U.S. patent application number 13/544440 was filed with the patent office on 2013-01-17 for washing machine.
This patent application is currently assigned to SAMSUNG ELECTRONICS CO., LTD.. The applicant listed for this patent is Ji Hoon Choi, Kab Jin Jun, Hyun Mook Kim, Seung Oh Kim, Sang Hyeok Lee, Je Hong Min. Invention is credited to Ji Hoon Choi, Kab Jin Jun, Hyun Mook Kim, Seung Oh Kim, Sang Hyeok Lee, Je Hong Min.
Application Number | 20130014547 13/544440 |
Document ID | / |
Family ID | 46516561 |
Filed Date | 2013-01-17 |
United States Patent
Application |
20130014547 |
Kind Code |
A1 |
Kim; Hyun Mook ; et
al. |
January 17, 2013 |
WASHING MACHINE
Abstract
A washing machine includes a cabinet, a rotary tub disposed to
rotate around a driving shaft, which is vertically provided inside
the inner part of the cabinet, and comprising a bottom and a
sidewall, the sidewall slantingly extending from the bottom to have
a diameter increasing toward an upper side of the rotary tub from
the bottom, a driving apparatus disposed at a lower side of the
rotary tub to rotate the rotary tub, a bracket plate connected to
the rotary tub by the driving shaft at the lower side of the rotary
tub and having the driving apparatus provided at a lower side
thereof, a base disposed at a lower side of the bracket plate, and
a suspension member having a lower side supported by the base and
an upper side connected to the bracket plate at a lateral side of a
center of gravity of the rotary tub.
Inventors: |
Kim; Hyun Mook; (Osan-si,
KR) ; Jun; Kab Jin; (Gwangiu-si, KR) ; Min; Je
Hong; (Seongnam-si, KR) ; Lee; Sang Hyeok;
(Suwon-si, KR) ; Choi; Ji Hoon; (Hwaseong-si,
KR) ; Kim; Seung Oh; (Suwon-si, KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Kim; Hyun Mook
Jun; Kab Jin
Min; Je Hong
Lee; Sang Hyeok
Choi; Ji Hoon
Kim; Seung Oh |
Osan-si
Gwangiu-si
Seongnam-si
Suwon-si
Hwaseong-si
Suwon-si |
|
KR
KR
KR
KR
KR
KR |
|
|
Assignee: |
SAMSUNG ELECTRONICS CO.,
LTD.
Suwon
KR
|
Family ID: |
46516561 |
Appl. No.: |
13/544440 |
Filed: |
July 9, 2012 |
Current U.S.
Class: |
68/23R ;
248/349.1; 68/133 |
Current CPC
Class: |
D06F 37/24 20130101;
D06F 23/04 20130101 |
Class at
Publication: |
68/23.R ; 68/133;
248/349.1 |
International
Class: |
D06F 23/04 20060101
D06F023/04; D06F 39/00 20060101 D06F039/00; D06F 39/08 20060101
D06F039/08 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 15, 2011 |
KR |
10-2011-0070395 |
Claims
1. A washing machine comprising: a cabinet comprising an outer part
forming an external appearance of the washing machine, and an inner
part which is provided in a cylindrical shape and connected to an
inner surface of the outer part; a rotary tub disposed to rotate
around a driving shaft, which is vertically provided inside the
inner part of the cabinet, and comprising a bottom and a sidewall,
the sidewall slantingly extending from the bottom to have a
diameter increasing toward an upper side of the rotary tub from the
bottom; a driving apparatus disposed at a lower side of the rotary
tub to rotate the rotary tub; a bracket plate connected to the
rotary tub through the driving shaft at the lower side of the
rotary tub and having the driving apparatus provided at a lower
side thereof; a base disposed at a lower side of the bracket plate;
and a suspension member having a lower side supported by the base
and an upper side connected to the bracket plate at a lateral side
of a center of gravity of the rotary tub so that vibration
generated from the rotary tub is absorbed.
2. The washing machine of claim 1, wherein the outer part is
integrally formed with the inner part, and the inner part makes
contact with at least one inner surfaces of the outer part.
3. The washing machine of claim 1, wherein the sidewall is provided
at an upper side thereof with at least one through-hole to
discharge washing water to an outside when the rotary tub
rotates.
4. The washing machine of claim 3, wherein the inner part comprises
a drain groove which is formed at a circumference of a lower end of
the inner part while being bent toward an inside the inner part to
store a washing water falling through the through-hole, and at
least one drain hole which is formed at one side of the drain
groove to guide the washing water accommodated in the drain groove
to outside of the drain groove.
5. The washing machine of claim 4, wherein the rotary tub comprises
a guide rib which extends from a lower side of the sidewall by a
predetermined length such that the washing water discharged through
the through-hole is guided to be fallen to the drain groove.
6. The washing machine of claim 5, wherein the drain groove
comprises a first bending portion which is bent from the lower end
of the inner part toward a center of the inner part, and a second
bending portion which is bent from an end of the first bending
portion in a direction perpendicular to a ground, and the guide rib
is disposed between the second bending portion and an inner
circumferential surface of the inner part.
7. The washing machine of claim 1, wherein the driving apparatus
comprises a clutch configured to rotate the rotary tub and a
pulsator rotatably disposed inside the rotary tub, and a driving
motor configured to drive the clutch.
8. The washing machine of claim 7, wherein the clutch comprises a
housing and the driving shaft which is rotatably supported by a
bearing coupled to an inner side of the housing, and wherein the
lower side of the rotary tub is coupled to a flange member that is
configured to connect the driving shaft to the rotary tub such that
a rotary force of the driving shaft is transmitted to the rotary
tub.
9. The washing machine of claim 8, wherein the flange member is
provided at a center thereof with a first through-hole which allows
the flange member to be coupled to the driving shaft, and is
provided with at least one second through-hole formed around the
first through-hole to guide the washing water stored inside the
rotary tub to an outside.
10. The washing machine of claim 4, wherein the inner part
comprises a bottom surface which extends from an end portion of the
drain groove to a center of the inner part, and wherein the rotary
tub is disposed on a upper side of the bottom surface, and a base
plate configured to fix the driving apparatus is disposed at a
lower side of the bottom surface.
11. The washing machine of claim 10, wherein the bottom surface has
a center portion higher than a periphery portion whereby a washing
water that falls from the sidewall or the bottom of the rotary tub
flows toward the drain groove by gravity.
12. The washing machine of claim 1, wherein the bracket plate
includes a base portion, an extension portion extending upward from
the base portion to a vertical position of a center of the gravity
of the rotary tub, and a connection portion formed at an upper side
of the extension portion to be connected to the suspension
member.
13. The washing machine of claim 12, wherein the driving apparatus
is provided at a lower side of the base portion of the bracket
plate, and the extension portion extends upward from the base
portion to a vertical position in a range between about .about.100
mm and +100 mm from the center of the gravity of the rotary tub
such that the connection portion formed on the upper side of the
extension portion is connected to the suspension member at the
lateral side of the center of the gravity of the rotary tub.
14. The washing machine of claim 13, wherein the extension portion
comprises a first extension portion which extends from the base
portion toward the cabinet in parallel to the base portion, and a
second extension portion which extends from the first extension
portion upward while being inclined toward the cabinet.
15. The washing machine of claim 14, wherein the connection portion
formed on the upper side of the second extension portion extends
upward from the second extension portion while being inclined
toward the cabinet.
16. The washing machine of claim 15, wherein the suspension member
is inclined with respect to the base toward the rotary tub such
that the suspension member is perpendicularly connected to the
connection portion.
17. A lower side supporting apparatus for a washing machine
comprising a cabinet and a rotary tub disposed to rotate around a
driving shaft vertically provided inside the cabinet, the lower
side supporting apparatus configured to support the rotary tub at a
lower side of the rotary tub and comprising: a bracket plate
comprising a base portion which is connected to the rotary tub by
the driving shaft at the lower side of the rotary tub, an extension
portion which extends upward from the base portion to a vertical
position of a center of the gravity of the rotary tub, and a
connection portion formed at an upper side of the extension
portion; a base provided at a lower side of the bracket plate; and
a suspension member comprising one side supported by the base and
an opposite side connected to the connection portion of the bracket
plate at a lateral side of a center of gravity of the rotary tub,
thereby absorbing vibration generated from the rotary tub
18. The lower side supporting apparatus of claim 17, wherein the
driving apparatus is provided at a lower side of the base portion
of the bracket plate, and the extension portion extends upward from
the base portion to a vertical position in a range between about
-100 mm and +100 mm from the center of the gravity of the rotary
tub.
19. The lower side supporting apparatus of claim 18, wherein the
extension portion comprises a first extension portion which extends
from the base portion toward the cabinet in parallel to the base
portion, and a second extension portion which extends upward from
the first extension portion while being inclined toward the
cabinet.
20. The lower side support apparatus of claim 19, wherein the
connection portion formed on the upper side of the second extension
portion extends upward from the second extension portion while
being inclined toward the cabinet.
21. The lower side support apparatus of claim 20, wherein the
suspension member is inclined with respect to the base toward the
rotary tub such that the suspension member is perpendicularly
connected to the connection portion.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of Korean Patent
Application No. 2011-0070395, filed on Jul. 15, 2011 in the Korean
Intellectual Property Office, the disclosure of which is
incorporated herein by reference.
BACKGROUND
[0002] 1. Field
[0003] Embodiments of the present disclosure relate to a washing
machine and an apparatus for supporting a lower portion of a
washing machine.
[0004] 2. Description of the Related Art
[0005] A washing machine is designed to wash laundry by use of
electricity. In general, the washing machine includes a tub to
receive washing water, a rotary tub rotatably installed inside the
tub, a pulsator rotatably installed at the bottom of the rotary
tub, and a motor and a clutch that are configured to rotate the
rotary tub and the pulsator.
[0006] As the rotary tub and the pulsator rotate in a state that
laundry and detergent are introduced in the rotary tub, the
pulsator stirs the washing water together with the laundry that is
introduced into the rotary tub, thereby removing dirt from the
laundry.
[0007] In order to increase the washing capacity of the washing
machine, the rotary tub needs to be larger, that is, needs to
increase the diameter or the height of the rotary tub. If the
rotary tub has a larger size, a tub accommodating the rotary tub
and a cabinet accommodating the tub also need to be enlarged along
with the increase of the rotary tub.
[0008] The enlargement of the cabinet, which corresponds to the
external appearance of the washing machine, is limited by the space
of an area where the washing machine is installed. In addition, for
a vertical shaft washing machine, the increased height of a washing
machine causes a difficulty in loading and unloading laundry.
Accordingly, there is a need for the washing machine having a
structure capable of removing such an inconvenience.
[0009] In addition, in a case that a rotating body is supported by
connecting a suspension to an upper side of a cabinet of a washing
machine, a vibration is transmitted to the cabinet, thereby
requiring the cabinet to have a sufficient strength to support the
rotating structure.
[0010] Accordingly, there is a need for an improved structure
capable of effectively absorbing the vibration of the rotating body
without requiring a high strength of the cabinet.
SUMMARY
[0011] Therefore, it is an aspect of the present disclosure to
provide a washing machine having a supporting apparatus capable of
supporting a rotary tub while effectively absorbing a vibration of
the rotary tub.
[0012] In addition, it is another aspect of the present disclosure
to provide a washing machine having an improved structure capable
of increasing the washing capacity without enlarging the external
appearance of the washing machine.
[0013] Additional aspects of the disclosure will be set forth in
part in the description which follows and, in part, will be
apparent from the description, or may be learned by practice of the
disclosure.
[0014] In accordance with one aspect of the present disclosure, a
washing machine includes a cabinet, a rotary tub, a driving
apparatus, a bracket plate, a base and a suspension member. The
cabinet includes an outer part forming an external appearance of
the washing machine, and an inner part which is provided in a
cylindrical shape and connected to an inner surface of the outer
part. The rotary tub is disposed to rotate around a driving shaft,
which is vertically provided inside the inner part of the cabinet,
and includes a bottom and a sidewall, the sidewall slantingly
extending from the bottom to have a diameter increasing toward an
upper side of the rotary tub from the bottom. The driving apparatus
is disposed at a lower side of the rotary tub to rotate the rotary
tub. The bracket plate is connected to the rotary tub through the
driving shaft at the lower side of the rotary tub and has the
driving apparatus provided at a lower side thereof. The base is
disposed at a lower side of the bracket plate. The suspension
member has a lower side supported by the base and an upper side
connected to the bracket plate at a lateral side of a center of
gravity of the rotary tub so that vibration generated from the
rotary tub is absorbed.
[0015] The outer part is integrally formed with the inner part, and
the inner part makes contact with at least one inner surfaces of
the outer part.
[0016] The sidewall is provided at an upper side thereof with at
least one through-hole to discharge washing water to an outside
when the rotary tub rotates.
[0017] The inner part includes a drain groove which is formed at a
circumference of a lower end of the inner part while being bent
toward an inside the inner part to store a washing water falling
through the through-hole, and at least one drain hole which is
formed at one side of the drain groove to guide the washing water
accommodated in the drain groove to outside of the drain
groove.
[0018] The rotary tub includes a guide rib which extends from a
lower side of the sidewall by a predetermined length such that the
washing water discharged through the through-hole is guided to be
fallen to the drain groove.
[0019] The drain groove includes a first bending portion which is
bent from the lower end of the inner part toward a center of the
inner part, and a second bending portion which is bent from an end
of the first bending portion in a direction perpendicular to a
ground. The guide rib is disposed between the second bending
portion and an inner circumferential surface of the inner part.
[0020] The driving apparatus includes a clutch configured to rotate
the rotary tub and a pulsator rotatably disposed inside the rotary
tub, and a driving motor configured to drive the clutch.
[0021] The clutch includes a housing and the driving shaft which is
rotatably supported by a bearing coupled to an inner side of the
housing. The lower side of the rotary tub is coupled to a flange
member that is configured to connect the driving shaft to the
rotary tub such that a rotary force of the driving shaft is
transmitted to the rotary tub.
[0022] The flange member is provided at a center thereof with a
first through-hole which allows the flange member to be coupled to
the driving shaft, and is provided with at least one second
through-hole formed around the first through-hole to guide the
washing water stored inside the rotary tub to an outside.
[0023] The inner part includes a bottom surface which extends from
an end portion of the drain groove to a center of the inner part.
The rotary tub is disposed on a upper side of the bottom surface,
and a base plate configured to fix the driving apparatus is
disposed at a lower side of the bottom surface.
[0024] The bottom surface has a center portion higher than a
periphery portion such that a washing water fallen from the
sidewall or the bottom of the rotary tub flows toward the drain
groove by gravity.
[0025] The bracket plate includes a base portion, an extension
portion extending upward from the base portion to a vertical
position of a center of the gravity of the rotary tub, and a
connection portion formed at an upper side of the extension portion
to be connected to the suspension member.
[0026] The driving apparatus is provided at a lower side of the
base portion of the bracket plate, and the extension portion
extends upward from the base portion to a vertical position in a
range between about -100 mm and +100 mm from the center of the
gravity of the rotary tub such that the connection portion formed
on the upper side of the extension portion is connected to the
suspension member at the lateral side of the center of the gravity
of the rotary tub.
[0027] The extension portion includes a first extension portion
which extends from the base portion toward the cabinet in parallel
to the base portion, and a second extension portion which extends
from the first extension portion upward while being inclined toward
the cabinet.
[0028] The connection portion formed on the upper side of the
second extension portion extends upward from the second extension
portion while being inclined toward the cabinet.
[0029] The suspension member is inclined with respect to the base
toward the rotary tub such that the suspension member is
perpendicularly connected to the connection portion.
[0030] In accordance with another aspect of the present disclosure,
a lower side supporting apparatus for a washing machine including a
cabinet and a rotary tub disposed to rotate around a driving shaft
vertically provided inside the cabinet is configured to support the
rotary tub at a lower side of the rotary tub and includes a bracket
plate, a base and a suspension member. The bracket plate includes a
base portion which is connected to the rotary tub by the driving
shaft at the lower side of the rotary tub, an extension portion
which extends upward from the base portion to a vertical position
of a center of the gravity of the rotary tub, and a connection
portion formed at an upper side of the extension portion. The base
is provided at a lower side of the bracket plate. The suspension
member includes one side supported by the base and an opposite side
connected to the connection portion of the bracket plate at a
lateral side of a center of gravity of the rotary tub, thereby
absorbing vibration generated from the rotary tub.
[0031] The driving apparatus is provided at a lower side of the
base portion of the bracket plate, and the extension portion
extends upward from the base portion to a vertical position in a
range between about -100 mm and +100 mm from the center of the
gravity of the rotary tub.
[0032] The extension portion includes a first extension portion
which extends from the base portion toward the cabinet in parallel
to the base portion, and a second extension portion which extends
upward from the first extension portion while being inclined toward
the cabinet.
[0033] The connection portion formed on the upper side of the
second extension portion extends upward from the second extension
portion while being inclined toward the cabinet.
[0034] The suspension member is inclined with respect to the base
toward the rotary tub such that the suspension member is
perpendicularly connected to the connection portion.
[0035] According to the present disclosure, a vibration of a rotary
tub is effectively absorbed without a high strength of a
cabinet.
[0036] In addition, the washing capacity is increased without
enlarging the washing machine, so that a larger amount of laundry
is washed at one time.
[0037] In addition, the washing machine according to the present
disclosure implements the same washing capacity with a small
external appearance, so that the washing machine is less limited by
the space of an installation area than the conventional washing
machine and the laundry is easily loaded, and thus the convenience
of a user is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] These and/or other aspects of the disclosure will become
apparent and more readily appreciated from the following
description of the embodiments, taken in conjunction with the
accompanying drawings of which:
[0039] FIG. 1 is a cross-sectional view illustrating a washing
machine according an embodiment of the present disclosure.
[0040] FIG. 2 is a perspective view illustrating the washing
machine according the embodiment of the present disclosure.
[0041] FIG. 3 is a front view illustrating the washing machine
according the embodiment of the present disclosure.
[0042] FIG. 4 is an exploded perspective view illustrating the
washing machine according the embodiment of the present
disclosure.
[0043] FIG. 5 is a cross-sectional view illustrating the washing
machine according the embodiment of the present disclosure.
[0044] FIG. 6 is a perspective view illustrating a washing machine
according another embodiment of the present disclosure.
[0045] FIG. 7 is a cross-sectional view of the washing machine of
FIG. 6.
[0046] FIG. 8 is a perspective view of a washing machine having a
tub according to another embodiment of the present disclosure.
DETAILED DESCRIPTION
[0047] Reference will now be made in detail to the embodiments of
the present disclosure, examples of which are illustrated in the
accompanying drawings, wherein like reference numerals refer to
like elements throughout.
[0048] Referring to FIG. 1, a washing machine 1 includes a cabinet
10 forming an external appearance of the washing machine 1, a
rotary tub 20 rotatably disposed inside the cabinet 10, and a
driving apparatus 30 disposed at a lower side of the rotary tub 20
to rotate the rotary tub 20.
[0049] The cabinet 10 is provided at an upper side thereof with an
upper cover 14 having a laundry inlet 13 through which laundry is
loaded. A door 15 is provided on the upper cover 14 to open and
close the laundry inlet 13.
[0050] The cabinet 10 is provided at a lower side thereof with a
lower cover 17 which is coupled to a resting part 16 enabling the
washing machine 1 to be rested on a floor.
[0051] The rotary tub 20 is rotatably disposed inside the cabinet
10. A plurality of through-holes 24 is formed through a
circumference of an upper side of the rotary tub 20.
[0052] A pulsator 23 is rotatably installed at the bottom of the
rotary tub 20. The pulsator 23 serves to stir washing water
together with laundry that is loaded into the rotary tub 20.
[0053] A water supply apparatus 110 is installed on the upper side
of the rotary tub 20 to supply washing water to the inside the
rotary tub 20.
[0054] The water supply apparatus 110 includes a water supply valve
113 which controls the supply of water, and a water supply pipe 111
which connects the water supply valve 113 to a detergent dispensing
apparatus 120 that is to be described later.
[0055] One side of the water supply pipe 111 is connected to an
external water source (not shown) and the other side of the water
supply pipe 111 is connected to the detergent dispensing apparatus
120.
[0056] The detergent dispensing apparatus 120 includes a case 121
which is provided inside the upper cover 14, and a detergent
container 123 which is detachably mounted on the case 121 and
contains detergent.
[0057] The case 121 is provided at a lower surface thereof with an
outlet 125 to discharge washing water containing dissolved
detergent.
[0058] The water supplied through the water supply pipe 111 is
provided to the inside the rotary tub 20 together with detergent
via the detergent dispensing apparatus 120.
[0059] The rotary tub 20 is provided at the lower side thereof with
a first drain hose (H1) and a second drain hose (H2) that are
configured to guide the washing water to the outside the cabinet 10
after a washing operation or a spin-drying operation is
finished.
[0060] The driving apparatus 30 includes a clutch 31 which rotates
the rotary tub 20 and the pulsator 23, and a driving motor 33 which
drives the clutch 31.
[0061] The clutch 31 is connected to the driving motor 33 through a
pulley 35 and a belt 37 to selectively transfer a driving force of
the driving motor 33 to the rotary tub 20 or the pulsator 23.
[0062] Hereinafter, a configuration of the washing machine
according to the present disclosure capable of increasing the
washing capacity without enlarging the external appearance and
effectively reducing the vibration of the rotary tub will be
described in detail.
[0063] Referring to FIGS. 2 to 5, the washing machine includes 1
the cabinet 10 forming an external appearance of the washing
machine 1, the rotary tub 20 rotatably disposed inside the cabinet
10, the driving apparatus 30 disposed at the lower side of the
rotary tub 20 to rotate the rotary tub 20, a bracket plate 40
connected to the rotary tub 20 by a driving shaft 31B at the lower
side of the rotary tub 20, a base 60 disposed at a lower side of
the bracket plate 40, and a suspension member 50 connected to the
bracket plate 40 while being supported by the base 60 to absorb the
vibration generated from the rotary tub 20.
[0064] The rotary tub 20 is directly disposed inside the cabinet 10
while being spaced apart from the cabinet 10.
[0065] That is, an additional structure for storing washing water
is omitted at a portion between the cabinet 10 and the rotary tub
20.
[0066] The cabinet 10 includes an outer part 11 forming the
external appearance of the washing machine 1 and an inner part 12
connected to an inner surface of the outer part 11.
[0067] The inner part 12 is provided in an approximate cylindrical
shape. An outer circumferential surface of the inner part 12 is
connected to at least one inner surface of the outer part 11
through a rib (not shown) or makes contact with at least one inner
surface of the outer part 11.
[0068] In addition, for the sake of productivity, the outer part 11
and the inner part 12 are integrally formed with each other through
injection molding. In this case, the cabinet 10 including the outer
part 11 and the inner part 12 may be formed using ABS
(Acrylonitrile Butadiene Styrene) and PP (Poly Propylene)
material.
[0069] A drain groove 12A is provided at a circumference of a lower
end of the inner part 12.
[0070] The drain groove 12A includes a first bending portion 12a
which is bent from the lower end of the inner part 12 toward the
center of the inner part 12, and a second bending portion 12b which
is bent from an end of the first bending portion in a direction
perpendicular to a ground.
[0071] The first bending portion 12a serves as a bottom surface to
receive water which is discharged and fallen to the outside the
rotary tub 20 via the through-hole 24 formed in the upper side of
the rotary tub 20, or water which flows along the outer
circumferential surface of the rotary tub 20 or the inner
circumferential surface of the inner part 12. The second bending
portion 12b forms a water passage in cooperation with a lower inner
surface of the inner part 12 to drain the water fallen onto the
bottom surface to an outside.
[0072] A drain hole 12B is formed at one side of the first bending
portion 12a while communicating with the drain groove 12A to guide
the water stored in the drain groove 12A to an outside.
[0073] One end of the drain hole 12B is connected to the second
drain hose (H2), which has been described above. The water passing
through the drain hole 12B is drained to the outside the cabinet 10
by sequentially passing the second drain hose (H2) and the first
drain hose (H1) connected to the second drain hose (H2).
[0074] The rotary tub 20 is provided to enable a vertical rotation
inside the inner part 12 of the cabinet 10.
[0075] The rotary tub 20 includes a bottom 21 and a sidewall 22
which is connected to the bottom 21 to form a water reserving space
in cooperation with the bottom 21.
[0076] The sidewall 22 slantingly extends from the bottom 21 to
have a diameter increasing toward an upper side of the rotary tub
20.
[0077] If the rotary tub 20 rotates at a high speed of about 280
rpm or above during a spin-dry operation, the water separated from
the laundry reaches to the sidewall 22 through a centrifugal force
and smoothly moves to the upper side of the rotary tub 20 along the
inner circumferential surface of the sidewall 22 that is
inclined.
[0078] The sidewall 22 is desired to form an inclination angle
(.alpha.) of about 2 to 10 degrees with respect to a line (l)
perpendicular to the bottom 21 of the rotary tub 20. If the
inclination angle (.alpha.) is below 2 degrees, the water fails to
smoothly move to the upper side of the rotary tub 20 along the
inner circumferential surface of the sidewall 22, thereby degrading
the spin-dry performance. If the inclination angle (.alpha.) is
excessively large by exceeding above 10 degrees, the upper side of
the rotary tub 20 is enlarged, so that the overall width of the
cabinet 10 is increased.
[0079] The sidewall 22 is provided at an upper side thereof with
the through-hole 24 to discharge water, which is separated during
the spin-dry operation, to the outside the rotary tub 20.
[0080] The through-hole 24 is provided with at least one
through-hole 24 along the circumference of the sidewall 22 at a
vertical position corresponding to two third of the rotary tub
20.
[0081] The water discharged to the outside the rotary tub 20
through the through-hole 24 flows down along the outer
circumferential surface of the rotary tub 20 or the inner
circumferential surface of the inner part 12 of the case 10.
Alternatively, the water discharged to the outside the rotary tub
20 through the through-hole 24 may be directly fallen through a
drain passage 27 formed between the sidewall 22 and the inner
circumferential surface of the inner part 12, and then flows into
the drain groove 12A.
[0082] In addition, a guide rib 26 may be provided on the rotary
tub 20 to guide the water, which is discharged to the outside the
rotary tub 20 through the through-hole 24, to the drain groove
12A.
[0083] The guide rib 26 is disposed between the second bending
portion 12b forming the drain groove 12A and the inner
circumferential surface of the inner part 12 of the case 10 while
extending from the lower end of the sidewall 22 by a predetermined
length. Accordingly, the guide rib 26 allows water flowing along
the outer circumferential surface of the rotary tub 20 to be
naturally introduced into the drain groove 12A while preventing the
water from flowing into the center portion of the rotary tub 20, in
which the clutch 31 and the driving motor 33 are disposed, via the
bottom 21 of the rotary tub 20.
[0084] An interference preventing groove 28 is provided between a
lateral side of the bottom 21 and the guide rib 26 in a
predetermined depth to prevent interference between the rotary tub
20 and the second bending portion 12b due to the vertical vibration
of the rotary tub 20 during operation of the washing machine 1.
[0085] The depth of the interference preventing groove 28 or the
length by which the guide rib 26 extends from the lower end of the
sidewall 22 is associated with the width of the vertical vibration
of the rotary tub 20 during the washing or the spin-dry
operation.
[0086] If the width of the vertical vibration of the rotary tub 20
is larger, the depth of the interference preventing groove 28 needs
to be increased while decreasing the extension length of the guide
rib 26.
[0087] In this regard, the guide rib 26 is disposed between the
second bending portion 12b and the inner circumferential surface of
the inner part 12 while having the second bending portion 12b
accommodated into the interference preventing groove 28, thereby
reducing the overall height of the cabinet 10.
[0088] That is, by allowing the guide rib 26 and the second bending
portion 12b to be accommodated into the drain groove 12A and the
interference preventing groove 26, respectively, in consideration
of the vertical vibration width of the rotary tub 20, the cabinet
10 is provided in a reduced height by the overlapping length of the
guide rib 26 and the second bending portion 12b.
[0089] The lower side of the rotary tub 20 is coupled to the
driving apparatus 30 that drives the rotary tub 20 or the pulsator
23 disposed inside the rotary tub 20.
[0090] The driving apparatus 30 includes the clutch 31, the driving
motor 33, a flange member 130, and a base plate 140. The clutch 31
selectively rotates the rotary tub 20 and the pulsator 23. The
driving motor 33 drives the clutch 31. The flange member 130
connects the driving shaft 31B of the clutch 31 to the bottom 21 of
the rotary tub 20 to transfer a rotary force of the driving shaft
31B to the rotary tub 20. The base plate 140 is configured to fix
the clutch 31 and the driving motor 33.
[0091] The rotary tub 20 is provided in the middle thereof with a
shaft coupling portion 25 that is coupled to the flange member 130
to fix and support the flange member 130.
[0092] The shaft coupling portion 25 includes a shaft coupling wall
25A and a shaft inserting hole 25B. The shaft coupling wall 25A
protrudes from the bottom 21 downward to the outside the rotary tub
20. The shaft inserting hole 25B is formed at the inner side of the
shaft coupling wall 25A such that one end of the flange member 130
is inserted into the inside the rotary tub 20 through the shaft
inserting hole 25B.
[0093] The flange member 130, which couples the driving shaft 31B
to the rotary tub 20, is inserted into the shaft inserting hole 25B
and fixed.
[0094] The flange member 130 includes a first through-hole 131
formed at the center of the flange member 130, and a second
through-hole 133 formed around the circumference of the first
through-hole 131. The first through-hole 131 enables the flange
member 130 to be coupled to the driving shaft 31B.
[0095] The second through-hole 133 serves as a passage for the
water stored in the rotary tub 20 to move to the outside the rotary
tub 20 after a washing operation is finished.
[0096] The clutch 31 includes a housing 31A and the driving shaft
31B that is rotatably coupled to the center of the housing 31A.
[0097] The housing 31A accommodates various types of bearings that
rotatably support the driving shaft 31B and decelerating
apparatuses configured to decelerate the driving shaft 31B.
[0098] The driving shaft 31B is connected to the rotary tub 20 and
the pulsator 23 after passing through the first through-hole 131
formed in the flange member 130.
[0099] The driving shaft 31B includes a first connection portion
31a coupled to the first through-hole 131 and a second connection
portion 31b extending from the first connection portion 31a to be
coupled to the pulsator 23.
[0100] The first connecting portion 31a and the second connecting
portion 31b may separately or simultaneously rotate depending on
whether the operation mode is a washing mode or the spin-dry mode.
During the washing operation, the second connecting portion 31b
rotates, thereby rotating the pulsator 23 that is coupled to the
second connecting portion 31b. During the spin-dry operation, the
first connecting portion 31a and the second connecting portion 31b
simultaneously rotate, thereby rotating both of the rotary tub 20
and the pulsator 23.
[0101] An end of the driving shaft 31 B is coupled to the pulley 35
such that a driving force of the driving motor 33 is transferred to
the clutch 31.
[0102] A base plate cover 141 is coupled between the flange member
130 and the base plate 140. The base plate cover 140 communicates
with the second through-hole 133 to form a space for transporting
the washing water introduced through the second through-hole 133 to
a drain case 150.
[0103] In addition, a sealing member 143 is inserted between the
flange member 130 and the base plate cover 141 and between the base
plate cover 141 and the base plate 140 to prevent water
leakage.
[0104] The base plate 140 is coupled at a lower side thereof to the
drain case 150.
[0105] The drain case 150 accommodates the washing water, which is
introduced after passing through the space formed by the base plate
cover 141 and the base plate 140.
[0106] The drain case 150 is provided at one end with a drain pipe
151 to drain the washing water introduced into the drain case 150.
The drain pipe 151 is connected to the first drain hose (H1) to
guide the washing water to the outside the cabinet 10.
[0107] A drain valve 153 is provided on the drain pipe 151 to
selectively drain the washing water contained in the rotary tub 20
during the washing operation.
[0108] The washing water having been used during the washing
operation or the rinsing operation is introduced into the space
formed between the base plate cover 141 and the base plate 140 via
the second through-hole 133 of the flange member 130, and then is
drained to the outside the cabinet 10 through the drain case 150
and the first drain hose (H1).
[0109] Meanwhile, as described above, the washing water separated
from the laundry during the spin-dry operation is discharged to the
outside the rotary tub 20 through the through-hole 24 and
introduced to the drain groove 12A along the outer circumferential
surface of the rotary tub 20 or the inner circumferential surface
of the inner part 12. The water introduced to the drain groove 12A
is drained to the outside the cabinet 10 through the drain hole 12B
and the second drain hose (H2) connected to the drain hole 12B.
[0110] A lower side supporting apparatus for the washing machine 1
configured to support the rotary tub 20 at a lower side of the
rotary tub 20 includes the bracket plate 40, the base 60, and the
suspension member 50. The bracket plate 40 is connected at the
lower side of the rotary tub 20 to the rotary tub 20 through the
driving shaft 31B. The base 60 is provided at a lower side of the
bracket plate 40. The suspension member 50 includes one side
supported by the base 60 and an opposite side connected to the
bracket plate 40 such that the vibration generated from the rotary
tub 20 is absorbed.
[0111] The bracket plate 40 includes a base portion 41, an
extension portion 43 extending upward from the base portion 41 to a
vertical position of the center of the gravity (C) of the rotary
tub 20, and a connection portion 45 formed at an upper side of the
extension portion 43 to be connected to the suspension member
50.
[0112] The extension portion 43 of the bracket plate 40 includes a
first extension portion 43A which extends from the base portion 41
toward the cabinet 10 in parallel to the base portion 41, and a
second extension portion 43B which extends from the first extension
portion 43A upward while being inclined toward the cabinet 10.
[0113] The second extension portion 43B formed on the first
extension portion 43A upward extends up to a vertical position in a
range between about -100 mm and +100 mm from the center of gravity
of the rotary tub 20.
[0114] Such a configuration allows the upper side of the second
extension portion 43B, at which the connection portion 45 is
formed, to extend upward to the vertical position of the center of
the gravity of the rotary tub 20, so the suspension member 50 is
connected to the connection portion 45 at a position adjacent to a
lateral side of the center of the gravity (C) of the rotary tub 20
Accordingly, the suspension member 50 effectively absorbs the
vibration of the rotary tub 20.
[0115] The suspension member 50 supported by the base 60 is
inclined with respect to the base 60 toward the rotary tub 20 such
that the suspension member 50 is perpendicularly connected to the
connection portion 45 that extends upward from the second extension
portion 43B while being inclined.
[0116] Referring to FIG. 8, a lower side supporting apparatus may
be applied to a washing machine 1' in which a tub 70 to store the
washing water is provided outside the rotary tub 20.
[0117] In this case that the washing machine 1' includes the tub 70
provided outside the rotary tub 20, the lower side supporting
apparatus directly supports the tub 70 at the lower side of the tub
70.
[0118] In a case that the tub 70 is provided outside the rotary tub
20, the lower side supporting apparatus includes a suspension
member 50', which absorbs the vibration of the tub 70 generated
from rotation of the rotary tub 20, and a base 60' supporting the
suspension member 50'.
[0119] Similar to the above description in which the lower side
supporting apparatus directly supports the rotary tub 20, the lower
side supporting allows the lower side of the suspension member 50'
to be supported by the base 60'.
[0120] However, the bracket plate of the lower side supporting
apparatus is omitted, so the upper side of the suspension member
50' is directly connected to the tub 70.
[0121] The tub 70 A is provided at a lower side thereof with a
connection member 71 to which the suspension member 50' is
connected.
[0122] The connection member 71 is disposed at a lower side of the
tub 70 to have a position adjacent to a lateral side of the center
of the gravity of the rotary tub 20 disposed inside the tub 70. The
suspension member 50' is directly connected to the connection
member 71 to absorb the vibration of the tub 70 generated from
rotation of the rotary tub 20.
[0123] The lower side of the suspension member 50' is supported by
the base 60' and the upper side of the suspension member 50' is
connected by the connection member 71 of the tub 70 at a region
adjacent to a lateral side of the center of the gravity of the
rotary tub 20 such that the tub 70 is supported from the lower side
of the tub 70. Accordingly, the vibration of the tub 70 generated
from rotation of the rotary tub 20 is effectively absorbed.
[0124] Referring to FIGS. 6 and 7, a washing machine according to
another embodiment of the present disclosure has the same
configuration as the previous embodiment except for a bottom
surface 210. Accordingly, the description of the same reference
numerals will be omitted since they are used to denote identical
elements having the same functions throughout the drawings.
[0125] Referring to FIGS. 6 and 7, the cabinet 10 includes the
bottom surface 210 that extends from an end portion of the second
bending portion 12b of the drain groove 12A to the center of the
inner part 12 of the cabinet 10.
[0126] The bottom surface 210 has a center portion higher than a
periphery portion such that washing water fallen from the outer
circumference of the sidewall 22 or from the bottom 21 of the
rotary tub 20 flows toward the drain groove 12A by gravity.
[0127] In addition, the rotary tub 20 and the base plate 140 are
partitioned by the bottom surface 210 into a upper side and a lower
side, respectively, thereby preventing the washing water fallen
from the bottom 21 of the rotary tub 20 from being introduced to
the center of the rotary tub 20 on which the clutch 31 and the
driving motor 33 are disposed.
[0128] Meanwhile, the bottom surface 210 is provided in the center
thereof with a third through-hole 211 that allows the driving shaft
31B to pass therethrough and then to be coupled to the rotary tub
20 and the pulsator 23.
[0129] As described above, the suspension member 50 supports the
rotary tub 20 at the lateral side of the center of the gravity (C)
of the rotary tub 20, thereby effectively absorbing the vibration
generated from the rotary tub 20.
[0130] In addition, an additional configuration to store the
washing water is omitted between the cabinet 10 and the rotary tub
20, thereby maximizing the spatial efficiency inside the cabinet
10.
[0131] That is, the washing capacity can be increased by enlarging
the rotary tub 20 without enlarging the cabinet 10. In addition,
the same washing capacity can be implemented with a smaller cabinet
without reducing the size of the rotary tub 20.
[0132] Although a few embodiments of the present disclosure have
been shown and described, it would be appreciated by those skilled
in the art that changes may be made in these embodiments without
departing from the principles and spirit of the disclosure, the
scope of which is defined in the claims and their equivalents.
* * * * *