U.S. patent application number 13/097807 was filed with the patent office on 2012-11-01 for rapidly deployable stage system.
This patent application is currently assigned to HITECH STAGES, LTD.. Invention is credited to Tom Bilsen, Johan Troukens.
Application Number | 20120272584 13/097807 |
Document ID | / |
Family ID | 47066800 |
Filed Date | 2012-11-01 |
United States Patent
Application |
20120272584 |
Kind Code |
A1 |
Bilsen; Tom ; et
al. |
November 1, 2012 |
RAPIDLY DEPLOYABLE STAGE SYSTEM
Abstract
The present disclosure provides a rapidly deployable stage
system, including a primary stage unit, a secondary stage unit
including a container for transporting a pair of stage buggies and
a pair of video buggies. The primary stage unit includes remotely
actuated lateral supports that enable self-unloading of the primary
stage unit from a standard semi-truck trailer, remotely steerable
wheel units that controllably move the primary stage unit to a
desired location, a remotely actuated main stage that pivots into
an in-use position, and a remotely actuated roof assembly that is
positioned above the main stage when in an in-use position. Each
buggy is remotely controllable to move out of the container into an
in-use position.
Inventors: |
Bilsen; Tom; (Rotselaar,
BE) ; Troukens; Johan; (Aarschot, BE) |
Assignee: |
HITECH STAGES, LTD.
West Vancouver
CA
|
Family ID: |
47066800 |
Appl. No.: |
13/097807 |
Filed: |
April 29, 2011 |
Current U.S.
Class: |
52/7 |
Current CPC
Class: |
E04H 3/28 20130101 |
Class at
Publication: |
52/7 |
International
Class: |
E04H 3/24 20060101
E04H003/24; E04H 3/26 20060101 E04H003/26; E04H 3/28 20060101
E04H003/28 |
Claims
1. A rapidly deployable stage system, including: a primary stage
unit having a main frame with a volume, when in a stowed
configuration, that is approximately the same as a volume of a
standard cargo container; and a secondary stage unit including a
container having a volume that is approximately the same as a
volume of a standard cargo container, a pair of stage buggies
configured for storage in the container, and a pair of video
buggies configured for storage in the container; wherein the
primary stage unit includes remotely actuated lateral supports that
enable self-unloading of the primary stage unit from a standard
semi-truck trailer, remotely steerable wheel units that
controllably move the primary stage unit to a desired location, a
remotely actuated main stage that pivots into an in-use position,
and a remotely actuated roof assembly that raises and extends to a
position above the main stage when in an in-use position; and
wherein each stage buggy is remotely controllable to move out of
the container into an in-use position wherein a platform of the
stage buggy supplements the main stage, and each video buggy is
remotely controllable to move out of the container into an in-use
position wherein a display mounted to the video buggy is positioned
substantially vertical relative to the main stage.
2. The stage system of claim 1, further including a primary stage
unit remote control including a transmitter configured to transmit
signals to the primary stage unit to remotely actuate the lateral
supports, remotely steer the wheel units, remotely actuate the main
stage, and remotely actuate the roof assembly.
3. The stage system of claim 1, further including a local control
panel mounted to the primary stage unit including a transmitter
configured to transmit signals to the primary stage unit to
activate a generator mounted to the primary stage unit, and actuate
the lateral supports.
4. The stage system of claim 3, wherein the local control panel
further includes a level button, activation of which transmits a
signal to a controller of the primary stage unit causing the
controller to control the lateral supports through an auto-leveling
sequence which adjusts the positions of the ground-engaging legs,
as necessary, to cause the primary stage unit to assume a
substantially level orientation.
5. The stage system of claim 1, wherein the lateral supports
include a pair of front lateral supports and a pair of rear lateral
supports, each front lateral support including a horizontal support
having one end pivotally attached to the main frame of the primary
stage unit and another end connected to a vertical support housing
a ground-engaging leg, and each rear lateral support including a
support housing mounted to the main frame, a telescopically movable
lateral arm, and a vertical support connected to the lateral arm
and housing a ground-engaging leg.
6. The stage system of claim 5, further including a remote control
having a plurality of manual inputs which permit an operator to
transmit signals to the primary stage unit causing the lateral
supports to engage the ground or move to a stowed position.
7. The stage system of claim 1, wherein each wheel unit is mounted
within a support structure of the main frame, and includes a pair
of wheel supports each supporting a wheel, and a vertical drive
unit that raises and lowers the wheels through an opening in a
floor of the support structure.
8. The stage system of claim 7, further including a remote control
having a plurality of manual inputs which permit an operator to
transmit signals to the primary stage unit causing the vertical
drive unit to raise and lower the wheels, causing the wheels to
rotate in a forward direction and a reverse direction, and causing
the wheel units to turn, thereby enabling steering of the primary
stage unit to a desired location.
9. The stage system of claim 7, wherein each wheel unit is
rotatably mounted within the support structure to enable steering
of the primary stage unit.
10. The stage system of claim 9, wherein each wheel unit is
rotatable independently of the other wheel unit to provide 360
degree steering of the primary stage unit and minimize damage to
the surface over which the primary stage unit travels.
11. The stage system of claim 5, wherein the main stage is mounted
to a lift mechanism housed within the main frame configured to
pivot the main stage between a stowed position and the in-use
position, and raise and lower the main stage to a desired
elevation.
12. The stage system of claim 11, wherein the main stage includes a
forward panel, a rearward panel, and an intermediate panel disposed
between the forward panel and the rearward panel, the forward panel
telescopically extending away from the rearward panel as the main
stage pivots from the stowed position to the in-use position.
13. The stage system of claim 11, wherein the main stage further
includes a plurality of horizontal supports connected at one end to
a forward edge beam and pivotally connected at another end to a
support truss coupled to the lift mechanism.
14. The stage system of claim 11, further including a remote
control including a transmitter configured to transmit signals to
the primary stage unit to pivot the main stage between a
substantially vertical stowed position and a substantially
horizontal in-use position, to raise and lower the elevation of the
main stage, and to tilt a forward edge of the main stage below a
rearward edge of the main stage when the main stage is in the
in-use position.
15. The stage system of claim 14, wherein the lift mechanism is
configured to permit tilting of the main stage in the in-use
position by approximately 30 degrees.
16. The stage system of claim 11, wherein the lift mechanism
includes a plurality of support trusses connected to the main
stage, a lift truss connected to the support trusses, and a
plurality of lift uprights mounted to the main frame of the primary
stage unit.
17. The stage system of claim 16, wherein each lift upright
includes a pair of vertical columns and a hydraulic actuator
coupled to a hydraulic control system housed within the primary
stage unit, movement of the hydraulic actuator causes movement of
the vertical columns, which moves the lift truss, the support
trusses, and the main stage.
18. The stage system of claim 11, wherein the lift mechanism is
configured to support a load of approximately three tons.
19. The stage system of claim 1, wherein the roof assembly includes
a pair of telescopic support columns mounted to the main frame,
each support column including a plurality of telescopically movable
nested sections and supporting an extension support structure.
20. The stage system of claim 19, wherein the roof assembly is
configured to support a load of approximately three tons.
21. The stage system of claim 19, wherein the extension support
structure includes a plurality of roof joists that support a
plurality of roof panels, the roof joists being telescopically
movable substantially perpendicular to the support columns between
a stowed position and the in-use position.
22. The stage system of claim 21, further including a remote
control having a plurality of manual inputs which permit an
operator to transmit signals to the primary stage unit to retract
and extend the support columns and to retract and extend the roof
joists.
23. The stage system of claim 21, wherein each support column
includes a hydraulic cylinder which drives the movement of the
nested sections.
24. The stage system of claim 21, wherein each support column
includes a measurement system for synchronizing movement of the
support columns.
25. The stage system of claim 21, wherein each roof joist includes
a plurality of joist sections that support a corresponding
plurality of roof panels such that when roof joists are extended to
the in-use position, roof panels adjacent a forward edge of the
roof assembly overlap adjacent roof panels disposed nearer to the
support columns to permit rain to run toward a rearward edge of the
roof assembly without falling onto the main stage.
26. The stage system of claim 21, further including a plurality of
lighting bars extending between the roof joists adjacent a forward
edge of the roof assembly, and a plurality of lights mounted to the
lighting bars for illuminating portions of the main stage.
27. The stage system of claim 26, wherein at least some of the
lights employ LED lighting technology.
28. The stage system of claim 1, wherein the primary stage unit
further includes a hydraulic control system and a generator for
powering the hydraulic control system, lighting equipment
associated with the primary stage unit, audio equipment associated
with the primary stage unit, and video equipment associated with
the primary stage unit.
29. The stage system of claim 1, wherein the primary stage unit
further includes a foldable rear screen mounted to a pair of
columns supporting the roof assembly.
30. The stage system of claim 29, wherein the primary stage unit
further includes a video signboard mounted to a forward edge of the
roof assembly, the video signboard being configured to provide high
resolution textual displays approximately two feet tall.
31. The stage system of claim 1, wherein the secondary stage unit
includes remotely actuated lateral supports that enable
self-unloading of the secondary stage unit from a standard
semi-truck trailer.
32. The stage system of claim 31, wherein the secondary stage unit
includes a combustion engine mounted in the container for powering
a hydraulic actuator that actuates the lateral supports.
33. The stage system of claim 32, further including a local control
panel mounted to container including a transmitter configured to
transmit signals to the activate the engine and to actuate the
lateral supports.
34. The stage system of claim 31, wherein the lateral supports
include a pair of front lateral supports and a pair of rear lateral
supports, each of the front and rear lateral supports including a a
support housing mounted to the container, a telescopically movable
lateral arm, and a vertical support connected to the lateral arm
and housing a ground-engaging leg.
35. The stage system of claim 1, wherein the container further
includes front of house sound and lighting control equipment.
36. The stage system of claim 1, wherein the stage buggies are
stored in the container in a collapsed configuration supported on a
floor of the container and the video buggies are stored in the
container in a collapsed configuration suspended from a ceiling of
the container.
37. The stage system of claim 1, wherein each of the buggies
includes a frame, a plurality of wheels attached to the frame, an
engine, and a receiver/controller for receiving signals from a
remote control and controlling movement of the buggy.
38. The stage system of claim 37, further including a remote
control including a transmitter configured to transmit signals to
select a buggy to control, to start or stop the engine of the
buggy, to cause the buggy to move forward or backward, to cause the
wheels of the buggy to turn left or right, and to cause the
receiver/controller to execute an auto-leveling sequence.
39. The stage system of claim 37, wherein each stage buggy includes
a pair of scissor lifts mounted to the frame and supporting a
platform frame carrying the platform.
40. The stage system of claim 37, wherein each stage buggy includes
a pair of leveling outriggers mounted to the frame and including
ground-engaging legs for supporting and leveling the stage
buggy.
41. The stage system of claim 40, wherein each ground-engaging leg
includes a pressure sensor that provides a signal to the
receiver/controller indicating that the leg has engaged the
ground.
42. The stage system of claim 40, wherein each receiver/controller
includes a gravity sensor that indicates an angle of the platform
in an X direction and a Y direction.
43. The stage system of claim 40, wherein the platform is
configured to be positioned by remote control in an X direction, a
Y direction, and an angular direction theta when the
ground-engaging legs support the stage buggy.
44. The stage system of claim 37, wherein each video buggy includes
a pair of scissor lifts mounted to the frame and supporting an
upper frame carrying the display.
45. The stage system of claim 37, wherein each video buggy includes
a pair of leveling outriggers mounted to the frame and including
ground-engaging legs for supporting and leveling the stage
buggy.
46. The stage system of claim 45, wherein each ground-engaging leg
includes a pressure sensor that provides a signal to the
receiver/controller indicating that the leg has engaged the
ground.
47. The stage system of claim 37, wherein each video buggy frame
includes an upper frame that defines an interior volume for
receiving the display, and a pair of actuators connected between
the upper frame and the display for hydraulically pivoting the
display from a stowed position substantially within the interior
volume and an in-use position substantially perpendicular to the
upper frame.
48. The stage system of claim 47, wherein the display includes an
upper half and a lower half, and is foldable onto itself about a
substantially central axis into a folded configuration, the display
being in the folded configuration when in the stowed position.
49. The stage system of claim 48, wherein the display moves from
the folded configuration to a substantially planar configuration as
it is hydraulically pivoted from the stowed position to the in-use
position.
50. The stage system of claim 47, wherein each video buggy further
includes a pair of speakers that are configured for hydraulic
pivoting by the actuators from a stowed position in the interior
volume of the upper frame to an in-use position substantially
perpendicular to the upper frame.
51. A rapidly deployable stage system, including: a primary stage
unit having a frame, a plurality of lateral supports connected to
the frame for supporting the primary stage unit, a pair of wheel
units connected to the frame for moving the primary stage unit, a
lift mechanism, a main stage floor configured to be lifted and
tilted by the lift mechanism, a roof assembly mounted to support
columns that extend vertically and including joists that extend
substantially laterally, and a remote control configured to operate
the lateral supports, the wheel units, the lift mechanism and the
roof assembly; and a secondary stage unit having at least one stage
buggy having an engine and an adjustable platform configured to
expand the area of the main stage floor, at least one video buggy
having an engine and a display, and a remote control configured to
operate the stage buggies.
52. The stage system of claim 51, wherein the primary stage unit,
when in a stowed configuration, has a volume that is approximately
the same as a volume of a standard cargo container, and the
secondary stage unit includes a container having a volume that is
approximately the same as a volume of a standard cargo
container.
53. The stage system of claim 51, further including a local control
panel mounted to the primary stage unit including a transmitter
configured to transmit signals to the primary stage unit to
activate a generator mounted to the primary stage unit, and actuate
the lateral supports to perform self-unloading of the primary stage
unit.
54. The stage system of claim 53, wherein the local control panel
further includes a level button, activation of which transmits a
signal to a controller of the primary stage unit causing the
controller to control the lateral supports through an auto-leveling
sequence which adjusts the positions of ground-engaging legs of the
lateral supports, as necessary, to cause the primary stage unit to
assume a substantially level orientation.
55. The stage system of claim 51, wherein each wheel unit is
mounted within a support structure of the frame, and includes a
pair of wheel supports each supporting a wheel, and a vertical
drive unit that raises and lowers the wheels through an opening in
a floor of the support structure.
56. The stage system of claim 55, wherein the remote control of the
primary stage unit includes a plurality of manual inputs which
permit an operator to transmit signals to the primary stage unit
causing the vertical drive unit to raise and lower the wheels,
causing the wheels to rotate in a forward direction and a reverse
direction, and causing the wheel units to turn, thereby enabling
steering of the primary stage unit to a desired location.
57. The stage system of claim 51, wherein the remote control
includes a transmitter configured to transmit signals to the
primary stage unit to cause the lift mechanism to pivot the main
stage floor between a substantially vertical stowed position and a
substantially horizontal in-use position, to raise and lower the
elevation of the main stage floor, and to tilt a forward edge of
the main stage floor below a rearward edge of the main stage floor
when the main stage floor is in the in-use position.
58. The stage system of claim 51, wherein each support column of
the roof assembly includes a plurality of telescopically movable
nested sections supporting an extension support structure including
the joists.
59. The stage system of claim 51, wherein the roof joists support a
plurality of roof panels, and are telescopically movable
substantially perpendicular to the support columns between a stowed
position and the in-use position.
60. The stage system of claim 58, wherein each support column
includes a hydraulic cylinder which drives the movement of the
nested sections.
61. The stage system of claim 51, wherein the primary stage unit
further includes a hydraulic control system and a generator for
powering the hydraulic control system, which in turn powers the
lateral supports, the lift mechanism, the roof assembly, and
lighting, audio, and video equipment associated with the primary
stage unit.
62. The stage system of claim 51, wherein the secondary stage unit
includes remotely actuated lateral supports that enable
self-unloading of the secondary stage unit from a standard
semi-truck trailer.
63. The stage system of claim 62, wherein the secondary stage unit
includes a combustion engine for powering a hydraulic actuator that
actuates the lateral supports.
64. The stage system of claim 51, wherein the at least one stage
buggy is stored in a container in a collapsed configuration
supported on a floor of the container and the at least one video
buggy is stored in the container in a collapsed configuration
suspended from a ceiling of the container.
65. A method for rapidly deploying a stage system, including the
steps of: using a first control unit to deploy lateral supports of
a primary stage unit to engage the ground and lift the primary
stage unit off of a trailer; using the first control unit to deploy
and control wheel units mounted to the primary stage unit to move
the primary stage unit to a desired location; using the first
control unit to deploy a main stage of the primary stage unit into
an in-use position by pivoting and raising the main stage; and
using the first control unit to deploy a roof assembly of the
primary stage unit into an in-use position by moving a plurality of
roof panels vertically relative to the main stage and
telescopically extending the roof panels substantially horizontally
relative to the main stage.
66. The method of claim 65, further including the steps of: using a
second control unit to deploy lateral supports of a secondary stage
unit to engage the ground and lift the secondary stage unit off of
a trailer; using a third control unit to activate an engine of a
stage buggy stored in a container of the secondary stage unit and
steer the stage buggy out of the container and into a desired
position relative to the primary stage unit such that a platform of
the stage buggy expands an area of the main stage; and using the
third control unit to activate an engine of a video buggy stored in
the container and steer the video buggy out of the container and
into a desired position relative to the primary stage unit such
that a display of the video buggy is adjacent the main stage.
67. The method of claim 66, wherein all of the steps are performed
in less than one hour.
Description
RELATED APPLICATIONS
[0001] This application is related to the subject matter of
co-filed patent applications entitled RAPIDLY DEPLOYABLE PRIMARY
STAGE UNIT, docket HTS-P0002, and RAPIDLY DEPLOYABLE BUGGIES FOR A
STAGE SYSTEM, docket HTS-P0003, the entire disclosures of which are
hereby expressly incorporated herein by reference.
FIELD OF THE DISCLOSURE
[0002] The present disclosure relates to stage systems that can be
moved from one location to another, and more particularly to a
rapidly deployable, fully integrated staging system that provides a
high-end, professional performance environment at substantially
reduced costs compared to conventional systems.
BACKGROUND OF THE DISCLOSURE
[0003] Many events such as concerts, speaking engagements, product
promotions, fashions shows and the like (collectively, "performance
events") are provided at a variety of different locations over the
course of a "tour," but occur only once at any particular location
and last for just a few hours. Often, the venues for the
performance events do not provide the equipment necessary for the
event (i.e., the stages, lighting and audio/video
equipment--collectively, "performance equipment"), particularly if
the venue is outside. Accordingly, the performance equipment must
be moved to each venue. Large-scale performance events such as
stadium concerts typically utilize custom built performance
equipment that requires days or even weeks to assemble, configure
and tear down. The expense associated with the very high costs of
assembling, disassembling and transporting such performance
equipment is generally justified by the revenue generated by the
large crowds in attendance, and often further offset by providing
multiple performances on different dates at the same venue.
[0004] At the other end of the spectrum, many small-scale
performance events such as rallies by local politicians require the
use of inexpensive performance equipment. Such equipment may
include a towable trailer with a fold-out side wall forming a stage
and a roof to protect against the elements. The low-impact,
unprofessional environment provided by these systems is acceptable
given the nature of the performance event and high portability and
low cost of the system.
[0005] A very large portion of performance events fall in the
middle. Elaborate, custom-built performance equipment is
impractical and the amateur environment provided by low-end systems
is unacceptable to the performers and/or promoters of the event.
Solutions for this market also exist. Generally, mid-market
performance equipment solutions include higher-end convertible
trailer systems and container systems. The convertible trailer
systems typically provide a low-impact, "back of a trailer"
environment that is unsuitable for many performance events.
Moreover, these systems generally must be augmented with external
power sources, audio equipment, and video equipment. This requires
substantial set-up and tear-down time and logistics challenges in
making sure the equipment is delivered and removed according to the
performance schedule. Often, several hours are required before and
after the performance. Typical container systems include
stand-alone stages that are unloaded from a semi-trailer. While
these systems may avoid the "back of a trailer" look and feel, they
typically also require substantial set-up and tear-down time and
auxiliary power, audio, and video equipment. Additionally, cranes,
forklifts and other equipment are typically necessary to unload and
configure the components of such systems, adding to the cost of the
systems and complicating the scheduling for setup and
tear-down.
[0006] The logistics and deployment time associated with these
conventional mid-market staging solutions essentially preclude
their use for a tour including back-to-back performances at
different venues. In many cases it is simply not possible tear-down
the performance equipment after a performance, transport it to the
next venue, and setup the equipment in time for a performance the
next evening. Accordingly, some promoters rent two or even three
duplicate performance equipment systems to accommodate the schedule
of the tour. Of course, this added cost significantly impacts the
overall profitability of the tour.
SUMMARY OF THE DISCLOSURE
[0007] The present disclosure describes a rapidly deployable, fully
integrated staging system that provides a high-end, professional
performance environment at substantially reduced costs compared to
conventional systems.
[0008] One embodiment of the present disclosure provides a rapidly
deployable stage system, including a primary stage unit having a
main frame with a volume, when in a stowed configuration, that is
approximately the same as a volume of a standard cargo container,
and a secondary stage unit including a container having a volume
that is approximately the same as a volume of a standard cargo
container, a pair of stage buggies configured for storage in the
container, and a pair of video buggies configured for storage in
the container. In this embodiment, the primary stage unit includes
remotely actuated lateral supports that enable self-unloading of
the primary stage unit from a standard semi-truck trailer, remotely
steerable wheel units that controllably move the primary stage unit
to a desired location, a remotely actuated main stage that pivots
into an in-use position, and a remotely actuated roof assembly that
raises and extends to a position above the main stage when in an
in-use position. Additionally, each stage buggy is remotely
controllable to move out of the container into an in-use position
wherein a platform of the stage buggy supplements the main stage,
and each video buggy is remotely controllable to move out of the
container into an in-use position wherein a display mounted to the
video buggy is positioned substantially vertical relative to the
main stage.
[0009] Another embodiment of the present disclosure provides a
rapidly deployable stage system, including a primary stage unit
having a frame, a plurality of lateral supports connected to the
frame for supporting the primary stage unit, a pair of wheel units
connected to the frame for moving the primary stage unit, a lift
mechanism, a main stage floor configured to be lifted and tilted by
the lift mechanism, a roof assembly mounted to support columns that
extend vertically and including joists that extend substantially
laterally, and a remote control configured to operate the lateral
supports, the wheel units, the lift mechanism and the roof
assembly. This embodiment further includes a secondary stage unit
having at least one stage buggy having an engine and an adjustable
platform configured to expand the area of the main stage floor, at
least one video buggy having an engine and a display, and a remote
control configured to operate the stage buggies.
[0010] Yet another embodiment of the present disclosure provides a
method for rapidly deploying a stage system, including the steps of
using a first control unit to deploy lateral supports of a primary
stage unit to engage the ground and lift the primary stage unit off
of a trailer, using the first control unit to deploy and control
wheel units mounted to the primary stage unit to move the primary
stage unit to a desired location, using the first control unit to
deploy a main stage of the primary stage unit into an in-use
position by pivoting and raising the main stage, and using the
first control unit to deploy a roof assembly of the primary stage
unit into an in-use position by moving a plurality of roof panels
vertically relative to the main stage and telescopically extending
the roof panels substantially horizontally relative to the main
stage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The above-mentioned aspects of the present teachings and the
manner of obtaining them will become more apparent and the
teachings will be better understood by reference to the following
description of the embodiments taken in conjunction with the
accompanying drawings, wherein:
[0012] FIG. 1 is side conceptual view of the system of the present
disclosure mounted to the trailers of two semi-trucks;
[0013] FIG. 2 is a perspective view of a primary stage unit
according to the present disclosure while loaded on a semi-truck
trailer;
[0014] FIG. 3 is a conceptual view of a primary stage unit remote
control and a primary stage unit local control panel;
[0015] FIGS. 4 through 10 are perspective views of various steps
included in an automatic unloading sequence of a primary stage unit
according to the present disclosure;
[0016] FIGS. 11 through 15B are perspective views of the deployment
of a main stage and roof assembly of a primary stage unit according
to the present disclosure;
[0017] FIG. 16 us a side conceptual view of a secondary stage unit
mounted to a trailer of a semi-truck;
[0018] FIG. 17 is a conceptual view of a secondary stage unit local
control panel;
[0019] FIG. 18 is a conceptual view of a stage buggy remote
control;
[0020] FIG. 19 is a conceptual view of a video buggy remote
control;
[0021] FIGS. 20A and 20B are perspective views of a stage buggy
according to the teachings of the present disclosure;
[0022] FIG. 21 is a perspective view of a fully deployed staging
system according to the present disclosure;
[0023] FIGS. 22A through 22C are perspective views of a video buggy
according to the teachings of the present disclosure; and
[0024] FIG. 23 is a conceptual view of front of house equipment for
use in the system of the present disclosure.
[0025] Corresponding reference characters indicate corresponding
parts throughout the several views.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE DISCLOSURE
[0026] The embodiments of the present teachings described below are
not intended to be exhaustive or to limit the teachings to the
precise forms disclosed in the following detailed description.
Rather, the embodiments are chosen and described so that others
skilled in the art may appreciate and understand the principles and
practices of the present teachings.
[0027] As shown generally in FIG. 1, system 100 includes a primary
stage unit 102 and a secondary stage unit 104. Both units are moved
from venue to venue on trailers 106 of standard semi-trucks 108. As
is described in detail below, the contents of stage units 102, 104
are unloadable without use of moving equipment such as cranes or
forklifts, and are movable into their desired locations using
remote controls. Additionally, the contents include all of the
lighting and audio/video equipment necessary to provide a high-end,
high-impact, professional environment for a performance event. In
one embodiment, all of these components may be automatically
unloaded from trailers 106 and configured into a performance ready
condition in less than one hour.
[0028] Referring now to FIG. 2, primary stage unit 102 occupies the
volume envelop of a standard semi-truck container. Primary stage
unit 102 is transported from venue to venue by standard semi-truck
108 on flat-bed trailer 106. Primary stage unit 102 as depicted in
FIG. 2 generally includes a main frame 110 including a central
enclosure 112 and a pair of wheel housings 114, 116. Central
enclosure 112 generally includes a roof assembly 118, a main stage
floor 120, a pair of front lateral stage supports 122, 124, and a
pair of rear lateral stage supports 126, 128 (shown in FIG. 5). As
is further described below, central enclosure 112 also includes a
generator 130 (FIG. 13), a hydraulic control system 132 including a
hydraulic power pack (FIG. 13), a lift mechanism 134 (FIG. 12), and
electronic components required for remotely controlling the
movement of primary stage unit 102 and integrating the lighting,
audio and video components of primary stage unit 102 with the rest
of system 100.
[0029] Roof assembly 118 includes a plurality of roof panels 136
which are remotely deployed to provide protection against elements
such as rain during the performance event. Roof assembly 118
includes a plurality of additional components that will be
described in the context of the description of deployment of system
100 provided below. Similarly, the various elements of main stage
floor 120 will be described in greater detail below. Each of front
lateral stage supports 122, 124 generally include a horizontal
support 138, 140 attached at one end 138A, 140A in a pivotal
fashion to a wheel housing 114, 116 and supporting a vertical
support 142, 144 at the other end 138B, 140B, which houses a
telescopically moveable ground-engaging leg 146, 148.
[0030] Wheel housings 114, 116 generally form a box-like support
structure 150, 152 for a pair of wheel units 154, 156, which may be
manufactured by Kamag. As wheel housings 114, 116 are substantially
identical, only wheel housing 114 is described in detail herein.
Support structure 150 includes an upper truss 158, a lower truss
160 forming a floor 162, and a plurality of uprights 164 connecting
upper truss 158 to lower truss 160. Wheel unit 154 is mounted in a
rotatable fashion to lower truss 160, and includes a pair of wheel
supports 166, 168, each supporting a wheel 170, 172. Each wheel
support 166, 168 includes a vertical drive unit 174, 176 which may
be actuated remotely to raise and lower the corresponding wheel
170, 172 relative to an opening 178, 180 formed through floor 162
below the wheel 170, 172. As is further described below, wheel unit
154 may be operated to lower wheels 170, 172 through openings 178,
180 to engage the ground and move primary stage unit 102 to a
desired location. Because wheel units 154, 156 are rotatable
independently of one another and provide 360 degree steering, they
may cause primary stage unit 102 to perform tight direction changes
with a minimum of damage to the ground over which primary stage
unit 102 travels. This is a significant advantage when system 100
is deployed at venues such as fields of sporting events, on
fairgrounds, and in other locations where the integrity of the
surface must be maintained. Moreover, the maneuverability of
primary stage unit 102 as a result of the rotatable independence of
wheel units 154, 156 permits positioning of primary stage unit 102
in locations that would be otherwise inaccessible by conventional
trailer systems or present difficult positioning challenges for
conventional container systems.
[0031] The sequence of figures including FIGS. 4-15 are provided to
explain a typical deployment process for primary stage unit 102.
The various components of primary stage unit 102 will be described
in greater detail in the context of this deployment process.
Semi-truck 108 is used to move primary stage unit 102 to the venue.
Semi-truck 108 need only be driven to a location near the final
location of primary stage unit 102 as primary stage unit 102 may be
positioned by remote control in the manner described below. As a
consequence of the self-unloading, remote control and self-powered
functionality of primary stage unit 102, semi-truck 108 may not
need to be driven off-road, onto delicate surfaces such as grass or
artificial turf. Moreover, auxiliary equipment such as cranes or
forklifts is also unnecessary to position primary stage unit 102.
This prevents the surface damage that may otherwise result, reduces
the logistics challenges for the event promoter in scheduling the
arrival of such equipment, and eliminates the extra costs
associated with renting the equipment.
[0032] When semi-truck 108 is driven to the desired location and
parked, primary stage unit 102 may be activated and controlled
using a local control panel 182 and a remote control 184 as shown
in FIG. 3. Each of local control panel 182 and remote control 184
include a transmitter (not shown) configured to transmit signals to
a receiver/controller (not shown) mounted to primary stage unit 102
using conventional remote control technology such as infrared or
radio frequency transmission. Local control panel 182 is mounted to
primary stage unit 102 in a convenient, accessible location such as
shown in FIG. 2. Local control panel 182 includes a start button
186, a stop button 188, a legs up button 190, a legs down button
192, a level button 194, and an emergency stop button 196. Remote
control 184 includes a stage unit forward button 198, a stage unit
reverse button 200, a steering knob 202, a wheel unit up button
204, a wheel unit down button 206, a legs up button 208, a legs
down button 210, a stage tilt (+) button 212, a stage tilt (-)
button 214, a stage up button 216, a stage down button 218, a roof
up button 220, a roof down button 222, a roof in button 224, a roof
out button 226, a roof tilt (+) button 228, a roof tilt (-) button
230, and an emergency stop button 232. It should be understood that
the manual inputs depicted for local control panel 182 and remote
control 184 may include any of a variety of different control
mechanisms such as toggle switches, joysticks, touch screens,
sliders, and other suitable mechanisms. The functions of the
depicted buttons may also be combined. For example, forward button
198 and backward button 200 may be combined into a single,
two-position switch which indicates a desire to move in a forward
direction when in one position and a desire to move in a reverse
direction when in the other position.
[0033] Returning now to the deployment process of FIGS. 4-15, the
operator first actuates start button 186 of local control panel 182
to activate generator 130 (FIG. 13) located in central enclosure
112 of primary stage unit 102. Generator 130 then powers hydraulic
control system 132 including a hydraulic power pack (FIG. 13),
which powers front lateral stage supports 122, 124. The operator
then actuates legs down button 192 (or button 210 of remote control
184) which, as shown in FIG. 4, causes front stage supports 122,
124 to pivot outwardly from main frame 110 to a perpendicular,
support position. As shown in FIG. 5, rear stage supports 126, 128
are also moved into their support position. Each rear stage support
includes a support housing 234, 236 mounted to wheel housing floor
162, a telescopically movable lateral arm 238, 240, and a vertical
support 242, 244 connected to the end 246, 248 of lateral arm 238,
240. To move to the support position shown in FIG. 5, lateral arms
238, 240 of rear stage supports 126, 128 move telescopically out of
their storage/transport positions within support housings 234,
236.
[0034] Next, as shown in FIG. 6, ground-engaging legs 146, 148,
250, 252 of front lateral stage supports 122, 124 and rear lateral
stage supports 126, 128 move hydraulically and telescopically from
vertical supports 142, 144, 242, 244 downwardly to engage the
ground and lift primary stage unit 102 off of flat-bed trailer 106.
In this manner, primary stage unit 102 is self-unloading without
the need for cranes or other heavy equipment and the associated
logistics challenges and costs.
[0035] FIG. 7 shows primary stage unit 102 supported entirely by
front and rear lateral stage supports 122, 124, 126, 128 such that
semi-truck 108 and flat bed trailer 106 may be driven away from
primary stage unit 102. As shown in FIG. 8, after semi-truck 108 is
driven away from primary stage unit 102, the operator actuates
wheel units down button 206 of remote control 184 which causes
wheel units 154, 156 to lower wheels 170, 172 through openings 178,
180 toward the ground. The operator then actuates legs up button
208 of remote control 184 which causes ground-engaging legs 146,
148, 250, 252 of front and rear stage supports 122, 124, 126, 128
to retract into vertical supports 142, 144, 242, 244, thereby
lowering primary stage unit 102 toward the ground. In this manner,
the weight carried by stage supports 122, 124, 126, 128 is
transferred to wheels 170, 172. Legs up button 208 also causes
lateral stage supports 122, 124 to pivot back into the position
shown in FIG. 2, and rear lateral stage supports 126, 128 to
withdraw into their refracted position. Consequently, primary stage
unit 102 is left fully unloaded and positioned on its wheels 170,
172 in its proximate location on the ground of the venue as shown
in FIG. 9.
[0036] FIG. 10 simply depicts wheels 170, 172 rotated 90 degrees
from the position of FIG. 9, which may be accomplished by actuating
steering knob 202 of remote control 184. As should be apparent from
the drawings, primary stage unit 102 may be moved directly along
its longitudinal axis A when wheels are in the position of FIG. 9
and directly along its lateral axis B when wheels are in the
position of FIG. 10. The operator controls the orientation and
direction of movement of wheel units 154, 156 in this manner using
forward button 198, backward button 200 and steering knob 202 of
remote control 184 to position primary stage unit 102 quickly,
safely, precisely, without additional moving equipment and with
minimum damage to the surface on which primary stage unit 102 is
positioned.
[0037] Referring now to FIG. 11, after primary stage unit 102 is
positioned in the manner described above, front lateral stage
supports 122, 124 and rear lateral stage supports 126, 128 are
again moved to their in-use position, and ground-engaging legs 146,
148, 250, 252 are extended to engage the ground using legs down
button 220 of remote control 184. Pressure sensors associated with
each of ground-engaging legs 146, 148, 250, 252 provide input
signals to a controller wherein an increase in pressure above a
predetermined threshold indicates that the associated
ground-engaging leg has contacted solid ground. Additionally, wheel
units 154, 156 are retracted up into wheel housings 114, 116 using
wheel units up button 204 so that primary stage unit 102 is again
supported by lateral stage supports 122, 124, 126, 128. The
operator then actuates leveling button 194 on local control panel
182 which causes a controller within primary stage unit 102 to
initiate an auto-leveling sequence. In this sequence, level sensors
(not shown) provide input signals to the controller which indicate
the amount by which primary stage unit 102 is tilted along its
longitudinal and lateral axes. The controller causes appropriate
ground-engaging legs 146, 148, 250, 252 to extend or retract, with
feedback from the level sensors, to eliminate any tilt in both
directions. It should be understood that primary stage unit 102 may
be leveled in any of a variety of vertical positions relative to
the ground. In one embodiment, main stage floor 120 of primary
stage unit 102 may be leveled to a vertical position within the
range of 1.2 and 2.4 meters above the ground.
[0038] As shown in FIG. 11, main stage floor 120 includes a
plurality of horizontal supports 254 aligned in parallel
relationship with one another. Each horizontal support 254 includes
a rearward section 256, a forward section 258, and an intermediate
section 260 (not shown) which is received telescopically by both
the rearward section 256 and the forward section 258. One end 262
of each rearward section 256 is attached at a pivotal connection
264 to a support truss 266, which is part of lift mechanism 134 as
is described in greater detail below. The other end 268 of each
rearward section 256 receives a portion of a corresponding
intermediate section 260. One end 270 of each forward section 258
is attached to a forward edge beam 272 of main stage floor 120. The
other end 274 of each forward section 258 receives a portion of a
corresponding intermediate section 260 of the horizontal support
254.
[0039] The operator may lower main stage floor 120 about the
plurality of pivot connections 264 between horizontal supports 254
and support trusses 266 by actuating stage tilt (-) button 214 of
remote control 184, which activates lift mechanism 134. In this
manner, main stage floor 120 pivots downwardly from the position
shown in FIG. 11 to the position shown in FIG. 12. Main stage floor
120 includes a forward panel 276, a rearward panel 278, and an
intermediate panel 280 disposed between forward panel 276 and
rearward panel 278. Forward panel 276 is attached to the plurality
of forward sections 258 of horizontal supports 254 (FIG. 11),
rearward panel 278 is attached to the plurality of rearward
sections 256 of horizontal supports 254, and intermediate panel 280
is supported on top of intermediate sections 260 of horizontal
supports 254. As should be apparent from the foregoing,
intermediate panel 280 of main stage floor 120 is received
telescopically by forward panel 276 and rearward panel 278. During
the downward pivoting of main stage floor 120, the plurality of
forward sections 258 of horizontal supports 254 are extended
hydraulically away from the plurality of rearward sections 256 such
that intermediate sections 260 of each horizontal support 254
separates the corresponding forward section 258 from the
corresponding rearward section 256. In this process, forward panel
276 is moved outwardly from rearward panel 278, exposing
intermediate panel 280 therebetween and increasing the depth of
main stage floor 120.
[0040] Still referring to FIG. 12, additional components of lift
mechanism 134 are shown. In particular, lift mechanism 134 includes
support trusses 266, lift truss 282, and lift uprights 284. Support
trusses 266 are shown as including a lower beam 286 and a cross
beam 288 which is pivotally connected to one end 290 of lower beam
286. As explained above, lower 286 beams are also pivotally
connected to rearward sections 256 of horizontal supports 254. Lift
truss 282 generally includes a lower beam 292 that extends
substantially the length of main stage floor 120, an upper beam 294
that also extends substantially the length of main stage floor 120
parallel to lower beam 292, and a plurality of intermediate beams
296 that extend vertically between lower beam 292 and upper beam
294. Lower beams 286 of support trusses 266 are pivotally attached
to lift truss 282 at lower beam 292 and cross beams 288 of support
trusses 266 are pivotally attached to upper beam 294 of lift truss
282. Lift truss 282 is attached to each of three lift uprights 284
of lift mechanism 134. Each lift upright 284 functions much the
same way as a mast of a standard forklift. Each lift upright 284
includes a pair of vertical columns 298 and a hydraulic actuator
300. When the operator actuates stage up button 216 and stage down
button 218, hydraulic actuators 300 of lift uprights 284 power lift
truss 282 (and main stage floor 120) upwardly and downwardly as
lift truss 282 is guided in a conventional manner by vertical
columns 298. In one embodiment, the maximum load capacity of lift
mechanism 134 is approximately three tons, which is sufficient for
lifting most automobiles.
[0041] Referring now to FIGS. 13 and 14, roof assembly 118 is shown
in fully raised (FIG. 13) and fully extended (FIG. 14) positions.
These figures also show generator 130, which provides power for
hydraulic control system 132, lift mechanism 134, and all of the
electronic components associated with primary stage unit 102, the
buggies and front of house equipment as described below. Roof
assembly 118 is raised and lowered using roof up button 220 and
roof down button 222 of remote control 184. Roof assembly 118 is
extended and retracted using roof in button 224 and roof out button
226 of remote control 184. Roof assembly 118 generally includes a
pair of telescopic support columns 302 and a plurality of
telescopic roof joists 304 supporting a plurality of roof panels
136. As shown, each support column 302 includes a primary housing
308 fixedly attached to main frame 110, four nested sections 310A-D
that are disposed within primary housing 308 when support column
302 is in the stowed position (e.g., as in FIG. 12), and a
hydraulic cylinder (not shown) which drives nested sections 310A-D.
Each primary housing 308 further includes a measurement system (not
shown) having a dedicated PLC (not shown) which monitors the speed
and direction of the hydraulic cylinder to synchronize the movement
of support columns 302. Support columns 302 are locked in position
by a security valve (not shown).
[0042] Nested sections 310A-D of each support column 302 are
attached to an extension support structure 312 which supports
telescopic roof joists 304 and roof panels 136. In one embodiment,
each of primary housing 308 and nested sections 310A-D include six
sides forming a hexagonal cross-section and a perimeter shoulder
314. When a support column 302 is in the stowed position, shoulder
314 of nested section 310A rests on shoulder 314 of primary housing
308, shoulder 314 of nested section 310B rests on shoulder 314 of
nested section 310A, and so on.
[0043] As best shown in FIG. 14, each of telescopic roof joists 304
includes a plurality of joist sections 316A-F. Lighting bars 318
are connected between front roof joist sections 316F, and are used
to support lighting equipment (not shown) which is controlled in a
manner to enhance the visual impact of the performance. A video
signboard is omitted from the preceding figures for clarity, but is
shown in FIGS. 15A-B along with a rear screen. In an alternate
embodiment, a second set of lighting bars are connected between
rear roof joist sections 316A to support additional lighting
equipment. In one embodiment, LED lighting technology is employed
for primary stage unit 102 because it consumes relatively low power
and provides reliable lighting effects in harsh environments.
Additionally, LED lights remain relatively cool during operation,
which eliminates the need for a cool-down period after the
performance. This is consistent with the rapid tear-down and
packing requirements of primary stage unit 102.
[0044] Joist sections 316A support roof panels 320, which are
disposed below the remainder of roof panels 136. Joist sections
316B are telescopically received by joist sections 316A, and
include lifter extensions 332. Lifter extensions 332 support roof
panels 322, which when extended as shown in FIG. 14, partially
overlap roof panels 320 at a rearward edge 334. Similarly, joist
sections 316C are telescopically received by joist sections 316B,
and include lifter extensions 336. Lifter extensions 336 are
somewhat taller than lifter extensions 332 to accommodate for the
reduced size of joist sections 316C relative to joist sections 316B
and to support roof panels 324 above roof panels 322. Roof panels
324 supported by lifter extensions 336 partially overlap roof
panels 322 at a rearward edge 338 when roof assembly 118 is
extended as shown in FIG. 14. As should be apparent from the
foregoing, each joist section 316A-F of a roof joist 304 is
increasingly smaller in diameter the farther it is located from
extension support structure 312 and each lifter extension is
increasingly taller. In this manner, when roof assembly 118 is
extended, roof panels 330 at the forward edge 340 of roof assembly
118 overlap adjacent roof panels 328 disposed nearer to extension
support structure 312 in the way shingles of a conventional roof
overlap adjacent shingles along the downward slope of the roof.
This configuration permits rain, etc. to run from the forward edge
340 of roof assembly 118 toward the rearward edge 342, where the
rain runs off roof assembly 118 onto the ground. In one embodiment,
the maximum load capacity for roof assembly 118 is three tons and
its construction is sufficient to withstand wind speeds of
approximately 45 miles per hour.
[0045] The operator can control the tilt of roof assembly 118 using
roof tilt (+) button 228 and roof tilt (-) button 230. Actuation of
these buttons causes activation of a hydraulic drive (not shown) in
extension support structure 312 coupled to a pivotal connection
(not shown) between extension support structure 312 and upper
nested section 310D of each support column 302. In this manner, the
tilt of roof assembly 118 relative to horizontal may be adjusted
between a tilted orientation (corresponding to an in-use position
of roof assembly 118 as shown in FIG. 14) and a horizontal
orientation (corresponding to a stowed position of roof assembly
118 as shown in FIG. 2). In one embodiment, the maximum tilt angle
is 5 degrees.
[0046] It should be understood that support columns 302 may be
raised independently of the extension and/or refraction of roof
joists 304. Alternatively, support columns 302 and roof joists 304
may be moved simultaneously to reduce the time required to deploy
and/or stow roof assembly 118. Additionally, roof joists 304 may be
fully deployed while support columns 302 are only partially raised.
This enables workers to access lighting equipment suspended from
roof joists 304 (as described below), attach banners and/or signs
to roof joists 304, etc. without the need for scaffolding or
ladders.
[0047] Referring now to FIG. 15A, main stage floor 120 is depicted
as raised to an in-use position roughly corresponding to the height
of horizontal supports 138, 140. Again, this movement of main stage
floor 120 is accomplished by actuation of hydraulic control system
132 (which powers lift mechanism 134) using stage up button 216 of
remote control 184. More specifically, hydraulic actuators 300 of
lift uprights 284 raise lift truss 282 along vertical columns 298
until main stage floor 120 is at the desired elevation. At this
point in the deployment process, primary stage unit 102 is fully
positioned and deployed.
[0048] Primary stage unit 102 further includes a rear screen 346
supported between support columns 302, and a forward video
signboard 348. Rear screen 346 may be a roll-up or foldable
projector screen capable of providing relatively low-resolution
video to accompany the performance. In one embodiment, rear screen
346 is approximately 23 feet by 20 feet when unrolled, with a 37 mm
pitch and 192.times.160 resolution. The brightness specification is
2300 and horizontal and vertical view angles are greater than 120
degrees. A suitable rear screen 346 may be the F-37L manufactured
by XL Video. Video signboard 348 is supported by the forward ends
350 (FIG. 14) of roof joist sections 316F. In one embodiment, video
signboard 348 is configured to provide textual displays and is
approximately 2 feet tall and 20 feet wide. A suitable video
signboard 348 may be a high resolution, outdoor screen manufactured
by BetoLED.
[0049] It should also be noted that because of the pivotal
connections between main stage floor 120 and lift mechanism 134,
main stage floor 120 may be tilted (using stage tilt (+) button 121
and/or stage tilt (-) button 214) such that the rear edge 352 of
main stage floor 120 is higher than the forward edge 354 of main
stage floor 120. In one embodiment, the maximum tilt angle of main
stage floor 120 is 30 degrees relative to horizontal. This tilting
feature permits, for example, enhanced display of products such as
automobiles supported by main stage floor 120. By tilting such
objects, they are presented in a more natural viewing orientation
when viewed from attendees of the event standing on the ground.
This is particularly useful for attendees close to main stage floor
120 when main stage floor 120 is at its maximum elevation.
[0050] In another embodiment shown in FIG. 15B, a portion of main
stage floor 120 is configured to rotate, either when horizontally
oriented or when tilted, thereby providing a 360 degree view of
objects positioned on main stage floor 120. More specifically, main
stage floor 120 may be adapted to receive a turntable 351
configured to attach to main stage floor 120 when main stage floor
is in the in-use position. Turntable 351 includes a base 355 which
may be coupled to the hydraulic or electrical power provided by
primary stage unit 102 and remotely controlled by control 184 to
rotate as indicated by arrow D. A plurality of arms 357A-D are
coupled to base 355 and sized (or adjustable) to receive a vehicle
having a standard wheel base. Turntable may be mounted to main
stage floor 120 when floor is in a lowed position as shown in FIG.
14, and the vehicle (or other object) to be displayed may be moved
onto arms 357A-D. When main stage floor 120 is raised to the
position of FIG. 15B, turntable 351 may be activated to provide a
360 degree display of the vehicle (or other object).
[0051] FIG. 16 provides a side view of secondary stage unit 104,
with some of the contents of secondary stage unit 104 shown in
dotted lines. As indicated above, like primary stage unit 102,
secondary stage unit 104 is transported on a conventional trailer
106 of a semi-truck 108. Secondary stage unit 104 includes a
combustion engine 360 equipped with a battery/alternator system
(not shown). Engine 360 provides hydraulic power to equipment for
lifting secondary stage unit 104 off of trailer 106 and electrical
power to the electrical equipment as described below.
[0052] Secondary stage unit 104 further includes a pair of front,
telescopically extendable lateral supports 362, 364, and a pair of
rear, telescopically extendable lateral supports (not shown in FIG.
16). Similar to rear stage supports 126, 128 of primary stage unit
102 (FIG. 5), each of the four lateral supports of secondary stage
unit 104 includes a support housing (not shown) mounted to
container 378, a lateral arm (not shown) that is telescopically
movable within the support housing, a vertical support 366, 368
connected to an end of the lateral arm, and a ground-engaging leg
370, 372 that telescopically and hydraulically movable into and out
of the vertical support 366, 368.
[0053] The four lateral supports 362, 364 are used to automatically
unload secondary stage unit 104 in the same manner as the
counterpart supports of primary stage unit 102 as described above
with reference to FIGS. 5-9.
[0054] FIG. 17 shows a local control panel 380 which is mounted in
a convenient and accessible position on secondary stage unit 104 as
shown in FIG. 16. Local control panel 380 includes a start button
382, a stop button 384, a legs up button 386, a legs down button
388 and an emergency stop button 390. Start button 382 activates
engine 360 and a hydraulic power pack (not shown) mounted to
secondary stage unit 104, which powers the movement of lateral
supports 362, 364. After activating the hydraulic power pack, the
operator actuates legs down button 388, which causes all four
lateral supports 362, 364 to move outwardly away from container 378
while secondary stage unit 104 is positioned on trailer 106.
Ground-engaging legs 370, 372 then extend downwardly from each of
the four lateral supports 362, 364 until secondary stage unit 104
is fully supported by the supports. Truck 108 and trailer 106 are
then driven away from secondary stage unit 104. The operator then
actuates legs up button 386, which causes the ground-engaging legs
to retract back into the four supports 362, 364, lowering secondary
stage unit 104 onto the ground. The supports then move back into
their stowed position. As described below, secondary stage unit 104
may be automatically unloaded at any location in the vicinity of
primary stage unit 102 (e.g., on a nearby access road) because the
contents of secondary stage unit 104 are moved to their final
positions by remote control. Consequently, secondary stage unit 104
can be positioned in an unobtrusive location and without causing
damage to the ground surface of the venue.
[0055] Referring back to FIG. 16, secondary stage unit 104 further
includes a pair of video buggies 392, a pair of stage buggies 394,
front of house sound, lighting and video equipment 396, and cabling
(not shown) for connecting video buggies 392 and front of house
equipment 396 to primary stage unit 102. Buggies 392, 394 are
stowed in container 378 of secondary stage unit 104 in a collapsed,
stacked configuration, with a pair of stage buggies 394 resting on
the floor 398 of container 378 in positions 1 and 2 and a pair of
video buggies 392 suspended from the ceiling 400 of container 378
in positions 3 and 4, as is further described below. Stage buggies
394 and video buggies 392 may be located in any of the four
positions shown in FIG. 16, as long as all buggies 392, 394 are
configured for suspension from ceiling 400. It should be understood
that any suitable means for suspending buggies 392 from ceiling 400
may be employed. In one embodiment, container ceiling 400 is
provided with hooks (not shown) which engage openings (not shown)
formed on video buggies 392.
[0056] As explained below, video buggies 392 include scissor lifts
which raise and lower an upper frame. Video buggies 392 can be
raised in the manner described below when in container 378 such
that the hooks on ceiling 400 may be coupled to the openings on the
upper frames. The scissor lifts may then be actuated to lift video
buggies 392 off of floor 398 of container 378 into positions 3 and
4. They may be lowered from positions 3 and 4 by reversing this
process. Alternatively, conventional hoist systems powered by
hydraulic power pack may be used to provide push-button lifting and
lowering of the suspended buggies 392. In yet another alternate
embodiment, manual or automatic pulley systems may be used.
Additionally, stabilization members may be attached to suspended
buggies 392 and side walls of container 378 to prevent excessive
lateral motion of suspended buggies 392 during transport on trailer
106.
[0057] After secondary stage unit 104 is automatically unloaded in
the manner described above, a door 402 at one end 404 of container
378 is opened to permit unloading of buggies 392, 394. To unload
the buggies, stage buggy 394 in position 1 is first powered on
using remote control 406 depicted in FIG. 18. Remote control 406
includes a start button 408, a stop button 410, a buggy select 1
button 412, a buggy select 2 button 414, a forward button 416, a
rearward button 418, a left button 420, a right button 422, a level
button 424, an up button 426, a down button 428, an X (+) button
430, an X (-) button 432, an X homing button 434, a Y (+) button
436, a Y (-) button 438, a Y homing button 440, a theta (+) button
442, a theta (-) button 444, a theta homing button 446, and an
emergency stop button 448.
[0058] The operator moves stage buggy 394 from position 1 by first
actuating buggy select 1 button 412 of remote control 406, then
actuating start button 408 which activates an engine (described
below) of buggy 394. The operator uses one of forward button 416 or
rearward button 418 (and possibly left button 420 and/or right
button 422) to drive stage buggy 394 out of container 378 and onto
the ground. Stage buggy 394 in position 2 is similarly selected,
powered and driven using remote control 406 out of container 378
and onto the ground. The operator may then enter container 378 and
disconnect any stabilization members attached to video buggies 392.
The suspension mechanism suspending video buggies 392 is then
actuated to lower buggies 392 onto floor 398 of container 378. The
operator then disconnects the suspension mechanism from video
buggies 392.
[0059] The operator then activates and drives video buggies 392,
one after the other, out of container 378 and onto the ground in a
manner similar to that described above using remote control 450
depicted in FIG. 19. Remote control 450 includes a start button
452, a stop button 454, a buggy select 1 button 456, a buggy select
2 button 458, a forward button 460, a rearward button 462, a left
button 464, a right button 466, a level button 468, an up button
470, a down button 472, a flip (+) button 474, a flip (-) button
476, a frame (+) button 478, a frame (-) button 480, and an
emergency stop button 482.
[0060] FIGS. 20A and 20B are perspective views of stage buggy 394
in a collapsed or stowed position and in-use position,
respectively. As stage buggies 394 are identical, only one is
described herein. Stage buggy 394 generally includes a main frame
484, a pair of scissor lifts 486, and a platform 488 supported by a
platform frame 490. Main frame 484 includes a chassis 492 with a
pair of parallel longitudinal members 494A-B and a central
container 496 for storing an engine 498, a fuel tank 500 and
receiver/controller 502. A pair of wheel assemblies 504 are mounted
to longitudinal members 494A-B at each end 506, 508 of chassis 492.
At least one of wheel assemblies 504 is "steerable" in that its
wheels 510 may be directed at an angle relative to a longitudinal
axis of stage buggy 394. Additionally, at least one of wheel
assemblies 504 is connected to a drive mechanism (not shown)
powered by engine 498. It should be understood, however, that both
wheel assemblies 504 may be steerable and connected to the drive
mechanism, and may be configured to provide normal steering,
counter steering, and parallel steering. Main frame 484 further
includes a leveling outrigger 512 mounted to each end 506, 508 of
longitudinal members 494A-B. Each leveling outrigger 512 includes a
leg housing 514 at each end, and a ground-engaging leg 516 that may
be moved into and out of leg housing 514 to level stage buggy 394
in the manner described below.
[0061] Each scissor lift 486 generally includes a first scissor
support 518 movably attached to longitudinal member 494A of main
frame 484 and a second scissor support 520 movably attached to
longitudinal member 494B of main frame 484. Each scissor support
518, 520 includes a pair of braces 522 that are pivotally connected
to one another at a mid-point 524 as shown. As will be readily
apparent to one of skill in the art, the ends of braces 522 are
pivotally connected to longitudinal members 494A-B and platform
frame 490, and at least one end 526 of braces 522 is connected to a
bracket 528 that is movable in a guide along a portion of the
corresponding longitudinal member 944A-B. In this manner, and under
the power of engine 498, scissor lifts 486 may be actuated
simultaneously to raise and lower platform 488 of stage buggy
394.
[0062] In operation, an operator uses forward button 416, rearward
button 418, left button 420, and right button 422 of remote control
406 to drive stage buggy 394 to a desired location such as adjacent
main stage floor 120 as shown in FIG. 21. In this position,
platform 488 of stage buggy 394 substantially increases the overall
stage area available for the performance. In one embodiment,
platform 488 is 30' 2'' long and 9' 10'' wide, thereby increasing
the overall stage area by nearly 300 square feet.
[0063] When stage buggy 394 reaches its approximate location, the
operator actuates level button 424 on remote control 406 to cause
receiver/controller 502 of stage buggy 394 to initiate an
auto-level sequence. In this sequence, ground-engaging legs 516 are
extended from leg housings 514 until each leg 516 engages the
ground. Each leg 516 is equipped with a pressure sensor (not shown)
which enables receiver/controller 502 to detect when the leg 516
engages the ground. Receiver/controller 502 further includes a
gravity sensor (not shown) which supplies a tilt angle for buggy
394 in the X and Y directions. Receiver/controller 502 uses the
tilt angles in a measure and correct cycle which controls
ground-engaging legs 516 to compensate in an iterative fashion for
any initial unbalance of buggy 394.
[0064] Next, the operator actuates up button 426 on remote control
406 which causes receiver/controller 502 to power scissor lifts
486, thereby raising platform 488. In the example shown in FIG. 21,
platform 488 is positioned parallel to and in the same plane as
main stage floor 120. A fine control or lift speed feature may be
provided on remote control 406 to permit accurate elevation
adjustments to platform 488.
[0065] Stage buggy 394 further includes an X/Y/theta adjustment
mechanism (not shown) for moving platform 488 a relatively small
distance in the X direction, the Y direction, and pivotally through
an angle theta about a vertical axis C of platform 488 as indicated
in FIG. 20B. These movements are controlled by the operator using X
(+) button 430, X (-) button 432, X homing button 434, Y (+) button
436, Y (-) button 438, Y homing button 440, theta (+) button 442,
theta (-) button 444, and theta homing button 446. In one
embodiment, the adjustment mechanism is located in platform frame
490 and includes a plurality of screw drives that cause movement of
platform 488 relative to platform frame 490 in each of these
directions. One of ordinary skill in the art will appreciate that
many of a variety of conventional position adjustment techniques
may be employed on stage buggy 394 to accomplish these position
adjustments. Such position adjustments are desirable in that it may
be difficult or impossible to precisely align edge 530 (FIG. 21) of
stage buggy 394 with edge 532 (FIG. 21) of main stage floor 120 by
simply driving stage buggy into position. Fine X/Y/theta position
adjustment prevents any potentially dangerous gap between edge 530
and edge 532. When stage buggy 394 is in its final position, skirts
(not shown) may be attached to platform frame 490 to hide the
interior components of buggy 394. It should be understood that in
one embodiment, stage buggy 394 extends the full length of main
stage 120, unlike stage buggy 394 shown in FIG. 21.
[0066] As the operator adjusts the position of platform 488 in the
X/Y/theta directions, platform 488 is moved out of its "home"
position which is shown in FIG. 20B. When in the home position,
platform 488 is positioned parallel to main frame 484 (i.e., no
rotation in the theta direction) and substantially centered in the
X and Y directions over scissor lifts 486. In other words, platform
488 is in an orientation ready to be moved downwardly through
retraction of scissor lifts 486 from the in-use position of FIG.
20B to the stowed position of FIG. 20A. The operator may readily
return platform 488 to the home position after the performance by
actuating X homing button 434, Y homing button 440 and theta homing
button 446. As platform 488 moves in response to actuation of the X
homing button 434, for example, it eventually trips a switch that
provides a signal to the adjustment mechanism indicating that
platform 488 has reached the home position in the X direction. In
this manner, the operator does not need to visually ensure that
platform 488 is in the home position before actuating scissor lifts
486 to stow stage buggy 394.
[0067] The second stage buggy 394 is deployed in the manner
described above with reference to stage buggy 394. In one
configuration, the second stage buggy 394 is positioned parallel to
and in alignment with stage buggy 394. In another configuration,
the second stage buggy 394 is positioned perpendicular to and in
alignment with stage buggy 394 to provide a runway type
configuration for the performance. Of course, either stage buggy
394 may be positioned at any desired location to enhance the
performance environment.
[0068] Referring now to FIGS. 22A-C, video buggies 392 include a
variety of components that are similar to components of stage
buggies 394. Again, as video buggies 392 are identical, only one is
described in detail below. Video buggy 392 generally includes a
main frame 534, a pair of scissor lifts 536, an upper frame 538, a
high-resolution video display 540 and a pair of speakers 542A-B.
Main frame 534 generally includes a chassis 544 with a pair of
longitudinal members 546A-B and a central container 548 for storing
a diesel engine 550, a fuel tank 552 and a receiver/controller 554.
A pair of wheel assemblies 556 are mounted to longitudinal members
546A-B at each end 558, 560 of chassis 544. At least one of wheel
assemblies 556 is "steerable" and at least one of wheel assemblies
556 is connected to a drive mechanism (not shown) powered by engine
550. As with stage buggies 394, both wheel assemblies 556 may be
steerable and connected to the drive mechanism, and may be
configured to provide normal steering, counter steering and
parallel steering. Main frame 534 further includes a leveling
outrigger 562 mounted to each end of longitudinal members 546A-B.
Each leveling outrigger 562 includes a leg housing 564 at each end,
and a ground-engaging leg 566 that may be moved into and out of leg
housing 564 to level video buggy 392 in the manner described
below.
[0069] Each scissor lift 536 generally includes a first scissor
support 568 movably attached to longitudinal member 546A of main
frame 534 and a second scissor support 570 movably attached to
longitudinal member 546B of main frame 534. Each scissor support
568, 570 includes a plurality of braces 572 that are pivotally
connected to one another in the manner shown. As will be readily
apparent to one of skill in the art, scissor supports 568, 570 are
pivotally connected to longitudinal members 546A-B and upper frame
538, and at least two braces 572 of each scissor support 568, 570
is connected to a bracket 574 that is movable in a guide along a
portion of the corresponding longitudinal member 546A-B and
relative to upper frame 538. In this manner, and under the power of
engine 550, scissor lifts 536 may be actuated simultaneously to
raise and lower upper frame 538 of video buggy 392.
[0070] Upper frame 538 includes a pair of side members 576A-B and a
pair of end members 578 attached to one another to define an
interior volume 580 for receiving display 540 and speakers 542A-B
in the manner described below. Upper frame 538 further includes a
support frame 582 pivotally connected to side member 576A, and a
pair of actuators 584. Each actuator 584 includes a cylinder 586
pivotally connected to side member 576B and a hydraulically
actuated rod 588 that is movable into and out of cylinder 586 and
is pivotally connected at one end to support frame 582.
[0071] Display 540 is mounted to support frame 582. In general,
display 540 includes an upper half 590 and a lower half 592, and is
foldable onto itself about a fold axis 594. In one embodiment,
display 540 is 14' 9'' wide and 8' 10'' tall when unfolded. It
provides a 16:9 format image, 360 Hz refresh rate, with 11 mm pitch
and 360.times.280 resolution. Brightness is 5500 and the horizontal
and vertical viewing angles are greater than 160 degrees. A
suitable display 540 may be the F-11 display manufactured by XL
Video.
[0072] Like display 540, speakers 542A-B each include an upper half
596 and a lower half 598, which is mounted to support frame 582.
Upper half 596 is foldable onto lower half 598 about fold axis 594.
In one embodiment, speakers 542A-B are equivalent to speakers of an
Iconyx IC Live System by Renkus Heinz or a Mina System by Meyer
Sound, which generate user-defined sound beams for high and mid
range. In one embodiment, speakers 542A-B are mounted on a
rotatable table such that they may be directed slightly toward or
away from display to customize the distribution of sound for a
particular venue.
[0073] In operation, an operator uses forward button 460, rearward
button 462, left button 464 and right button 466 of remote control
450 to drive video buggy 392 to a desired location such as adjacent
main stage floor 120 as shown in FIG. 21. When video buggy 392
reaches the desired location, the operator actuates level button
468 on remote control 450 to cause receiver/controller 554 of video
buggy 392 to initiate an auto-level sequence. In this sequence,
ground-engaging legs 566 are extended from leg housings 564 until
each leg 566 engages the ground. Each leg 566 is equipped with a
pressure sensor (not shown) which enables receiver/controller 554
to detect when the leg 566 engages the ground. Receiver/controller
554 further includes a gravity sensor (not shown) which supplies a
tilt angle for buggy 392 in the X and Y directions.
Receiver/controller 554 uses the tilt angles in a measure and
correct cycle which controls ground-engaging legs 566 to compensate
in an iterative fashion for any initial unbalance of buggy 392.
[0074] Next, the operator actuates up button 470 on remote control
450 which causes receiver/controller 554 to power scissor lifts
536, thereby raising upper frame 538 to the desired elevation. In
the example shown in FIG. 21, upper frame 538 is positioned at an
elevation approximately equal to that of main stage floor 120.
Next, the operator actuates frame (+) button 478 on remote control
450 which causes receiver/controller 554 to activate actuators 584,
thereby raising speakers 542A-B and display 540 from the folded,
stowed position (shown in FIG. 22A), to a substantially vertical
position (shown in FIGS. 22B-C). After or during movement of
speakers 542A-B and display 540 to the vertical position, the
operator actuates flip (+) button 474 of remote control 450 which
actuates motor/reduction combination 583A. Motor/reduction
combination 583A is coupled to hinge 583 to cause rotational
movement of hinge about fold axis 594, which in turn causes upper
halves 596 of speakers 542A-B and upper half 590 of display 540 to
pivot about fold axis 594 on hinge 583 as shown in FIG. 22C. In an
alternate embodiment, speakers 542A-B are not foldable, and instead
have a height corresponding to approximately one-half the height of
display 540 when in its unfolded state. In this embodiment, display
540 may be carried on frame 582 and include a separate actuator
584, and speakers 542A-B may be carried on their own frames powered
by actuators 584 mounted adjacent end members 578. When video buggy
392 is in its final position, skirts (not shown) may be attached to
upper frame 538 to hide the interior components of buggy 392.
[0075] As shown in FIG. 23, front of house equipment 396 includes a
sound flight case 600, a light flight case 602, and a video flight
case 604. As explained below, each of flight cases 600, 602, 604
can be used as support furniture for the equipment contained
therein. Sound flight case 600 includes a sound mixer 606, such as
an M 300 Mixer manufactured by Roland, two CD players 608, 610, and
a wireless receiver 612, such as a receiver manufactured by
Wisycom. Light flight case 602 includes a light controller 614,
such as an ETC ION console. Video flight case 604 includes two
video mixers 616, 618, such as the V-1600 HD mixers manufactured by
Roland, and a media server 620, such as an Arkaos media server.
[0076] As should be apparent from the foregoing, after the
performance, the operators return primary stage unit 102 to its
stowed position (FIG. 1) and return the equipment and buggies to
their stowed position (FIG. 1) in container 378 using the various
remote and local controls according to a procedure that is
substantially the opposite of the deployment procedure described
above.
[0077] While exemplary embodiments incorporating the principles of
the present teachings have been disclosed hereinabove, the present
teachings are not limited to the disclosed embodiments. Instead,
this application is intended to cover any variations, uses, or
adaptations of the disclosed general principles. Further, this
application is intended to cover such departures from the present
disclosure as come within known or customary practice in the art to
which this application pertains and which fall within the limits of
the appended claims.
* * * * *