U.S. patent application number 13/200979 was filed with the patent office on 2012-05-03 for washing machine and control method thereof.
This patent application is currently assigned to SAMSUNG ELECTRONICS CO., LTD.. Invention is credited to Hwang Mook CHO, Jin Il JUNG, Hyun Sook KIM, Sang Yeon Pyo.
Application Number | 20120102661 13/200979 |
Document ID | / |
Family ID | 44759576 |
Filed Date | 2012-05-03 |
United States Patent
Application |
20120102661 |
Kind Code |
A1 |
KIM; Hyun Sook ; et
al. |
May 3, 2012 |
Washing machine and control method thereof
Abstract
A control method of a washing machine to supply wash water in
stages, generate bubbles and supply the generated bubbles. The
control method includes supplying wash water to a tub to a
predetermined level in stages one or more times during a washing
cycle, generating bubbles at the respective stages at which the
wash water is supplied to the tub, and driving a pulsator so that
the bubbles are introduced into a wash tub.
Inventors: |
KIM; Hyun Sook;
(Hwaseong-si, KR) ; CHO; Hwang Mook; (Hwaseong-si,
KR) ; JUNG; Jin Il; (Suwon-si, KR) ; Pyo; Sang
Yeon; (Suwon-si, KR) |
Assignee: |
SAMSUNG ELECTRONICS CO.,
LTD.
Suwon-si
KR
|
Family ID: |
44759576 |
Appl. No.: |
13/200979 |
Filed: |
October 6, 2011 |
Current U.S.
Class: |
8/137 |
Current CPC
Class: |
D06F 17/06 20130101;
D06F 35/002 20130101; D06F 33/00 20130101 |
Class at
Publication: |
8/137 |
International
Class: |
D06L 1/20 20060101
D06L001/20 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 27, 2010 |
KR |
10-2010-0105238 |
Claims
1. A control method of a washing machine comprising a tub, a wash
tub mounted in the tub and a pulsator rotatably mounted in the wash
tub, the control method comprising: supplying wash water to the tub
to a predetermined level in stages one or more times during a
washing cycle; generating bubbles at the respective stages at which
the wash water is supplied to the tub; and driving the pulsator so
that the bubbles are introduced into the wash tub.
2. The control method according to claim 1, wherein supplying wash
water to the tub to a predetermined level in stages one or more
times during a washing cycle comprises: setting sub levels of the
respective stages at which the wash water is supplied to the tub;
and supplying the wash water to the tub so that the level of the
wash water reaches the sub levels of the respective stages.
3. The control method according to claim 2, wherein setting sub
levels of the respective stages at which the wash water is supplied
to the tub comprises setting sub levels of the respective stages
based on an amount of laundry placed in the wash tub.
4. The control method according to claim 3, wherein the sub levels
comprise a first sub level at which a nozzle mounted at a lower
part of the tub to supply bubbles to the tub is submerged.
5. The control method according to claim 2, wherein bubble
generation time is adjusted in proportion to an interval between
the sub levels.
6. The control method according to claim 2, wherein drive time of
the pulsator is adjusted in proportion to an interval between the
sub levels.
7. The control method according to claim 1, wherein driving the
pulsator comprises driving the pulsator in one direction for a
predetermined time.
8. The control method according to claim 7, wherein the
predetermined time is about 1 minute or less.
9. The control method according to claim 1, wherein driving the
pulsator comprises driving the pulsator in alternating directions
for a predetermined time.
10. The control method according to claim 9, wherein driving the
pulsator in alternating directions for a predetermined time
comprises changing drive directions of the pulsator after stopping
the pulsator for a predetermined time.
11. The control method according to claim 10, wherein the
predetermined time is about 4 minute or less and drive time of the
pulsator in one direction is set to be shorter than the time during
which the pulsator is stopped.
12. The control method according to claim 11, wherein the drive
time of the pulsator in one direction is about 1 minute or less and
the time during which the pulsator is stopped is about 3 minute or
less.
13. The control method according to claim 1, further comprising
driving the pulsator to perform washing using mechanical force when
the level of the wash water reaches the predetermined level.
14. The control method according to claim 2, wherein the sub levels
are set so as to have a smaller interval at the lower portion of
the laundry.
15. The control method according to claim 1, wherein a drive cycle
including on time and off time of the pulsator, does not exceed 10
seconds.
16. The control method according to claim 9, wherein the drive
direction of the pulsator is changed without drive off time of the
pulsator.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the priority benefit of Korean
Patent Application No. 10-2010-0105238, filed on Oct. 27, 2010 in
the Korean Intellectual Property Office, the disclosure of which is
incorporated herein by reference.
BACKGROUND
[0002] 1. Field
[0003] Embodiments relate to a washing machine using bubbles and a
control method thereof.
[0004] 2. Description of the Related Art
[0005] Generally, a washing machine is an apparatus which applies
energy, such as impact, to laundry to separate contaminants from
the laundry. Based on how energy is applied to the laundry, a
washing machine may be classified as a pulsator washing machine, an
agitator washing machine or a drum washing machine.
[0006] The pulsator washing machine performs washing using a water
current generated by rotating a disk-shaped pulsator. The agitator
washing machine rotates a wing-shaped agitator extending upward
from the center of the bottom of a washing tub in alternating
directions to perform washing. The drum washing machine drops
laundry through rotation of a drum to apply impact to the laundry,
thereby washing the laundry.
[0007] In such a washing machine, washing is performed after most
wash water is supplied through one-time supply of water to a
predetermined level, and therefore, the washing is performed after
detergent is dissolved in a sufficient amount of water. For this
reason, the detergent is not sufficiency dissolved in water at the
early stage of washing with the result that removal of contaminants
based on chemical action of the detergent is not effectively
achieved. Also, a large amount of water is consumed, and therefore,
washing is performed using relatively low-concentration detergent
liquid with the result that decomposition and removal of
contaminants are not effectively achieved.
[0008] A washing machine has been proposed wherein detergent is
sufficiently dissolved in wash water during washing to perform
washing using high-concentration detergent liquid even at the early
stage of washing. In this washing machine, a small amount of water
is supplied into a wash tub, the wash tub and a pulsator are
rotated at high speed to form high-concentration detergent liquid
containing sufficiently dissolved detergent, water is supplied to a
predetermined level, and washing is performed. In this washing
machine, however, laundry placed below the level reached by the
small amount of water supplied into the wash tub to form
high-concentration detergent liquid is affected by the detergent
liquid. As a result, the detergent is not uniformly transferred to
the laundry vertically distributed in the wash tub, and therefore,
non-uniform washing is performed. Also, the laundry may be damaged
during rotation of the wash tub and the pulsator at high speed so
as to sufficiently dissolve the detergent.
SUMMARY
[0009] It is an aspect of one or more embodiments to provide a
washing machine that supplies wash water in stages, sufficiently
dissolves detergent without high-speed rotation of a wash tub and a
pulsator, generates bubbles, and supplies the generated bubbles
into the wash tub so that high-concentration detergent liquid
containing sufficiently dissolved detergent is uniformly
transferred to laundry and a control method thereof.
[0010] Additional aspects of one or more embodiments will be set
forth in part in the description which follows and, in part, will
be apparent from the description, or may be learned by practice of
the invention.
[0011] In accordance with an aspect of one or more embodiments, a
control method of a washing machine including a tub, a wash tub
mounted in the tub and a pulsator rotatably mounted in the wash
tub, includes supplying wash water to the tub to a predetermined
level in stages one or more times during a washing cycle,
generating bubbles at the respective stages at which the wash water
is supplied to the tub, and driving the pulsator so that the
bubbles are introduced into the wash tub.
[0012] Supplying wash water to the tub to a predetermined level in
stages one or more times during a washing cycle may include setting
sub levels of the respective stages at which the wash water is
supplied to the tub and supplying the wash water to the tub so that
the level of the wash water reaches the sub levels of the
respective stages.
[0013] Setting sub levels of the respective stages at which the
wash water is supplied to the tub may include setting sub levels of
the respective stages based on the amount of laundry placed in the
wash tub.
[0014] The sub levels may include a first sub level at which a
nozzle mounted at a lower part of the tub to supply bubbles to the
tub is submerged.
[0015] Bubble generation time may be adjusted in proportion to an
interval between the sub levels.
[0016] Drive time of the pulsator may be adjusted in proportion to
an interval between the sub levels.
[0017] Driving the pulsator may include driving the pulsator in one
direction for a predetermined time.
[0018] The predetermined time may be about 4 seconds or less.
[0019] Driving the pulsator may include driving the pulsator in
alternating directions for a predetermined time.
[0020] Driving the pulsator in alternating directions for a
predetermined time may include changing drive directions of the
pulsator after stopping the pulsator for a predetermined time.
[0021] The predetermined time may be about 4 seconds or less and
drive time of the pulsator in one direction is set to be shorter
than the time during which the pulsator is stopped.
[0022] The drive time of the pulsator in one direction may be about
1 second or less and the time during which the pulsator is stopped
may be about 3 seconds or less.
[0023] The control method may further include driving the pulsator
to perform washing using mechanical force when the level of the
wash water reaches the predetermined level.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] These and/or other aspects of embodiments will become
apparent and more readily appreciated from the following
description of embodiments, taken in conjunction with the
accompanying drawings of which:
[0025] FIG. 1 is a sectional view illustrating a washing machine
according to an embodiment;
[0026] FIG. 2 is a control block diagram of the washing machine
according to an embodiment;
[0027] FIGS. 3 to 9 are views illustrating a bubble generation
process of the washing machine according to an embodiment; and
[0028] FIG. 10 is a flow chart illustrating a bubble generation and
supply process of the washing machine according to an
embodiment.
DETAILED DESCRIPTION
[0029] Reference will now be made in detail to embodiments,
examples of which are illustrated in the accompanying drawings,
wherein like reference numerals refer to like elements
throughout.
[0030] FIG. 1 is a sectional view illustrating a washing machine
according to an embodiment.
[0031] As shown in FIG. 1, the washing machine includes a tub 11
mounted in a machine body 10 to contain water (wash water or rinse
water) and a wash tub 12 rotatably mounted in the tub 11 to contain
laundry. The wash tub 12 has a plurality of holes 13. A pulsator 14
is rotatably mounted in the wash tub 12. The pulsator 14 rotates
clockwise or counterclockwise to generate a water current.
[0032] At the outside bottom of the tub 11 are mounted a motor 15
to generate drive force to rotate the wash tub 12 and the pulsator
14 and a power transmission device 16 to simultaneously or
selectively transmit the drive force from the motor 15 to the wash
tub 12 and the pulsator 14.
[0033] The motor 15 is a direct drive type motor having a variable
speed function. The drive force from the motor 15 is simultaneously
or selectively transmitted to the wash tub 12 and the pulsator 14
by upward or downward movement of the power transmission device 16.
A belt and pulley type motor may be used instead of the direct
drive type motor. Reference numeral 17 indicates a hollow
spin-drying shaft coupled to the wash tub 12 and reference numeral
18 indicates a wash shaft mounted in the hollow part of the
spin-drying shaft 17 so as to be connected to the pulsator 14
through the tub 11 and the spin-drying shaft 17.
[0034] In the tub 11 is mounted a level sensor 19 to detect the
amount (level) of water in the tub 11. The level sensor 19 may
detect a frequency varying depending upon the amount of water
supplied into the tub 11 to measure the level of water. The level
sensor 19 measures the level of water so that a predetermined
amount of wash water or rinse water is supplied to the tub 11 or so
that a predetermined amount of water is drained.
[0035] Above the tub 11 is mounted a water supply device 20 to
supply wash water to the tub 11. The water supply device 20
includes a water supply valve 23 to control water supply and a
water supply pipe 21 connected between the water supply valve 23
and a detergent supply device 30.
[0036] One end of the water supply pipe 21 is connected to an
external water supply source (not shown), and the other end of the
water supply pipe 21 is connected to the detergent supply device
30.
[0037] The detergent supply device 30 includes a case 31 and a
detergent container 33 detachably mounted in the case 31 to contain
detergent. The case 31 is provided at the bottom thereof with a
discharge port 35 through which wash water having detergent
dissolved therein is discharged.
[0038] Water, supplied through the water supply pipe 21, passes
through the detergent supply device 30. As a result, the water is
supplied into the tub 11 together with detergent.
[0039] Below the tub 11 are mounted a circulation device 50 to
circulate wash water in the tub 11 and a drainage device 60 to
drain wash water from the tub 11. The circulation device 50 and the
drainage device 60 are symmetrical with respect to a pump case 40.
Between the tub 11 and the pump case 40 is mounted a connection
hose 41 to guide wash water from the tub 11 to the pump case
40.
[0040] The circulation device 50 includes a circulation pump 51 to
supply wash water, guided to the pump case 40, into the tub 11, a
circulation pipe 52 mounted at the outlet side of the circulation
pump 51 to circulate wash water, a circulation nozzle 53 mounted at
the outlet of the circulation pipe 52 to supply wash water to the
lower part of the tub 11, an air introduction hole 54 formed at the
circulation nozzle 53 to allow air to be introduced into the lower
part of the tub 11 therethrough so that bubbles are generated in
the wash water supplied into the lower part of the tub 11, and an
air guide pipe 55 to guide air, suctioned from the tub 11 through
an air suction hole 56, to the air introduction hole 54.
[0041] One end of the circulation pipe 52 is connected to the
circulation pump 51, and the other end of the circulation pipe 52
is connected to the tub 11 via the circulation nozzle 53. Upon
operation of the circulation pump 51, therefore, wash water from
the tub 11 is guided to the pump case 40 through the connection
hose 41, and the wash water, guided to the pump case 40, is
supplied to the tub 11 through the circulation pipe 52. In this
way, circulation of wash water is achieved.
[0042] The circulation nozzle 53, for example, is a Venturi tube
which reduces the pressure of circulating wash water. Air,
suctioned through the air suction hole 56, is naturally introduced
into the circulation nozzle 53 through the air introduction hole 54
via the air guide pipe 55. As a result, bubbles are generated from
the detergent in the wash water without an additional power-driven
air supply device.
[0043] In an embodiment, the circulation device 50 generates
bubbles so that laundry in the wash tub 12 is washed by the
bubbles. The principle of bubble generation is as follows.
[0044] When wash water, discharged by the circulation pump 51,
passes through the circulation nozzle 53 via the circulation pipe
52, the pressure of the wash water is abruptly lowered with the
result that air from the wash tub 11 is introduced into the
circulation nozzle 53 through the air introduction hole 54.
Consequently, air bubbles are generated in wash water supplied to
the lower part of the tub 11 to generate bubbles which are mixture
of detergent in the wash water and the air bubbles. Due to the
generation of the bubbles, the volume of the wash water is
increased, and therefore, sufficiently dissolved detergent liquid
is uniformly distributed to the laundry placed in the wash tub 12,
thereby achieving uniform washing.
[0045] The drainage device 60 includes a drainage pump 61 to drain
the wash water, guided to the pump case 40, to the outside and a
drainage pipe 62 mounted at the outlet side of the drainage pipe 61
to drain wash water.
[0046] In an embodiment, the circulation pump 51 and the drainage
pump 61 are symmetrical with respect to the pump case 40.
Alternatively, the circulation pump 51 and the drainage pump 61 may
be mounted side by side in the same direction of the machine body
10. The positions of the circulation pump 51 and the drainage pump
61 are not restricted so long as wash water is circulated and
drained by the circulation pump 51 and the drainage pump 61.
[0047] FIG. 2 is a control block diagram of the washing machine
according to an embodiment. The washing machine includes an input
unit 60, a controller 62, a drive unit 64, a level sensor 19 and a
display unit 66.
[0048] The input unit 60 transmits operation information, such as a
washing course (for example, a bubble washing course or a normal
washing course), spin-drying RPM, and the addition of rinsing,
which are selected by a user, to the controller 62.
[0049] The controller 62 is a microprocessor to control the overall
operations of the washing machine, such as washing, rinsing, and
spin-drying, based on the operation information transmitted from
the input unit 60. The controller 62 stores the level of wash
water, bubble . generation time, and drive cycle of the pulsator
14, to provide an algorithm to enable bubbles to be uniformly
absorbed by laundry while reducing damage to the laundry due to
mechanical force during a washing cycle using bubbles.
[0050] When the bubble washing course is input, the controller 62
sets the level of wash water to be supplied to the wash tub 12 and
bubble generation time based on the amount of laundry in the wash
tub 12.
[0051] The controller 62 divides the level of wash water set based
on the amount of laundry into a plurality of sub levels so that
wash water is not supplied to the set level of wash water at once
but is supplied in stages, i.e. the level of wash water reaches the
set level of wash water through the sub levels.
[0052] The controller 62 may set the sub levels in proportion to
the level of wash water set based on the amount of laundry. For
example, when 3 kg of laundry is present and the set level of wash
water is 15 L, the set level of wash water is divided into four sub
levels, the set level of wash water may be divided into two sub
levels when 1.5 kg of laundry is present and the set level of wash
water is 7.5 L. The sub levels may be set by uniformly dividing the
level of wash water set based on the weight of laundry, without
being limited thereto. If a large amount of laundry is placed, the
lower portion of the laundry may be denser than the upper portion
of the laundry due to gravity. Consequently, the sub levels may be
set so as to have a smaller interval at the lower portion of the
laundry. The sub levels may be set so that a sub level at a certain
stage is lower than a sub level at the next stage.
[0053] The controller 62 controls the water supply valve 23 to
perform water supply in stages as described above.
[0054] At each stage, to supply wash water so that the wash water
reaches a corresponding sub level, the controller 62 drives the
circulation pump 51 for a bubble generation time set based on the
amount of laundry to generate bubbles and supply the generated
bubbles into the tub 11.
[0055] When the bubble generation time has elapsed, the controller
62 stops the generation of bubbles and drives the pulsator 14
according to a previously stored drive cycle of the pulsator 14 so
that bubbles supplied into a space between the tub 11 and the wash
tub 12 are introduced into the wash tub 12 and are uniformly
adsorbed by laundry.
[0056] The controller 62 may drive the pulsator 14 in one
direction, i.e. clockwise or counterclockwise. Alternatively, the
controller 62 may drive the pulsator 14 in alternating
directions.
[0057] When the pulsator 14 is driven in one direction, a drive
cycle of the motor 15 to provide drive force to the pulsator 14 may
be set so that a drive cycle including on time and off time of the
motor 15 at a drive operation rate of, for example, 2''/5'' (2
seconds on/5 seconds off), 3''/4'' (3 seconds on/4 seconds off) and
4''/3'' (4 seconds on/3 seconds off), but not limited to these
combinations, does not exceed a predetermined time (for example,
about 10 seconds).
[0058] When the pulsator 14 is driven in alternating directions, a
drive cycle of the motor 15 to provide drive force to the pulsator
14 may be set so that a drive cycle including on time and off time
of the motor 15 at a drive operation rate of, for example,
1''/3''/1''/3'' (clockwise 1 second on/3 seconds off and
counterclockwise 1 second on/3 seconds off, the order of clockwise
and counterclockwise directions may be reversed. The same statement
applies to the following), 1.5''/2.5''/1.5''/2.5'' (clockwise 1.5
seconds on/2.5 seconds off and counterclockwise 1.5 seconds on/2.5
seconds off) and 2''/2''/2''/2'' (clockwise 2 seconds on/2 seconds
off and counterclockwise 2 seconds on/2 seconds off), but not
limited to these combinations, does not exceed a predetermined time
(for example, about 10 seconds).
[0059] When the pulsator 14 is driven twice in alternating
directions, a drive cycle of the motor 15 to provide drive force to
the pulsator 14 may be repeated twice at a drive operation rate of,
for example, 0.5''/1.5''/0.5''/1.5''/0.5''/1.5''/0.5''/1.5''
(clockwise 0.5 seconds on/1.5 seconds off, counterclockwise 0.5
seconds on/1.5 seconds off, clockwise 0.5 seconds on/1.5 seconds
off, and counterclockwise 0.5 seconds on/1.5 seconds off, but not
limited to these combination, the order of clockwise and
counterclockwise directions may be reversed). The drive operation
rate may be set so that a drive cycle including on time and off
time of the motor 15 does not exceed a predetermined time (for
example, about 10 seconds).
[0060] When the pulsator 14 is driven in alternating directions, a
drive cycle may be set so that the drive direction of the pulsator
14 is changed without drive off time of the pulsator 14.
[0061] When the pulsator 14 is driven as described above, laundry
may be damaged due to mechanical friction if on time of the motor
15 is set to be long. For this reason, the on time of the motor may
be set to a predetermined time (about 4 seconds or less).
[0062] When the pulsator 14 is frequently rotated at a short drive
cycle (on time+off time) within the predetermined time (for
example, about 10 seconds), bubbles located between the tub 11 and
the wash tub 12 that have not been introduced into the wash tub 12
are introduced into the wash tub 12 by a centripetal water current
generated by the rotation of the pulsator 14. During this process,
the high-concentration detergent on the bubble surfaces is
uniformly adsorbed by the laundry placed in the wash tub.
[0063] During a washing cycle, the controller 62 controls the level
of wash water, bubble generation time, and drive time of the
pulsator, as previously described, to control the operations of the
water supply valve 23, the circulation pump 51 and the motor 15 so
that the bubbles are uniformly adsorbed by the laundry while
reducing damage to the laundry due to mechanical force.
[0064] The drive unit 64 drives the water supply valve 23, the
circulation pump 51 and the motor 15 according to a drive control
signal from the controller 62.
[0065] The level sensor 19 detects a frequency varying depending
upon the amount of water supplied into the tub 11 to measure the
level of water so that a predetermined amount of water is supplied
and drained.
[0066] The display unit 66 displays an operation state of the
washing machine according to a display control signal from the
controller 62.
[0067] FIGS. 3 to 9 are views illustrating a bubble generation
process of the washing machine according to an embodiment. For
example, as shown in FIGS. 3 to 9, the level of wash water set
based on the amount of laundry is divided into three sub levels,
i.e. a first sub level {circle around (1)}, a second sub level
{circle around (2)} and a third sub level {circle around (3)}.
Hereinafter, bubble generation during such water supply in stages
will be described as an example.
[0068] Referring to FIG. 3, wash water (water+detergent) is
supplied into the tub 11 to the first sub level {circle around
(1)}. The first sub level may be set as a level at which the
circulation nozzle 53 is submerged.
[0069] Referring to FIG. 4, the circulation pump 50 is operated
when the wash water is supplied into the tub 11, and the wash water
discharged from the circulation pump 51 passes through the
circulation nozzle 53, which is, for example, a Venturi tube, via
the circulation pipe 52.
[0070] When the pressure of the wash water is reduced while passing
through the circulation nozzle 53, air from the tub 11 is
introduced into the circulation nozzle 53 through the air
introduction hole 54. The air, introduced into the circulation
nozzle 53, is sprayed to the wash water supplied into the tub 11
and a space between the tub 11 and the wash tub 12, to generate air
bubbles in the wash water. The air bubbles, generated in the wash
water, rise to the surface of the wash water between the tub 11 and
the wash tub 12, to generate bubbles. The bubbles move to the upper
part of the space between the tub 11 and the wash tub 12. At this
time, some of the bubbles generated between the tub 11 and the wash
tub 12 are introduced into the wash tub 12 through bottom holes
formed at the bottom of the wash tub 12 or through side holes
formed at the side of the wash tub 12. However, most of the bubbles
are located along the space between the tub 11 and the washing tub
12 where movement resistance is not present.
[0071] Referring to FIG. 5, the pulsator 14 is driven clockwise or
counterclockwise to introduce the bubbles located along the space
between the tub 11 and the wash tub 12 into the wash tub 12. When
the pulsator 14 is driven clockwise or counterclockwise, a
centripetal water current is generated, and therefore, the bubbles
located along the space between the tub 11 and the wash tub 12 are
introduced into the wash tub 12. The pulsator 14 may be driven in
one direction. Alternatively, the pulsator 14 may be driven in
alternating directions. When the bubbles are introduced into the
wash tub 12, the bubbles are uniformly absorbed by the laundry
located at a predetermined level equal to or higher than a first
sub level {circle around (1)}, and therefore, high-concentration
detergent liquid is transferred to the laundry.
[0072] Referring to FIG. 6, when the rotation of the pulsator 14 is
stopped and the bubbles are uniformly absorbed by the laundry
located at a predetermined level equal to or higher than the first
sub level {circle around (1)}, wash water is supplied to the tub 11
until the level of water reaches a second sub level {circle around
(2)} which is higher than the first sub level {circle around (1)}.
The second sub level {circle around (2)} may be set to not greater
than the height of laundry to which detergent liquid is to be
transferred to the laundry through the bubbles generated at the
first sub level {circle around (1)}. In this way, the level next to
the predetermined level is set so that detergent liquid is
uniformly transferred to the laundry placed in the wash tub.
[0073] Among the bubbles generated at the first sub level {circle
around (1)}, the bubbles which have not been adsorbed by the
laundry, i.e. the remaining bubbles, rise together with wash water
during supply of the wash water to the second sub level {circle
around (2)}. During this process, the remaining bubbles, generated
at the first sub level {circle around (1)}, may be preliminarily
transferred to the laundry after the supply of water to the second
sub level {circle around (2)} and before bubbles are generated when
the wash water is supplied to the second sub level {circle around
(2)} and transferred to the laundry.
[0074] Referring to FIG. 7, when the wash water is supplied to the
second sub level {circle around (2)}, bubbles are generated and
move to the upper part of the space between the tub 11 and wash tub
12. Most of the bubbles are located along the space between the tub
11 and the washing tub 12 where movement resistance is not
present.
[0075] Referring to FIG. 8, the bubbles located along the space
between the tub 11 and the wash tub 12 are introduced into the wash
tub 12 by a centripetal water current generated through rotation of
the pulsator 14. When the bubbles are introduced into the wash tub
12, the bubbles are uniformly absorbed by the laundry located at a
predetermined level equal to or higher than the second sub level
{circle around (2)}, and therefore, high-concentration detergent
liquid is transferred to the laundry.
[0076] Referring to FIG. 9, when the rotation of the pulsator 14 is
stopped and the bubbles are uniformly absorbed by the laundry
located at a predetermined level equal to or higher than the second
sub level {circle around (2)}, wash water is supplied to the tub 11
until the level of water reaches a third sub level {circle around
(3)} which is higher than the second sub level {circle around (2)}
of FIG. 6. The third sub level {circle around (3)} may be set in
the same manner as in the second sub level {circle around (2)}.
[0077] Among the bubbles generated at the second sub level {circle
around (2)}, the bubbles which have not been adsorbed by the
laundry, i.e. the remaining bubbles, rise together with wash water
during supply of the wash water to the third sub level {circle
around (3)}. During this process, the remaining bubbles, generated
at the second sub level {circle around (2)}, may be preliminarily
transferred to the laundry after the supply of water to the third
sub level {circle around (3)} and before bubbles are generated when
the wash water is supplied to the third sub level {circle around
(3)} and transferred to the laundry.
[0078] When the wash water is supplied to the third sub level
{circle around (3)}, the bubble generation and the introduction of
the bubbles into the wash tub 12 described with reference to FIGS.
4 and 5 or 7 and 8 are repeated. Through these processes, the
high-concentration detergent on the surfaces of the bubbles is
uniformly absorbed by the laundry placed in the wash tub 12.
[0079] FIG. 10 is a flow chart illustrating a bubble generation and
supply process of the washing machine according to an
embodiment.
[0080] When a user puts laundry in the wash tub 12 and selects
operation information, such as a washing course, spin-drying RPM
and the addition of rinsing, the operation information selected by
the user is input to the controller 62 through the input unit
60.
[0081] The controller 62 determines, based on the operation
information input through the input unit 60, whether the washing
course selected by the user is a bubble washing course (100). Upon
determining that the washing course selected by the user is not a
bubble washing course, the controller 62 performs a normal washing
course (102).
[0082] Upon determining that the washing course selected by the
user is a bubble washing course, the controller 62 detects the
amount (load amount) of the laundry placed in the wash tub 12 (104)
and sets the level of wash water to be introduced into the wash tub
12 according to the detected amount of the laundry and bubble
generation time (106).
[0083] Subsequently, the controller 62 divides the level of wash
water so that the wash water is supplied in stages until the level
of the wash water reaches the level of the wash water set based on
the amount of the laundry and decides sub levels at the respective
stages at which the wash water is supplied (108).
[0084] Further, the controller 62 controls the water supply valve
23 to supply water to the tub 11. At this time, detergent in the
detergent supply device 30 is dissolved in the supplied water, and
therefore, wash water (water+detergent) is supplied to the tub 11
(110).
[0085] At this time, the level of the supplied wash water is
detected by the level sensor 19, and the controller 62 determines
whether the level of the wash water is an N-th sub level (N being a
natural number) (112). Hereinafter, it is assumed that N is 1. Upon
determining that the level of the wash water is not a first sub
level, the controller 62 controls wash water to be continuously
supplied until the level of the wash water reaches the first sub
level. Upon determining that the level of the wash water is the
first sub level, the controller 62 turns the water supply valve 23
off to stop the supply of wash water (114).
[0086] When the wash water is supplied to the first sub level, the
controller 62 generates bubbles (116). The controller 62 operates
the circulation pump 51. When the circulation pump 51 is operated,
the wash water from the tub 11 is guided to the pump case 40
through the connection hose 41. The wash water, guided to the pump
case 40, is supplied to the lower part of the tub 11 through the
circulation pipe 52. In this way, the wash water is circulated.
When the wash water passes through the circulation nozzles 53 via
the circulation pipe 52, water pressure is abruptly lowered with
the result that air is naturally introduced into the circulation
nozzle 53 through the air introduction hole 54. The air, introduced
into the circulation nozzle 53, is sprayed to the wash water
supplied to the lower part of the tub 11 and mixed with the
detergent. As a result, bubbles are generated at the surface of the
wash water. At this time, most of the bubbles formed between the
tub 11 and the wash tub 12 are located along the space between the
tub 11 and the washing tub 12 where movement resistance is not
present.
[0087] Subsequently, the controller 62 determines whether bubble
generation time has elapsed (118). Upon determining that the bubble
generation time has not elapsed, the controller 62 continuously
generates bubbles and supplies the generated bubbles to the tub
11.
[0088] Upon determining that the bubble generation time has
elapsed, the controller 62 drives the pulsator 14 so that all the
bubbles located along the space between the tub 11 and the washing
tub 12 are introduced into the wash tub 12 (120). The controller 62
may drive the pulsator 14 in one direction, i.e. clockwise or
counterclockwise, or alternating directions.
[0089] Subsequently, the controller 62 determines whether drive
time of the pulsator 14 has elapsed (122). Upon determining that
the drive time of the pulsator 14 has not elapsed, the controller
62 continuously drive the pulsator 14 at a drive operation rate of
the motor as previously described. Upon determining that the drive
time of the pulsator 14 has elapsed, the controller 62 stops the
drive of the pulsator 14 (124).
[0090] When the drive time of the pulsator 14 has ended, the
controller 62 determines whether the current first sub level is the
level of wash water set based on the amount of the laundry (126).
Upon determining that the current sub level is lower than the level
of wash water set based on the amount of the laundry, the
controller 62 controls the water supply valve 23 to supply wash
water. At this time, the level of the supplied wash water is
detected by the level sensor 19, and the controller 62 determines
whether the level of the wash water is an (N+1)-th sub level, i.e.
a second sub level (130). Upon determining that the level of the
wash water is not the second sub level, the controller 62 controls
wash water to be continuously supplied until the level of the wash
water reaches the second sub level. Upon determining that the level
of the wash water is the second sub level, the controller 62 turns
the water supply valve 23 off to stop the supply of wash water
(114).
[0091] Subsequently, the controller 62 repeats the processes of 116
to 124 at which bubbles are generated, the generated bubbles are
supplied to the tub 11, and the pulsator 14 is driven. That is,
controller 62 supplies wash water to the tub 11 in stages one or
more times until the level of the wash water reaches respective sub
levels, generates bubbles at each stage, supplies the generated
bubbles to the tub 11, drives the pulsator 14, and introduces the
bubbles into the wash tub 12.
[0092] Subsequently, when the current sub level reaches the level
of wash water set based on the amount of the laundry, the
controller 62 performs a main washing cycle to remove sweat or dirt
from the laundry using the bubbles (132).
[0093] As is apparent from the above description, wash water is
supplied in stages, and bubbles are generated at each stage.
Consequently, high-concentration detergent liquid is uniformly
transferred to laundry through the bubbles irrespective of the
location of the laundry in the wash tub, thereby effectively
removing contaminants from the laundry.
[0094] Also, the rotation of the pulsator and the wash tub is
minimized during a bubble generation and supply process, thereby
preventing tangling of or damage to laundry due to high-speed
rotation.
[0095] Although a few embodiments have been shown and described, it
would be appreciated by those skilled in the art that changes may
be made in these embodiments without departing from the principles
and spirit of the invention, the scope of which is defined in the
claims and their equivalents.
* * * * *