U.S. patent application number 13/349606 was filed with the patent office on 2012-07-19 for image forming apparatus.
This patent application is currently assigned to BROTHER KOGYO KABUSHIKI KAISHA. Invention is credited to Hirotaka MORI, Hiroshi NAKANO, Shougo SATO.
Application Number | 20120183319 13/349606 |
Document ID | / |
Family ID | 46490854 |
Filed Date | 2012-07-19 |
United States Patent
Application |
20120183319 |
Kind Code |
A1 |
SATO; Shougo ; et
al. |
July 19, 2012 |
IMAGE FORMING APPARATUS
Abstract
In an image forming apparatus, a drum supporting member has a
pair of opposed sidewalls facing in an axial direction of a
plurality of photoconductor drums, and supports the plurality of
photoconductor drums at insides of the sidewalls. A sheet output
tray portion is formed in an upper wall of a casing of the
apparatus as a downwardly recessed portion to receive a recording
sheet with an image formed thereon. Part of the drum supporting
member is disposed in spaces formed inside the casing at both sides
of the sheet output tray portion facing in the axial direction of
the plurality of photoconductor drums. The part of the drum
supporting member overlaps the sheet output tray portion as viewed
in the axial direction.
Inventors: |
SATO; Shougo; (Seto-shi,
JP) ; NAKANO; Hiroshi; (Nagoya-shi, JP) ;
MORI; Hirotaka; (Nagoya-shi, JP) |
Assignee: |
BROTHER KOGYO KABUSHIKI
KAISHA
Nagoya
JP
|
Family ID: |
46490854 |
Appl. No.: |
13/349606 |
Filed: |
January 13, 2012 |
Current U.S.
Class: |
399/110 ;
399/117 |
Current CPC
Class: |
G03G 21/1853 20130101;
G03G 2215/0141 20130101 |
Class at
Publication: |
399/110 ;
399/117 |
International
Class: |
G03G 15/00 20060101
G03G015/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 14, 2011 |
JP |
2011-005933 |
Claims
1. An image forming apparatus comprising: a casing having an upper
wall in which a sheet output tray portion is formed as a downwardly
recessed portion to receive a recording sheet with an image formed
thereon; a plurality of photoconductor drums; and a drum supporting
member having a pair of opposed sidewalls facing in an axial
direction of the plurality of photoconductor drums, the drum
supporting member being configured to support the plurality of
photoconductor drums at insides of the sidewalls, and to be movable
through an opening provided in the casing between a first position
in which the drum supporting member is located inside the casing
and a second position in which the drum supporting member is
located outside the casing, wherein part of the drum supporting
member is disposed in spaces formed inside the casing at both sides
of the sheet output tray portion facing in the axial direction of
the plurality of photoconductor drums, such that the part of the
drum supporting member overlaps the sheet output tray portion as
viewed in the axial direction.
2. The image forming apparatus according to claim 1, further
comprising a guide member configured to support the drum supporting
member in a manner that permits the drum supporting member to move,
wherein part of the guide member and part of the drum supporting
member supported by the guide member are disposed in the
spaces.
3. The image forming apparatus according to claim 2, wherein the
drum supporting member is movably supported by the guide member in
a manner that permits the drum supporting member to be pulled out
in a direction of a recording sheet being ejected onto the sheet
output tray portion.
4. The image forming apparatus according to claim 1 further
comprising a plurality of exposure units each configured to expose
a corresponding photoconductor drum to light, to form an
electrostatic latent image thereon, wherein the plurality of
exposure units are provided at the drum supporting member, each
exposure unit being movable between an exposure position in which
the exposure unit is located in proximity to the corresponding
photoconductor drum and a retreating position in which the exposure
unit retreated away from the corresponding photoconductor drum is
positioned by a stopper, such that the exposure unit is located
inside the drum supporting member regardless of whether the
exposure unit is in the exposure position or in the retreating
position.
5. The image forming apparatus according to claim 4, wherein a
motion-imparting member is provided at the drum supporting member,
movably relative to the drum supporting member and is configured to
act on an engageable portion of each exposure unit to thereby cause
the exposure unit to move to the exposure position or to the
retreating position, and wherein part of the motion-imparting
member is disposed in said spaces.
6. The image forming apparatus according to claim 5, wherein the
engageable portion of each exposure unit is configured as a pair of
projections each protruding through a corresponding sidewall of the
drum supporting member outwardly in the axial direction, and the
motion-imparting member is provided at outsides of the pair of
sidewalls.
7. The image forming apparatus according to claim 6, wherein the
pair of sidewalls include pass-through portions such that the
engageable portion of each exposure unit protrudes through a
corresponding pass-through portion, each pass-through portion being
configured to be engageable with a corresponding engageable portion
of the exposure unit to guide the exposure unit moving between the
exposure position and the retreating position.
8. The image forming apparatus according to claim 7, wherein each
pass-through portion is configured as a through hole.
9. The image forming apparatus according to claim 5, wherein the
motion-imparting member includes a translation cam configured to
move along a direction of movement of the drum supporting
member.
10. The image forming apparatus according to claim 5, further
comprising: a cover attached to the casing and configured to be
operable to change positions between a closed position in which the
opening of the casing is closed and an open position in which the
opening of the casing is open; and an interlocking mechanism
configured to cause the motion-imparting member and the cover to
move simultaneously in such a manner that an operation of the cover
from the closed position to the open position causes each exposure
unit to move from the exposure position to the retreating
position.
11. The image forming apparatus according to claim 1, further
comprising: a plurality of process cartridges each of which
includes one of the plurality of photoconductor drums, a developer
container configured to store developer, and a development roller
configured to supply developer stored in the developer container to
the one of the plurality of photoconductor drums included in a
corresponding process cartridge, wherein each process cartridge is
configured to be installable in and removable from the drum
supporting member, and installation and removal of the process
cartridge are performed through an operation that causes the
process cartridge to move on an arcing course.
Description
CROSS-REFERENCE TO RELATED APPLICATION(S)
[0001] This application claims priority from Japanese Patent
Application No. 2011-005933 filed on Jan. 14, 2011, the disclosure
of which is incorporated herein by reference in its entirety.
FIELD
[0002] Apparatuses consistent with one or more aspects of the
present invention relate to an image forming apparatus including a
sheet output tray portion provided in an upper wall of a casing and
configured to place a sheet ejected from the casing onto the sheet
output tray portion.
BACKGROUND
[0003] An image forming apparatus of a particular type known in the
art includes a drum supporting member configured to support a
plurality of photoconductor drums and removably installed in a
casing of the apparatus, a scanner configured to emit a laser beam
directed to the plurality of photoconductor drums to expose each
photoconductor drum to the laser beam, and a sheet output tray
portion configured to receive a sheet being ejected with an image
formed thereon by the plurality of photoconductor drums and other
components of the apparatus. To be more specific, the sheet output
tray portion in this type of the image forming apparatus is
configured to include a first wall and a second wall wherein the
first wall extends from an upper wall of the casing of the
apparatus in a downward direction perpendicular to the upper wall,
and the second wall extends obliquely upward, gently curing so as
to upwardly bulge like an arc as viewed in cross section, from a
lower end of the first wall toward the upper wall of the casing of
the apparatus. The first wall has an ejection port formed therein
for a sheet to be ejected therethrough.
[0004] Also in this type of the image forming apparatus, a scanner
is disposed in a space under the upwardly bulging second wall
(i.e., under the sheet output tray portion), and the drum
supporting member is disposed below the bottom of the sheet output
tray portion (i.e., below the lower end of the first wall).
SUMMARY
[0005] A new technology using an LED head in place of a scanner has
been developed in recent years. The LED head is smaller than the
scanner and disposed in proximity to a photoconductor drum, and
thus the aforementioned space under the sheet output tray portion
would become a wasted space. To address this problem, if the casing
of the apparatus is designed to have a lower profile by positioning
the upper wall closer to the bottom of the sheet output tray
portion (i.e., the lower end of the first wall), the aforementioned
space is reduced and the apparatus can be miniaturized. In this
configuration, however, the sheet output tray portion would
disadvantageously become shallower.
[0006] It is one aspect of the present invention to provide an
image forming apparatus in which a casing is miniaturized in its
vertical dimension while a sheet output tray has a depth maintained
as desired.
[0007] More specifically, according to one or more embodiments of
the present invention, an image forming apparatus is provided which
comprises a casing, a plurality of photoconductor drums, and a drum
supporting member. The casing has an upper wall in which a sheet
output tray portion is formed as a downwardly recessed portion to
receive a recording sheet with an image formed thereon. The drum
supporting member has a pair of opposed sidewalls located in
positions corresponding to opposite ends facing in an axial
direction of the plurality of photoconductor drums. The drum
supporting member is configured to support the plurality of
photoconductor drums at insides of the sidewalls, and to be movable
through an opening provided in the casing between a first position
in which the drum supporting member is located inside the casing
and a second position in which the drum supporting member is
located outside the casing. Part of the drum supporting member is
disposed in spaces formed inside the casing at both sides of the
sheet output tray portion facing in the axial direction of the
plurality of photoconductor drums, such that the part of the drum
supporting member overlaps the sheet output tray portion as viewed
in the axial direction.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The above aspect, its advantages and further features of the
present invention will become more apparent by describing in detail
illustrative, non-limiting embodiments thereof with reference to
the accompanying drawings, in which:
[0009] FIG. 1 is a sectional view of a color printer according to
an illustrative embodiment;
[0010] FIG. 2 is a sectional view of the color printer illustrated
to show arrangements of a drawer and a translation cam, as
accomplished when a front cover is in a closed position;
[0011] FIG. 3 is a sectional view of the color printer illustrated
to show arrangements of the drawer and the translation cam, as
accomplished when the front cover is an open position;
[0012] FIG. 4 is a sectional view of the color printer illustrated
to show arrangements, as accomplished when the drawer is pulled out
of a casing of the printer;
[0013] FIG. 5 is a sectional view showing relative arrangements of
the drawer and process cartridges;
[0014] FIG. 6 is a sectional view of an LED array as viewed in the
front-rear direction of the printer;
[0015] FIGS. 7A and 7B are sectional views illustrated to show an
embodiment in which the translation cam is manually operated.
DESCRIPTION OF EMBODIMENTS
[0016] A detailed description will be given of some illustrative
embodiments of the present invention with reference to the
drawings. In the following description, a general setup of a color
printer as an example of an image forming apparatus will be
described at the outset, and then features relating to the present
invention will be described in detail.
[0017] Hereinbelow, the direction is designated as from the
viewpoint of a user who is using (operating) the color printer. To
be more specific, in FIG. 1, the right-hand side of the drawing
sheet corresponds to the "front" side of the printer, the left-hand
side of the drawing sheet corresponds to the "rear" side of the
printer, the back side of the drawing sheet corresponds to the
"right" side of the printer, and the front side of the drawing
sheet corresponds to the "left" side of the printer. Similarly, the
direction of a line extending from top to bottom of the drawing
sheet corresponds to the "vertical" or "up/down (upper/lower or
top/bottom)" direction of the printer. For clarity, hatching is
provided for necessary portions only.
[0018] As shown in FIG. 1, a color printer 1 comprises a body
casing 10, and several components housed within the body casing 10
which principally include a sheet feeder unit 20 configured to feed
a sheet P (e.g., of paper) into the body casing 10, and an image
forming unit 30 configured to form an image on the sheet P fed from
the sheet feeder unit 20. The image formed in the image forming
unit 30 is composed of overlaid single-color images corresponding
to four colors of black (K), cyan (C), magenta (M) and yellow
(Y).
[0019] In the front wall (at the front side) of the body casing 10,
an opening 11 (see FIG. 3) is formed, and a front cover 12 is
swingably provided at the opening 11 to openably close the opening
11. To be more specific, the front cover 12 is configured to be
swingable (operable to change positions) between a closed position
(position shown in FIG. 1) in which the opening 11 is closed and an
open position (position shown in FIG. 3) in which the opening 11 is
open.
[0020] The sheet feeder unit 20 includes a sheet feed tray 21, and
a sheet conveyor system 22 configured to convey a sheet P from the
sheet feed tray 21 into the image forming unit 30.
[0021] The image forming unit 30 includes four LED arrays 40 as an
example of a plurality of exposure units, four process cartridges
50, a transfer unit 70 and a fixing unit 80.
[0022] Each LED array 40 is composed of a plurality of
light-emitting diodes or LEDs arranged on a semiconductor chip, and
configured to expose a corresponding photoconductor drum 61 to
light in the main scanning direction (parallel to an axial
direction of the photoconductor drum 61). Four LED arrays 40
corresponding to the four colors are configured to be in positions
above and near (in proximity to) the respective same-color
photoconductor drums 61, and are supported by a drawer 100 as an
example of a drum supporting member, which will be described
later.
[0023] The process cartridges 50 are arranged in tandem in the
longitudinal (front-rear) direction. Each process cartridge 50
comprises a development cartridge 51 and a drum cartridge 60
disposed below the development cartridge 51, and is configured to
be removably installed in the drawer 100.
[0024] Each development cartridge 51 includes a toner container 52
configured to store toner as an example of developer, a development
roller 53 configured to supply toner stored in the toner container
52 to the photoconductor drum 61, a supply roller and a doctor
blade (reference characters thereof are omitted), and other
components. Four development cartridges 51 provided for the
respective colors are configured to store toner of the
corresponding colors, respectively, and to be in positions off to
the upper front of and adjacent to the respective same-color
photoconductor drums 61. Each development cartridge 51 is
configured to be detachably attached to the drum cartridge 60.
[0025] Each drum cartridge 60 includes a photoconductor drum 61, a
charger known in the art (reference character thereof is omitted),
and other components. Four drum cartridges 60 are provided for the
respective colors, and each drum cartridge 60 is configured to be
detachably attached to the drawer 100.
[0026] The transfer unit 70 is disposed between the sheet feeder
unit 20 and an array of the photoconductor drums 61 arranged in
tandem, and includes an endless conveyor belt 71 looped around a
plurality of rollers, and four transfer rollers 72. The conveyor
belt 71 is disposed below and opposite to each photoconductor drum
61, and the transfer rollers 72 are disposed inside the conveyor
belt 71 so that the conveyor belt 71 is held between each transfer
roller 72 and the corresponding photoconductor drum 61.
[0027] The fixing unit 80 is disposed rearward of the process
cartridges 50 and the transfer unit 70, and includes a heating
roller 81, and a pressure roller 82 which is disposed opposite to
the heating roller 81 and configured to be pressed against the
heating roller 81.
[0028] In the image forming unit 30 configured as described above,
first, an outer peripheral surface of each photoconductor drum 61
is uniformly charged by the corresponding charger, and is then
exposed to light emitted from the corresponding LED array 40. As a
result, a potential of an exposed portion is lowered, and an
electrostatic latent image is formed on the photoconductor drum 61
in accordance with the image data. Thereafter, toner is supplied to
the electrostatic latent image on the photoconductor drum 61 by the
corresponding development roller 53, so that a toner image is
carried on the photoconductor drum 61.
[0029] Next, the toner images formed on the respective
photoconductor drums 61 are transferred onto a sheet P one on top
of another as the sheet P fed onto the conveyor belt 71 passes
through between the photoconductor drums 61 and the transfer
rollers 72. The sheet P then passes through between the heating
roller 81 and the pressure roller 82, and meanwhile the toner
images transferred on the sheet P are thermally fixed on the sheet
P.
[0030] Subsequently, the sheet P with the toner images thermally
fixed thereon is ejected to the outside of the body casing 10 by a
sheet output roller 90 disposed downstream relative to the fixing
unit 80, and placed on a sheet output tray portion 13 formed in an
upper wall 14 of the body casing 10. In this embodiment, the sheet
output tray portion 13 is configured as a downwardly recessed
portion disposed in the middle in the lateral direction (i.e., in a
position spaced from right and left sides) of the upper wall 14 of
the body casing 10. With this configuration, spaces are formed
inside the body casing 10 at right and left sides of the sheet
output tray portion 13 (at the both sides facing in the axial
direction of the photoconductor drums 61).
[0031] To be more specific, the sheet output tray portion 13
includes a first wall 131 and a second wall 132. The first wall 131
extends from a substantially horizontal rear portion of the upper
wall 14 of the body casing 10 in a downward direction perpendicular
to the upper wall 14, and has an ejection port 13A for a sheet P to
be ejected therethrough. The second wall 132 extends obliquely
upward from a lower end of the first wall 131 toward a
substantially horizontal front portion of the upper wall 14 of the
body casing 10, generally in an upward-and-frontward direction, and
gently curves so as to upwardly bulge as viewed in the sectional
view of FIG. 1.
<Structure of Drawer 100 and Therearound>
[0032] Next, a structure of a drawer 100 and therearound will be
described in detail.
[0033] As shown in FIGS. 2-4, the drawer 100 is configured to be
movable in the front-rear direction through the opening 11 provided
in the body casing 10 between a first position (the position shown
in FIG. 3) in which the drawer 100 is located inside the body
casing 10 and a second position (the position shown in FIG. 4) in
which the drawer 100 is located outside the body casing 10. In
other words, the drawer 100 is configured to be allowed to be
pulled out in a direction of the sheet P being outputted to the
sheet output tray portion 13 (i.e., in the frontward
direction).
[0034] Each of the LED arrays 40 disposed in the drawer 100 is
configured to move up and down in synchronization with the front
cover 12 being swung open and closed. To be more specific, when the
front cover 12 is in a closed state, each LED array 40 is located
in an exposure position (the position shown in FIG. 2) in which the
LED array 40 is in proximity to the corresponding photoconductor
drum 61 with a light-emitting surface thereof facing to the
corresponding photoconductor drum 61; when the front cover 12 is in
an open state, each LED array 40 is located in a retreating
position (the position shown in FIG. 3) in which the LED array 40
retreated away from the corresponding photoconductor drum 61 is
positioned by a stopper (a slot 112 which will be described later
or a cam 220). The light-emitting surface of each LED array 40 is
kept facing toward the corresponding photoconductor drum 61
(downward) while the LED array 40 moves upward and downward.
[0035] Each LED array 40 is configured to be located inside the
drawer 100 irrespective of whether the LED array 40 is in the
exposure position or in the retreating position. In other words,
each LED array 40 is not permitted to protrude to the outside of
the drawer 100. To be more specific, each LED array 40 is
configured to move in the upward-downward direction within the
drawer 100. With this configuration, each LED array 40 can be
protected from the user or the like.
[0036] Specifically, the drawer 100 includes a pair of opposed
sidewalls 110 located on the right side and on the left side (i.e.,
in positions corresponding to opposite ends in an axial direction
of the plurality of photoconductor drums 61), and configured to
support the plurality of process cartridge 50 (the plurality of
photoconductor drums 61) and the plurality of LED arrays 40
disposed between (at insides of) the sidewalls 110. As shown in
FIG. 5, the pair of sidewalls 110 are connected at their front end
portions by a front wall 120 and connected at their rear portions
by a rear wall 130. At a front side of the front wall 120, a handle
portion 140 in the form of a letter U in cross section is provided
for a user to grip to manipulate the drawer 100. More specifically,
the drawer 100 is configured to have a substantially rectangular
parallelepiped box in which the plurality of process cartridges 50
(the plurality of photoconductor drums 61) and the plurality of LED
arrays 40 are supported. At a rear end portion of this box (at an
upper portion at the rear side of each sidewall 110), substantially
triangular portions is provided which protrudes rearward
therefrom.
[0037] At an inside of each sidewall 110, an arc-shaped groove 111
is formed which serves to guide the corresponding process cartridge
50 being moved to an exposure-ready position (the position in which
the photoconductor drum 61 included therein is ready for exposure
to light emitted by the LED array 40). With this configuration,
each process cartridge 50 is allowed be removably installed in the
drawer 100 through an operation that causes the process cartridge
50 to move on an arcing course.
[0038] The pair of sidewalls 110 include pairs of slots 112 as an
example of pass-through portions configured to support each LED
array 40 in such a manner that each LED array 40 can be moved
upward and downward. Each slot 112 extends in the upward-downward
direction, and engages with an engageable portion 43A (see FIG. 6,
details thereof will be described later) of the corresponding LED
array 40 so as to guide the LED array 40 moving between the
exposure position and the retreating position.
[0039] Each LED array 40 includes, as shown in FIG. 6, an LED head
41 which includes a plurality of LEDs, a pair of coil springs 42
which press the LED head 41 against the corresponding
photoconductor drum 61, and a support frame 43 which supports the
LED head 41 through the coil springs 42. The support frame 43 is
disposed laterally with a direction of its length extending in the
right-left direction. The right and left end portions of the
support frame 43 form the engageable portions 43A each configured
as a projection protruding through the corresponding sidewall 110
outward through the corresponding slot 112 in the right-left
direction.
[0040] The engageable portions 43A protruding outward through the
sidewalls 110 are, as shown in FIGS. 2-4, brought into contact with
a pair of translation cams 200, as an example of a motion-imparting
member, disposed outside the sidewalls 110, so that the engageable
portions 43A are pressed upward and downward by the translation cam
200. To be more specific, each translation cam 200 is configured to
move in the front-rear direction (i.e., the direction of movement
of the drawer 100), and principally includes a plate-like main body
210 having a shape elongated in the front-rear direction, four cam
holes 220 formed in the main body 210 in such a manner that the cam
holes 220 are pierced in the main body 210 in the right-left
direction, and a rack gear portion 230 formed at a front side of a
lower end of the main body 210.
[0041] In the following description, the members disposed in pair
at the right and at the left, such as the translation cams 200 and
interlocking mechanisms 300 of which details will be described
later, are symmetrical in structure and arrangement with respect to
a median of the drawer 100 extending in the front-rear direction,
and thus one of the right and left parts will be referred to as an
exemplar, while the other will not be described separately for the
sake of simplicity.
[0042] The main body 210 is disposed opposite to the sidewall 110
of the drawer 100, and supported in a frontwardly and rearwardly
movable manner by a plurality of the support rollers 113 provided
rotatably at the sidewall 110. Although not illustrated, the
sidewall 110 includes a retaining member (e.g., a member having a
substantially U-shaped cross section with three surfaces in
abutment with an upper side, an outer side and a lower side of the
main body 210) configured to retain the main body 210 in a position
opposite to the sidewall 110.
[0043] Each of the cam holes 220 includes a first end portion 221,
a second end portion 222 and an intermediate slanting portion 223.
The first end portion 221 is a portion engageable with the
engageable portion 43A of the LED array 40 located in the exposure
position. The second end portion 221 is a portion engageable with
the engageable portion 43A of the LED array 40 located in the
retreating position. The intermediate slanting portion 223 is a
portion that connects the first end portion 221 and the second
connecting portion 222 to guide the engageable portion 43A moving
between the exposure position and the retreating position.
[0044] The first end portion 221 of each cam hole 220 is shaped
like a slot extending in the front-rear direction and arranged to
have its upper edge serving to restrict upward movement of the
engageable portion 43A. In this embodiment, when the LED array 40
is located in the exposure position (i.e., the position in which
the LED array 40 is located when guide rollers 41A rotatably
provided at the LED head 41 as shown in FIG. 6 are in contact with
the photoconductor drum 61), the LED head 41 is biased downwardly
by the coil springs 42 and, at the same time, the engageable
portion 43A is biased upwardly by the coil springs 42. Accordingly,
the engageable portion 43A of the LED array 40 is retained on the
upper edge of the first end portion 221, so that the LED array 40
is positioned in the exposure position and the LED head 41 is
pressed against the photoconductor drum 61 with an appropriate
pressing (biasing) force.
[0045] The second end portion 222 of each cam hole 220 is shaped
like a slot extending in the front-rear direction and arranged to
have its upper and lower edges serving to restrict upward and
downward movement of the engageable portion 43A. To be more
specific, when the LED array 40 is located in the retreating
position (e.g., the position in which the LED array 40 is located
when the drawer 100 has been pulled out from the body casing 10),
the engageable portion 43A is supported by the lower edge of the
second end portion 222. Accordingly, the LED array 40 is retained
at the retreating position without moving toward the exposure
position. Moreover, even when a user attempts to upwardly pull out
the LED array 40 in the retreating position, the LED array 40 is
restricted in its movement by the engageable portion 43A being in
contact with the upper edge of the second end portion 222 (or the
upper end of the slot 112).
[0046] The intermediate slanting portion 223 of each cam hole 220
is shaped like a slot extending obliquely in the
upward-and-rearward direction from the rear end of the first end
portion 221 to the front end of the second end portion 222. With
this configuration, when the translation cam 200 is moved frontward
from the position shown in FIG. 2, the engageable portion 43A is
pushed upward by the lower edge of the intermediate slanting
portion 223 as shown in FIG. 3, and the LED array 40 is thereby
moved toward the retreating position that is located at a higher
position away from the corresponding photoconductor drum 61; when
the translation cam 200 is moved rearward from the position shown
in FIG. 3, the engageable portion 43A is pushed downward by the
upper edge of the intermediate slanting portion 223 or caused to
move downward under its own weight, as shown in FIG. 2, and the LED
array is thereby moved toward the exposure position that is located
at a lower position proximate to the corresponding photoconductor
drum 61.
[0047] The rack gear portion 230 includes a plurality of gear teeth
arranged in the front-rear direction, and is configured to receive
a power that is produced through the open/close operation of the
front cover 12 and transmitted through the interlocking mechanism
300.
[0048] The interlocking mechanism 300 is, as shown in FIGS. 2 and
3, configured to cause the translation cam 200 and the front cover
12 to move simultaneously in such a manner that the motion of the
front cover 12 from the closed position to the open position causes
each LED array 40 to move from the exposure position to the
retreating position. To be more specific, the interlocking
mechanism 300 includes an arc-shaped gear portion 310 integrally
provided on the inner side of the front cover 12, a first gear 320
disposed to mesh with the arc-shaped gear portion 310, and a second
gear 330 disposed to mesh with the first gear 320 and with the rack
gear portion 230.
[0049] The arc-shaped gear portion 310 is in the form of a segment
of a circle of which the center of curvature coincides with the
center of rotation of the front cover 12. The arc-shaped gear
portion 310 has a toothed portion 311 that is formed on part of the
outer peripheral surface of the arc-shaped gear portion 310 and is
configured to mesh with the first gear 320. The first gear 320 and
the second gear 330 are rotatably mounted on each sidewall 110 of
the drawer 100.
[0050] With this interlocking mechanism 300 configured as described
above, in operation as shown in FIGS. 2 and 3, when the front cover
12 is opened or closed, its motion is transmitted through the
arc-shaped gear portion 310, the first gear 320 and the second gear
330 to the rack gear 230, and causes the translation cam 12 to move
in the front-rear direction. Accordingly, the user's simple
operation of opening or closing the front cover 12 automatically
causes the upward or downward movement of the LED arrays 40, and
thus the ease of operation of the drawer 100 is enhanced in
comparison with an alternative configuration in which the LED
arrays 40 are manually moved.
[0051] At an upper end portion of each sidewall 110 of the drawer
100, a guide-engaging portion 114 protruding outward in the
right-left direction is formed. The guide-engaging portion 114 is a
portion movably supported by a guide member 400 provided at the
body casing 10, in such a manner that the guide-engaging portion
114 can move frontward and rearward. The guide-engaging portion 114
includes an elongate portion 115 extending in the front-rear
direction, a protrusion 116 integrally provided at a rear end of
the elongate portion 115 and shaped to downwardly protrude to a
level lower than an undersurface of the elongate portion 115, and a
wheel 117 rotatably provided at the protrusion 116. A level-gap
bridging surface 118 formed between an undersurface of the
protrusion 116 and the undersurface of the elongate portion 115 is
configured as a bevel slanting in the upward-and-frontward
direction. Similarly, an under surface 119 of a front end portion
of the elongate portion 115 is configured as a bevel slanting in
the upward-and-frontward direction.
[0052] The guide member 400 includes a lower wall portion 410, a
rear wall portion 420, an upper wall portion 430, and a wheel 440.
The lower wall portion 410 is contoured to fit the shape of an
undersurface of the guide-engaging portion 114. The rear wall
portion 420 is configured to come in contact with a rear end of the
guide-engaging portion 114. The upper wall portion 430 is
configured to face an upper surface of the guide-engaging portion
114. The wheel 440 is rotatably provided at a front end portion 411
of the lower wall portion 410.
[0053] With this configuration, as shown in FIGS. 3 and 4, when the
drawer 100 is pulled out from the first position inside the body
casing 10 to the second position outside the body casing 10, the
user's operation of pulling the drawer 100 causes the wheel 117 to
run on to a stepped portion of the lower wall portion, and a front
end of the guide-engaging portion 114 to run on to the wheel 440.
As a result, the drawer 100 is moved obliquely in the
front-and-upper direction, whereby each photoconductor drum 61 is
separated from the conveyor belt 71.
[0054] Thereafter, the wheel 117 of the guide-engaging portion 114
rolls on an upper surface of the lower wall portion 410 while the
elongate portion 115 of the guide-engaging portion 114 is being
supported on the wheel 440, so that the drawer 100 can be pulled
out straight to the front. When the protrusion 116 of the
guide-engaging portion 114 comes in contact with the front end
portion 411 (an upwardly protruding portion) of the lower wall
portion 410, the drawer 100 stops at that position (i.e., the
second position outside the body casing 10).
[0055] When the drawer 100 is brought back to the first position
inside the body casing 10, the user's operation of pushing the
drawer 100 causes the protrusion 116 of the guide-engaging portion
114 to be fitted into a rear-side recessed portion of the lower
wall portion 410 and to come in contact with the rear wall portion
420, and the drawer 100 stops at that position (i.e., the first
position inside the body casing 10).
[0056] A rear-side portion of the guide member 400 configured as
described above, a rear side portion of the guide-engaging portion
114 of the drawer 100 supported by this rear-side portion of the
guide member 400, and a rear-side portion of the translation cam
200 described above are all located in spaces at the right and left
sides of the sheet output tray portion 13 described above. To be
more specific, the rear-side portion of the guide member 400, the
rear-side portion (substantially triangular portions) of the drawer
100, and the rear-side portion of the translation cam 200 are
disposed to overlap the sheet output tray portion 13 as viewed in
the lateral (right-left) direction, when the front cover 12 is
closed to enable the printer 1 to carry out the printing
operation.
[0057] More specifically, when the drawer 100 is located inside the
body casing 10 (i.e., in the first position), the rear-side
portions (substantially triangular portions) of the drawer 100 is
disposed in a position such that the substantially triangular
portions protrude from a position at or around a recess formed by
the first wall 131 and the second wall 132 toward the rear (see
FIG. 1). Furthermore, the plurality of process cartridges 50 are
arranged in tandem from a position at or around the second wall 132
toward the front, in such a manner that the first wall 131 and the
second wall 132 overlap the plurality of process cartridges 50 as
viewed in the front-rear direction. With this arrangement, the
plurality of process cartridges 50 would never interfere with the
sloped portion (second wall 132) of the sheet output tray portion
13, and a protruded rear end portion of the drawer 100 can be
accommodated by utilizing the spaced at the right and left sides of
the sheet output tray portion 13. It is to be understood that the
substantially triangular portions protruding rearwardly at the rear
end of the drawer 100 are provided in the present embodiment for
the purpose of enhanced rigidity required for the rear end portion
which is disposed inside the body casing 10 when the drawer 100 is
pulled out to the maximum so that the drawer 100 is supported only
at this rear end portion by the body casing 10 (see FIG. 4).
[0058] Accordingly, the body casing 10 can be designed to have its
upper wall 14 located at a lower position without changing the
depth of the sheet output tray portion 13, so that the color
printer 1 can be miniaturized in its vertical dimension. Moreover,
part of the drawer 100 and other components is disposed in the
spaces at the right and left sides of the sheet output tray portion
13 as described above in the present embodiment, and thus the
front-side portion of the guide member 400, the upper front-side
portion of the drawer 100 (and the upper portion of the process
cartridges 50 arranged therein), and the upper front-side portion
of the translation cam 200 are disposed in the space under the
second wall 132 of the sheet output tray portion 13 and the upper
wall 14. Therefore, the space under the second wall 132 of the
sheet output tray 13 and the upper wall 14 can be utilized
effectively.
[0059] According to the present embodiment described above, the
following advantageous effects can be achieved.
[0060] Since part of the drawer 100 is disposed in such a position
as to overlap the sheet output tray portion 13 as viewed in the
lateral direction, the body casing 10 can be miniaturized in its
vertical dimension while the sheet output tray portion 13 can be
designed to have a sufficient depth as desired.
[0061] Since part of the guide member 400 and part of the
translation cam 200 are disposed in the spaces at the both sides of
the sheet output tray portion 13, the spaces inside the body casing
10 can be utilized efficiently.
[0062] Since the LED arrays 40 are located inside the drawer 100
regardless of whether the LED arrays 40 are in the exposure
position or in the retreating position, interference of the LED
arrays 40 with the other members can be prevented, and the LED
arrays 40 can be protected from being unintentionally touched by a
user.
[0063] Since the translation cam 200 is provided at outsides of the
pair of sidewalls 110, the structure of such a motion-imparting
mechanism can be simplified in comparison with an alternative
configuration in which the translation cam is provided at insides
of the sidewalls, and interference of the translation cam 200 with
the process cartridges 50 removably installable along the
arc-shaped grooves 111 can be prevented.
[0064] Since the slots 112 configured such that each engageable
portion 43A protrudes through the corresponding slot 112, and each
slot 112 is configured to be engageable with the corresponding
engageable portion 43A to guide the corresponding LED array 40
moving between the exposure position and the retreating position
are provided, the structure can be simplified in comparison with an
alternative configuration in which a hole through which the
engageable portion protrudes and the member for guiding the
engageable portion are provided separately.
[0065] Since each pass-through portion through which the engageable
portion 43A protrudes is configured as a through hole (slot 112),
the rigidity of the sidewalls 110 can be enhanced in comparison
with an alternative configuration in which the pass-through portion
is not closed but open to contiguously extend to the end of the
sidewall is formed, for example.
[0066] Since the translation cam 200 is adopted as a
motion-imparting member, the structure can be simplified in
comparison with an alternative configuration in which the LED
arrays are moved upward and downward by means of a linkage
mechanism, for example.
[0067] Since the front cover 12 and the translation cam 200 are
configured to be moved simultaneously, the ease of operation of the
drawer 100 can be improved.
[0068] Although an illustrative embodiment of the present invention
has been described above, the present invention is not limited to
the above-described embodiment. Various modifications and changes
may be made to the specific structures and arrangement without
departing from the scope of the present invention. In the drawings
referred to in the following description, substantially the same
elements may be designated by the same reference characters, and a
duplicate description thereof will be omitted.
[0069] In the above-described embodiment, the translation cam 200
is interlocked with the motion of the front cover 12 being opened
or closed, but the present invention is not limited to this
specific configuration. The translation cam may be manually moved,
instead. For example, as shown in FIGS. 7A and 7B, an operating
lever 500 may be pivotally mounted to a pair of sidewalls 110 so
that the translation cam 200 interlocked with the operating lever
500 can be moved through manipulation of the operating lever
500.
[0070] More specifically, in this embodiment, the operating lever
500 includes a pair of right and left sector gears 510, and an
handle portion 520 shaped like a letter U and attached to connect
the right and left sector gears 510. Each of the pair of right and
left sector gears 510 is shaped to have a toothed gear segment of
which a center of curvature coincides with the center of the
pivoting motion of the operating lever 500. Toothed portions 511 of
the sector gears 510 mesh with the rack gear portions 230, and
thus, when the operating lever 500 is tilted down, the translation
cam 200 moves frontward, to thereby cause the LED arrays 40 to move
to the retreating position. On the other hand, when the operating
lever 500 is raised up, the translation cam 200 moves rearward, to
thereby cause the LED arrays 40 to move to the exposure
position.
[0071] In the above-described embodiment, the LED arrays 40 are
adopted as a plurality of exposure units, but the present invention
is not limited to this specific embodiment. For example, a
plurality of electroluminescence elements, fluorescent elements or
other light-emitting elements arranged in an array wherein each
light-emitting element is caused to selectively emit light in
accordance with image data may be adopted, instead. Alternatively,
a single light source and a plurality of optical shutters made of
liquid crystal, PLZT or the like may be provided, in which the
open/close timing of the optical shutters is selectively regulated
in accordance with image data to control light from the light
source.
[0072] In the above-described embodiment, the slot 112 (the upper
end thereof) is used as a stopper to position the retreated
exposure unit in the retreating position, but the present invention
is not limited to this specific configuration; for example, another
member provided separately from the sidewall may be used to
position the exposure unit in the retreating position. Furthermore,
the interlocking mechanism may be configured as a linkage.
[0073] In the above-described embodiment, the present invention is
applied to the color printer 1, but the present invention is not
limited thereto; any other image forming apparatus such as a
photocopier, a multifunction peripheral and the like may be
configured in accordance with one or more of the embodiments of the
present invention.
[0074] In describing the embodiment, a recording sheet is
exemplified by a sheet P of paper, such as a cardboard, a postcard,
thin paper, and the like by way of example, but the recording sheet
usable in embodiments of the present invention is not limited to
that made of paper; an OHP sheet may be used, for example.
[0075] In describing the embodiment, the rear end portion of the
drawer 100 shaped like a triangle protruding rearward is
illustrated, but the shape of the rear end portion of the drawer
100 is not limited thereto; as long as the rear end has a
protruding configuration, it may be consistent with any of
embodiments of the present invention.
* * * * *