U.S. patent application number 13/220493 was filed with the patent office on 2012-12-06 for roof clamp.
This patent application is currently assigned to A. RAYMOND ET CIE. Invention is credited to Elio G. Evangelista, Dorian J. Kilgore, Walter B. Pipp, William Teller.
Application Number | 20120304556 13/220493 |
Document ID | / |
Family ID | 46201863 |
Filed Date | 2012-12-06 |
United States Patent
Application |
20120304556 |
Kind Code |
A1 |
Teller; William ; et
al. |
December 6, 2012 |
ROOF CLAMP
Abstract
Roof clamps and methods of securing roof clamps are provided.
The roof clamps include a saddle, a wedge, and a securing member.
The securing member facilitates engaging a seam of a roof with the
clamp and removably fixing the roof clamp to the seam through the
camming action of the wedge against a region of the saddle. The
securing member also serves as the connection point for an
auxiliary item, such as a solar panel or a snow guard. The
placement of the securing member allows the roof clamp to be
secured from, and the auxiliary item to be attached at, a top
surface of the saddle.
Inventors: |
Teller; William; (Lake
Orion, MI) ; Kilgore; Dorian J.; (Southfield, MI)
; Pipp; Walter B.; (Birmingham, MI) ; Evangelista;
Elio G.; (Chesterfield, MI) |
Assignee: |
A. RAYMOND ET CIE
Grenoble
FR
|
Family ID: |
46201863 |
Appl. No.: |
13/220493 |
Filed: |
August 29, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61493296 |
Jun 3, 2011 |
|
|
|
Current U.S.
Class: |
52/173.1 ;
248/237; 52/698; 52/745.21 |
Current CPC
Class: |
F24S 25/615 20180501;
Y02E 10/47 20130101; E04D 13/10 20130101; Y02B 10/20 20130101; F24S
25/30 20180501; F24S 2025/016 20180501 |
Class at
Publication: |
52/173.1 ;
248/237; 52/698; 52/745.21 |
International
Class: |
E04D 13/18 20060101
E04D013/18; E04D 13/10 20060101 E04D013/10; E04B 1/38 20060101
E04B001/38 |
Claims
1. A roof clamp for attaching a component to a roof seam of a
building, the roof clamp comprising: (a) a saddle; (b) a roof
seam-engaging wedge; (c) a substantially vertically accessible slot
adapted to engage a roof seam, the slot being at least partially
defined between a surface of the saddle and the wedge; and (d) a
single shaft operable to move the wedge into a roof seam-engaging
position and being adapted to allow securement of the component to
the roof seam.
2. The roof clamp of claim 1, further comprising a retainer
disposed between an interior surface of the saddle and the wedge to
hold the wedge to the saddle at least prior to roof seam
engagement.
3. The roof clamp of claim 2, wherein the retainer is a spring.
4. The roof clamp of claim 1, further comprising sidewalls each
including a roof seam-access slot with a roof seam-abutment surface
on an opposite side of the access slot from at least one camming
surface formed on the sidewalls.
5. The roof clamp of claim 1, wherein the saddle defines a saddle
bore and the wedge defines a wedge bore through the saddle and the
wedge are axially aligned when the wedge is engaged with at least
one camming surface on the saddle.
6. The roof clamp of claim 1, wherein the single shaft is a bolt
that is at least partially-threaded.
7. The roof clamp of claim 1, wherein the single shaft is a
longitudinally elongated shaft with a laterally enlarged head
adjacent the wedge which is prevented from rotation by the
wedge.
8. The roof clamp of claim 1, wherein the single shaft is a
non-threaded shaft that includes a peripheral groove between a head
and a distal end, the head being adjacent the wedge.
9. The roof clamp of claim 1, further comprising a solar panel
affixed to the saddle via the single shaft.
10. The roof clamp of claim 1, wherein the component comprises a
snow guard affixed to the saddle via the single shaft.
11. The roof clamp of claim 1, wherein when the roof clamp is
assembled, a region of the single shaft extends beyond a top wall
of the saddle to secure the roof clamp to the seam and to also
secure the component to the roof clamp, and the component is
further attached to at least a second roof clamp.
12. A roof clamp comprising: (a) a saddle comprising a top wall
including a saddle bore, spaced apart sidewalls projecting from the
top wall, and camming surfaces located at the sidewalls, the
sidewalls being made from a sheet of material; (b) a roof
seam-engaging wedge riding along the camming surfaces in at least
one operating condition; and (c) a securing member located through
the saddle bore and moving the wedge between a roof seam-engaging
position and an open position.
13. The roof clamp of claim 12, further comprising a retainer
disposed between an interior surface of the saddle and the wedge to
hold the wedge to the saddle at least prior to roof seam
engagement.
14. The roof clamp of claim 13, wherein the retainer is a
spring.
15. The roof clamp of claim 12, wherein the sidewalls each include
a roof seam-access slot with a roof seam-abutment surface on an
opposite side of the access slot from the camming surfaces.
16. The roof clamp of claim 12, wherein the securing member is an
elongated shaft which is prevented from rotation relative to the
wedge.
17. The roof clamp of claim 12, wherein the wedge includes at least
one surface that mates with the camming surface and the wedge
laterally extends outboard past the sidewalls, further comprising a
spring contacting against the wedge and the saddle.
18. The roof clamp of claim 12, wherein the securing member is a
bolt that is at least partially-threaded at a distal end and has
longitudinally parallel splines adjacent a proximal end, further
comprising a nut pulling the proximal end of the bolt and the wedge
toward the top wall of the saddle.
19. The roof clamp of claim 12, further comprising a solar panel
module affixed to the saddle via the securing member.
20. The roof clamp of claim 12, further comprising a snow guard
affixed to the saddle via the securing member.
21. A roof clamp comprising: (a) a bifurcated clamp body
comprising: (i) a surface having a bifurcated clamp body bore; (ii)
a surface defining a vertical slot; (iii) two sidewalls spanning
from the upper surface to the lower surface in a spaced-apart
manner; and (iv) a camming surface defined by an intersection of
the solid sidewalls and the bottom; (b) a leaf spring within the
bifurcated clamp body, the leaf spring defining a clip bore; (c) a
roof seam-engaging wedge; and (d) a bolt to align the bifurcated
clamp body bore, the clip bore, and the roof seam-engaging
wedge.
22. The roof clamp of claim 21, wherein the two sidewalls are free
from any bores.
23. The roof clamp of claim 21, wherein the clip is located between
an interior of the upper surface of the bifurcated clamp body and a
top surface of the wedge.
24. The roof clamp of claim 23, wherein the clip non-threadedly
engages the securing member.
25. The roof clamp of claim 21, wherein the bifurcated clamp body
bore and the wedge are axially aligned when the wedge is engaged
with the camming surface.
26. The roof clamp of claim 21, wherein the securing member is a
non-threaded shaft that defines at least one of an annular groove
or a non-annular groove.
27. The roof clamp of claim 21, further comprising a solar panel
affixed to the bifurcated clamp body.
28. The roof clamp of claim 21, further comprising a snow guard
affixed to the bifurcated clamp body.
29. The roof clamp of claim 21, wherein when the roof clamp is
assembled a region of the securing member extends through the
bifurcated clamp body bore and beyond the bifurcated clamp body
upper surface to thereby secure the roof clamp to the seam and to
thereby secure a component to the roof clamp.
30. A method of securing a roof clamp to a roof, the method
comprising: (a) actuating a resilient member to place a roof clamp,
including a wedge and a saddle, into a first condition; (b) placing
the roof clamp over a seam of a roof when in the first condition;
and (c) trapping the seam between the wedge and the saddle by
placing the resilient member in a second condition where the wedge
is moved along a camming surface defined by the saddle; one of the
conditions being unclamped and the other being clamped.
31. The method of claim 30, wherein the resilient member comprises
a spring.
32. The method of claim 31, wherein the resilient member is a leaf
spring.
33. The method of claim 30, wherein when the wedge is retracted to
trap the seam between the wedge and the saddle, a portion of the
securing member extends beyond a top of the saddle.
34. The method of claim 30, wherein the securing member comprises a
bolt having a distal end defining a head and a proximal end.
35. The method of claim 34, further comprising securing the head to
the wedge such that when the wedge is retracted to trap the seam,
the proximal end of the bolt extends beyond a top of the saddle to
provide an attachment point for the component.
36. The method of claim 30, wherein the first position is the
unclamped position where the wedge is biased away from the saddle,
and the second position is the clamped condition where the wedge is
biased toward the saddle when the resilient member is released.
Description
CROSS-RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional
Application Ser. No. 61/493,296 filed Jun. 3, 2011 which is
incorporated herein by reference.
FIELD
[0002] The present disclosure relates generally to roof clamps and
more specifically to roof clamps that attach an auxiliary component
to a roof seam.
BACKGROUND
[0003] Securing auxiliary components, such as a rail, a snow guard,
or a solar panel, to a roof often requires a roof clamp. Certain
traditional roof clamps damage the roof by piercing a seam or other
portion of the roof with the fastener used to connect the roof
clamp and the seam. Piercing the seam alters the integrity of the
roof and increases the risk of the roof leaking and damaging the
building and contents sheltered by the roof. These problems are
compounded when the auxiliary component is to be secured to a metal
roof.
[0004] Other conventional roof clamps are cumbersome to use and
require multiple attachment points to secure a single clamp to the
roof or to secure an auxiliary component to the roof. For example,
U.S. Pat. No. 7,386,922 discloses a snow guard clamping unit that
includes a retainer screw to secure a top piece and a shaped base
via a first opening. The snow guard clamping unit also includes a
second threaded opening formed in the top to attach the snow guard.
During installation, the installer disadvantageously juggles
multiple parts since multiple attachment points are used to secure
the single clamp and a snow guard, for example, to the roof. This
prolongs installation time and increases costs.
[0005] Further, the angle at which the roof clamp is installed is
often awkward because only the small space where the roof clamp is
designed to abut the roof or the small space along a side surface
of the roof clamp is accessible. In certain installations, these
small spaces provide a clearance of less than one inch in which to
place tools or fasteners and to perform the installation. This
limited clearance causes the installers to contort their hands and
tools to access the limited space, causes inefficient work, and
ultimately lengthens installation time and increases costs. For
example, U.S. Pat. No. 7,758,011 discloses an adjustable mounting
assembly for standing seam panels and requires that one or more
fasteners be used to secure the mounting assembly from a side
surface of the assembly. These fasteners are placed in an area that
has such limited clearance that the installation would be
inefficient, cumbersome, and expensive.
SUMMARY
[0006] In accordance with the present disclosure a roof clamp is
provided. In other aspects, the roof clamp includes a saddle
comprising a top including a saddle bore, a bottom surface, two
sidewalls spanning from the top to the bottom surface, and a
camming surface located at the sidewalls. In further aspects, the
roof clamp also includes a roof seam-engaging wedge including a
wedge bore. Another aspect provides a securing member fitting into
and aligning with a saddle bore with a wedge bore.
[0007] In still other aspects of the present teachings, a roof
clamp is provided which includes a saddle, a clip within the
saddle, a roof seam-engaging wedge, and a securing member to align
the saddle bore, the clip bore, and the roof seam-engaging wedge.
In various aspects, the saddle further includes a generally
vertical access slot to receive a roof seam and also includes a
camming surface.
[0008] In still other aspects, the present teachings provide a roof
clamp for attaching a component to a roof seam of a building.
Another aspect employs a roof clamp including a saddle, a roof
seam-engaging wedge, a substantially vertically accessible slot to
engage a roof seam, and a single shaft to move the roof
seam-engaging wedge into engagement with the roof seam and to
secure a component to the roof. In yet other aspects, a method of
attaching a component to a roof seam of a building, methods of
securing a roof clamp to a roof, and methods of fixing a roof clamp
to a roof are provided.
[0009] Further areas of applicability will become apparent from the
description provided herein. It should be understood that the
description and specific examples are intended for purposes of
illustration only and are not intended to limit the scope of the
present disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 depicts a cross-sectional view of a roof seam having
a first embodiment of a roof clamp attached thereto as depicted in
FIG. 15 according to the present teachings;
[0011] FIG. 2 depicts an exploded perspective view of a roof seam
having a first embodiment of a roof clamp attached according to the
present teachings;
[0012] FIG. 3 depicts a perspective view of a saddle of a first
embodiment according to the present teachings;
[0013] FIG. 4 depicts a side elevational view of the saddle of the
first embodiment of the roof clamp according to the present
teachings;
[0014] FIG. 5 depicts a top elevational view of a flattened blank
of the saddle of the first embodiment of the roof clamp according
to the present teachings;
[0015] FIG. 6 depicts a perspective view of a roof seam-engaging
wedge of the first embodiment of the roof clamp according to the
present teachings;
[0016] FIG. 7 depicts a side of a roof seam-engaging wedge of the
first embodiment of the roof clamp according to the present
teachings;
[0017] FIG. 8 depicts a side view of a clip of the first embodiment
of the roof clamp according to the present teachings;
[0018] FIG. 9 depicts a flattened blank for a clip of the first
embodiment of the roof clamp according to the present
teachings;
[0019] FIG. 10 depicts a perspective view of a second embodiment of
an assembled roof clamp with a spring according to the present
teachings;
[0020] FIG. 11 depicts a side view of an assembled roof clamp of
the second embodiment with a spring according to the present
teachings;
[0021] FIG. 12 depicts a side view of a partially-threaded bolt
according to the present teachings;
[0022] FIG. 13 depicts a top view of a square-head of a fastener
according to the present teachings;
[0023] FIG. 14 depicts a side view of an elongated shaft having an
annular groove according to the present teachings;
[0024] FIG. 15 depicts a side view of an assembled roof clamp
attached to a roof seam according to the present teachings;
[0025] FIG. 16 depicts a perspective view of an assembled roof
clamp attached to a roof seam with a rail and auxiliary component
attached to the roof clamp according to the present teachings;
[0026] FIG. 17 depicts a top view of an assembled roof clamp and
rail attached to a roof seam according to the present
teachings;
[0027] FIG. 18 depicts a perspective view of an assembled roof
clamp attached to a roof seam and a rail and auxiliary component
attached to the roof clamp according to the present teachings;
[0028] FIG. 19 depicts a leaf spring according to the present
teachings;
[0029] FIG. 20 depicts a side view of a leaf spring connected to a
roof seam-engaging wedge according to the present teachings;
[0030] FIGS. 21A-21B depict side views of an assembled roof clamp
attached to a roof seam where the roof clamp is in a first and a
second position, respectively;
[0031] FIG. 22 depicts a perspective view of a third and alternate
embodiment of a roof clamp according to the present teachings;
[0032] FIG. 23 depicts an exploded view of the roof clamp according
to the third and alternate embodiment of the present teachings;
[0033] FIG. 24 depicts an exploded perspective view of a roof seam
having a preferred and fourth embodiment of a roof clamp attached
according to the present teachings;
[0034] FIG. 25 depicts a perspective view of an assembled roof
seam-engaging wedge and a spring clip according to the fourth
embodiment of the present teachings;
[0035] FIG. 26A depicts a side perspective view of the spring clip
according to the fourth embodiment of the present teachings;
[0036] FIG. 26B depicts a top view of the spring clip according to
the fourth embodiment of the present teachings;
[0037] FIG. 26C depicts a bottom view of the spring clip according
to the fourth embodiment of the present teachings;
[0038] FIG. 27 depicts an assembled roof clamp of the fourth
preferred embodiment in connection with a snow guard;
[0039] FIG. 28A depicts the snow guard according to the fourth
embodiment of the present teachings;
[0040] FIG. 28B depicts the snow guard when the tab is angled away
from the pad according to the fourth embodiment of the present
teachings; and
[0041] FIG. 28C depicts a side view of the snow guard when the tab
is angled away from the pad according to the fourth embodiment of
the present teachings; and
[0042] FIG. 29 depicts an exploded view of a roof seam having a
fifth embodiment of a roof clamp attached according to the present
teachings.
DETAILED DESCRIPTION
[0043] FIG. 1 depicts a cross-sectional view of a roof clamp 10
attached to a seam 12 of a roof 14. Roof 14 is of any suitable
sheet material including metal as a non-limiting example. Seam 12
includes a pair of overlapping edges which are folded over to
create an interlocking joint, also known as a standing seam or
flange. Roof clamp 10 is made of any suitable material or
combination of materials, such as metals or polymers having
adequate strength to secure to roof 14 and endure harsh heat, cold,
and precipitation of outdoor weather but is preferably aluminum or
stainless steel. Generally, roof clamp 10 includes a saddle 20, a
roof seam-engaging wedge 22, and a securing member 24. An optional
part includes a retaining element, such as clip 92. As will be
further detailed below, and as shown in FIG. 2, securing member 24
fits into and aligns saddle 20 with wedge 22 so that upon engaging
securing member 24 camming action of roof seam-engaging wedge 22
along saddle 20 secures roof clamp 10 to roof 14. Notably the same
securing member 24 that secures roof clamp 10 to roof 14 also
secures an auxiliary component 40, such as rail 42, to roof along a
top surface 26 of saddle 20.
[0044] Turning to FIGS. 3-5, saddle 20 includes top surface 26
including a saddle bore 28, a bottom surface 30, two sidewalls 32
spanning from top surface 26 to the bottom surface 30, and a
camming surface 34 located on each sidewall 32. Saddle 20 is an
inverted U-shape or a bifurcated yoke body. Saddle 20 includes a
saddle exterior 36 and a saddle interior 38. Saddle top surface 26
serves as the interface for attachment of an auxiliary component
40, such as rail 42 (shown in FIG. 2), a solar panel module, a snow
guard 54 or snow guard 300 (see FIGS. 16-17 and FIGS. 27-28C,
respectively). Further, saddle top surface 26 serves as the region
through which securing member 24 is advanced or retracted so that
seam 12 is engaged.
[0045] Each saddle sidewall 32 includes at least one interior
surface feature 44 and/or at least one exterior surface feature 46.
As shown in FIG. 4, saddle 20 includes the interior surface
features 44 or protrusions 50 to engage the retaining member 90 as
detailed later herein. The interior surface features 44 are
independently sized or are mated with another part such as the
retaining member 90 to provide an interference fit or a snap-in
fit.
[0046] With respect to exterior surface feature 46, strengthening
darts 52 are provided on the exterior of saddle 20 and located at
the intersection between top surface 26 and sidewall 32. Darts 52
are depressions in the stamped material that improve the structural
integrity of saddle 20. Darts 52 are of any suitable shape such as
a crease, a dimple, a square, a circle, an ellipse, or a free-form
shape, as non-limiting examples. While four strengthening darts 52
are shown in FIG. 3, it is understood that single dart 52 is
suitable to be used for the entire saddle 20 and that the
strengthening dart 52 is suitable for placement at another location
on saddle 20.
[0047] FIG. 5 illustrates a flattened blank 60 used to form saddle
20. The blank 60 is bent by a set of progressive dies to provide
the contours of saddle 20. The stamped nature of saddle 20
advantageously saves weight and part cost over traditional cast or
extruded clamps, which is important when an installer is carrying
multiple clamps on a sloping roof. Even after the bending, saddle
20 includes only a single saddle bore 28 to secure the clamp 10 to
roof 14 and also to affix the auxiliary component 40 along top
surface 26 of saddle 20. In various aspects, saddle 20 lacks any
other bores extending completely through saddle 20 aside from
saddle bore 28.
[0048] Flattened saddle blank 60 also provides tabbed portions 62
of the sidewall 32. Tabbed portions 62 are optionally folded
inwardly to form a portion of camming surfaces 34 as shown by the
curved region on FIG. 3. In other aspects, tabbed portions 62 are
not folded inwardly but edges of the regions still provide camming
surface 34. Camming surface 34 is formed along each of the
sidewalls 32 of saddle 20. Camming surface 34 is at any suitable
diagonal angle. As shown in FIG. 5, flattened saddle blank 60 shows
the tabbed portions 62 that are folded inwardly to provide camming
surface 34. Even without the inwardly folded tabbed portions 62, a
sidewall angled region 64 would still form camming surface 34.
[0049] With further reference to FIG. 3, saddle 20 defines a slot
70 which serves in part to engage roof seam 12 of roof 14 and also
to serve as camming surface 34. Slot 70 includes a substantially
vertical area and is adjacent camming surface 34 to facilitate
trapping or clamping roof seam 12 in roof clamp 10. The vertical
area of slot 70 adjacent the angled camming surface 34 allows roof
clamp 10 to be angled over roof seam 12 of roof 14 instead of
allowing solely a vertical placement. This accommodates any roof 14
that has irregularities and allows a single size of roof clamp 10
to be used on different sized roof seams 12.
[0050] Turning to FIGS. 6 and 7, roof seam-engaging wedge 22 is
depicted. Roof seam-engaging wedge 22 includes a wedge top surface
72 and a wedge bore 74 that extend through wedge top surface 72.
Wedge bore 74 allows securing member 24 to pass through roof
seam-engaging wedge 22 and into saddle 20 to secure roof clamp 10
on roof seam and to also secure auxiliary component 40 using the
single securing member 24. Although the present disclosure and
examples detail a roof seam-engaging wedge 22 that includes wedge
bore 74 to accommodate securing member 24, in other aspects of the
present teachings roof seam-engaging wedge 22 is welded to or
integrally formed with securing member 24.
[0051] Roof seam-engaging wedge 22 includes at least one angled
surface 76 that mates with camming surface 34 so that when securing
member 24 is actuated, wedge angled surface 76 moves along camming
surface 34. As depicted in FIG. 1, the mated and angled surface 76
has the same angle as camming surface 34 defined by saddle 20. In
still other aspects of the present teachings, the angle of camming
surface 34 is different than the angle of wedge angled surface
76.
[0052] In select aspects roof seam-engaging wedge 22 includes a cut
out 78 along the bottom surface 80. Cut out 78 provides a region
into which a region of securing member 24, such as a head 82 of a
bolt 84 as shown in FIGS. 12-14, is recessed. By recessing head 82
of bolt 84 or other fastener into the bottom surface 80 of roof
seam-engaging wedge 22, roof clamp 10 is flush and abuts roof seam
12 and/or roof 14 adjacent roof seam as shown in FIG. 1.
[0053] With respect to FIGS. 1 and 2, securing member 24 fits into
and aligns saddle bore 28 and wedge bore 74. In select aspects,
saddle bore 28 and wedge bore 74 are axially aligned. Securing
member 24 is selected from bolt 84 or an elongated shaft 86. With
respect to bolt 84, bolt 84 is fully-threaded or
partially-threaded. Bolt 84 optionally includes a head 82 as
depicted in FIGS. 12 and 13. Other bolts 84 that are suitable for
use with the present teachings do not include head 82 and only
include a fully or partially threaded shaft. Such bolts are free
from an intervening nut or other fixation element in various
aspects of the present teachings.
[0054] Where securing member 24 is an elongated shaft 86, shaft 86
is smooth or it includes at least one surface feature 88. These
surface features 88 are generally not angled or pitched with
respect to the diameter of shaft 86 like threads. Instead, the
surface features 88 include an element such as an annular groove,
an annular undercut, or an annular protrusion. This allows for
passage of securing member 24 through wedge bore 74 and saddle bore
28. The surface feature 88 engages another region of roof clamp 10
without a threaded engagement. The elongated shaft 86 optionally
includes head 82.
[0055] Referring to FIGS. 8-11 and 19-21B, various retaining
elements 90 are depicted. Generally, retaining element 90 is
disposed between a saddle interior 38 and wedge top surface 72 as
best shown in the exploded view of FIG. 2. Protrusions 50 on the
inside of saddle 20 as shown in FIG. 4 provide an element with
which retaining element 90 mates. This is either by a snap fit or
interference fit to prevent retaining element 90 from becoming
dislodged from saddle 20 prior to roof seam-engaging wedge 22
engaging retaining element 90. Retaining element 90 non-threadedly
engages securing member 24 to retain it in retaining element
90.
[0056] Referring to FIGS. 1, 8, and 9, retaining element 90 is
depicted as a clip 92. Clip 92 includes at least one clip bore 94,
a securing member 24 engaging feature, and spacers 120. These
features are shown on the clip blank 96 as shown in FIG. 9, which
is bent to form retaining element 90. When clip 92 is disposed in
saddle 20, clip bore 94 is axially aligned with saddle bore 28.
Clip bore 94 is defined by securing member engaging flaps 110.
[0057] Securing member engaging flaps 110 are spaced apart to
accommodate either the passage of securing member 24 or the
retention of securing member 24. Where partially-threaded bolt 84
or elongated shaft 86 is used as securing member 24, flaps 110
engage a smooth portion of bolt 84 or elongated shaft 86 to retain
retaining element 90. Where elongated shaft 86 having an undercut
or annular groove 112 is used as securing member 24, flaps 110
removably engage undercut or annular groove 112 to thereby
selectively and removably stop movement of elongated shaft 86
should securing member 24 not be further advanced or retracted. The
engagement is removable by exerting a longitudinal pulling or
pushing force on securing member 24 to cause flaps 110 to bend and
release undercut or annular groove 112. Similarly, should a
threaded region of bolt 84 engage flaps 110, the engagement is a
non-threaded engagement such that longitudinal pulling or pushing
force on securing member 24 would cause flaps 110 to bend and allow
the threaded region to pass.
[0058] Spacers 120 on clip 92 keep flaps 110 some distance from
interior 38 adjacent saddle top surface 26. As shown in FIG. 1,
spacers 120 keep flaps 110 away from interior 38 adjacent saddle
top surface 26.
[0059] In other aspects, retaining element is a spring 130 as shown
in FIGS. 10-11 and 19-21(B) Exemplary springs include a leaf spring
132 as shown, a compression spring, or an extension spring (not
shown). As best depicted in FIGS. 19-21, leaf spring 132 is
attached to a bottom surface 80 of roof seam-engaging wedge 22 and
also to interior 38 adjacent saddle top surface 26. As depicted in
FIG. 19, leaf spring 132 includes two attachment points that allow
a portion of securing member 24 to pass through. Leaf spring 132
includes a resilient central region 134 defining a bend that allows
leaf spring 132 to elongate to facilitate the simplified
installation of roof clamp 10 by allowing an pre-assembled roof
clamp 10 as disclosed later herein.
[0060] When assembled, saddle bore 28 and wedge bore 74 are axially
aligned when roof seam-engaging wedge 22 is engaged with camming
surface 34. When roof clamp 10 is assembled, a distal region of
securing member 24 extends beyond top surface 26 of saddle 20. The
distal region of securing member 24 that extends beyond top surface
26 of saddle 20 is also used to secure a component to roof clamp
10. An auxiliary component 40, such as a solar panel module or a
snow guard, is affixed to saddle 20 along a top surface 26 of
saddle 20. Securing member 24 is multi-purpose in that it secures
roof seam-engaging wedge 22 and saddle 20 to clamp roof seam 12 and
also provides the region by which the auxiliary component 40 is
attached.
[0061] In use, the various roof clamps 10 of the present teachings
attach a component to seam 12 of a building. A roof clamp 10 is
mounted onto roof seam 12 such that roof seam 12 protrudes into a
substantially vertically accessible slot of roof clamp 10. Single
securing member 24, such as the shaft or bolt, is used to move roof
seam-engaging wedge 22 of roof clamp 10 into engagement with roof
seam 12. A component is then mounted to the single securing member
24. Notably, this uses a single element to both secure roof clamp
10 to the roof and also to secure auxiliary component 40 to the
roof seam. This facilitates ease of installation, reduces the need
to unnaturally contort hands when installing roof clamp 10, and
allows auxiliary component 40 to be attached along top surface 26
of roof clamp 10. Further, moving the shaft to cause roof
seam-engaging wedge 22 to engage and trap seam 12 and fastening the
component to the shaft all occurs on top of roof clamp 10.
[0062] Roof clamp 10 is removably fixed to seam 12. By linearly and
axially moving securing member 24, roof clamp 10 is fixed to or
removed from seam 12. To retract roof seam-engaging wedge 22 along
camming surface 34 of saddle 20 such that roof seam-engaging wedge
22 is in further proximity from saddle 20, securing member 24 is
axially moved in a second direction. In other aspects, this
provides an open position in which roof clamp 10 is manipulated to
place it around seam 12 as shown in FIG. 21A. To move roof
seam-engaging wedge 22 along camming surface 34 of saddle 20 such
that roof seam-engaging wedge 22 is in closer proximity to saddle
20, securing member 24 is rotated or axially moved in a first
direction. In various aspects, this provides a closed position in
which roof clamp 10 is in immediate and compressive engagement with
seam 12 to fix roof clamp 10 to seam 12 as shown in FIG. 21B.
[0063] To retain roof clamp 10 in either the open or the closed
position, a single top surface fastener 150, such as an internally
threaded nut, is used. For example, to keep roof clamp 10 in the
closed position, top surface fastener 150 is secured to a portion
of securing member 24 extending beyond top surface 26 of saddle 20
as shown in FIG. 21B. The auxiliary component 40 is attached using
the top surface fastener 150 or a different fastener (not shown).
Where a shaft 86 is used, securing member 24 places roof
seam-engaging wedge 22 and saddle 20 in a non-threaded engagement.
In such aspects, a non-threaded securing member 24 is used to
secure roof clamp 10 in the closed position.
[0064] Saddle 20, roof seam-engaging wedge 22, securing member 24,
and optional retaining element 90 are pre-assembled prior to
placing roof clamp 10 in the proximity of roof seam 12.
Pre-assembled refers to some or all of the components being aligned
such that securing member 24 keeps them together. This can be
achieved either at the work site or, more preferably, at a remote
site such as the factory at which roof clamp 10 is manufactured, as
non-limiting examples.
[0065] In aspects where a leaf spring 132 or other resilient member
is used as the retention member instead of element 90, an
additional method of securing roof clamp 10 to roof 14 is as
follows. Leaf spring 132 depicted in FIGS. 19-21B is actuated to
place roof clamp 10 components of roof seam-engaging wedge 22 and
saddle 20 into a first position. As a non-limiting illustration, as
shown in FIG. 21A, the first position is an open or unclamped
position where roof seam-engaging wedge 22 is biased away from
saddle 20. The actuating is achieved by depressing, lifting, or
rotating securing member 24. Roof clamp 10 in the first position is
then placed over seam 12 of roof 14 to place seam 12 between roof
seam-engaging wedge 22 and a portion of saddle 20. Seam 12 is
trapped between roof seam-engaging wedge 22 and saddle 20 by
placing the resilient member or spring 132 in a second position to
retract roof seam-engaging wedge 22 along a camming surface 34
defined by saddle 20. As a non-limiting illustration, shown in FIG.
21B, the second position is a closed or clamped position where roof
seam-engaging wedge 22 is biased towards saddle 20. This closed or
clamped position is removably maintained by attaching a fastener to
securing member 24. As stated above, the clamped position is also
reversible.
[0066] When roof seam-engaging wedge 22 is retracted to trap seam
12 between roof seam-engaging wedge 22 and saddle 20 (or when roof
clamp 10 is in the closed position), a portion of securing member
24 extends beyond a top surface 26 of saddle 20. Where securing
member 24 is a bolt, head 82 of bolt 84 is secured to roof
seam-engaging wedge 22 such that when roof seam-engaging wedge 22
is retracted to trap seam 12, the distal end of bolt 84 extends
beyond a top surface 26 of saddle 20 to provide an attachment point
for the auxiliary component 40.
[0067] In various aspects, roof clamp 10 is transported or shipped
in the closed position. Optionally, roof clamp 10 includes a top
surface fastener 150 to keep roof clamp 10 in the closed position.
In use, the installer or other user removes the fastener, places
roof clamp 10 in the open position over roof seam 12, engages roof
seam 12 with roof clamp 10, and then moves securing member 24 to
return roof clamp 10 to the closed position. Shipping or otherwise
transporting or storing roof clamp 10 in the closed position
expedites installation.
[0068] Turning to FIGS. 24-26D, a preferred embodiment of roof
clamp 10 is provided. Similar to the embodiment of FIGS. 21A and B
as detailed above, roof clamp 10 is placed over seam 12 of roof 14
to trap and secure seam 12 using a resilient member that is a
spring clip 250.
[0069] Spring clip 250 is adjacent cutout 78 on bottom surface 80
of roof seam-engaging wedge 22 at one end and adjacent interior 38
adjacent saddle top surface 26 at the other end. As best depicted
in FIGS. 25-26C, spring clip 250 allows a portion of securing
member 24 to pass therethrough. Securing member 24 as depicted
includes ribs 25 which extend along a lower portion and may prevent
or limit rotation of securing member 24 with respect to roof
seam-engaging wedge 22. Turning to FIGS. 26A-26C, spring clip 250
includes a resilient central region 252 defining a bend that allows
spring clip 250 to elongate to facilitate the simplified
installation of roof clamp 10, particularly a pre-assembled roof
clamp 10 as detailed above. Central region 252 optionally includes
ribs 254 along central region 252. Ribs 254 help strengthen the
spring clip 250 and make it easier to remove from an injection
molding die. Ribs 254 are suitably placed either vertically,
longitudinally, and/or in any other angular arrangement with
respect to central region 252. Spring clip 250 is preferably
injection molded from an acetal copolymer.
[0070] To facilitate passage of securing member 24, spring clip 250
further includes an opening 256 at a first end and a pair of arms
260 that define a yoke-like passage 262 at a second end through
which securing member 24 passes. As depicted, arms 260 extend in a
direction generally parallel to interior 38 that is adjacent saddle
top surface 26. While arms 260 are depicted as being generally
parallel to interior 38, it is understood that the arms may be
otherwise angled with respect to the interior 38. Extending
downwardly from arms 260 are panels 264 terminating in pins 266 to
allow spring clip 250 to be held in saddle 20. While pins 266 are
depicted as generally cylindrical and being spaced apart by a gap,
it is understood that other shapes, with our without gaps, are also
suitable for the present teachings.
[0071] Arms 260 brace against interior 38 that is adjacent saddle
top surface 26. In various aspects, the placement and bracing of
arms 260 is in lieu of retaining clip 90 as used in the first and
second embodiments. The combination of the flexibility of spring
clip 250, securing spring clip 250 to bottom 80 of seam-engaging
wedge 22, and arms 260 facilitating the bracing align and retain
securing member 24 with respect to seam-engaging wedge 22 and
saddle 20.
[0072] In this embodiment, neither arms 260 nor opening 256
lockingly engage securing member 24. For example, the threads on
securing member 24 adjacent arms 260 are not threadedly engaged
with securing member 24 such that axial movement of securing member
24 with respect to arms 260 is restricted. Further, opening 256 is
of sufficient dimensions to advance securing member 24.
[0073] When this embodiment of the roof clamp 10 is assembled,
saddle bore 28 and wedge bore 74 are axially aligned when roof
seam-engaging wedge 22 is engaged with camming surface 34. Similar
to the preceding configuration, when roof clamp 10 is assembled a
distal region of securing member 24 extends beyond top surface 26
of saddle 20. The distal region of securing member 24 that extends
beyond top surface 26 of saddle 20 is also used to secure a
component to roof clamp 10. As detailed above, auxiliary component
40, such as a solar panel or a snow guard, is affixed to saddle 20
along a top surface 26 of saddle 20. Securing member 24 is
multi-purpose in that it secures roof seam-engaging wedge 22 and
saddle 20 to clamp roof seam 12 and also provides the region by
which auxiliary component 40 is attached.
[0074] As shown in FIG. 29, an alternate clip 290 is depicted as
part of a fifth embodiment. Clip 290 includes a resilient central
region 292 that allows clip 290 to elongate for installation. Tabs
294 secure spring clip 290 to saddle 20. A channel 296 extends
along central region 292 to accommodate securing member 24.
Further, an opening 298 receives securing member 24 along wedge
bottom 80.
[0075] Turning to FIGS. 27-28C, a snow guard 300 is depicted as
auxiliary component 40, which is attached to roof clamp 10 of the
preferred embodiment. Snow guard 300 is preferably stamped from 301
or 304 stainless steel. While depicted with the preferred
embodiment, snow guard 300 is suitable for use with any of the
disclosed roof clamps of the present teachings.
[0076] Snow guard 300 includes a pad 310 and a connected tab 312. A
stiffening dart or bend 314 is also included at the interface of
pad 310 and connected tab 312. As shown in FIG. 27, pad 310 stands
diagonally proud with respect to upper surface 26 of the saddle 20.
Pad 310 is shown as a solid, generic squared shape having rounded
edges, but it is understood that pad 310 is of other suitable
shapes for decorative or snow-retention purposes. In various
aspects, pad 310 optionally includes surface indicia such as
alphanumeric values or an image. The surface indicia is stamped,
printed, or otherwise applied to the substrate of the pad 310.
[0077] Tab 312 is secured to top surface 26 of saddle 20 using a
bore 316 defined by an internal slotted edge of tab 312. Bore 316
is sized to allow securing member 24 to pass therethrough as best
shown in FIG. 27. Notably, bore 316 does not threadedly engage
securing member 24 and does not prevent axial movement of securing
member 24 with respect thereto. A single nut, such as fastener 150
shown in FIG. 1, is used to simultaneously secure roof clamp 10 and
snow guard 300 to roof 14 solely from the top surface which is most
accessible to the installer.
[0078] The dart or bend 314 allows snow guard 300 to be angled, if
necessary, with respect to tab 312 which is fixed to top surface 26
of saddle 20. As shown in FIG. 28C, as indicated by arrow A, the
angle of tab 312 with respect to pad 310 may be varied in response
to the weight of the snow or based on the desired angle of
installation.
[0079] FIGS. 22-23 show an alternate embodiment of a polymeric roof
clamp 200 according to aspects of the present teachings. Roof clamp
200 includes a polymeric base 202, a polymeric central component
204, a polymeric upper component 206, a securing member 208, a rail
210, and a metal roof seam-engaging wedge 212. As best shown in
FIG. 23, the securing member 208 is in the form of a shaft that is
used to axially align the other components in respective bores of
the other components. Base 202 defines a substantially vertical
slot to receive roof seam 12. Similar to the previous description,
actuation of securing member 208 advances a roof seam-engaging
wedge 212 to trap seam 12 between seam-engaging wedge 212 and base
202. An auxiliary component such as a snow guard or a solar panel
as detailed above is attached to polymeric roof clamp 200 using
securing member 208 and the rail 210. Notably, polymeric roof clamp
200 allows an auxiliary component to be attached to polymeric roof
clamp 200 using the same securing member 208 used to facilitate the
securing of the polymeric roof clamp 200.
[0080] The foregoing description has been provided for purposes of
illustration and description. It is not intended to be exhaustive
or to limit the disclosure. Individual elements or features of a
particular embodiment are generally not limited to that particular
embodiment, but, where applicable, are interchangeable and can be
used in a selected embodiment, even if not specifically shown or
described. The same may also be varied in many ways. Such
variations are not to be regarded as a departure from the
disclosure, and all such modifications are intended to be included
within the scope of the disclosure.
* * * * *