U.S. patent application number 13/325911 was filed with the patent office on 2012-09-13 for capsule for containing beverage ingredients.
This patent application is currently assigned to Sara Lee/DE B.V.. Invention is credited to Arend Cornelis Jacobus Biesheuvel, Ralf Kamerbeek, Hendrik Cornelis Koeling.
Application Number | 20120231124 13/325911 |
Document ID | / |
Family ID | 41609166 |
Filed Date | 2012-09-13 |
United States Patent
Application |
20120231124 |
Kind Code |
A1 |
Kamerbeek; Ralf ; et
al. |
September 13, 2012 |
CAPSULE FOR CONTAINING BEVERAGE INGREDIENTS
Abstract
A capsule for containing beverage ingredients may be designed
for insertion in a beverage production device in which a liquid
under pressure enters the capsule (in order to interact with the
ingredients in the capsule) to drain a beverage from the capsule,
wherein the capsule comprises a circumferential first wall, a
second wall closing the circumferential first wall at a first end,
and a third wall closing the circumferential first wall at a
second, open, end opposite the second wall, the first, second and
third wall enclosing an inner space comprising the beverage
ingredients, wherein the capsule comprises a sealing member for
achieving a sealing effect with a beverage production device,
wherein at least an external surface of the sealing member
comprises a fibrous and/or paperlike material to achieve the
sealing effect.
Inventors: |
Kamerbeek; Ralf; (De Meern,
NL) ; Koeling; Hendrik Cornelis; (Amersfoort, NL)
; Biesheuvel; Arend Cornelis Jacobus; (Werkendam,
NL) |
Assignee: |
Sara Lee/DE B.V.
|
Family ID: |
41609166 |
Appl. No.: |
13/325911 |
Filed: |
December 14, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
PCT/NL2009/050825 |
Dec 30, 2009 |
|
|
|
13325911 |
|
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Current U.S.
Class: |
426/112 ;
426/431; 99/295 |
Current CPC
Class: |
A47J 31/407 20130101;
A47J 31/369 20130101; A23F 5/262 20130101; B65D 85/8043 20130101;
A47J 31/368 20130101; B65D 65/466 20130101 |
Class at
Publication: |
426/112 ; 99/295;
426/431 |
International
Class: |
B65B 29/06 20060101
B65B029/06; A47J 31/24 20060101 A47J031/24 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 17, 2009 |
EP |
EP09162895.8 |
Jun 17, 2009 |
EP |
EP09162914.7 |
Jun 17, 2009 |
EP |
EP09162931.1 |
Jun 19, 2009 |
EP |
EP09163310.7 |
Aug 13, 2009 |
EP |
EP09167851.6 |
Sep 17, 2009 |
EP |
EP09170590.5 |
Claims
1. A capsule for containing beverage ingredients, the capsule being
designed for insertion in a beverage production device in which a
liquid under pressure enters the capsule in order to interact with
the ingredients in the capsule to drain a beverage from the
capsule, the capsule comprising: a circumferential first wall; a
second wall closing the circumferential first wall at a first end;
and a third wall closing the circumferential first wall at a
second, open, end opposite the second wall; wherein the first,
second and third wall enclose an inner space comprising the
beverage ingredients, wherein the capsule comprises a sealing
member for achieving a sealing effect with a beverage production
device, and wherein at least an external surface of the sealing
member comprises a fibrous and/or paperlike material to achieve the
sealing effect.
2. The capsule of claim 1, wherein the fibrous and/or paperlike
material is paper.
3. The capsule of claim 1, wherein the sealing member consists of
the fibrous and/or paperlike material.
4. The capsule of claim 1, wherein the sealing member is provided
by at least one sheet that is made of the fibrous and/or paperlike
material.
5. The capsule of claim 1, wherein the first, second and/or third
wall is provided with the sealing member.
6. The capsule of claim 1, wherein the first, second and/or third
wall is substantially made of the fibrous and/or paperlike
material, to provide the sealing effect during operation.
7. The capsule of claim 1, wherein the fibrous and/or paperlike
sealing member is ring shaped.
8. The capsule of claim 1, wherein the fibrous and/or paperlike
sealing member is configured to absorb water during operation.
9. The capsule of claim 1, wherein the sealing member contains a
water repellent substance.
10. The capsule of claim 1, wherein the fibrous and/or paperlike
material covers at least part of one of the walls of the capsule,
for example the third wall.
11. The capsule of claim 1, wherein the sealing member has a
laminate structure.
12. The capsule of claim 1, wherein the fibrous and/or paperlike
material encloses a radial edge of the capsule.
13. The capsule of claim 1, comprising an exit filter for
discharging beverage, wherein the fibrous and/or paperlike material
and the exit filter are made in one piece.
14. A system for preparing a predetermined quantity of beverage
suitable for consumption using an extractable product, comprising:
an exchangeable capsule, and an apparatus comprising a fluid
dispensing device for supplying an amount of a fluid, such as
water, under pressure to the exchangeable capsule, and a receptacle
for holding the exchangeable capsule, wherein the exchangeable
capsule comprises a circumferential first wall, a second wall
closing the circumferential first wall at a first end, and a third
wall closing the circumferential first wall at a second, open, end
opposite the second wall, the first, second and third wall
enclosing an inner space comprising the beverage ingredients,
wherein the capsule comprises a sealing member for achieving a
sealing effect between the capsule and the beverage production
device, wherein the sealing member is made of a fibrous and/or
paperlike material.
15. A method for preparing a predetermined quantity of beverage
suitable for consumption using an extractable product, comprising:
providing an exchangeable capsule; providing an apparatus
comprising a receptacle for holding the exchangeable capsule;
arranging the exchangeable capsule in abutment with a support
surface of the receptacle, wherein a fibrous and/or paperlike part
of the capsule acts as a sealing member to achieve a fluid tight
seal between the capsule and the beverage production device; and
supplying fluid under the pressure to the extractable product for
preparing the beverage.
Description
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS
[0001] This application is a continuation of International Patent
Application No. PCT/NL2009/050825, filed Dec. 30, 2009, which
claims priority to European Patent Application Nos. 09162914.7,
filed Jun. 17, 2009; 09162895.8, filed Jun. 17, 2009; 09162931.1,
filed Jun. 17, 2009; 09163310.7, filed Jun. 19, 2009; 09167851.6,
filed Aug. 13, 2009; and 09170590.5, filed Sep. 17, 2009. All of
these applications are incorporated herein by reference.
BACKGROUND
[0002] The invention relates to a capsule for containing beverage
ingredients, the capsule being designed for insertion in a beverage
production device in which a liquid under pressure enters the
capsule to drain a beverage from the capsule, wherein the capsule
comprises a circumferential first wall, a second wall closing the
circumferential first wall at a first end, and a third wall closing
the circumferential first wall at a second, open, end opposite the
second wall, the first, second and third wall enclosing an inner
space comprising the beverage ingredients, wherein the capsule
comprises a sealing member for achieving a sealing effect between
the capsule and the beverage production device.
[0003] EP 1700548 (EP'548) discloses a capsule comprising a
cup-like base body and a closing foil member. The known capsule is
designed for insertion in a beverage production device in which a
liquid under pressure enters the capsule in order to interact with
ingredients in the capsule and to drain a beverage from the
capsule.
[0004] According to EP'548, it has to be assured that during
operation, the only water flow is actually taking place through the
interior of the capsule and that no water can flow from the water
injector into the interstice between an annular enclosing member
and the exterior of the capsule and then to the draining bore of
the device. According to EP'548, in a known system, any water flow
exterior to the capsule is stopped by a sealing engagement, that is
achieved by a pinching engagement between the annular member, the
flange-like rim of the side wall of the capsule and a capsule
holder.
[0005] Also according to EP'548, an improvement could be thought of
according to which the sealing engagement is further improved by
lining the inner wall of the annular member with a rubber-elastic
material. With other words, according to said approach the sealing
engagement is assured by structures fixed to or attached with the
beverage-producing device.
[0006] EP'548 aims at an improvement of the sealing engagement
positioned between the liquid inlet and the beverage draining side
of such a beverage production system. To that aim, EP1700548
proposes to transfer a resilient part of the sealing engagement
from the beverage production device to the capsule. The advantage
is that any resilient sealing member is only used once (i.e. only
with the associated capsule) such that a proper functioning of the
sealing can be assured and no hygienic problems can occur at the
sealing member. Following from EP1700548, the capsule comprises a
dedicated hollow sealing member on the outer surface of the capsule
for achieving a sealing effect between an enclosing member of the
beverage production device and a capsule holder (of the production
device).
SUMMARY
[0007] The present invention aims to improve the capsule.
Particularly, the invention aims to provide a capsule that can also
solve or alleviate abovementioned problems, wherein the capsule can
be produced in an efficient, economical manner.
[0008] According to an aspect of the invention, this is achieved by
the features of claim 1.
[0009] Advantageously, at least an external surface of the sealing
member comprises a fibrous and/or paperlike material to achieve the
sealing effect.
[0010] In this way, the capsule can be manufactured efficiently,
using a relatively small number of processing steps, and preferably
with relatively inexpensive and easy processable material (compared
to known sealing materials). The fibrous and/or paperlike material
to achieve the sealing effect can be configured in various
advantageous ways, some of which will be described below with
reference to the drawings. Preferably, the material is paper.
Alternatively, the material can be a textile or fabric, for example
a woven fabric or a non-woven fabric.
[0011] Aspects of the invention also relate to a system and method,
that utilize at least one capsule according to the invention.
[0012] Advantageously, there is provided a system for preparing a
predetermined quantity of beverage suitable for consumption using
an extractable product, comprising: an exchangeable capsule, and an
apparatus comprising a fluid dispensing device for supplying an
amount of a fluid, such as water, under pressure (for example a
pressure of at least six bar) to the exchangeable capsule, and a
receptacle for holding the exchangeable capsule, wherein the
exchangeable capsule comprises a circumferential first wall, a
second wall closing the circumferential first wall at a first end,
and a third wall closing the circumferential first wall at a
second, open, end opposite the second wall, the first, second and
third wall enclosing an inner space comprising the beverage
ingredients, wherein the capsule comprises a sealing member for
achieving a sealing effect between the capsule and the beverage
production device, wherein the system is characterized in that the
sealing member is made of a fibrous and/or paperlike material.
[0013] Also, advantageously, there is provided a method for
preparing a predetermined quantity of beverage suitable for
consumption using an extractable product, comprising: providing an
exchangeable capsule; providing an apparatus comprising a
receptacle for holding the exchangeable capsule; arranging the
exchangeable capsule in abutment with a support surface of the
receptacle, wherein a fibrous and/or paperlike part of the capsule
acts as a sealing member to achieve a substantially fluid tight
seal between the capsule and the beverage production device; and
supplying fluid under the pressure to the extractable product for
preparing the beverage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The invention will now be further elucidated by means of
non-limiting, examples referring to the drawing, in which:
[0015] FIG. 1 schematically shows an embodiment of a system for
preparing a beverage;
[0016] FIG. 2 shows a an alternative embodiment of a system for
preparing a beverage;
[0017] FIGS. 3a-3d show embodiments of capsules;
[0018] FIGS. 4 show an example of a capsule according to a first
embodiment of the invention;
[0019] FIG. 5 shows a detail Q of FIG. 4;
[0020] FIG. 6A shows a similar detail as FIG. 5, of an alternative
embodiment;
[0021] FIG. 6B shows an alternative of the embodiment of FIG.
6A;
[0022] FIG. 7 shows a similar detail as FIG. 5, of yet another
alternative embodiment; and
[0023] FIG. 8 shows a similar detail as FIG. 5, of another
alternative example.
[0024] In the present application, the same or corresponding
features are denoted by the same or corresponding reference
signs.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0025] FIG. 1 shows a system 101 for preparing a predetermined
quantity of beverage suitable for consumption using an extractable
product. The system 101 comprises an exchangeable first capsule
102, and an apparatus 104. In the present example, the apparatus
104 comprises a receptacle 106 for holding the exchangeable capsule
102. In FIG. 1a gap is drawn between the capsule 102 and the
receptacle 106 for clarity. It will be appreciated that, in use,
the capsule 102 may lie in contact with the receptacle 106.
Commonly, the receptacle 106 may have a shape complementary to the
shape of the capsule 102. The apparatus 104 further comprises a
fluid dispensing device 108 for supplying an amount of a fluid, for
example water, under or building up to a pressure, of e.g. 6 bars,
for example 9 bars, to the exchangeable capsule 102.
[0026] As follows from the drawing, the exchangeable capsule 102
may comprises a circumferential wall 110, a bottom 112 closing the
circumferential wall 110 at a first end 114, and a lid 116 closing
the circumferential wall 110 at a second end 118 opposite the
bottom 112. The circumferential wall 110, the bottom 112 and the
lid 116 enclose an inner space 120 comprising the extractable
product.
[0027] The system 101 of FIGS. 1 comprises bottom piercing means
122 intended for piercing the capsule 102. FIG. 1 shows the bottom
piercing means 122 in a retracted position. When the bottom
piercing means 122 is in an extended position (not shown), it may
create an entrance opening in the bottom 112 of the capsule for
supplying the fluid to the extractable product through the entrance
opening. For example, the piercing means 122 may comprise a bore
126 through which the fluid can be supplied to the capsule. The
system 101 of FIGS. 1 further comprises lid piercing means 128,
here embodied as protrusions, intended for piercing the lid 116 of
the capsule 102. For example, the lid piercing means 128 can be
part of a capsule holder 190 (see FIGS. 1-2).
[0028] The system 101 shown in FIGS. 1 may be operated as follows
for preparing a cup of coffee, wherein the extractable product is
roasted and ground coffee (see also the content of EP1700548).
During operation, the capsule 102 is placed in the receptacle 106
(see FIG. 1). The receptacle 106 and capsule holder 190 may hold
the capsule 102 there-between. Particularly, the receptacle 106 and
capsule holder 190 may be movable towards each other, to a capsule
holding state, to hold the capsule there-between, and away from
each other to release a used capsule and to receive a fresh
capsule.
[0029] During operation, when the capsule is held between the
receptacle 106 and holder 190, the bottom piercing means are
activated to pierce the bottom 112 of the capsule 102 for creating
the entrance opening. The fluid, here hot water under pressure, is
supplied to the extractable product in the inner space 120 through
the entrance opening. The water will wet the coffee grounds and
extract the desired substances to form the coffee beverage. For
example, during supplying the water under pressure to the inner
space 120, the pressure inside the capsule 102 will rise. The rise
in pressure will cause the lid 116 to deform and be pressed against
the lid piercing means 128. Once the pressure reaches a certain
level, the tear strength of the lid 116 will be surpassed and the
lid will rupture against the lid piercing means 128, creating exit
openings. The prepared coffee will drain from the capsule 102
through the exit openings 130 and outlets 132 of the receptacle
106, and may be supplied to a container such as a cup (not
shown).
[0030] During operation, particularly when the receptacle 106 and
capsule holder 190 have been moved towards each other and hold a
capsule 102 there-between, it is preferably assured that the only
water flow is actually taking place through the interior of the
capsule 102. In a known system, water flow exterior to the capsule
is stopped by a sealing engagement, that is achieved by a pinching
engagement between an annular member of a receptacle, a flange-like
rim of a side wall of the capsule and a capsule holder. In an
alternative system, the capsule includes a dedicated hollow sealing
member on the outer surface of the capsule for achieving a sealing
effect between an enclosing member of the beverage production
device and a capsule holder of the production device.
[0031] FIG. 2 shows an alternative embodiment of a system 1 for
preparing a predetermined quantity of beverage suitable for
consumption using an extractable product. This system 1 comprises
an exchangeable capsule 2, and an apparatus 104. The apparatus 104
comprises a receptacle 106 for holding the exchangeable capsule 2.
In this example, the receptacle 106 has a shape complementary to
the shape of the capsule 2. In FIG. 2 a gap is drawn between the
capsule 2 and the receptacle 106 for clarity. It will be
appreciated that, in use, the capsule 2 may lie in contact with the
receptacle 106. The apparatus 104 further comprises a fluid
dispensing device 108 for supplying an amount of a fluid, for
example water, under pressure to the exchangeable capsule 2.
[0032] In the system 1 shown in FIG. 2, the exchangeable capsule 2
comprises a circumferential wall 10, a bottom 12 closing the
circumferential wall 10 at a first end 14, and a lid 16 closing the
circumferential wall 10 at a second end 18 opposite the bottom 12.
The circumferential wall 10, the bottom 12 and the lid 16 enclose
an inner space 20 comprising the extractable product. In this
example, the exchangeable capsule 2 comprises an amount of
extractable product suitable for preparing a single portion of the
beverage, preferably a single cup of the beverage, e.g. from 30-200
ml of the prepared beverage. The exchangeable capsule, thus, is a
single-portion-pack.
[0033] The system 1 of FIG. 2 may comprise bottom piercing means
122 intended for piercing a capsule 102 as shown in FIGS. 1. FIG. 2
shows the bottom piercing means in an extended position, intended
for creating the entrance opening 124 in the bottom 112 of the
first capsule 102. According to an embodiment, the capsule 2 may
comprise an entrance filter 34 (see FIGS. 3a-3d) which is
positioned at a distance from the bottom piercing means 12, such
that the capsule 2 is not pierced by the bottom piercing means 122
and the bottom 12 stays intact when the bottom piercing means is
brought in the extended position.
[0034] In FIG. 2 the piercing means 122 comprise a bore 126 through
which the fluid is supplied to an inner space of the receptacle
106. The fluid, here hot water under a pressure of e.g. more than 6
bars, will flow through the entrance filter 34 into the inner space
20 of the capsule 2 for extracting desired substances from the
extractable product, in this example approximately 4.5 to 8 grams,
for example 5-6 grams (or for example 7 grams) of roasted and
ground coffee, for preparing, in this example the single cup of the
beverage, here coffee.
[0035] Thus, more in general, in the example of FIG. 2, the bottom
12 comprises an entrance area, formed by the entrance filter 34,
and the system 1 is arranged for bringing the fluid dispensing
device 108 in fluid connection with the entrance area for supplying
the fluid to the extractable product for preparing the
beverage.
[0036] In the example of FIG. 2, the circumferential wall 10 is
substantially rigid. The circumferential wall may e.g. comprise a
plastics material and may be formed by e.g. injection moulding,
vacuum-forming, thermoforming or the like. In the example of FIG. 2
the bottom 12 is integral with the circumferential wall. In this
example the entrance filter 34 is formed by a plurality of entrance
openings 24 in the bottom 12. In this example the plurality of
entrance openings 24 is distributed over substantially the entire
bottom 12. Thus, the fluid is supplied to the extractable product
via the plurality of entrance openings 24, which causes the
extractable product to be wetted over substantially the entire
cross section of the capsule 2. Hence, a very homogeneous supply of
fluid to the extractable product is obtained. Thus, the risk of
occurrence of preferential paths via which the fluid flows through
the extractable product is greatly reduced.
[0037] According to a further embodiment, the system 1 of FIG. 2
may comprise lid piercing means 128 intended for piercing the lid
116 of the first capsule 102 when the lid 116 sufficiently presses
against the lid piercing means 128 under the influence of the
pressure of the fluid and/or beverage in the capsule 102 for
creating at least one exit opening 130 through which the beverage
can drain from the capsule 102. According to an embodiment, the
capsule 2 may comprise an exit filter 36, through which the
beverage can drain from the capsule 2. In that case, the exit
filter 36 is preferably arranged to having a sufficiently high tear
strength not to be pierced by the lid piercing means 128 under the
influence of the pressure inside the capsule 2. Alternatively, or
additionally, the exit filter 36 may form a sufficiently low flow
resistance for the beverage exiting the capsule 2, that the exit
filter 36 is not pressed against the lid piercing means 128 with
sufficient force to be pierced by the lid piercing means 128 and
the lid stays intact. Hence, the exit filter 36 is adapted to the
lid piercing means 128 such that the capsule 2, in use, is not
pierced by the lid piercing means 128 and the lid 16 stays intact.
More in general it applies that the exit filter 36 and the lid
piercing means 128 are adapted to each other such that the capsule
2, in use, is not pierced by the lid piercing means 128 and the lid
16 stays intact.
[0038] In the example of FIG. 2 the exit filter 36, forming an exit
area of the capsule 2, through which the beverage, here coffee, can
drain from the capsule, is formed by a porous sheet, such as filter
paper. In this example the entire lid 16 is formed as the exit
filter 36. In the example of FIG. 2, the capsule 2 comprises an
outwardly extending rim 38 at the second end 18, wherein the lid 16
is attached to the outwardly extending rim 38, e.g. by gluing,
welding or the like. Hence, in this example the exit filter 36,
i.e. the porous sheet, is attached to the outwardly extending rim
38.
[0039] In this example the exit filter 36 forms a substantially
continuous fluid-permeable sheet spanning substantially the entire
second, open end 18 of the capsule 2. Thus, the fluid can drain
from the capsule 2 over a large area. Hence, a very homogeneous
drain of beverage from the extractable product is obtained. Thus,
the risk of occurrence of preferential paths via which the fluid
flows through the extractable product is greatly reduced.
[0040] In general, parameters of the exit filter of the capsule 2
of the system 1 can be chosen such that the exit filter does not
tear or rupture, e.g. has the sufficiently high tear strength
and/or forming the sufficiently low flow resistance not to be
pierced or torn. It will be appreciated that the lid and/or the
exit filter may deform against the lid piercing means, although it
will not rupture or be torn. When the exit filter 36 is e.g. made
of filtering paper, parameters of the filtering paper, such as
density, thickness and/or PE-content, can easily be chosen to
provide the exit filter having the sufficiently high tear strength
and/or forming the sufficiently low flow resistance. Alternatively,
when the exit filter 36 is e.g. formed by a polymeric film provided
with a plurality of exit openings, parameters of the polymeric
foil, such as density, thickness, number of exit openings, size
and/or shape of exit openings, can easily be chosen to provide the
third wall having the sufficiently high tear strength and/or
forming the sufficiently low flow resistance.
[0041] In the example of FIG. 2, the lid piercing means 128 are
shown having sharp toothed points intended for piercing the lid. It
will be appreciated that, alternatively, the lid piercing means 128
may have blunt piercing surfaces, e.g. as indicated with dashed
lines in FIG. 2. In such embodiment, the capsule 102 may,
nevertheless, be pierced by the blunt piercing means 128, e.g. when
the lid 116 consists of a sheet of aluminum foil. Parameters of the
exit filter of the capsule 2 of the system can be chosen such that
the exit filter has the sufficiently high tear strength and/or
forms the sufficiently low flow resistance not to be pierced or
torn. It will be appreciated that when the lid piercing means are
blunt, the parameters of the exit filter may be chosen to suit
these blunt piercing means. When the piercing means are blunt, the
exit filter may e.g. be thinner than when the lid piercing means
are sharp, while guaranteeing that the exit filter has the
sufficiently high tear strength and/or forming the sufficiently low
flow resistance not to be pierced or torn.
[0042] It is possible that the lid piercing means comprise ridges
against which the lid, in use, abuts. Such ridges may be formed by
the blunt piercing means 128 as shown with dashed lines in FIG. 2.
The ridges may e.g. form at least 10%, possibly at least 25% of the
portion of the surface of the receptacle 106 which, in use,
coincides with the portion of the surface area of the lid 16
overlying the second, open, end 18. Hence, in use, the lid 16 may
be supported by the ridges over, e.g. at least 10%, preferably at
least 25%, of the portion the surface area of the lid 16 overlying
the second, open, end 18. As already indicated, the lid 116 of the
capsule 102 may be pierced by such ridges, whereas parameters of
the exit filter 36 of the capsule 2 of the system 1 may easily be
chosen such that the exit filter has the sufficiently high tear
strength and/or forms the sufficiently low flow resistance not to
be pierced or torn. It will be appreciated that when the lid
piercing means comprise ridges, the parameters of the exit filter
may be chosen to suit such lid piercing means.
[0043] In the example of FIG. 2, the ridges comprise edges which
are not sharp. In this example a radius of curvature of the edges
is approximately 50 .mu.m, although other radii are conceivable,
such as 100, 200 or 500 .mu.m. The capsule 102 may, nevertheless,
be pierced by the blunt piercing means 128, e.g. when the lid 116
consists of a sheet of aluminum foil. It will be appreciated that
when the lid piercing means comprise non-sharp edges, the
parameters of the exit filter may be chosen to suit such lid
piercing means. Parameters of the exit filter of the capsule 2 of
the system can be chosen such that the exit filter has the
sufficiently high tear strength and/or forming the sufficiently low
flow resistance not to be pierced or torn.
[0044] It is also possible that the ridges of the lid piercing
means 128 have a convex top against which the lid 16 abuts. Hence,
when the lid, in use, is pressed against the ridges, the surface
area over which the lid is supported by the ridges increases, thus
reducing the local pressure exerted on the lid by the ridges. Thus
it is possible to provide, in an easy manner, that the lid, in use,
does not tear and/or rupture and stays intact.
[0045] FIGS. 3a-3d show non-limiting further embodiments of the
capsule 2.
[0046] In FIG. 3a the bottom 12 is integral with the
circumferential wall 10 like in FIG. 2. The entrance filter 34 is
formed by the plurality of entrance openings 24 in the bottom 12.
The exit filter 36 is formed by a foil 40, e.g. a flexible
polymeric foil, provided with a plurality of exit openings 30.
[0047] In FIG. 3b the exit filter 36 is formed by the flexible
porous sheet, such as filter paper, like in FIG. 2. In FIG. 3b the
entrance filter 34 is also formed by a flexible porous sheet, such
as filter paper. In this example the entrance filter is attached to
an inwardly extending rim 42. In this example, the entrance filter
34 is attached to the inner side of the inwardly extending rim 42.
This maximizes the internal volume of the capsule 2, as the rim
thickness is not present in the inner space 20 of the capsule
2.
[0048] In FIG. 3c the exit filter 36 is formed by the flexible
porous sheet, such as filter paper, like in FIGS. 2 and 3b. In FIG.
3c the entrance filter 34 is also formed by a flexible porous
sheet, such as filter paper. In this example, the entrance filter
34 is attached to the outer side of the inwardly extending rim 42.
Hence, the risk is reduced that the fluid under pressure tears the
entrance filter 34 from the inwardly extending rim 42. It is
possible that the entrance filter 34 overhangs a circumferential
edge of the bottom. Hence, a larger surface area is available for
attaching the entrance filter 34 to the bottom 12 and the
circumferential wall 10, resulting in a stronger bond.
[0049] In FIG. 3d the exit filter 36 is formed by a foil 40, e.g. a
flexible polymeric foil, provided with a plurality of exit openings
30, as in FIG. 3a. In FIG. 3d the entrance filter 34 is also formed
by a foil 44, provided with the plurality of entrance openings
24.
[0050] In all embodiments of FIGS. 3a-3d the exit filter is formed
by a flexible sheet-shaped material. More specifically, in all
embodiments of FIGS. 3a-3d the lid is solely formed by the flexible
sheet-shaped material. It has been found that in general no
supporting structure, such as a substantially rigid grid, e.g.
downstream of the exit foil, is required to support the exit foil
to prevent the exit foil from tearing an/or rupturing.
[0051] In all embodiments of FIGS. 3b-3d the entrance filter is
formed by a flexible sheet-shaped material. More specifically, in
all embodiments of FIGS. 3b-3d the entrance area is solely formed
by the flexible sheet-shaped material. It has been found that in
general no supporting structure, such as a substantially rigid
grid, e.g. downstream of the entrance foil, is required to support
the entrance foil to prevent the entrance foil from tearing an/or
rupturing.
[0052] In all embodiments of FIGS. 3a-3d the exit filter forms the
outermost boundary of the capsule in the axial direction
thereof
[0053] It will be appreciated that the capsule 2 may comprise any
entrance filter according to any one of the shown embodiments in
combination with any exit filter according to any one of the shown
embodiments. Although not shown, it is possible that the lid
comprises a substantially rigid wall provided with the exit
openings 30.
[0054] In general, the exit openings 30, or pores of the porous
sheet, are dimensioned such that a dimension of the opening 30 or
pore is sufficiently small to retain the extractable product, such
as ground coffee, inside the capsule 2. Also in general, the
entrance openings 24, or pores of the porous sheet, are dimensioned
such that a dimension of the opening 24 or pore is sufficiently
small to retain the extractable product, such as ground coffee,
inside the capsule 2.
[0055] In general, the entrance openings 24 are preferably
distributed over substantially the entire surface of the bottom or
the foil 44, at least substantially the entire surface of the
opening defined by the inwardly extending rim 42. Optionally,
entrance openings 24 are also present in the circumferential wall
10, e.g. in the portion of the circumferential wall 10 near the
first end 14. This allows homogeneous supply of the fluid to the
extractable product inside the capsule 2.
[0056] In general, the exit openings 30 are preferably distributed
over substantially the entire surface of the lid or the foil 40, at
least substantially the entire surface of the opening defined by
the outwardly extending rim 38. This allows homogeneous draining of
the beverage from the extractable product inside the capsule 2.
[0057] In the examples of FIGS. 2, 3a-3d the entrance openings 24
and exit openings 30 have a circular cross section. The openings
24, 30 with circular cross section are easily manufactured.
Optionally the cross section of the entrance openings 24 tapers
(narrows) towards the inner space 20. This provides the advantage
that the entrance openings act as nozzles that cause a jet of fluid
to enter the inner space 20.
[0058] It will be appreciated that the entrance openings 24 and/or
exit openings 30 may also have alternative shapes. The openings
24,30 may for instance have the shape of elongate slits.
Preferably, the small dimension of the slits is sufficiently small
to retain the extractable product inside the capsule 2.
[0059] In a special embodiment, the slits may have a shape that
defines a tongue in the plane of the bottom. The slits may then be
substantially U-shaped, such as semi-circular, horse-shoe shaped,
rectangular or V-shaped. This has the advantage that the tongue may
be bent out of the plane of the bottom under the effect of the flow
of fluid through the opening defined by the tongue. Thus, a larger
volume flow of fluid may be attained. If the bottom is made of a
resilient material, the tongue will bend back into the plane of the
bottom once the flow of fluid stops, thus preventing the spilling
of extractable product (prior to and) after preparation of the
beverage. It will be appreciated that slits defining a tongue may
be applied in the lid mutatis mutandis.
[0060] As follows from the above embodiments, a capsule 2, 102
preferably comprises a circumferential first wall 10,110 a second
wall 12, 112 closing the circumferential first wall at a first end,
and a third wall 16, 116 closing the circumferential first wall at
a second, open, end opposite the second wall, the first, second and
third wall enclosing an inner space comprising the beverage
ingredients.
[0061] According to a further embodiment (which further embodiment
may be a further elaboration of an above-mentioned embodiment, for
example of an embodiment of any of FIGS. 1, 2, 3a, 3b, 3c, 3d), the
capsule 2, 102 comprises a sealing member for achieving a sealing
effect between the capsule 2, 102 and the beverage production
device 104. To this aim, advantageously, at least an external
surface of the sealing member comprises a fibrous and/or paperlike
material to achieve the sealing effect. In this way, a surprisingly
efficient, reliable, cost-effective and environmentally friendly
sealing means can be provided.
[0062] For example, the external surface comprising the fibrous
and/or paperlike material can be a surface, which is pressed
against an opposite surface of the apparatus 104, for example an
internal surface of the receptacle 106 (see FIGS. 1-2) during
operation.
[0063] In a further embodiment, the sealing effect can assure that
during operation (when the apparatus supplies fluid under the
pressure to the extractable product in the capsule, for preparing
the beverage), the only water flow is actually taking place through
the interior of the capsule. For example, the sealing effect may be
achieved between an annular member and a capsule holder, as in EP
1700548.
[0064] A further example 202 of the capsule is shown in FIGS. 4-5,
FIG. 5 depicting the detail Q of FIG. 4. The capsule 202 can be
similar as the capsule shown in any of FIGS. 1-3, and further
comprises a sealing member 216B consisting of a fibrous and/or
paperlike material. As a further example, the sealing member 216B
can consist of paper, for example filter paper, or carton (for
example paperboard material). Alternatively, the sealing member
216B can be made of a textile material, for example a woven or
nonwoven fabric, containing for example natural and/or plastic
fabric fibers. In an embodiment, the sealing member 216B can be
made of a non-porous material. Alternatively, the sealing member
216B can be porous. For example, the fibrous and/or paperlike
sealing member 216B can be configured to absorb water during
operation. Particularly, the fibrous and/or paperlike sealing
member 216B can have an open structure, to absorb water.
[0065] Moreover, the sealing material of the sealing member 216B
can be provided with a water repellent substance, for example
poly-tetra-fluor-ethene (Teflon.TM.) or a different water repellent
substance. As an example, part of the sealing member 216B (for
example a ring-shaped part) may contain a barrier of the water
repellent substance, to suppress radial water leakage (of water
absorbed in the sealing member) through the sealing member 216B. A
ring-shaped barrier of a water repellent substance can be located,
for example, at or near a radial perimeter of the sealing member
216B.
[0066] Also, according to a further embodiment, the sealing member
216B may be compressible during operation. For example, compression
of a compressible sealing member can be achieved when the capsule
202 is held in the apparatus and when the receptacle 106 and
capsule holder 190 have been moved towards each other and hold the
capsule there-between.
[0067] In the present embodiment, the fibrous and/or paperlike
sealing part 216B as such is circular, ring shaped, and entirely
covers an outer surface of a radial edge (i.e. an outwardly
extending rim, a radial flange) 238 of the capsule. Particularly,
said radial edge 238 has been made in one piece with the
(preferably rigid) circumferential capsule wall 210.
[0068] In the present preferred embodiment, particularly, the
sealing member is provided by part of a sheet 216, the sheet 216
also providing an exit filter 216A of the capsule. Thus, the exit
filter (i.e. the second wall) and the sealing member are made in
one piece.
[0069] Particularly, the fibrous and/or paperlike sheet material
216 encloses the radial edge 238 of the capsule 202. In the present
example, an intermediate sheet part 216C interconnects the filter
part 216A and the sealing member part 216B. Besides, optionally,
the sealing sheet 216 includes a further sheet part 216D which
covers at least part of the circumferential wall 210 of the capsule
202.
[0070] Thus, in the present embodiment, the lid part 216 and
circumferential wall part 210 are both provided with the sealing
material sheet.
[0071] A further embodiment relates to manufacturing of the capsule
and includes: providing a circumferential capsule wall 210 having
an integral (one-piece) rim or radial edge 238, and folding a
sealing sheet 216 around the edge 238, the sealing sheet
substantially enclosing the edge 238. As follows from FIG. 5,
preferably, part of the sealing sheet (folded onto the capsule edge
part 238) also provides the exit filter part 216A.
[0072] The fibrous and/or paperlike material 216 can be attached to
a respective capsule wall part (for example a rim part 218B and/or
other wall parts, for example the circumferential wall 216D), using
an adhesive substance. The adhesive substance can be applied onto
the sealing material 216, onto the respective capsule wall part
218, or both, before they are joined. Preferably, manufacturing of
the capsule includes pressing the sealing material 216 and
respective capsule part together, for example during a curing of
afore-mentioned adhesive substance.
[0073] According to a further embodiment, the adhesive substance as
such can be configured to provide at least part of a sealing
function during operation of the capsule. For example, the ring
shaped sealing member 216B (located onto the rim part 238 of the
capsule) can be provided with a concentric circular or ring-shaped
strip of adhesive material (not shown as such), which, after
curing, can provide an improved sealing effect. In that case,
preferably, the adhesive material is at least partly absorbed in
the sealing member 216B. Application of the adhesive substance can
involve one or more of: dipping, spraying, brushing, coating, or a
different process.
[0074] According to yet a further embodiment, the ring shaped
sealing member 216B can homogeneously and uniformly contain the
(after manufacturing cured) adhesive material. Alternatively, the
adhesive substance can be applied in a pattern, for example a dot
pattern, a striped pattern, or a different pattern.
[0075] Optionally, the bottom wall part 214 may also be covered by
a section of the sealing material. In yet a further embodiment, the
capsule can be provided with fibrous and/or paperlike sheet
material 216 that determines (provides) substantially (for example
at least 80%, and preferably at least 99%) of the entire external
surface of the capsule 202. Such a capsule can be manufactured, for
example, by providing the circumferential wall 210, the wall 210
preferably being provided with an integral bottom wall 214, and
subsequently encompassing the circumferential wall 210 with a sheet
of sealing material 216, such, that the sheet provides the exit
filter 216A.
[0076] Alternatively, for example, the first, second and/or third
wall can be substantially made of the fibrous and/or paperlike
material, to provide the sealing effect during operation.
[0077] Operation of the capsule 202 can involve a method for
preparing a predetermined quantity of beverage suitable for
consumption using an extractable product, comprising: providing the
exchangeable capsule 202; providing the apparatus 104 comprising
the receptacle 106 for holding the capsule 202; arranging the
capsule 202 in abutment with a support surface of the receptacle
106 (following FIGS. 1-2), wherein the fibrous and/or paperlike
part 216B of the capsule 202 acts as sealing member to achieve a
fluid tight seal between the capsule 202 and the beverage
production device 104; and supplying fluid under the pressure to
the extractable product for preparing the beverage.
[0078] Thus, a desired sealing can be achieve in a very efficient
and reliable way, using economical means. Herein preferably, a
one-piece sealing and filter part 216 is applied, comprising an
exit filter section 216A that preferably does not does not tear
during operation (when it is under water pressure), as well as the
sealing section 216B (extending on a rim surface of the rim part
238 that is faced away from the exit filter 216A).
[0079] FIG. 6A shows part of an alternative example of a capsule
302, which differs from the embodiment of figured 4-5 in that the
sealing member 319 is different from the exit filter 316. As in the
FIG. 4 embodiment, a fibrous and/or paperlike sheet material 319
encloses the radial edge 338 of the capsule 302 (the radial
edge/flange 338 being made one-piece with the circumferential wall
310). For example, the exit filter 316 and sealing member 319 can
be made of different materials or may have a different composition,
and/or they can have different thicknesses. As an example, the exit
filter (or lid) 316 can be adapted to afore-mentioned lid piercing
means 128 such that the capsule 302, in use, is not pierced by the
lid piercing means 128 and the lid 316 stays intact. The sealing
part 319 as such can be more vulnerable (for example softer, easier
to tear) than the lid 316.
[0080] In the example of FIG. 6A, a circumferential edge of the lid
part 316 is located opposite an internal edge part of the sealing
part 319. In another embodiment, a section of the sealing part 319
may extend along part of the exit filter part 316. FIG. 6B shows
yet a further example, of an alternative capsule 302', wherein a
section of the full exit filter part 316 is located behind (i.e.
covered by) a sealing material part 319 A. For example, the latter
sealing material part 319 A can provide an outermost lid of the
respective capsule 302'. In one example, this lid 319A will tear
during operation of the capsule 302' (under influence of water
pressure).
[0081] Alternatively, the sealing material lid part 319 A (covering
an internal lid part 316) can be configured not to tear during
operation, and is configured to allow the beverage to pass that
part 319A (for example by a part 319A that made of filter material,
and/or a art 319A that already contains exit openings). Also, in
that case, the internal lid part 316 can be configured to protect
the external lid part 319A against rupture, for example by reducing
water pressure of water exiting the capsule during operation.
[0082] FIG. 7 shows part of an alternative capsule example 402,
wherein the capsule rim 419 is the sealing member, the rim
consisting of fibrous and/or paperlike material. In this example,
the--preferably rigid--circumferential wall 410 is made of a
different material than the sealing rim 419. For example, capsule
rim 419 can be a relatively thick ring shaped part consisting of
paper (preferably massive carton material), or a similar material.
The rim 419 may include a ring shaped aperture to receive an edge
section of the circumferential wall 410 (such that the paper rim
419 enclosed that edge section). An exit filter 416 is attached to
the paper rim 419; the exit filter 416 can have various
configurations, and is preferably configured to remain intact
during operation. Preferably, a thickness of the paper rim part 419
(measured parallel to the centre axis of the capsule 402) larger
than 1 mm, and preferably at least 2 mm, more preferably at least 3
mm.
[0083] FIG. 8 shows part of yet another alternative capsule example
502, wherein the sealing member is different from the exit filter,
the exit filter being attached to part of the sealing member. In
this embodiment, the sealing material, providing the sealing
member, extends at least partly along both an inner and outer
surface of the circumferential wall 510, and encloses the
respective integral ring shaped flange 538.
[0084] Manufacturing of the example of FIG. 8 may include:
providing the circumferential wall part 510 and integral rim part
538, and coating those parts with a fibrous and/or paperlike
substance. Therein, preferably, both the outer and inner surface of
the circumferential wall part 510 are coated with the fibrous
and/or paperlike substance. For example the inner inner surface of
the circumferential wall part 510 can be fully coated with the
sealing material. In this way, for example, direct contact between
beverage ingredients and the circumferential wall part 510 can be
avoided. Also, in this example, an exit filter element 516 is
attached to an outer surface of the fibrous and/or paperlike
sealing part.
[0085] In the foregoing specification, the invention has been
described with reference to specific examples of embodiments of the
invention. It will, however, be evident that various modifications
and changes may be made therein without departing from the broader
spirit and scope of the invention as set forth in the appended
claims.
[0086] In the claims, any reference signs placed between
parentheses shall not be construed as limiting the claim. The word
`comprising` does not exclude the presence of other features or
steps then those listed in a claim. Furthermore, the words `a` and
`an` shall not be construed as limited to `only one`, but instead
are used to mean `at least one`, and do not exclude a plurality.
The mere fact that certain measures are recited in mutually
different claims does not indicate that a combination of these
measures cannot be used to advantage.
* * * * *