U.S. patent application number 13/151364 was filed with the patent office on 2012-12-06 for natural gas purge burner and associated systems and methods.
Invention is credited to Vincent J. Caso.
Application Number | 20120308940 13/151364 |
Document ID | / |
Family ID | 47261933 |
Filed Date | 2012-12-06 |
United States Patent
Application |
20120308940 |
Kind Code |
A1 |
Caso; Vincent J. |
December 6, 2012 |
NATURAL GAS PURGE BURNER AND ASSOCIATED SYSTEMS AND METHODS
Abstract
Systems and methods for purging air and/or one or more inert
gases from a flammable gas system, such as a natural gas pipeline,
are described. In particular, this application discusses systems
and methods for making and using a gas purge burner to purge
air/inert gases from a flammable gas system. The gas purge burner
includes a burner having a gas inlet and a gas escape vent. The
burner also has a continuous ignition mechanism that includes an
igniter (such as a pilot light and/or an electric igniter) that is
disposed near the gas escape valve. The burner also has a gas
outlet that can be disposed between the gas inlet and the gas
escape vent and which is also configured to direct gases from the
burner to a gas measurement device. The burner can be used to
monitor the amount of flammable gas flowing into the burner and to
continually ignite and burn off such gas until the stream of gas
passing through the burner is substantially pure. Thus, the gas
burner can allow a user to perform such tasks while being removed a
safe distance from the actual burner, increasing the safety of the
user during the pursing process. Other implementations are
described.
Inventors: |
Caso; Vincent J.; (Kings
Park, NY) |
Family ID: |
47261933 |
Appl. No.: |
13/151364 |
Filed: |
June 2, 2011 |
Current U.S.
Class: |
431/3 ; 431/121;
431/43 |
Current CPC
Class: |
F23G 7/08 20130101; F23K
2400/20 20200501 |
Class at
Publication: |
431/3 ; 431/121;
431/43 |
International
Class: |
F23D 14/50 20060101
F23D014/50 |
Claims
1. A gas purge burner, comprising: a gas inlet; a gas escape vent;
an air inlet located between the gas inlet and the gas escape vent;
a gas outlet located between the gas inlet and the air inlet; and a
substantially continuous ignition mechanism having an igniter
disposed near the gas escape vent.
2. The gas purge burner of claim 1, wherein the igniter comprises a
pilot light and the ignition mechanism further comprises a portable
container having flammable gas.
3. The gas purge burner of claim 1, wherein the igniter comprises
an electric igniter.
4. The gas purge burner of claim 1, wherein the gas outlet directs
gases from the burner to a gas measurement device.
5. A gas purge burner, comprising: a burner comprising a gas inlet
and a gas escape vent; a substantially continuous ignition
mechanism having an igniter disposed near the gas escape vent; a
gas line extending from the gas inlet to an adjustable gas inlet
valve; a gas outlet disposed between the gas inlet and the
adjustable inlet valve; and a conduit extending from the gas outlet
to direct gases from the burner to a gas measurement device.
6. The burner of claim 5, wherein the igniter comprises an electric
igniter.
7. The burner of claim 5, wherein the igniter comprises a pilot
light.
8. The burner of claim 7, wherein the ignition mechanism comprises
a portable container with a flammable gas.
9. The burner of claim 5, wherein the burner comprises a plurality
of gas escape vents.
10. The burner of claim 5, wherein the gas outlet is disposed
between an air inlet defined in the burner and the gas inlet.
11. The burner of claim 5, wherein the gas measurement device
detects the presence of natural gas in the gases that flow from the
burner.
12. The burner of claim 5, wherein the conduit is attached to the
gas measurement device and the gas measurement device detects a
pressure of gas flowing into the burner.
13. The burner of claim 5, wherein the conduit directs the gases
from the burner to both a gas pressure indicator measuring a
pressure of gases flowing into the burner as well as a gas
measurement device detecting a concentration of natural gas in the
gases that flow into the burner.
14. A gas purge burning system, comprising: a burner comprising: a
gas inlet and a gas escape vent; an ignition mechanism having an
igniter disposed near the gas escape vent; a gas line extending
from the gas inlet to an adjustable gas inlet valve; a gas outlet
disposed between the gas inlet and the adjustable inlet valve; and
a conduit extending from the gas outlet to direct gases from the
burner to a gas measurement device; and a control apparatus holding
the adjustable inlet valve and a connector to attach the conduit to
a gas measurement device valve.
15. The system of claim 14, wherein the control apparatus further
comprises a portable container containing a flammable gas.
16. The system of claim 14, wherein the control apparatus comprises
a first coupling to connect the adjustable inlet valve to the gas
line.
17. A method for purging gas from a system, comprising: attaching a
burner having a substantially continuous ignition mechanism to a
gas system; igniting the ignition mechanism; monitoring a
concentration of a flammable gas flowing from the gas system into
the burner; and allowing gases from the gas system to pass through
the burner until a desired amount of a flammable gas is detected as
exiting from the gas system.
18. The method of claim 17, wherein the burner comprises: a gas
inlet; a gas escape vent; an igniter for the ignition mechanism,
the igniter disposed near the gas escape vent; a gas line extending
from the gas inlet to an adjustable gas inlet valve; and a gas
outlet disposed between the gas inlet and the adjustable inlet
valve.
19. The method of claim 18, wherein a conduit extends from the gas
outlet to direct gases from the burner to a gas measurement
device.
20. The method of claim 19, wherein the gas measurement device
measures a pressure of the gases that flow into the burner.
21. The method of claim 19, wherein the gas measurement device
determines a concentration of a flammable gas that flows to the
burner.
22. The method of claim 17, wherein the ignition mechanism
comprises an electric igniter and a pilot light that is fed by a
container containing a flammable gas.
23. A control apparatus for a gas purge burner, the control
apparatus comprising: a support structure; an adjustable gas inlet
valve attached to the support structure; wherein the inlet valve is
attached to a first coupling that connects a pressure valve to a
gas line that extends to a gas purge burner and wherein the inlet
valve is attached to a second coupling that connects the inlet
valve to a gas system; and a gas measurement valve regulating the
flow of gases from the gas purge burner to a gas measurement
device, wherein the gas measurement valve is attached to a third
coupling connecting a connector to a conduit that extends from a
gas outlet disposed between a gas escape vent of the burner and the
adjustable inlet valve.
24. The control apparatus of claim 23, further comprising a fourth
coupling that is attached to the support structure, wherein the
fourth coupling connects a container of a flammable gas to a pilot
light disposed near the gas escape vent of the burner.
25. The control apparatus of claim 23, further comprising a fourth
coupling for connecting an electric igniter of the burner to a
power sourced disposed at the control apparatus.
Description
FIELD
[0001] This application relates generally to safety equipment for
use with natural gas pipelines. More specifically, this application
relates to systems and methods for making and using a natural gas
purge burner.
BACKGROUND
[0002] Before a newly constructed natural gas pipeline is put into
service or an existing natural gas pipeline is repaired or
extended, the pipeline must be purged of air. In some instances,
this purging process can be performed by injecting a slug of an
inert gas, such as nitrogen, into the pipeline. In other instances,
this purging process can be done by passing natural gas directly
through the pipeline to displace any air that has accumulated
therein. In such instances, however, the air and the natural gas
tend to mix and form flammable mixtures within the pipeline.
[0003] When a slug of an inert gas or natural gas is used to purge
air from a natural gas pipeline, a portion of the pipeline (such as
a shutoff valve) is typically opened so that the air, inert slug,
and/or the natural gas and air mixture can be forced out of the
pipeline. In this process, a user (such as a natural gas
technician) allows the inert gas and/or natural gas and air mixture
to flow from the pipeline until the user detects a substantially
pure concentration of natural gas flowing through the pipeline.
Such purging techniques help ensure that a substantially pure
stream of natural gas flows to appliances and equipment that are
connected to the pipeline.
[0004] This application relates to systems and methods for purging
air and/or one or more inert gases from a flammable gas system,
such as a natural gas pipeline. In particular, this application
discusses systems and methods for making and using a gas purge
burner to purge air/inert gases from a flammable gas system. The
gas purge burner includes a burner having a gas inlet and a gas
escape vent. The burner also has a continuous ignition mechanism
that includes an igniter (such as a pilot light and/or an electric
igniter) that is disposed near the gas escape valve. The burner
also has a gas outlet that can be disposed between the gas inlet
and the gas escape vent and which is also configured to direct
gases from the burner to a gas measurement device. The burner can
be used to monitor the amount of flammable gas flowing into the
burner and to continually ignite and burn off such gas until the
stream of gas passing through the burner is substantially pure.
Thus, the gas burner can allow a user to perform such tasks while
being removed a safe distance from the actual burner, increasing
the safety of the user during the pursing process.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The following description can be better understood in light
of the Figures, in which:
[0006] FIG. 1 shows a side schematic view of some embodiments of a
gas purge burner system comprising a burner having a single gas
escape vent;
[0007] FIG. 2 shows a side schematic view of some embodiments of
the gas purge burner system comprising multiple gas escape
vents;
[0008] FIG. 3 shows a side perspective view of some embodiments of
the gas purge burner comprising one gas escape vent;
[0009] FIG. 4 shows a side perspective view of some embodiments of
the gas purge burner comprising multiple gas escape vents;
[0010] FIG. 5 shows a top perspective view of some embodiments of
the gas purge burner system comprising a control apparatus;
[0011] FIG. 6A shows a top perspective view of some embodiments of
the control apparatus;
[0012] FIG. 6B shows a side perspective view of some embodiments of
the control apparatus; and
[0013] FIG. 7 depicts a flowchart showing some embodiments of a
method for using the gas purge burner system.
[0014] The Figures illustrate specific aspects of the described gas
purge burners and systems and methods for making and using such
burners. Together with the following description, the Figures
demonstrate and explain the principles of the structures, methods,
and principles described herein. In the drawings, the thickness and
size of components may be exaggerated or otherwise modified for
clarity. The same reference numerals in different drawings
represent the same element, and thus their descriptions will not be
repeated. Furthermore, well-known structures, materials, or
operations are not shown or described in detail to avoid obscuring
aspects of the described devices. Moreover, the Figures may show
simplified or partial views, and the dimensions of elements in the
Figures may be exaggerated or otherwise not in proportion for
clarity.
DETAILED DESCRIPTION
[0015] The following description supplies specific details in order
to provide a thorough understanding. Nevertheless, the skilled
artisan will understand that the described gas purge burner systems
and associated methods of making and using the burner systems can
be implemented and used without employing these specific details.
Indeed, the burner systems and associated methods can be placed
into practice by modifying the illustrated devices and methods and
can be used in conjunction with any other apparatus and techniques
conventionally used in the industry. For example, while description
refers to gas pipelines, it could be modified and used with other
pipelines, such as those transporting liquid fuels.
[0016] In addition, as the terms on, attached to, or coupled to are
used herein, one object (e.g., a material, a layer, a substrate,
etc.) can be on, attached to, or coupled to another object
regardless of whether the one object is directly on, attached, or
coupled to the other object or there are one or more intervening
objects between the one object and the other object. Also,
directions (e.g., above, below, top, bottom, side, up, down, under,
over, upper, lower, horizontal, vertical, "x," "y," "z," etc.), if
provided, are relative and provided solely by way of example and
for ease of illustration and discussion and not by way of
limitation. In addition, where reference is made to a list of
elements (e.g., elements a, b, c), such reference is intended to
include any one of the listed elements by itself, any combination
of less than all of the listed elements, and/or a combination of
all of the listed elements.
[0017] The Figures illustrate some embodiments systems containing
and methods for making and using the burner systems to purge gas
pipelines, including those within in a building, those buried in
the ground, and those above ground. The burner systems can be used
to purge any suitable gas from a gas system, including natural gas,
butane, propane, air, one or more inert gases, vapors from liquid
fuels, and mixtures thereof. The burner systems can purge air
and/or an inert gas from a pipeline before the pipeline is put into
service, it can also be used to purge natural gas (or another
flammable gas) from an existing pipeline before that pipeline is
repaired or otherwise modified.
[0018] In some methods for purging air and/or inert gases from a
natural gas pipeline, a user connects the pipeline to a standard
Bunsen burner and then opens a shutoff valve on the pipeline to
allow gases from the pipeline to flow through the Bunsen burner. As
the gases flow through the Bunsen burner, the user places a gas
measurement instrument near a mouth of the burner to detect the
presence of natural gas. While doing this, the user continuously
attempts to use a match or lighter to manually ignite any natural
gas flowing from the Bunsen burner. The user continues with this
process until it can be determined that a substantially pure stream
of natural gas is flowing from the pipeline into the Bunsen
burner.
[0019] Such methods can be dangerous. When the user leans over (or
is otherwise close to) the Bunsen burner, the user can be badly
burned while attempting to light the Bunsen burner. Additionally,
while trying to light the Bunsen burner and/or trying to determine
the concentration of natural gas flowing out of the unlit Bunsen
burner, a significant amount of flammable gas can be emitted. As a
result, when the user ignites the natural gas, the user may cause
an explosion--especially where the user is purging the pipeline in
an enclosed space (e.g., within room or a building).
[0020] The gas purge burner systems illustrated in the Figures and
described herein can be used to monitor the amount of natural gas
(or other flammable gas) flowing into the gas purge burner and burn
off such gas until the stream of gas passing into the burner is
substantially pure. Moreover, the burner systems allow the user to
perform such tasks while being removed a safe distance away from
the actual burner. The purge burner system can be configured with
any components to operate in this manner, including those
components depicted in the Figures.
[0021] FIGS. 1 and 2 show some embodiments in which the gas purge
burner system 10 comprises a burner 15, an ignition mechanism 20, a
gas outlet 25 (which optionally connects or channels gas to a gas
measurement device 30), a gas line 35, and an adjustable gas inlet
valve 40. The burner 15 can be any burner that is capable of
burning off an impure natural gas mixture (or other flammable gas
mixture) until a substantially pure stream of gas flows into the
burner. Some examples of suitable burners include one or more
Bunsen burners, wok burners (e.g., duckbill burners, chimney
burners, Mongolian burners, double-ring burners, triple-ring
burner, etc.), burners, and/or combinations thereof. By way of
illustration, FIGS. 1 and 2 respectively show that the burner 15
can comprise a modified Bunsen burner 45 and a wok burner 50.
[0022] The burner 15 can be configured with any known component.
FIGS. 3 and 4 show some embodiments in which the burner 15
comprises one or more gas inlets 55, gas escape vents 60, and air
inlets 65. In these embodiments, gases (e.g., inert gas, natural
gas, and/or air) from a gas system (e.g., a natural gas pipeline)
can flow through the gas inlet 55, into the burner 15, past the air
inlet(s) 65 (which allow air to mix with the gases), and out of the
gas escape vent(s) 60, where any flammable gases may be ignited and
burned.
[0023] The burner 15 can be configured to produce any desired
amount of heat energy that allows the burner to purge a gas system.
Indeed, some embodiments of the burner are able to produce an
amount of heat energy that is greater than about 500 British
thermal Units (BTUs), about 1,000 BTUs, about 10,000 BTUs, about
100,000 BTUs, about 200,000 BTUs, about 1,000,000 BTUs, or about
1,500,000 BTUs. In other embodiments, the amount of heat energy the
burner is capable of producing is less than an amount selected from
about 2,500,000 BTUs, about 1,200,000 BTUs, about 500,000 BTUs,
about 200,000 BTUs, and about 110,000 BTUs. In yet other
embodiments, the burner can be capable of producing between about
40,000 and about 100,000 BTUs. In still other embodiments, the
burner can produce any combination or sub-ranges of these amounts
of heat energy. Further, some embodiments of a wok burner (e.g.,
burner 50) can be configured to produce between about 100,000 BTUs
and about 125,000 BTUs and some embodiments of the modified Bunsen
burner (e.g., burner 45) may be configured to produce between about
100,000 BTUs and about 1,000,000 BTUs.
[0024] The burner 15 can be configured to contain any suitable
number of gas escape vents 60, including 1, 2, 3, 4, 5, 6, or more.
For instance, while FIG. 3 shows the burner 15 can comprise a
single gas escape vent 60, FIG. 4 shows some embodiments in which
the burner 15 comprises 17 gas escape vents 60.
[0025] The vents 60 of the burner 15 can be modified to produce a
desired amount of heat energy. Thus, the width (i.e., diameter) of
an orifice of the gas escape vents 60 can be modified to be any
suitable size that allows the burner to burn off natural gas that
flows through the burner. In some embodiments, the gas escape vent
60 can have an orifice with an inner diameter D (shown in FIG. 3)
that is greater than a length selected from about 0.5 centimeters
(cm), about 2 cm, about 5 cm, and about 8 cm. In other embodiments,
the inner diameter D of the burner can be smaller than a length
selected from about 1 meter (m), about 0.5 m, about 20 cm, about 12
cm, and about 10 cm. In yet other embodiments, the gas escape vent
has an orifice with an inner diameter between about 1.5 cm and
about 5 cm. In still other embodiments, the vents can be configured
with combination or sub-ranges of these diameters. Thus, the burner
can be used with any suitable size of gas pipeline, including
residential, commercial, and industrial gas pipelines (e.g.,
natural gas pipelines used in power plants).
[0026] The ignition mechanism can ignite natural gas (or another
flammable gas) that flows from the gas escape vents. In some
embodiments, the ignition mechanism can substantially continuously
ignite natural gas (or another flammable gas) that flows from the
gas escape vent 60 and thus comprises a continuous ignition
mechanism 20. Thus, the ignition mechanism can comprise any
suitable element or elements that continuously, continually, and/or
on demand emit heat, fire, sparks, and/or arcs of electricity near
the gas escape vent to light flammable gases flowing from the vent.
In some embodiments, the ignition mechanism can comprise any
suitable igniter, such as an electric igniter, a pilot light, a
spark igniter, or any combination thereof. By way of illustration,
FIG. 2 shows that the igniter 70 can comprise an electric igniter
75 and FIG. 4 shows that the igniter 70 can comprise a pilot light
80.
[0027] Where the igniter 70 comprises an electric igniter 75, the
igniter can be configured to allow the user to light flammable gas
flowing from the burner 15 without requiring the user to be
directly adjacent to the burner as it is lit. Some examples of
suitable electric igniters include one or more piezoelectric
igniters, electric matches, motorized flint wheel igniters, hot
surface igniter, glow plugs, heated bridge wires, or combinations
thereof. By way of illustration, FIG. 2 shows the electric igniter
75 can comprise a piezoelectric igniter 85.
[0028] Where the continuous ignition mechanism 20 comprises an
electric igniter 75, it can comprise a power source (e.g., a
battery, a plug connected to an electrical power grid, etc.) to
power the ignition mechanism, a switch to selectively activate
and/or deactivate the electric igniter, and/or wires to
electrically connect the power source to the electric igniter. FIG.
2 shows some embodiments in which the ignition mechanism 20
comprises a power source 90 (e.g., a battery) and a switch 95 that
are remotely connected to the electric igniter 75 via wires 100.
Thus, in these embodiments, the user is able to light the burner 15
(continuously, continually, and/or on demand) while being a safe
distance away from the burner itself.
[0029] Where the continuous ignition mechanism 20 comprises a pilot
light 80, the pilot light can be configured to light natural gas
flowing from the burner 15 while the user is located a safe
distance away from the burner. By way of illustration, FIGS. 1 and
3 show the pilot light 80 can have one or more nozzles 105 that are
configured to direct a flame towards (or in the vicinity of) one or
more gas escape vents 60. While the pilot light 80 can be fueled by
any suitable fuel source, FIG. 1 shows some embodiments in which
the ignition mechanism 20 comprises a portable container 110 of a
flammable gas, such as butane, propane, and/or combinations
thereof. In such embodiments, the pilot light can be lit and remain
ignited, even when inert gases and/or relatively large amounts of
air are passing through the burner.
[0030] Where the pilot light 80 is fueled by a container 110 of a
flammable gas, the container can be connected to the pilot light
using any connection. Examples of these connections include through
the use of tubing (pilot light tubing), such as polyethylene
tubing, polyvinyl chloride tubing, stainless-steel mesh reinforced
tubing, steel tubing, copper tubing, yellow brass tubing, ductile
iron tubing, aluminum tubing, corrugated stainless steel tubing,
and/or combinations thereof. In some embodiments, the pilot light
is connected to the container through a flexible stainless steel
reinforced tubing.
[0031] The pilot light tubing can be any suitable length that
allows it to connect the pilot light 80 to the container. In some
embodiments, the pilot light tubing is longer than a length
selected from about 1 cm, about 0.5 m, about 1 meter, and about 2
meters. In other embodiments, the pilot light tubing is shorter
than a length selected from about 16 m, about 8 m, about 4 m, and
about 3 m. In yet other embodiments, the pilot light tubing can be
between about 1.6 m and about 3.8 m. In still other embodiments,
the pilot light tubing can be any combination or range of these
lengths. Thus, the user can control the pilot light while being
safely removed from the burner.
[0032] In some embodiments, as discussed above, the burner 15
optionally comprises a gas outlet 25 that allows gases to exit the
burner before reaching the gas escape vent 60. In such embodiments,
the gas outlet can be configured to allow gases to be channeled
away from the burner and to a gas measurement device 30. The gas
outlet 25 can be disposed in any suitable location on the gas purge
burner system 10 that allows it to operate as an outlet. In some
embodiments, the gas outlet is disposed between the burner's air
inlet(s) 65 and the adjustable gas inlet valve 40. FIG. 3 shows
some embodiments in which the gas outlet 25 is disposed (e.g.,
comprises a T-joint or is tapped in the burner) between the
burner's air inlets 65 and the burner's gas inlet 55. Accordingly,
the gas outlet can channel gases from the gas system to a gas
measurement device 30 before such gases mix with air that enters
the burner 15 through its air inlets.
[0033] The gas outlet can comprise one or more connectors (e.g.,
treaded couplings, quick-connect couplings, and/or barbed
couplings) for connecting the outlet to a conduit 115 (see FIGS. 1
through 4) that is capable of channeling gases from the burner 15
to a gas measurement device 30. The gas outlet 25 (and/or conduit
115) is optionally connected to one or more valves (or gas
measurement device valves) to selectively allow and/or prevent
gases from the burner 15 from passing out of the gas outlet and/or
the conduit. For example, FIG. 1 shows that a pet cock 130 can be
disposed near the gas outlet 25 and FIG. 6A shows that a pet cock
130 can be disposed near an end of the conduit 115. Accordingly, by
opening the pet cock, the operator can allow gases from the burner
to flow to the gas measurement device. In contrast, by closing the
pet cock, the user can prevent flammable gases from exiting the pet
cock when the user is not measuring a characteristic of gas flowing
into the burner.
[0034] The gas outlet can be connected (i.e., directly or
indirectly) to a coupler, a hose, piping, and/or any other
component that allows the gases exiting the burner through the gas
outlet to be channeled to a gas measurement device 30. For example,
FIG. 6A shows that the conduit 115 extending from the gas outlet 25
(not shown in FIG. 6A) can be connected to the pet cock 130 which,
in turn, is coupled to a flexible hose 132 that can be used to
direct gases to the gas measurement device 30.
[0035] The conduit 115 can be configured with the desired safety in
mind. In some embodiments, the conduit can comprise any material
that can be used to create the pilot light tubing 112, discussed
above. Similarly, the conduit can have any suitable length (as
discussed above with respect to the pilot light tubing), having any
suitable inner diameter, and/or being flexible or solid. In some
embodiments, the conduit comprises flexible tubing that is between
about 1.5 m and about 4.5 meters. Thus, the user can measure
characteristics of gases passing into the burner 15 while being
safely removed from the burner.
[0036] When present, the gas measurement device can comprise any
suitable instrument that measures one or more characteristics of
such gases. In one example, the gas measurement device can measure
the amount (e.g., percent, ratio, concentration, etc.) of one or
more flammable gases (e.g., natural gas), oxygen, inert gases
(e.g., nitrogen), and/or other gases flowing through the gas outlet
25. FIG. 5 shows some embodiments where the gas measurement device
30 can comprise a combustible gas indicator 120, which is capable
of determining the percent of the total amount of gas reaching the
device that is flammable. FIG. 6A shows embodiments where the gas
measurement indicator 30 comprises a pressure gauge 125 (e.g., a
water column gauge) and/or a combustible gas indicator 120.
[0037] The gas line 35 can connect the burner 15 to the adjustable
inlet valve 40. Accordingly, the gas line can comprise any suitable
material that can be used to create the pilot light tubing 112,
discussed above. The gas line can also configured with any suitable
length, as discussed above with respect to the pilot light tubing,
with any suitable inner diameter, and can be flexible or solid. In
some embodiments, the gas line comprises flexible tubing that is
between about 1.5 m and about 4.5 meters. Thus, the user can
control the adjustable pressure valve while being safely removed
from the burner.
[0038] The burner system 10 also contains one or more gas
adjustable inlet valves 40. Some examples of adjustable gas inlets
include a plug, a gate, and a ball gas inlet valve. The gas inlet
valve can selectively open and close and is therefore capable of
reducing and/or regulating the pressure of the gas that flows from
a gas system into the burner 15. In some embodiments, the inlet
valve can receive gas from the gas system at a pressure that is
higher than about 27 inches of water column (inches WC), about 100
inches WC, about 1,500 inches WC, and about 3,000 inches WC (and
any combination or range of these pressures) and then release such
gases into the gas line 35 at a pressure that is lower than a
pressure of about 130 inches WC, about 40 inches WC, about 20
inches WC, about 10 inches WC, about 7 inches WC, and about 5
inches WC (and any combination or range of these pressures). For
example, when using a 125 PSI valve, the pressure at the burner can
be range from as little as about 3 inches WC to as much as 125 PSI,
depending on the rating of the burner.
[0039] In some configurations, the burner 15 can comprise a
plurality of legs to raise the burner to a desired level. In other
configurations, as shown in FIG. 5, the burner system 10 can
optionally comprise a control apparatus 135. The control apparatus
can carry attachment couplers (or couplings) that allow the burner
to be quickly attached to the adjustable inlet valve 40, the
container 110 of flammable gas (e.g., via the pilot light tubing
115), the power source 90 for the electric igniter 75, and/or the
conduit 115 that directs gases from the burner to a gas measurement
device 30. FIG. 5 shows that the control apparatus 135 can comprise
a support structure 140 and one or more couplings 145. The support
structure can comprise a container (such as a tool box, a tray, a
tote box, and/or a bag) which can hold one or more couplings 145
and other objects, such as the gas measurement device 30, the
container 110 of flammable gas, etc. FIGS. 5 through 6B show some
embodiments in which the support structure 140 comprises tote box
150.
[0040] The couplings 145 can be configured to connect the
continuous ignition mechanism 20 to the container 110 of flammable
gas and/or the power source 90; to connect the gas line 35 to the
adjustable inlet valve 40; and/or to direct gases from the conduit
115 to the gas measurement device 30. Examples of some couplings
include one or more electrical connectors (e.g., plugs or sockets),
female sleeve-type couplings with mating nipples, pneumatic
couplers, twist-lock couplings, self-locking couplings, plug-in
connectors, quick-couplings, express couplings, barbed nipples,
threaded tubing, dual cone couplings, and combinations thereof.
[0041] FIG. 6A shows several other features of the control
apparatus 135. This control apparatus can comprise a first female
sleeve-type coupling 155 to connect the gas line 35 to the inlet
valve 40. The control apparatus 135 can also comprise a second
female sleeve-type coupling 160 to connect conduit 115 from the gas
outlet 25 (not shown in FIG. 6A) to one or more gas measurement
devices 30 (e.g., the pressure gauge 125). The control apparatus
135 can also comprise a third female sleeve-type coupling 165 to
connect the pilot light 80 (not shown in FIG. 6A) to the container
110 of flammable gas (e.g., via the pilot light tubing 112). The
control apparatus 135 also contains a piping that extends past the
inlet valve 40 to an end (not shown) that is configured to be
connected (e.g., via treading, a quick release coupler, etc.) to a
gas pipeline. FIG. 6B shows that the gas line 35, conduit 115,
and/or pilot light tubing (not shown in that figure) can each
comprise a corresponding mating nipple 172.
[0042] The burner system 10 can be made of any material that allows
it to function as described herein. In some embodiments, the burner
system (i.e., the burner 15) includes one or more metals (e.g.,
aluminum, iron, steel, brass, etc.), ceramics, resins, polymers,
resinoids, or combinations thereof.
[0043] The burner system 10 described herein can be made using any
process that forms the structures described herein. By way of
example, the burner system can be formed through a process
involving molding, extruding, casting, cutting, etching, grinding,
stamping, drilling, welding, bonding, tapping, dying, screwing,
twisting, bending, assembling, and/or any other suitable
process.
[0044] FIG. 7 illustrates some embodiments of a method 200 for
using the burner system. The method shown in FIG. 7 can be modified
in any suitable manner, including by rearranging, adding to,
removing, and/or modifying any portion or portions of the method.
At box 205, the method 200 begins by connecting the burner 15 to a
gas pipeline (e.g., via an attachment connected to the adjustable
gas inlet valve 40). The method continues as the user ignites the
continuous ignition mechanism 20 (e.g., the pilot light 80), as
shown in box 210.
[0045] Next, box 215 shows the user can open a shut-off valve (not
shown) on the gas pipeline to release gas therefrom to the
adjustable inlet valve 40. At this point, box 220 shows the user
can then open the adjustable inlet valve. In so doing, the user can
open the inlet valve 40 to allow any pressure of gas from the gas
pipeline to flow into the burner 15. In some embodiments, the user
can regulate the inlet valve so that gases entering the burner have
a pressure of less than about 27 inches WC, about 12 inches WC,
about 8 inches WC, or about 7 inches WC. In other embodiments, the
user can regulate the inlet valve so that gases entering the burner
have a pressure greater than about 0.1 inches WC, about 2 inches
WC, about 4 inches WC, or about 5 inches WC. In yet other
embodiments, the user can adjust the inlet valve to allow any range
or combination of these pressures to enter the burner. For example,
the user can adjust the inlet valve to allow gases having a
pressure of between about 3 and about 9 inches WC, and more
specifically, between about 5 and about 7 inches WC, to enter the
burner. While these pressures can be used for some burners, other
burners can burn at any pressure as long as the ratio of orifice to
primary air is for that pressure and all fittings are rated for
that pressure.
[0046] As the gases pass through the burner 15 at the desired
pressure, box 225 shows that any flammable gases can be ignited by
the continuous ignition mechanism 20. Additionally, box 230 shows
that the user can observe the characteristics of (e.g., percentage
of flammable gas in) the gases that enter the burner. Once the user
determines that gases entering into the burner 15 have one or more
desired characteristics, such as a concentration of more than about
90% natural gas, box 235 shows the user can shut the inlet valve 40
and the shut-off value that closes the gas pipeline. Box 240 shows
the user can then detach the burner system 10 from the pipeline and
begin using the pipeline to channel natural gas to a desired
location (e.g., an appliance).
[0047] The burner system 10 has several useful features. In some
configurations, because the burner system allows the user to ignite
the burner and/or measure one or more characteristics of gases
passing through the burner while being a safe distance away from
the burner, the burner system can provide a safe way to purge gas
pipelines. In some configurations, since the burner 15 can
continuously ignite any flammable gases that flow from the gas
escape vent 60, the burner reduces the amount of flammable gas that
is released into the ambient air, thereby reducing the incidence of
explosion and allowing the burner system to be used indoors. In
some configurations, by substantially continuously burning natural
gas that flows through the burner, the burner system releases less
natural gas into the environment than some gas purge methods and
making the burner system 10 more environmentally friendly than such
gas purge methods.
[0048] A fourth useful feature is that in some configurations the
burner 15 can easily be modified (e.g., can be configured to have a
large orifice) to burn large amounts of natural gas and can be used
to purge large volumes of gases from a gas system in a relatively
short period of time. Thus, the burner can greatly reduce the
amount of time needed to purge a gas pipeline, saving money by
reducing labor costs and by allowing the pipeline to become
operational sooner that it could through the use of some purging
equipment.
[0049] A fifth useful feature is that in some configurations the
gas outlet 25 channels gases to the gas measurement device 30
before such gases reach the gas escape vent 60. Thus, the user can
measure the concentration of combustible gas flowing into the
burner 15 at all times, and not just when the burner is unlit.
Accordingly, the user can accurately determine the concentration of
natural gas flowing into the burner, even when the burner is
ignited.
[0050] In addition to any previously indicated modification,
numerous other variations and alternative arrangements may be
devised by those skilled in the art without departing from the
spirit and scope of this description, and appended claims are
intended to cover such modifications and arrangements. Thus, while
the information has been described above with particularity and
detail in connection with what is presently deemed to be the most
practical and preferred aspects, it will be apparent to those of
ordinary skill in the art that numerous modifications, including,
but not limited to, form, function, manner of operation, and use
may be made without departing from the principles and concepts set
forth herein. Also, as used herein, the examples and embodiments,
in all respects, are meant to be illustrative only and should not
be construed to be limiting in any manner.
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