U.S. patent application number 13/211881 was filed with the patent office on 2012-02-23 for container with reduced, peel-off-force tear configuration.
This patent application is currently assigned to Silgan Containers LLC. Invention is credited to Gerald J. Baker, Alvin Widitora.
Application Number | 20120043324 13/211881 |
Document ID | / |
Family ID | 45593261 |
Filed Date | 2012-02-23 |
United States Patent
Application |
20120043324 |
Kind Code |
A1 |
Baker; Gerald J. ; et
al. |
February 23, 2012 |
Container with Reduced, Peel-Off-Force Tear Configuration
Abstract
A container assembly includes a can, a can end, and a sheet
which hermetically closes an access opening in the can end. The can
end includes an opening for accessing the contents of the
container. This opening is hermetically sealed closed by a sheet
sealed to the end about the periphery of the opening with a
closed-loop of adhesive. The sheet preferably includes a tab and a
weakened or score line which causes the sheet to tear across the
seal at an angle less than 90 degrees to the seal such that the
sheet pulls away from the can end along a line generally parallel
to the loop where the sheet is being separated from the can
end.
Inventors: |
Baker; Gerald J.;
(Wauwatosa, WI) ; Widitora; Alvin; (Los Angeles,
CA) |
Assignee: |
Silgan Containers LLC
|
Family ID: |
45593261 |
Appl. No.: |
13/211881 |
Filed: |
August 17, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61374703 |
Aug 18, 2010 |
|
|
|
Current U.S.
Class: |
220/270 ;
220/276 |
Current CPC
Class: |
B65D 2517/5083 20130101;
B65D 17/502 20130101; B65D 2517/5013 20130101; B65D 2517/5054
20130101; B65D 2517/5059 20130101 |
Class at
Publication: |
220/270 ;
220/276 |
International
Class: |
B65D 17/353 20060101
B65D017/353; B65D 17/40 20060101 B65D017/40 |
Claims
1. A container end, comprising: a metal rim including an inwardly
extending flange with a rolled edge which defines an opening in the
end, the metal rim including a thermoplastic layer and an area
extending into the opening; a foil with a thermoplastic layer, the
foil covering the opening, the foil including a weakening formation
and a tab formed by at least a portion of the formation; a
closed-loop seal having a central axis and formed from the layers
to seal the foil to the rim such that the tab is substantially
located over the area, wherein the formation is configured to
promote tearing of the foil across the seal when a pulling force is
initially applied to the tab and separation of the foil from the
seal in a direction generally parallel to the central axis of the
seal after the foil is torn across the seal; and a seal extension
extending from the closed loop between the area and the tab.
2. The container end of claim 1, wherein the seal includes a
weakened area adjacent to the weakened formation to further promote
tearing of the seal across the seal.
3. The container end of claim 1, wherein the foil is an aluminum
foil and the thermoplastic layer is polypropylene.
4. The container end of claim 2, wherein the seal is configured to
prevent breach of the hermetic seal when a force of at least 20-30
pounds per square inch is applied to the portion of the foil
covering the opening.
5. The container end of claim 4, wherein the seal is further
configured to prevent breach of the hermetic seal when the end is
exposed to at least 220 to 250 degrees Fahrenheit.
6. A metal container assembly comprising: a metal can end
including: a metal rim including an inwardly extending flange which
includes a rolled edge with defines an opening in the end, a sheet
which covers the opening such that the rolled edge is rolled toward
the sheet, and a closed-loop adhesive seal which hermetically seals
the sheet to the flange, wherein the sheet includes a tab, and a
weakening line in the vicinity of tab configured to promote tearing
of the sheet across the adhesive seal; and a metal can body having
an open end, wherein the can end is fastened to the open end of the
can by overlapping a portion of the can with a portion of the metal
rim and bending the portions into a sealed joint.
7. The metal container of claim 6, wherein the tab is oriented to
be pulled in a direction generally parallel to the central axis of
the adhesive seal.
8. The metal container of claim 7, wherein the sheet is a metal
foil having a thermoplastic layer.
9. The metal container of claim 8, wherein the flange includes a
thermoplastic layer and the adhesive seal is formed from a portion
of the thermoplastic layers by selectively heating the overlapping
layers.
10. The metal container of claim 9, wherein the seal has a seal
strength which is reduced, relative to the majority of the seal, at
a weakened location along the seal, and the weakening line is
located substantially at the weakened location to cause the foil to
tear across the seal substantially at the weakened location.
11. The container of claim 10, wherein the seal is formed from
first and second adhesives wherein the second adhesive is weaker
than the first adhesive and the second adhesive forms a portion of
the seal at the weakened location.
12. The container of claim 10, wherein the adhesive seal is formed
with at least first and second cross-sections wherein the second
cross-section in smaller than the first cross-section and the
adhesive located at the weakened location has the second
cross-section.
13. The container of claim 9, wherein the flange has an increased
area, all or a portion of the weakening line is located above the
increased area, and the metal foil includes a tab at least
partially defined by the weakening line.
14. The container of claim 13, wherein the seal includes a
projection located between the tab and increased area of the
flange.
15. A container assembly, comprising: a can having an open end; a
can end attached to the open end, having at least one opening
defined by a periphery, a metal foil sheet configured to close the
opening; and an adhesive which attaches the foil to the periphery
of the opening to hermetically close the opening, the adhesive
being configured to resist at least a force of 20-30 pounds per
square inch of the portion of the foil covering the opening; the
metal foil including a weakened formation configured to promote
tearing of the foil across the adhesive the foil is pulled to
remove the foil from the can end.
16. The container assembly of claim 15, the adhesive includes at
least one portion which has resistance to removal of the foil which
is less than the resistance to removal of at least another portion
of the adhesive.
17. The container assembly of claim 16, wherein the at least one
portion has a reduced amount of adhesive.
18. The container assembly of claim 16, wherein the can is
fabricated from metal.
19. The container assembly of claim 16, wherein the can is
fabricated from a non-metallic material.
20. The container assembly of claim 15, wherein the can end is
fastened to the open end of the can by overlapping a portion of the
can with a portion of the can end and bending the portions into a
sealed joint.
21. The container assembly of claim 19, wherein the sheet is
integrally formed from a flexible material, and peelable from the
can end.
22. The container assembly of claim 20, wherein the flexible
material is a polypropylene aluminum.
23. The container of claim 15, wherein the foil sheet and the
periphery include a thermoplastic layer, the periphery includes an
increased area, and the adhesive is the combination of portions of
the thermoplastic layers which are formed by selectively heating
overlapping layers into a closed-loop of adhesive with a projection
located at the increased area.
24. A container end, comprising: a generally circular metal flange
including an inwardly extending flange which defines an opening in
the end; a sheet which covers the opening; an adhesive bead
structure which hermetically seals the sheet to the flange, the
bead structure being configured in a generally spiral form to
provide concentric areas of adhesive on at least portions of the
flange, the sheet being formed to permit independent removal of the
sheet from the concentric areas thereby reducing the force required
to separate the sheet from the opening.
25. The container end of claim 24, wherein the sheet is a metal
foil sheet which includes at least one weakening line which
facilitates tearing of the foil to permit independent removal of
the sheet from the concentric areas.
26. The container end of claim 25, wherein the adhesive is a
thermoplastic.
27. The container end of claim 26, wherein the sheet is generally
circular and is sealed to the can end around the perimeter of the
sheet.
28. The container end of claim 27, wherein the sheet includes a tab
extending therefrom, configured to facilitate peeling of the sheet
from the can end.
29. A container end, comprising: a metal rim including an inwardly
extending flange which defines an opening in the end; a sheet which
covers the opening; and a closed-loop adhesive seal which
hermetically seals the sheet to the flange, the seal, wherein the
sheet includes a tab, and a weakening line in the vicinity of tab
to cause the foil to tear across the seal substantially at the
weakened location.
30. The container end of claim 29, wherein the seal is formed from
first and second adhesive layers located on the sheet and rim,
respectively.
31. The container end of claim 30, wherein the adhesive is a
thermoplastic material.
32. The container end of claim 31, wherein the adhesive seal is
formed to have a projection extending from the closed-loop toward
the tab.
33. The container end of claim 32, wherein the weakening line
crosses the adhesive loop at an angle less than 90 degrees.
34. The container end of claim 32, wherein the flange includes a
rolled edge which defines the boundary of the opening.
35. The container end of claim 34, wherein the sheet is formed from
a metal foil.
36. The container end of claim 32, wherein the flange includes a
widened location generally located below the tab and the weakened
location.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This patent application claims the benefit of U.S.
Provisional Patent Application No. 61/374,703, entitled Container
with Reduced, Peel-Off-Force Tear Configuration, filed Aug. 18,
2010, which is incorporated herein by reference in its
entirety.
BACKGROUND
[0002] The present invention relates generally to the field of
easy-open containers. More specifically, the present invention
relates to cans and can ends for container assemblies which can be
opened without the use of an opening tool, such as a can
opener.
SUMMARY
[0003] One embodiment relates to a container end having a metal rim
including an inwardly extending flange with a rolled edge which
defines an opening in the end, the metal rim including a
thermoplastic layer and an area extending into the opening, and a
foil with a thermoplastic layer. The foil covers the opening and
includes a weakened formation and a tab formed by at least a
portion of the formation. A closed-loop seal is provided which has
a central axis. The seal is formed by heating selected portions of
the layers to seal the foil to the rim such that the tab is
substantially located over the area. The formation is configured to
promote tearing of the foil across the seal when a pulling force is
initially applied to the tab and separation of the foil from the
seal in a direction generally parallel to the central axis of the
seal after the foil is torn across the seal. Also provided is a
seal extension extending from the closed loop between the area and
the tab.
[0004] One embodiment relates to a metal container assembly,
including a metal can end and a metal can body. The metal can end
includes a metal rim, a sheet, and a closed-loop adhesive seal. The
metal rim includes an inwardly extending flange with a rolled edge
that defines an opening in the end. The sheet covers the opening so
that the rolled edge is rolled toward the sheet. The closed-loop
adhesive seal hermetically seals the sheet to the flange. The sheet
further includes a tab and a weakening line in the vicinity of the
tab. The weakening line is configured so that the sheet tears
across the seal substantially when the tab is initially pulled by
the user at an angle less than 90 degrees. The metal can end is
fastened to the open end of the can by overlapping a portion of the
can with a portion of the metal rim, and bending the portions into
a sealed joint.
[0005] Another embodiment relates to a container assembly,
including a can, a can end, a metal foil sheet, and an adhesive.
The can has an open end and the can end is fastened to the open
end. The can end has at least one opening defined by a periphery.
The metal foil sheet closes the opening defined by the periphery.
The adhesive attaches the metal foil sheet to the periphery of the
opening to hermetically close the opening. The adhesive is able to
resist at least a force of 20-30 pounds per square inch of the
portion of the foil covering the opening. The adhesive includes at
least one portion that is resistant to the removal of the foil that
is less than the resistance to remove at least another portion of
the adhesive. The metal foil portion is configured to be pulled
with a force to remove the foil from the opening, the majority of
the force is directed to at least one portion.
[0006] Still another embodiment relates to a container end,
including a generally circular metal flange, a sheet, and an
adhesive bead structure. The generally circular metal flange
includes an inwardly extending flange that defines an opening in
the end. The sheet covers the opening. The adhesive bead structure
hermetically seals the sheet to the flange. The bead structure is
configured in a generally spiral form to provide concentric areas
of adhesive on at least portions of the flange. The sheet is formed
to permit independent removal of the sheet from the concentric
areas, reducing the force required to separate the sheet from the
opening.
[0007] Yet another embodiment relates to a container end including,
a metal rim, a sheet, and a closed-loop adhesive seal. The metal
rim has an inwardly extending flange that defines an opening in the
end. The sheet covers the opening. The closed-loop adhesive seal
hermetically seals the sheet to the flange. The seal has a seal
strength that is reduced at a weakened location along the seal. The
sheet includes a tab and a weakening line in the vicinity of the
tab that generally crosses the weakened location to cause the foil
to tear across the seal at the weakened location.
BRIEF DESCRIPTION OF THE FIGURES
[0008] The disclosure will become more fully understood from the
following detailed description, taken in conjunction with the
accompanying figures, wherein like reference numerals refer to like
elements, in which:
[0009] FIG. 1 is a perspective view of a container assembly in a
first configuration according to an exemplary embodiment.
[0010] FIG. 2 is a side view of the container assembly of FIG.
1.
[0011] FIG. 3 is a bottom view of the container assembly of FIG.
1.
[0012] FIG. 4 is a top view of the sheet shown at the top of the
container shown in FIG. 1.
[0013] FIG. 5 is a top view of the end of the container of FIG. 1
without the sheet shown.
[0014] FIG. 6 is a top view of the container end of FIG. 1
including the sheet.
[0015] FIG. 7 is a sectional view taken along line 7-7 in FIG.
6.
[0016] FIG. 8 a sectional view taken along line 8-8 in FIG. 6.
[0017] FIG. 9 is a view showing the sheet partially torn to expose
the opening in the end.
[0018] FIG. 10 is a view showing the sheet torn to expose the
opening in the end to a greater degree that shown in FIG. 9.
[0019] FIG. 11 is a view showing the sheet partially torn to expose
the opening in an end having a strainer feature.
[0020] FIG. 12 is a view showing the sheet torn to expose the
opening in the end with a strainer feature to a greater degree than
shown in FIG. 11
[0021] FIG. 13 is a top view of an alternate embodiment of a
container end including an alternate embodiment of the sheet and
seal.
[0022] FIG. 14 is a top view of an alternate embodiment of a
container end including an alternate embodiment of the sheet and
seal.
DETAILED DESCRIPTION
[0023] Before turning to the figures, which illustrate the
exemplary embodiments in detail, it should be understood that the
present invention is not limited to the details or methodology set
forth in the description or illustrated in the figures. It should
also be understood that the terminology is for the purpose of
description only and should not be regarded as limiting.
[0024] Referring to FIG. 1, a container assembly 100 includes a can
102 (e.g., can body) and a can end 104 (e.g., top). The can 102
includes a bottom 106 (e.g., second can end) and side wall 108
extending vertically from the bottom 106. In some embodiments, the
sides 108 form a cylindrical tube and include ridges 110. The can
102 defines a volume internal thereto, in which contents (e.g.,
solid items and/or liquid), such as cut fruit suspended in syrup or
beans in water, of the container assembly 100 may be stored. A
label (not shown) may be printed and/or adhered to the sides 108 of
the can 102, identifying the contents of the container assembly
100.
[0025] In some embodiments, the container assembly 100 is a
three-piece assembly, formed from three main parts. The bottom 106
and side wall 108 are separately stamped and fastened together,
such as by forming the side wall 108 into a cylindrical tube, and
crimping an end of wall 108 to the bottom 106. According to an
exemplary embodiment, a sealant surface layer or gasket (e.g.,
rubber coating) may be positioned between the crimped portions, to
improve the seal therebetween. With the bottom 106 and wall 108
fastened together, the can 102 includes an open end, which may be
covered by the can end 104. According to an exemplary embodiment,
bottom 106 an end 104 may be formed from a single metal sheet using
a stamping process, and fastened to side wall 108. Edges internal
to the openings may be rolled.
[0026] In other embodiments a container assembly is a two-piece
assembly, where a can body (e.g., having sides and a bottom) is
formed by a stamping and/or drawing process, from a single sheet of
metal (e.g., aluminum, coated steel, etc.), and a can end is
separately formed, stamped from another sheet of metal. In some
embodiments, components or features of a container assembly are
formed by stretching molding, die cast, blown, or otherwise
formed.
[0027] The container assembly 100 may be fully assembled, as shown
in FIG. 1, partially assembled, or may be an assembly that is
configured to be, but not yet fastened together (e.g., assembly of
kit components). For example, some embodiments may include a
container assembly including a can end and a sheet configured to be
coupled thereto. Other embodiments may include a container assembly
including a can (e.g., body) and a can end, fastened together, but
without a sheet coupled to the can end. Other contemplated
embodiments include still other container assemblies, having
components that are fastened together and separate components that
are unfastened kits.
[0028] Referring again to FIG. 1, sides 108 of the can 102 extend
upward to form an open end of the can 102, to which the can end 104
is fastened. According to an exemplary embodiment, the can end 104
is fastened to the open end of the can 102 by overlapping a portion
of the can 102 with a portion of the can end 104, and bending
(e.g., crimping and/or rolling) the portions into a sealed joint
assembly and a rim of the container assembly 100. A sealant or
gasket may be positioned between the portions, such as via a
coating of sealant material (e.g., elastic material, pliable
material, rubber, plastic, polyethylene, etc.) on either or both of
the portions. Although the sealed joint of FIG. 1 shows a
particular arrangement of bending and overlapping, other
arrangements of bending and overlapping may be used for fastening
the can end 104 to the sides 108 of the can 102. In still other
contemplated embodiments, the can end 104 is otherwise fastened to
the can 102 (e.g., glued, welded, pressure fit, etc.) or formed
integrally therewith. The can end 104 may be fabricated all, or in
part, from a metal, and may joined to the sides 108 with a rolled
joint or soldered joint (i.e., double seam). This rolled joint may
be rolled upwardly or downwardly.
[0029] With reference to FIGS. 1, 4, and 5, in one embodiment a
sheet 126 is provided. The sheet 126 will be applied to cover and
hermetically seal the opening 118 in the can end 104, as will be
further described below. The sheet 126 includes a weakening
formation 128. The weakening formation 128 includes a radially
inward cut 130 directed substantially towards a center 132 of the
sheet 126 and a score 134 extending substantially perpendicularly
radially outward from the inward cut 130. The cut 130 and score 134
define a tab 136 which is configured to rupture the weakening
formation 128 and allow for removal of the sheet 126, as will be
discussed further below. Additionally, in other embodiments the cut
130 may instead be a score or the score 134 may instead be a
cut.
[0030] FIG. 5 illustrates a can end 104 with the sheet 126 removed.
In one embodiment, the can end 104 includes a rim portion 116 which
defines a generally rounded opening 118. In particular, opening 118
may be defined by a rolled edge 119 (see FIGS. 7 and 8). Depending
upon the content or use of the can, rolled edge 119 may not be
necessary if exposure of a sheared edge of opening 118 is
acceptable. The rim portion 116 includes a rolled edge 120 and a
flange 122 extending inwardly from the rolled edge 116 and defining
the opening 118. The flange 122 also includes an area 124 extending
farther radially inwardly into the opening 118. The can end 104 is
preferably formed from any suitable metal (e.g., steel, aluminum,
etc.) and covered with a thermoplastic layer as necessary. In one
embodiment the thermoplastic layer being polypropylene. In other
embodiments, the thermoplastic layer may be formed of any suitable
material known in the art.
[0031] The sheet 126 is in one embodiment preferably a metal foil
covered with a thermoplastic layer. In one embodiment, the foil is
an aluminum foil and the thermoplastic layer is a polypropylene
layer. The sheet 126 is preferably size to completely cover the
opening 118, as illustrated in FIG. 6.
[0032] With reference to FIG. 6, sheet 126 is sized to cover the
opening 118, oriented with the weakening formation 128 overlaying
the inwardly extending area 124, and placed on top of the flange
122 of the rim portion 116. The sheet 126 is hermetically sealed to
the flange 122 with a closed loop seal 138. The closed loop seal
138 may be formed by heat fusing or thermowelding the sheet 126 to
the flange 122, by the application of adhesive to one or both of
the sheet 126 and the rim portion 116 with or without heat sealing,
or by any other suitable means known in the art. Additionally, a
seal extension 140 extends from the closed loop seal 138 underneath
a portion of the tab 136, holding a portion of the tab 136 to the
inwardly extending area 124 of the flange 122. It should be
understood that an adhesive seal is a seal which adheres sheet 126
to flange 122 and operates with sheet 126 to hermetically seal
opening 118 closed. With reference to FIG. 1, in other embodiments,
an alternate seal extension 141 may be used in place of seal
extension 140. The alternate seal extension 141 may be a long
extended triangular configuration, as illustrated in FIG. 1,
extending down the tab 136. Additionally, other alternate seal
extensions of various shapes, dimensions, thicknesses, widths,
etc., are also envisioned. Any suitable configuration of seal
extension may also be used, including a seal extension having a
much narrower width than the sealing bead sealing the remainder of
the can end 104.
[0033] In the canning process, upon filling a can 102, the can end
104 is attached to the can 102 to form the container assembly 100.
The container assembly 100 and its contents are then typically
cooked in a retort process to temperatures of at least 220 to 250
degrees Fahrenheit, creating pressures within the container
assembly 100 of at least twenty to thirty pounds per square inch.
The closed loop seal 138 preferably is configured to withstand
pressures and temperatures within these ranges and maintain the
hermetic seal between the sheet 126 and the flange 122 under these
conditions, without overpressure during the cooking process.
[0034] FIG. 7 is a cross-sectional view taken along line 7-7 in
FIG. 6 and illustrates the sheet 126 hermetically sealed to the
flange 122 by the closed-loop seal 138. FIG. 8 is a cross-sectional
view taken along line 8-8 in FIG. 6 and similarly illustrates the
closed loop seal 138. With reference to FIGS. 7 and 8, the
closed-loop seal 138 extends substantially around the opening 118.
As discussed above, sheet 126 may be fastened to the flange 122
with an adhesive (e.g., adhesive layer, fused coatings, coating,
glue, etc.) attached to the sheet 126 and/or to the can end 104. In
some embodiments, the adhesive 138 may include a thermoplastic
layer or coating on the sheet 126--such as on a side of the sheet
126 that is to be fastened to the can end 104. Heating of the
adhesive 138, such as by a heated press, temporarily melts the
adhesive 138, which subsequently solidifies, bonding the sheet 126
to the can end 104. The can end 104 may also have a thermoplastic
adhesive layer on the side to be attached to the sheet 126, and,
with the use of a heated press or other heating means, may
similarly be bonded to the sheet 126. By selectively heating the
thermoplastic layers on sheet 126 and flange 122, the configuration
of seal 138 can be selected or modified depending upon the can end
shape (e.g., round, square, rectangular, oval, etc.), the sheet,
can and/or can end materials, and/or particular retort process
parameters. In some embodiments, the sheet 126 seals the can end
104 such that the container assembly 100 is hermetically sealed,
helping to preserve perishable contents of the container assembly
100.
[0035] Depending upon the use and application of assembly 110, the
material used to adhere the sheet 126 to can end 104 may not be
uniform in adherence strength and/or material type. By selective
placement of adhesive types, the peeling and pressure handling
characteristics of the sheet 126 can be controlled. Additionally,
in other embodiment the thermoplastic layer on the sheet 126 and/or
the can end 104 may be omitted, and the sheet 126 may instead be
adhered to the can end 104 by placing adhesive on the sheet 126
and/or the can end 104 and applying the sheet 126 to the can end
104. Other suitable mechanisms known in the art for adhering the
sheet 126 to the can end 104 are also contemplated. Similarly, the
portion of the tab 136 adhered by the seal extension 140 to the
area 124 of the flange 122 may be formed in the same way as the
closed loop seal 138 or in various other ways known in the art
differently from the closed loop seal 138.
[0036] With reference to FIG. 9, the removal of the sheet 126 to
expose the opening 118 in the can end 114 is illustrated. The
closed loop seal 138 defines a central axis 142 extending
longitudinally along the closed loop seal 138. To remove the sheet
126, a user will grasp the tab 136 and urge the tab 136 upwardly.
The sheet 126 will tend to break the closed loop seal 138 at a
break point 146 proximate the score 134 in the sheet 126. When a
pulling force is initially applied to tab 136, weakening formation
128 promotes tearing of the sheet 126 across seal 138. Depending on
the configuration of formation 128, sheet 126 material and/or the
seal 138 configuration, the sheet 126 will tear across seal 138 at
an angle of less than or equal to 90 degrees to central axis 142.
After tearing across seal 138, sheet 126 will be removed by
breaking seal 138 in a direction along the central axis 142 of the
closed loop seal 138 (as indicated by arrow 144). Other directions
are also contemplated. The outer portion of the tab 136 will tend
to follow the central axis 142. As the sheet 126 is removed, the
leading edge of separation 148 (e.g., fold-over of sheet 126) is
formed generally perpendicular to the central axis 142, will tend
to move in a direction generally parallel to the central axis 142
of the closed loop seal 138 (though other directions are also
contemplated) around the perimeter of the can end 104 as a user
continues to urge the tab 136 in the direction indicated by arrow
150 in FIG. 10. The user may continue to urge the tab 136 around
the entire perimeter of the can end 114, separating the sheet 126
entirely from the rim portion 116, at which point the opening 118
is completely exposed and the sheet 126 may be disposed of.
[0037] In another embodiment, the tab 136 formed in the weakening
formation 128 may further include a pull ring coupled to the tab
136 to allow for gripping and pulling the tab 136 by a user.
Additionally, in other embodiments, other known removal devices are
also contemplated.
[0038] In another embodiment, with reference to FIGS. 11 and 12, a
can end 204 is shown attached to can 202 as illustrated. The can
end 204 defines a first opening 218 (e.g., large opening, hole,
aperture, etc.) and one or more second openings 252 (e.g., a
plurality of small openings, i.e., strainer opening) defined by a
flange area projection 254 projecting radially inwardly from the
flange 222. The first opening 218 is wide enough to pour solid
contents of the container assembly 200 therethrough. In some
embodiments, the first opening 218 has an area that is slightly
less than half the area of the can end 204, and is formed in a
crescent shape, a half-circle, or otherwise shaped, the size of the
first opening 218 being defined by the area 224 projecting from the
flange 222 upon which the tab 236 is seated in the closed
configuration, and the projection 254 projecting radially inwardly.
While the area 224 and the projection 254 are illustrated as
separate, it is contemplated that these could be formed into an
integral combined unit. Additionally, the projection 254 may be
located at any circumferential location around the can end 204.
Each second opening 252, in one embodiment, is sized for straining,
such that the solid contents of the container assembly 200 are
generally too large to fit therethrough. In some embodiments, each
second opening 252 is less than one fifth the size of the first
opening 218, such as less than one tenth the size of the first
opening 218. However, in other embodiments the first 218 and second
252 openings are the same size.
[0039] As is illustrated in FIGS. 11 and 12, the removal of the
sheet 226 from the container end 204 may be done by a user in
substantially the same way as in the previous embodiment, with a
user grasping the tab 236 and urge the tab 236 upwardly and along
the central axis of the closed loop seal 238 as indicated by arrow
244, with the sheet 226 tending to break the closed loop seal 238
at a break point 246 proximate the score 234 in the sheet 226, the
outer portion of the tab 236 tending to follow the closed loop seal
238 and the leading edge of separation 248 tending to move parallel
to the closed loop seal 238 around the perimeter of the can end 204
as a user continues to urge the tab 236 in the direction indicated
by arrow 250 in FIG. 12. The weakening formation 228 may also be
configured in various ways to allow for the break point 246 to be
directed at various different angles, allowing for tearing of the
sheet 226 in various different ways for various different effects
and applications.
[0040] In another embodiment of the seal, as illustrated in FIG.
13, the closed loop seals 138, 238 of previous embodiments are
replaced with a spiral closed loop seal 337. The spiral closed loop
seal 337 seals the sheet 326 to the container end 304 in a
concentric circular spiral pattern of seals progressing radially
inwardly. The circular pattern may meet in a hermetically sealing
complete seal at a seal junction 339 which may be disposed anywhere
around the perimeter of the can end. Thus, in this embodiment, the
seal at the break point 346 may be of decreased width as compared
to previous embodiments, thus allowing for a user to more easily
break the seal using the tab 336 at this point. When a user pulls
on the tab 336, the sheet 326 will tend to pull away from the
spiral closed loop seal 337 in a series of strips following the
perimeter of the container end and the concentric portions of the
spiral closed loop seal 337. Once the tab 336 has followed all of
these concentric portions, the sheet 326 will be generally free of
the container end 304 and may be discarded.
[0041] In another embodiment, as illustrated in FIG. 14, a sheet
426 may be used in conjunction with an alternate embodiment of a
can end 404. The can end 404 includes a flange area portion 454
that defines, along with the periphery of the can end 404, a
semi-circular first opening 418 (e.g., large opening, hole,
aperture, etc.). In its interior, the flange area portion 454 also
defines one or more second openings 452 (e.g., a plurality of small
openings, i.e., strainer opening). A sheet 426 is preferably
positioned over the can end 404 with a tab 436 located adjacent the
second openings 452 over a portion of the flange area portion 454.
The tab 436 may be defined by a weakening portion 428, similar to
that of previous embodiments. The sheet 426 is preferably sealed
with two continuous seals. A first continuous seal 470 surrounds
and hermetically seals the first opening 418. The second continuous
seal is located around the second openings 452, hermetically
sealing the second openings 452. These continuous seals 470, 472
may be of any suitable type known in the art.
[0042] The weakening portion 428 is preferably configured such that
when a user pulls the tab 436, the sheet 426 tends to break across
the second continuous seal 472 exposing the second openings 452. As
the user continues to pull the tab 436 around the periphery of the
can end 404, in one embodiment the sheet 426 will tend to separate
from the can end 404 along both the radially inner and radially
outer portion of the second continuous seal 472 concurrently
exposing the second openings 452. Once the second openings 452 are
totally or partially exposed and the tab 436 has reached the second
openings 452 distal from the original location of the tab 436, in
some embodiments the removed portion of the sheet 426 may encounter
a second weakening portion 474. This second weakening portion 474
may comprise scoring or any other suitable weakening of the sheet
426 at any suitable angle, proximate the corner of the
semi-circular first opening 418 that is farthest from the initial
location of the tab 436.
[0043] This second weakening portion 474 is configured to allow for
breaking across a portion of the first continuous seal 470. The
second weakening portion 474 may be configured to allow the sheet
426 to break at various different angles across the first
continuous seal 470. Once the first continuous seal 470 has been
broken, the sheet 426 may continue to be removed from the first
opening 418 by a user continuing to pull the tab 436 and/or the
sheet 426 around the periphery of the can end 404 until the sheet
426 is completely removed from the can end 404. As the user
continues to pull, the sheet 426 will be freed from the can end 404
as in previous embodiments. The sheet 426 may tear across the first
opening 418 or may tend to follow the first continuous seal 470
depending on the application and configuration of the sheet
426.
[0044] As previously discussed, container assembly 100 is formed
from metal, such as tin-coated steel, or aluminum. In some
embodiments, the can 102 is formed from aluminum and the can end
104 is formed from tin-coated steel. In other embodiments, other
metals or materials (e.g., high-temperature plastic, ceramic, etc.)
may be used to form some or all of the container assembly 100. In
some embodiments, the sheet 126 is a metal foil (e.g., aluminum
foil, steel foil, etc.), having a thickness substantially between
1/1000 to 1/100-inch. The metal foil may include an outer (top,
outside, etc.) layer (e.g., coating) of polyethylene terephthalate
(PET), a middle layer (e.g., substrate) of foil, and a bottom layer
(e.g., 70 microns thick) of polypropylene, where the outer layers
are applied via a coextrusion process. The polypropylene is
configured to be heated and used as an adhesive. In other
embodiments, the metal foil includes additional layers of different
materials, and/or layers of similar materials in different
arrangements (e.g., order). In still other embodiments, the sheet
126 is plastic or composite (e.g., plastic foil with one or more
coatings thereon).
[0045] Additionally, other container proportions are contemplated.
For example, contemplated embodiments include 7/8 size, 1-"picnic"
size, size 303, size 10, and other size cans, such as those
standard sizes and shapes that are commercially available in the
United States and abroad. Such cans may be configured to hold 4
ounces, 10.5 ounces, and even over 100 ounces of liquid. Some
embodiments are cylindrical, while other embodiments are
rounded-rectangular (e.g., box container), and still other
embodiments include other container assembly geometries. Although
the can 102 is illustrated as a round cylinder, other can shapes
are contemplated, along with other can end 104 shapes to suitably
couple to the can 102.
[0046] The construction and arrangements of the container assembly,
as shown in the various exemplary embodiments, are illustrative
only. Although only a few embodiments have been described in detail
in this disclosure, many modifications are possible (e.g.,
variations in sizes, dimensions, structures, shapes and proportions
of the various elements, values of parameters, mounting
arrangements, use of materials, colors, orientations, etc.) without
materially departing from the novel teachings and advantages of the
subject matter described herein. Some elements shown as integrally
formed may be constructed of multiple parts or elements, the
position of elements may be reversed or otherwise varied, and the
nature or number of discrete elements or positions may be altered
or varied. The order or sequence of any process, logical algorithm,
or method steps may be varied or re-sequenced according to
alternative embodiments. Other substitutions, modifications,
changes and omissions may also be made in the design, operating
conditions and arrangement of the various exemplary embodiments
without departing from the scope of the present invention.
* * * * *