U.S. patent application number 13/014878 was filed with the patent office on 2011-12-15 for adaptive spinal rod and methods for stabilization of the spine.
This patent application is currently assigned to SPARTEK MEDICAL, INC.. Invention is credited to John J. Flynn, Ken Y. Hsu, Steven T. Mitchell, Charles J. Winslow, James F. Zucherman.
Application Number | 20110307018 13/014878 |
Document ID | / |
Family ID | 45096835 |
Filed Date | 2011-12-15 |
United States Patent
Application |
20110307018 |
Kind Code |
A1 |
Zucherman; James F. ; et
al. |
December 15, 2011 |
ADAPTIVE SPINAL ROD AND METHODS FOR STABILIZATION OF THE SPINE
Abstract
An adaptive spinal rod is provided for connecting levels of an
adaptive stabilization system to support the spine while providing
for the preservation of spinal motion. Embodiments of the adaptive
stabilization rod include a ball having an anchor system, a
deflection system, a vertical rod system and a connection system.
The deflection system provides adaptive stabilization and
load-sharing. The adaptive spinal rod connects different levels of
the construct in a multilevel construct. The adaptive spinal rod
cooperates with the deflection system to further reduce stress
exerted upon the bone anchors and spinal anatomy.
Inventors: |
Zucherman; James F.; (San
Francisco, CA) ; Winslow; Charles J.; (Walnut Creek,
CA) ; Hsu; Ken Y.; (San Francisco, CA) ;
Mitchell; Steven T.; (Pleasant Hill, CA) ; Flynn;
John J.; (Walnut Creek, CA) |
Assignee: |
SPARTEK MEDICAL, INC.
Alameda
CA
|
Family ID: |
45096835 |
Appl. No.: |
13/014878 |
Filed: |
January 27, 2011 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
61353508 |
Jun 10, 2010 |
|
|
|
61435961 |
Jan 25, 2011 |
|
|
|
Current U.S.
Class: |
606/266 ;
606/278 |
Current CPC
Class: |
A61B 17/7011 20130101;
A61B 17/7082 20130101; A61B 17/7007 20130101; A61B 17/7041
20130101 |
Class at
Publication: |
606/266 ;
606/278 |
International
Class: |
A61B 17/70 20060101
A61B017/70 |
Claims
1. An adaptive spinal rod adapted to stabilize a spine, wherein the
spinal rod comprises: an elongated rod having a first end, a second
end and a longitudinal rod axis; a housing at the first end of the
rod; a rod bore passing through the housing at an angle with
respect to the longitudinal rod axis; a linear ball race within the
bore; a ball-shaped mount contained within the linear ball race;
and a ball bore passing through the ball-shaped mount and adapted
to receive a post whereby the ball-shaped mount is adapted to be
secured to a post while allowing the ball-shaped mount to slide,
rotate and pivot relative to the elongated rod.
2. The adaptive spinal rod of claim 1, wherein the spinal rod
comprises a cap which forms a part of the linear ball race and
secures the ball-shaped mount within the linear ball race.
3. The adaptive spinal rod of claim 2, wherein the cap is mounted
in the rod-bore.
4. The adaptive spinal rod of claim 1, wherein the ball bore is
threaded and adapted to secure the ball-shaped mount to a threaded
post of a bone anchor.
5. The adaptive spinal rod of claim 4, wherein the ball-shaped
mount has a tool engagement feature which is adapted to permit the
ball-shaped mount to engage and be turned by a tool to secure the
ball bore to a threaded post of a bone anchor.
6. The adaptive spinal rod of claim 1, wherein the ball-shaped
mount comprises cobalt chrome.
7. The adaptive spinal rod of claim 1, in combination with a bone
anchor, wherein: the bone anchor comprises a threaded shaft adapted
to engage a vertebra and a post that can mount ball-shaped
mount.
8. The adaptive spinal rod of claim 1, further comprising: a second
ball-shaped mount contained within the linear ball race; and a
second ball bore passing through the ball-shaped mount and adapted
to receive a post whereby the second ball-shaped mount is adapted
to be secured to a post while allowing the second ball-shaped mount
to slide and pivot relative to the post.
9. The adaptive spinal rod of claim 1, wherein the linear ball race
has an adjustable length.
10. The adaptive spinal rod of claim 1 wherein said rod passes
through the housing about perpendicular to the elongated rod
axis.
11. The adaptive spinal rod of claim 1 wherein said elongated rod
is adapted to slide, rotate and pivot relative to the post.
12. The adaptive spinal rod of claim 1 wherein said ball-shaped
mount is adapted to secure a post substantially perpendicular to
the elongated rod axis while allowing the rod to slide, rotate and
pivot relative to the post.
13. The adaptive spinal rod of claim 1, wherein the linear ball
race is parallel to and off-set from said longitudinal rod
axis.
14. The adaptive spinal rod of claim 1 wherein said ball bore is
adapted to allow the post to slide through the ball bore.
15. The adaptive spinal rod of claim 1 wherein said ball bore is
off-set from the center of said ball-shaped mount.
16. The adaptive spinal rod of claim 1 wherein said rod bore is one
of oval, elliptical, rectangular with rounded corners and
race-track shaped.
17. An adaptive spinal rod adapted to span at least about a spinal
segment, wherein the spinal rod comprises: an elongated rod having
a first end, a second end, and a longitudinal rod axis; an
elongated race located at the first end of the rod; a mount
contained by the race; the mount having a bore adapted to receive a
post from a bone anchor; and wherein said mount can slide, rotate
and pivot relative to the elongated rod.
18. (canceled)
19. The adaptive spinal rod of claim 17, wherein said mount is
spherically shaped and said elongated rod is adapted to slide,
rotate and pivot relative to the bone anchor.
20. The adaptive spinal rod of claim 17, wherein said race is
linear.
21. The adaptive spinal rod of claim 17, wherein said race has
concave sides.
22. The adaptive spinal rod of claim 17, wherein said mount
includes a first curved surface and a second curved surface, with
the first curved surface facing the second curved surface.
23. The adaptive spinal rod of claim 17, wherein said race has
convex sides.
24. The adaptive spinal rod of claim 17 wherein said bore is
adapted to allow the post to slide through said bore.
25. The adaptive spinal rod of claim 17, wherein the elongated race
is parallel to and off-set from said longitudinal rod axis.
26. The adaptive spinal rod of claim 17 wherein said bore is
off-set from the center of said curved mount.
27. The adaptive spinal rod of claim 17 wherein said race is one of
oval, elliptical, rectangular with rounded corners, and race-track
shaped.
28. An adaptive spinal rod adapted to span at least about a spinal
segment, wherein the spinal rod comprises: an elongated rod having
a first end, a second end, and a longitudinal rod axis; an
elongated slot located at the first end of the rod; said elongated
slot being one of oval, elliptical, rectangular with rounded
corners and race-track shaped; a curved mount contained by the
slot; the curved mount having a bore adapted to receive a post from
a bone anchor; and wherein said curved mount can slide, rotate and
pivot relative to the elongated slot.
Description
CLAIM TO PRIORITY
[0001] This patent application claims priority to the following
patents and patent applications:
[0002] U.S. Provisional Patent Application No. 61/353,508, filed
Jun. 10, 2010, entitled "ADAPTIVE SPINAL ROD AND METHODS FOR
STABILIZATION OF THE SPINE" (Attorney Docket No. SPART-01058US0);
and
[0003] U.S. Provisional Patent Application No. 61/435,961, filed
Jan. 25, 2011, entitled "ADAPTIVE SPINAL ROD AND METHODS FOR
STABILIZATION OF THE SPINE" (Attorney Docket No.
SPART-01058US1).
[0004] All of the afore-mentioned patent applications are
incorporated herein by reference in their entireties.
CROSS-REFERENCES TO RELATED APPLICATIONS
[0005] This application is related to all of the afore-mentioned
patent applications. This application is also related to all of the
following applications including:
[0006] U.S. patent application Ser. No. 13/014,868, filed Jan. 27,
2011, entitled "ADAPTIVE SPINAL ROD AND METHODS FOR STABILIZATION
OF THE SPINE" (Attorney Docket No. SPART-01058US2); and
[0007] U.S. patent application Ser. No. 13/______, filed Jan. 27,
2011, entitled "ADAPTIVE SPINAL ROD AND METHODS FOR STABILIZATION
OF THE SPINE" (Attorney Docket No. SPART-01058US4).
[0008] All of the afore-mentioned patent applications are
incorporated herein by reference in their entireties.
BACKGROUND OF INVENTION
[0009] Back pain is a significant clinical problem and the costs to
treat it, both surgical and medical, are estimated to be over $2
billion per year. One method for treating a broad range of
degenerative spinal disorders is spinal fusion. Implantable medical
devices designed to fuse vertebrae of the spine to treat have
developed rapidly over the last decade. However, spinal fusion has
several disadvantages including reduced range of motion and
accelerated degenerative changes adjacent the fused vertebrae.
[0010] Alternative devices and treatments have been developed for
treating degenerative spinal disorders while preserving motion.
These devices and treatments offer the possibility of treating
degenerative spinal disorders without the disadvantages of spinal
fusion. However, current devices and treatments suffer from
disadvantages e.g., complicated implantation procedures; lack of
flexibility to conform to diverse patient anatomy; the need to
remove tissue and bone for implantation; increased stress on spinal
anatomy; insecure anchor systems; poor durability, and poor
revision options. Consequently, there is a need for new and
improved devices and methods for treating degenerative spinal
disorders while preserving motion.
SUMMARY OF INVENTION
[0011] The present invention includes a spinal implant system and
methods that can dynamically stabilize the spine while providing
for the preservation of spinal motion. Embodiments of the invention
provide an adaptive spinal stabilization system which includes:
versatile components, adaptive stabilization assemblies, and
methods of implantation. An aspect of embodiments of the invention
is the ability to stabilize two, three and/or more levels of the
spine by the selection of appropriate components of embodiments of
the invention for implantation in a patient. Another aspect of
embodiments of the invention is the ability to accommodate
particular anatomy of the patient by providing a system of
versatile components which may be customized to the anatomy and
needs of a particular patient and procedure. Another aspect of the
invention is to facilitate the process of implantation and minimize
disruption of tissues during implantation.
[0012] Thus, the present invention provides new and improved
systems, devices and methods for treating degenerative spinal
disorders by providing and implanting an adaptive spinal
stabilization assembly which supports the spine while preserving
motion. These and other objects, features and advantages of the
invention will be apparent from the drawings and detailed
description which follow.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1A is an exploded view of an adaptive spinal rod
according to an embodiment of the present invention.
[0014] FIG. 1B is a perspective view of an assembled adaptive
spinal rod according to an embodiment of the present invention.
[0015] FIG. 1C is a perspective view of a bone anchor for adapted
for use with the adaptive spinal rod of FIGS. 1A, and 1B according
to an embodiment of the present invention.
[0016] FIG. 1D is a perspective view of a spinal prosthesis
including the adaptive spinal rod of FIGS. 1A, and 1B and bone
anchor of FIG. 1C according to an embodiment of the present
invention.
[0017] FIG. 1E is a saggital section of the spinal prosthesis of
FIG. 1D.
[0018] FIG. 1F is a transverse section of the spinal prosthesis of
FIG. 1D.
[0019] FIG. 1G is a dorsal section of the spinal prosthesis of FIG.
1D.
[0020] FIG. 1H is a perspective view of a two-level spinal
prosthesis including the adaptive spinal rod of FIGS. 1A, and 1B
and bone anchor of FIG. 1C according to an embodiment of the
present invention.
[0021] FIG. 2A is an exploded view of an adaptive spinal rod
according to an embodiment of the present invention.
[0022] FIG. 2B is a perspective view of a bone anchor suitable for
use with the adaptive spinal rod of FIG. 2A according to an
embodiment of the present invention.
[0023] FIG. 2C is a perspective view of an assembly including the
bone anchor of FIG. 2B and the adaptive spinal rod of FIG. 2A
according to an embodiment of the present invention.
[0024] FIG. 2D is a saggital section of the assembly of FIG. 1C as
implanted.
[0025] FIG. 2E is a transverse section of the spinal prosthesis of
FIG. 1C as implanted.
[0026] FIG. 2F is a dorsal section of the spinal prosthesis of FIG.
1C as implanted.
[0027] FIG. 3A is an exploded view of a first segment of a
two-level adaptive spinal rod according to an embodiment of the
present invention.
[0028] FIG. 3B is an enlarged view illustrating features of a ball
for use in a sliding ball-joint according to an embodiment of the
invention.
[0029] FIG. 3C is a perspective view of the first segment of a
two-level adaptive spinal rod according to an embodiment of the
present invention.
[0030] FIG. 3D is a perspective view of the second segment of a
two-level adaptive spinal rod according to an embodiment of the
present invention.
[0031] FIG. 3E is a perspective view of a bone anchor for use with
the two-level adaptive spinal rod according to an embodiment of the
present invention.
[0032] FIG. 3F is a perspective view of a spinal prosthesis
including the two-level adaptive spinal rod of FIGS. 1A, and 1B and
bone anchor of FIG. 1C according to an embodiment of the present
invention.
[0033] FIG. 3G is a partial sectional view illustrating motion
limiting features of adaptive spinal rod according to embodiments
of the present invention.
[0034] FIG. 3H is a perspective view of an alternative single-level
adaptive spinal rod according to an embodiment of the present
invention.
[0035] FIG. 4A is an exploded view of a first segment of a
two-level adaptive spinal rod according to an embodiment of the
present invention.
[0036] FIG. 4B is an exploded view of a second segment of a
two-level adaptive spinal rod according to an embodiment of the
present invention.
[0037] FIG. 4C is a perspective view of an adaptive spinal rod
including the components of FIGS. 4A and 4B according to an
embodiment of the present invention.
[0038] FIG. 4D is a perspective view of an adaptive spinal
prosthesis including the two-level adaptive spinal rod of FIGS.
4A-4C according to an embodiment of the present invention.
[0039] FIG. 5A is an exploded view of a two-level adaptive spinal
rod according to an alternative embodiment of the present
invention.
[0040] FIG. 5B is a perspective view of an adaptive spinal rod
including the components of FIG. 5A according to an embodiment of
the present invention.
[0041] FIG. 5C is a saggital section of a two-level adaptive spinal
prosthesis incorporating the adaptive spinal rod of FIG. 5B.
[0042] FIG. 5D is a transverse section of a two-level adaptive
spinal prosthesis incorporating the adaptive spinal rod of FIG.
5B.
[0043] FIG. 5E is a dorsal section of a two-level adaptive spinal
prosthesis incorporating the adaptive spinal rod of FIG. 5B.
[0044] FIG. 5F shows a spacer which is, in some embodiments,
incorporated into the two-level adaptive spinal rod of FIG. 5B.
[0045] FIG. 5G is a perspective view of an adaptive spinal rod
including the components of FIGS. 5A through 5E according to an
alternative embodiment of the present invention.
[0046] FIG. 5H is a dorsal section of a two-level adaptive spinal
prosthesis incorporating the adaptive spinal rod of FIG. 5G.
[0047] FIG. 6A is a view of an adaptive spinal rod according to an
alternative embodiment of the present invention.
[0048] FIG. 6B is a view of a bone anchor for use in a two-level
adaptive stabilization system according to an alternative
embodiment of the present invention.
[0049] FIG. 6C is an exploded view of a polyaxial connector for use
in a two-level adaptive stabilization system according to an
alternative embodiment of the present invention.
[0050] FIG. 6D is an alternative view of a component of the
connector of FIG. 6C.
[0051] FIGS. 6E and 6F are views illustrating the clamping action
of the polyaxial connector of FIG. 6C.
[0052] FIG. 6G is a perspective view illustrating a two-level
adaptive spinal prosthesis utilizing the components of FIGS.
6A-6D.
[0053] FIG. 7A is an exploded view of an adaptive spinal rod
according to an embodiment of the present invention.
[0054] FIG. 7B is a perspective view of the adaptive spinal rod of
FIG. 7A.
[0055] FIG. 7C is a partial sectional view of the adaptive spinal
rod of FIG. 7A.
[0056] FIG. 8A shows a perspective view of an implantation tool for
an adaptive bone anchor according to an embodiment of the
invention.
[0057] FIGS. 8B and 8C show detailed sectional views of the head of
the implantation tool of FIG. 8A in relation to the bone
anchor.
[0058] FIG. 8D is a transverse view of the lumbar spine
illustrating use of the implantation tool of FIG. 8A to implant a
bone anchor in the pedicles of a lumbar vertebra according to an
embodiment of the invention.
[0059] FIG. 9A shows a perspective view of an attachment tool for
securing an adaptive spinal rod to a bone anchor according to an
embodiment of the invention.
[0060] FIG. 9B shows a detailed view of the head of the attachment
tool of FIG. 9A.
[0061] FIGS. 9C and 9D show detailed sectional views of the head of
the attachment tool of FIG. 9A in relation to an adaptive spinal
rod and bone anchor.
[0062] FIG. 9E-9H are a lateral views of the lumbar spine
illustrating steps to secure an adaptive spinal rod to a bone
anchor using the attachment tool of FIG. 9A according to an
embodiment of the invention.
[0063] FIG. 10A is a view of an adaptive spinal rod according to an
alternative embodiment of the present invention.
[0064] FIG. 10B is a view of a bone anchor for use in a two-level
adaptive stabilization system according to an alternative
embodiment of the present invention.
[0065] FIG. 10C is an exploded view of a polyaxial connector for
use in a two-level adaptive stabilization system according to an
alternative embodiment of the present invention.
[0066] FIG. 10D is an alternative view of a component of the
connector of FIG. 10C.
[0067] FIGS. 10E and 10F are views illustrating the clamping action
of the polyaxial connector of FIG. 10C.
[0068] FIG. 10G is a perspective view illustrating a two-level
adaptive spinal prosthesis utilizing the components of FIGS.
10A-10D.
[0069] FIG. 11A is an exploded view of an adaptive spinal rod
according to an alternative embodiment of the present
invention.
[0070] FIG. 11B is a perspective view of the adaptive spinal rod of
FIG. 11A as assembled.
[0071] FIG. 11C is a perspective view of a bone anchor adapted for
use with the adaptive spinal rod of FIGS. 11A, and 11B according to
an embodiment of the present invention.
[0072] FIG. 11D is a perspective view of a spinal prosthesis
including the adaptive spinal rod of FIGS. 11A and 11B and bone
anchor of FIG. 11C.
[0073] FIG. 11E is a saggital section of the spinal prosthesis of
FIG. 11D.
[0074] FIG. 11F is a transverse section of the spinal prosthesis of
FIG. 11D.
[0075] FIG. 11G is a dorsal section of the spinal prosthesis of
FIG. 11D.
[0076] FIG. 11H is a dorsal section of the spinal prosthesis of
FIG. 11D.
[0077] FIG. 11I is a composite view of FIGS. 11G and 11H.
[0078] FIG. 12A is an exploded view of an adaptive spinal rod
according to an alternative embodiment of the present
invention.
[0079] FIG. 12B is a plane view of the adaptive spinal rod of FIG.
11A as assembled.
[0080] FIG. 12C is a perspective view of the adaptive spinal rod of
FIG. 11A as assembled.
[0081] In the figures and detail description that follows common
reference numerals are used to indicate like elements throughout
the drawings and detailed description; therefore, reference
numerals used in a drawing may or may not be referenced in the
detailed description specific to such drawing if the associated
element is referenced and described elsewhere. Elements having
identical reference numbers differing only by a terminal reference
letter are related and/or identical--the description of the
structure and/or function of each such element should be considered
with respect to all such elements to the extent differences between
the elements are not specified. The first digit in a three digit
reference numeral indicates the series of figures in which the
referenced item first appears. Likewise the first two digits in a
four digit reference numeral.
[0082] The terms "vertical" and "horizontal" are used throughout
the detailed description to describe general orientation of
structures relative to the spine of a human patient that is
standing. This application also uses the terms proximal and distal
in the conventional manner when describing the components of the
spinal implant system. Thus, proximal refers to the end or side of
a device or component closest to the hand operating the device,
whereas distal refers to the end or side of a device furthest from
the hand operating the device. For example, the tip of a bone screw
that enters a bone would conventionally be called the distal end
(it is furthest from the surgeon) while the head of the screw would
be termed the proximal end (it is closest to the surgeon).
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0083] The present invention includes a versatile spinal implant
system and methods which can stabilize the spine while providing
for the preservation of spinal motion. Alternative embodiments can
be used for spinal fusion. An aspect of the invention is
stabilizing the spine while restoring and/or preserving the natural
motion of the spine including the quality of motion as well as the
range of motion. Still, another aspect of the invention is
providing for load sharing and stabilization of the spine while
preserving motion. Another aspect of embodiments of the invention
is the ability to stabilize two, three and/or more levels of the
spine by the selection of appropriate components for implantation
in a patient. Another aspect of the invention is the ability to
provide for higher stiffness and fusion at one level or to one
portion of the spine while allowing for lower stiffness and
adaptive stabilization at another adjacent level or to another
portion of the spine. Embodiments of the invention allow for fused
levels to be placed next to dynamically stabilized levels. Such
embodiments of the invention enable vertebral levels adjacent to
fusion levels to be shielded by providing a transition from a rigid
fusion level to a dynamically stable, motion preserved, and more
mobile level. Alternative embodiments can be utilized in spinal
fusion procedures.
[0084] Embodiments of the present invention provide for assembly of
an adaptive spinal prosthesis which supports the spine while
providing for the preservation of spinal motion. Another aspect of
the invention is to provide an adaptable modular system which can
be utilized to create an adaptive spinal prosthesis customized to
the needs of the patient. The adaptive stabilization system
includes bone anchors and adaptive spinal rods. The bone anchors
secure the adaptive spinal stabilization system to the spinal
anatomy. The adaptive spinal rods provide adaptive stabilization by
contributing for load sharing and stabilization of the spine while
preserving motion. Embodiments of the invention include surgical
kits, surgical methods, constructs, and prostheses including: an
adaptive spinal rod; a bone screw specifically designed for use
with an adaptive spinal rod; a bone anchor in combination with an
adaptive spinal rod; a plurality of bone anchors in combination
with an adaptive spinal rod; a plurality of bone anchors in
combinations with a plurality of adaptive spinal rods.
Adaptive Stabilization System
[0085] FIGS. 1A-1G are views of an adaptive stabilization system
including an adaptive spinal rod according to an embodiment of the
present invention. FIG. 1A is an exploded view showing the
components of an adaptive spinal rod. FIG. 1B is a perspective view
of the assembled adaptive spinal rod. FIG. 1C shows a perspective
view of a bone anchor suitable for mounting the adaptive spinal rod
to a vertebra. FIG. 1D shows a spinal prosthesis assembly including
the adaptive spinal rod, a bone anchor and a conventional pedicle
screw. FIGS. 1E, 1F and 1G are sectional views illustrating the
kinematics of the bone anchor relative to the adaptive spinal
rod.
[0086] Referring first to FIG. 1A, which is an exploded view of the
components of an adaptive spinal rod 100. Adaptive spinal rod 100
has three components: rod 110 including housing 120, ball 130 and
cap 140. Rod 110 is connected at one end to housing 120. Rod 110 is
preferably similar in size, shape and material to standard spinal
rods. Rod 110 is preferably adapted for mounting to a standard
pedicle screw or polyaxial screw (not shown). Rod 110 is, in
preferred embodiments, a cylinder of about 5 mm to 6.5 mm in
diameter and from 35 mm to 100 mm in length. Housing 120 is
preferably in the form of a flattened disc. Housing 120 has a slot
122 passing there through. Slot 122 is shaped to receive ball 130
from open side 124 however, the closed side 126 of slot 122 is too
small for ball 130 to pass. Slot 122 and thus linear race 102 can
be elongated to allow ball 130 to slide in slot 122 as explained
below. It is to be understood that linear race 102, in addition to
being elongated such that ball 130 can move linearly along the
direction of the longitudinal axis of rod 110, can be oval and/or
elliptical shaped and/or rectangular with rounded corners and/or
race-track shaped such that ball 130 can move linearly in any
direction. Further, slot 122 and thus linear race 102 can be an
enlarged sphere shaped such that ball 130 can move in any linear
direction relative to the sphere as well as pivoting and rotating
relative to linear race 102. Open side 124 of slot 122 is shaped to
receive cap 140. Closed side 126 of slot 122 has a curved surface
128 adapted to engage ball 130. In one embodiment curved surface
128 has the same radius of curvature as ball 130. Cap 140 can be
force fit or welded in place to the housing 120 to hold ball 130 in
place. In preferred embodiments, rod 110 and housing 120 are made
in one piece from titanium or titanium alloy.
[0087] Ball 130 is in the form of a sphere truncated on two
opposing sides 132, 134. An aperture 136 passes through ball 130
from side 132 to side 134. As shown in FIG. 1A, one end of aperture
136 is provided with tool engagement features 138 (a hexagonal
depression is shown) which allow ball 130 to be engaged and turned
by a tool. The other end of aperture 136 has a threaded wall 139
adapted to allow ball 130 to be secured to a threaded screw (not
shown). Thus, ball 130 is adapted to be secured to a threaded shaft
(not shown) without using a separate nut. In alternative
embodiments aperture 136 is not provided with tool engagement
features 138 or threaded wall 139 and is adapted to be secured to a
threaded shaft (not shown) with a separate threaded nut/fastener
(not shown).
[0088] Cap 140 is adapted to fit within slot 122 of housing 120.
Cap 140 has a cap slot 142 therethrough. The open side 144 of slot
142 is configured to admit a portion of ball 130. The closed side
146 of slot 142 is too small for ball 130 to pass. The interior of
slot 142 has a curved surface 148 adapted to engage ball 130. In
one embodiment curved surface 148 has the same radius of curvature
as ball 130.
[0089] During assembly, ball 130 is placed into slot 122 of housing
120. Cap 140 is then secured into slot 122 of housing 120 trapping
or containing ball 130 between cap 140 and housing 120. FIG. 1B
shows a fully assembled adaptive spinal rod 100 in which ball 130
is positioned between cap 140 and housing 120. Slot 122 of housing
120 and slot 142 of cap 140 cooperate to from a linear race 102 in
which ball 130 is trapped or contained. Although ball 130 is
trapped or contained within linear race 102, ball 130 can pivot and
rotate within linear race 102 as shown by arrows 160, 162. Ball 130
can also slide a small distance along linear race 102 as shown by
arrow 164. As shown in FIG. 1B, aperture 136 of ball 130 is
accessible after ball 130 has been secured between cap 140 and
housing 120. In adaptive spinal rod 100 as assembled, aperture 136
of ball 130 is accessible and configured for mounting adaptive
spinal rod 100 to a threaded shaft of a pedicle screw as shown, for
example in FIG. 1C. In combination, the surface of ball 130, and
the linear race 102 form a sliding ball-joint 101.
[0090] FIG. 1C shows a bone anchor 150 configured for attachment of
adaptive spinal rod 100 to a vertebra. As shown in FIG. 1C, bone
anchor 150 includes a threaded shaft 152 at the distal end.
Threaded shaft 152 is sized and configured for engaging a vertebra.
In preferred embodiments threaded shaft 152 is sized and configured
for implantation in the pedicle of a vertebra. Attached to threaded
shaft 152 is head 154. Head 154 includes surface features 155 which
permit head to be engaged by a tool to rotate head 154 and threaded
shaft 152 and drive bone anchor 150 into a desired implant
location. Protruding proximally from head 154 is a mount 156. Mount
156 has a threaded exterior surface 157 to which ball 130 of FIGS.
1A and 1B can be mounted. Protruding proximally of mount 156 is key
158. Key 158 is shaped such that the key 158 can be engaged by a
driver for implanting bone anchor 150 and/or attaching ball 130.
For example, key 158 has, in some embodiments, a hexagonal or
octagonal cross-section. At the base of key 158 is a groove 159.
Groove 159 reduces the cross-section of material such that the key
158 is designed to breakaway when a predetermined amount of torque
is applied to key 158. The breakaway torque is determined by the
shape of groove 159 and the remaining cross-section of
material.
[0091] FIG. 1D shows the relationship between a spinal prosthesis
104 and a spine 190. Spinal prosthesis 104 includes, in this
embodiment: adaptive spinal rod 100 of FIGS. 1A and 1B; bone anchor
150 of FIG. 1C; and a conventional spinal screw 170. Spinal screw
170 is, in some embodiments, a polyaxial pedicle screw. As shown in
FIG. 1D, adaptive spinal rod 100 is secured at one end to the bone
anchor 150 of FIG. 1C and at the other end to conventional spinal
screw 170. Ball 130, trapped or contained within linear race 102,
has been secured to mount 156 of bone anchor 150. Breakaway key 158
is broken away from mount 156 during implantation and removed from
the patient. Rod 110 has been secured into a slot 172 in a head 174
of spinal screw 170 by a set screw 173. Set screw 173 secures rod
110 in a fixed position relative to head 174 and also, in some
embodiments, locks the position of head 174 relative to the
threaded screw shaft 176 of spinal screw 170.
[0092] In spinal prosthesis 104, rod 110 and housing 120 of
adaptive spinal rod 100 are secured in a fixed position, as shown
in FIG. 1D, relative to spinal screw 170. However, ball 130 is
still able pivot rotate and slide in linear race 102 relative to
housing 120 of adaptive spinal rod 100 (see FIG. 1C). Consequently,
with bone anchor 150 secured to adaptive spinal rod 100 through
ball 130, bone anchor 150 is still able to slide, pivot and rotate
relative to rod 110 and spinal screw 170. (See FIGS. 1E, 1F and
1G).
[0093] Referring again FIG. 1D which shows the relationship between
a spinal prosthesis 105 and a spine 190. Bone anchor 150 is
implanted in a vertebra 192a passing through pedicle 194a into
spinal body 196a. Spinal screw 170 is implanted in a vertebra 192b
passing through a pedicle 194b into spinal body 196b. A second
spinal screw 170 is implanted in a vertebra 192c passing through a
pedicle 194c into spinal body 196c. Spinal screws 170 and rod 110b
hold vertebrae 192b and 192c in fixed relationship. This embodiment
of a spinal prosthesis is suitable for use for example, where
vertebrae 192b and 192c are to be fused together. As shown in FIG.
1D, where bone anchor 150 and rod 110b provides load-sharing and
permits a controlled range of motion between the adjacent vertebrae
192a, 192b. Thereby stabilizing a level of the spine 190 while
restoring and/or preserving some natural motion of the vertebrae
192a, 192b at that level. This configuration can, in some
embodiments, be utilized to prevent adjacent segment deterioration
by supporting a spinal motion segment adjacent a spinal fusion.
[0094] FIGS. 1E, 1F and 1G show the kinematics of bone anchor 150
relative to rod 110 of adaptive spinal rod 100 when assembled as
part of an adaptive spinal prosthesis. FIG. 1E shows a section
through bone anchor 150 and adaptive spinal rod 100 in a
substantially saggital plane. FIG. 1F shows a section through bone
anchor 150 and adaptive spinal rod 100 in a transverse plane. FIG.
1G shows a section through bone anchor 150 and adaptive spinal rod
100 in a substantially dorsal plane through the middle of the
housing 120.
[0095] Referring first to FIG. 1E which shows a section through
bone anchor 150 and adaptive spinal rod 100 in a substantially
saggital plane (vertical and including the longitudinal axis of
bone anchor 150). The dotted outlines of bone anchor 150 illustrate
a range of possible movements of bone anchor 150 in the saggital
plane. As shown in FIG. 1E, ball 130 is trapped or contained
between cap 140 and housing 120 to form a sliding ball-joint 101.
Ball 130 can move within limits imposed by contact with housing 120
and cap 140. Bone anchor 150 thus can pivot and translate relative
to rod 110 in the plane shown.
[0096] In the saggital plane shown in FIG. 1E, the sliding
ball-joint 101 allows bone anchor 150 a limited vertical range of
movement (shown by arrow 180). The translation is limited by
contact between ball 130, cap 140 and, in some embodiments, bone
anchor 150. The desired range of vertical motion 180, and thus the
dimensions of sliding ball-joint 101, are selected based upon the
anatomical and functional needs of a patient. In embodiments, the
range of vertical movement is limited to less than 5 mm. In
preferred embodiments, the range of horizontal and vertical
movement is limited to less than 1.5 mm. The length of linear race
102 (along the long axis of rod 110) controls the vertical range of
movement.
[0097] In the saggital plane shown in FIG. 1E, the sliding
ball-joint 101 also allows bone anchor 150 a limited angular range
of movement which corresponds to spinal flexion/extension (shown by
arrow 182). The range of angular movement translation is limited by
contact between ball 130, housing 120 and cap 140 and, in some
embodiments, mount 156. The desired range of angular motion 182,
and thus the shape of ball 130, housing 120 and cap 140 and, in
some embodiments, mount 156 are selected based upon the anatomical
and functional needs of a patient. In embodiments, the range of
angular movement in the saggital plane is limited to less than 15
degrees. In preferred embodiments, the range of angular movement in
the saggital plane is limited to less than 15 degrees.
[0098] In the transverse plane shown in FIG. 1F, the sliding
ball-joint 101 allows bone anchor 150 a limited angular range of
movement which corresponds to spinal rotation (shown by arrow 184).
The range of angular movement is limited by contact between ball
130, housing 120 and cap 140 and, in some embodiments, mount 156.
The desired range of angular motion 184, and thus the shape of ball
130, housing 120 and cap 140 and, in some embodiments, mount 156
are selected based upon the anatomical and functional needs of a
patient. In embodiments, the range of angular movement in the
transverse plane is limited to less than 10 degrees. In preferred
embodiments, the range of angular movement in the transverse plane
is limited to less than 15 degrees. The range of angular movement
in the transverse plane can be different than the range in the
vertical plane. The range of angular movement in the transverse
plane need not be the same as the range of angular movement in the
saggital plane (see FIG. 1E).
[0099] Referring next to FIG. 1G which shows a section through bone
anchor 150 and adaptive spinal rod 100 in a substantially dorsal
plane (vertical and perpendicular to the longitudinal axis of bone
anchor 150). As shown in FIG. 1G, ball 130 is trapped or contained
in linear race 102 formed by cap 140 in conjunction with housing
120. Ball 130 can move within linear race 102. Bone anchor 150 is
oriented either directly into or directly out of the page in this
transverse view through housing 120. Bone anchor 150 is mounted to
ball 130 and thus can move relative to rod 110 with one angular
degree of freedom and one linear degree shown in this view.
[0100] In the dorsal plane shown in FIG. 1G, sliding ball-joint 101
allows bone anchor 150 the limited vertical range of movement 180
as described above. Rotation of ball 130 within sliding ball-joint
101 is unrestricted, allowing bone anchor 150 to rotate freely
(360+ degrees) as shown by arrow 186 which corresponds to lateral
spinal twisting. The bone anchor 150 rotates freely around the
longitudinal axis of the bone anchor. The range of rotation 186 is
not limited in this embodiment. However features to limit such
rotation could be designed into one or more of bone anchor 150,
ball 130, cap 140, and housing 120. The desired range of rotation
186, can be selected, if necessary or desirable, based upon the
anatomical and functional needs of a patient.
[0101] FIGS. 2A-2F are views of an alternative adaptive
stabilization system including an adaptive spinal rod according to
an embodiment of the present invention. FIG. 2A is an exploded view
showing the components of an adaptive spinal rod. FIG. 2B shows a
perspective view of a bone anchor suitable for mounting the
adaptive spinal rod to a vertebra. FIG. 2C is a perspective view of
the assembled adaptive spinal rod and bone anchor. FIGS. 2D 2E and
2F are sectional views illustrating the kinematics of the bone
anchor relative to the adaptive spinal rod.
[0102] Referring first to FIG. 2A, which is an exploded view of the
components of an adaptive spinal rod 200. Adaptive spinal rod 200
has three components: rod 210 including housing 220, half-ball 230
and half-ball retainer 240. Rod 210 is connected at one end to
housing 220. Rod 210 is similar in size, shape and material to
standard spinal rods. Rod 210 is adapted for mounting to a standard
pedicle screw or polyaxial screw (not shown). Rod 210 is in
preferred embodiments, preferably a cylinder of about 5 mm to 6.5
mm in diameter and from 35 mm to 200 mm in length. Housing 220 is
preferably in the form of a flattened disc.
[0103] Housing 220 has a slot 222 passing there through. Slot 222
has convex walls and slot 222 is thus wider at the openings of slot
222 than in the interior of slot 222. Thus half-ball 230 can
partially enter one side of slot 222, but cannot pass entirely
through slot 222. Likewise half-ball retainer 240 can partially
enter one side of slot 222, but cannot pass entirely through slot
222. In preferred embodiments, rod 210 and housing 220 are made in
one piece from titanium or titanium alloy.
[0104] Half-ball 230 is in the form of a hemisphere. An aperture
236 passes through half-ball 230 from domed side 232 to flat side
234. As shown in FIG. 2A, aperture 236 is, in some embodiments,
provided with tool engagement features which allow ball 230 to
engage a mounting post (for example threads or a hexagonal
section.
[0105] Hall-ball retainer 240 in the form of a hemisphere with a
nut extending from the flat surface. An aperture 246 passes through
half-ball retainer 240 from domed side 242 to flat side 244. As
shown in FIG. 2A, part of the surface of half-ball retainer 240 is
provided with tool engagement features 248 (splines are shown)
which allow half-ball retainer 240 to be engaged and turned by a
tool. The interior of aperture 246 has a threaded wall 249 adapted
to allow half-ball retainer 240 to be secured to a threaded screw
(bone anchor 250 of FIG. 2B). Thus, half-ball retainer 240 is
adapted to be secured to a threaded shaft (thread 258 of FIG. 2B)
without using a separate nut. In alternative embodiments half-ball
retainer 240 can be provided in two pieces including for example a
half-ball component and a standard nut.
[0106] FIG. 2B, shows a bone anchor 250 configured for attachment
of adaptive spinal rod 200 to a vertebra. As shown in FIG. 2B, bone
anchor 250 includes a threaded shaft 252 at the distal end.
Threaded shaft is sized and configured for engaging a vertebra. In
preferred embodiments threaded shaft 252 is sized and configured
for implantation in the pedicle of a vertebra. At the proximal end
of threaded shaft 252 is a head 254 which has, in some embodiments,
tool engagement features (not shown). Protruding proximally from
head 254 is mount 256. Mount 256 has a cylindrical exterior surface
257 to which ball 230 of FIG. 2A can be secured. Protruding
proximally of mount 256 is threaded shaft 258. Threaded shaft 258
is adapted for attaching half-ball retainer 240. In the proximal
end of threaded shaft 258 is an aperture 259. Aperture 259 is
shaped such that aperture 259 can be engaged by a driver for
implanting bone anchor 250 and/or attaching half-ball retainer 240.
For example, aperture 259 has, in some embodiments, a hexagonal or
octagonal cross-section. In alternative embodiments aperture 259 is
replaced with a breakaway key such as key 158 of FIG. 1C. In
combination, the domed surfaces of half-ball 230, and half-ball
retainer 240 and the convex surface of slot 222 form an alternative
sliding ball-joint 201.
[0107] FIG. 2C is a perspective view of adaptive spinal rod 200 in
combination with bone anchor 250. As shown in FIG. 2C, half-ball
230 is placed over mount 256 (FIG. 2B). Slot 222 is then placed
over mount 256 (FIG. 2B). A portion of the domed surface 232 of
half-ball 230 enters slot 222. Finally half-ball retainer 240 is
secured the threaded shaft 258 (FIG. 2B). A portion of the domed
surface 242 of half-ball retainer 240 enters slot 222. Half-ball
230 and half-ball retainer 240 may, in some but not all
embodiments, contact one another inside slot 222. Upon assembly
slot 222 performs as race 202 for half-ball 230 and half-ball
retainer 240. Thus, bone anchor 250 can slide, pivot and rotate
relative to housing 220 and rod 210 of adaptive spinal rod 200. It
is to be understood that slot 222 and thus race 202 can be linear
and also can be configured in accordance with the various
configurations of slot 122 and linear race 102 shown in the
embodiments of FIGS. 1A-1H.
[0108] In embodiments, adaptive spinal rod 200 and bone anchor 250
can be used in place of adaptive spinal rod 100 and bone anchor 150
to create a spinal prosthesis similar to spinal prosthesis 104 of
FIG. 1D. In such a spinal prosthesis, rod 210 and housing 220 of
adaptive spinal rod 200 are secured in a fixed position, by a
pedicle screw. However, slot 222 is still able pivot rotate and
slide relative to half-ball 230 and half-ball retainer 240.
Consequently, with bone anchor 250 secured to adaptive spinal rod
200 by sliding ball-joint 201 is still able to slide, pivot and
rotate relative to rod 210. (See FIGS. 2D, 2E and 2F). Adaptive
spinal rod 200 is configured to provide load-sharing and permit a
controlled range of motion between adjacent vertebrae. Thereby,
stabilizing a level of the spine while restoring and/or preserving
some natural motion of the vertebrae at that level.
[0109] FIGS. 2D, 2E and 2F show the kinematics of bone anchor 250
relative to rod 210 of adaptive spinal rod 200 when assembled as
part of a spinal prosthesis. FIG. 2D shows a section through bone
anchor 250 and adaptive spinal rod 200 in a substantially saggital
plane. FIG. 2E shows a section through bone anchor 250 and adaptive
spinal rod 200 in a transverse plane. FIG. 2F shows a section
through bone anchor 250 and adaptive spinal rod 200 in a
substantially dorsal plane through the middle of the housing
220.
[0110] Referring first to FIG. 2D which shows a section through
bone anchor 250 and adaptive spinal rod 200 in a substantially
saggital plane (vertical and including the longitudinal axis of
bone anchor 250). The dotted outlines of bone anchor 250 illustrate
a range of possible movements of bone anchor 250 in the saggital
plane. As shown in FIG. 2D, half-ball 230 and half-ball retainer
240 trap or contain the convex surface of slot 222. Slot 222 can
move within limits imposed by contact with half-ball 230 and
half-ball retainer 240 (and, in some embodiments, mount 256. Bone
anchor 250 thus can pivot and translate relative to rod 210 in the
plane shown.
[0111] In the saggital plane shown in FIG. 2D, the sliding
ball-joint 201 allows bone anchor 250 a limited vertical range of
movement (shown by arrow 280) and a limited horizontal range of
movement 288. The translation is limited by contact between slot
222 and half-ball 230, half-ball retainer 240 and, in some
embodiments, mount 256. The desired range of vertical motion 280
and horizontal motion 288, and thus the dimensions of sliding
ball-joint 201, are selected based upon the anatomical and
functional needs of a patient. In embodiments, the range of
horizontal and vertical movement is limited to less than 5 mm. In
preferred embodiments, the range of horizontal and vertical
movement is limited to less than 2.5 mm. The horizontal and
vertical range of movement need not be the same. The width of slot
222 (perpendicular to the long axis of rod 210) controls the
horizontal range of movement while the length of slot 222 (along
the long axis of rod 210) controls the vertical range of
movement.
[0112] In the saggital plane shown in FIG. 2D, the sliding
ball-joint 201 also allows bone anchor 250 a limited angular range
of movement which corresponds to spinal flexion/extension (shown by
arrow 282). The range of angular movement translation is limited by
contact between slot 222 and half-ball 230, half-ball retainer 240
and, in some embodiments, mount 256. The desired range of angular
motion 282, and thus the shape of slot 222 and half-ball 230,
half-ball retainer 240 and, in some embodiments, mount 256 are
selected based upon the anatomical and functional needs of a
patient. In embodiments, the range of angular movement in the
saggital plane is limited to less than 20 degrees. In preferred
embodiments, the range of angular movement in the saggital plane is
limited to less than 20 degrees.
[0113] In the transverse plane shown in FIG. 2E, the sliding
ball-joint 201 allows bone anchor 250 a limited horizontal range of
movement (shown by arrow 289) and a limited horizontal range of
movement 288. The translation is limited by contact between slot
222 and half-ball 230, half-ball retainer 240 and, in some
embodiments, mount 256. The desired range of horizontal motion 288
and horizontal motion 289, and thus the dimensions of sliding
ball-joint 201, are selected based upon the anatomical and
functional needs of a patient. In embodiments, the range of
horizontal and vertical movement is limited to less than 5 mm. In
preferred embodiments, the range of horizontal and vertical
movement is limited to less than 2.5 mm. The horizontal ranges of
movement need not be the same an can be adjusted by changing,
dimensions of the sliding ball-joint 201, including, for example:
the curvature of the slot 222, half-ball 230, and half-ball
retainer 240, the width of slot 222, and gap between half-ball 230,
and half-ball retainer 240.
[0114] In the transverse plane shown in FIG. 2E, the sliding
ball-joint 201 also allows bone anchor 250 a limited angular range
of movement which corresponds to spinal rotation (shown by arrow
284). The range of angular movement is limited by contact between
slot 222 and half-ball 230, half-ball retainer 240 and, in some
embodiments, mount 256. The desired range of angular motion 284,
and thus the shape of slot 222 and half-ball 230, half-ball
retainer 240 and, in some embodiments, mount 256 are selected based
upon the anatomical and functional needs of a patient. In
embodiments, the range of angular movement in the transverse plane
is limited to less than 20 degrees. In preferred embodiments, the
range of angular movement in the transverse plane is limited to
less than 20 degrees. The range of angular movement in the
transverse plane can be different than the range in the vertical
plane.
[0115] Referring next to FIG. 2F which shows a section through bone
anchor 250 and adaptive spinal rod 200 in a substantially dorsal
plane (vertical and perpendicular to the longitudinal axis of bone
anchor 250). As shown in FIG. 2F, mount 256 is trapped or contained
in linear race 202 formed slot 222 and half-ball 230, half-ball
retainer 240. Mount 256 can move within race 202. Bone anchor 150
can thus move relative to rod 210 with one angular degree of
freedom and one linear degree shown in this view. Bone anchor 250
is oriented either directly into or directly out of the page in
this transverse view through housing 220.
[0116] In the dorsal plane shown in FIG. 2F, sliding ball-joint 201
allows bone anchor 250 the limited horizontal and vertical range of
movement (shown by arrows 280 and 289) as described above. Rotation
of bone anchor 250 within slot 222 is unrestricted, allowing bone
anchor 250 to rotate freely (360+ degrees) as shown by arrow 286
which corresponds to lateral spinal twisting. The bone anchor 250
rotates freely around the longitudinal axis of the bone anchor. The
range of angular motion 286 is not limited in this embodiment.
However, features to limit such rotation could be designed into one
or more of bone anchor 250 and housing 220. The desired range of
rotation 286, can be selected, (if necessary) based upon the
anatomical and functional needs of a patient.
[0117] FIGS. 3A-3F show views of a two-level adaptive stabilization
system including an adaptive spinal rod according to an embodiment
of the present invention. FIGS. 3A-3C show views of the first
segment and components. FIG. 3D shows the second segment. FIG. 3E
shows a compatible bone. FIG. 3F shows a perspective view of a
spinal prosthesis including both segments of the two-level adaptive
spinal rod of FIGS. 3A-3E.
[0118] Referring first to FIG. 3A, which is an exploded view of the
components of the first segment 300a of an adaptive spinal rod 300.
First segment 300a includes rods 311a, housing 320a, ball 330a and
cap 340a. Rods 311a are connected to either side of housing 320a.
Rods 311a are similar in shape and material to standard spinal
rods. Rods 311a are adapted for mounting to the second segment 300b
(See FIG. 3D) of adaptive spinal rod 300 (See FIG. 3D). Rods 311a
are, in preferred embodiments, preferably cylinders about 4 mm to
4.5 mm in diameter and from 35 mm to 100 mm in length. Housing 320a
is preferably in the form of a flattened disc. Housing 320a has a
slot 322a passing there through (similar in design in function to
slot 122 of FIG. 1A). Slot 322a is shaped to receive ball 330a. Cap
340a is adapted to fit within slot 322a of housing 320a. Cap 340a
has a cap slot 342a therethrough (see, e.g. cap 140 of FIG.
1A).
[0119] FIG. 3B shows an enlarged view of ball 330a. Ball 330a is in
the form of a sphere truncated on two opposing sides 332a, 334a. An
aperture 336a passes through ball 330a from side 332a to side 334a.
As shown in FIG. 3B, ball 330a includes a rim 333a surrounding
aperture 336a on side 332a and a rim 335a surrounding aperture 336a
on side 334a. Ball 330a is adapted to be secured to a shaft (mount
356 of FIG. 3E) with a separate nut. In alternative embodiments,
aperture 336a is provided with tool engagement features and/or
threads and is adapted to be secured to a threaded shaft (not
shown) without a separate threaded nut/fastener (not shown). Rim
333a and rim 335a are configured to interaction with the housing
320a and cap 340a to control range of motion. The dimensions of rim
333a and rim 335a are thus selected based on the range of motion
desired. In general, where the rim has a larger outside the
diameter it will there is less clearance between the rim and the
housing 320a and/or cap 340a and therefore less range of
motion.
[0120] As shown in FIG. 3C, during assembly, ball 330a is placed
into slot 322a of housing 320a. Cap 340a is then secured into slot
322a of housing 320a trapping/containing ball 330a between cap 340a
and housing 320a. FIG. 3C shows first segment 300a fully
assembled--ball 330a is positioned between cap 340a and housing
320a. Slot 322a of housing 320a and slot 342a of cap 340a cooperate
to form a linear race 302a in which ball 330a is trapped/contained.
Although ball 330a is trapped within race 302a, ball 330a can
pivot, slide, and rotate within race 302a. In combination, the
surface of ball 330a, and the race 302a form a sliding ball-joint
301a. It is to be understood that the slot 322a and thus, race 302a
can be linear and also can be configured in accordance with the
various configurations of slot 122 and linear race 102 shown and
described in the embodiments of FIGS. 1A-1H. Aperture 336a of ball
330a is accessible and configured for mounting adaptive spinal rod
300 to a pedicle screw (See, FIG. 3F).
[0121] FIG. 3D shows a perspective view of the second segment 300b
of an adaptive spinal rod 300. Second segment 300b includes rod
310b, housing 320b, ball 330b and cap 340b. Rod 310b is connected
to the middle of housing 320b. Rod 310b is preferably similar in
shape and material to a standard spinal rod. Rod 310b is adapted
for mounting to a standard spinal screw/pedicle screw. Rod 310b is,
in preferred embodiments, a cylinder about 5 mm to 6.5 mm in
diameter and from 35 mm to 150 mm in length. Housing 320b is
preferably in the form of a flattened disc. Housing 320b and cap
340b trap or contain ball 330b. Housing 320b and cap 340b cooperate
to form a linear race 302b in which ball 330 can slide, pivot and
rotate. Ball 330b and linear race 302b together comprise a
ball-joint 301b. Ball 330b is of the same design as ball 330a (See
FIG. 3B). Ball 330b includes an aperture 336b for securing a bone
anchor.
[0122] On either side of housing 320b are bores 322b. Bores 322b
run parallel to rod 310b and pass through housing 320b. Bores 322b
are configured to receive rods 311a of first segment 300a (see FIG.
3A) in a sliding fashion. Each of bores 322b intersects with a
threaded bore 324b. A set screw 326b is provided for each of
threaded bores 324b. The set screws 326b when driven in threaded
bores 324b are adapted to intersect bores 322b and engage and lock
rods 311a of first segment 300a (see FIG. 3A).
[0123] FIG. 3E, shows a bone anchor 350 configured for attachment
of adaptive spinal rod 300 to a vertebra. As shown in FIG. 3E, bone
anchor 350 includes a threaded shaft 352 at the distal end.
Threaded shaft 352 is sized and configured for engaging a vertebra.
In preferred embodiments threaded shaft 352 is sized and configured
for implantation in the pedicle of a vertebra. Attached to threaded
shaft 352 is head 354. Head 354 includes surface features 355 which
permit head to be engaged by a tool to rotate head 354 and threaded
shaft 352 and drive bone anchor 350 into a desired implant
location. Protruding proximally from head 354 is a mount 356. Mount
356 has a smooth exterior surface to receive ball 330 of FIG. 3B.
Protruding proximally of mount 356 is a threaded shaft 357 for
attaching a nut 359. In the proximal end of threaded shaft 357 is
an aperture 358. Aperture 358 is shaped such that the aperture 358
can be engaged by a driver for implanting/removing bone anchor 350
and/or attaching nut 359. For example, aperture 358 has, in some
embodiments, a hexagonal or octagonal cross-section.
[0124] FIG. 3G is a partial sectional view of adaptive spinal rod
300 through ball 330a and housing 320a illustration features which
serve to limit angulation of a bone anchor 350 relative to housing
320a. FIG. 3G shows bone anchor 350 at one limit to its range of
angulation with respect to housing 320a. At the limit of
angulation, rim 335a contacts limit surface 328a of housing 320a.
Additionally, in some embodiments, rim 333a of ball 330a comes into
contact with a limit surface 348a of cap 340a. In preferred
embodiments, to reduce wear, limit surfaces 328a and 348a are
substantially parallel to the surface of rims 333a and 335a of ball
330a with which they make contact when the rims and limit surfaces
make contact. Note also that nut 359 is designed so as not to make
contact with housing 320a or cap 340a even at the limit of
angulation. In the embodiment shown in FIG. 3G, nut 359 has a
relief 351 to prevent contact between nut 359 and cap 340a. Note
further that screw 350 is also designed so as not to make contact
with housing 320a or cap 340a even at the limit of angulation. In
the embodiment shown in FIG. 3G, head 354 has a relief 353 to
prevent contact between head 354 and housing 320a. In alternative
embodiments, limit surfaces are provided on the bone screw and/or
nut and/or another device, for example a washer. The limit surfaces
are position to contact e.g. the housing or cap of an adaptive
spinal rod to limit the range of motion in one or more axes.
[0125] FIG. 3F shows a spinal prosthesis 304 incorporating adaptive
spinal rod 300. As shown in FIG. 3F, the first segment 300a of the
adaptive spinal rod 300 is mounted by a bone anchor 350a to
vertebra 192a. The second segment 300b of the adaptive spinal rod
300 is mounted by a bone anchor 350b to vertebra 192b. Rods 311a of
first segment 300a pass through the housing 320b of second segment
300b. When distance between first housing 320a and second housing
320b is suitable for the functional and anatomic needs of the
patient, set screws 326b are tightened thereby locking rods 311a in
place. Rod 310b of second segment 300b is secured to vertebra 192c
by a convention spinal screw 370 as previously described.
[0126] After implantation and assembly, rod 310b housing 320b, rods
311a and housing 320a are all held in substantially fixed
relationship to vertebra 192c by spinal screw 370. However sliding
ball-joint 301b enables the bone anchor 350b implanted in vertebra
192b to slide, pivot and rotate relative to housing 320b. Also,
sliding ball-joint 301a enables the bone anchor 350a implanted in
vertebra 192a to slide, pivot and rotate relative to housing 320a.
The kinematics of both sliding ball-joints 301a and 301b are
substantially as described in FIGS. 1E-1G and accompanying text.
This embodiment of a spinal prosthesis 304 is suitable for use for
example, where vertebrae 192a, 192b and 192c are not to be fused
together. The spinal prosthesis is adapted to provide load-sharing
while allowing motion thereby stabilizing a level of the spine 190
while restoring and/or preserving some natural motion of the
vertebrae 192a, 192b, 192c. This configuration can, in some
embodiments, be utilized to prevent adjacent segment deterioration
by supporting a spinal motion segment adjacent a spinal fusion.
[0127] FIG. 3H shows an alternative single level adaptive spinal
rod 300h. Adaptive spinal rod has almost all components in common
with adaptive spinal rod 300 of FIGS. 3A-3F. Adaptive spinal rod
300h includes all of first segment 300a of FIGS. 3A-3C. Adaptive
spinal rod 300h includes most of second segment 300b of FIG. 3D.
However, in second segment 300b, rod 310b and housing 320b are
replaced with a housing 320h which does not include a rod for
attachment to a conventional spinal screw on an adjacent level.
Adaptive spinal rod 300h is suitable for mounting to bone anchors
350a, 350b (of the same design as bone anchor 350 of FIG. 3E)
implanted in adjacent vertebrae. The spacing between housing 320h
and housing 320a is adjustable as previously described. After
locking the spacing of housing 320h and housing 320a, the sliding
ball joints 301a, 301h enable each of the bone anchors 350 to
slide, pivot and rotate relative to housings 320a, 320b and rods
311a. The kinematics of both sliding ball-joints 301a and 301h are
substantially as described in FIGS. 1E-1G and accompanying
text.
[0128] FIGS. 4A-4C show views of an alternative two-level adaptive
stabilization rod according to an embodiment of the present
invention. FIG. 4A shows an exploded view of first segment and
components. FIG. 4B shows an exploded view of the second segment.
FIG. 4C shows a perspective view of an assembly including both
segments of the two-level adaptive spinal rod of FIGS. 4A-4B.
[0129] Referring first to FIG. 4A, which is an exploded view of the
components of the first segment 400a of an adaptive spinal rod 400.
First segment 400a includes rod 410a, housing 420a, ball 430a and
cap 440a. Rod 410a is connected to one side of housing 420a. Rod
410a is similar in shape and material to standard spinal rods. Rod
410a is adapted for mounting to the second segment 400b (See FIG.
4B) of adaptive spinal rod 400 (See FIG. 4C). Rod 410a is, in a
preferred embodiment, a cylinder about 5 mm to 6.5 mm in diameter
and from 45 mm to 100 mm in length. Housing 420a is preferably in
the form of a flattened disc having a lateral extension from which
rod 410a protrudes. Housing 420a has a slot 422a passing there
through (similar in design in function to slot 122 of FIG. 1A).
Slot 422a is shaped to receive ball 430a. The long axis of slot 422
is parallel to the long axis of rod 410a. Cap 440a is adapted to
fit within slot 422a of housing 420a. Cap 440a has a cap slot 442a
there through (see, e.g. cap 140 of FIG. 1A). Ball 430a is of the
same configuration as previously described with respect to FIG.
3B.
[0130] During assembly, ball 430a is placed into slot 422a of
housing 420a. Cap 440a is then secured into slot 422a of housing
420a trapping or containing ball 430a between cap 440a and housing
420a. Slot 422a of housing 420a and slot 442a of cap 440a cooperate
to from a linear race 402a in which ball 430a is trapped or
contained. Although ball 430a is trapped within race 402a, ball
430a can pivot and rotate within race 402a. In combination, the
surface of ball 430a, and the linear race 402a form a sliding
ball-joint 401a. It is to be understood that slot 422a and thus
race 402a can be linear and also can be configured in accordance
with the various configurations of slot 122 and linear race 102
shown in the embodiments of FIGS. 1A-1H. Aperture 436a of ball 430a
is accessible and configured for mounting adaptive spinal rod 400
to a threaded shaft of a pedicle screw such as shown in FIG.
3E.
[0131] FIG. 4B shows an exploded view of the second segment 400b of
an adaptive spinal rod 400. Second segment 400b includes rod 410b,
housing 420b, ball 430b and cap 440b. Rod 410b is connected to the
middle of housing 420b. Rod 410b is similar in shape and material
to a standard spinal rod. Rod 410b is adapted for mounting to a
standard spinal screw/pedicle screw. Rod 410b is, in preferred
embodiments, a cylinder about 5 mm to 6.5 mm in diameter and from
45 mm to 150 mm in length. Housing 420b is preferably in the form
of a flattened disc. On one side of housing 420b is a bore 423b.
Bore 423b runs parallel to rod 410b and passes through housing
420b. Bore 423b is configured to receive rod 410a of first segment
400a (see FIG. 4A) in a sliding fashion. Bore 423b intersects with
a threaded bore 424b. A set screw 426b is provided for threaded
bore 424b. The set screw 426b when driven in threaded bores 424b is
adapted to intersect bore 423b and engage and lock rod 410a of
first segment 400a (see FIG. 4A).
[0132] FIG. 4C shows two-level adaptive spinal rod 400 fully
assembled. Ball 430a, slot 422a and cap 440a have been assembled to
create sliding ball-joint 401a. Ball 430b, slot 422b and cap 440b
have been assembled to create sliding ball-joint 401b which is
similar in design and function to sliding ball-joint 401a. Rod 410a
of first segment 400a passes through bore 423b of housing 420b of
second segment 400b. The distance between first housing 420a and
second housing 420b can be adjusted as suitable for the functional
and anatomic needs of the patient. Set screw 426b is subsequently
tightened thereby locking rod 410b to housing 420b and fixing the
distance between housing 420a and housing 420b.
[0133] FIG. 4D shows an example of a two-level spinal prosthesis
incorporating two-level adaptive spinal rod 400. Adaptive spinal
rod 400 is used, in some embodiments, in combination with two bone
anchors 350a, 350b as shown in FIG. 3E and a conventional pedicle
screw 370 to create an adaptive spinal prosthesis 404 similar to
the adaptive spinal prosthesis shown in FIG. 3F. The first segment
400a of the adaptive spinal rod 400 is mounted by a bone anchor 350
to a first vertebra (not shown). The second segment 400b of the
adaptive spinal rod 400 is mounted by a bone anchor 350b to an
adjacent vertebra (not shown). The rod 410b of second segment 400b
is secured to a third vertebra using a conventional pedicle screw
370. After implantation and assembly, rod 410b housing 420b, rod
410a and housing 420a are all held in substantially fixed
relationship to the third vertebra. However sliding ball-joints
401a and 401b permit the bone anchors 350a, 350b to which they are
connected to slide (arrows 380a, 380b), pivot (arrows 382a, 382b)
and rotate (arrows 384a, 384b) independently of one another. The
kinematics of both sliding ball-joints 401a and 401b are
substantially as described in FIGS. 1E-1G and accompanying text.
The spinal prosthesis is adapted to provide load-sharing while
allowing motion thereby stabilizing a level of the spine 190 while
restoring and/or preserving some natural motion of the
vertebrae.
[0134] FIGS. 5A-5B show views of an alternative two-level adaptive
spinal rod according to an embodiment of the present invention.
FIG. 5A shows an exploded view of the two-level adaptive
stabilization system. FIG. 5B shows a perspective view of the
assembled two-level adaptive spinal rod of FIG. 5A according to an
embodiment of the present invention.
[0135] Referring first to FIG. 5A, which is an exploded view of the
components of an adaptive spinal rod 500. Adaptive spinal rod 500
includes rod 510, housing 520, ball 530a, ball 530b, and cap 540.
Rod 510 is connected to the end of housing 520. Rod 510 is similar
in shape and material to standard spinal rods. Rod 510 is adapted
for mounting to a conventional spinal screw. Rod 510 is, in a
preferred embodiment, a cylinder about 5 mm to 6.5 mm in diameter
and from 55 mm to 100 mm in length. Housing 520 is preferably in
the form of an elongated flattened disc. Housing 520 has a slot 522
passing there through similar in design in function, but
substantially longer than slot 122 of FIG. 1A. In embodiments slot
522 is between 30 mm and 120 mm in length. Slot 522 is shaped to
receive both balls 530a and 530b. The long axis of slot 522 is
parallel to the long axis of rod 510. Cap 540 is adapted to fit
within slot 522 of housing 520. Cap 540 has a cap slot 542 there
through. Balls 530a and 530b are of the same configuration as
previously described with respect to FIG. 3B.
[0136] During assembly, balls 530a and 530b are placed into slot
522 of housing 520. Cap 540 is then secured into slot 522 of
housing 520 trapping or containing balls 530a and 530b between cap
540 and housing 520. Slot 522 of housing 520 and slot 542 of cap
540 cooperate to form an elongated race 502 in which balls 530a and
530b are both trapped or contained. Although balls 530a and 530b
are trapped within race 502, balls 530a and 530b can pivot and
rotate within race 502. In combination, the surface of balls 530a
and 530b, and the linear race 502 form an extended sliding
ball-joint 501. It is to be understood that slot 522 and thus race
502 can be linear and also can be configured in accordance with the
various configurations of slot 122 and linear race 102 shown in the
embodiments of FIGS. 1A-1H. Bone anchors 350a, 350b are secured to
balls 530a and 530b are accessible and configured for mounting
adaptive spinal rod 500 to the threaded shafts of two pedicle
screws such as shown in FIG. 3E. FIG. 5B shows two-level adaptive
spinal rod 500 fully assembled. Balls 530a, 530b, slot 522 and cap
540 have been assembled to create sliding ball-joint 501. The
distance between balls 530a and 530b can be adjusted as suitable
for the functional and anatomic needs of the patient.
[0137] FIGS. 5C, 5D and 5E show how bone anchors 350a, 350b are
able to move with respect to rod 510 of two-level adaptive spinal
rod 500 when assembled as a two-level adaptive spinal prosthesis
504. FIG. 5C shows a section through bone anchor 350 and adaptive
spinal rod 500 in a substantially saggital plane. FIG. 5D shows a
section through bone anchor 350 and adaptive spinal rod 500 in a
transverse plane. FIG. 5E shows a section through bone anchor 350
and adaptive spinal rod 500 in a substantially dorsal plane through
the middle of the housing 520.
[0138] As shown in FIG. 5C, two-level adaptive spinal rod 500 can
be used in combination with two bone anchors 350a, 350b (as
described with respect to FIG. 3E) and a conventional spinal screw
170 (as, for example described with respect to FIG. 1D) to create
an adaptive spinal prosthesis 504 similar to the adaptive spinal
prosthesis shown in FIG. 3F. The first ball 530a of the adaptive
spinal rod 500 is mounted by a bone anchor 350a to a first vertebra
(not shown). The second ball 530b of the adaptive spinal rod 500 is
mounted by another bone anchor 350b to an adjacent vertebra (not
shown). The rod 510 of the adaptive spinal rod 500 is secured to a
third vertebra (not shown) using a conventional spinal screw 170.
After implantation and assembly, rod 510 and housing 520b are held
in a substantially fixed relationship to the third vertebra.
However the motion of balls 530a and 530b within sliding ball-joint
501 permits the bone anchors to which they are connected to slide,
pivot and rotate.
[0139] Referring again to FIG. 5C which shows a section through an
adaptive spinal prosthesis 504 in a substantially saggital plane
(vertical and including the longitudinal axis of bone anchors 350a,
350b). As shown in FIG. 5C, balls 530a, 530b are trapped or
contained in linear race 502 formed by cap 540 in conjunction with
housing 520. Balls 530a, 530b can move within race 502. Bone
anchors 350a, 350b are mounted to balls 530a, 530b and thus can
move relative to rod 510 with one angular degree of freedom and one
linear degree of freedom shown in this view.
[0140] In the saggital plane shown in FIG. 5C, the linear motion of
balls 530a, 530b within race 502 allows bone anchors 350a, 350b a
limited vertical range of movement (shown by arrows 580) equal to
the linear travel of balls 530a, 530b within race 502. The range of
vertical motion is limited by the length of linear race 502. The
desired range of vertical motion 580, and thus the length of the
race 502, is selected based upon the anatomical and functional
needs of a patient. In this embodiment, however, linear race 502 is
sufficiently long to span between vertebrae. Thus, although the
maximum distance between balls 530a, 530b is constrained, balls
530a and 530b are relatively unconstrained in movement towards one
another.
[0141] In the saggital plane shown in FIG. 5C, the pivoting of
balls 530a, 530b within race 502 also allows each of bone anchors
350a, 350b a independent and limited angular range of movement
which corresponds to spinal flexion/extension (shown by arrows
582). The center of balls 530a, 530b is the center of rotation. The
range of angular motion 582 is limited by interference between one
or more of balls 530a, 530b and bone anchor 350 with housing 520.
The desired range of angular motion 582, and thus the shape of
balls 530a, 530b, bone anchor 350 and housing 520, is selected
based upon the anatomical and functional needs of a patient.
[0142] Referring next to FIG. 5D which shows a section through bone
anchor 350a and adaptive spinal rod 500 in a substantially
transverse plane (horizontal and including the longitudinal axis of
bone anchor 350a). The kinematics of bone anchor 350b are
substantially similar to that of bone anchor 350a. As shown in FIG.
5D, ball 530a is trapped or contained in linear race 502 formed by
cap 540 in conjunction with housing 520. Ball 530a can move within
race 502. Rod 510 is oriented either directly into or directly out
of the page in this transverse view through housing 520. Bone
anchor 350a is mounted to balls 530a and thus can move relative to
housing 520 with one angular degree of freedom shown in this
view.
[0143] In the transverse plane shown in FIG. 5D, the pivoting of
ball 530a within race 502 allows bone anchor 350a a limited angular
range of movement which corresponds to spinal rotation (shown by
arrow 584). The center of ball 530a is the center of rotation. The
range of angular motion is limited by interference between one or
more of ball 530a and bone anchor 350 with housing 520. The desired
range of angular motion 584, and thus the shape of ball 530a, bone
anchor 350 and housing 520, is selected based upon the anatomical
and functional needs of a patient. In embodiments, the range of
angular movement 584 in the transverse plane is limited to less
than 20 degrees.
[0144] Referring next to FIG. 5E which shows a section through bone
anchor 350a and adaptive spinal rod 500 in a substantially dorsal
plane (vertical and perpendicular to the longitudinal axis of bone
anchors 350a, 350b). As shown in FIG. 5E, balls 530a, 530b are
trapped or contained in linear race 502. Balls 530a, 530b can move
within race 502. Bone anchors 350a, 350b are oriented either
directly into or directly out of the page in this transverse view
through housing 520. Bone anchors 350a, 350b are mounted to balls
530a, 530b and thus can move relative to rod 510 with one angular
degree of freedom and one linear degree shown in this view.
[0145] In the dorsal plane shown in FIG. 5E, the linear motion of
balls 530a, 530b within race 502 allows bone anchors 350a, 350b the
limited vertical range of movement (shown by arrows 580) equal to
the linear travel of balls 530a, 530b within race 502 as described
above. Rotation of balls 530a, 530b within race 502 also allows
bone anchors 350a, 350b to rotate freely an independently (360+
degrees) as shown by arrows 586 which corresponds to lateral spinal
twisting. The bone anchors 350a, 350b and balls 530a, 530b rotate
freely around the longitudinal axis of the bone anchors. The range
of angular motion 586 is not limited in this embodiment. However
features to limit such rotation could be designed into one or more
of balls 530a, 530b and bone anchors 350a, 350b and housing 520.
The desired range of angular motion 586, and thus the shape of
balls 530a, 530b, bone anchors 350a, 350b and housing 520, can be
selected, if necessary) based upon the anatomical and functional
needs of a patient.
[0146] FIGS. 5F, 5G and 5H relate to a modification to the
two-level adaptive spinal rod of FIGS. 5A-5E incorporating a
spacer. FIG. 5F is a perspective view the spacer. FIG. 5G shows the
spacer in combination with the two-level adaptive spinal rod of
FIGS. 5A-5E. FIG. 5H shows a sectional view through the modified
adaptive spinal rod.
[0147] Referring first to FIG. 5F which is a perspective view of a
spacer 590. As shown in FIG. 5F, spacer 590 has two parallel sides
592, 593. Parallel side 592, 593 are convex. The curvature of sides
592, 593 is selected to engage the curvature of the linear race
502. Sides 592, 593 are spaced such that spacer 590 can fit within
linear race 502 and slide along linear race 502. Spacer 590 is, in
some embodiments, made from a biocompatible metal, for example,
titanium, titanium alloy and/or cobalt chrome. The other two sides
594, 595 of spacer 590 are concave. The surface of sides 594, 595
is selected to engage the surfaces of balls 530a, 530b. The
thickness of spacer 590 is substantially the thickness of linear
race 502.
[0148] Referring to FIG. 5G which shows spacer 590 assembled with
the two-level adaptive spinal rod 500 of FIGS. 5A-5E. As shown in
FIG. 5G, spacer 590 fits within linear-race 502 between balls 530a
and 530b. Convex sides 592, 593 of spacer 590 engage and slide
within the sides of linear race 502. Spacer 590 can slide along
linear race 502 as shown by arrow 596. The sides 594, 595 are
positioned to contact balls 530a, 530b and limit the travel of
balls 530a, 530b toward one another. Thus, spacer 590 serves to
constrain somewhat the range of motion of balls 530a, 530b and
limit extension of the spine.
[0149] FIG. 5H shows a section through bone anchors 350a, 350b and
adaptive spinal rod 500 including spacer 590 in a substantially
dorsal plane (vertical and perpendicular to the longitudinal axis
of bone anchors 350a, 350b). As shown in FIG. 5H, balls 530a, 530b
are trapped or contained in linear race 502. Spacer 590 is
positioned between balls 530, 530b Balls 530a, 530b can move within
race 502. In the dorsal plane shown in FIG. 5E, the linear motion
of balls 530a, 530b within race 502 allows bone anchors 350a, 350b
the limited vertical range of movement shown by arrows 581 equal to
the linear travel of balls 530a, 530b within race 502 but
constrained by the presence of spacer 590. Note that the range of
motion 581 is reduced compared to range of motion 580 of FIG. 5E
because of the presence of spacer 590. The range of linear motion
181 is limited by interference between one or more of ball 350a,
ball 350b, and spacer 590 with housing 520. The desired range of
angular motion 581, and thus the shape of balls 530a, 530b, spacer
590 and housing 520, is selected based upon the anatomical and
functional needs of a patient. In embodiments, the range of linear
movement is limited to less than 10 mm. In preferred embodiments,
the range of linear movement 581 is limited to less than 4 mm.
[0150] Rotation of balls 530a, 530b within race 502 still allows
bone anchors 350a, 350b to rotate freely an independently (360+
degrees) as shown by arrows 586 which corresponds to lateral spinal
twisting. The desired range of angular motion 586, and thus the
shape of balls 530a, 530b, bone anchors 350a, 350b and housing 520,
can be selected, if necessary) based upon the anatomical and
functional needs of a patient.
[0151] In alternative embodiments, single-level adaptive spinal
rods are connected using one or more connectors to assemble a
multi-level adaptive spinal prosthesis. A range of polyaxial
connectors adaptable for this purpose is disclosed in U.S. patent
application Ser. No. 12/566,485 titled "Versatile Polyaxial
Connector Assembly And Method For Dynamic Stabilization Of The
Spine" to Mitchell et al. FIGS. 6A-6G show views of a polyaxial
connector 660, suitable for use with bone anchor 650 and adaptive
spinal rod 600 as part of a multi-level adaptive spinal prosthesis
(see FIG. 6G). Connector 660 mounts externally to a second mount of
a bone anchor 650. FIG. 6A shows an example of an adaptive spinal
rod 600. FIG. 6B shows a two-mount bone anchor 650 suitable for use
with adaptive spinal rod 600 and connector 66. FIG. 6C shows an
exploded view of a connector 660, and components thereof. FIG. 6D
shows a perspective view of connector 660 as assembled. FIGS. 6E
and 6F illustrate operation of the connector 660. FIG. 6G shows a
two-level adaptive spinal prosthesis using the components of FIGS.
6A-6F.
[0152] Referring first to FIG. 6A, which shows a single level
adaptive spinal rod 600. Adaptive spinal rod 600 includes rod 610,
housing 620, arm 621, ball 630 (see e.g. ball 330 of FIG. 3B) and
cap 640. Rod 610 is connected to one side of housing 620. Rod 610
is similar in shape and material to standard spinal rods. Rod 610
is adapted for mounting to a connector or spinal screw (not shown).
Rod 610 is, in a preferred embodiment, a cylinder about 5 mm to 6.5
mm in diameter and from 65 mm to 100 mm in length. An arm 621
projects laterally from housing 620 and connects to rod 610.
[0153] Housing 620 is preferably in the form of a flattened disc.
Housing 620 has a slot 622 passing therethrough (similar in design
in function to slot 122 of FIG. 1A). Slot 622 is shaped to receive
ball 630. The long axis of slot 622 is parallel to the long axis of
rod 610. Cap 640 is adapted to fit within slot 622 of housing 620.
As shown in FIG. 6A, cap 640 and housing 620 cooperate to form race
602 in which ball 630 is trapped to form a linear ball-joint as
previous described. Although ball 630 is trapped within race 602,
ball 630 can pivot and rotate within race 602. It is to be
understood that slot 622 and thus race 602 can be linear and also
can be configured in accordance with the various configurations of
slot 122 and linear race 102 shown in the various embodiments of
FIGS. 1A-1H. Aperture 636 of ball 630 is accessible and configured
for mounting adaptive spinal rod 600 to a bone anchor (see, e.g.,
FIG. 6B).
[0154] FIG. 6B, shows a bone anchor 650 configured for attachment
of adaptive spinal rod 600 to a vertebra through a connector (not
shown). As shown in FIG. 6B, bone anchor 650 includes a threaded
shaft 652 at the distal end. Threaded shaft 652 is sized and
configured for engaging a vertebra. In preferred embodiments
threaded shaft 652 is sized and configured for implantation in the
pedicle of a vertebra. Attached to threaded shaft 652 is head 654.
Head 654 includes splines 655 which permit head to engage a
connector in a fixed angular position. Protruding proximally from
head 654 is a second mount 651. Second mount 651 is designed to be
received in and engaged by connector 660 of FIGS. 6C and 6D. Second
mount 651 is threaded in order that the connector can be secured to
second mount
[0155] Protruding proximally from second mount 651 is first mount
656. First mount 656 has a smooth exterior surface to receive ball
630 of FIG. 6A. Protruding proximally of first mount 656 is a
threaded shaft 657 for attaching a nut 659 to secure ball 630 of
FIG. 6A. In the proximal end of threaded shaft 657 is an aperture
658. Aperture 658 is shaped such that the aperture 658 can be
engaged by a driver for implanting/removing bone anchor 650 and/or
attaching nut 659. For example, aperture 658 has, in some
embodiments, a hexagonal or octagonal cross-section.
[0156] Referring next to FIGS. 6C and 6D, which show respectively
an exploded and assembled view of connector 660. The components of
connector 660 include: snap ring 662, set screw 677, clamp ring
661, swivel 670 and ring nut 680. As shown in FIG. 6C, clamp ring
661 is generally annular with a bore 669. Bore 669 of clamp ring
661 is sized such that the clamp ring 661 can slide over second
mount 651 of bone anchor 650 and also receive the distal end 682 of
ring nut 680. Clamp ring 661 can rotate around the second mount 651
before the clamp ring 661 is locked in place by ring nut 680. Clamp
ring 661 has a plurality of splines 667 on a distal surface for
engaging splines 655 of bone anchor 650. Clamp ring 661 has a
cylindrical extension 664. Cylindrical extension 664 includes a
saddle 665 and terminal groove 668. The groove 668 is sized to
engage snap ring 662.
[0157] Swivel 670 has a channel 674 which passes through swivel 670
and which is sized to receive therethrough the rod of an adaptive
spinal rod (or conventional spinal rod). Swivel 670 has a threaded
aperture 678 sized to fit set screw 677. Threaded aperture 678
intersects channel 674 to allow set screw 677 to contact a spinal
rod (not shown) within channel 674. A bore 671 passes through
swivel 670 and intersects with channel 674. Bore 671 is sized to
receive cylindrical extension 664 of clamp ring 661. Bore 671 has a
lip 672 sized to engage snap ring 662. Snap ring 662 is designed to
fit engage groove 668 of cylindrical extension 664 and lip 672 of
bore 671 to secure cylindrical extension 664 within bore 671.
Cylindrical extension 664 can, however, rotate within bore 671.
[0158] As shown in FIG. 6D, ring nut 680 is received within bore
669 of clamp ring 661. Ring nut 680 is, in some embodiments,
provided with a lip, groove, or other detent (not shown) to hold
ring nut 680 within bore 669 while still allowing rotation of ring
nut 680 relative to clamp ring 661. Ring nut 680 also has tool
engagement features 684 which can be engaged by a tool/wrench to
secure ring nut 680 to second mount 651 of bone anchor 650 (see
FIG. 6B). Cylindrical extension 664 is received through bore 671
and held in place by snap ring 662. Set screw 672 is received
within threaded aperture 678 of swivel 670.
[0159] FIGS. 6E and 6F illustrate the mounting of connector 660 to
rod 610 and to the second mount 651 of bone anchor 650. As shown in
FIG. 6E, rod 610 (shown in section) is received in channel 674 of
connector 660. Second mount 651 is received in clamp ring 661.
During implantation, clamp ring 661 can rotate around bone anchor
650. The unclamped configuration allows adjustment of the direction
of rod 610 and also allows rod 610 to slide through channel 674,
and also allows swivel 670 to rotate around cylindrical extension
664. When ring nut 680 is tightened, splines 655 are forced against
splines 667 locking clamp ring 661 to second mount 651 and
preventing further rotation around bone anchor 650. When set screw
677 is tightened, it forces rod 610 against saddle 665, locking rod
610 in position. Set screw 677 also forces splines of cylindrical
extension 664 against splines 675 of swivel 670 locking swivel 670
in position relative to clamp ring 661. Operation of the ring nut
680 and set screw 677 serves to place the connector 660 in a
clamped configuration and lock the clamp ring 661 to the second
mount 651 of the bone anchor 650, lock swivel 670 in a fixed
position relative to clamp ring 661 and secure rod 610 within the
channel 674 of connector 660.
[0160] The connector 660 of FIGS. 6C-6F may be used, in some
embodiments, to construct an adaptive stabilization assembly for
one or more levels of the spine of a patient. FIG. 6G shows an
example of a two-level adaptive stabilization assembly 690
utilizing the connector 660 of FIGS. 6C-6F. FIG. 6G shows how the
components may be assembled to provide a multilevel adaptive
stabilization assembly which provides stabilization of the spine
and load sharing while preserving motion. Note that an identical or
similar construct would preferably be implanted on each side of the
spine.
[0161] As shown in FIG. 6G, rod 110 of adaptive spinal rod 100 is
mounted to head 174 of spinal screw 170. Ball 130 of adaptive
spinal rod 100 is secured to bone anchor 650 by nut 659. Sliding
ball-joint 101 permits bone anchor 650 to slide, pivot and rotate
relative to spinal screw 170. Connector 660 is also mounted to bone
anchor 650. Ring nut 680 (not shown) secures clamp ring 661 of
connector 660 to bone anchor 650. Set screw 677 secures rod 610 of
adaptive spinal rod 600 within channel 674 of swivel 670. Ball 630
of adaptive spinal rod 600 is secured to bone anchor 350 by nut
359. Sliding ball-joint 601 permits bone anchor 650 to slide pivot
and rotate relative to bone anchor 350.
[0162] As also shown in FIG. 6G, ball 630 of adaptive spinal rod
600 is secured to bone anchor 350 by nut 359. Rod 110 is positioned
within channel 674 of connector 660. The position of the rod 610 is
then adjusted relative to connector 660 prior to tightening set
screw 677. Adaptive stabilization assembly 690 spans two vertebrae
two levels of the spine (three vertebrae). Connector 660 and
adaptive spinal rods 100, 600 permit assembly of adaptive
stabilization assembly 690 for a wide range of different patient
anatomies and/or placement of bone anchors 350, 650 and spinal
screw 170. Connector 660 is particularly useful where, as here,
there is slight lateral displacement between the bone anchor
positions on either side of a level.
[0163] Adaptive spinal prosthesis 690 is typically assembled in
vivo by first implanting the bone anchors 650, 350 and spinal screw
170 in pedicles of adjacent vertebra. After implanting the bone
anchors 650, 350 and spinal screw 170, the connector 660 is placed
over bone anchor 650 and rod 610 is positioned within channel 674
of the connector 660. Ball 630 is then secured to bone anchor 350.
After securing ball 630, the position of rod 610 and swivel 670 are
adjusted and then connector 660 is locked in position by tightening
set screw 677 and tightening ring nut 680 (not shown). Rod 110 is
then secured to head 174 of spinal screw 170 by tightening set
screw 173.
[0164] FIGS. 7A-7C are views of an adaptive stabilization system
including an adaptive spinal rod according to an alternative
embodiment of the present invention. FIG. 7A is an exploded view
showing the components of an adaptive spinal rod. FIG. 7B is a
perspective view of the assembled adaptive spinal rod. FIG. 7C is a
sectional view illustrating the kinematics of a bone anchor
relative to the adaptive spinal rod.
[0165] Referring first to FIG. 7A, which is an exploded view of the
components of an adaptive spinal rod 700. Adaptive spinal rod 700
includes: rod 710, housing 720, ball 730, cap 740, spacer 750 and
set screw 760. Rod 710 is connected at one end to housing 720. Rod
710 is similar in size, shape and material to standard spinal rods.
Rod 710 is adapted for mounting to a standard pedicle screw or
polyaxial screw (not shown). Rod 710 is in preferred embodiments,
preferably a cylinder about 5 mm to 6.5 mm in diameter and from 35
mm to 100 mm in length. In preferred embodiments, rod 710 and
housing 720 are made in one piece from titanium or titanium
alloy.
[0166] Housing 720 has a slot 722 passing there through. Slot 722
is shaped to receive ball 730 and spacer 750 from open side 724
however, the closed side 726 of slot 722 is too small for ball 730
and spacer 750 to pass. Open side 724 of slot 722 is also shaped to
receive cap 740. Closed side 726 of slot 722 has a curved surface
728 adapted to engage ball 730. In one embodiment curved surface
728 has the same radius of curvature as ball 730. Housing 720 has a
threaded aperture 721 for receiving set screw 760.
[0167] Ball 730 is in some embodiments, of the same design as ball
130 of FIG. 1A or ball 330a of FIG. 3B. An aperture 736 passes
through ball 730. In some embodiments the aperture is threaded in
part and/or provided with tool engagement features (a hexagonal
depression is shown) which allow ball 730 to be engaged and turned
by a tool. Ball 730 is adapted to be secured to a bone anchor with
or without using a separate nut depending on design.
[0168] Spacer 750 has two parallel sides 752, 753. Parallel side
752, 753 are convex. The curvature of sides 752, 753 is selected to
engage the curvature of the linear race 502. Sides 752, 753 are
spaced such that spacer 750 can fit within race 702 and slide along
linear race 702. As discussed above, race 702 can have other
configurations. Spacer 750 is, in some embodiments, made from a
biocompatible metal, for example, titanium, titanium alloy and/or
cobalt chrome. Side 754 of spacer 750 is concave for engaging ball
730. The remaining has an aperture 755 for engaging set screw 760.
The thickness of spacer 750 is substantially the thickness of
linear race 702. In alternative embodiments, set screw 760 is
adapted to contact ball and directly limit the length of linear
race 702 without the need for a spacer 750.
[0169] Cap 740 is adapted to fit within slot 722 of housing 720.
Cap 740 has a cap slot 742 therethrough. The open side 744 of slot
742 is configured to admit a portion of ball 730 and spacer 750.
The closed side 746 of slot 742 is too small for ball 730 and
spacer 750 to pass. The interior of slot 742 has a curved surface
adapted to engage ball 730 and spacer 750. During assembly, ball
730 and spacer 750 are placed into slot 722 of housing 720. Cap 740
is then secured into slot 722 of housing 720 trapping ball 730 and
spacer 750 between cap 740 and housing 720.
[0170] FIG. 7B shows a fully assembled adaptive spinal rod 700 in
which ball 730 and spacer 750 are positioned between cap 740 and
housing 720. The position of spacer 750 is adjustably controlled by
set screw 760. Slot 722 of housing 720 and slot 742 of cap 740
cooperate to from a linear race 702 in which ball 730 is contained
or trapped. The position of spacer 750 controls the length of
linear race 702. Although ball 730 is contained or trapped within
linear race 702, ball 730 can pivot and rotate within race 702 as
shown by arrows 760, 762. Ball 730 can also slide a small distance
along linear race 702 as shown by arrow 764. The range of angular
and linear movement of ball 730 can be adjusted by changing the
length of linear race 702 using set screw 760 and spacer 750. In
adaptive spinal rod 700 as assembled, aperture 736 of ball 730 is
accessible and configured for mounting adaptive spinal rod 700 to a
bone anchor, e.g. bone anchor 350 of FIG. 3E.
[0171] Referring next to FIG. 7C which shows a section through a
bone anchor 350 and adaptive spinal rod 700 in a substantially
dorsal plane (vertical and perpendicular to the longitudinal axis
of bone anchor 350). As shown in FIG. 7C, ball 730 is contained or
trapped in linear race 102. Set screw 760 is adjustable to move
spacer 750 and control the length of race 702. Ball 730 can move
within race 702. Bone anchor 350 is oriented either directly into
or directly out of the page in this transverse view through housing
720. Bone anchor 350 is mounted to ball 730 and thus can move
relative to rod 710 with one angular degree of freedom and one
linear degree shown in this view.
[0172] In the dorsal plane shown in FIG. 7C, race 702 allows bone
anchor 150 a limited vertical range of movement 780 corresponding
to spinal flexion/extension. The range of linear motion can be
adjusted using set screw 760 to more spacer 750. Rotation of ball
130 within race 702 is unrestricted, allowing bone anchor 350 to
rotate freely (360+ degrees) as shown by arrow 786 which
corresponds to lateral spinal twisting. The bone anchor 350 rotates
freely around the longitudinal axis of the bone anchor 350. The
range of rotation 786 is not limited in this embodiment. However
features to limit such rotation could be designed into one or more
of bone anchor 750, ball 730, cap 740, and housing 720. The desired
range of linear motion 780 and rotation 786, can be selected, if
necessary or desirable, based upon the anatomical and functional
needs of a patient.
Implantation and Assembly Tools
[0173] The implantation and assembly of adaptive spinal rods is
preferably performed in a minimally invasive manner and, thus,
tools are provided to facilitate installation and assembly through
cannulae. These tools can also be used in open procedures. One
suitable minimally invasive approach to the lumbar spine is the
paraspinal intermuscular approach. This approach is described for
example in "The Paraspinal Sacraspinalis-Splitting Approach to the
Lumber Spine," by Leon L. Wiltse et al., The Journal of Bone &
Joint Surgery, Vol. 50-A, No. 5, July 1968, which is incorporated
herein by reference. In general the patient is positioned prone.
Incisions are made posterior to the vertebrae to be stabilized. The
dorsal fascia is opened and the paraspinal muscle is split to
expose the facet joints and lateral processes of the vertebra. Bone
anchors according to embodiments of the present invention and
conventional pedicle screws are placed in the vertebrae as
necessary for the selected assembly. The screws are placed lateral
to the facet joints and angled in towards the vertebral body.
[0174] After placement of the screws, the adaptive spinal rods
according to embodiments of the present invention are then inserted
into position adjacent the bone anchors, screws and conventional
pedicle screws. The balls of the adaptive spinal rods are then
secured to the mounts of the bone anchors the other end of the
adaptive spinal rod is then connected to the conventional screws
with the desired interpediclular distance. The implantation of the
adaptive bone anchors and connection of the adaptive rods can be
facilitated by specially designed implantation tools (FIGS. 8A-8D)
and connection tools (FIGS. 9A-9F) as described below.
[0175] FIG. 8A shows a perspective view of an implantation tool 850
for use in implanting a bone anchor 150. Bone anchor 150 is as
described with respect to FIG. 1C with the addition of a tool
engagement feature (not shown). Implantation tool 850 includes an
inner shaft 860 received within a tubular sleeve 870. Inner shaft
860 is free to rotate within sleeve 870. Sleeve 870 may also be
slid towards the proximal end of inner shaft 860 by pulling on grip
874. A coil spring 872 is connected between the sleeve 870 and
inner shaft 860 to hold sleeve 870 in its more distal position
relative to shaft 860. The length and diameter of implantation tool
850 is selected so as to allow use through a cannula in a minimally
invasive surgical technique thereby reducing disruption of tissues
adjacent the implantation site, reducing patient recovery and
improving surgical outcomes.
[0176] Referring again to FIG. 8A, shaft 860 has at a proximal end
a quick release mount 862 to which a handle (not shown) may be
attached for turning inner shaft 860. Suitable handles for
attachment to shaft 860 include ratcheting handles, torque sensing
handles and torque limiting handles. In alternative embodiments, a
handle may be permanently connected to or integrated with the
proximal end of shaft 862. Inner shaft has at a distal end a head
864. Head 864 includes means for engaging and securing bone anchor
150 during implantation as is described below.
[0177] As also shown in FIG. 8A, head 864 can be received over the
proximal portion of bone anchor 150 with key 158 and mount 156
received within shaft 860 (see dashed line). In use, bone anchor
150 is inserted into the head 864 of shaft 860 with the head 154
and engagement features 155 engaged by head 864 and the key 158
secured within head 864. Bone anchor 150 is thus secured to
implantation tool 850. Bone anchor 150 will not be released unless
and until the surgeon pulls back on grip 874. Thus, bone anchor 150
and implantation tool can be inserted as one unit through a cannula
to the implantation location in the spine facilitating the
positioning and implantation of bone anchor 150.
[0178] FIG. 8B shows a detailed sectional view of the head 864 of
the implantation tool 850 of FIG. 8A engaged with a bone anchor
150. As shown in FIG. 8B, head 864 includes a socket 865 for
receiving and engaging head 154 of bone anchor 150. Socket 865 is
designed to mate with head 154 in order to rotate the threaded
shaft 152 of bone anchor 150. Thus, the interior of socket 865 may
be hexagonal, octagonal or provided with flutes/splines etc.,
depending on the particular configuration of the head 154. Socket
865 should be able to apply sufficient torque to head 154 to
implant the bone anchor 150 in a pedicle.
[0179] Referring again to FIG. 8B, head 864 also includes a bore
865 for receiving key 158 and mount 156 of adaptive bone anchor. As
shown in FIG. 8B, key 158 includes a nipple 818 at the proximal
end. A ball 852 is positioned within an aperture 867 which passes
from the exterior of shaft 860 intersecting bore 865 adjacent
nipple 818. Ball 852 is held by sleeve 870 in a position in which
ball 852 protrudes into bore 865 so as to trap nipple 818 within
bore 865. In a preferred embodiment, there are three such balls,
however, only one is shown in this sectional view. Thus, head 154
is received in socket 865 and bone anchor 150 is locked to
implantation tool 850 by the interaction of nipple 818 and ball(s)
852.
[0180] FIG. 8C shows a detailed sectional view of the head 864 of
the implantation tool 850 of FIG. 8A configured to release a bone
anchor 150. After implantation of bone anchor 150 it is necessary
to remove implantation tool 850. The first step is to slide sleeve
870 proximally relative to shaft 860 as shown by arrow A. This is
achieved by pulling back on grip 874 against the force of spring
872 (See FIG. 8A). As sleeve 870 is pulled proximally, ball(s) 852
enters a portion of sleeve 870 with a larger internal diameter.
Ball(s) 852 can move away from engagement with nipple 818 and key
158 as they pass ramp 865 releasing nipple 818. At this stage both
shaft 860 and sleeve 870 can be pulled together away from bone
anchor 150.
[0181] FIG. 8D shows a transverse view of the lumbar spine
illustrating use of the implantation tool 850 of FIG. 8A to implant
bone anchors 150 in the pedicles 882 of a lumbar vertebra 884
according to an embodiment of the invention. As shown in FIG. 8D,
implantation tool 850 may be used through a cannula 880 to implant
the adaptive bone anchor in a minimally invasive procedure. The
cannula 880 is introduced to the patient to approach the pedicles
posteriorly. The pedicle 882 of the vertebra is 884 is exposed in
the conventional fashion. A hole 886 is then drilled through the
pedicle 882 into the vertebral body 883 of the vertebra. Next, a
bone anchor 150 is selected having of suitable length, diameter and
force/deflection characteristics is selected for implantation. The
head 154 of the selected bone anchor 150 is inserted into the head
864 of implantation tool 850 and secured in place.
[0182] Referring now to the left side of FIG. 8D, bone anchor 150
and implantation tool 850 are inserted as one assembly through
cannula 880 to the implantation site. Then bone anchor 150 is
implanted by turning a handle 888 attached to the quick release on
the proximal end of shaft 860. The bone anchor 150 is driven into
hole 886 until the head 154 is at the surface of the vertebra 884
(see arrow 890). The torque to drive bone anchor 150 is provided by
handle 888 through shaft 860 to head 154 of bone anchor 150.
[0183] Referring now to the right side of FIG. 8D, when bone anchor
150 is correctly positioned in pedicle 882, the physician pulls
back on grip 874 against the force of spring 872. Sleeve 870 moves
proximally relative to shaft 860. Shaft 860 releases the grip on
bone anchor 150 and then both shaft 860 and sleeve 870 move away
from cannula 880 and out of the patient (see arrow 892). Bone
anchor 150 is now correctly implanted and prepared for attachment
to an adaptive spinal rod and/or other spinal stabilization
assembly components.
[0184] FIGS. 9A-9D show views of an attachment tool for securing an
adaptive spinal rod 100 to a bone anchor 150 according to an
embodiment of the invention. FIG. 9A shows a perspective view of an
attachment tool 950 for securing an adaptive spinal rod 100 to a
bone anchor 150 (shown in FIG. 9C) according to an embodiment of
the invention. Adaptive spinal rod 100 may be, for example, the
adaptive spinal rod 100 of FIGS. 1A-1B. Bone anchor 150 may be, for
example, the bone anchor 150 as shown in FIG. 1C.
[0185] Referring first to FIG. 9A, attachment tool 950 includes an
inner shaft 960 received within a tubular sleeve 970. The length
and diameter of attachment tool 950 is selected so as to allow use
through a cannula in a minimally invasive surgical technique
thereby reducing disruption of tissues adjacent the implantation
site, reducing patient recovery time and improving surgical
outcomes. Inner shaft 960 is free to rotate and slide within sleeve
970. Inner shaft 960 has at a proximal end an attached handle 962.
In alternative embodiments shaft 960 may have a fitting to which a
handle might be attached, for example, ratcheting handles, torque
sensing handles and torque limiting handles Inner shaft has at a
distal end a head 964 for engaging and securing the key of an
adaptive spinal rod 100 (see FIG. 9B).
[0186] Referring again to FIG. 9A, sleeve 970 includes a butterfly
grip 974 at the proximal end thereof. Sleeve 970, has at the distal
end thereof, means for engaging and securing the female tool
engagement features of a ball of an adaptive spinal rod 100 during
connection to a bone anchor as is described below. In a preferred
embodiment, head 964 includes a male hex fitting 972 with a central
aperture 973. FIG. 9B shows an enlarged view of head 964 from the
distal end of attachment tool 950. FIG. 9B shows male hex fitting
972 with central aperture 973. Through central aperture 973 is
visible female hex socket 965 of head 964. Protruding into female
hex socket 965 are two spring tabs 967.
[0187] FIGS. 9C and 9D show detailed sectional views of the distal
end attachment tool 950 in relation to an adaptive spinal rod 100
and bone anchor 150. Referring first to FIG. 9C, which shows a
detailed sectional view of the distal end of the attachment tool
950 of FIG. 9A, engaged with an adaptive spinal rod 100 and a bone
anchor 150. As shown in FIG. 9C, male hex fitting 972 of head 964
of outer sleeve 970 fits into the tool engagement features of ball
130. At the same time the key 158 of bone anchor 150 is received
within female hex socket 965 of inner shaft 960. When thus engaged,
turning handle 962 relative to butterfly grip 974 (See FIG. 9A) can
rotate ball 130 relative to bone anchor 150. Attachment tool 950 is
designed to apply sufficient torque to ball 130 to secure ball 130
to bone anchor 150 and to breakaway key 158. In a preferred
embodiment, attachment tool 950 should be able to provide greater
than 30 foot pounds of torque.
[0188] FIG. 9D shows a detailed sectional view of the distal end of
the attachment tool 950 of FIG. 9A after break away of key 158 of
bone anchor 150. As shown in FIG. 9D, when ball 130 has been
tightened onto bone anchor 150, tabs 967 on central aperture 973
engage either side of a nipple 818 of key 158 to secure key 158
within female hex socket 965. Thus, when key 158 breaks away it can
be removed from the patient with connection tool 950 as shown.
[0189] FIGS. 9E-9F show lateral views of the lumbar spine
illustrating steps of attaching an adaptive spinal rod 100 to a
bone anchor 150 utilizing the attachment tool of FIG. 9A according
to an embodiment of the invention. As shown in FIG. 9E, the
adaptive spinal rod 100 is implanted after the bone anchor 150 and
a polyaxial screw 940 have already been implanted. Adaptive spinal
rod 100 is implanted in a cranial direction--preferably in a
minimally invasive manner until adaptive spinal rod 100 is
positioned adjacent bone anchor 150 and polyaxial screw 940. The
key 158 of bone anchor 150 is then fed through ball 130 of adaptive
spinal rod 100 as shown.
[0190] Next, as shown in FIG. 9F, connection tool 950 is inserted
through a cannula 880 to engage ball 130 and key 158. Ball 130 is
then turned relative to key 158 until it is fully secured to bone
anchor 150. When ball 130 is fully secured to bone anchor 150,
further torque is applied until key 158 (not shown) is sheared off.
In a preferred embodiment, this requires 30 foot pounds of torque
and is sufficient to lock ball 130 to bone anchor 150. Next, as
shown in FIG. 9G, connection tool 950 can be removed from cannula
880. As previously described, key 158 (not shown) is retained
inside attachment tool 950 for easy removal from the patient. As
shown in FIG. 9H, a conventional tool 984 is then inserted through
cannula 980 to operate polyaxial screw 940 to secure the other end
of adaptive spinal rod 100.
Alternative Connector for Two-Level Spinal Prosthesis
[0191] In alternative embodiments, single-level adaptive spinal
rods are connected using one or more connectors to assemble a
multi-level adaptive spinal prosthesis. A range of polyaxial
connectors adaptable for this purpose is disclosed in U.S. patent
application Ser. No. 12/566,485 titled "Versatile Polyaxial
Connector Assembly And Method For Dynamic Stabilization Of The
Spine" to Mitchell et al. For example, FIGS. 10A-10G show views of
a polyaxial connector 1060 adapted for connecting a bone anchor
1050 to an adaptive spinal rod 1000 in a two-level adaptive spinal
prosthesis 1004. Connector 1060 mounts externally to a second mount
of a bone anchor 1050. FIG. 10A shows an example of an adaptive
spinal rod 1000. FIG. 10B shows a bone anchor 1050 suitable for use
with adaptive spinal rod 1000 and a connector. FIGS. 10C and 10D
shows an exploded view of a connector, and components thereof,
suitable for use with bone anchor 1050 and adaptive spinal rod 1000
as part of a two-level adaptive spinal prosthesis. FIGS. 10E and
10F illustrate operation of the polyaxial connector. FIG. 10G shows
a two-level adaptive spinal prosthesis 1090 using the components of
FIGS. 10A-10F.
[0192] Referring first to FIG. 10A, which is an exploded view of
the components of a single level adaptive spinal rod 1000. Adaptive
spinal rod 1000 includes rod 1010, housing 1020, arm 1021, ball 330
(see FIG. 3B) and cap 1040a. Rod 1010a is connected to one side of
housing 1020a. Rod 1010a is similar in shape and material to
standard spinal rods. Rod 1010a is adapted for mounting to the
second segment 1000b (See FIG. 10B) of adaptive spinal rod 1000
(See FIG. 10C). Rod 1010 is, in a preferred embodiment, a cylinder
about 5 mm to 6.5 mm in diameter and from 105 mm to 100 mm in
length. Housing 1020 is preferably in the form of a flattened disc.
An arm projects laterally from housing 1020 and connects to rod
1010. Housing 1020 has a slot 1022 passing therethrough (similar in
design in function to slot 122 of FIG. 1A). Slot 1022 is shaped to
receive ball 1030. The long axis of slot 1022 is parallel to the
long axis of rod 1010. Cap 1040 is adapted to fit within slot 1022
of housing 1020. As shown in FIG. 10A, cap 1040 and slot 1020
cooperate to form race 1002 in which ball 1030 is contained or
trapped to form a linear ball-joint as previous described. Although
ball 1030 is contained or trapped within race 1002, ball 1030 can
pivot and rotate within race 1002. It is to be understood that slot
1022 and thus race 1002 can be linear and also can be configured in
accordance with the various configurations of slot 1022 and linear
race 1002 shown in the embodiments of FIGS. 1A-1H. Aperture 1036 of
ball 1030 is accessible and configured for mounting adaptive spinal
rod 1000 to a bone anchor as shown in FIG. 10B.
[0193] FIG. 10B, shows a bone anchor 1050 configured for attachment
of adaptive spinal rod 1000 to a vertebra. As shown in FIG. 10E,
bone anchor 1050 includes a threaded shaft 1052 at the distal end.
Threaded shaft 1052 is sized and configured for engaging a
vertebra. In preferred embodiments threaded shaft 1052 is sized and
configured for implantation in the pedicle of a vertebra. Attached
to threaded shaft 1052 is head 1054. Head 1054 includes surface
features 1055 which permit head to be engaged by a tool to rotate
head 1054 and threaded shaft 1052 and drive bone anchor 1050 into a
desired implant location. Protruding proximally from head 1054 is a
second mount 1051. Second mount 1051 can be provided with surface
texture e.g. knurling and/or surface features. Second mount 1051 is
designed to be received in and engaged by connector 1060 of FIGS.
10C-10G. Protruding proximally from second mount 1051 is first
mount 1056. First mount 1056 has a smooth exterior surface 1057 to
receive ball 1030 of FIG. 10A. Protruding proximally of first mount
1056 is a threaded shaft 1057 for attaching a nut 1059 to secure
ball 1030 of FIG. 10A. In the proximal end of threaded shaft 1057
is an aperture 1058. Aperture 1058 is shaped such that the aperture
1058 can be engaged by a driver for implanting/removing bone anchor
1050 and/or attaching nut 1059. For example, aperture 1058 has, in
some embodiments, a hexagonal or octagonal cross-section.
[0194] Referring next to FIG. 10C, which is an exploded view of
connector 1060 the connector 1060 revealing the components: snap
ring 1002, locking screw 1077, clamp ring 1061, swivel 1070 and
plunger 1080. As shown in FIG. 10C, clamp ring 1061 is generally
annular with a bore 1069. Bore 1069 of clamp ring 1061 is sized
such that the clamp ring 1061 can slide freely up and down second
mount 1051 of bone anchor 1050 (see FIG. 10B) and rotate around the
second mount 1051 before the clamp ring 1061 is locked. A rim 1063
is, in some embodiments, provided around bore 1069. On one side of
clamp ring 1061 is a cylindrical extension 1064. A bore 1062 passes
through the middle of cylindrical extension 1064 and intersects
with bore 1069 of the clamp ring 1061. Cylindrical extension 1064
has a groove 1068 on its outer surface. The groove 1068 is sized so
that snap ring 1002 fits entirely within the groove 1068 when snap
ring 1002 is compressed.
[0195] Referring to FIGS. 10C and 10D (which shows an alternate
view of swivel 1070). Connector 1070 has a channel 1074 which
passes through swivel 1070 and which is sized to receive
therethrough the rod of an adaptive spinal rod (or conventional
spinal rod). Swivel 1070 has a threaded aperture 1078 sized to fit
locking screw 1077. Threaded aperture 1078 intersects channel 1074
to allow set screw 1077 to contact a spinal rod within channel
1074. An aperture 1071 passes through another side of swivel 1070
and intersects with channel 1074. Aperture 1071 is sized to receive
cylindrical extension 1064 of clamp ring 1061 and plunger 1080.
Aperture 1071 has a lip 1075 which prevents plunger 1080 from
slipping too far into channel 1074. Aperture 1071 also has a groove
1072 sized to engage snap ring 1002.
[0196] Referring again to FIG. 10C, plunger 1080 is generally
cylindrical and sided to fit within bore 1062. The first end 1082
of plunger 1080 is inserted into bore 1062 of clamp ring 1061.
First end 1082 is, in some embodiments, concave so as to better
engage a bone anchor placed in bore 1069. Plunger 1080 has a lip
1086 at its second end 1084 so that it cannot fall entirely through
bore 1062. Snap ring 1002 is designed to fit within groove 1068 of
cylindrical extension 1064. In an uncompressed state snap ring 1002
is slightly smaller in diameter to fit over cylindrical extension
1064. To insert snap ring 1002 into groove 1064, snap ring 1002 is
expanded slightly and pushed over cylindrical extension 1064 of
clamp ring 1061 until snap ring 1002 snaps into groove 1068.
[0197] During assembly, snap ring 1002 is compressed into groove
1064 of cylindrical extension 1064 while cylindrical extension 1064
is inserted into aperture 1071. When cylindrical extension 1064 is
inserted the correct distance into aperture 1071, groove 1068
becomes aligned with groove 1072 and snap ring 1002 can expand into
groove 1072. When snap ring 1002 has expanded into groove 1072 a
portion of snap ring 1002 remains within each of grooves 1072 and
1068. Cylindrical extension 1064 is thereby locked into aperture
1071 of swivel 1070. Cylindrical extension 1064 can, however,
rotate within aperture 1071. Furthermore, plunger 1080 may still
slide somewhat in and out of bore 1062 of clamp ring 1061. Second
end 1084 of plunger 1080 protrudes slightly into the channel 1074
when assembled as described below. When the plunger 1080 is pushed
through bore 1062 outwards from channel 1074 the plunger grips the
second mount and prevents the clamp ring 1061 from moving in any
direction.
[0198] FIGS. 10E and 10F illustrate the clamping action of
connector 1060 to rod 1010 and to the second mount 1056 of bone
anchor 1050. As shown in FIG. 10E, rod 1010 (shown in section) is
received in channel 1074 of connector 1060. Second mount 1051 is
received in bore 1069 of clamp ring 1061. Plunger 1080 (shown by
dotted line) sits in bore 1062 (not shown) of clamp ring 1061
between rod 1010 and second mount 1051. In this unclamped
configuration, clamp ring 1061 may slide up and down on second
mount 1051 and rotate around second mount 1051; swivel 1070 is free
to also free to rotate relative to clamp ring 1061; and rod 1010
can slide freely in and out of channel 1074. The unclamped
configuration thereby allows adjustment of the direction and angle
of rod 1010 with several degrees of freedom.
[0199] As shown in FIG. 10F, when set screw 1077 is tightened
against a rod 1010 within channel 1074 of swivel 1070, the set
screw 1077 pushes rod 1010 against a ramp 1078 at the opposite side
of channel 1074 from locking screw 1077. Ramp 1078 pushes rod 1088
against plunger 1080. Plunger 1080 is forced by rod 1010 through
bore 1062 (not shown) in clamp ring 1061. Plunger 1080 is thereby
forced against second mount 1051 of the bone anchor 1050 preventing
further movement of clamp ring 1061 relative to bone anchor 1050.
The force of plunger 1080 against second mount 1051 also applies
force between grooves 1068 and 1072 and snap ring 1002 (see FIGS.
10C and 10D) thereby preventing further rotation of swivel 1070
relative to clamp ring 1061. Additionally rod 1010 is locked in
position within aperture 1074. Operation of the single set screw
1077 serves to place the connector in a clamped configuration and
lock the clamp ring 1061 to the second mount 1051 of the bone
anchor 1050, lock swivel 1070 in a fixed position relative to clamp
ring 1061 and secure rod 1010 within the channel 1074 of connector
1060.
[0200] The connector 1060 of FIGS. 10C-10F may be used, in some
embodiments, to construct an adaptive stabilization assembly for
one or more levels of the spine of a patient. FIG. 10G shows an
example of a two-level adaptive stabilization assembly 1090
utilizing the connector 1060 of FIGS. 10C-10F. FIG. 10G shows how
the components may be assembled and implanted in the spine of a
patient to provide a multilevel adaptive stabilization assembly
which provides stabilization of the spine and load sharing while
preserving motion. Note that an identical or similar construct
would preferably be implanted on the left side of the spine.
[0201] As shown in FIG. 10G, rod 110 of adaptive spinal rod 100 is
mounted to head 174 of spinal screw 170. Ball 130 of adaptive
spinal rod 100 is secured to bone anchor 1050 by nut 1059. Sliding
ball-joint 101 permits bone anchor 1050 to slide, pivot and rotate
relative to spinal screw 170. Connector 1060 is also mounted to
bone anchor 1050. Set screw 1077 secures clamp ring 1061 of
connector to bone anchor 1050 and also secures rod 1010 of adaptive
spinal rod 1000 within channel 1074 of swivel 1070. Ball 1030 of
adaptive spinal rod 1000 is secured to bone anchor 350 by nut 359.
Sliding ball-joint 1001 permits bone anchor 1050 to slide pivot and
rotate relative to bone anchor 350. Adaptive spinal prosthesis is
typically assembled in vivo by first implanting the bone anchors
1050, 350 and spinal screw 170 in pedicles of adjacent vertebra.
After implanting the bone anchors 1050, 350 and spinal screw 170,
the connector 1061 is placed over bone anchor 1050 and rod 1010 is
positioned within channel 1074 of the connector 1060. Ball 1030 is
then secured to bone anchor 350. After securing ball 1030, the
position of rod 1010 and swivel 1070 are adjusted and then
connector 1060 is locked by tightening set screw 1077.
[0202] Ball 130 of adaptive spinal rod 100 is secured to bone
anchor 1050 by nut 1059. Rod 110 is then placed within head 174 of
spinal screw 170. The position of the rod 110 is then adjusted
relative to head 174 and the head 174 is secured to rod 110 by set
screw 173. Adaptive stabilization assembly 1090 spans two vertebrae
two levels of the spine (three vertebrae). Connector 1060 and
adaptive spinal rods 100, 1000 permit assembly of adaptive
stabilization assembly 1090 for a wide range of different patient
anatomies and/or placement of bone anchors 350, 1050 and spinal
screw 170. Connector 1060 is particularly useful where, as here,
there is slight lateral displacement between the bone anchor
positions on either side of a level.
Alternative Adaptive Spinal Rods
[0203] FIGS. 11A-11G are views of an adaptive stabilization system
including an alternative adaptive spinal rod according to an
embodiment of the present invention. FIG. 11A is an exploded view
showing the components of an adaptive spinal rod. FIG. 11B is a
perspective view of the assembled adaptive spinal rod. FIG. 11C
shows a perspective view of a bone anchor suitable for mounting the
adaptive spinal rod to a vertebra. FIG. 11D shows a spinal
prosthesis assembly including the adaptive spinal rod, a bone
anchor and a conventional pedicle screw. FIGS. 11E, 11F, 11G and
11H are sectional views illustrating the kinematics of the bone
anchor relative to the adaptive spinal rod.
[0204] Referring first to FIG. 11A, which is an exploded view of
the components of an adaptive spinal rod 1100. Adaptive spinal rod
1100 has three components: rod 1110, ball or ball-shaped mount or
partially-spherical mount 1130 and cap 1140. Rod 1110, preferably,
is connected and/or includes at one end to housing 1120. Rod 1110
is similar in size, shape and material to standard spinal rods. Rod
1110 is adapted for mounting to a standard pedicle screw or
polyaxial screw (not shown). Rod 1110 is, in preferred embodiments,
a cylinder about 5 mm to 6.5 mm in diameter and from 35 mm to 100
mm in length. Housing 1120 is preferably in the form of a flattened
disc. Housing 1120 has an aperture 1122 passing therethrough.
Aperture 1122 is circular in section to receive ball 1130. Aperture
1122 is shaped to receive ball 1130 from open side 1124. However,
the closed side 1126 of aperture 1122 is too small for ball 1130 to
pass. Closed side 1126 of aperture 1122 has a curved surface 1128
adapted to engage ball 1130. In one embodiment curved surface 1128
has the same radius of curvature as ball 1130. Open side 1124 of
aperture 1122 is shaped to receive cap 1140 after placement of ball
1130. Cap 1140 can be force fit or welded to the housing 1120 to
hold ball 1130 in place. In preferred embodiments, rod 1110 and
housing 1120 are made in one piece from titanium or titanium
alloy.
[0205] As indicated above, cap 1140 is adapted to fit within
aperture 1122 of housing 1120. Cap 1140 has a cap aperture 1142
therethrough. The open side 1144 of cap aperture 1142 is configured
to admit a portion of ball 1130. The closed side 1146 of cap
aperture 1142 is too small for ball 1130 to pass. The interior of
cap aperture 1142 has a curved surface 1148 adapted to engage ball
1130. In one embodiment curved surface 1148 has the same radius of
curvature as ball 1130. During assembly, ball 1130 is placed into
aperture 1122 of housing 1120. Cap 1140 is then secured into
aperture 1122 of housing 1120 trapping or containing ball 1130
between cap 1140 and housing 1120 to form a ball-joint (see FIG.
11E). When assembled, ball 1130 can pivot and rotate within a race
created by curved surface 1148 of cap 1140 and curved surface 1128
of housing 1120.
[0206] Ball 1130 is in the form of a sphere truncated on two
opposing sides 1132, 1134. An elongated slot 1136 passes through
ball 1130 from side 1132 to side 1134. Elongated slot 1136 is
preferably shaped like an oval and/or a rectangle having rounded
corners, and/or "race tracks" and/or elliptical. In the preferred
embodiment, the walls of slot 1136 are about perpendicular to the
truncated opposing sides 1132, 1134. The width (shorter dimension)
1137 of slot 1136 is preferably at least slightly larger than the
diameter of the posterior mount 1156 of bone anchor 1150 to be
received in the slot 1136 (not shown, but see FIG. 11C). In
embodiments, the length (longer dimension) 1139 of slot 1136 is
about 1 mm to 5 mm greater than the diameter of the posterior mount
1156 to be received in slot 1136. In preferred embodiments, the
length of slot 1136 is about 1 mm to 3 mm greater than the diameter
of the posterior mount 1156 to be received in slot 1136. Ball 1130
is adapted to receive a smooth mount 1156 of a bone anchor
1150--the mount 1156 is held in place using a separate nut 1151
(see FIG. 11D). Slot 1136 is elongated to allow a bone anchor to
slide (and rotate) in slot 1136 as explained below. Thus, when
secured in place, the posterior mount 1156 can slide and rotate
within slot 1136. The bone anchor 1150 can slide, rotate and pivot
relative to the spinal rod 1110. The ball 1130 can rotate and pivot
inside housing 1120 and spinal rod 1100. The range of sliding
movement of the mount 1156 is dependent upon the length of the
elongated slot 1136.
[0207] FIG. 11B shows a fully assembled adaptive spinal rod 1100 in
which ball 1130 is positioned between cap 1140 and housing 1120.
Aperture 1122 of housing 1120 and cap aperture 1142 of cap 1140
cooperate to from a partially-spherical race 1102 in which ball
1130 is contained or trapped. Although ball 1130 is contained or
trapped within circular race 1102, ball 1130 can pivot and rotate
within circular race 1102 as shown by arrows 1160, 1162. In
combination, the surface of ball 1130 and the linear race 1102 form
a ball-joint 1101.
[0208] As shown in FIG. 11B, slot 1136 of ball 1130 is accessible
from both sides of the housing 1120 after ball 1130 has been
secured between cap 1140 and housing 1120. Slot 1136 of ball 1130
is accessible and configured for mounting adaptive spinal rod 1100
to a bone anchor, for example, the bone anchor shown, in FIG. 11C.
The longitudinal axis of slot 1136 is shown in FIG. 11B to be
aligned with the longitudinal axis of rod 1110. However, because
ball 1130 can rotate within circular race 1102, slot 1136 can be
aligned at an angle to, as well as parallel, to the longitudinal
axis of rod 1110. As further discussed herein, this arrangement
allows the spinal rod 1110 to be out of alignment with the motion
of the spine. When the surgical slot 1136 is aligned with the
direction of movement of the spine, and slot 1136 can be at an
angle with the longitudinal axis of the spinal rod 1110.
[0209] FIG. 11C shows a bone anchor 1150 configured for attachment
of adaptive spinal rod 1100 to a vertebra. As shown in FIG. 11C,
bone anchor 1150 includes a threaded shaft 1152 at the distal end.
Threaded shaft 1152 is sized and configured for engaging a
vertebra. In preferred embodiments, threaded shaft 1152 is sized
and configured for implantation in the pedicle of a vertebra.
Attached to threaded shaft 1152 is head 1154. Head 1154 includes
surface features 1155 which permit head to be engaged by a tool to
rotate head 1154 and threaded shaft 1152 and drive bone anchor 1150
into a desired implant location in a vertebra. Protruding
proximally from head 1154 is a mount 1156. Mount 1156 has a smooth
cylindrical exterior surface 1157 to which ball 1130 of FIGS. 11A
and 11B can be mounted. Protruding proximally of mount 1156 are
threaded shaft 1159 and key 1158. Threaded shaft 1159 is configured
for attachment of a nut 1151 (not shown, but see FIG. 11D) to
secure ball 1130 to mount 1156. Key 1158 is shaped such that the
key 1158 can be engaged by a driver for implanting bone anchor 1150
and/or attaching ball 1130. For example, key 1158 has, in some
embodiments, a hexagonal or octagonal cross-section. At the base of
key 1158 is, in some embodiments, a groove which reduces the
cross-section of material such that the key 1158 is designed to
breakaway when a predetermined amount of torque is applied to key
1158. The breakaway torque is determined by the shape of the groove
and the remaining cross-section of material. The breakaway key can
thus be used to ensure that the correct amount of torque is applied
when securing a nut to threaded shaft 1159.
[0210] FIG. 11D shows a perspective view of a spinal prosthesis
1104 including adaptive spinal rod 1100 mounted to bone anchor 1150
by a nut 1151. Spinal prosthesis 1104 includes, in this embodiment:
adaptive spinal rod 1100 of FIGS. 11A and 11B; bone anchor 1150 of
FIG. 11C; and a conventional spinal screw 1170. Spinal screw 1170
is, in some embodiments, a polyaxial pedicle screw. As shown in
FIG. 11D, adaptive spinal rod 1100 is secured at one end to
conventional spinal screw 1170. Rod 1110 has been secured into a
slot 1172 in a head 1174 of spinal screw 1170 by a set screw 1173.
Set screw 1173 secures spinal rod 1110 in a fixed position relative
to head 1174 and also, in some embodiments, locks the position of
head 1174 relative to the threaded screw shaft 1176 of spinal screw
1170. In spinal prosthesis 1104, when implanted, rod 1110 and
housing 1120 of adaptive spinal rod 1100 are secured in a fixed
position relative to spinal screw 1170 (and any vertebra to which
it is mounted).
[0211] Adaptive spinal rod 1100 is secured, at the other end to
bone anchor 1150 of FIG. 11C through ball 1130. Ball 1130,
contained or trapped within race 1102, has been secured to
posterior mount 1156 of bone anchor 1150. Breakaway key 1158 (see
FIG. 11C) has been broken away from posterior mount 1156 during
implantation, and removed from the patient. Although ball 1130 has
been secured to mount 1156, ball 1130 is still able to pivot and
rotate within race 1102 relative to housing 1120 of adaptive spinal
rod 1100. Moreover, posterior mount 1156 can still slide and rotate
within slot 1136 of ball 1130. It is to be understood that mount
1156 of bone anchor 1150 can slide along the longer dimension 1139
of slot 1136 in ball 1130. Further, if bone anchor 1150 is loosely
secured to ball 1150 by nut 1151, bone anchor 1150 can slide
through ball 1130 in the directions of sides 1132 and 1134.
Consequently, with bone anchor 1150 secured to adaptive spinal rod
1100 through ball 1130 (FIG. 11E), bone anchor 1150 is still able
to slide, pivot and rotate relative to rod 1110 and spinal screw
1170. (See FIGS. 11E, 11F, 11G and 11H). Similarly, the spinal rod
1100 can slide, pivot and rotate relative to posterior mount 1156
and also bone anchor 1150 (see FIGS. 11E, 11F, 11G and 11H).
[0212] Referring again FIG. 11D, pivoting of ball 1130 allows bone
anchor 1150 to pivot relative rod 1110 as shown by arrows 1160. In
preferred embodiments, bone anchor 1150 can pivot in all directions
from perpendicular without interference between housing 1120 and
either head 1154 or nut 1151. Head 1154 and nut 1151 are, in some
embodiments, provided with relief features to prevent interference
with housing 1120. Rotation of ball 1130 allows bone anchor 1150 to
rotate around its longitudinal axis relative to rod 1110 as shown
by arrow 1162. Such rotation is also permitted by rotation of mount
1156 within slot 1136. Sliding movement of posterior mount 1156
within slot 1136 also allows linear movement of bone anchor 1150
relative to rod 1110 as shown by arrow 1164. This linear movement
is shown aligned with the longitudinal axis of rod 1110. However,
as previously stated, because ball 1130 can rotate, the
longitudinal axis of slot 1136 can align itself at an angle to the
longitudinal axis of rod 1110 to better accommodate relative
movement of the vertebrae in which bone anchors 1150 and 1170 are
implanted.
[0213] FIGS. 11E, 11F, 11G and 11H are partial sectional views of
spinal prosthesis 1104 of FIG. 11D illustrating the kinematics of
bone anchor 1150 relative to adaptive spinal rod 1100 in different
planes. FIG. 11E shows a section through bone anchor 1150 and
adaptive spinal rod 1100 in a substantially saggital plane. FIG.
11F shows a section through bone anchor 1150 and adaptive spinal
rod 1100 in a substantially transverse plane. FIGS. 11G and 11H
show sections through bone anchor 1150 and adaptive spinal rod 1100
in a substantially dorsal plane through the middle of the housing
1120.
[0214] Referring first to FIG. 11E shows a section through bone
anchor 1150 and adaptive spinal rod 1100 in a substantially
saggital plane (vertical and including the longitudinal axis of
bone anchor 1150). As shown in FIG. 11E, ball 1130 is contained or
trapped between cap 1140 and housing 1120 to form a ball-joint.
Ball 1130 can pivot within the housing 1120 within limits imposed
by contact between housing 1120, cap 1140, nut 1151 and head 1154.
Additionally, posterior mount 1156 can slide within slot 1136 of
ball 1130 within limits imposed by contact of posterior mount 1156
and the walls of slot 1136. Additionally, bone anchor 1150 can
rotate in slot 1136. As a result, bone anchor 1150 can pivot in the
saggital plane as shown by arrow 1182 and translate in the saggital
plane as shown by arrow 1186 and rotate. Additionally, if desired,
the nut 1151 can be fastened to threaded shaft 1159 in a manner
that allows the bone anchor 1150 to translate along the
longitudinal axis along the direction of arrow 1187. This can be
accomplished by providing for a longer posterior mount 1156 that
distances nut 1131 further from the ball 1130 than is shown in FIG.
11G. This arrangement can be provided in the other embodiments
discussed herein.
[0215] In the saggital plane shown in FIG. 11E, slot 1136 allows
bone anchor 1150 a limited range of vertical movement which
corresponds to spinal flexion/extension (shown by arrow 1186). The
desired range of vertical motion 1186, and thus the dimensions of
slot 1136, are selected based upon the anatomical and functional
needs of a patient. In embodiments, the range of movement is
limited to less than 5 mm. In preferred embodiments, the range of
translational movement is approximately 2 mm. The difference
between the length of slot 1136 and the diameter of posterior mount
1156 controls the linear range of movement. Further, for large
patients, the range of motion can be greater than 5 mm.
[0216] In the saggital plane shown in FIG. 11E, the ball-joint also
allows bone anchor 1150 a limited angular range of movement which
corresponds to spinal flexion/extension (shown by arrow 1182). The
desired range of angular motion 1182, is selected based upon the
anatomical and functional needs of a patient. In the embodiments,
preferably the range of angular movement in the saggital plane is
limited to less than 15 degrees.
[0217] Referring now to FIG. 11F which shows a section through bone
anchor 1150 and adaptive spinal rod 1100 in a substantially
transverse plane. In the transverse plane shown in FIG. 11F, the
ball-joint 1101 allows bone anchor 1150 a limited angular range of
movement which corresponds to spinal rotation (shown by arrow
1184). The range of angular movement is limited by contact between
housing 1120 and cap 1140 with nut 1151 and/or head 1154. The
desired range of angular motion 1184, and thus the shape of housing
1120, cap 1140, nut 1151 and head 1154 can be selected based upon
the anatomical and functional needs of a patient. In the
embodiments, preferably the range of angular movement in the
transverse plane is limited to less than 10 degrees in each
direction. In other embodiments, the range of angular movement can
be 10 degrees or greater. The range of angular movement in the
transverse plane can, in some embodiments, be different than the
range in the saggital/vertical plane.
[0218] Referring next to FIG. 11G which shows a section through
bone anchor 1150 and adaptive spinal rod 1100 in a substantially
dorsal plane (vertical and perpendicular to the longitudinal axis
of bone anchor 1150). Bone anchor 1150 is oriented either directly
into or directly out of the page in this transverse view through
housing 1120 and posterior mount 1156. As shown in FIG. 11G, ball
1130 is contained or trapped in housing 1120. Ball 1130 can rotate
within race 1202 and thus, in housing 1120. Mount or post 1156 of
the bone anchor 1150 is contained or trapped in slot 1136 of ball
1130. Mount or post 1156 of the bone anchor 1150 can slide within
slot 1136 as well as rotate within slot 1136. The mount 1156 and
thus the bone anchor 1150 can pivot with respect to spinal rod
1100. Based on the embodiment of 11G, the spinal rod 1100 can
slide, rotate and pivot relative to the bone anchor 1150.
Similarly, the bone anchor 1150 can slide, rotate and pivot
relative to the spinal rod 1100, Further, the ball 1130 can rotate
and pivot relative to the spinal rod 1100 and the mount or post of
the bone anchor can rotate and slide relative to the ball 1130.
[0219] In the dorsal plane shown in FIG. 11G, linear slot 1136
allows bone anchor 1150 the limited vertical range of movement 1186
as described above. Rotation of ball 1130 within housing 1120 and
rotation of posterior mount 1156 within slot 1136 is unrestricted
in this preferred embodiment, allowing bone anchor 1150 to rotate
freely (360+ degrees) as shown by arrow 1180 which corresponds to
lateral spinal twisting. The bone anchor 1150 rotates freely around
the longitudinal axis of the spinal rod 1100. The range of rotation
1180 is not limited in this embodiment. However, features to limit
such rotation could be designed into one or more of bone anchor
1150, ball 1130, cap 1140, and housing 1120 if desired with
appropriate stop surface. The desired range of rotation 1180, can
be selected, if necessary or desirable, based upon the anatomical
and functional needs of a patient. FIGS. 11H and 11I show other
dorsal sectional view. In FIG. 11H, slot 1136 is no longer aligned
with the longitudinal axis of rod 1110. FIG. 11H illustrates how
the linear movement axis 1188 can change based on rotation of ball
1130.
[0220] FIG. 11I is a representation of the implantation of two
spinal rods 1100a and 1100b, side by side in generally a vertical
orientation adjacent to the spine of a patient. These respective
spinal rods are secured to an upper vertebra with first anchor
screws and are secured to lower vertebra with second anchor screws.
Due to the placement of the screws and the anatomy of the patient,
spinal rod 1100b is placed about vertical and parallel to the
spine. Again, due to the placement of the screws and the anatomy of
the patient, spinal rod 1100a is placed at an angle to vertical and
in this embodiment; spinal rod 1100a is placed at an angle of about
20 degrees or less. The direction of motion of the spine in flexion
and extension along a vertical path is shown by arrow 1189. As is
evident from FIG. 11I, spinal rod 1100a is not aligned with
vertical arrow 1189. However, as ball 1130 can rotate in housing
1120, slot 1136 can rotate to be substantially parallel with
vertical arrow 1189. Thus, the post or mount 1156 located in slot
1136 of spinal rod 1100a can slide or translate parallel to the
direction of motion 1189 of the spine, even though spinal rod 1100a
is not aligned with the direction of motion 1189.
[0221] With reference to FIGS. 11A to 11H and also to similar
embodiments herein, aperture 1122 in the housing of 1120 at the end
of spinal rod 1110, instead of being circular as shown, can also be
elongated, oval or rectangular with rounded corners, or race-track
shaped, as for example, shown in FIGS. 1G and 3A. Accordingly, in
this embodiment, both the aperture 1122 in housing 1120 and slot
1136 in mount or ball 1130 are elongated, oval or rectangular with
rounded corners or race-track shaped. Accordingly, in addition to
the motions afforded between spinal rod 1100 and bone anchor 1150
due to the elongated slot 1136 as shown in FIG. 11G, motions
afforded between spinal rod 1100 and bone anchor 1150 due to the
elongated aperture 1122 are available in this embodiment.
[0222] FIGS. 12A-12B are views of an adaptive stabilization system
including another alternative adaptive spinal rod according to an
embodiment of the present invention. FIG. 12A is an exploded view
showing the components of an adaptive spinal rod. FIG. 12B is a
plane view of the assembled adaptive spinal rod. FIG. 12C is a
perspective view of the adaptive spinal rod 1200 of FIG. 12A as
assembled. Referring first to FIG. 12A, which is an exploded view
of the components of an adaptive spinal rod 1200, adaptive spinal
rod 1200 has three components: rod 1210, ball 1230 and cap 1240.
Rod 1210 is preferably connected and/or includes at one end to
housing 1220. Rod 1210, preferably, is similar in size, shape and
material to standard spinal rods. Rod 1210 is preferably adapted
for mounting to a standard pedicle screw or polyaxial screw (not
shown). Rod 1210 is, in preferred embodiments, a cylinder about 5
mm to 6.5 mm in diameter and from 35 mm to 100 mm in length.
[0223] Housing 1220 is preferably in the form of a flattened disc.
Housing 1220 has an aperture 1222 passing therethrough. Aperture
1222 is circular in section to receive ball 1230. Aperture 1222 is
shaped to receive ball 1230 from open side 1224, however, the
closed side 1226 of aperture 1222 is too small for ball 1230 to
pass. Closed side 1226 of aperture 1222 has a curved surface 1228
adapted to engage ball 1230. In one embodiment, curved surface 1228
has the same radius of curvature as ball 1230. Open side 1224 of
aperture 1222 is shaped to receive cap 1240 after placement of ball
1230. Cap 1240 can be force fit or welded to the housing 1220 to
hold ball 1230 in place. In preferred embodiments, rod 1210 and
housing 1220 are made in one piece from titanium or titanium
alloy.
[0224] Cap 1240 is adapted to fit within aperture 1222 of housing
1220. Cap 1240 has a cap aperture 1242 therethrough. The open side
1244 of cap aperture 1242 is configured to admit a portion of ball
1230. The closed side 1246 of cap aperture 1242 is too small for
ball 1230 to pass. The interior of cap aperture 1242 has a curved
surface 1248 adapted to engage ball 1230. In one embodiment curved
surface 1248 has the same radius of curvature as ball 1230. During
assembly, ball 1230 is placed into aperture 1222 of housing 1220.
Cap 1240 is then secured into aperture 1222 of housing 1220
trapping ball 1230 between cap 1240 and housing 1220 to form a
ball-joint (see FIG. 12C). When assembled, ball 1230 can pivot and
rotate within a race created by curved surface 1248 of cap 1240 and
curved surface 1228 of housing 1220.
[0225] Ball 1230 is in the form of a sphere truncated on two
opposing sides 1232, 1234. A bore 1236 passes through ball 1230
from side 1232 to side 1234. The walls of bore 1236 are preferably
perpendicular to the truncated opposing sides 1232, 1234. Ball 1230
is adapted to receive a smooth shaft of a bone anchor--the shaft is
held in place using a separate nut. The bore 1236 is cylindrical
and has an internal diameter sized to receive the posterior shaft
of a bone anchor to be received in the bore (not shown but see FIG.
11C) and to allow bone anchor rotation. Thus, when secured in
place, the shaft of the bone anchor can slide (along the
longitudinal axis of the bone anchor) and rotate within bore 1236.
Bore 1236 is eccentric in that the axis of bore 1236 does not pass
through the center of ball 1230.
[0226] FIG. 12B shows an enlarged view of ball 1230 from side 1232.
Bore 1236 passes all the way through ball 1230. The axis of bore
1236 is preferably perpendicular to side 1232 (and side 1234, not
shown). Bore 1236 is circular and the center axis 1237 of bore 1236
is offset from the center axis 1231 of ball 1230 (the axis passing
through the center of ball 1230 perpendicular to sides 1232 and
1234). The offset 1239 is illustrated by a double-headed arrow. In
embodiments, the axis of bore 1236 is offset from the center of
ball 1230 by preferably 0.5 mm to 2.5 mm. In one preferred
embodiment, the axis of bore 1236 is offset from the center of ball
1230 by 1 mm. Because of the offset, rotation of the ball 1230 can
move the center axis 1237 of bore 1236 through a range of double
the amount of offset 1239. When integrated into adaptive spinal rod
1200, ball 1230 provides a linear range of motion of twice the
amount of offset between the rod 1210 and a shaft mounted in bore
1236 achieving results kinematically similar to adaptive spinal rod
1100 of FIGS. 11A-11H.
[0227] FIG. 12C shows a fully assembled adaptive spinal rod 1200 in
which ball 1230 is positioned between cap 1240 and housing 1220.
Aperture 1222 of housing 1220 and cap aperture 1242 of cap 1240
cooperate to from a partially-spherical race 1202 in which ball
1230 is contained or trapped. Although ball 1230 is contained or
trapped within race 1202, ball 1230 can pivot and rotate within
circular race 1202. In combination, the surface of ball 1230, and
the linear race 1202 form a ball-joint.
[0228] As shown in FIG. 12C, bore 1236 of ball 1230 is accessible
from both sides of the housing 1220 after ball 1230 has been
secured between cap 1240 and housing 1220. Bore 1236 of ball 1230
is accessible and configured for mounting adaptive spinal rod 1200
to a bone anchor, for example, the bone anchor shown, in FIG. 11C.
The bore 1236 is shown in FIG. 12B to be on the opposite side of
race 1202 from rod 1210. However, because ball 1230 can rotate
within race 1202, bore 1236 can move closer to rod 1210 by a
distance double the offset 1239 to position 1241 (See FIG.
12B).
Materials for Adaptive Spinal Rod
[0229] Movement of the adaptive spinal rod relative to the bone
anchor provides load sharing and adaptive stabilization properties
to the adaptive stabilization assembly. The characteristics of the
material of the adaptive spinal rod in combination with the
dimensions of the components affect the force-deflection
characteristics of the adaptive spinal rod. The dimensions and
materials may be selected to achieve the desired force-deflection
characteristics.
[0230] The adaptive spinal rod and bone anchors are preferably made
of biocompatible implantable metals. Components of the adaptive
spinal rod are, in some embodiments, made from stainless steel,
titanium, titanium alloy and/or cobalt chrome. In preferred
embodiments, the bone anchor and adaptive spinal rod are made of
titanium alloy; however, other materials, for example, stainless
steel may be used instead of or in addition to the titanium
components. Furthermore, moving components of the adaptive spinal
rod are, in some embodiments, made of cobalt chrome for good wear
characteristics.
[0231] The particular adaptive stabilization assemblies shown
herein are provided by way of example only. It is an aspect of
preferred embodiments of the present invention that a range of
components be provided and that the components may be assembled in
different combinations and organizations to create different
assemblies suitable for the functional needs and anatomy of
different patients. Also, adaptive spinal rods having different
force deflection characteristics may be incorporated at different
spinal levels in accordance with the anatomical and functional
requirements. Stabilization and load sharing may be provided at one
or more motion segments and in some cases stabilization and load
sharing may be provided at one or more motion segments in
conjunction with fusion at an adjacent motion segment. Particular
adaptive stabilization assemblies may incorporate combinations of
the bone anchors, adaptive spinal rods, vertical rods, deflection
rods, offset and coaxial connectors described herein, described in
the related applications incorporated by reference, and also
standard spinal stabilization and/or fusion components, for example
screws, rods and polyaxial screws.
[0232] The foregoing description of preferred embodiments of the
present invention has been provided for the purposes of
illustration and description. It is not intended to be exhaustive
or to limit the invention to the precise forms disclosed. Many
embodiments were chosen and described in order to best explain the
principles of the invention and its practical application, thereby
enabling others skilled in the art to understand the invention for
various embodiments and with various modifications that are suited
to the particular use contemplated. It is intended that the scope
of the invention be defined by the claims and their
equivalents.
* * * * *