f) a door assembly positioned relative to the
stop and having a closed position and an open position, wherein
when in the open position, the door assembly engages the stop into
the engaged position.
2. The system of claim 1, wherein the stop channel further
comprises an inclined surface that engages engage the stop as the
stop moves from the disengaged position into the engaged
position.
3. The system of claim 1, further comprising a shaft that
cooperates with a potentiometer.
4. The system of claim 1, wherein the door assembly further
comprises an extension that rotates when the door assembly is in
the opening position to engage the stop into the engaged
position.
5. The system of claim 1, further comprising a cover configured to
block access to the product display surface.
6. A device for controlled advancement of a product comprising: (a)
a track; (b) a pusher in sliding engagement with the track; (c) a
spring that urges the pusher toward the front of the track; and (d)
a stop positioned relative to the pusher and movable between a
disengaged position and an engaged position, and wherein when the
stop is in the engaged position, the pusher is unable to move in a
forward direction.
7. The device of claim 6, further comprising a resistance mechanism
that slows the speed at which the spring urges the pusher
forward.
8. The device of claim 6, wherein the track further comprises a
stop channel comprising a plurality of engagement surfaces.
9. The device of claim 8, wherein the stop further comprises a
plurality of external engagement components that cooperate with the
engagement surfaces of the stop channel.
10. The device of claim 8, wherein the stop channel further
comprises an inclined surface configured to engage the stop as the
stop moves from the disengaged position to the engaged
position.
11. The device of claim 6, wherein the stop is spring-loaded.
12. The device of claim 6, further comprising a door assembly
positioned relative to the stop and having a closed position and an
open position, wherein when in the open position, the door assembly
engages the stop into the engaged position.
13. The device of claim 6, further comprising a shaft that
cooperates with a potentiometer.
14. A device for controlled advancement of a product comprising:
(a) a track comprising: (i) a product display surface; (ii) a
resistance channel comprising gear teeth that project into the
resistance channel; and (iii) a stop channel comprising a plurality
of engagement surfaces; (b) a pusher in sliding engagement with the
track; (c) a spring that urges the pusher toward the front of the
track; (d) a stop positioned relative to the pusher and movable
between a disengaged position and an engaged position, the stop
comprising an external engagement component that cooperates with
the engagement surfaces of the stop channel to prevent the pusher
from moving forward when the stop is in the engaged position; and
(e) a resistance mechanism that comprises an external gear
component that cooperates with the gear teeth of the resistance
channel to slow the speed at which the spring urges the pusher
forward.
15. The device of claim 14, further comprising a door assembly
positioned relative to the stop and having a closed position and an
open position, wherein when in the open position, the door assembly
engages the stop into the engaged position.
16. The device of claim 14, wherein the stop channel further
comprises an inclined surface that engages engage the stop as the
stop moves from the disengaged position into the engaged
position.
17. The device of claim 14, further comprising a shaft that
cooperates with a potentiometer.
18. The device of claim 15, wherein the door assembly further
comprises an extension that rotates when the door assembly is in
the opening position to engage the stop into the engaged
position.
19. The device of claim 14, further comprising a cover configured
to block access to the product display surface.
Description
RELATED APPLICATION DATA
[0001] The present application is a continuation of U.S. Ser. No.
12/792,252 filed Jun. 2, 2010, entitled "TIME DELAY PRODUCT PUSHING
SYSTEM," allowed, which claims priority to U.S. Provisional
Application No. 61/183,321, filed Jun. 2, 2009, entitled "TIME
DELAY PRODUCT PUSHING SYSTEM," and which is a continuation-in-part
of U.S. Ser. No. 12/567,370, filed Sep. 25, 2009, entitled "TIME
DELAY PRODUCT PUSHING SYSTEM," now U.S. Pat. No. 8,190,289, which
is a continuation-in-part of Ser. No. 11/409,885, filed Apr. 24,
2006, entitled "TIME DELAY PRODUCT PUSHING SYSTEM," abandoned,
which claims priority to U.S. Provisional Application No.
60/674,880, filed Apr. 25, 2005, the contents of all of which are
hereby incorporated by reference.
FIELD OF THE INVENTION
[0002] Embodiments of this invention generally relate to systems
for advancing product on a shelf and, in particular, devices that
allow for controlled forward movement of product.
BACKGROUND
[0003] Theft of small items in retail stores is an all too common
problem. Items that are in high demand by thieves include
over-the-counter (OTC) products such as analgesics and cough and
cold medications, razor blades, camera film, batteries, videos,
DVDs, smoking cessation products and infant formula. Shelf sweeping
is a particular problem for small items. Shelf sweeping occurs when
individuals or groups remove all the shelf stock and exit the
store, similar to a "smash and grab" shoplifting technique. Shelf
sweeping relies on excessive quantities of product being available
on the shelf. Retailers must keep substantial inventory on shelf or
incur the cost, including labor costs, of constantly
restocking.
[0004] In addition to preventing theft, retail stores may want to
limit the purchase of certain items. For example, to make
methamphetamine, large quantities of cold medication are needed.
Pseudoephedrine, the sole active ingredient in many cold medicines
and decongestants, is also a key ingredient in methamphetamine, a
powerful and highly addictive stimulant.
[0005] Retailers are constantly challenged to balance the needs of
legitimate consumers' access to high theft items with measures to
minimize the incidence of theft. Because theft has become so
rampant in certain product categories, such as razors and infant
formula, many retail stores are taking the products off the shelves
and placing them behind the counter or under lock and key.
Customers must request the products to make a purchase. This
requires additional labor costs to provide individual service to
customers who would normally not require it. It also makes it
difficult for customers to compare products. Furthermore, it might
not be feasible where the space behind the counter is limited and
is needed for prescription medications. In some cases, products are
simply unavailable due to high pilferage rates. Therefore, a device
or dispensing apparatus that minimizes the incidence of product
theft is needed.
[0006] Studies have shown that a desirable form of theft deterrence
is to cause a time delay between the dispensing of multiple
products. Would be thieves are less likely to steal products if
there is a substantial delay between the dispensing of individual
products. It is also desirable to achieve time delayed dispensing
of products in cost effective manner.
SUMMARY
[0007] Systems of this invention provide controlled advancement of
product on a shelf unit. As a first product is removed from the
shelf unit, the products located behind the one that was removed
must move forward. A pushing system of one embodiment of this
invention includes a pusher, a track, and a stop mechanism. In some
embodiments, the pushing system includes a resistance mechanism
that is coupled to the track and the pusher and that controls
forward movement of the pusher along the track and thereby controls
the speed at which product is advanced for access by the consumer.
When engaged, the stop mechanism prevents the pusher from advancing
product forward.
[0008] A pushing system according to another embodiment of this
invention includes a pusher, a track, and an indexing mechanism. In
some embodiments, the pushing system includes a resistance
mechanism that is coupled to the track and the pusher and that
controls forward movement of the pusher along the track and thereby
controls the speed at which product is advanced for access by the
consumer. When the pushing system is activated, the indexing
mechanism limits the forward progression of the pusher by a
discrete distance.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A full and enabling disclosure including the best mode of
practicing the appended claims and directed to one of ordinary
skill in the art is set forth more particularly in the remainder of
the specification. The specification makes reference to the
following appended figures, in which use of like reference numerals
in different figures is intended to illustrate like or analogous
components.
[0010] FIG. 1 is a front perspective view of a pushing system
according to one embodiment of the invention.
[0011] FIG. 2 is a exploded view of the pushing system of FIG.
1.
[0012] FIG. 3 is a top plan view of the pushing system of FIG.
1.
[0013] FIG. 4 is a front plan view of the pushing system of FIG.
1.
[0014] FIG. 5 is a side plan view of the pushing system of FIG.
1.
[0015] FIG. 6 is a rear perspective view of the pushing system of
FIG. 1.
[0016] FIG. 7 is an enlarged perspective view of the track of FIG.
1.
[0017] FIG. 8 is a rear plan view of the pushing system of FIG.
1.
[0018] FIG. 9 is a perspective view of the resistance mechanism of
FIG. 1.
[0019] FIG. 10 is a perspective view of the spring of FIG. 1.
[0020] FIG. 11 is a front perspective view of a pushing system
according to another embodiment of the invention.
[0021] FIG. 12 is an exploded view of the pushing system of FIG.
11.
[0022] FIG. 13 is a top plan view of the pushing system of FIG.
11.
[0023] FIG. 14 is a front plan view of the pushing system of FIG.
11.
[0024] FIG. 15 is a side plan view of the pushing system of FIG.
11.
[0025] FIG. 16 is a rear perspective view of the pushing system of
FIG. 11.
[0026] FIG. 17 is an enlarged perspective view of the track of FIG.
11.
[0027] FIG. 18 is a rear plan view of the pushing system of FIG.
11.
[0028] FIG. 19 is a front perspective view in partial cross-section
of the pushing system of FIG. 11.
[0029] FIG. 20 is an enlarged perspective view of the pushing
system of FIG. 11.
[0030] FIG. 21 is a top plan view of the track of FIG. 11.
[0031] FIG. 22 is a perspective view of the resistance mechanism of
FIG. 11.
[0032] FIG. 23 is a perspective view of the spring of FIG. 11.
[0033] FIG. 24 is a perspective view of a plurality of pushing
assemblies, according to an alternate embodiment of the
invention.
[0034] FIG. 25 is a front plan view of the pushing assemblies of
FIG. 24.
[0035] FIG. 26 is a side plan view of the pushing assemblies of
FIG. 24.
[0036] FIG. 27 is an exploded view of the pushing assemblies of
FIG. 24.
[0037] FIG. 28 is a perspective view of the door assembly of FIG.
24.
[0038] FIG. 29 is a front plan view of the door assembly of FIG.
28.
[0039] FIG. 30 is a side plan view of the door assembly of FIG.
28.
[0040] FIG. 31 is bottom plan view of the door assembly of FIG.
28.
[0041] FIG. 32 is a perspective view of the track of FIG. 24.
[0042] FIG. 33 is a top plan view of the track of FIG. 32.
[0043] FIG. 34 is a side plan view of the track of FIG. 35.
[0044] FIG. 35 is a front perspective view of the pusher of FIG.
24.
[0045] FIG. 36 is a rear perspective view of the pusher of FIG.
24.
[0046] FIG. 37 is a front plan view of the pusher of FIG. 35
[0047] FIG. 38 is a side plan view of the pusher of FIG. 35.
[0048] FIG. 39 is a perspective view of the resistance mechanism of
FIG. 24.
[0049] FIG. 40 is a perspective view of the stop mechanism of FIG.
24.
[0050] FIG. 41 is a top plan view of the stop mechanism of FIG.
40.
[0051] FIG. 42 is a side plan view of the stop mechanism of FIG.
40.
[0052] FIG. 43 is a side plan view of the divider of FIG. 24.
[0053] FIG. 44 is a perspective view of the cover of FIG. 24.
[0054] FIG. 45 is a front plan view of the cover of FIG. 44.
[0055] FIG. 46 is a bottom plan view of the cover of FIG. 44
[0056] FIG. 47 is a side plan view of the cover of FIG. 44.
[0057] FIG. 48 is a side view of a pushing assembly according an
alternate embodiment, when the stop is in the disengaged
position.
[0058] FIG. 49 is a side view of the pushing assembly of FIG. 23,
when the stop is in the engaged position.
[0059] FIG. 50 is a perspective view of a tip bin door assembly,
shown positioned with respect to a divider and a pushing assembly,
according to one embodiment of the present invention.
[0060] FIG. 51 is another perspective view of a tin bin door
assembly, as assembled between shelving units and being opened for
vending, according to one embodiment of the present invention.
[0061] FIG. 52 is a perspective view of a shuttle style door
assembly according to one embodiment of the present invention, when
the shuttle style door assembly is in the open position.
[0062] FIG. 53 is a perspective view of the shuttle door assembly
of FIG. 11, when in the closed position.
[0063] FIG. 54 is a top view of the shuttle door assembly of FIG.
11, as assembled with a pushing system.
[0064] FIG. 55 is a rear perspective view of a pusher according to
another embodiment of the present invention.
[0065] FIG. 56 is front view of a shelving unit that contains a
plurality of pushing assemblies according to yet another embodiment
of the present invention, with the shelving unit pulled out in
drawer-like fashion.
[0066] FIG. 57 is a perspective view of the shelving unit of FIG.
56, with the shelving unit in position for vending.
[0067] FIG. 58 is a perspective view of a shuttle style door
assembly according to one embodiment of the present invention, as
the shuttle style door assembly is being opened.
DETAILED DESCRIPTION
[0068] Certain embodiments of the invention comprise a pushing
system 10, such as a product pushing device, for advancing product.
For example, it may be desirable to position product close to the
edge of a shelf unit. As a first product is removed from the shelf
unit, it may be desirable for the products located behind the one
that was removed to move forward. A pushing system may be used to
accomplish the forward movement of product.
[0069] According to one embodiment, pushing system 10, shown in
FIGS. 1-10, comprises a pusher 12, a track 16, a resistance
mechanism 18, and a stop 20. Pusher 12 includes a pushing ram 14
that engages product (not shown) and pushes product forward. As
shown in FIG. 1, pushing ram 14 includes a front surface 22 for
engaging product and a rear surface 24. In one embodiment, shown in
FIGS. 1-10, the pushing ram 14 is a rectangular plate, although
other suitable shapes and geometries may also be used. In some
embodiments, pusher 12 includes gusset 26 (shown in FIGS. 5, 6, and
8) for reinforcing pusher 12 and providing a housing for spring 28
(further described below).
[0070] As shown in FIG. 8, extension 30 of pusher 12 extends beyond
the bottom portion of pushing ram 14. In this manner, extension 30
engages track 16, so that pusher 12 is in sliding engagement with
track 16.
[0071] As shown in FIGS. 1-3 and 6-7, track 16 includes a
resistance channel 34 having exposed gear teeth 36 that project
into resistance channel 34 and engage external gear component 38 of
the resistance mechanism 18, shown in FIGS. 2 and 9 and further
described below. The gear teeth may be positioned in various other
manners along the resistance channel 34 and maintain the
functionality of the pushing system. Track 16 also includes a stop
channel 46 having a plurality of engagement surfaces 48 that
project into stop channel 46. Engagement surfaces 48 are positioned
along the stop channel 46 to engage one of a plurality of external
engagement components 50 of stop mechanism 20 (described
below).
[0072] As shown in FIG. 2, spring 28 extends through a slot 62 in
the pusher 12 and attaches to the opening 40 of the track 16. In
the embodiment shown in FIG. 2, end 56 of spring 28 includes
aperture 58, through which any suitable fastener, such as a screw
60, may pass to attach spring 28 to opening 40 of track 16. Spring
28 may also be attached to pushing system 10 in any other suitable
manner. Movement of pusher 12 toward the back end of the track 16
unwinds spring 28 so that spring 28 urges pusher 12 in the forward
direction. The spring preferably may be a constant force spring,
such as those sold under the trademark Conforce.RTM., but many
other types of springs, such as a variable force spring, may also
be used.
[0073] In some embodiments, resistance mechanism 18 is attached to
pusher 12. As shown in FIG. 9, resistance mechanism 18 includes a
housing 42 and an external gear component 38. Resistance mechanism
18 is positioned on pusher 12 so that external gear component 38
extends into resistance channel 34 of track 16 and engages gear
teeth 36. According to certain embodiments, one such resistance
mechanism is a resistance motor, such as the resistance motor Model
#w217 sold by Vigor, although other types of motors may also be
used. In other embodiments, resistance mechanism is a rotary
damper.
[0074] As one product is selected from the front of pushing system
10, the compression of the spring 28 causes the pushing ram 14 to
move forward and the external gear component 38 to rotate along
gear teeth 36 of track 16. This in turn causes the remaining
product to move forward along track 16. Resistance mechanism 18,
however, reduces the speed of this forward progression. The
internal gears of the resistance mechanism are preferably
configured to provide resistance to the forward movement by
limiting the rotation of the external gear component 38. Because
the external gear component 38 engages gear teeth 36 of track 16
and the external gear rotation is limited, the movement of pushing
ram 14 and therefore the remaining product to the front of track 16
is slowed.
[0075] Product can be loaded in pushing system 10 by forcing
pushing ram 14 backwards along track 16 and placing multiple units
of the product against the pushing ram 14. As described above,
spring 28 causes the pushing ram 14 to exert force on the products
towards the front of the track 16. Resistance mechanism 18
preferably allows pushing ram 14 to be forced backwards freely for
loading of the product.
[0076] The pushing system shown in FIGS. 1-10 includes a stop
mechanism 20 that may be engaged to prevent the pusher 12 from
advancing product forward. The stop mechanism 20 includes external
engagement components 50 and is coupled in any suitable manner with
the pusher 12.
[0077] In one embodiment, stop mechanism 20 is positioned within
stop channel 46 so that the external engagement components 50 of
stop mechanism 20 engage engagement surfaces 48 of the stop channel
46. When sufficient force is applied to the stop mechanism 20 so
that the stop mechanism 20 moves in a generally horizontal
direction toward the rear of the track 16, the external engagement
components 50 of stop mechanism 20 abut the engagement surfaces 48
of the stop channel to prevent forward movement of the pusher 12.
The external engagement components 50 form a generally sawtooth
shape in cross section and are configured to stop the forward
movement of the pusher 12. The stop channel 46 further includes an
inclined surface that engages the stop mechanism 20 as it is pushed
so that the stop mechanism 20 moves both horizontally toward the
rear of the track 16 and upward at the same time. When stop
mechanism 20 is not engaged (no force is applied to stop mechanism
20), the external engagement components 50 of stop mechanism 20 may
contact the engagement surfaces 48 of the stop channel 46 as the
pusher 12 moves forward, but the external engagement components 50
do not prevent forward movement of the pusher 12.
[0078] In some embodiments, stop mechanism 20 may be spring-loaded
so that the stop mechanism 20 returns to its non-engaged position
so that the pusher 12 is allowed to move in a forward
direction.
[0079] In some embodiments, the pushing system 10 may be housed in
a display device that includes an access door, or other suitable
structure, that blocks access to the product when the access door
is in the closed position. The access door may be configured to
cooperate with stop mechanism 20, so that when the access door is
open, the door applies sufficient force to engage the stop
mechanism 20 to stop forward movement of the pusher 12, as
described above. As a result, only the forward-most product is able
to be vended when the access door is open. When the access door is
closed, the access door does not engage stop mechanism 20 and the
pusher 12 is free to move forward due to the action of the spring
28 and as slowed by the resistance mechanism 18, as described
above. In this way, the pushing system 10 is preferably configured
so that only one product may be removed at a time. The pushing
system 10 is also preferably configured so that product may only be
removed when at the front of the track 16. This requires someone
who wants to remove more than one product from the pushing system
to wait for several seconds between removal of each product, which
has been found to be a substantial deterrence to product theft.
[0080] Alternatively, a spring-loaded push button could enact the
device so that a product might be advanced to an incline delivery
chute instead of a door.
[0081] In certain embodiments, as shown in FIGS. 1-3 and 6, pushing
system 10 includes a shaft 52 that extends through an opening 54 in
the pusher 12. The shaft 52 may engage a rotary potentiometer, or
other suitable device, for inventory control, as described in U.S.
Ser. No. 12/567,370, the contents of which are herein incorporated
by reference. The shaft 52 may be helix shaped and is held at
either end of the track so that the shaft 52 can rotate without
being impeded. In these embodiments, the pusher 12 has an opening
54 cut in a corresponding shape (i.e., helix geometry plus a small
amount of tolerance) so that when the pusher 12 moves in a forward
or backward direction, the linear motion is translated into a
rotary motion of the shaft 52. The shaft 52 may then be connected
to an electronic assembly containing a rotary potentiometer. The
pitch of the shaft 52 is such that the revolution of the shaft 52
is slightly less than 360.degree., as determined by the most
forward and rear position of the pusher 12 on the track. Known
voltage values can then be translated into counts of the products
on the track, which stores information about when product is added
or removed from the track.
[0082] In some embodiments, the access door is made of a
translucent material so that the products stored within the display
case are visible. According to certain embodiments, the pusher and
track may all be made from molded plastic, although numerous other
materials may be used if desired. The gear teeth may preferably be
molded into the track in the desired orientation.
[0083] According to certain embodiments, the pushing system may be
used with product hanging hooks (not shown). Product hanging hooks
may be configured to slide along the track. As a first product is
selected, a spring may cause the subsequent product to move forward
along the track. Resistance mechanisms may be used with each hook
to slow the progression of the subsequent product by limiting the
rotation of the external gear component along the gear teeth of the
rack gear.
[0084] According to another embodiment, shown in FIGS. 11-23,
pushing system 100 comprises a pusher 102, a track 106, a
resistance mechanism 108, and an indexing system. Pusher 102
includes a pushing ram 104 that engages product (not shown) and
pushes product forward. As shown in FIG. 11, pushing ram 104
includes a front surface 110 for engaging product and a rear
surface 112. In some embodiments, pusher 102 includes gusset 114
(shown in FIGS. 15, 16, and 18) for reinforcing pusher 102 and
providing a housing for spring 116.
[0085] As shown in FIG. 18, extension 140 of pusher 102 extends
beyond the bottom portion of pushing ram 104. In this manner,
extension 140 engages track 106, so that pusher 102 is in sliding
engagement with track 106.
[0086] As shown in FIGS. 11-13 and 16-17, track 106 includes a
resistance channel 120 having exposed gear teeth 124 that project
into resistance channel 120 and engage external gear component 136
of the resistance mechanism 108 (shown in FIGS. 12 and 22 and
further described below). The gear teeth may be positioned in
various other manners along the resistance channel 120 and maintain
the functionality of the pushing device. As shown in FIG. 21, track
106 also includes an index channel 122 having inclines 150 and that
receives rod 118.
[0087] As shown in FIG. 12, spring 116 extends through a slot 152
in the pusher 102 and attaches to the opening 126 of the track 106.
In the embodiment shown in FIG. 12, end 154 of spring 116 includes
an aperture 130, through which any suitable fastener, such as screw
128, may pass to attach spring 116 to opening 126 of track 106.
Spring 116 may also be attached to pushing system 100 in any other
suitable manner. As explained above, movement of pusher 102 toward
the back end of the track 106 unwinds spring 116 so that spring 116
urges pusher 102 in the forward direction. The spring may
preferably be a constant force spring, such as those sold under the
trademark Conforce.RTM., but many other types of springs, such as a
variable force spring, may also be used.
[0088] Resistance mechanism 108 is attached to pusher 102. As shown
in FIG. 22, resistance mechanism 108 includes a housing 156 and an
external gear component 136. Resistance mechanism 108 is positioned
on pusher 102 so that external gear component 136 extends into
resistance channel 120 of track 106 and engages gear teeth 124.
According to certain embodiments, one such resistance mechanism is
a resistance motor, such as the resistance motor Model #w217 sold
by Vigor, although other types of motors may also be used. In other
embodiments, resistance mechanism is a rotary damper.
[0089] As one product is selected from the front of pushing system
100, the compression of the spring 116 causes the pushing ram 104
to move forward and the external gear component 136 to rotate along
gear teeth 124 of track 106. This in turn causes the remaining
product to move forward along track 106. Resistance mechanism 108,
however, reduces the speed of this forward progression. The
internal gears of the resistance mechanism are preferably
configured to provide resistance to the forward movement by
limiting the rotation of the external gear component 136. Because
the external gear component 136 engages gear teeth 124 of track 106
and the external gear component rotation is limited, the movement
of pushing ram 104 and therefore the remaining product to the front
of track 106 is slowed.
[0090] The pushing system shown in FIGS. 11-23 further includes an
indexing system for controlling the movement of the pusher along a
discrete length of the track 106. The indexing system, as shown in
FIGS. 12-13 and 16-20, includes: a rod 118 having a plurality of
protrusions 142 and being positioned within the index channel 122;
an index 132 having a plurality of openings 134; and a indexing
member 144. The indexing member 144 is coupled to the pusher 102
and includes a body 145, the body having a lateral arm 146 and a
downward extension 148. The downward extension 148 is configured to
be received within one of the plurality of openings 134 of the
index 132. When the downward extension 148 of the indexing member
144 is received within one of the plurality of openings 134,
forward movement of the indexing member 144 is prevented and
therefore forward movement of the pusher 102 is also prevented.
[0091] When sufficient force is applied to the rod 118 so that the
rod 118 moves in a generally horizontal direction toward the rear
of the track 106, the inclines 150 of the track 106 engage the
protrusions 142 of the rod 118 to lift the rod 118. When the rod
118 is lifted, it in turn engages the lateral arm 146 of the
indexing member 144 to lift downward extension 148 of the body of
the indexing member 144 out of the opening 134 of the index 132 in
which the indexing member 144 was received. Once the downward
extension 148 of the body of the indexing member 144 is lifted out
of the opening 134, the indexing member 144 is able to move
forward. In turn, the pusher 102 is also able to move forward
freely, as provided for by the spring 116 and slowed by the
resistance mechanism 108, until the indexing member 144 reaches the
next opening 134 of the index 132. Upon reaching the next opening
134, the downward extension 148 of the body of the indexing member
144 is received within the opening 134 of the index 132 and again
prevents the indexing member 144 from moving forward, which in
turns prevents further forward movement of the pusher 102.
[0092] The distance between the openings 134 may correspond to the
depth of the product housed by the pushing system. Therefore, the
pusher 102 may only move a discrete distance each time the indexing
mechanism is activated, with the discrete distance corresponding to
the depth of an individual product, so that only one product is
capable of moving forward at a time.
[0093] In some embodiments, the indexing member 144 is a
spring-loaded actuator. The rod 118 may be connected to an access
door or a button accessible to the user, so that upon activation,
the rod 118 activates the indexing mechanism so that the pusher 102
advances one product forward. To dispense another product, the user
must re-activate the indexing system by either opening the access
door or pressing the button. In other embodiments, a push button,
delivery chute, or other mechanism can be used to activate the
indexing system.
[0094] In this way, the pushing system 100 is configured so that
only one product may be dispensed at a time. This requires someone
who wants to remove more than one product from the pushing system
to wait between removal of each product, which has been found to be
a substantial deterrence to product theft.
[0095] In certain embodiments, as shown in FIGS. 11-13 and 16,
pushing system 100 includes a shaft 52 that extends through an
opening 138 in the pusher 102. The shaft 52 engages a rotary
potentiometer, or other suitable device, for inventory control. The
shaft 52 may be helix shaped and is held at either end of the track
so that the shaft 52 can rotate without being impeded. In these
embodiments, the pusher 102 has an opening 138 in a corresponding
shape (i.e., helix geometry plus a small amount of tolerance) so
that when the pusher 102 moves in a forward or backward direction,
the linear motion is translated into a rotary motion of the shaft
52. The shaft 52 may then be connected to an electronic assembly
containing a rotary potentiometer. The pitch of the shaft 52 is
such that the revolution of the shaft 52 is slightly less than
360.degree., as determined by the most forward and rear position of
the pusher 102 on the track. Known voltage values can then be
translated into counts of the products on the track, which stores
information about when product is added or removed from the
track.
[0096] In another embodiment of the invention, shown in FIGS.
24-47, one or more pushing assemblies 200 may be positioned between
two retail shelving units 202 as shown in FIGS. 24 and 25.
Alternatively, one or more pushing assemblies 200 may be positioned
on a single shelving unit, or placed on any type of surface such as
a countertop. Pushing assembly 200, shown in FIGS. 24-47, comprises
a pusher 214, a track 216, a resistance mechanism 230, a stop 254,
and a door assembly 218. In some embodiments, resistance mechanism
230 is not used. In some embodiments, pushing assembly 200 is used
with a cover 212 and/or one or more dividers 204.
[0097] For example, as shown in FIGS. 26 and 43, a divider 204 may
be positioned on one or both sides of the pushing assembly 200 to
separate adjacent assemblies. As shown in FIG. 43, the divider 204
includes an opening 206 and one or more securing extensions 274,
further described below.
[0098] As shown in FIGS. 35-38, pusher 214 includes a pushing ram
238 that engages product (not shown) and pushes product forward. As
shown in FIGS. 35 and 36, pushing ram 238 includes a front surface
240 for engaging product and a rear surface 242. In one embodiment,
shown in FIGS. 35-38, the pushing ram 238 is a rectangular plate,
although other suitable shapes and geometries may also be used.
[0099] As shown in FIGS. 35 and 37, extension 248 of pusher 214
extends beyond the bottom portion of pushing ram 238. In this
manner, extension 248 engages track 216, so that pusher 214 is in
sliding engagement with track 216.
[0100] As shown in FIG. 33, track 216 includes a resistance channel
234 having exposed gear teeth 228 that project into resistance
channel 234 and engage external gear component 244 of the
resistance mechanism 230, shown in FIG. 39 and further described
below. The gear teeth 228 may be positioned in various other
manners along the resistance channel 234 and maintain the
functionality of the device.
[0101] Resistance channel 234 may also receive stop 254, shown in
FIGS. 40-42. As shown in FIG. 40, stop 254 includes a plurality of
engagement surfaces 256, which form generally a sawtooth shape in
cross section. Stop 254 also includes a front face 258, which may
extend beyond the resistance channel 234. Engagement surfaces 256
are positioned to engage projections 262 extending from brake 246
of pusher 214 (shown in FIGS. 36 and 38). Stop 254 also includes
one or more protrusions 260, which may be located on the side of
stop 254, as shown in FIG. 40. As described below, these
protrusions are shaped and sized to fit within one or more slots
232 in the side of track 216, shown in FIG. 34.
[0102] As shown in FIG. 38, one end of spring 250 is attached to
the pusher 214 in any suitable manner, such as, but not limited to,
by a screw. When in the coiled position, spring 250 may be
positioned around a post 266 in channel 236 of track 216 (FIG. 33).
Movement of pusher 214 toward the back end of the track 216 unwinds
spring 250 so that when released, spring 250 urges pusher 214 in
the forward direction. Spring 250 may be positioned anywhere along
track 216 in relation to pusher 214, so that spring 250 is capable
of either "pushing" or "pulling" pusher 214 forward. The spring
preferably may be a constant force spring, such as those sold under
the trademark Conforce.RTM., but many other types of springs, such
as a variable force spring, may also be used.
[0103] Optional resistance mechanism 230 is attached to pusher 214.
As shown in FIG. 39, resistance mechanism 230 includes external
gear component 244. As shown in FIGS. 35-38, resistance mechanism
230 is positioned on pusher 214 so that external gear component 244
extends into resistance channel 234 of track 216 and engages gear
teeth 228. According to certain embodiments, one such resistance
mechanism is a conventional resistant motor, such as used in toys,
such as the resistance motor Model #w217 sold by Vigor, although
other types of motors may also be used. In other embodiments,
resistance mechanism 230 is a rotary damper.
[0104] As one product is selected from the front of pushing
assembly 200, the compression of the spring 250 causes the pushing
ram 238 to move forward and the external gear component 244 to
rotate along gear teeth 228 of track 216. The movement of pushing
ram 238 advances remaining product along track 216. The speed of
this forward movement is controlled and reduced by resistance
mechanism 230. The internal gears of the resistance mechanism 230
are preferably configured to provide resistance to the forward
movement by limiting the rotation of the external gear component
244. Because the external gear component 244 engages gear teeth 228
of track 216 and the external gear rotation is limited, the
movement of pushing ram 238 and therefore the remaining product to
the front of track 216 is slowed.
[0105] Product can be loaded in pushing assembly 200 by forcing
pushing ram 238 backwards along track 216 and placing multiple
units of the product against the pushing ram 238. As described
above, spring 250 causes the pushing ram 238 to exert force on the
products towards the front of the track 216. Resistance mechanism
230 preferably allows pushing ram 238 to be forced backwards freely
for loading of the product.
[0106] The pushing assembly 200 shown in FIGS. 24-47 includes a
stop 254 that may be engaged to prevent the pusher 214 from
advancing product forward. As explained above and shown in FIG. 40,
the stop 254 includes engagement surfaces 256 that form generally a
sawtooth shape in cross section. Stop 254 is positioned within
resistance channel 234 so that the protrusions 260 of the stop 254
are received in sloped slots 232 on the side of the track 216. When
the stop 254 is in a disengaged position, the protrusions 260 of
the stop are located at one end of slots 232. When sufficient force
is applied to the front face 258 of the stop 254, the protrusions
260 on the side of the stop 254 move upward from one end of slots
232 to the other end of slots 232. Because slots 232 are sloped
along track 216, movement of the protrusions 260 upward along the
length of the slots 232 lifts the stop 254 vertically from the
disengaged position to an engaged position. In this way, when
horizontal force is applied to the front face 258 of stop 254, such
as by opening door assembly 218 as described further below, stop
254 moves both horizontally toward the rear of the track 216 and
upward at the same time. When stop 254 is raised to the engaged
position, the engagement surfaces 256 of the stop 254 raise to
engage the projections 262 of the brake 246 that extend into
resistance channel 234. When projections 262 of the brake 246
engage the engagement surfaces 256 of the stop 254, stop 254
prevents forward movement of the pusher 214.
[0107] In some embodiments, pushing assembly 200 may include a door
assembly 218, such as the one shown in FIGS. 27-31, or other
suitable structure, that blocks access to the product when the door
assembly 218 is in the closed position. Door assembly 218 may be
aligned with the track 216 so that the opening 222 of door assembly
218 (FIG. 28) aligns with opening 226 of track 216 (shown in FIG.
34). A pin (not shown) may then be inserted through openings 222
and 226 to secure the door assembly 218 to the track 216. Door
assembly 218 further may include a ledge 224, which is accessible
to a user. Door assembly 218 may also include a protrusion 208 that
is shaped and sized to be received within opening 206 of the
divider 204 (FIG. 43). In this manner, when a user pulls ledge 224
to open door assembly 218, door assembly 218 pivots forward as
protrusion 208 moves along curved opening 206 of divider 204.
[0108] Door assembly 218 may further include a lateral extension
268 (FIG. 30). Lateral extension 268 is positioned so that when
door assembly 218 is moved to the open position, lateral extension
268 rotates to engage the front face 258 of stop 254. In this way,
when the door assembly 218 is open, lateral extension 268 applies a
generally horizontal force to stop 254 so that the stop 254 moves
upward and forward along slot 232 into its engaged position. Once
in the engaged position, the engagement surfaces 256 of stop 254
engage the protrusions 262 of brake 246 to stop forward movement of
the pusher 214, as described above. As a result, only the
forward-most product is accessible to a user when the door assembly
218 is open. When the door assembly is closed, lateral extension
268 of the door assembly 218 does not engage stop 254 and therefore
stop 254 remains in the disengaged position and the pusher 214 is
free to move forward due to the action of the spring 250 and as
slowed by the resistance mechanism 230, as described above. In this
way, the pushing assembly 200 is configured so that only one
product may be removed at a time. The pushing assembly 200 is also
configured so that product may only be removed when at the front of
the track 216. This requires someone who wants to remove more than
one product from the pushing system to wait for several seconds
between removal of each product, which has been found to be a
substantial deterrence to product theft. Moreover, door assembly
218 may include a spring or other mechanism that urges the door
assembly 218 to its closed position.
[0109] In some embodiments, as shown in FIGS. 35-36 and 38, pusher
214 also includes a second spring 264 attached at attachment points
270 and 272. Attachment point 272 is coupled to brake 246. Second
spring 264 functions as an override feature when the door assembly
218 is in the open position and the stop 254 is engaged to prevent
forward movement on the pusher 214. The second spring 264 allows
the brake 246 to pivot when force is applied to the pusher 214 in a
rearward direction so that the brake 246 is no longer engaged with
the engagement surfaces 256 of the stop 254. Thus, when a force is
applied to pusher 214 in a rearward direction, pusher 214 is not
prevented from moving toward the back of the track 216, even while
the stop 254 is engaged. In this manner, a retailer or other person
can load additional product into the pushing assembly 200 when the
door assembly 218 is open.
[0110] In some embodiments, access to the product stored on track
216 is blocked by a cover 212, shown in FIGS. 44-47. As shown in
FIG. 44, cover 212 may include projections 276 that are configured
to be captured by securing extensions 274 of the divider 204 to
secure cover 212 to the top of pushing assembly 200. Cover 212
prevents a user from reaching into the top of the pushing assembly
200 and removing product stored on the track 216. Use of cover 212
is particularly desirable when access to the top of the pushing
assembly 200 is not otherwise restricted, such as by use of a top
shelf unit 202 as shown in FIG. 24. For example, use of the cover
212 prevents access to product stored on the track 216 when the
pushing assembly 200 is placed on a countertop or free standing
shelf.
[0111] FIGS. 48-50 show an alternate embodiment of pushing assembly
200. The pushing assembly of FIGS. 48-50 includes a stop 254 that
prevents pusher 214 from advancing product forward when the stop is
in a disengaged position. When the stop 254 is in the disengaged
position, the engagement surfaces 256 of the stop 254 (shown in
FIG. 40) engage the projections 262 of the brake 246 (shown in FIG.
55) that extend into resistance channel 234. When projections 262
of the brake 246 engage the engagement surfaces 256 of the stop
254, stop 254 prevents forward movement of the pusher 214.
[0112] Specifically, when engaged, stop 254 allows the pusher 214
to move in a forward direction and thus advance product forward. In
some embodiments, when stop 254 is engaged, the pusher 214 can move
in increments of a predetermined amount, such increments
corresponding to the depth of the product. As explained above, stop
254 includes engagement surfaces 256 that form generally a sawtooth
shape in cross section. Stop 254 is positioned within resistance
channel 234 so that protrusions 260 of stop 254 are received in
ramped slots 232 on the side of the track 216 (shown in FIGS.
48-49). When stop 254 is in a disengaged position, shown in FIG.
48, protrusions 260 of the stop are located at one end of the slots
232. When sufficient force is applied to the front face 258 of the
stop 254, the protrusions 260 on the side of the stop 254 move from
one end of slots 232 to the other end of slots 232. Because slots
232 are sloped along track 216, the application of the force to the
front face 258 of stop 254 moves protrusions 260 downward in slots
232, as shown in FIG. 49. In this way, when horizontal force is
applied to the front face 258 of stop 254, stop 254 moves both
horizontally toward the rear of the track 216 and downward at the
same time. When stop 254 is thus lowered to the engaged position
(FIG. 49), the engagement surfaces 256 of the stop 254 are lower so
that they no longer engage with the projections 262 of the brake
246 that extend into resistance channel 234. When projections 262
of the brake 246 thus disengage the engagement surfaces 256 of the
stop 254, stop 254 no longer prevents forward movement of the
pusher 214. Spring 314 (shown in FIGS. 48-49) may be used to slow
the speed at which stop 254 returns to its disengaged position;
this speed can be adjusted to correspond to the amount of time
needed for the pusher 214 to move a predetermined increment, such
increment corresponding, for example, to the depth of one
product.
[0113] This alternate embodiment of pushing assembly 200 also may
be assembled with a door assembly 218 that is configured to
cooperate with stop 254 so that when the door assembly 218 is
closed, the door assembly 218 applies sufficient force to engage
the stop 254 into its engaged position to allow forward movement of
the pusher 214.
[0114] In certain embodiments, as shown in FIGS. 50-51, door
assembly 218 is a tip bin style door 400 that pivots open to
provide a consumer with access to the product. When tip bin door
400 is in a closed position, access to product located behind the
door is blocked to a consumer. In some embodiments, when tip bin
door 400 pivots forward, tip bin door 400 allows access to the
forward-most product on the pushing assembly 200, but includes a
cover comprised of pivoting roof 401 and sliding roof 402 (FIG. 50)
that both pivots and slides to prevent access to remaining product
housed in the pushing assembly 200.
[0115] In other embodiments, as shown in FIGS. 52-53, door assembly
218 is a shuttle door 404 that includes a shuttle 270. When shuttle
door 404 is in a closed position (FIG. 53), access to product
located behind the front face 266 of shuttle door 404 is blocked to
a user. When shuttle door 404 is in the closed position, as shown
in FIG. 53, the shuttle 270 is in a substantially horizontal
orientation. The shuttle 270 is positioned relative to the pushing
assembly 200 so that product located in the forward-most position
relative to the pushing assembly 200 rests on the shuttle 270 when
the shuttle door 404 is in the closed position, as shown in the
figures. Shuttle 270 also includes a lip 272 (shown in FIG.
52).
[0116] Shuttle door 404 further may include a ledge 224, which is
accessible to a user. When a user pulls ledge 224 to open shuttle
door 404, a front face 266 of shuttle door 404 slides outward
toward the user and the shuttle 270 pivots so that it drops from a
substantially horizontal position to a substantially vertical
position, as shown in FIG. 52. In this way, any product that was
resting on the shuttle when the shuttle door 404 was closed drops
down to rest on the lip 272 of the shuttle 270. Because the front
face 266 has moved toward the front of the assembly, a user is able
to access the vended product through the opening 405 in the shuttle
door 404 (FIG. 52).
[0117] The shuttle 270 is positioned relative to the stop 254 so
that, in certain embodiments, when the shuttle 270 is in the
substantially horizontal position (shuttle door 404 is closed as
shown in FIG. 53), stop 254 is engaged and the pusher 214 is free
to move forward due to the action of the spring 250 and, in some
embodiments, as slowed by the resistance mechanism, until a product
reaches the forward-most position and abuts the front face 266 of
shuttle door 404. Once the forward-most product abuts the front
face 266 of shuttle door 404, additional product is restricted from
advancing forward and the pusher 214 comes to a stop. When shuttle
270 drops to its substantially vertical position (shuttle door 404
is open as shown in FIG. 52), the product that was resting on the
floor of shuttle 270 drops so that it is accessible to the user,
while shuttle 270 also disengages stop 254, which prevents the
pusher 214 from moving forward and advancing additional product for
vending.
[0118] In this way, when the shuttle door 404 is closed, the
shuttle 270 applies a generally horizontal force to stop 254 so
that the stop 254 moves downward and forward along slots 232 into
its engaged position (FIG. 58). Once in the engaged position, the
engagement surfaces 256 of stop 254 no longer engage the
protrusions 262 of brake 246 and pusher 214 is free to move forward
due to the action of the spring 250, as described above, so long as
there is room between the front face 266 of shuttle door 404 and
the next product to be vended.
[0119] When the shuttle door 404 (or other suitable door assembly)
is open, the shuttle 270 (or other suitable structure) disengages
stop 254 so that engagement surfaces 256 of stop 254 engage the
protrusions of brake 246 and prevent pusher 214 from moving
forward. In this way, the pushing assembly 200 is configured so
that only one product may be removed at a time. The pushing
assembly 200 is also configured so that product may only be removed
when it is against the front face 266 of shuttle door 404 and
received on the shuttle 270. This requires someone who wants to
remove more than one product from the pushing system to wait for
several seconds between removal of each product, which has been
found to be a substantial deterrence to product theft. Moreover,
door assembly 218 (such as shuttle door 404 or tip bin door 400)
may include a spring or other mechanism (such as spring 264 in FIG.
50) that urges the door assembly 218 to its closed position.
[0120] In certain embodiments, a spacer 274 (shown in FIGS. 48-49)
may be used to accommodate products of different depths. Thus, use
of a spacer 274 allows the door assembly 218 to accommodate a
product that is greater in its depth dimension than the depth of
the door assembly 218 without the spacer. Specifically, the depth
of the spacer 274 corresponds to the depth of the product in
relation to the depth of the door assembly 218. Similarly, the
front to back ratio of the pushing assembly 200 also relates to the
depth of the product. In this way, the pushing assembly 200 and
door assembly 218 are customizable to accommodate products of
varying dimensions and to meet the needs of a retail store. The
tallest product that may be used with the door assembly 218
dictates the design of the door.
[0121] As shown in FIGS. 24 and 56-58, in some embodiments, pushing
assembly 200 is placed between two gondola-type retail shelves 202.
In some embodiments, a plurality of pushing assemblies 200 are
placed on the shelf 202 and separated by dividers 204. In some
embodiments, the door assembly 218 is connected to the dividers
204. The dividers 204 and pushing assemblies 200 are then connected
to a rail 268, shown in FIGS. 52-54 and 56-57, that is in turn
attached to the shelf 202. The height of the pushing assemblies 200
and dividers 204 may be adjusted to accommodate the distance
between the shelves 202. The dividers 204 and/or shuttle door 404
may optionally include a bar 276 (shown in FIGS. 52 and 58) that is
either after-affixed or integrally molded as part of the dividers
204. The bar 276 may include rack gear teeth capable of engaging a
damper associated with the door assembly 218 so that the door eases
shut instead of slamming shut.
[0122] In some embodiments, shown in FIGS. 56-57, shelf 202 can be
a sliding shelf. In these embodiments, shelf 202 may include a lock
278 that locks the shelf 202 in place. When unlocked, as shown in
FIG. 56, the shelf 202 is capable of sliding forward in a
drawer-like fashion so that product can be easily re-stocked from
above.
[0123] While the invention has been described in detail with
particular reference to the disclosed embodiments, it will be
understood that variations and modifications can be affected within
the spirit and scope of the invention as described herein.
* * * * *