U.S. patent application number 13/296439 was filed with the patent office on 2012-03-08 for sampling probe, gripper and interface for laboratory sample management systems.
Invention is credited to Jeff Finkelstein, Paul M. Grippo, Thomas R. Londo, Mark Lyons, Charles Schelberg, Frank Sylva.
Application Number | 20120055269 13/296439 |
Document ID | / |
Family ID | 46332089 |
Filed Date | 2012-03-08 |
United States Patent
Application |
20120055269 |
Kind Code |
A1 |
Londo; Thomas R. ; et
al. |
March 8, 2012 |
SAMPLING PROBE, GRIPPER AND INTERFACE FOR LABORATORY SAMPLE
MANAGEMENT SYSTEMS
Abstract
A self-contained sampling probe characterized by a drive module
and a syringe module removably coupled coaxially to the drive
module to allow for different syringe modules to be interchangeably
coupled to the drive module. The coupling is effected by quick
connect and disconnect devices, and the syringe module may carry an
identifier. The probe is engageable by a gripper or insertable in
an interface device, both of which provide for communication of the
probe with other system components.
Inventors: |
Londo; Thomas R.; (Ashland,
MA) ; Grippo; Paul M.; (Bedford, NH) ; Sylva;
Frank; (Billerica, MA) ; Schelberg; Charles;
(Milford, NH) ; Finkelstein; Jeff; (Charlotte,
VT) ; Lyons; Mark; (Charlotte, VT) |
Family ID: |
46332089 |
Appl. No.: |
13/296439 |
Filed: |
November 15, 2011 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
11814987 |
Jul 27, 2007 |
8057756 |
|
|
13296439 |
|
|
|
|
Current U.S.
Class: |
73/864.14 |
Current CPC
Class: |
G01N 35/1065 20130101;
G01N 35/0099 20130101; G01N 35/109 20130101 |
Class at
Publication: |
73/864.14 |
International
Class: |
B01L 3/02 20060101
B01L003/02 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 27, 2006 |
US |
PCT/US06/02845 |
Claims
1. A syringe module for a sampling probe comprising a barrel, end
members at opposite ends of the barrel, a dispensing/aspirating
lumen connected on one of the end members, and the other end member
including a through hole for passage of the rod of a plunger
disposed in the barrel for reciprocating movement, the plunger rod
having at it distal end a coupler for quick connection to a
coupling member of a drive module.
2. A syringe module according to claim 1, wherein the coupler is an
enlarged head on an end of the plunger rod.
3. A syringe module according to claim 2, wherein the enlarged head
is a ball for mating in a socket of a plunger drive member.
Description
RELATED APPLICATIONS
[0001] This application is a divisional application of U.S.
National Phase Application No. 11/814,987 filed Jul. 27, 2007 which
claims the benefit of U.S. Provisional Application No. 60/648,213
filed Jan. 28, 2005, and U.S. Provisional Application No.
61/761,151 of the same title as above and filed Jan. 23, 2006, all
of which are hereby incorporated herein by reference in their
entireties.
FIELD OF THE INVENTION
[0002] The invention herein described relates generally to
laboratory sample management operations and systems including
robotic handling systems, components and methods, particularly for
analytical applications, more particularly for liquid sample
analytical systems, and still more particularly for bioanalytical
and pharmaceutical applications.
BACKGROUND
[0003] Sample handling robots of various configurations are known
in the biotechnology industry. A common feature of such systems is
the use of a robotic or other motion control device to either move
a fluid aspirating/dispensing syringe (herein generally referred to
as a sampling probe) about a deck of vessels or other deck
components like wash stations, reagent troughs, injection valves,
etc., or to move the vessels and/or other deck components relative
to a stationary sampling probe. Among the more sophisticated
systems, plural sampling probes are ganged together for common
movement by a sample handler.
RELATED APPLICATION
[0004] International Publication No. WO 2005/124366 A1, which is
hereby incorporated herein by reference, describes a system and
method that enables efficient transport of movable devices such as
sampling probes and other transportable devices. The system and
method permit operational timesharing of a transport mechanism or
multiple transport mechanisms for the movable devices. In addition,
control of a transport mechanism can be effected on an event-driven
basis. To facilitate system control, each movable device may be
uniquely identified for independent operation by the
controller.
[0005] The sampling probes typically provide for aspirating and/or
dispensing an agent. The sampling probes may be self-contained
thereby eliminating the need for a tether and thus reducing the
complexity of coordinating the flow of the sampling probes through
the system. An untethered self-contained sampling probe typically
would include a plunger and a motive device for moving the plunger
in response to a command signal. The command signal may be effected
wirelessly between the sampling probe and a stationary system
component, and/or by other suitable means.
[0006] The self-contained sampling probe may include a dedicated
metering device for independent aspiration and/or dispensing of an
agent, and control circuitry for receiving commands and controlling
the metering device. The metering device generally comprises a
syringe including a lumen, a plunger for drawing and/or dispensing
a fluid into and/or from the lumen, and a motive device, such as an
electric motor, for moving the plunger. In addition, the sampling
probe may include a power supply for powering the motor and
associated control circuitry, or other means by which power is
supplied to the syringe at a station.
SUMMARY OF THE INVENTION
[0007] The present invention provides various improvements in
sampling probes, syringe pumps, and related equipment, including
improvements particularly applicable to a self-contained probe and
associated devices that may be used in the above-described system
and method, and which provides additional functionality to such
systems.
[0008] According to one aspect of the invention, a sampling probe
comprises a connector module, drive module and/or a syringe module,
at least two of which are removably coupled coaxially to one
another to allow for different modules to be interchangeably
coupled together. The drive module and syringe module may be
removably coupled by mating threads permitting the syringe module
to be screwed onto and off of the drive module. In particular, the
drive module and syringe module may include a drive module housing
and a syringe module housing, respectively, the syringe module
housing may form a continuation of the drive module housing when
coupled thereto. The drive module may include a drive motor and a
rotary-to-linear motion transfer device, and the syringe module
includes a plunger configured at one end for detachable coupling to
the rotary-to-linear motion transfer device. Preferably the
coupling provides quick connection and disconnection.
[0009] According to another aspect of the invention, a syringe
module for a sampling probe comprises a barrel, end members at
opposite ends of the barrel, a dispensing/aspirating needle
connected on one of the end members, and the other end member
including a through hole for passage of the rod of a plunger
disposed in the barrel for reciprocating movement. The plunger rod
has at it distal end a coupler for quick connection to a coupling
member of a drive module. The coupler may be an enlarged head,
particularly a ball, on an end of the plunger rod.
[0010] According to still another aspect of the invention, a method
for reconfiguring a sampling probe, comprises the steps of
unscrewing a first syringe module including a plunger barrel from a
drive module, and screwing onto the drive module a second syringe
module. The second syringe module may include a barrel that has a
capacity different from the capacity of the barrel of the first
syringe module.
[0011] According to a further aspect of the invention, a sampling
probe that can be moved into and out of engagement with an external
device, comprises a housing, a plunger disposed within the housing,
a motor operatively coupled to the plunger for moving the plunger
for dispensing and/or aspirating a material, on-board electrical
circuitry including one or more of a microcontroller, memory and
motor control circuitry, and a connector assembly for connecting
the electrical circuitry to the external device. The connector
assembly includes at least one contact member located at a side
wall of the housing for interfacing with at least one mating
contact member of the external device. The sampling probe may be
used in combination with the external device, the external device
including a plurality of annular mating connectors disposed along a
socket for receiving the sampling probe, the annular mating
connectors having an axial spacing corresponding to the axial
spacing of the plurality of contact members of the sampling
probe.
[0012] According to a still further aspect of the invention, an
interface device is provided for a sampling probe that includes a
housing, a plunger disposed within the housing, a motor operatively
coupled to the plunger for moving the plunger for dispensing and/or
aspirating a material, on-board electrical circuitry including one
or more of a microcontroller, memory and motor control circuitry,
and a connector assembly for connecting the electrical circuitry to
the external device, which connector assembly includes at least one
contact member located at a side wall of the housing. The interface
device includes an aperture for receiving the sampling probe, and
at least one mating contact member for interfacing with the contact
member of the connector assembly. The contacts and insulators may
be formed by plates stacked on top of one another, and the plates
may include a plurality of apertures for receiving and interfacing
with a plurality of sampling probes.
[0013] According to another further aspect of the invention, an
interface device is provided for a sampling probe that includes a
housing, a plunger disposed within the housing, a motor operatively
coupled to the plunger for moving the plunger for dispensing and/or
aspirating a material, on-board electrical circuitry including one
or more of a microcontroller, memory and motor control circuitry,
and a connector assembly for connecting the electrical circuitry to
the external device, which connector assembly includes at least one
contact member located at the top aspect of the sampling probe. The
interface device includes a gripper mechanism for receiving the
sampling probe and which is connected electrically to an external
device, and at least one mating contact member for interfacing with
the contact member of the connector assembly.
[0014] According to yet another aspect of the invention, a sampling
probe including a barrel, a plunger movable in the barrel for
dispensing and/or aspirating a material, and an electronically
readable identifier. The electronically readable identifier may
include an RFID device or bar code. The electronically readable
identifier may be configured to store at least one of barrel volume
information, date of manufacture, and manufacturer
certification.
[0015] According to another aspect of the invention, a sampling
probe includes a barrel, a plunger movable in the barrel for
dispensing and/or aspiration a material, a drive motor, and a ball
and socket connection between the drive motor and plunger.
[0016] According to a further aspect of the invention, a drive
assembly is provided for a sampling probe. The drive assembly
comprises a housing having a center guide passage, an electric
motor within the housing, a screw coaxially aligned with and
coupled to the motor for rotation of the screw when the motor is
operated, and a nut constrained in the center guide passage of the
housing for linear movement, the nut having an outer surface
rotationally interfering with an interior surface of the housing to
prevent rotation of the nut relative to the housing while
permitting axial movement of the nut in the center bore of the
housing. The nut engages the screw such that rotation of the screw
effects such axial movement of the nut in the center bore of the
housing.
[0017] According to yet another aspect of the invention, a drive
assembly for a sampling probe comprises a housing, an electric
motor located within the housing and including a rotatable drive
shaft, and a screw coaxially aligned with the motor, wherein the
screw and rotatable drive shaft are drivingly coupled by a mating
spade and slot members.
[0018] According to still another aspect of the invention, a drive
assembly for a sampling probe comprises a housing, a motor assembly
within the housing and including a rotating drive shaft, a screw
coaxially aligned with and coupled to the rotating drive shaft for
rotation of the screw when the motor assembly is operated, a nut
constrained in the housing for linear movement, and a radial
bearing including radially inner and out races rotatable relative
to one another, the radially inner race being secured to an end of
the screw against relative axial movement, and the radially outer
race being secured to the housing against relative axial
movement.
[0019] According to a still further aspect of the invention, a
drive assembly for a sampling probe has a screw and rotatable drive
shaft that are drivingly coupled by mating spade and slot
members.
[0020] According to another aspect of the invention, a syringe
module for a pumping device comprises a barrel, end members at
opposite ends of the barrel, and a valve mechanism connected on one
of the end members. The other end member includes a through hole
for passage of the rod of a plunger disposed in the barrel for
reciprocating movement. The valve mechanism has an inlet and outlet
which may be connected to a liquid source and liquid receiver,
respectively. The valve mechanism provides for fluid to be drawn
from the inlet into the barrel when the plunger is retracted and
for fluid to be pumped through the outlet when the plunger is
extended. This may be effected, for example, through the use of
check valves connected between the inlet and outlet and a chamber
in the valve mechanism that is in communication with the interior
chamber of the barrel.
[0021] Still other aspects of the invention are summarized as
follows: [0022] a sampling probe comprising a memory for onboard
storage of audit information and/or operational instruction sets,
and a communication device for effecting transfer of such audit
information and/or operational instruction sets to and/or from an
external device; [0023] a self-contained sampling probe including a
syringe barrel and a plunger drive, and wherein the probe is
capable of pushing and drawing against several hundred psi; [0024]
a system comprising a self-contained sampling probe including
electrical circuitry to which power, ground and communication
contacts are coupled, and an external device including plural
contacts for electrically connecting to the power, ground and
communication contacts, and auto-sense circuitry for ascertaining
which of the contacts of the external device are connected to the
power, ground and communication contacts of the sampling probe when
the sampling probe is engaged with the external device; [0025] a
system comprising at least one self-contained sampling probe, and a
hand-held device to which the sampling probe or probes is/are
connected and electrically interfaced; and [0026] a sampling probe
comprising a drive module and a connector module removably coupled
coaxially to the drive module to allow for replacement of one
module with respect to the other module.
[0027] Further features of the invention will become apparent from
the following detailed description when considered in conjunction
with the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In the annexed drawings,
[0029] FIG. 1 is a schematic illustration of an exemplary
embodiment of an analytical system;
[0030] FIG. 2 is an illustration of an exemplary self-contained
sampling probe useful in the analytical system of FIG. 1;
[0031] FIG. 3 is a cross-sectional view of an exemplary sampling
probe according to the present invention, which probe comprises
connector, drive and syringe modules;
[0032] FIG. 3A is an enlarged cross-sectional view of a connector
module forming part of the sampling probe of FIG. 3, showing the
manner of its electrical connection to a printed circuit board in
the drive module;
[0033] FIG. 3B is a view of the connector module and printed
circuit board taken along the line 3B-3B of FIG. 3A;
[0034] FIG. 3C is a fragmentary perspective view showing the
electrical connection between the drive motor and printed circuit
board of the drive module;
[0035] FIG. 4 is an exploded fragmentary perspective view of a
portion of the sampling probe of FIG. 3, illustrating an exemplary
interconnection between a probe plunger and drive therefor;
[0036] FIG. 5 is an exploded perspective view of an exemplary
plunger drive assembly employed in the sampling probe of FIG.
3;
[0037] FIG. 6 is a fragmentary cross-sectional view of the plunger
drive assembly of FIG. 5 showing a drive coupling between the
output shaft of a motor assembly and the screw of a
rotary-to-linear motion conversion assembly;
[0038] FIG. 7 is a perspective view showing the sampling probe in
association with an exemplary electrical probe interface and an
exemplary gripper, with the gripper shown spaced from the sampling
probe;
[0039] FIG. 8 is a perspective view similar to FIG. 7, showing the
sampling probe being gripped by the gripper and partially withdrawn
from the interface;
[0040] FIG. 9 is an end view of the gripper showing gripper jaws in
a fully retracted (closed) position;
[0041] FIG. 10 is an end view similar to FIG. 9, showing the
gripper jaws in a fully expanded (open) position;
[0042] FIG. 11 is an end view of the sampling probe registered in
the electrical interface;
[0043] FIG. 12 is a cross-sectional view of the sampling probe and
electrical interface showing details of the electrical components
for effecting communication between the sampling probe and
electrical interface;
[0044] FIG. 13 is a cross-sectional view similar to FIG. 12, but
showing the sampling probe fully seated in the electrical
interface;
[0045] FIG. 14 is a part elevational, part cross-sectional view
showing the sampling probe being inserted by the gripper into the
electrical probe interface;
[0046] FIG. 15 is a part elevational, part cross-sectional view
similar to FIG. 14, showing the sampling probe fully inserted into
the probe interface and released from the gripper;
[0047] FIG. 16 is a perspective view showing sampling probe just
prior to being fully inserted into the probe interface with gripper
facets and electrical connections recessed about the circumference
of the top portion of the probe;
[0048] FIG. 17 is a perspective view similar to FIG. 16 showing
sampling probe fully inserted into the probe interface with gripper
facets and electrical connections recessed about the circumference
of the top portion of the probe;
[0049] FIG. 18 is a perspective view of an interface grid for
interfacing with a plurality of sampling probes;
[0050] FIG. 19 is a front view of a gang of syringes contained in a
carrier with a 9 mm center to center spacing in this example;
[0051] FIG. 20 is a back view of the ganged syringes of FIG.
19;
[0052] FIG. 21 is an illustration of a hand-held device to which a
sampling probe is connected;
[0053] FIG. 21A is a plan view of a user interface employed in the
hand-held device of FIG. 21;
[0054] FIG. 22 is schematic illustration of a laboratory park
station for the sampling probes;
[0055] FIG. 23 is a diagrammatic illustration of exemplary
electronic control circuitry employed in the sampling probe;
and
[0056] FIG. 24 is a perspective view of the sampling probe
configured to function as a syringe pump.
DETAILED DESCRIPTION
[0057] Because the invention was conceived and developed for use in
an adaptive, synchronized motion and fluids system for automating
the sample handling process associated with analytical processes
and especially bioanalytical processes such as introducing samples
into LC systems, HPLC systems, etc., it will be herein described
chiefly in this context. However, the principles of the invention
in their broader aspects can be adapted to other types of systems.
For example, the sampling probe described herein can be implemented
in conjunction with a hand-held device capable of programming each
syringe from a local interface or from a PC connection (wired or
wireless) to the hand-held device for general laboratory operations
such as aliquoting samples, dilutions, performing bioanalytical
reactions at point of use, being placed onto a sample injection
device for sample introduction into LC or GC equipment, or other
general laboratory operations. Another example includes placing
several sampling probes in a hand-transportable grid-like element
capable of programming each syringe in the grid from a local
interface or from a PC connection (wired or wireless) to the grid
wherein each syringe in the collection is instructed to perform
parallel general laboratory operations such as aspirating,
dispensing, aliquoting, dilution, reactions, being placed onto a
sample injection device for sample introduction into LC or GC
equipment, or other general laboratory operations. Sampling probes
used in this manner can obviate transfers from container to
container in as much as each probe serves as a container through
several unit operations. In a practical sense, collections of
probes can be handed from lab to lab or group to group for
continued use throughout a sample's workflow. This has the benefit
of reducing the number of surfaces with which the sample comes in
contact and thus reduces sample loss commensurate with adsorption
of sample molecule to such surfaces.
[0058] Referring now in detail to the drawings and initially to
FIG. 1, an exemplary embodiment of an analytical system is
generally denoted by reference numeral 20. The system 20 comprises
one or more movable devices 22 for use in the performance of one or
more analytical operations, which movable devices may be active
devices, such as sampling probes 22a, and/or passive devices, such
as trays 22b.
[0059] The system further comprises one or more stations which, as
shown, may be arranged in groups. For example, the system 20
includes one or more wash stations 24, one or more aspirating
stations 25 (two shown), and one or more analysis stations 26. The
stations 24, 25 and 26 have respectively associated therewith one
or more receivers 27, 28 and 29 for receiving one or more of the
movable devices 22a so that a prescribed operation can be commenced
at the respective station. The stations 25 also are provided with a
receiver 30 for the trays 22b.
[0060] The system further comprises one or more transport
mechanisms 34 for transporting the movable devices 22 from station
to station, and a controller 35 for directing the transport
mechanism to leave at least one of the movable devices with the
receiver(s) in a first one of the stations thereby to free the
transport mechanism for transport of at least one other movable
device between stations while the movable device or devices left at
the first station are used to perform a prescribed operation at the
first station. Simply, the moveable devices are transported to and
among receivers via the transport mechanism. Once transported, the
moveable devices are "released" to the receivers by the transport
mechanism, thereby freeing the transport mechanism for transporting
other moveable devices between the stations.
[0061] In the illustrated embodiment, the stations are arranged in
relation to what is commonly referred to a "deck" 36.
[0062] As a result of the foregoing arrangement, many operations
can be executed in parallel, thereby increasing overall system
efficiency and throughput relative to the prior art systems where
the movable device remains attached to the transport mechanism for
effecting an operation. The movable devices 22, and particularly
the active movable devices 22a, can be positioned anywhere in the
system without constraint on other movable devices, active or
passive.
[0063] The transport mechanisms 34 can be, but are not limited to,
robots, particularly robotic devices capable of three-dimensional
translating (X, Y and Z axis) and/or rotational movement;
levitation devices; antigravity devices; automated slides or
tracks; stackers; and human beings. The transport mechanisms can be
equipped with a suitable holder for the movable device being
transported. As will be appreciated, multiple transport mechanisms
may be employed and independently operated to retrieve and
transport the movable devices. In addition, the movable devices may
be transported by attending personnel, as in response to
instructions provided by controller either audibly, visually and/or
otherwise.
[0064] The movable devices 22 can be, but are not limited to,
sampling probes/syringes; reaction vessels; plate carriers; sample
loops; and other active or passive devices. An active movable
device is one that is capable of performing an action, such as a
syringe that can aspirate or dispense an agent. A passive movable
device is one that does not perform an action but which can receive
or be subjected to an action, such as a vial containing a sample or
a tray containing multiple samples. An otherwise passive movable
device may become an active or intelligent movable device if it is
equipped with logic circuitry for storing a workflow and
communicating a need for a particular service with the system
controller or other system components.
[0065] The stations can be, but are not limited to, wash stations;
aspirating and/or dispensing stations, sample reformatting
stations; reagent addition stations; dilution stations; shaking
stations; thermally and environmentally controlled stations;
parking stations; plate handlers; centrifuges; and other processing
stations. At any given station multiple processes may be performed,
as desired for a particular application. The stations may be
equipped with positioning devices for positioning components
relative to other components.
[0066] Moreover, the stations may be logically grouped in clusters,
and the movable devices may be transported between clusters of
stations throughout a lab-wide or corporate-wide set of clusters. A
cluster of stations may be configured, for example, as an
autosampler system or a generic liquid handling system. A cluster
of stations is one that is grouped for a particular purpose. FIG. 1
illustrates one such cluster of stations that functions as an
autosampler system.
[0067] The receivers 27-30 at the respective stations can be, but
are not limited to, grippers; holders; cradles; electrical and/or
mechanical grid systems; manipulators; or other components. The
receivers may physically articulate with the movable device
delivered thereto and position it for proper operation.
[0068] As will be appreciated, the transport mechanism(s) 34 can be
a low precision device(s) inasmuch as any high precision
positioning needed at a station can be obtained by the receiver or
receivers which can include a high precision positioning and/or
operationally capable device.
[0069] One or more of the receivers 27-30 may possess the ability
to assist the movable component received thereby in the performance
of a requisite task at the respective station. For example, the
receivers 27 at the wash station 24 may have the capability of
raising and lowering a movable device, particularly a sampling
probe 22a, into and out of a wash well or trough. Other receiver
actions may include not only up and down actuation but also
rotation, precise servo driven multi-axis positioning, and others.
For example, the receivers 30 for the stations 25 may include a
high precision X and Y positioning device used for fine positioning
of microplates under sampling probes 22a held in the stations
25.
[0070] The movable devices 22 may include one or more sampling
probes (e.g. syringes or pipettes) for aspirating and/or dispensing
an agent. An exemplary untethered self-contained sampling probe is
denoted by reference numeral 47 in FIG. 2. The probe 47 may include
a dedicated metering device 48 for independent aspiration and/or
dispensing of an agent, and control circuitry 49 for communicating
with the overall system controller 35 (or components thereof) and
for controlling the metering device. The metering device may
include a syringe 52 including a syringe barrel 53 terminating at a
lumen (e.g. needle) 54, a plunger 56 movable in the barrel for
drawing and/or dispensing a fluid into and/or from the barrel via
the lumen, and a motive device 57, such as an electric motor, for
moving the plunger via an appropriate gear train or other
transmission components. In addition, the sampling probe 47 may
include a power supply 59 for powering the motor and associated
control circuitry, or other means by which power is supplied to the
syringe at a station. Command signals may be communicated
wirelessly between the sampling probe and system controller (or
components thereof), or by a make and break signal connection at
point of placement (physical electrical contact or inductive), clip
on control circuitry, and/or by other suitable means.
[0071] The probes may contain a time of day clock and may be used
for timed reactions. For example, the probe may automatically draw
up a plurality of solutions, mix them in its barrel, and hold them
for a designated amount of time before expelling them. It may also
automatically draw up a solution or solutions, wirelessly tell the
controller 35 to inform the user to place the syringe in a
laboratory device or container separate from its current location
(e.g. incubator or refrigerator), sit in the device or container
for a designated amount of time, and wirelessly tell the controller
to tell the user to remove it from the device or container so it
can become part of the active system again.
[0072] The syringe barrel may also have a cross-port 60 allowing
for fast washing once the plunger is fully retracted.
[0073] An analytical system, such as that described above, can be
operated in an "event driven" or time-based mode, the event driven
mode being the preferred embodiment. In addition to permitting
operational timesharing among all transportable devices associated
with a given system, attention to each device can be provided on an
as needed basis with the transportable device itself requesting
service as an "event" in a system queue maintained by the
controller. In this context, a system could consist of a single
instrument tasked with performing a prescribed set of functions but
employing multiple transportable devices. Alternatively, the system
could include a network of instruments (each employing multiple
transportable devices) deployed as part of an enterprise-wide
laboratory, facility or corporate automation entity.
[0074] Accordingly, active movable components may request service
at the appropriate point within their current workflow and the
system controller and/or other components of the system can respond
to that request. This framework can be extended to include not only
transport control but any servicing the active movable components
on an event driven basis. For example, a system's movable elements
might share an electrical discharge device or a heating device
whose services are requested on an as needed basis. The requests
are non-deterministic in nature as they are issued in accordance
with each movable component's workflow requirement for such service
at such time that it is needed. Another example is in regard to
each movable device's service and maintenance schedule. Each device
can request service in an event driven manner to the cluster to
which it is currently interacting.
[0075] According to one particular paradigm, the controller (or
dedicated components thereof such as a transport controller) need
not know a priori or deterministically which movable devices will
require transport at any given time. Instead, the movable devices
can be configured to request service at the appropriate point
within their current workflow and the transport mechanism commanded
in response to that request.
[0076] As may be desired, each movable device may be uniquely
identifiable within its control logic to allow control
transmissions to reach a specific device on a "hub" via a
"broadcast" transmission scheme.
[0077] Referring now to FIG. 3, an exemplary self-contained
sampling probe according to the present invention is indicated
generally by reference numeral 69. The sampling probe generally
comprises a connector module 70, a drive module 71 and a syringe
module 72 removably coupled coaxially to the drive module to allow
for different syringe modules to be interchangeably coupled to the
drive module. This allows, for example, replacement of second
syringe modules including barrels having different capacities or to
replace broken or leaking barrels.
[0078] The probe modules 70-72 may be interconnected by any
suitable means that preferably allows for quick and easy
replacement of one module for another. In the illustrated sampling
probe, the drive and syringe modules are removably coupled by
mating threads, thereby permitting the syringe module to be screwed
onto and off of the drive module. The connector and drive modules
are removably coupled by a sleeve and pin connection. Although
screw and sleeve/pin connections are shown, other types of
connections may be used to removably interconnect the drive and
syringe module housings, such as quarter turn locking connections,
ball and socket connections (like those to hold sockets onto
ratchets), "U" nuts, wedge pins, Swage connections, or set
screws.
[0079] More particularly, the drive module 71 and syringe module 72
respectively include a drive module housing 73 and a syringe module
housing 74, each forming an axial continuation of the other. The
syringe module housing includes a transparent or translucent
plunger barrel 76, an outer end piece 77 at the axially outer end
of the barrel, and an inner end piece 78 at the axially inner end
of the barrel. The inner end piece 78 has a reduced diameter,
externally threaded end portion 79 that is threaded into a
counterbored, internally threaded axially inner end portion 81 of
an end sleeve member 80 used to connect to the end of the drive
module housing 73. The end sleeve member 80 is screw-connected to a
main tubular body portion 83 of the drive module housing 73.
[0080] The module housings 71 and 72 preferably are cylindrical
with the outer surfaces thereof having for the most part the same
outer diameter such that together the housings form a probe housing
85 having a substantially continuous cylindrical outer surface of
uniform diameter. In a preferred embodiment, the maximum outer
diameter of the probe housing 75 is equal or less than 9 mm so that
the sampling probes can be ganged together or individually placed
next to each other dynamically during operation as in a grid
pattern at a 9 mm center-to-center spacing, or less.
[0081] The outer end piece 77 of the syringe module housing 72 has
fastened thereto a needle assembly 86 including a needle support
body 87 that supports a needle 88 (e.g. any suitable lumen). The
needle support body 87, which may be tapered as shown in FIG. 3,
has an internally threaded inner end portion 89 screwed onto a
reduced diameter, externally threaded end portion 90 of the outer
barrel end piece 77. The taper serves as a lead-in to the receiving
elements during placement of the syringe as well as helping to
reduce the chance of scoring or shearing the sealing material
present in some of the receiving elements. The screw-on connection
means (or other suitable means) allows for easy interchange of
different needle assemblies as needed. It also allows for
connection of other elements such as valves to allow the syringe to
be used as a syringe pump. The needle assemblies may have different
length and/or diameter needles for different applications, as well
as different types of needles.
[0082] The needle support body 87 includes a central passage for
the needle 88 that protrudes from the outer end of the needle
support body. The inner end of the needle, which may be provided
with a larger diameter collar, may be secured within a recess in
the end portion 90 of the outer barrel end piece 77 by the needle
support body. The inner end of the needle may be sealed by a Teflon
face seal to the bottom wall of the recess that includes a center
passage providing for fluid communication between the end of the
needle and the interior of the barrel 76.
[0083] The barrel 76 has a cylindrical interior chamber 94 in which
a plunger 95 moves axially for dispensing and/or aspirating a fluid
from and/or into the chamber 94. The plunger and barrel may be of a
conventional construction that provides for a fluid tight seal
between the plunger and barrel while allowing axial movement of the
plunger in the barrel.
[0084] The plunger 95 is connected to the end of a plunger rod 97
that connects the plunger to an axially movable drive coupling 98
of a plunger drive assembly 99 included in the drive module 71.
While any suitable type of connection may be used, preferably a
ball and socket connection is provided to accommodate any
misalignment between the plunger rod and an axially driven coupling
of the drive assembly. More particularly, the joint may be a
miniature universal joint that ensures freedom of limited angular
movement while maintaining axial stiffness with no relative axial
motion. Also, a quick connect/disconnect connection is provided
between the plunger rod and drive coupling to facilitate quick and
easy connection and disconnection of the syringe module and drive
module.
[0085] In the illustrated embodiment and as shown in FIGS. 3 and 4,
the coupling between the plunger rod 97 and drive coupling 98 is
effected by an enlarged head 101 at the end of a reduced
width/diameter neck or stem 102 at the inner end of the plunger rod
and a socket 103 in the drive coupling 98. The head 101 preferably
is ball-shape and sized for a close fit within the socket 103, so
that there is essentially no axial play between the plunger rod and
drive coupling, while still allowing limited angular movement of
the plunger rod relative to the drive coupling. A keyhole slot 106
is provided in the side of the drive coupling 98 to allow the ball
and stem to be inserted laterally into the drive coupling for
seating of the ball 101 in the socket.
[0086] To connect the plunger rod 97 to the drive coupling 98, the
plunger rod may be partially withdrawn from the syringe module
housing 74 to allow the plunger rod to be grasped and manipulated.
The ball 101 and stem 102 may then be inserted through the keyhole
slot 106 to connect the plunger rod to the drive coupling. Once
connected, the housing of the syringe module may be screwed onto
the housing of the drive module.
[0087] In view of the foregoing, the sampling probe 69 can be
easily reconfigured by simply unscrewing a first syringe module
including a plunger barrel from a drive module, and screwing onto
the drive module a second syringe module. Typically the plunger
will be provided in the syringe modules for replacement along with
the syringe barrels.
[0088] As depicted in FIG. 3, the syringe module 72 may be provided
with an electronically readable identifier 109, such as a bar code
or RFID device. The electronically readable identifier may be
configured to store, for example, at least one of barrel volume
information, date of manufacture, manufacturer certification,
serialization information, location of manufacture, and specific
calibration information as needed. The RFID or other identifier
device may be located in or on the syringe module at any suitable
location. Although an RFID device is shown seated in a recess in
the side wall of the barrel, the RFID device, by way of further
example, may be located in or on the sleeve 80 which may be made of
a plastic material so as not to interfere with the function of the
RFID device, whereas the barrel end pieces may be made of metal,
such as stainless steel. The barrel will typically be made of glass
or a plastic material that preferably is transparent or
translucent.
[0089] As shown in FIGS. 3 and 5, the drive coupling 98 in the
illustrated embodiment is attached to (but may be formed integrally
with) the nut 110 of a lead screw and nut assembly 111 that is used
to convert rotary motion of an output shaft 112 of a drive motor
assembly 113 to linear motion of the nut. As shown, the nut 110 is
a tubular member that is internally threaded to receive an
externally threaded end of the drive coupling 98 which extends
coaxially from the end of the nut. The nut also is internally
threaded for driving engagement with a rotatable lead screw 115. As
will be appreciated, rotation of the screw in one direction will
move the nut axially in one direction and rotation of the screw in
the opposite direction will move the nut axially in the opposite
direction. The nut is guided for such linear axial movement in a
guide passage 116 in the drive module housing 73. Although other
types of anti-rotation devices may be used, in the illustrated
embodiment the nut and guide passage have corresponding
non-circular cross-sections for preventing rotation of the nut
relative to the housing while permitting axial movement of the nut
in the center bore of the housing. For example, the nut and guide
passage may be octagonal in cross-section as shown.
[0090] Referring to FIGS. 5 and 6, the output shaft 112 of the
drive motor assembly is coupled to the lead screw 115 by mating
spade and slot members 118 and 119. As shown, the spade member 118
is formed by the end of the output shaft and the slot member 119 is
formed by the end of the screw 115. The spade is sized to closely
fit in the slot of the slot member to provide for essentially no
angular relative movement (zero rotational slip) while providing
for axial movement between the drive shaft and screw that assists
in avoiding axial reactionary loads from passing from the screw to
the drive motor assembly. This enables usage of small radius drive
motor assemblies that may contain reduction gears or other
components that cannot tolerate the anticipated axial loads acting
on the screw.
[0091] In the illustrated embodiment, the axial loads are carried
by a housing 120 enclosing an electric motor and gear reduction
components of the motor assembly 113. This may be effected, for
example, by way of a unique usage of a radial bearing 121. As best
shown in FIG. 6, the radial bearing 121 includes radially inner and
out races 122 and 123 that are rotatable relative to one another. A
ball bearing may be employed and thus the races retain therebetween
a plurality of balls 124. The radially inner race is secured to an
end of the screw 115 against relative axial movement, and the
radially outer race is secured to the housing 120 against relative
axial movement via a tubular collar 126. That is, the outer and
inner races are secured against axial movement independently of the
drive shaft 112 to prevent axial loads from being transferred to
the drive shaft. The dual race radial bearing thus functions as a
thrust bearing. The bearing also radially supports the end of the
lead screw while allowing free rotation of the screw. The outer
race is retained in the collar 126 between an axially outwardly
facing shoulder 127 and a nut 128 threaded into the collar. The
inner race is retained on the slotted end of the screw between an
axially inwardly facing shoulder 129 and a retainer 130 attached by
suitable means to the screw, such as by screwing onto the screw end
or by bonding using a suitable adhesive. The foregoing reduction of
reactionary loads away from the motor assembly enables the probe
(syringe) to puncture, push and/or draw against several hundred
psi.
[0092] As above mentioned, the motor assembly 113 includes an
electric rotary motor that typically will be provided with a speed
reducer. The motor and speed reducer may be assembled in the
housing 120 to which the connection collar 126 is attached as shown
in FIG. 6. The motor and speed reducer may be of a conventional
construction; such units being commercially available. The motor
and speed reducer assembly is selected such that the outer diameter
thereof allows for assembly of the drive unit in the housing of the
drive module as seen in FIG. 3.
[0093] Referring to FIGS. 3 and 3A-3C, the motor assembly 113 is
controlled by motor control circuitry 133 provided, for example, on
a circuit board 134 suitably electrically connected to the motor of
the motor assembly (such as by a flexible printed circuit connector
135 in the manner shown in FIG. 3C) and secured in the drive module
housing by a potting compound (e.g. a thermally conductive,
electrically isolating epoxy) or other suitable means. As shown,
the circuit board may be assembled in the drive module in axial
alignment with the motor assembly 113. The circuit board 134 also
is connected to a connector assembly 136 in the connector module 70
for connecting the electrical circuitry to an external device or
devices. In order to allow for removable connection of the
connector module to the drive module, and as shown in FIGS. 3A and
3B, the connector module includes resilient tab contacts 137
disposed on opposite sides of a slot 138 into which the printed
circuit board is inserted when the inner end of the connector
module 70 is axially inserted into a socket end portion of the
drive module. The tab contacts are free to flex when the board is
inserted therebetween. The board has contact pads that are engaged
by the contact tabs to effect electrical connection between the
connector module and the drive module.
[0094] Referring now to FIGS. 7 and 8, the therein illustrated
probe holder is a probe gripper 140. The gripper 140 typically
would be part of a transport mechanism used to transport the
sampling probes from one location to another. The illustrated
exemplary gripper includes a conventional electric three-jaw
gripper assembly 141 that includes three radially movable jaws 142
mounted to a gripper body 143 which includes the jaw tracks 144,
drives and controls for operating the gripper, i.e, moving the jaws
between open and closed position. In FIGS. 7 and 9, the jaws are
shown fully radially expanded and in FIGS. 8 and 10 the jaws are
shown radially retracted.
[0095] The jaws 142 have attached thereto respective gripper
fingers 146 for engaging and electrically interfacing with an upper
gripping end portion of the sampling probe 69. The fingers 146 are
configured such that when closed around the upper gripping portion
of the sampling probe 69, the fingers will firmly engage and hold
the sampling probe coaxially with the center of the chuck formed by
the jaws. In addition, each finger 146 is provided with an
electrical contact 148 for making electrical connection with a
respective mating contact 149 on the sampling probe. As discussed
further below, the fingers may taper going radially inwardly for
engaging in correspondingly tapered grooves in the body of the
connector module. In the event the fingers are not angularly
centered relative to the grooves, the tapers may functions as cam
surfaces causing the sampling probe to rotate relative to the
gripper to bring the fingers into angularly centered alignment with
the groove. The may be accomplished other ways, including other
multifaceted configurations of the fingers and grooves, and other
configurations of the gripper and connector probe.
[0096] In the illustrated embodiment, the mating contacts 149 on
the sampling probe are circumferentially equally spaced around the
upper end portion of the sampling probe, each electrically isolated
with respect to one another and electrically connected to the
electrical circuitry in the sampling probe. The electrical contacts
148 on the fingers are connected to the overall system controller
by suitable means. To this end, the gripper fingers may each be
provided with a terminal screw 150 for connection of a lead to the
electrical contact of the gripper finger. The contacts 149 may be
formed by contact bars. The inner ends of the bars may form the
above-mentioned contact tabs 137, and the outer ends of the bars
may be held in place by engagement in slots formed on the underside
of the head of a fastener 151 attached to the outer end of the
connector body 153 as shown in FIG. 3A.
[0097] The number of contacts and/or fingers can be varied as
desired for a given application. For example, each finger 146 may
include one or more contacts for mating respective contacts on the
sampling probe which may be arranged in a variety of ways, such as
circumferentially as shown and/or axially. In the illustrated
embodiment, three contacts are provided, one for ground, one for
power, and one for communication between the probe 69 and gripper
140.
[0098] In the illustrated embodiment, a specific contact on the
gripper need not make contact with a specific contact on the probe,
although this could be done since the angular positions of the
probe and gripper can be tracked and maintained. Instead, the
gripper has associated therewith electrical circuitry that
electronically compensates for the alignment of the gripper with
the contacts on the probe. When contact is made between the gripper
and probe, an auto-sense procedure is performed whereby the a
determination is made as to which contacts of the gripper are in
contact with the power, ground and signal contacts of the probe.
After that, power can be supplied to the probe and communication
effected with the probe.
[0099] Accordingly, whenever the probe is engaged by the gripper,
communication can be established with the connector whereby sets of
operational instructions can be downloaded to the probe, audit
logs/status information can be uploaded from the probe, and
operations such as pulling in or removing air gaps between liquids
can be accomplished while the probe is in transit by the transport
mechanism all further enhancing overall system throughput
performance. Connections through the gripper are also desired when
the syringe is used in conjunction with a hand-held device, such as
a hand-held controller. The hand-held controller contains a
gripper-like element into which the syringe is attached for
stability, power, and communication with the hand-held processor.
At the same time, a battery or other power storage device in the
probe may be recharged, if desired.
[0100] In the illustrated embodiment, the connector module 70
includes a connector housing or body 153 that is connected to the
drive module housing preferably in a manner that enables quick and
easy removal and installation of the connector module. In the
illustrated embodiment, the connector body has a cylindrical lower
portion that is sized to fit telescopically into the end of the
tubular body portion 83 of the drive module housing 73. The
connector body may be secured, preferably releaseably, in the body
portion 83, such as by means of a pin 155 extending through aligned
radial holes in the tubular body portion 83 and the connector body
153. As discussed below, the pin 155 may also function as a
locating key.
[0101] The upper portion of the connector body 153 preferably forms
an axial extension of the drive module housing. In particular, the
connector body has a maximum width about equal the width of the
drive module housing.
[0102] As shown in FIGS. 12 and 13, the connector body 153 extends
above the end of the module housing to form a gripping end portion
of the sampling probe 69. As shown in FIGS. 7 and 8, the connector
body has circumferentially equally spaced apart gripper recesses
154 in which respective contacts 148 are located and exposed for
contact with a finger contact 148 of the gripper 140 when the
latter is closed around the upper end portion of the connector
body. The fingers 146 preferably engage the connector body over an
extended length for lateral stability and the fingers are engaged
(seated) in the recesses 154 for rotational stability during
movement.
[0103] As above mentioned, the gripper 140 may be used to move the
probe 69 from position to position. For example, the gripper may be
used to move the probe into and out of an interface device 160 that
may form or be a part of a probe holder 161. The holder with the
interface device may be provided at any one of the various stations
between which the probe is transferred in the course of performing
analytical-related or other functions. As shown in FIGS. 12 and 13,
the interface device may include a plurality of annular mating
contacts 163a-c at a socket 165 or other aperture that receives the
sampling probe, and the probe may include contacts 166a-c for
interfacing with the contacts 163a-c of the interface device.
[0104] In the illustrated embodiment, the contact or contact
members 166a-c are located at different axial positions along the
length of the sampling probe 69 for connection to respective
contacts or contact members 163a-c that are formed by respective
conductive layers of the interface device. The conductive layers
provide annular contact surfaces surrounding the aperture for
effecting contact with the contact members 166a-c of the connector
assembly in any relatively rotated position thereof. The contact
members 163a-c may be conductive layers axially interleaved with a
plurality of insulating layers 168 electrically isolating the
conductive layers from one another. In particular, the contacts and
insulators may be formed by plates stacked one top of one another.
The contact plates may be connected to respective terminals 169
(FIG. 11) used for connecting the interface to other electrical
components, such as the system controller.
[0105] As shown in FIG. 13, the axial spacing of the contact
members 163a-c corresponds to the axial spacing of the contact
members 166a-c of the sampling probe, whereupon electrical contact
will be effected therebetween when the sampling probe if fully
seated/inserted into the socket of the interface device (brought
into registry).
[0106] As shown in FIGS. 3, 12 and 13, the contact members 166a-c
of the probe may be resiliently biased plunger contact members
(pogo pins) that extend through and protrude from the side wall of
the drive module housing 71. The housing has at the connector end
thereof a tubular shell, and the connector body 153 closes the end
of the tubular shell. The inner ends of the contact members are
connected by suitable means to the electrical circuitry on the
circuit board, such as via the above-mentioned axially extending
contact bars connected to or forming the gripper contacts of the
probe.
[0107] While the probe contact members 166a-c can effect electrical
connection with the interface contact members 163a-c in any
relatively rotated position of the probe, the probe in the
illustrated embodiment uses the pin 155 as a locating key for
proper registry between the RFID tag and a tag transmitter/receiver
device. This enables use of an RFID that may have a small antenna
that necessitates positioning of the RFID within two to three
millimeters of a transmitter/receiver that communicates with the
RFID device to extract information therefrom. The locating key 155
can seat in a locating slot 171 at the top of the interface device
160 to identify a rotational position of the probe for desired
angular positioning of the RFID or other identifying device.
[0108] As shown in FIGS. 11-15, the key 155 may be formed by a pin
radially and asymmetrically protruding from the drive probe
housing, and the locating slot may be a corresponding, asymmetric
groove formed in a top plate 174 (FIGS. 11, 14 and 15) of the
interface device. Pin asymmetry ensures only one rotational
orientation for the device since even a 180.degree. rotation will
not allow proper seating within the grove as a symmetric protrusion
of the pin would. When the gripper lowers the probe into full
seated engagement with the interface device, the locating pin will
engage in the locating slot to maintain the rotational orientation
of the probe. When the probe is once again grabbed by the gripper,
the contacts of the probe will be in a known position for proper
alignment of the RFID.
[0109] Referring now to FIG. 18, the insulating and contact plates
of the interface device may have a plurality of apertures 180
forming a grid 181 for receiving and interfacing with a plurality
of sampling probes. The apertures are arranged in an array with the
apertures preferably located at a uniform center-to-center spacing.
Communication within these arrays is accomplished in one of two
ways. One is where each aperture (and hence each syringe) within
the array has a unique communication connection with the controller
and each syringe can be and is addressed independently by the
controller by routing the signal to the proper array element. The
other way is where the communication layer is a simple conductive
plate and all communications are broadcast throughout the array.
Individual syringes may be addressed by preceding commands with a
unique syringe identification contained in the syringe's
non-volatile memory. Both approaches may be used. The power and
ground layers may consist of simple, conductive plates providing
these utilities to all syringes within the array.
[0110] Referring now to FIGS. 19 and 20, a plurality of sampling
probes 69 may be ganged together. In the illustrated embodiment, a
gang of eight probes are contained in a carrier (holder) 86 with a
9 mm center to center spacing, although it will be appreciated that
the spacing can be more or less and the number of probes can be
varied as desired. A 9 mm center to center spacing is particularly
desirable since it corresponds to conventional spacing used in 96
position racks/trays. The ganged probes function as an eight
channel device for high throughput. That is, eight samples at a
time, for example, can be transferred directly from a microwell
plate with 9 mm spacing between wells to a 96 position or other
device. As indicated, the number of ganged probes can be varied. By
way of further example, the carrier could contain 96 probes
arranged for example in an 8.times.12 array to provide 96
channels.
[0111] Although carriers of various configurations could be used,
the illustrated carrier 86 comprises a frame 88 including a central
post 89 that interconnects upper and lower bars or racks 90 and 91.
The racks have respective rows of slots 92 and 93 wherein the slots
in each row are vertically aligned with respective slots in the
other rack. The sampling probes are laterally supported in the
slots against any significant lateral movement. In addition, the
sampling probes are held against any significant vertical movement
by a retention bar 95 attached to the upper rack (or by any other
suitable means). The retention bar can be released to allow
insertion of the probes into the racks and then closed to grip and
thus hold the upper ends of the probes to the upper rack against
vertical movement. The upper rack and retention bar have associated
therewith contacts for engaging the probe contacts to effect
electrical connection and/or communication between the probes and
carrier.
[0112] The carrier 86 enables the gang of probes to be moved as a
unit, such as by a gripper 140. The carrier includes a gripper post
101 having a configuration similar to that of the gripper portion
of the connector module of a probe. That is, the post includes
grooves in which the fingers of the gripper can engage and the
grooves may have associated therewith contacts that are engaged by
the contacts of the gripper when the post is gripped by the
gripper. The gripper post may be provided on a lug 103 projecting
from the backside of the carrier as shown in FIG. 20.
[0113] The contacts of the gripper post 101 may be connected to the
contacts that engage the contacts of the probes 69 when the latter
are secured in the carrier, thereby enabling power, ground and/or
communication to be supplied to probes during transport by the
gripper. The gripper post contacts may also be connected to
respective contacts provided in a plug 105 on the carrier 86 that
can plug into a socket of a grid module or other device to enable
power, ground and/or communication to be supplied to the probes
when the carrier is plugged into a grid module or other device and
the gripper is released from the gang to perform other
operations.
[0114] The carrier 86 may be plugged into (or formed integrally
with) a hand-transportable element capable of programming each
syringe in the carrier from a local interface or from a PC
connection (wired or wireless) whereby each syringe in the
collection may be instructed to perform parallel general laboratory
operations such as aspirating, dispensing, aliquoting, dilution,
reactions, being placed onto a sample injection device for sample
introduction into LC or GC equipment, or other general laboratory
operations. Sampling probes used in this manner can obviate
transfers from container to container in as much as each probe
serves as a container through several unit operations. In a
practical sense, collections of probes can be handed from lab to
lab or group to group for continued use throughout a sample's
workflow. This has the benefit of reducing the number of surfaces
with which the sample comes in contact and thus reduces sample loss
commensurate with adsorption of sample molecule to such
surfaces.
[0115] In FIG. 21, a hand-held carrier device 110 for a single
sampling probe 69 is shown, but it will be appreciated the device
can be configured to carry a plurality of sampling probes. The
hand-held device may be tethered or untethered. If untethered, the
device may carry its own power supply (e.g. battery) and may
communicate wirelessly with the overall system controller. The
hand-held device in either case may include it own processor and/or
interface. An exemplary interface 112 is shown in FIG. 21A. As
shown the interface 112 may include a display 115 and various user
input devices such as buttons 116 and a navigating device 117. The
processor and interface enable the probe and/or device to
programmed to perform laboratory operations and or communicate with
the technician that is carrying and/or manipulating the hand-held
device.
[0116] FIG. 22 is a schematic illustration of a laboratory park
station 125. The park station includes a probe holder 126
configured to hold one or more probes. The illustrated holder has
four positions 128 into which probes can be inserted. The holder
has a frame 130 including upper and lower racks 131 and 132 which
may be similar to the upper and lower racks of the carrier shown in
FIGS. 19 and 20. Interchangeable standard- and deep-well heights
may be provided. Like the carrier of FIGS. 19 and 20, the holder
has provision for electrically connecting the probes held therein
to a station controller 134 which may be cabled or wireless. The
controller may have a connector for connecting to a connector 135
on a base 136 that provides for connection to the overall system
controller, which may be a suitably programmed microcomputer and/or
computer network.
[0117] Referring now to FIG. 23, the probe electronics 140 include
various components that may all be contained with the probe 69. As
above discussed, power may be brought in through a grid interface
section 141 (either via a pogo pin connection with grid or via the
electrical connection with gripper). Power may be split into clean
power for all logic circuitry and dirty/raw power for motor power
drive circuitry. The circuitry preferable is designed to be able to
write all critical information to flash ROM 143 if power is
interrupted (safe power down). Programming instructions may be
brought to a microcontroller 146 via the grid's communication
signal in and out line. A Logic/Programming section 147 utilizes
the flash ROM, SRAM 148, and EEPROM 149 to accept, store,
interpret, and execute the programmed instructions downloaded to
the probe. The Logic/Programming section utilizes the flash ROM to
store execution history information until upload back to the
off-syringe control device. A motor drive and servo section 151
takes input from the microcontroller and converts it into motor
commutation signals to drive the motor 152. The motor drive and
servo section may be provided to take feedback from the motor to
verify its operation and position. If desired, provision can be
made for sensing a motor stall and communicating a sensed stall to
the main system.
[0118] In particular, the probe (syringe) controller 140 may be a
printed circuit assembly contained within the autonomous probe. The
assembly may be a microcontroller-based motor controller which is
responsible for multiple tasks including receiving commands and
workflow from the deck controller, log workflow/method primitives
in local non-volatile memory, and/or control a brushless DC motor
commutation and speed. The probe controller circuit assembly
receives signals from the grid.
[0119] The probe controller electronics hardware may be partitioned
into three functional sections: power regulation, microcontroller
and/or motor driver. The power supplied to the probe may be split
into power for the brushless DC motor and power for the
microcontroller and peripheral circuitry, with the intent to
separate clean power from dirty power. Preferably capacitance is
added to the clean power signal allowing it to stay up for a period
of time after the input power is removed. This time period can be
used to write state information to an EEPROM or equivalent.
[0120] The microcontroller, such as an Atmel ATmega168V
microcontroller) may be responsible for multiple tasks within the
Probe controller, such as grid communications control, motor
control and/or EEPROM control. The microcontroller may use an
internal UART to communicate via the grid with a deck controller
(system controller). Communications may be half-duplex on a single
wire.
[0121] The brushless DC motor may be controlled using a 3 phase
bridge. The microcontroller may be responsible for commutating the
motors under program control. Hall sensors incorporated with the
motor may provide orientation feedback required for motor
commutation. Motor speed may be controlled by limiting the
available current per phase of motor commutation. Speed may be
sensed by measuring the period between successive Hall interrupts.
In turn, motor current may be controlled by pulse-width-modulating
(PWM) the low side driving (sinking) FETs in the 3 phase bridge.
The PWM signal may be generated using hardware integral to the
microcontroller.
[0122] Motor current may be monitored using a sense resistor and
differential amplifier on the low side of the 3 phase bridge. Two
poles of low pass filtering may be provided to attenuate the PWM
modulation. In addition, a comparator may sense an over-current
condition and interrupt the microcontroller; thereby allowing for a
timely shut down in the event of excessive current.
[0123] An EEPROM (for example an Atmel AT24C512) may be used for
the audit trail and for saving state information (plunger location,
time, etc.) in the event of inadvertent power failure.
[0124] A probe management scheme may have the following
functionality: syringe configuration storage/retrieval, calculation
of run-time parameters using configuration information, track
plunger cycles, sleep and wake-up control, power down detection and
state information storage, error handling and posting, non-volatile
data storage management, and communication management. The
communication management may provide the following functionality:
demand request slave operation, multiplexed Tx/Rx asynchronous
serial-to-single wire bus, multi-processor mode command address
filtering, inter-character gap timeout monitoring, wake-up on
character, command/response data integrity and command filtering.
The workflow management may provide the following functionality:
workflow storage/retrieval, workflow sequencing, workflow
interpretation, workflow execution, workflow audit logging, and
workflow cataloging. The motion control may provide the following
functionality: motor speed control, motor current control,
acceleration/deceleration profile, brushless dc motor drive (state
transitions, rotational speed, position and direction), plunger
position and movement, and plunger position calibration.
[0125] The host controller commands may serve to control syringe
operations directly and/or configure workflows/method primitives
for future execution. In addition, these commands may illicit
responses that provide syringe status and configuration
information. Workflows/method primitives may be stored and removed
under host controller supervision throughout the syringe's product
life. This data may be accessed by both the syringe and the host
controller during normal operation. Audit logs may be stored by the
syringe during command and workflow/method primitive execution. The
audit logs may be read and removed under host controller
supervision. This data may be accessed by both the syringe and the
host controller during normal operation. An operational snap-shot
is stored in response to loss of power. This data may be accessed
by the syringe at power-down and power-up.
[0126] A multi-character binary command set may be used between the
host controller and syringe. Each syringe may be assigned an 8-bit
"logical address" by the host controller when introduced to the
system. This logical address may be maintained in a non-volatile
fashion. In addition, a "broadcast" logical address may be
allocated that all syringes will accept, but not generate a
response. The logical address may be the first character in every
message followed by the command, optional data length, optional
data characters and a checksum. The command may be processed and
every command may result in a response with the exception of
commands sent to the "broadcast" logical address.
[0127] The method primitives that comprise a workflow may consist
of a unique 1-byte opcode, a 1-byte length value and optional data.
As the method primitive is retrieved from non-volatile memory it
may be interpreted to configure the associate syringe operation.
The opcode may define both the operation and the type/units for any
associated data. In some cases the data may be provided in volume
and volume/second units which must be converted to motion control
values.
[0128] Turning now to FIG. 24, the probe 69 can be converted into a
syringe pump 159 by replacing the needle with a three-way or
similarly functioning valve mechanism 160. The valve mechanism 160
provides the ability to fluidically connect the lumen of the barrel
to a liquid source in one setting and an output device, container,
or surface in another setting to coordinate pumping fluid from the
liquid source to the output device, container, or surface as the
syringe retracts and extends its plunger. To this end, the valve
mechanism has input and output ports 162 and 163 for connecting to
the liquid source and output device, container, etc.
[0129] Although the invention has been shown and described with
respect to a certain embodiment or embodiments, it is obvious that
equivalent alterations and modifications will occur to others
skilled in the art upon the reading and understanding of this
specification and the annexed drawings. In particular regard to the
various functions performed by the above described elements
(components, assemblies, devices, compositions, etc.), the terms
(including a reference to a "means") used to describe such elements
are intended to correspond, unless otherwise indicated, to any
element which performs the specified function of the described
element (i.e., that is functionally equivalent), even though not
structurally equivalent to the disclosed structure which performs
the function in the herein illustrated exemplary embodiment or
embodiments of the invention. In addition, while a particular
feature of the invention may have been described above with respect
to only one or more of several illustrated embodiments, such
feature may be combined with one or more other features of the
other embodiments, as may be desired and advantageous for any given
or particular application.
* * * * *