U.S. patent application number 13/217970 was filed with the patent office on 2012-03-01 for implants, surgical methods, and instrumentation for use in femoroacetabular impingement surgeries.
Invention is credited to CHARLES WAYNE ALLEN, Kevin Wayne Belew, Phillip E. Frederick, James Curtis Gatewood, Kevin Ray Hays, Lauren Christina Jasper, David Wayne Rister.
Application Number | 20120053590 13/217970 |
Document ID | / |
Family ID | 45698187 |
Filed Date | 2012-03-01 |
United States Patent
Application |
20120053590 |
Kind Code |
A1 |
ALLEN; CHARLES WAYNE ; et
al. |
March 1, 2012 |
IMPLANTS, SURGICAL METHODS, AND INSTRUMENTATION FOR USE IN
FEMOROACETABULAR IMPINGEMENT SURGERIES
Abstract
Implants, surgical methods, and instrumentation for treating
femoroacetabular impingement. In some embodiments, implants are
provided or formed on the acetabulum to replicate the anatomy of
the acetabulum (e.g., the acetabular rim and/or labrum, the bearing
surface in the acetabulum, cartilage in the acetabulum, etc.). Also
provided are embodiments of materials and instruments for use in
installing and/or forming such implants on the acetabulum. Further
provided are embodiments of guide jigs for use in preparing the
acetabulum to receive such implants.
Inventors: |
ALLEN; CHARLES WAYNE;
(Southaven, MS) ; Rister; David Wayne; (Hernando,
MS) ; Frederick; Phillip E.; (Memphis, TN) ;
Belew; Kevin Wayne; (Hernando, MS) ; Jasper; Lauren
Christina; (Memphis, TN) ; Gatewood; James
Curtis; (Memphis, TN) ; Hays; Kevin Ray;
(Somerville, TN) |
Family ID: |
45698187 |
Appl. No.: |
13/217970 |
Filed: |
August 25, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61402249 |
Aug 26, 2010 |
|
|
|
Current U.S.
Class: |
606/87 |
Current CPC
Class: |
A61F 2002/30331
20130101; A61B 17/1746 20130101; A61F 2/30749 20130101; A61F
2002/30971 20130101; A61F 2002/3085 20130101; A61F 2002/30578
20130101; A61F 2002/30589 20130101; A61F 2/34 20130101; A61F
2002/30731 20130101; A61F 2002/3487 20130101; A61F 2/30756
20130101; A61F 2002/30387 20130101; A61F 2002/4631 20130101; A61F
2002/30448 20130101; A61F 2/30728 20130101; A61F 2002/305
20130101 |
Class at
Publication: |
606/87 |
International
Class: |
A61F 5/56 20060101
A61F005/56 |
Claims
1. A system for guiding removal of bone along an acetabular rim of
an acetabulum, the system comprising: a. a guide jig comprising a
ledge adapted to extend over the acetabular rim and a cup connected
to the ledge and adapted to be positioned within the acetabulum,
wherein an insert aperture is defined within the ledge; and b. at
least one cutting insert defining a cutting aperture and removably
positionable within the insert aperture.
2. The system of claim 1, wherein the at least one cutting insert
comprises a plurality of cutting inserts, each cutting insert
defining a cutting aperture having a geometry, wherein the geometry
of at least some of the cutting apertures of at least some of the
plurality of cutting inserts is different.
3. The system of claim 1, wherein the cup comprises an inner
surface that defines a hollow shaped to receive a femoral head.
4. The system of claim 1, wherein the guide jig further comprises
at least one lip extending downwardly from the ledge and adapted to
rest upon the acetabular rim.
5. The system of claim 1, wherein the at least one cutting insert
comprises a shelf adapted to rest upon the ledge when the at least
one cutting insert is positioned within the insert aperture of the
ledge.
6. The system of claim 1, wherein the shelf comprises at least one
fixation hole adapted to receive an anchor for securing the guide
jig on the acetabular rim.
7. A system for guiding removal of bone along an acetabular rim of
an acetabulum, the system comprising: a. a guide jig comprising a
first ledge and a second ledge connected to the first ledge,
wherein the first ledge and the second ledge are adapted to extend
over the acetabular rim, and a cup connected to the first ledge and
the second ledge and adapted to be positioned within the
acetabulum; and b. at least one cutting insert defining a cutting
aperture and removably mountable on the guide jig.
8. The system of claim 7, wherein at least one of the guide jig or
the at least one cutting insert comprises an alignment tongue and
the other of the guide jig or the at least one cutting insert
comprises an alignment groove adapted to receive the alignment
tongue.
9. The system of claim 7, wherein at least one magnet is provided
on the guide jig and wherein at least one magnet is provided on the
at least one cutting insert, wherein the at least one magnet on the
guide jig and the at least one magnet on the at least one cutting
insert align when the at least one cutting insert is mounted
properly on the guide jig.
10. The system of claim 7, wherein the at least one cutting insert
comprises a plurality of cutting inserts, each cutting insert
defining a cutting aperture having a geometry, wherein the geometry
of at least some of the cutting apertures of at least some of the
plurality of cutting inserts is different.
11. A method of removing bone along the acetabular rim using a
system comprising: (i) a guide jig comprising a first ledge, a
second ledge connected to the first ledge, and a cup connected to
the first ledge and the second ledge; and (ii) at least one cutting
insert defining a cutting aperture, the method comprising: a.
positioning the guide jig proximate the acetabular rim so that the
first ledge and the second ledge extend over the acetabular rim and
the cup extends within the acetabulum; b. mounting the at least one
cutting insert on the guide jig; and c. removing bone using the
cutting aperture of the at least one cutting insert as a guide.
12. The method of claim 11, wherein at least one of the guide jig
or the at least one cutting insert comprises an alignment tongue
and the other of the guide jig or the at least one cutting insert
comprises an alignment groove, wherein mounting the at least one
cutting insert on the guide jig comprises inserting the alignment
tongue into the alignment groove.
13. The method of claim 11, wherein at least one magnet is provided
on the guide jig and wherein at least one magnet is provided on the
at least one cutting insert, wherein mounting the at least one
cutting insert on the guide jig comprises positioning the at least
one magnet on the at least one cutting insert on the at least one
magnet on the guide jig.
14. The method of claim 11, wherein: the at least one cutting
insert defining a cutting aperture comprises a first cutting insert
defining a cutting aperture having a first geometry and a second
cutting insert defining a cutting aperture having a second geometry
different from the first geometry; mounting the at least one
cutting insert on the guide jig comprises mounting the first
cutting insert on the guide jig; removing bone using the cutting
aperture of the at least one cutting insert as a guide comprises
removing bone using the cutting aperture of the first cutting
insert as a guide; and after removing bone using the cutting
aperture of the first cutting insert as a guide, removing the first
cutting insert from the guide jig, mounting the second cutting
insert on the guide jig, and removing bone using the cutting
aperture of the second cutting insert as a guide.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Application No. 61/402,249, filed Aug. 26, 2010, the entire
contents of which are herein incorporated by reference.
FIELD
[0002] This invention relates generally to hip surgeries and, more
particularly, relates to implants, surgical methods, and
instrumentation for treating femoroacetabular impingement.
BACKGROUND
[0003] Femoroacetabular impingement (or FAI) is a condition of the
hip joint where the femoral head and acetabulum rub abnormally,
thus creating damage to the hip joint. The damage can occur to the
articular cartilage of the femoral head or acetabulum, or to the
labral cartilage on and around the acetabular rim. Increasingly,
FAI is being recognized as a cause of significant hip pain and
disability and is implicated as a cause of secondary
osteoarthritis.
[0004] FAI may take one of two forms: cam or pincer. The difference
between the two forms is determined by the abnormality of the hip
joint that is the cause of the damage. The cam form of FAI occurs
when the femoral head and neck relationship is aspherical, or not
perfectly round. This loss of roundness contributes to abnormal
contact between the femoral head and the acetabulum. It may also
cause damage to the acetabular labrum, the peripheral cartilage
that surrounds a portion of the acetabular rim. The pincer form of
FAI occurs when the acetabulum has too much coverage of the femoral
head. This over-coverage typically exists along the front-top rim
of the acetabulum and results in the acetabular labrum and/or
marginal articular cartilage being "pinched" between the acetabular
rim and the neck of the femur. The cam and pincer forms of FAI may
exist together (thus creating a compound form of FAI).
[0005] Cam or pincer FAI is commonly associated with other maladies
to the bone and/or cartilage. For example, in some cases a portion
of the acetabulum may contain a lesion. Contact between the femoral
head and the lesioned portion of the acetabulum might create pain
and discomfort in the patient. Damage to the patient's cartilage is
often common with FAI--either the cartilage of the femoral head,
the acetabulum, or the acetabular labrum. Patients with extensive
FAI may experience tears of the cartilage due to excessive contact
between the acetabulum and the femoral head. Damage to the
cartilage may extend into the acetabulum.
[0006] Known treatments of FAI include surgical intervention to
debride affected cartilage, combined with the use of osteotomy to
reshape irregular bone (on either the femoral head or the
acetabulum). For example, to treat cam-type FAI, osteotomy may be
used to reshape the femoral head to be more spherical. For
pincer-type FAI, osteotomy may be used in or around the acetabulum
to trim any excessive coverage of the femoral head. The known
treatments include "open surgery," arthroscopy, or a combination of
the two. In open surgery, the hip is dislocated through an incision
of approximately 6 to 10 inches. Open surgery presents a high risk
of blood loss and heightened recovery time. Arthroscopy may involve
anywhere between two to four incisions, each of approximately 1 cm
in length. The leg is placed in traction (in some cases, up to 50
lbs) to separate the hip joint and to make room for surgical
instruments. Improper use of traction may cause nerve damage that
may or may not heal with time. Additionally, arthroscopy presents
poor visualization for the surgeon and requires significant
training to become proficient. Finally, not all forms of FAI can be
treated using arthroscopy. In combined surgery (also known as
limited or "mini open" surgery), arthroscopy is used to repair
acetabular labrum and cartilage, and a larger incision is made so
that the surgeon may use osteotomy to reshape irregular bone.
[0007] These known treatments of FAI are limited to removing the
patient's tissue: either debridement of soft tissue or osteotomy on
the bone. The treatments are relatively new, and thus, long-term
effects of the treatments are unknown. There is a concern that
removing or reshaping the bone is not an effective long-term
solution because the bone might grow back, thus requiring
additional surgeries. Additionally, in these known treatments the
cartilage and/or acetabular labrum are completely removed in order
to obtain access to (and trim or reshape) the bone. No steps are
taken to replace the removed tissue. Thus, after the patient's
initial recovery from the surgery, the patient might experience
pain due to the loss of the cartilage and acetabular labrum. For
example, the patient would lose the "shock absorption" provided by
these materials, and might experience pain due to bone-on-bone
contact between the femoral head and the acetabulum. Additional
surgeries may be required to address any issues caused by the loss
of cartilage and/or regrowth of the bone. Finally, osteotomy on the
bone might not be effective if the bone is irregularly shaped in
that it has a depression (rather than a protruding portion of bone)
or if the bone has a lesion. For example, although protruding
portions of bone might be trimmed and reshaped easily, depressions
cannot be reshaped because in a depression, there is little to no
material to remove. Thus, the use of osteotomy on the bone may
present several problems.
[0008] More recent developments involve the use of implants to
replace and replicate the function of anatomy of the acetabulum and
in particular the labrum, acetabular rim, and/or acetabular bearing
surface. WO 2010/099247, the entirety of which is herein
incorporated by reference, describes a variety of implants that may
be positioned and fixed on the acetabulum to replace damaged
cartilage (e.g., the labrum) and bone. FIG. 1 illustrates an
embodiment of such an implant positioned on an acetabular rim 1004
in the acetabulum 1002 of a pelvic bone 1000. The implant 10
includes a rim portion 16 (which includes ridge 15) to replicate
the acetabular rim and labrum and thereby capture the head of the
femur within the acetabulum. The implant 10 also includes a bearing
surface 18 that can generally align with the bearing surface 1006
of the acetabulum to provide a continuous surface on which the
femoral head can articulate. The implant 10 wraps around at least a
portion of the acetabular rim 1004.
[0009] In other embodiments, such as shown in FIGS. 2A-F, tools may
be used to create prepared bone surfaces 1010, 1011 in a portion of
the acetabulum 1002 and/or acetabular rim 1004. The prepared bone
surfaces 1010, 1011 may have roughly the same shape as the implant
10, such that the implant 10 fits onto the prepared bone surfaces
1010, 1011. The implants 10 can have varying geometries and can be
provided with mounting holes 20 to secure the implant 10 to the
acetabulum 1002 and/or acetabular rim 1004 with fasteners.
SUMMARY
[0010] Embodiments disclosed herein are directed to implants,
surgical methods, and instrumentation for treating femoroacetabular
impingement. In some embodiments, implants are provided or formed
on the acetabulum to replicate the anatomy of the acetabulum (e.g.,
the acteabular rim and/or labrum, the bearing surface in the
acetabulum, cartilage in the acetablum, etc.). Also provided are
embodiments of materials and instruments for use in installing
and/or forming such implants on the acetabulum. Further provided
are embodiments of guide jigs for use in preparing the acetabulum
to receive such implants.
[0011] Further features and advantages of at least some of the
embodiments of the present invention, as well as the structure and
operation of various embodiments of the present invention, are
described in detail below with reference to the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] A full and enabling disclosure directed to one of ordinary
skill in the art is set forth more particularly in the remainder of
the specification. The specification makes reference to the
following appended figures, in which use of like reference numerals
in different features is intended to illustrate like or analogous
components.
[0013] FIG. 1 is a partial cross-sectional view of an acetabular
implant positioned on an acetabular rim.
[0014] FIGS. 2A-F illustrate other embodiments of acetabular
implants, shown attached to the bone, or exploded from the
bone.
[0015] FIG. 3 is a bottom perspective view of another embodiment of
an acetabular implant.
[0016] FIGS. 4A-B are partial cross-sectional views of the
acetabular implant of FIG. 3.
[0017] FIG. 5 is a bottom perspective view of yet another
embodiment of an acetabular implant.
[0018] FIG. 6 is a partial cross-sectional view of an anchor
positioned in the acetabular implant of FIG. 3 or FIG. 5.
[0019] FIG. 7A-C illustrate methods of attaching the acetabular
implant of FIG. 3 to an acetabulum.
[0020] FIGS. 8A-C are various views of an acetabular implant
according to another embodiment.
[0021] FIG. 9 is a partial cross-sectional view of the acetabular
implant of FIGS. 8A-C positioned on a prepared bone surface of an
acetabulum.
[0022] FIG. 10 is a partial cross-sectional view of a prepared bone
surface on an acetabulum.
[0023] FIG. 11 is a partial cross-sectional view of the acetabular
implant of FIGS. 8A-C positioned on the prepared bone surface of
FIG. 10.
[0024] FIG. 12 is a cross-sectional view of an embodiment of a plug
filled with injectable material, shown inserted into an
acetabulum.
[0025] FIG. 13 is a perspective view of another embodiment of a
plug.
[0026] FIGS. 14A-E are various views of one embodiment of a mold
for use in repairing acetabular defects.
[0027] FIG. 15A-C illustrate methods of using the mold as shown in
FIGS. 14A-E.
[0028] FIG. 16 is a cross-sectional view of one embodiment of a
biomedical textile positioned within an acetabulum.
[0029] FIG. 17 illustrates another embodiment of a biomedical
textile.
[0030] FIGS. 18A-B are views of one embodiment of a guide jig.
[0031] FIG. 19 is a top perspective view of the cradle of the guide
jig of FIGS. 18A-B in isolation.
[0032] FIG. 20 is a top perspective view of a block of the guide
jig of FIGS. 18A-B in isolation.
[0033] FIG. 21 shows the guide jig of FIGS. 18A-B positioned on an
acetabular rim.
[0034] FIGS. 22A-E are various views of another embodiment of a
guide jig.
[0035] FIG. 23A-B illustrate one embodiment of a cutting insert for
use with the guide jig of FIGS. 22A-E.
[0036] FIG. 24A-B illustrate another embodiment of a cutting insert
for use with the guide jig of FIGS. 22A-E.
[0037] FIG. 25 is a top perspective view of the cutting insert of
FIGS. 23A-B positioned in the guide jig of FIGS. 22A-E.
[0038] FIG. 26 is a top perspective view of the guide jig with
cutting insert of FIG. 25 positioned on an acetabular rim.
[0039] FIG. 27 is a top perspective view of the cutting insert of
FIGS. 24A-B positioned in the guide jig of FIGS. 22A-E.
[0040] FIG. 28 is a top perspective view of a guide jig according
to another embodiment.
[0041] FIG. 29 is a top perspective view of a cutting insert
according to another embodiment.
[0042] FIG. 30 is a bottom perspective view of the cutting insert
of FIG. 29.
[0043] FIG. 31 is a top perspective view of the cutting insert of
FIGS. 29 and 30 mounted on the guide jig of FIG. 28.
DETAILED DESCRIPTION OF THE DRAWINGS
[0044] The subject matter of embodiments of the present invention
is described here with specificity to meet statutory requirements,
but this description is not necessarily intended to limit the scope
of the claims. The claimed subject matter may be embodied in other
ways, may include different elements or steps, and may be used in
conjunction with other existing or future technologies. This
description should not be interpreted as implying any particular
order or arrangement among or between various steps or elements
except when the order of individual steps or arrangement of
elements is explicitly described.
[0045] FIGS. 3-6 illustrate an acetabular implant 50 according to
certain embodiments. The acetabular implant 50 includes a rim
portion 12 having a bearing surface 18 and a flange portion 14. As
best seen in FIG. 7C, when positioned on the prepared bone surfaces
1010, 1011 of the acetabulum 1002, the rim portion 12 extends along
the bearing surface 1006 of the acetabulum 1002 and wraps around
the acetabular rim 1004. The flange portion 14 extends from the rim
portion 12 away from the acetabulum 1002. In this disclosed
embodiment, flange portion 14 includes mounting holes 20 that
receive anchors (not shown) to fix the implant 50 to the bone. It
should be understood that mounting holes 20 are only optional and
are in no way limiting.
[0046] It may be desirable to provide additional fixation along the
rim portion 12 where the femoral head contacts and rubs against the
bearing surface 18 of the implant 50, thus applying torque to the
implant 50. In some embodiments, an anchor slot 52 may be provided
on the rear surface 13 (opposite the bearing surface 18) of the rim
portion 12. The anchor slot 52 does not extend through the
thickness of the rim portion 12. The anchor slot 52 is designed to
receive anchor(s) 60 that are inserted in the prepared bone surface
1010, thus securing the implant 50 to bone. For convenience,
"anchor" is used generically to refer to screws, nails, fasteners,
bone anchors, pins, pegs, K-wires, etc., and it should be
understood that phrase is in no way limiting.
[0047] As shown in FIG. 6, in certain embodiments the anchor slot
52 has an undercut portion 54 that is dimensioned to receive the
head 61 of an anchor 60, and a neck 56 to retain the head 61 within
the anchor slot 52.
[0048] In some embodiments, the neck 56 does not extend along the
entire length of the anchor slot 52 so as to create at least one
opening 58 along the anchor slot 52 (see FIG. 3). Thus, the head 61
of an anchor 60 may be inserted into the anchor slot 52 at the
opening 58, as seen in FIG. 4A. By translating or sliding the
anchor 60 along the anchor slot 52 (see FIG. 4B), the head 61 of
the anchor 60 is captured behind neck 56, which thereby prevents
disengagement of the anchor 60 from anchor slot 52.
[0049] In other embodiments, the anchor slot 52 extends all the way
to an edge of the implant 50 so as to have an opening 59 along the
edge of the implant 50, as illustrated in FIG. 5. In such
embodiments, an opening 58 need not be provided along the anchor
slot 52 and the anchor 60 engages the slot via opening 59 along the
edge of the implant 50. In some embodiments, implant 50 is provided
with both opening 59 and opening 59 to impart multiple means of
ingress and egress for an anchor 60.
[0050] While certainly not required, if desired the cross-sectional
shape of the anchor slot 52 (i.e., the undercut portion 54 and the
neck 56) may be dimensioned to approximate the cross-sectional
shape of the head 61 of anchor 60. This results in minimal
clearance between the head 61 of the anchor 60 and the anchor slot
52, which may minimize loosening of the implant 50 with respect to
the bone. In other embodiments more or less clearance may be
provided. The anchor slot 52 may be sized to retain any number of
anchors 60. Moreover, more than one opening 58 may be provided
along an anchor slot 52.
[0051] There are several ways that implants 50 having anchor slots
52 may be installed on the bone. In one method, as shown in FIG.
7A, prepared bone surfaces 1010, 1011 are cut into the acetabulum
1002 and/or rim 1004 to receive the desired implant. Next, a hole
62 is drilled into the prepared bone surface 1010 to receive each
anchor 60. Note that any number of anchors 60 may be used.
[0052] In one embodiment, an anchor 60 is first inserted into a
hole 62, as shown in FIG. 7B, and the implant 50 is then mounted on
the anchor 60 by inserting the anchor head 61 into opening 58 or
opening 59 of the anchor slot 52 and moving the implant 50 so that
the anchor 60 slides with the anchor slot 52 so that the anchor
head 61 is captured within the anchor slot 52 and the implant 50 is
properly positioned on the prepared bone surfaces 1010, 1011 (see
FIG. 7C). If mounting holes 20 are provided, fasteners may be used
to further secure the implant 50 to the bone.
[0053] In another embodiment, the implant 50 is positioned adjacent
the anchor 60 and tapped or pushed such that the head 61 of the
anchor 60 is forced past the neck 56 and into the anchor slot 52.
If using this method of installation, it may be desired to provide
a neck 56 that is made of a flexible material, such that the neck
56 flexes to accommodate the head 61 of the anchor 60.
[0054] In an alternative embodiment, an anchor 60 is first
positioned within the anchor slot 52 on implant 50. Specifically,
the head 61 of the anchor 60 is inserted into opening 58 or opening
59 of the anchor slot 52. Then the anchor 60 (with attached implant
50) is inserted into a hole 62. The anchor 60 may slide within the
anchor slot 52 to the appropriate position to align with the
pre-drilled hole 62 in the bone. If mounting holes 20 are provided,
fasteners may be used to further secure the implant 50 to the
bone.
[0055] The anchor slot 52 enables additional fixation between the
rim portion 12 of the implant 50 and the bearing surface 1006, thus
preventing loosening of the implant 50 caused by torsion forces.
Anchor slot 52 is particularly desirable because it provides
additional fixation while at the same time providing a smooth
bearing surface 18 (which also minimizes torsion forces on the
implant 50). Specifically, the anchor slot 52 does not extend
through the rim portion 12, and thus, the heads 61 of the anchors
60 are not exposed on the bearing surface 18, but rather the
bearing surface 18 is a continuous, smooth surface on which the
femoral head can articulate.
[0056] The implant embodiments illustrated in FIGS. 3-6 are merely
illustrative. More than a single anchor slot 52 may be provided on
an implant 50. Moreover, an anchor slot 52 may have geometry
different from what is shown so long as the anchor slot 52 is able
to capture the head 61 of the anchor 60. It should also be
understood that in other embodiments, the anchor slot 52 may be
positioned on other portions of the implant 50 (e.g., the flange
portion 14) and that any number of anchor slots 52 may be
positioned on the rim portion 12, the flange portion 14, or both.
Moreover, anchor slots may be provided on any type of acetabular
implant and certainly their use is not limited to implants having
the geometry shown in FIGS. 3-6.
[0057] The anchor 60 may be any type of fastener to secure the
implant 50 to the bone. The embodiments shown in FIGS. 3-7C include
an anchor 60 with an external thread. If desired, the outer thread
may be made of a flexible material, such that the anchor 60 may be
tapped or pushed into the hole 62. Other embodiments may include
other bone-engaging structure (such as barbs), and in still other
embodiments, the anchor 60 may not be provided with any
bone-engaging structure at all (such as a smooth nail).
[0058] Any of the implants described herein may be made from a
biocompatible material, such as wood, metal, polymer, composite, or
ceramic. Some materials that may be used to make the implants
include titanium, titanium alloys, steel, cobalt-chromium alloys,
tantalum, magnesium, zirconium, zirconium alloys, bioglass,
brushite, hydroxy-appetite, calcium sulfate, calcium phosphate,
silicon oxide, and silk. The implants may be made from shape memory
materials. Specific polymers that may be used include
polyetheretherketone (PEEK), polymethyl methacrylate (PMMA),
polyethyl methacrylate (PEMA), polyacrylate, poly-alpha-hydroxy
acids, polycapropactones, polydioxanones, polyesters, polyglycolic
acid, polyglycols, polylactides, polyorthoesters, polyphosphates,
polyoxaesters, polyphosphoesters, polyphosphonates,
polysaccharides, polytyrosine carbonates, polyurethanes, and
copolymers or polymer blends thereof. Other polymeric materials may
include polylactide and polyglycolide, including their copolymers,
poly-(D,L-lactide-co-glycolide) and
polyglycolide-co-trimethylenecarbonate; stereopolymers, such as
poly-(L-lactide) or poly-Lactic acid (PLA), poly-(L-CO-D,L-lactide)
and poly-(D,L-lactide), polyglactin acid (PGA), a combination
thereof (PLA/PGA) or any derivative, combination, composite, or
variation thereof, poly-(D,L-lactide-co-glycolide) (PDLLA-co-PGA),
poly-(L-lactide) (PLLA), poly-(D-lactide) (PDLA),
polyglycolide-co-trimethylenecarbonate, (PGA-co-TMC),
poly-(L-CO-D,L-lactide), poly-(D,L-lactide), (PDLLA). The use of
slow degrading and highly crystalline polymers, such as
poly-(L-lactide) and poly(L-CO-D,L-lactide) stereocopolymers with a
low D,L amount, amorphous polymers, such as poly-(L-CO-D,L-lactide)
stereocopolymers with a high D,L amount of poly-(D,L-lactide), or
fast-degrading copolymers, such as poly-(D,L-lactide-co-glycolide)
or polyglycolide-co-trimethylenecarbonate, is envisioned and falls
within the scope of this disclosure. The use of injectable or
crosslinkable polymers, including, but not limited to,
photopolymerizable and chemically polymerizable polymers and
polymers that harden in situ, is also encompassed by this
disclosure, including but not limited to the use of polymers of
sebacic acid (SA), alone, or copolymers of SA and 1,3-bis
(p-carboxyphenoxy) propane (CPP), or 1,6-bis (p-carboxyphenoxy)
hexane (CPH), or poly(propylene fumarate) (PPF). Materials for
implants are not limited to the foregoing and may also include any
fully or partially degradable or erodible in a body chemical
composition, including but not limited to carbohydrates and
derivatives thereof, such as such as cellulose or hyaluronic acid.
A modification of polymeric materials to adjust their structural,
mechanical or chemical properties, or facilitate biological
responses in tissues is envisioned and falls within the scope of
this disclosure. Materials used to make implants may include a two
phase polymer system wherein one phase degrades faster than another
to allow for adequate strength and bone in-growth. The system may
be a non-miscible blend. An example of the two phase polymer system
is PDLA in combination with polyurethane. In addition, bioactive
agents may be incorporated into the material comprising the implant
to be released during the deformation or the degradation of the
material. These agents are included to help promote bone regrowth.
Examples include bone morphogenic proteins, antibiotics,
anti-inflamatoies, angiogenic factors, osteogenic factors,
monobutyrin, omental extracts, thrombin, modified proteins,
platelet rich plasma/solution, platelet poor plasma/solution, bone
marrow aspirate, and any cells sourced from flora or fawna, such as
living cells, preserved cells, dormant cells, and dead cells. Other
bioactive agents known to one of ordinary skill in the art may also
be used. Furthermore, the polymeric materials can be formed as a
composite or matrix and include reinforcing material or phases such
as fibers, rods, platelets, and fillers. For example, the polymeric
material can include glass fibers, carbon fibers, polymeric fibers,
ceramic fibers, or ceramic particulates. Other reinforcing material
or phases known to one of ordinary skill in the art could also be
used.
[0059] FIGS. 8-11 illustrate another embodiment of an acetabular
implant and a means by which to secure the acetabular implant onto
the acetabular rim. Specifically, acetabular implant 70 may be
provided with an undercut portion 72 that may be filled with epoxy
76 in order to adhere the acetabular implant 70 to the bone. FIGS.
8A-C illustrate structural features of some embodiments of
acetabular implant 70, which include a bone-mating surface(s) 32,
outer surface(s) 26, and at least one undercut portion 72 provided
in the bone-mating surface 32 and having an opening 73 on the
bone-mating surface 32.
[0060] In the illustrated embodiment, the outer surface 26 is
shaped to replicate the acetabular rim and/or labrum but it should
be understand that the shape of the acetabular implant 70 (as
defined by the outer surface 26) is not limited to the illustrated
embodiment but rather the acetabular implant attachment methodology
discussed herein may be implemented on implants of any shape.
[0061] The bone-mating surface(s) 32 is preferably shaped to mate
with the shape of the bone surface(s) upon which the acetabular
implant 70 is seated. It may be any size or shape as needed to
replace damaged and/or irregular bone. The undercut portion 72 may
also be any desired size and/or shape as well and more than one
undercut portion 72 may be provided. In use (see FIG. 9), the
undercut portion 72 is filled with epoxy. When the acetabular
implant 70 is seated on the bone, the epoxy 76 contacts the
underlying bone surface and hardens or cures to securely attach the
acetabular implant 70 to the bone.
[0062] In other embodiments, the epoxy 76 may not be adhered to
bone or only to bone. FIG. 10 illustrates a portion of the
patient's pelvic bone 1000 that includes the acetabulum 1002 and
acetabular rim 1004. The acetabular rim 1004 has been prepared to
receive acetabular implant 70. However, in addition to prepared
bone surfaces 1010 on which implant 70 will seat, a bone undercut
74 has also been provided in the bone and has an opening 75 on the
bone.
[0063] FIG. 11 illustrates the acetabular implant 70 attached to
bone that includes a bone undercut 74, wherein the bone-mating
surfaces 32 of the implant contact the prepared bone surfaces 1010,
and the undercut 72 of the acetabular implant 70 generally aligns
with the undercut 74 of the bone. It is not necessary for the two
undercuts 72, 74 to align exactly, nor is it necessary for the bone
preparation surfaces 1010 to exactly match the shape of the bone
mating surfaces 32. Rather, only an approximate alignment and/or
matching is required because epoxy 76 fills the undercuts 72, 74
and can thus fill any space or cracks that are created between the
bone and the acetabular implant 70 (including any cracks between
the bone-mating surfaces 32 and prepared bone surfaces 1010). The
use of undercuts 72, 74 and epoxy 76 allows for less precision in
cuts that are made to the bone, saving time and reducing complexity
during surgery. When the epoxy 76 hardens (or is cured), it
securely attaches the acetabular implant 70 to the bone.
[0064] In certain embodiments, the adhesive and/or bonding
properties of the epoxy 76 may be responsible for only part of the
secure attachment. The shape of the undercut(s) 72 and/or 74 may
also contribute to the security of the attachment of the acetabular
implant 70 on the bone. Specifically, as shown in FIGS. 9 and 11,
the cross-sectional shape of undercut 72 narrows at opening 73.
Similarly the cross-sectional shape of undercut 74 narrows at
opening 75. In this way, the two undercuts 72, 74 form a
"figure-8". The narrowed openings 73, 75 prevent pull-out of the
epoxy from either undercut 72, 74 and thus enhances retention of
the acetabular implant 70 on the bone. Thus, strong fixation
between the acetabular implant 70 and the bone is achieved (due to
the adhesion of the epoxy and, in some embodiments, the shape of
the undercuts 72, 74), while at the same time allowing for less
precision in cuts made to the bone.
[0065] The epoxy 76 may be filled in a variety of ways. For
example, epoxy 76 may be inserted into the undercut(s) 72 and/or 74
prior to attachment of the acetabular implant 70 to the bone.
Alternatively, the acetabular implant 70 may be provided with
apertures (not shown) through which to inject epoxy 76. Examples of
epoxy 76 include, but are not limited to, epoxy, bone cement, or
biocompatible polymer, gel, epoxy, or cement. Further non-limiting
examples of potential materials that may be used for epoxy 76 are
described in the following references: U.S. Patent Application
Publication No. 2006/0051394 titled "Biodegradable Polyurethane and
Polyurethane Ureas," U.S. Patent Application Publication No.
2005/0197422 titled "Biocompatible Polymer Compositions for Dual or
Multi Staged Curing," U.S. Patent Application Publication No.
2005/0238683 titled "Biodegradable Polyurethane/Urea Compositions,"
U.S. Patent Application Publication No. 2007225387 titled "Polymer
Compositions for Dual or Multi Staged Curing," U.S. Patent
Application Publication No. 2009324675 titled "Biocompatible
Polymer Compositions," U.S. Patent Application Publication No.
2009175921 titled "Chain Extenders," and U.S. Patent Application
Publication No. 2009/099600 WO 2009/043099 titled "High Modulus
Polyurethane and Polyurethane/Urea Compositions." Each of the prior
references is herein incorporated by reference. In some
embodiments, the epoxy is expandable or form shaping when hit with
energy (thermal energy, electrical energy, etc.).
[0066] Acetabular implant 70 is shown merely for illustrative
purposes. The shape of acetabular implant 70 may vary. Moreover,
the number, shape, and positioning of undercuts 72, 74 may vary as
well.
[0067] Implants for treating FAI may also include the use of
injectable materials that cure and harden to fill any depressions
and/or lesions within the acetabulum. For example, FIG. 12 shows a
plug 90 that is inserted into a portion of the patient's acetabulum
1002. If desired, the plug 90 may be provided with outer threads 92
to help secure the plug 90 within the bone. The plug 90 in FIG. 12
is slightly tapered along its length, whereas the plug 90 in FIG.
13 is not tapered but rather cylindrical. The plug 90 may be
inserted by any means known to one of skill in the art. For
example, the outer threads 92 may be self-tapping to secure the
plug 90 directly into the bone. Alternatively, the surgeon may
pre-drill a hole into the bone, and then insert or tap the plug 90
into the pre-drilled hole. The plug 90 defines a cavity 94 that may
optionally include recessed portions 96. For example, the plug 90
shown in FIG. 12 has recessed portions 96, whereas plug 90 in FIG.
13 does not. The cavity 94 may have any shape, including, but not
limited to, tapered, conical, or non-tapered.
[0068] The plug 90 is inserted into the acetabulum 1002 so that the
opening to the cavity 94 is exposed within the acetabulum 1002.
Injectable material 98 may be injected into the cavity 94 of the
plug 90 (including any recessed portions 96 that may be provided
within the cavity 94). If provided, the recessed portions 96
provide a greater surface area for the injectable material 98 to
grip onto, thus preventing the material 98 from separating from the
plug 90. In some embodiments, apertures, slits, slots, etc. (not
shown) may be provided through the plug wall so that some of the
injectable material 98 contacts the surrounding bone to further
stabilize the plug 90 within the bone. Examples of injectable
material 98 include, but are not limited to, biocompatible polymer,
gel, epoxy, cement, and any of the materials identified above in
the discussion of the embodiment of FIGS. 8-11.
[0069] If desired, the injectable material 98 may be filled in
excess of the volume of the cavity 94, such that some of the
injectable material 98 over flows the plug 90, rising adjacent to
or covering a portion of the bearing surface 1006 of the acetabulum
1002. Then the injectable material 98 may be allowed to harden or
cure. Upon hardening, the injectable material 98 simulates the bone
to thereby fill in the depression and/or lesion. Surface 18 of the
injectable material 98 may act as a bearing surface for the femoral
head. If desired, surface 18 may be shaped, cut, or otherwise
refined or contoured to simulate the bearing surface 1006 of the
acetabulum 1002.
[0070] In other embodiments (not shown), the plug 90 is not
provided with a cavity 94. Rather, the plug 90 may be inserted into
the bone as described above, and the plug 90 itself (rather than
the injectable material 98) simulates bone, and acts to repair
lesions in the bone.
[0071] FIGS. 14 and 15 illustrate other ways to use injectable
material 98 to repair irregular and/or damaged bone in the
acetabulum 1002. Specifically, certain embodiments provide a mold
100 with a cavity 102 to receive injectable material 98. When the
injectable material 98 hardens, it replicates acetabular anatomy,
such as, but not limited to, the labrum and/or acetabular rim
1004.
[0072] FIGS. 14A-E illustrate structural features of one embodiment
of mold 100, which can include a cavity 102 that is defined by
sidewalls 106, an end wall 108 (which contains at least one
aperture 110), and a bottom wall 107. The cavity 102 provided on
the mold 100 may be of any suitable shape or size and, if desired,
may be shaped to recreate the desired features of the acetabulum
1002 and/or rim 1004.
[0073] The mold 100 may also include, but does not have to include,
a tongue 104 extending from the bottom wall 107 that can act to
distract the femoral head 1014 and a dam 112 to provide protection
against leakage of the injectable material 98. The dam 112 may be
integrally formed with the mold 100, or it may be a separate
component that is attached to the mold 100. If the dam 112 is
separately attached to the mold 100, then the mold 100 may have a
groove (for example, where the tongue 104 meets bottom wall 107 at
the cavity 102) to receive the dam 112. If desired, the dam 112 may
be made of a pliable material that performs as a gasket in
preventing leakage of the injectable material 98. It should be
understood that a dam 112 may be positioned anywhere along the
length of the tongue 104 (for example, mid-way down the tongue
104), or on other locations on the mold 100. For example, a dam 112
may be provided along the tops of the sidewalls 106 and/or end wall
108 (thus contacting the bone when the mold 100 is in use) or along
the inner corners of the cavity 102. The need for a dam 112, the
positioning of a dam 112, and/or the materials from which a dam 112
is made may depend on the viscosity and other properties of a
particular injectable material 98.
[0074] Methods of using the mold 100 are illustrated in FIGS.
15A-C. As shown in FIG. 15A, a prepared bone surface 1010 may be
cut into bone to remove any irregular and/or damaged bone. It
should be understood that this step may not be required in all
patients. If desired, holes may be drilled into the prepared bone
surface 1010 to assist with adhesion as described below. Next, the
tongue 104 of the mold 100 may be inserted between the femoral head
1014 and the acetabulum 1002, as shown in FIGS. 15B and 15C. In
some embodiments, the mold 100 may include more than one tongue
104. The tongue 104 may be used as a lever to distract the femoral
head 1014 from the acetabulum 1002 and provide the desired amount
of working space for the surgeon. Note that tongue 104 may not be
used in all cases.
[0075] When the mold 100 is inserted as in FIG. 15C, the end wall
108 and aperture 110 are exposed, such that injectable material 98
may be injected into the aperture 110, filling the cavity 102 and
contacting (and adhering to) the prepared bone surface 1010. If
holes are drilled into the prepared bone surface 1010, then the
injectable material 98 may fill such holes to enhance adhesion and
retention of the injectable material 98 on the acetabulum 1002. The
dam 112 prevents injectable material 98 from filling the joint
space between the femoral head 1014 and the acetabulum 1002 (or
otherwise escaping the cavity 102 into undesirable regions). When
the injectable material 98 hardens, it forms a structure that
replicates anatomy of the acetabulum 1002 and/or rim 1004.
[0076] There are various ways to remove the mold 100 from the
acetabulum 1002 area while leaving the hardened injectable material
98 in place. For example, the injectable material 98 may shrink and
pull away from the sides of the cavity 102 as the material 98
hardens. The sidewalls 106 and end wall 108 may be draft-angle
walls to provide for easier removal of the mold 100. As a further
example, air and/or saline (or other fluids) may be injected into
aperture 110 when the injectable material 98 hardens, thus forcing
the hardened material 98 away from the mold 100. Still other
methods of removing the mold 100 would be known to one of skill in
the art.
[0077] Embodiments of acetabular implants described herein may be
more effective than simply using osteotomy to remove or reshape
bone. For example, implants provide a bearing surface 18 that may
fill in depressions and/or lesions in the bone that might not
otherwise be treatable with only osteotomy. Implants might also
help alleviate the risk that the bone will grow back, minimizing
the likelihood that additional surgeries will be needed to correct
problems caused by bone regrowth.
[0078] Certain embodiments of the implants and/or injectable
materials described herein may be used to replace the labrum and/or
acetabular rim 1004 and thereby help capture the head of the femur.
Optionally, portions of such implants (e.g., the rim portion 16
and/or the ridge 15) may be formed of a more flexible material than
the remainder of the implant to replicate the texture of the
labrum. Thus, embodiments of the acetabular implants described
herein help replace whatever portion of the patient's natural
labrum that was removed during surgery. This is in comparison to
known techniques that did not provide any structure to replace the
patient's labrum. The use of acetabular implants may help reduce
the likelihood that additional surgeries will be needed to correct
problems caused by loss of the labrum.
[0079] In addition to replacing the labrum, it may be desirable to
provide an implant to replace cartilage 1008 within the acetabulum
1002. Thus, as shown in FIG. 16, rather than leaving exposed bone,
a biomedical textile 120 may be secured within the acetabulum 1002
to replace any damaged or non-viable cartilage 1008. It may be
desirable for at least a portion of the exposed surface 126 of the
biomedical textile 120 to substantially align with the bearing
surface of the acetabulum and thereby create a continuous bearing
surface for the femoral head.
[0080] The biomedical textile 120 may include any textile made from
interlaced fibers. The fibers may be natural, artificial, or a
blend thereof, such as but not limited to metallic fibers,
polymeric fibers (such as polytetrafluoroethylene), biodegradable
polymers (such as polylactic and polyglycolic acids), polyamides,
polyurethanes, silk, collagen, or chitosan. Specific examples of
commercially available biomedical textiles 120 include
Gore-Tex.RTM. (manufactured by W.L. Gore & Associates, Inc.),
or Dacron.RTM. (manufactured by Invista, Inc.). The biomedical
textile 120 may be impregnated with antibiotics or osteo-conductive
materials to stimulate bone re-growth.
[0081] As shown in FIG. 17, the biomedical textile 120 may comprise
one or more layers 122, 124, each having different properties.
First layer 122 may be positioned adjacent to the patient's bone
and may be provided with a rougher texture that might help
stimulate growth of bone and/or cartilage. In certain embodiments,
first layer 122 may also include antibiotics or osteo-conductive
materials to stimulate bone re-growth. Second layer 124 may be
exposed to the acetabulum 1002, and thereby come into contact with
the femoral head. Thus, second layer 124 may have a smoother
texture to provide a smooth bearing surface for the femoral head.
Any type and/or placement of layers is within the scope of the
invention. The biomedical textile 120 may be secured to the bone
with fixation elements, such as wires or sutures 36 as shown in
FIG. 16. Other methods of attachment may include adhesive, bone
screws, anchors, etc.
[0082] The biomedical textile 120 shown in FIG. 16 is secured to
the acetabulum 1002 proximate the acetabular rim 1004. But the
textile 120 may be secured anywhere within the acetabulum 1002
where it is necessary to replace cartilage 1008.
[0083] Additionally, the biomedical textile 120 may be wrapped
around or integrated with acetabular implants as described herein.
For example, the biomedical textile 120 may be interposed between
an acetabular implant and the underlying bone. A portion of the
biomedical textile 120 may protrude out from underneath the
acetabular implant, such that a border of the biomedical textile
120 is exposed. Such an exposed border may help reduce force and/or
irritating contact between the patient's bone and the implant.
[0084] Biomedical textiles 120 offer several benefits. For example,
such materials may be cut into any shape and/or size that is needed
to replace the cartilage 1008. Biomedical textiles 120 are
biocompatible and reduce the likelihood of irritation to the
patient. Such materials are complaint (like cartilage is compliant)
and yet also tough to withstand the shear forces imposed by the
femoral head. Finally, biomedical textiles 120 may be implanted
using minimally invasive techniques (such as endoscopically or
through a small incision).
[0085] FIGS. 18-31 illustrate embodiments of devices and methods
that may be used to prepare the bone for an acetabular implant.
FIGS. 18-21 illustrate embodiments of a guide jig 130 comprising a
cradle 132 and a plurality of blocks 134 movably coupled to the
cradle 132. The cradle 132 and the blocks 134 define a central
aperture 138 that can be used as a template for a cutting tool to
prepare bone surfaces to receive acetabular implants.
[0086] Embodiments of the guide jig 130 may include a cradle 132
that includes side arms 133 and lower arm 139. As shown in FIGS.
18A and 19, the side arms 133 are angled with respect to one
another. In other embodiments, however, the side arms 133 may be
parallel. The side arms 133 are connected with a lower arm 139 that
spans between the side arms 133. The lower arm 139 may be curved or
straight. Lower slots 140 may be provided in lower arm 139 to form
teeth 137. Such slots 140 can permit the lower arm 139 to flex and
thereby impart flexibility to the adjustably guide jig 130, as
discussed below. In other embodiments, the lower arm 139 is rigid.
In some embodiments, the lower arm 139 includes a ledge 143 that
extends downwardly relative to the side arms 133 and may include a
curved inner surface 145. As described below, such a ledge 143 may
assist when positioning and stabilizing the guide jig 130 on the
bone.
[0087] In certain embodiments, at least one web 136 spans the side
arms 133 of the cradle 132. The web 136 may comprise wire, strips
or strings of material, coils, or springs made from a variety of
materials, such as but not limited to any type of biocompatible
metal or polymer. Specific examples include, but are not limited
to, instrument grade metals, memory metals, stainless steel,
Nitinol.RTM. (manufactured by Nitinol Devices and Components of
Fremont, Calif.), or any polymers identified in this disclosure.
Still other materials are known to one of skill in the art. In the
embodiments shown in the figures, the web 136 comprises two strips
of material. In other embodiments, the web 136 may comprise fewer
or more strips of material.
[0088] Certain embodiments of the guide jig 130 also comprise a
plurality of blocks 134 that are coupled to the web 136.
Specifically, the blocks 134 are strung onto the web 136 through
slots 135 defined in the blocks 134 (as shown in FIG. 20). Upper
slots 141 may be formed between adjacent blocks 134. The number,
shape, and dimension(s) of the blocks 134 may differ from those
illustrated and are contemplated herein. The blocks 134 need not
have the same geometry.
[0089] The constituent parts of the guide jib 130 may be made from
any material, including, but not limited to, any material
identified in this disclosure.
[0090] Together, the cradle 132 and the blocks 134 define a central
aperture 138 that provides a template for cutting bone. The shape
of the central aperture 138 (and thus, the shape of the prepared
bone surfaces) may be adjustable. For example, in certain
embodiments the blocks 134 can slide back and forth on the web 136,
thus altering the number and shape of the upper slots 141. If the
blocks 134 are pushed to the left side arm 133, for example, then
there may be provided a large upper slot 141 near the right side
arm 133, which may provide a template for bone preparation surface
1011 (for a flange portion 14 of an implant 10) as shown in FIG.
2B. As another example, the web 136 may be flexible such that the
blocks 134 may be pushed closer to the lower arm 139 of the cradle
132, or may be pulled away from the lower arm 139, to vary the
shape and/or size of the central aperture 138. Thus, flexing or
moving the web 136 may create a wider or thinner central aperture
138. Moreover, the web 136 may have elastic properties that permit
the side arms 133 to be pushed closer to each other or stretched
further from each other. In certain embodiments, the lower arm 139
may flex to alter the radius of curvature of the central aperture
138. In some embodiments, the lower arm 139 is formed of teeth 137
are not connected together but rather are mounted on a web (similar
to web 136) that extends between the side arms 133. The teeth 137
may slide on the web to impart additional flexibility to the guide
jug 130.
[0091] In some embodiments, the guide jig 130 is adapted to conform
to the patient's anatomy and be adjusted to create a customized
cutting template that addresses the malformations and/or maladies
of a particular patient's acetabular anatomy. In this way, the
guide jig 130 affords more intraoperative flexibility for preparing
acetabular bone surfaces than more standardized instrumentation. In
some embodiments, parts of the guide jig 130 are made from pliable
materials to permit bending, stretching or otherwise relative
movement between the guide jig 130 parts. Such movement may help to
allow the guide jig 130 to mold around or otherwise conform to the
anatomy of a patient. In other embodiments, the guide jig 130 is
substantially rigid. In still other embodiments, parts of the guide
jig 130 are pliable while others are rigid. Certain embodiments of
the guide jig 130 may provide for attachment of a pliable material
on the posterior surface of the guide jig 130 to facilitate
conformance of the guide jig 130 to the bone. In still other
embodiments, the guide jig 130 may permit removal of material from
the posterior surface of the guide jig 130 to facilitate
conformance of the guide jig 130 to the bone.
[0092] In use, the guide jig 130 is positioned over the acetabular
rim 1004 so that the ledge 143 extends into the acetabulum 1002 and
the side arms 133 extend outwardly from the rim 1004, as shown in
FIG. 21. The central aperture 138 may be aligned over the portion
of irregular and/or damaged bone that is meant to be removed. The
guide jig 130 may be adjusted or flexed to obtain the desired shape
and size of the central aperture 138. If desired, fixation holes
142 may be provided in any portion of the guide jig 130 (e.g.,
cradle 132, blocks 134, etc.) to receive anchors to attach the
guide jig 130 to the bone and retain the shape of the desired
central aperture 138. The inner surface 145 of ledge 143 may serve
to distract the femoral head from the acetabulum and/or protect the
femoral head during cutting. Then a cutting tool may be inserted
into the central aperture 138 to cut the bone to prepare the bone
surface for receipt of an implant. The cutting tool may be any type
of tool known to one of skill in the art, such as a knife, a
cutter, or a burr. If desired, the cutting tool may be provided
with a guide bushing.
[0093] Certain embodiments of other devices for use in preparing
bone surfaces for implants are shown in FIGS. 22-31. Specifically,
certain embodiments provide a guide jig 150 that may receive a
plurality of modular cutting inserts, such as cutting inserts 166,
176, 202. The cutting inserts 166, 176, 202 may be provided with
cutting apertures 170, 174, 178, 204 of various shapes and sizes
through which the surgeon may insert a cutting tool to prepare bone
surfaces.
[0094] FIGS. 22A-E illustrate the structural features of one
embodiment of the guide jig 150, which includes a ledge 160, a cup
156 that extends downwardly from the ledge 160, and an insert
aperture 162 provided in the ledge 160. The cup 156 includes an
outer surface 157 and inner surface 159. The inner surface 159 may
be curved to define a hollow 158.
[0095] In use, the cup 156 of the guide jig 150 is inserted against
the acetabulum 1002 and the ledge 160 extends over the acetabular
rim 1004, as shown in FIG. 26. The hollow 158 may receive the
patient's femoral head 1014 (and may distract the femoral head 1014
from the acetabulum 1002). The curvature of the outer surface 157
and inner surface 159 of the cup 156 may vary depending upon the
patient's anatomy.
[0096] Certain embodiments of the guide jig 150 may be provided
with structure to stabilize the jig 150 on the bone. For example,
as best seen in FIG. 22B, a lip 154 may extend downwardly from
ledge 160 to create a stabilizing surface 155 for resting upon the
patient's acetabular rim 1004. Any number of lips 154 and resulting
stabilizing surfaces 155 may be provided on the guide jig 150 so as
to contact multiple points of the acetabular rim 1004.
Additionally, a tab (or tabs) 152 may be provided on the underside
of the ledge 160 to rest upon the patient's bone to provide
stability near the outer perimeter of the ledge 160. The location
and geometry of the lip(s) 154 and/or the tab(s) 152 may vary
depending upon the patient's anatomy and could be based on
pre-operative diagnostic imaging such as MRI or CT scans. Certain
embodiments may include a plurality of fixation holes 142 that
receive bone anchors 24 to secure the guide jig 150 to the
bone.
[0097] In certain embodiments, the guide jig 150 is provided with
at least one insert aperture 162 in ledge 160 to receive a cutting
insert, such as cutting inserts 166, 176 (see FIGS. 23 and 24). The
insert aperture 162 can be of any shape and size suitable to
accommodate the size and shape of the cutting inserts. Furthermore,
in some embodiments multiple insert apertures 162 may be provided
on a jig 150.
[0098] Various cutting inserts may be provided to fit within the
insert aperture 162. For example, FIGS. 23A-B show a cutting insert
166 that includes a body portion 168 (defining a body cutting
aperture 170) and a prong portion 172 (defining a prong cutting
aperture 174). When inserted into the guide jig 150 (see FIG. 25),
a shelf 180 on cutting insert 166 (shown in FIG. 23A) sits on top
of the ledge 160 of the guide jig 150, and an extended portion 182
extends into the insert aperture 162. Other ways by which to ensure
that the cutting insert 166 remains in the guide jig 150 are
certainly contemplated herein. The prong cutting aperture 174 may
be used as a template to cut, for example, prepared bone surface(s)
1011 shown in FIGS. 2B and 2D, and the body cutting aperture 170
may be used to cut prepared bone surface 1010. The cutting tool may
be any type of tool known to one of skill in the art, such as a
knife, a cutter, or a burr. If desired, the cutting tool may be
provided with a guide bushing.
[0099] FIGS. 24A-B illustrate another embodiment of a cutting
insert 176 that is received within insert aperture 162 of the guide
jig 150, as shown in FIG. 27. The cutting insert 176 defines a body
cutting aperture 178 that may be used as another template to
prepare a bone surface. In the illustrated embodiments, body
cutting aperture 178 of cutting insert 176 is narrower than body
cutting aperture 170 of insert 166 and is located in a different
position on cutting insert 176 than body cutting aperture 170 is
located on cutting insert 166. Moreover, as shown in FIGS. 23A and
24A, the cutting inserts 166, 176 may have different thicknesses
t1, t2. Thus, the geometry and features of the cutting inserts 166,
176 may differ, which provides for different shapes of prepared
bone surfaces. Even more cutting inserts with different features
may be provided to achieve different prepared bone surfaces.
Moreover, the specific geometry of the cutting inserts 166, 176 may
be designed for a specific patient's anatomy and be based upon MRI
or CT scans of the patient. Cutting inserts 166,176 may be coupled
to the guide jug 150 either before or after the guide jig 150 is
positioned on the acetabular rim.
[0100] FIG. 28 illustrates another embodiment of a guide jig 150a
which is operationally very similar to guide jig 150 but includes
structural differences which are highlighted here. The guide jig
150a includes two ledges 160a, 160b connected by a bridge 200 and a
cup 156a (which can be, but does have to be, structurally similar
to cup 156) that extends downwardly from the bridge 200.
Stabilizing structure (such as lip 154 and tab 152 discussed above)
may be provided on the underside of one or both ledges 160a, 160b.
Fixation holes 142a may be provided in the ledges 160a, 160b to
secure the guide jig 150a on the bone.
[0101] A cutting insert 202 (see FIGS. 29 and 30) is coupled to the
guide jig 150a, as shown in FIG. 31. The cutting insert 202 may
include any number of cutting apertures 204 having any geometry
suitable to prepare a bone surface. In the disclosed embodiment,
the cutting insert includes two alignment tongues 206, although any
number of alignment tongues 206 may be provided. The guide jig
150a, in turn, includes two alignment grooves 208 that are sized
and shaped to receive the alignment tongues 206. The cutting insert
202 is coupled to the guide jig 150a by inserting the alignment
tongues 206 on the cutting insert 202 into the alignment grooves
208 on the guide jig 150a. Such engagement serves to ensure proper
orientation of the cutting insert 202 on the guide jig 150a and
prevent relative movement and rotation between the two. In other
embodiments, the alignment tongues 206 are provided on the guide
jig 150a and the alignment grooves 208 are provided on the cutting
insert 202. Interaction between the alignment tongues 206 and
alignment grooves 206 is but only one of a variety of ways to
interlock the cutting insert 202 onto the guide jig 150a and this
application is not intended to be limited only to the illustrated
embodiment.
[0102] In certain embodiments, the cutting insert 202 may be
further secured onto the guide jig 150a using magnets 210. In one
such illustrative embodiment, magnets 210 are provided on ledges
160a, 160b of the guide jig 150a and provided on wings 212 of the
cutting insert 202. When the cutting insert 202 is properly
oriented and positioned on the guide jig 150a, the magnets 210
provided on the guide jig 150a align and mate with the magnets 210
provided on the cutting insert 202 to further reinforce the
attachment of the cutting insert 202 on the guide jig 150a. Any
number of magnets 210 may be provided and positioned in any
location and by any means on the guide jig 150a and cutting insert
202. In certain embodiments, magnets 210 are positioned within
recesses 210 provided on the guide jig 150a and the cutting insert
202. In other embodiments, adhesive is used to sure the magnets 210
to the guide jig 150a and the cutting insert 202.
[0103] In use, the cup 156a of the guide jig 150a is inserted
against the acetabulum 1002 and the ledges 160a, 160b extend over
the acetabular rim 1004. The cup 156a may receive the patient's
femoral head 1014 (and may distract the femoral head 1014 from the
acetabulum 1002). The guide jig 150a may be secured to the bone by
inserting anchors into fixation holes 142a located on ledges 160a,
160b. A cutting insert 202 having the appropriate cutting aperture
204 geometry is selected and removably mated with the guide jig
150a as discussed above. The cutting aperture 204 may be used as a
template to remove the underlying bone.
[0104] The guide jigs 150, 150a and cutting inserts 166, 176, 202
may be made from any material, including, but not limited to, any
material identified in this disclosure.
[0105] Embodiments of the guide jig 150, 150a and cutting inserts
166, 176, 202 are modular in design such that the surgeon may
select the particular cutting insert 166, 176, 202 (or multiple
inserts) needed to customize and prepare a bone surface for a
particular patient and easily swap out cutting inserts as needed.
Embodiments provide for intraoperative flexibility in that a
different cutting insert 166, 176, 202 may be selected based on new
information learned during surgery. Embodiments also provide for
reduced manufacturing costs, because a single guide jig 150, 150a
may accommodate a variety of different cutting inserts 166, 176,
202 (which are less expensive to manufacture than a guide jig 150,
150a).
[0106] The foregoing is provided for purposes of illustrating,
explaining, and describing embodiments of the present invention.
Further modifications and adaptations to these embodiments will be
apparent to those skilled in the art and may be made without
departing from the scope or spirit of the invention. Different
arrangements of the components depicted in the drawings or
described above, as well as components and steps not shown or
described are possible. Similarly, some features and
subcombinations are useful and may be employed without reference to
other features and subcombinations. Embodiments of the invention
have been described for illustrative and not restrictive purposes,
and alternative embodiments will become apparent to readers of this
patent. Accordingly, the present invention is not limited to the
embodiments described above or depicted in the drawings, and
various embodiments and modifications can be made without departing
from the scope of the claims below.
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