U.S. patent application number 13/227009 was filed with the patent office on 2012-03-15 for screen tensioning mechanism and system.
Invention is credited to Carmelo Joseph LICCIARDI DI STEFANO.
Application Number | 20120061040 13/227009 |
Document ID | / |
Family ID | 44658657 |
Filed Date | 2012-03-15 |
United States Patent
Application |
20120061040 |
Kind Code |
A1 |
LICCIARDI DI STEFANO; Carmelo
Joseph |
March 15, 2012 |
SCREEN TENSIONING MECHANISM AND SYSTEM
Abstract
A screen tensioning mechanism for use in a retractable blind,
said screen tensioning mechanism comprising: (a) a projecting
member having a head portion and a resiliently deformable tail
portion; and (b) a housing member comprising: (i) a first opening
adapted to receive an end of a support rod; and (ii) a second
opening having a tapered internal profile adapted to forcibly
receive said tail portion by inwardly displacing said tail portion,
wherein in use, said resiliently deformable tail portion biases
said projecting member axially outward from said support rod.
Inventors: |
LICCIARDI DI STEFANO; Carmelo
Joseph; (Broadmeadows, AU) |
Family ID: |
44658657 |
Appl. No.: |
13/227009 |
Filed: |
September 7, 2011 |
Current U.S.
Class: |
160/368.1 ;
160/405 |
Current CPC
Class: |
E06B 2009/2622 20130101;
E06B 9/262 20130101 |
Class at
Publication: |
160/368.1 ;
160/405 |
International
Class: |
A47H 1/022 20060101
A47H001/022; A47H 99/00 20090101 A47H099/00 |
Foreign Application Data
Date |
Code |
Application Number |
Sep 9, 2010 |
AU |
2010904052 |
Claims
1. A screen tensioning mechanism for use in a retractable blind,
said screen tensioning mechanism comprising: (a) a projecting
member having a head portion and a resiliently deformable tail
portion; and (b) a housing member comprising: (i) a first opening
adapted to receive an end of a support rod; and (ii) a second
opening having a tapered internal profile adapted to forcibly
receive said tail portion by inwardly displacing said tail portion,
wherein in use, said resiliently deformable tail portion biases
said projecting member axially outward from said support rod.
2. The screen tensioning mechanism according to claim 1, wherein
said head portion and said tail portion are integrally formed.
3. The screen tensioning mechanism according to claim 1, wherein
said tail portion is releasably attached to said head portion.
4. The screen tensioning mechanism according to claim 3, wherein
said tail portion comprises a length of resiliently deformable
material.
5. The screen tensioning mechanism according to claim 1, wherein
said tail portion comprises at least two legs extending from said
head portion.
6. The screen tensioning mechanism according to claim 5, wherein
said legs diverge from one another as they extend from said head
portion.
7. The screen tensioning mechanism according to claim 5, wherein
said tapered internal profile comprises a first pair of opposing
internal surfaces which converge toward one another, and which in
use engage and inwardly displace said legs.
8. The screen tensioning mechanism according to claim 7, wherein
said first pair of opposing internal surfaces have a predefined
angular separation that falls substantially in the range from 5
degrees to 25 degrees.
9. The screen tensioning mechanism according to claim 7, wherein
said tapered internal profile further comprises a second pair of
opposing internal surfaces having a predefined angular separation
that is different from said first pair of opposing internal
surfaces.
10. The screen tensioning mechanism according to claim 1, wherein
said second opening further comprises a guide means which in use
restricts rotational movement of said projecting member.
11. The screen tensioning mechanism according to claim 10, wherein
said guide means comprises at least one longitudinal slot, said
slot being adapted to slidably receive a protrusion on an outer
surface of said projecting member.
12. The screen tensioning mechanism according to claim 11, wherein
said protrusion is engageable with said slot to prevent said
projecting member from being ejected from said housing member.
13. The screen tensioning mechanism according to claim 1, wherein
said second opening comprises an internal lip that is engageable
with said projecting member to prevent said tail portion from being
ejected from said housing member.
14. A screen tensioning system for use in a retractable blind, said
screen tensioning system comprising: (a) a support rod for
insertion into a pocket of a retractable screen; and (b) a pair of
tensioning mechanisms according to claim 1, said pair of tensioning
mechanisms being positioned at opposing ends of said support rod,
wherein in use, said head portion of each of said pair of
tensioning mechanisms delivers an opposing tensioning force to said
pocket of said retractable screen.
15. The screen tensioning system according to claim 14, wherein
said head portion of each of said pair of tensioning mechanisms
delivers an opposing tensioning force to an internal side wall of
said pocket.
16. A screen tensioning system for use in a retractable blind, said
screen tensioning system comprising: (a) a projecting member having
a head portion and a resiliently deformable tail portion; and (b) a
support rod comprising a housing member, said housing member having
an opening with a tapered internal profile adapted to forcibly
receive said tail portion by inwardly displacing said tail portion,
wherein in use, said resiliently deformable tail portion biases
said projecting member axially outward from said support rod.
17. The screen tensioning system according to claim 16, wherein
said support rod and said housing member are integrally formed.
18. A screen tensioning mechanism for use in a retractable blind,
said screen tensioning mechanism comprising: (a) a projecting
member having a head portion and a resiliently deformable tail
portion; and (b) a housing member comprising: (i) an end adapted to
be inserted into an opening of a support rod; and (ii) an opening
having a tapered internal profile adapted to forcibly receive said
tail portion by inwardly displacing said tail portion, wherein in
use, said resiliently deformable tail portion biases said
projecting member axially outward from said support rod.
19. A support rod for a screen tensioning mechanism comprising a
housing member, said housing member having an opening with a
tapered internal profile, wherein said opening is adapted to
forcibly receive a resiliently deformable tail portion of a
projecting member to bias said projecting member axially outward
from said support rod.
20. A projecting member for a screen tensioning mechanism
comprising: (a) a head portion; and (b) a resiliently deformable
tail portion, wherein said tail portion is adapted to be inserted
into an opening in a housing member of a support rod to bias said
projecting member axially outward from said support rod.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to Australian provisional
patent application number 2010 904052 filed on Sep. 9, 2010, and
titled SCREEN TENSIONING MECHANISM AND SYSTEM, which is
incorporated herein by reference.
TECHNICAL FIELD
[0002] This invention relates generally to a screen tensioning
system and, in particular, to a screen tensioning mechanism for use
in retractable blinds. The invention is particularly useful in
relation to Roman blinds that are predominantly constructed from
fabric however, it should be understood that the invention is
intended for broader application and use.
BACKGROUND
[0003] The functional and decorative use of blinds, and
particularly Roman blinds, dates back over two thousand years to
times when glass windows were not available for architectural
applications. In modern times, the use of blinds and window
coverings in residential and commercial settings has become
commonplace.
[0004] Roman blinds are predominantly constructed using a soft
fabric material which gathers into pleats as the blind is raised. A
cord is generally connected to dowel rods or slats that are
attached to, or within, the fabric material to facilitate the
pleating of the fabric as the blind is raised, and the
straightening of the fabric as the blind is lowered. In the modern
construction of Roman blinds, and particularly those blinds
incorporating a soft fabric material, it has become common to use
horizontally oriented dowel rods or slats throughout the fabric to
create the desirable regular pleats as the blind is raised.
However, the use of support members such as dowel rods and slats is
often ineffective in producing the required degree of tension in
the fabric, and irregular pleating, or even creasing, of the fabric
results. Such undesirable results often become more prominent after
repeated operation of the blind.
[0005] In view of these limitations, there is a need for a screen
tensioning mechanism and system for a retractable blind that can
maintain the requisite degree of horizontal tension in a screen,
which in turn will facilitate the proper pleating and straightening
operations of the blind.
[0006] In this specification where a document, act or item of
knowledge is referred to or discussed, this reference or discussion
is not an admission that the document, act or item of knowledge or
any combination thereof was at the priority date, publicly
available, known to the public, part of the common general
knowledge; or known to be relevant to an attempt to solve any
problem with which this specification is concerned.
SUMMARY
[0007] According to an aspect of the present invention, there is
provided a screen tensioning mechanism for use in a retractable
blind, said screen tensioning mechanism comprising:
[0008] (a) a projecting member having a head portion and a
resiliently deformable tail portion; and
[0009] (b) a housing member comprising: [0010] (i) a first opening
adapted to receive an end of a support rod; and [0011] (ii) a
second opening having a tapered internal profile adapted to
forcibly receive said tail portion by inwardly displacing said tail
portion, [0012] wherein in use, said resiliently deformable tail
portion biases said projecting member axially outward from said
support rod.
[0013] The head portion and tail portion may be integrally formed.
Alternatively, the tail portion may be releasably attached to the
head portion. In addition, the tail portion may comprise a length
of resiliently deformable material such as, for example, strip
steel.
[0014] The tail portion preferably comprises at least two legs
extending from the head portion, and these legs may diverge from
one another as they extend from the head portion. In one embodiment
of the invention, two legs extend from the head portion and each
incorporate an initial straight portion followed by a gradual curve
as the legs diverge. The divergence of the legs, created by the
curved portions, improves the biasing of the projecting member by
allowing for earlier engagement of the legs with the tapered
internal profile of the second opening. The head portion and the
legs may be integrally formed. Through the use of modern
manufacturing techniques such as the injection moulding of
plastics, it may be advantageous if at least the projecting member
could be formed as single piece.
[0015] The tapered internal profile preferably comprises a first
pair of opposing internal surfaces which, in use, engage and
inwardly displace the legs. This first pair of opposing internal
surfaces may converge toward one another, and may also have a
predefined angular separation. This predefined angular separation
may fall substantially in the range from 5 degrees to 25 degrees.
In a particularly preferred embodiment of the invention, the
predefined angular separation may be approximately 10 degrees, or
approximately 14 degrees. By increasing the predefined angular
separation of the opposing internal surfaces, it is possible to
increase the biasing force that is applied to the projecting
member. Depending on the dimensions of the blind and/or the weight
of the screen material used, it may be advantageous to increase the
biasing force applied to the projecting member which, in turn,
would increase the tensioning force that can be applied to the
screen.
[0016] In a representative embodiment of the invention, the tapered
internal profile may comprise a second pair of opposing internal
surfaces having a predefined angular separation that is different
from the first pair of opposing internal surfaces. Advantageously,
the tail portion of the projecting member can be forcibly received
by the second opening in either a light tension orientation or a
heavy tension orientation. The light and heavy tension orientations
correspond to the engagement of the legs with either the first pair
of opposing surfaces or the second pair of opposing surfaces. As
the predefined angular separation of the first pair of opposing
surfaces and second pair of opposing surfaces is different, one of
these pairs will provide less biasing force to the projecting
member, and thus a lesser tensioning force to the screen.
[0017] The second opening may further comprise a guide means which
in use restricts rotational movement of said projecting member.
This guide means may comprise one or more U-shaped grooves which
slidably receive at least one of said legs. In one embodiment of
the invention, the guide means may comprise two pairs of opposing
U-shaped grooves (i.e. on opposing sides of the second opening)
which facilitate the insertion of the tail portion of the
projecting member in either a light tension or heavy tension
orientation. The positioning of the U-shaped grooves about one or
more of the legs advantageously prevents rotation of the projecting
member and thereby ensures that the legs remain engaged with (or at
least in slideable orientation with) either the first pair of
opposing surfaces or the second pair of opposing surfaces.
[0018] At least one of said legs may comprise a protrusion on an
outer surface that is engageable with the housing member to prevent
the tail portion from being ejected from the housing member.
[0019] In an alternative embodiment, the guide means may comprise
at least one longitudinal slot which slidably receives a protrusion
on an outer surface of the projecting member. In accordance with
this embodiment of the invention, the guide means may comprise a
pair of opposing longitudinal slots (i.e. on opposing sides of the
second opening) which slidably receive a corresponding pair of
protrusions on opposing outer surfaces of the projecting member.
Each of the protrusions is engageable with a respective one of the
slots to prevent the projecting member from being ejected from the
housing member. The positioning of the protrusions within the slots
advantageously prevents rotation of the projecting member and
thereby ensures that the legs remain engaged with (or at least in
slideable orientation with) either the first pair of opposing
surfaces or the second pair of opposing surfaces.
[0020] Furthermore, the second opening may comprise an internal lip
that is engageable with the projecting member to prevent the tail
portion from being ejected from the housing member. Advantageously,
the frictional engagement between the protrusion on the outer
surface of the leg and the internal lip on the second opening is
sufficient to prevent the tail portion from being ejected, or
simply falling free from, the housing member.
[0021] According to a further aspect of the present invention,
there is provided a screen tensioning system for use in a
retractable blind, said screen tensioning system comprising: [0022]
(a) a support rod for insertion into a pocket of a retractable
screen; and [0023] (b) a pair of tensioning mechanisms according to
the first aspect of the invention, said pair of tensioning
mechanisms being positioned at opposing ends of said support rod,
[0024] wherein in use, said head portion of each of said pair of
tensioning mechanisms delivers an opposing tensioning force to said
pocket of said retractable screen.
[0025] Preferably, the head portion of each of said pair of
tensioning mechanisms delivers an opposing tensioning force to an
internal side wall of the pocket. The screen tensioning system may
be provided in a pocket of the screen which has at least two side
walls to secure the support rod and pair of tensioning mechanisms.
The size and length of the support rod are preferably selected in
accordance with the weight and width of the screen. In use, the
head portions of the pair of tensioning mechanisms are biased
axially outward from the support rod in opposing directions.
Advantageously, and due to the positioning of the support rod
between the pair of tensioning mechanisms, this creates a certain
degree of horizontal tension in the screen which facilitates the
proper pleating operation of the screen. The screen is preferably
constructed from fabric, and more preferably a soft fabric material
which has a tendency to form soft pleats as the screen is
raised.
[0026] According to a still further aspect of the present
invention, there is provided a screen tensioning system for use in
a retractable blind, said screen tensioning system comprising:
[0027] (a) a projecting member having a head portion and a
resiliently deformable tail portion; and [0028] (b) a support rod
comprising a housing member, said housing member having an opening
with a tapered internal profile adapted to forcibly receive said
tail portion by inwardly displacing said tail portion, [0029]
wherein in use, said resiliently deformable tail portion biases
said projecting member axially outward from said support rod.
[0030] The housing member may be a separate unit having an end that
is adapted to be received in an opening in the support rod.
Alternatively, the support rod and the housing member may be
integrally formed. In this embodiment of the invention, it is
desirable that the tapered internal profile of the housing member
is formed during the manufacture of the support rod.
[0031] According to a still further aspect of the present
invention, there is provided a screen tensioning mechanism for use
in a retractable blind, said screen tensioning mechanism
comprising: [0032] (a) a projecting member having a head portion
and a resiliently deformable tail portion; and [0033] (b) a housing
member comprising: [0034] (i) an end adapted to be inserted into an
opening of a support rod; and [0035] (ii) an opening having a
tapered internal profile adapted to forcibly receive said tail
portion by inwardly displacing said tail portion, [0036] wherein in
use, said resiliently deformable tail portion biases said
projecting member axially outward from said support rod.
[0037] The end of the housing member may be adapted to be inserted
into an opening of the support rod such that, in use, the housing
member is substantially contained within the support rod.
[0038] According to a still further aspect of the present
invention, there is provided a support rod for a screen tensioning
mechanism comprising a housing member, said housing member having
an opening with a tapered internal profile,
[0039] wherein said opening is adapted to forcibly receive a
resiliently deformable tail portion of a projecting member to bias
said projecting member axially outward from said support rod.
[0040] According to a still further aspect of the present
invention, there is provided a projecting member for a screen
tensioning mechanism comprising: [0041] (a) a head portion; and
[0042] (b) a resiliently deformable tail portion, [0043] wherein
said tail portion is adapted to be inserted into an opening in a
housing member of a support rod to bias said projecting member
axially outward from said support rod.
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Representative embodiments of the present invention will now
be described with reference to the accompanying drawings. These
embodiments are given by way of illustration only and other
embodiments of the invention are possible. Consequently, the
particularity of the accompanying drawings are not to be understood
as superseding the generality of the preceding description. In the
drawings:
[0045] FIG. 1A is a front perspective view line drawing of a screen
tensioning mechanism according to a representative embodiment of
the present invention. FIG. 1B is a rear perspective view line
drawing of the screen tensioning mechanism of FIG. 1A.
[0046] FIG. 2A is a front perspective view line drawing of the
screen tensioning mechanism of FIG. 1A with the projecting member
in a light tension orientation. FIG. 2B is a front perspective view
line drawing of the screen tensioning mechanism of FIG. 1A with the
projecting member in a heavy tension orientation.
[0047] FIG. 3A is a cross-sectional side view line drawing of the
screen tensioning mechanism of FIG. 1A with the projecting member
in a light tension orientation. FIG. 3B is a cross-sectional side
view line drawing of the screen tensioning mechanism of FIG. 1A
with the projecting member in a heavy tension orientation. FIG. 3C
is a cross-sectional side view line drawing of the screen
tensioning mechanism of FIG. 1A with the projecting member in an
operating position.
[0048] FIG. 4A is perspective view line drawing of a screen
tensioning mechanism according to a further embodiment of the
present invention. FIG. 4B is a cross-sectional side view line
drawing of the screen tensioning mechanism of FIG. 4A.
[0049] FIG. 5A is perspective view line drawing of a screen
tensioning mechanism according to a further embodiment of the
present invention. FIG. 5B is a cross-sectional side view line
drawing of the screen tensioning mechanism of FIG. 5A.
[0050] FIG. 6A is perspective view line drawing of a screen
tensioning mechanism according to a further embodiment of the
present invention. FIG. 6B is a rear perspective view line drawing
of the screen tensioning mechanism of FIG. 6A.
[0051] FIG. 7A is a front perspective view line drawing of the
screen tensioning mechanism of FIG. 6A with the projecting member
in a first tension orientation. FIG. 7B is a rear perspective view
line drawing of the screen tensioning mechanism of FIG. 6B with the
projecting member in a first tension orientation.
[0052] FIG. 8A is a cross-sectional side view line drawing of the
screen tensioning mechanism of FIG. 6A. FIG. 8B is a
cross-sectional side view line drawing of the screen tensioning
mechanism of FIG. 6A with the projecting member in an operating
position.
DETAILED DESCRIPTION OF THE REPRESENTATIVE EMBODIMENTS
[0053] Embodiments of the screen tensioning mechanism and system
will now be described with reference to the accompanying drawings.
The invention is particularly useful in relation to Roman blinds
that are predominantly constructed from fabric and it will
therefore be convenient to describe the invention in that
environment. However, it should be understood that the invention is
intended for broader application and use.
[0054] Referring to the drawings, FIGS. 1A and 1B illustrate a
screen tensioning mechanism 100 in accordance with a representative
embodiment of the present invention. The screen tensioning
mechanism 100 comprises a projecting member 102 having a head
portion 104 and a resiliently deformable tail portion 106. The head
portion 104 has a rounded end to facilitate the efficient operation
of the mechanism 100 within a fabric pocket of a Roman blind. Since
the mechanism 100, and specifically the head portion 104, is
designed to deliver a tensioning force to the screen of the blind,
the rounded end of the head portion 104 gives the blind an
aesthetically pleasing appearance when in use. Furthermore, the
rounded end of the head portion 104 minimises the likelihood of the
fabric pocket becoming ripped as a result of the tensioning
force.
[0055] The tail portion 106 includes two resiliently deformable
legs 108 that extend from the head portion 104. In the initial
extension from the head portion 104, the legs 108 remain
substantially straight and parallel. The legs 108 then curve
outwardly from one another, although the divergence between the
legs 108 is substantially planar. In a particularly preferred
embodiment of the invention, the legs 108 are joined (as shown in
the drawings) at a point where the curvature begins.
Advantageously, this join between the legs 108 provides additional
structural support and limits the range of deformation of the legs
108.
[0056] The head portion 104 and the tail portion 106 are integrally
formed and are preferably manufactured from a plastic material
using injection moulding techniques. The flexibility of the plastic
material allows the legs 108 to be resiliently deformable, although
an alternative material with similar physical properties could also
be used for the construction of the projecting member 102.
[0057] The mechanism 100 also comprises a housing member 110 that
includes a first opening 114 and a second opening 112. The first
opening 114 is adapted to receive an end of a support rod (not
shown). In this particular embodiment of the invention, the first
opening 114 is adapted to receive a circular support rod, although
it should be understood that other shapes for the support rod could
be used with suitable adaptations of the first opening 114. The
embodiments of the present invention envisage various sizes of
housing member 110, and particularly the first opening 114, to
accommodate support rods having 6 mm and 8 mm diameters. However,
it should be understood that alternative sizes would also be
suitable. The support rod is preferably constructed from a
light-weight metal, plastic or wooden material, which is able to
provide the screen with a high degree of horizontal rigidity when
the tensioning mechanism is in use. The housing member 110, as with
the projecting member 102, is preferably manufactured from a
plastic material using injection moulding techniques.
[0058] In an alternate embodiment of the present invention, the
housing member 110 may have an end (not shown) that is adapted to
be inserted into an opening of a support rod. This would allow for
a substantial portion, if not all, of the housing member 110 to be
contained within the support rod during use. In an embodiment of
the present invention, the support rod may be hollow cylinder made
from a light-weight metal or plastic material. It is envisaged that
the housing member 110 could be inserted into an end of a hollow
support rod, and retained in that position by some mechanical
engagement with the support rod, such as by frictional engagement
or by means of a lip on the housing member.
[0059] In a further alternate embodiment of the present invention,
the housing member 110 may be integrally formed with the support
rod. In this case, the tapered internal profile of the housing
member 110 is preferably formed in one or more ends of the support
rod during the manufacture of the support rod.
[0060] The second opening 112 of the housing member 110 has a
tapered internal profile that is adapted to forcibly receive and
inwardly displace the resiliently deformable legs 108 of the tail
portion 106. The insertion of the tail portion 106 within the
second opening 112 of the housing member 110, as illustrated in
FIGS. 2A and 2B of the drawings, requires the application of force
by the user. As the tail portion 106, and particularly the legs
108, are slidably inserted into the second opening 112, the legs
108 will engage with the tapered internal profile of the housing
member 110. This tapered internal profile consists of a first pair
of opposing internal surfaces 116 and a second pair of opposing
internal surface 118. Each of the first and second pairs of
opposing internal surfaces 116 and 118, converge toward one another
and have a different predetermined angular separation. As the user
continues to apply force to the projecting member 102, the
engagement of the resiliently deformable legs 108 with either the
first pair of opposing internal surfaces 116 or second pair of
opposing internal surfaces 118 causes the legs 108 to flex and
become inwardly displaced as the tail portion 106 is further
inserted into the housing member 110.
[0061] While the legs 108 are inwardly displaced, by either the
first pair of opposing internal surfaces 116 of the second pair of
opposing internal surface 118, the resilience of the legs 108
biases the projecting member 102 axially outward from the support
rod. It is this bias which allows the head portion 104 to deliver a
tensioning force to the fabric pocket of the screen.
[0062] The first pair of opposing internal surfaces 116 has a
predefined angular separation of approximately 10 degrees, and the
second pair of opposing internal surfaces 118 has a predefined
angular separation of approximately 14 degrees. The greater the
angular separation of the opposing internal surfaces, the greater
the force required to insert and deflect the legs 108 within the
housing member 110. Therefore, it follows that if more force is
required to insert the tail portion 106, then a greater bias will
subsequently be delivered to the head portion 104 of the projecting
member 102. Thus, the housing member 110 allows for two different
orientations of the projecting member 102. When the projecting
member is inserted in a light tension orientation, as shown in
FIGS. 2A and 3A, the legs 108 will engage with the first pair of
opposing internal surfaces 116. By contrast, when the projecting
member 102 is inserted in a heavy tension orientation, as shown in
FIGS. 2B and 3B, the legs 108 will engage with the second pair of
opposing internal surfaces 118. The orientation of the projecting
member 102 can be selected by the user depending on the
requirements (e.g. dimensions and weight of the screen) of the
particular application.
[0063] To facilitate the positioning of the projecting member 102
in either the light tension orientation or heavy tension
orientation, the second opening 112 also includes two pairs of
opposing U-shaped grooves 120. Each of these pairs of grooves 120
aligns with one of the first pair of opposing internal surfaces 116
or the second pair of opposing internal surfaces 118. The grooves
120 slidably receive the legs 108 of the projecting member 102, as
it is inserted into the housing member 110, and substantially
prevent rotation of the projecting member 102 during use. By
preventing rotation of the projecting member 102 it possible to
maintain a constant bias, and thus tensioning force, by ensuring
that the projecting member 102 remains in either the light tension
orientation or the heavy tension orientation.
[0064] It will be possible for a user to force the tail portion 106
into the housing member 110 until the point at which the distal
ends of the legs 108 engage with an internal wall 140 of the
housing member 110, or until the head portion 104 engages with, and
abuts, the housing member 110. As the insertion force is withdrawn
by the user, the bias applied to the projecting member 102 will
cause the projecting member 102 to withdraw from the housing member
110 as shown by the arrow in FIG. 3C of the drawings. This movement
or ejection of the projecting member 102 from the housing member
110 will continue until such time as the legs 108 are no longer
being deflected by the opposing internal surfaces.
[0065] In order to prevent the projecting member 102 from becoming
ejected from the housing member 110, the mechanism 100 comprises a
protrusion 130 on the outer surface of each of the legs 108 and a
corresponding internal lip 132 on the second opening 112 of the
housing member 110. The flexibility of the plastic material, from
which the projecting member 102 is manufactured, allows the
projecting member 102 to be pushed through this internal lip 132 as
it is inserted into the housing member 110. The frictional
engagement of the protrusion 130 and the internal lip 132 prevents
the projecting member 102 from being released from the housing
member 110, and assists the user with the installation process. In
an alternative embodiment of the present invention, the retention
of the projecting member 102 within the housing member 110 may be
secured by more a more rigid structure (such as through the use of
different materials to manufacture the components) which would
prevent removal of the projecting member 102 from the housing
member 110.
[0066] The present invention is also embodied in screen tensioning
system which includes a suitable support rod, and a pair of screen
tensioning mechanisms as described above in relation to FIGS. 1A to
3B of the drawings. In such a screen tensioning system, a screen
tensioning mechanism 100 is positioned at either end of the support
rod by inserting the respective ends of the support rod into the
second opening 114 of each of mechanisms 100. The specific length
of the support rod will be determined by the width of the blind,
although this length should be less than the width of the screen to
accommodate the positioning of the mechanisms 100 at either or both
ends of the support rod.
[0067] The screen tensioning system, incorporating the support rod
and the mechanisms 100, can then be inserted into a horizontal
fabric pocket of the screen by applying a force to one or more of
the projecting members 102 to reduce the overall length of the
system. Once the system has been inserted into the fabric pocket,
in an appropriate position, the force applied to the projecting
members 102 by the user can then be withdrawn. As this force is
withdrawn, the biasing force applied to the projecting members 102
of the mechanisms 100 causes the assembly to increase in length.
Preferably, the system will continue to increase in length until
the head portions 104 of the mechanisms 100 engage with the side
walls of the fabric pocket. At such time, the system will be
delivering a horizontal tensioning force across the pocket, and
therefore across the screen. By maintaining this horizontal
tensioning force, it is possible to ensure the correct pleating and
straightening operations of the retractable Roman blind as the
screen is raised and lowered respectively. More specifically, the
rigidity created by this tensioning force substantially prevents
irregular pleating or creasing of the soft fabric material.
[0068] FIGS. 4A and 4B illustrate a screen tensioning mechanism 200
according to an alternative embodiment of the present invention.
The screen tensioning mechanism 200 incorporates similar structures
to those described above in relation to FIGS. 1A to 3B of the
drawings. More particularly, the mechanism 200 comprises a
projecting member 202 which has a head portion 204 and a tail
portion 206. The tail portion 206 includes two resiliently
deformable legs 208 which extend from the head portion 204 and
remain substantially parallel to one another. The mechanism 200
also comprises a housing member 210 which includes a first opening
214 and a second opening 212. The first opening 214 is adapted to
receive an end of a support rod (not shown). The second opening 212
has a tapered internal profile which is adapted to forcibly receive
and inwardly displace the legs 208 of the projecting member
202.
[0069] The tapered internal profile of the housing member 210
incorporates a helical configuration. When the projecting member
202 is slidably inserted into the housing member 210, the legs 208
engage with internal helical surfaces 216 of the housing member
210. As more force is applied to the projecting member 202 by the
user, the resiliently deformable legs 208 are caused to inwardly
deflect and twist as they slidably engage with the helical surfaces
216. The projecting member 202 also includes a pair of ridges 230
along a section of the tail portion 206. These ridges 230 engage
with corresponding channels (not shown) in the internal surface of
the housing member 210, and substantially prevent rotation of the
projecting member 202.
[0070] As the force applied to the projecting member 202 by the
user is withdrawn, the resilience of the legs 208 applies a bias to
the projecting member 202 which allows the head portion 204 to
deliver a tensioning force within the fabric pocket of a
screen.
[0071] FIGS. 5A and 5B illustrate a screen tensioning mechanism 300
according to an alternative embodiment of the present invention.
The screen tensioning mechanism 300 incorporates similar structures
to those described above in relation to FIGS. 1A to 3B of the
drawings. The mechanism 300 comprises a projecting member 302 which
has a head portion 304 and a tail portion 306. The tail portion 306
includes two resiliently deformable legs 308 which extend from the
head portion 304. The legs 308 are positioned offset from one
another to facilitate unobstructed movement (by forced deflection)
of the legs 208 during use. The mechanism 300 also comprises a
housing member 310 which includes a first opening 314 and a second
opening 312. The first opening 314 is adapted to receive an end of
a support rod (not shown). The second opening 312 has a tapered
internal profile which is adapted to forcibly receive and inwardly
displace the legs 308 of the projecting member 302.
[0072] The tapered internal profile of the housing member 310
incorporates two angled internal surfaces 316 which are positioned
in opposing configurations. When the projecting member 302 is
slidably inserted into the housing member 310, each of the legs 308
engages with one of the angled internal surfaces 316 of the housing
member 310. As more force is applied to the projecting member 302
by the user, the resiliently deformable legs 308 are caused to
inwardly deflect as they slidably engage with the angled internal
surfaces 316. Due to the configuration of the angled internal
surfaces 316, the legs 308 are deflected inwardly toward one
another although, due to their offset positioning, contact between
the legs 308 is avoided. The projecting member 302 also includes a
pair of ridges (not shown) along a section of the tail portion 306.
These ridges engage with corresponding channels (not shown) in the
internal surface of the housing member 310, and substantially
prevent rotation of the projecting member 302. As the force applied
to the projecting member 302 by the user is withdrawn, the
resilience of the legs 308 applies a bias to the projecting member
302 which allows the head portion 304 to deliver a tensioning force
within the fabric pocket of a screen.
[0073] FIGS. 6A and 6B illustrate a screen tensioning mechanism 400
according to an alternative embodiment of the present invention.
The screen tensioning mechanism 400 incorporates similar structures
to those described above in relation to FIGS. 1A to 3B of the
drawings. More particularly, the mechanism 400 comprises a
projecting member 402 having a head portion 404 and a resiliently
deformable tail portion 406. The head portion 404 has a rounded end
to facilitate the efficient operation of the mechanism 400 within a
fabric pocket of a Roman blind. A cross-sectional view of the
mechanism 400 shown in FIGS. 6A and 6B is illustrated in FIGS. 8A
and 8B. Since the mechanism 400, and specifically the head portion
404, is designed to deliver a tensioning force to the screen of the
blind, the rounded end of the head portion 404 gives the blind an
aesthetically pleasing appearance when in use. Furthermore, the
rounded end of the head portion 404 minimises the likelihood of the
fabric pocket becoming ripped as a result of the tensioning
force.
[0074] The tail portion 406 is formed from a length of resiliently
deformable material such as, for example, strip steel, and includes
two resiliently deformable legs 408. The tail portion 406 is
releasably attached to the head portion 404 by means of an
attachment portion 420. The attachment portion 420 is adapted to
loop around a support member 422 at the base of the head portion
404. In order to attach the tail portion 406 to the head portion
404, the legs 408 of the tail portion 406 are drawn together (by
application of force by a user) to allow the attachment portion 420
to be placed over the support member 422. The portion of the legs
408 closest to the attachment portion 420 passes through an opening
424 in a side surface of the head portion 404. Once the attachment
portion 420 is in position on the support member 422, the force
applied to the legs 408 can be withdrawn such that the resilience
of the material causes the legs 408 to separate. The tail portion
406 is held in position on the head portion 404 due to the abutment
of the legs 408 against retaining projections 426 on the opening
424, which prevent the attachment portion 420 from slipping off the
support member 422. Removal of the tail portion 406 from the head
portion 404 can be achieved by performing a reversal of these
steps.
[0075] The mechanism 400 also comprises a housing member 410 that
includes a first opening 414 and a second opening 412. The first
opening 414 is adapted to receive an end of a support rod (not
shown). In this particular embodiment of the invention, the first
opening 414 is adapted to receive a circular support rod, although
it should be understood that other shapes for the support rod could
be used with suitable adaptations of the first opening 414. This
embodiment of the invention envisages various sizes of housing
member 410, and particularly the first opening 414, to accommodate
support rods having 6 mm and 8 mm diameters. However, it should be
understood that alternative sizes would also be suitable. The
support rod is preferably constructed from a light-weight metal,
plastic or wooden material, which is able to provide the screen
with a high degree of horizontal rigidity when the tensioning
mechanism is in use. The housing member 410, as with the projecting
member 402, is preferably manufactured using injection moulding
techniques.
[0076] The second opening 412 of the housing member 410 has a
tapered internal profile that is adapted to forcibly receive and
inwardly displace the resiliently deformable legs 408 of the tail
portion 406. The insertion of the tail portion 406 within the
second opening 412 of the housing member 410, as illustrated in
FIGS. 7A and 7B of the drawings, requires the application of force
by the user. As the tail portion 406, and particularly the legs
408, are slidably inserted into the second opening 412, the legs
408 will engage with the tapered internal profile of the housing
member 410. This tapered internal profile consists of a pair of
opposing internal surfaces 416 that converge toward one another and
have a predetermined angular separation. As the user continues to
apply force to the projecting member 402, the engagement of the
resiliently deformable legs 408 with the pair of opposing internal
surfaces 416 causes the legs 408 to flex and become inwardly
displaced as the tail portion 406 is further inserted into the
house member 410.
[0077] While the legs 408 are inwardly displaced, by the pair of
opposing internal surfaces 416, the resilience of the legs 408
biases the projecting member 402 axially outward from the support
rod. It is this bias which allows the head portion 404 to deliver a
tensioning force to the fabric pocket of the screen.
[0078] The pair of opposing internal surfaces 416 has a predefined
angular separation of approximately 17 degrees. However, it should
be understood that alternative angular separations would also be
possible and suitable. The greater the angular separation of the
opposing internal surfaces 416, the greater the force required to
insert and deflect the legs 408 within the housing member 410.
Therefore, it follows that if more force is required to insert the
tail portion 406, then a greater bias will subsequently be
delivered to the head portion 404 of the projecting member 402.
[0079] Unlike the screen tensioning mechanism 100 described above,
in the mechanism 400 described in this alternative embodiment of
this invention, the housing member 410 allows for only one
orientation of the projecting member 402 as there are only one pair
of opposing internal surfaces 416. In order to achieve two or more
different tensioning forces using a single pair of opposing
internal surfaces 416, the strength of the resiliently deformable
material used in the tail portion 406 can be changed. For example,
the tail portion 406 can be manufactured from strip steel having a
thickness of between 0.4 mm and 0.5 mm (or any similar thickness),
in order to achieve two or more different tensioning forces. In any
event, when the tail portion 406 is inserted into the housing
member 410, as shown in FIGS. 7A, 7B and 8B, the legs 408 will
engage with the pair of opposing internal surfaces 416.
[0080] To facilitate the positioning of the projecting member 402
in the required tension orientation (i.e. to prevent rotation of
the projecting member 402 within the housing member 410), and to
maintain engagement of the legs 408 with the opposing internal
surfaces 416, the second opening 412 also includes a pair of
opposing longitudinal slots 430. At least of one of the slots 430
(and preferably both of the slots 430) is adapted to slidably
receive a protrusion 428 that is located on an outer surface of the
projecting member 402. Preferably, a protrusion 428 is received in
each of the longitudinal slots 430.
[0081] As the tail portion 406, and particularly the legs 408, are
inserted into the second opening 412, at least one of the slots 430
slidably receives a protrusion 428 and substantially prevents
rotation of the projecting member 402 during use. By preventing
rotation of the projecting member 402 it is possible to maintain a
constant bias, and thus tensioning force, by ensuring that the
projecting member 402 remains in the required tension
orientation.
[0082] It will be possible for a user to force the tail portion 406
into the housing member 410 until the point at which the distal
ends of the legs 408 engage with an internal wall 440 of the
housing member 410, or until the head portion 404 engages with, and
abuts, the housing member 410. As the insertion force is withdrawn
by the user, the bias applied to the projecting member 402 will
cause the projecting member 402 to withdraw from the housing member
410 as shown by the arrow in FIG. 8B of the drawings. This movement
or ejection of the projecting member 402 from the housing member
410 will continue until such time as the legs 408 are no longer
being deflected by the opposing internal surfaces 416.
[0083] In order to prevent the projecting member 402 from becoming
ejected from the housing member 410, the mechanism 400 comprises an
abutting face 432 on the protrusion 428 that engages with at least
one of the slots 430, as shown in FIGS. 7A and 7B of the drawings.
The flexibility of the plastic material, from which the projecting
member 402 is manufactured, allows the projecting member 402 and at
least one protrusion 428 to be pushed through the second opening
412 as it is inserted into the housing member 410. The engagement
of the abutting face 432 of the protrusion 428 and at least one of
the slots 430 prevents the projecting member 402 from being
released from the housing member 410, and assists the user with the
installation process.
[0084] The word `comprising`, and forms of the word `comprising`,
when used in this specification is taken to specify the presence of
stated features, integers, steps or components but does not
preclude the presence or addition of one or more other features,
integers, steps, components or groups thereof.
[0085] As the present invention may be embodied in several forms
without departing from the essential characteristics of the
invention, it should be understood that the above described
embodiments should not be considered to limit the present invention
but rather should be construed broadly. Various modifications,
improvements and equivalent arrangements will be readily apparent
to those skilled in the art, and are intended to be included within
the spirit and scope of the invention.
* * * * *