U.S. patent application number 13/214314 was filed with the patent office on 2011-12-08 for bidirectional battery charge controller.
This patent application is currently assigned to TECHTIUM LTD.. Invention is credited to Dror MANOR, Guy WEINSTEIN.
Application Number | 20110298414 13/214314 |
Document ID | / |
Family ID | 36953755 |
Filed Date | 2011-12-08 |
United States Patent
Application |
20110298414 |
Kind Code |
A1 |
MANOR; Dror ; et
al. |
December 8, 2011 |
BIDIRECTIONAL BATTERY CHARGE CONTROLLER
Abstract
There is disclosed a battery power supply system adapted to be
installed in a portable electronic device, and a method of powering
a portable electronic device. Other embodiments are also
disclosed.
Inventors: |
MANOR; Dror; (Herzlia,
IL) ; WEINSTEIN; Guy; (Neve Monosson, IL) |
Assignee: |
TECHTIUM LTD.
Tel Aviv
IL
|
Family ID: |
36953755 |
Appl. No.: |
13/214314 |
Filed: |
August 22, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11908303 |
Mar 31, 2008 |
8004237 |
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PCT/IL2006/000317 |
Mar 10, 2006 |
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13214314 |
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60660353 |
Mar 11, 2005 |
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Current U.S.
Class: |
320/103 ;
320/128 |
Current CPC
Class: |
H02J 7/342 20200101 |
Class at
Publication: |
320/103 ;
320/128 |
International
Class: |
H02J 7/00 20060101
H02J007/00 |
Claims
1. A battery power supply system, comprising: a main rechargeable
battery; a cavity for receiving an additional battery, said
additional battery comprising one of at least one primary cell and
at least one rechargeable cell; a single power input port for
connection to an external power source; and a bidirectional charge
controller adapted to (a) control current flow between said
additional battery and said main rechargeable battery, (b) regulate
the charge supplied by said additional battery to said main
rechargeable battery according to the state of charge of said main
rechargeable battery, and (c) enable flow of current from an
external power source connected to said single power input port, to
said additional battery, wherein said battery power supply system
is adapted to be installed within a portable electronic device, and
wherein said external power source when connected to said single
power input port is configured to perform at least one of powering
said device and charging at least one of said main rechargeable
battery and said additional battery.
2. A battery power supply system according to claim 1, wherein said
bidirectional charge controller regulates the charge supplied by
said additional battery to said main rechargeable battery by
regulating the rate of supply of current to said main rechargeable
battery according to the state of charge of said main rechargeable
battery.
3. A battery power supply system according to claim 1, wherein said
bidirectional charge controller is further adapted to determine the
battery chemistry of cells in said additional battery, and to
prevent current flow into said additional battery if said
additional battery comprises one or more primary cells.
4. A battery power supply system according to claim 1, wherein said
bidirectional charge controller is further adapted to regulate
current supplied from said additional battery to charge said main
rechargeable battery at a rate that is optimized for energy
transfer from said additional battery.
5. A battery power supply system according to claim 1 and wherein
said additional battery operates at a first voltage, and said
bidirectional charge controller comprises a converter adapted to
convert current output from said additional battery at said first
voltage to another voltage for at least one of powering said device
and charging said main rechargeable battery.
6. A battery power supply system according to claim 5 and wherein
said converter is further adapted to convert current input from
said external power source at its power source voltage to another
voltage for charging said additional battery.
7. A battery power supply system according to claim 1 and wherein
said additional battery comprises at least one primary cell, and
wherein said power supply system initiates the drawing of current
from said additional battery only when the main rechargeable
battery is depleted down to a preplanned criterion.
8. A battery power supply system according to claim 1 and wherein
said at least one primary cell in said additional battery is either
one of an alkaline cell and a fuel cell.
9. A battery power supply system according to claim 1 and wherein
said main rechargeable battery is installed socketlessly into said
device.
10. A battery power supply system according to claim 1 and wherein
said additional battery is readily accessible for replacement by a
user.
11. A battery power supply system according to claim 1 and wherein
said additional battery comprises at least one rechargeable cell,
and said bidirectional charge controller preferentially draws
current from said additional battery before drawing current from
said main rechargeable battery.
12. A battery power supply system according to claim 1 and wherein
said portable electronic device is any one of a cellular telephone,
a video camera and a portable computer.
13. A battery power supply system according to claim 1 and wherein
said additional battery is installed within said device.
14. A battery power supply system according to claim 4 and wherein
said bidirectional charge controller converts current output from
said additional battery at said first voltage to another voltage
for powering said device, if said main rechargeable battery is
depleted beyond a predetermined criterion.
15. A battery power supply system according to claim 1 wherein said
bidirectional charge controller contains a microcontroller.
16. A battery power supply system according to claim 1 wherein said
bidirectional charge controller has at least one data communication
line to said electronic device.
17. A battery power supply system according to claim 1 further
comprising contact taps contacting the terminals of each cell of
said additional battery, such that the battery chemistry of each
cell in said additional battery can be determined.
18. A battery power supply system according to claim 1 and wherein
said bidirectional charge controller is configured to enable
current flow into said additional battery only when said external
power source is connected.
19. A method of powering a portable electronic device, comprising:
providing said portable electronic device with a battery power
supply system, said battery power supply system comprising: a main
rechargeable battery; a cavity for receiving an additional battery,
said additional battery comprising one of at least one primary cell
and at least one rechargeable cell; a single power input port for
connection to an external power source; and a bidirectional charge
controller controlling current flow at least between said
additional battery and said main rechargeable battery and between
an external power source connected to said power input port and
said additional battery; and powering said portable electronic
device by preferentially drawing current through said bidirectional
charge controller from said additional battery before drawing
current from said main rechargeable battery.
20. A method of powering a portable electronic device according to
claim 19, wherein said preferentially drawing current from said
additional battery before drawing current from said main
rechargeable battery is operative to lengthen the lifetime of said
main rechargeable battery.
21. A method of powering a portable electronic device according to
claim 19, wherein said main rechargeable battery is used only after
the additional battery is substantially depleted, such that the
life of the main rechargeable battery is lengthened.
22. A method of powering a portable electronic device according to
claim 19, wherein said bidirectional charge controller regulates
the charge supplied by said additional battery to said main
rechargeable battery according to the state of charge of said main
rechargeable battery.
23. A method of powering a portable electronic device according to
claim 19, wherein said bidirectional charge controller determines
the battery chemistry of cells in said additional battery, and
prevents current flow into said additional battery if said
additional battery comprises one or more primary cells.
24. A method of powering a portable electronic device according to
claim 19, wherein said bidirectional charge controller regulates
current supplied from said additional battery to charge said main
rechargeable battery at a rate that is optimized for energy
transfer from said additional battery.
25. A method of powering a portable electronic device according to
claim 19, wherein said additional battery operates at a first
voltage, and said bidirectional charge controller comprises a
converter which converts current output from said additional
battery at said first voltage to another voltage for at least one
of powering said device and charging said main rechargeable
battery.
Description
RELATED APPLICATIONS
[0001] This application is a continuation of application Ser. No.
11/908,303, which is 371 application of PCT/IL2006/000317 filed on
Mar. 10, 2006, which claims the benefit of provisional application
Ser. No. 60/660,353, filed Mar. 11, 2005. Priority from and/or the
benefit of these earlier applications, as appropriate, is claimed.
The content of these applications are incorporated herein by
reference.
FIELD OF THE INVENTION
[0002] The present invention relates to the field of battery
equipped power supply systems for use in handheld electronic
devices, and especially controllers for the bidirectional
regulation of the charging and discharging of auxiliary
batteries
BACKGROUND OF THE INVENTION
[0003] The proliferation of portable battery powered devices, such
as cellular telephones, video cameras, portable laptop computers,
and the like, has increased dramatically in the last several years
and this trend is expected to continue. These devices typically use
a rechargeable battery that is built into the device to provide the
needed power. The length of time that the battery powers the device
is dependent primarily upon the size of the battery and the number
of energy consuming features built into the device. For instance,
in response to consumer demand, cell phone manufacturers often
incorporate into the phones features such as the ability to send
and receive digital pictures and/or text messages, and even
real-time video transmissions. Unfortunately, the inclusion of
these features usually places additional demands on the
rechargeable batteries that power the cell phones. The net result
is that cell phone run times are becoming shorter due to the
increased power demands. At the same time that the electrical
demand placed on the battery is increasing, the size and weight of
cell phones is decreasing. As the size of the cell phone is
reduced, the size of the battery compartment built into the cell
phone is also generally reduced. The combination of these two
trends, i.e. increased electrical demand and reduced battery size,
often causes cell phone users to experience a lost telephone call
or data transmission due to the depletion of the phone battery at
an inopportune moment. An additional trend that complicates
resolution of this problem is that most cell phones require a
battery that has specific size and shape characteristics. In order
to encourage consumers to purchase replacement batteries from the
cell phone manufacturer, the cell phones are made with batteries
that have unique shapes, locking mechanisms, voltage requirements,
etc. Furthermore, the recharging port built into the cell phones
limit the type of charger that can be connected to the cell phone.
Collectively, these factors limit the consumer's ability to readily
replace the depleted battery with another power source.
[0004] Numerous attempts have been made to develop a versatile
auxiliary portable power supply for cellular telephones. For
example, U.S. Pat. No. 6,127,801 to D. Manor, for "Battery Pack
Assembly", discloses a power supply that includes a battery pack
and a base unit which has bidirectional circuitry. In U.S. Pat. No.
6,479,963 to D. Manor and G. Weinstein, for "Rechargeable Battery
Packs", there is described a rechargeable battery pack for use with
cellular telephones or other portable devices, including a
conventional rechargeable battery for powering the device, and a
user-replaceable primary cell for recharging the rechargeable cell
when desired by the user, thus acting as a built-in charger for the
device. This battery pack uses as its additional energy source a
replaceable primary cell or battery, which when depleted, needs to
be replaced by a fresh battery. In another example, U.S. Pat. No.
6,709,784 to O. Resch, for "Back-up Battery for a Cellular
Telephone" there is disclosed a battery pack that can be plugged
into a cellular phone's contact to recharge the phone's built-in
rechargeable battery and/or to directly power the cell phone. This
invention does not provide any voltage converting circuitry to
match the battery pack output voltage to that required for charging
the phone's rechargeable battery, and relies on the internal charge
control circuits of the phone to ensure correct voltage
compatibility. Furthermore, the battery is preferably packaged with
the plug that allows the battery pack to be connected to the phone.
Consequently, when the battery is depleted, the entire battery
pack, including the plug, must be discarded, increasing consumer
costs.
[0005] Therefore, there exists a need for an auxiliary direct
current power source that uses a commonly available battery that
the consumer can readily insert into and remove from a reusable
housing, and that can be either a readily available primary cell or
battery, or a secondary cell or battery with the added option of
recharging the secondary cell or battery inside the device's
housing, using the device's usual charging method. The power supply
needs to be lightweight, volume-efficient and easily adaptable to a
wide array of cell phones that utilize batteries of various shapes
and sizes.
[0006] Additionally, rechargeable batteries built into portable
electronic devices are generally expensive and not widely
available. Replacement of such originally equipped batteries with
lower cost or more readily available types of batteries generally
results in degradation of the available power for the device, or of
the use-time of the device, since the built-in batteries supplied
by the device manufacturer have usually been selected for optimum
performance and operating time. This is particularly true of
lap-top and other portable computers, where the critical nature of
the tasks performed generally negates compromise in built-in
battery selection and use. Therefore, there have been few previous
attempts at providing cheaper or more versatile battery power
solutions for such portable electronic devices.
[0007] There therefore also exists a need for providing auxiliary
battery packs to provide additional power to augment the internal
rechargeable battery of the device, thereby providing additional
power from sources less costly and more readily available than the
generally expensive rechargeable batteries built into the device,
yet without compromising performance of the device.
[0008] The disclosures of each of the publications mentioned in
this section and in other sections of the specification, are hereby
incorporated by reference, each in its entirety.
BRIEF SUMMARY OF THE INVENTION
[0009] The present invention seeks to provide, according to a first
preferred embodiment of the present invention, a new bidirectional
battery charge control system for portable electronic devices which
use a rechargeable main battery. The system enables the connection
of an auxiliary or additional battery or cell to the device for
inputting additional current to the device. This combination of
main and auxiliary batteries is known as a hybrid battery. Control
of the current flow into and out of the auxiliary battery or cell
is performed by a bidirectional charge controller. The auxiliary
battery can contain one or more primary or secondary cells, and the
bidirectional charge controller is such that an external charger,
such as a mains wall plug charger, connected to the device and
generally used to charge the main rechargeable battery of the
device, can also recharge the secondary cell(s) in the auxiliary
battery, on condition that the auxiliary battery is a secondary
battery.
[0010] According to another preferred embodiment of the present
invention, the bidirectional charge controller also acts as a
voltage converter, to convert the auxiliary battery voltage to the
voltage generally required for powering the device, and for
charging the device's main rechargeable battery. The main battery
voltage is usually, though not always, higher than the auxiliary
battery voltage. The ability of the auxiliary battery to charge the
device's main battery is particularly useful since readily
available primary cells can be used as the auxiliary battery, in
situations where the main battery is depleted without any access to
mains power supply for conventional recharging. Furthermore, the
bidirectional charge controller is preferably microprocessor
controlled, and is programmed to be able to detect the battery
chemistry of the auxiliary battery, and to disable charging current
flow into the auxiliary battery if primary cell chemistry is
detected. Likewise, in the reverse direction, the microprocessor
algorithm is preferably able to regulate the charging current from
the auxiliary battery to the device main rechargeable battery such
that optimal energy transfer is obtained for every stage of the
main battery's state of charge.
[0011] Additionally, the bidirectional charge controller preferably
includes intelligent control characteristics, which ensure that the
current drawn from the auxiliary battery, especially when it is a
primary battery, is matched to the device load requirements, to the
level of depletion of the main battery, and to the most efficient
manner of using the charge capacity of the auxiliary battery. These
charge characteristics are varied in real time according to sensing
performed of the load current, and the output terminal voltages of
the main battery and the auxiliary battery at any given time.
[0012] In cases where the auxiliary battery is rechargeable, the
bidirectional charge controller enables the auxiliary battery and
main device rechargeable battery to operate essentially
transparently in relation to each other, such that they can be
considered to behave as one large rechargeable battery. The
auxiliary battery in this case thus effectively adds capacity to
the main rechargeable battery. This enables the auxiliary battery
pack to be considered as the only replaceable part of the total
battery capacity of the device, and also enables the main battery
to be permanently wired into the device, if desired, thus saving
the costs and the potentially reduced reliability of battery
contacts. Furthermore, when a rechargeable auxiliary battery is
used, the device's power management system can be arranged to use
the capacity of this battery first, and only if it is depleted, to
use the main battery of the device. The life of the main
rechargeable battery is thus lengthened, since there is less total
use of it. According to this arrangement, the device may
advantageously be constructed such that the only battery in the
device which is meant to be readily user-replaceable is the
auxiliary battery, which can then preferably be housed in its own
compartment, separately from the main battery which the user need
generally not be concerned with.
[0013] According to further preferred embodiments of the present
invention, the auxiliary battery can be installed and used
externally to the portable device, in a separate housing, connected
to the portable device preferably by means of a flexible lead, and
plugged thereby into the external charging input of the portable
device. In such embodiments, the bidirectional charge controller is
preferably built into the housing containing the auxiliary battery,
usually on a printed circuit board, and enables the auxiliary
battery either to supply current to the device like an external
charger, or, if it is a secondary battery, allows the auxiliary
battery to be charged by connection to an externally powered
charger. The auxiliary battery can thus be considered to behave as
a compact portable external charger for the device, for use, for
instance, in situations when the main battery of the device is
depleted without access to a mains recharging source of power.
[0014] There is thus provided in accordance with a preferred
embodiment of the present invention, a a battery power supply
system for powering an electronic device, comprising:
(i) a main rechargeable battery, (ii) an additional battery
comprising one of at least one primary cell and at least one
rechargeable cell, and (iii) a bidirectional charge controller
controlling current flow between the additional battery and the
rechargeable battery.
[0015] In the above described system, the bidirectional charge
controller controls current flow either from the additional battery
to the rechargeable battery, or from the rechargeable battery to
the additional battery.
[0016] There is further provided in accordance with yet another
preferred embodiment of the present invention a battery power
supply system as described above, and wherein the additional
battery has a first nominal terminal voltage, and the rechargeable
battery has a second nominal terminal voltage, and the
bidirectional charge controller converts current output from the
additional battery at the first nominal terminal voltage to a
second voltage for powering the device. Alternatively and
preferably, in such an embodiment, the bidirectional charge
controller may convert current output from the additional battery
at the first nominal terminal voltage to a second voltage for
charging the rechargeable battery. In either of these cases, the
first nominal terminal voltage may preferably be lower than the
second nominal terminal voltage, or the first nominal terminal
voltage may preferably be higher than the second nominal terminal
voltage.
[0017] There is further provided in accordance with still another
preferred embodiment of the present invention, any of the above
described battery power supply systems, which determine the battery
chemistry of cells in the additional battery, and enable current
flow into the additional battery only if the additional battery
comprises at least one rechargeable cell.
[0018] In accordance with further preferred embodiments of the
present invention, in the above described battery power supply
systems, the additional battery may comprise at least one primary
cell, and the bidirectional charge controller then preferably
regulates current supplied from the additional battery to charge
the rechargeable battery at a rate depending on its state of
charge.
[0019] Alternatively and preferably, the additional battery of the
battery power supply system may comprise at least one primary cell,
and the power supply system then preferably initiates the drawing
of current from the additional battery only when the main battery
is depleted down to a preplanned criterion. This preplanned
criterion may preferably be that the main battery is at least 90%
depleted.
[0020] In any of the above-described battery power supply systems,
the at least one rechargeable cell in the additional battery may be
either one of a NiMH and a NiCd cell. Additionally, the at least
one primary cell in the additional battery may preferably be an
alkaline cell or a fuel cell.
[0021] There is also provided in accordance with yet a further
preferred embodiment of the present invention, a battery power
supply system according to any of the previously described
embodiments, and wherein the rechargeable battery is installed
socketlessly into the device. According to this embodiment, only
the additional battery is then preferably readily accessible for
replacement by a user.
[0022] There is even further provided in accordance with a
preferred embodiment of the present invention, a battery power
supply system as described hereinabove, and wherein the additional
battery comprises at least one rechargeable cell, and the
bidirectional charge controller preferentially draws current from
the additional battery before drawing current from the rechargeable
battery. In such an embodiment, the preferential drawing of current
from the additional battery before the rechargeable battery is then
operative to lengthen the lifetime of the rechargeable battery.
Furthermore, the main rechargeable battery is then preferably used
only after the additional battery is substantially depleted, such
that the life of the main rechargeable battery is lengthened.
[0023] In any of the previously described embodiments, the
rechargeable battery may preferably be a Li-ion battery, and the
portable electronic device may preferably be a cellular telephone,
a video camera or a laptop computer.
[0024] In any of the previously described embodiments, the
additional battery is preferably installed within the device.
However, in accordance with yet another preferred embodiment of the
present invention, there is provided a battery power supply system
according to any of the previously described embodiments, and
wherein the additional battery and the bidirectional charge
controller are installed in a housing external to the device. This
housing preferably comprises a single connector which both outputs
current from the additional battery to the portable device, and
which inputs charge current for the additional battery from an
external charger.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention will be understood and appreciated
more fully from the following detailed description, taken in
conjunction with the drawings in which:
[0026] FIG. 1 is a schematic block circuit diagram of the overall
arrangement of a bidirectional battery system constructed and
operative according to a preferred embodiment of the present
invention;
[0027] FIG. 2 shows the operation of the bidirectional battery
system of FIG. 1, when supplying current from an auxiliary battery
to the main rechargeable battery of the device, thereby giving an
energy boost to the rechargeable battery when needed;
[0028] FIG. 3 shows the operation of the bidirectional battery
system of FIG. 1, when supplying current from the device's AC
adapter charger through the bidirectional charge controller to the
rechargeable auxiliary battery;
[0029] FIGS. 4A to 4C are schematic illustrations of the underside
of a laptop computer, showing different methods of incorporating a
hybrid battery system, constructed and operable according to
another preferred embodiment of the present invention; FIG. 4A
shows the incorporation of a prior art standard battery, and FIGS.
4B and 4C show different preferred methods of incorporating a
hybrid battery of the present invention;
[0030] FIG. 5 is a graph illustrating the current-voltage control
characteristics of the charge control algorithm, according to a
further preferred embodiment of the present invention.
[0031] FIG. 6 is a graph illustrating the increased cycle lifetime
obtained from the main rechargeable battery of a notebook computer
powered using a 30 Wh capacity hybrid battery according to the
present invention, as compared with the cycle lifetime of a 30 Wh
non-hybrid rechargeable battery;
[0032] FIG. 7 is a block circuit diagram of the power control
system of the bidirectional battery charge controller of the
present invention, showing a preferred architecture which enables
the various features described herewithin;
[0033] FIG. 8 illustrates schematically a further preferred
embodiment of the present invention, whereby the auxiliary battery
is installed and used externally to the portable device as an
external bidirectional charger unit;
[0034] FIG. 9 is a schematic block circuit diagram, similar to
those of FIGS. 1 to 3, showing the operation of the bidirectional
battery system of the present invention according to the preferred
embodiment of FIG. 8; and
[0035] FIG. 10 shows the situation when the portable external
charger is used to input current to charge the battery of the
portable electronic device.
DETAILED DESCRIPTION OF THE INVENTION
[0036] The bidirectional battery system of the present invention is
directed at providing an auxiliary battery for portable electronic
devices, such as cellular telephones, video cameras, laptop
computers, and the like, which provides readily available and
versatile power to augment the main rechargeable battery in the
device, and which can include different types of cells for use in a
back-up power function.
[0037] Reference is now made to FIG. 1 which illustrates the
overall arrangement of a bidirectional battery system constructed
and operative according to a preferred embodiment of the present
invention. The operating circuitry of the portable device 10 is
powered in the usual manner by its own built-in rechargeable
battery 12, which can preferably be a Li-ion type of battery. An
internal protection circuit 14 protects the built-in rechargeable
battery against harmful conditions, including overcharge,
over-discharge and excessive temperature. In addition, an auxiliary
or additional battery 20 is provided, which can be incorporated
into the device, with easy access for changing the battery when and
if necessary. It should be noted that the terms battery and cell,
though formally distinct, a battery technically being an assembly
of more than one cell, are sometimes used in this application
interchangeably in relation to the auxiliary battery, since the
auxiliary "battery" may either contain a single cell, or comprise
several cells. However, the invention is understood to be
applicable regardless of whether a cell or a battery is used as the
auxiliary "battery", and the meaning is understood to be sometimes
interchanged, as in the widespread popular use of the term battery,
when in fact only a single cell is intended.
[0038] The auxiliary battery 20 preferably contains a replaceable,
readily available standard-sized cell or cells for inputting
auxiliary power to the power system of the device. However, this
auxiliary battery differs in two major aspects from those described
in the prior art mentioned in the Background Section. [0039] (i)
Firstly, the auxiliary battery can comprise either a primary cell
or cells, or a rechargeable cell or cells. [0040] (ii) Secondly,
the auxiliary battery 20 is connected to the device through a
bidirectional charger 22, which monitors and controls the flow of
current both out of the battery to the power system of the device,
and also from the power system of the device into the battery. In
addition, the bidirectional charger 22 acts as a voltage converter
to convert the generally comparatively low battery voltage to the
higher voltage required by the power system of the device, and
conversely to convert the comparatively higher charging voltage
present in the device when, for instance, connected to an external
wall plug adapter 18, to a lower voltage for charging the auxiliary
battery. If the auxiliary battery has a higher terminal voltage
than that of the device's main battery, the converter operates
accordingly. In general, a charging controller 16 is included,
either as part of the device circuitry, or within the wall adapter
18, in order to control the rate of charging from the external wall
adapter.
[0041] This second aspect, (ii), provides the bi-directional
charger with a double functional ability. In addition to charging
the main rechargeable battery using energy from the auxiliary
battery, the charger can also recharge the auxiliary battery
through the internal charging circuits of the device. This means
that the energy transferred through the bidirectional charger 22
can flow in two directions--hence the term "bidirectional charger".
These two different flow directions are illustrated in the block
circuit diagrams of FIGS. 2 and 3, in which the current flow
directions are indicated by arrows, as follows: [0042] (a) Current
flow from the auxiliary battery 20 to the main rechargeable battery
12 of the device, thereby giving an energy boost to the
rechargeable battery when needed. This situation is schematically
illustrated in the block circuit diagram shown in FIG. 2. [0043]
(b) Current flow from the device's AC wall adapter charger 18, 16
connected to the device 10 and thereby to its rechargeable battery
12, through the bidirectional charger 22, to the auxiliary battery
20. This option is useful because of the feature of the present
invention whereby the auxiliary battery is a rechargeable battery.
This situation is illustrated in the block circuit diagram shown in
FIG. 3.
[0044] The bidirectional charger must be able to accommodate and
accordingly control both of these two possible operational
applications of the auxiliary battery. In order to fulfill both of
these functions efficiently, the bidirectional charger 22 is
preferably microprocessor-based. It provides a current interface
between the single-cell or multiple-cell auxiliary battery 20,
which preferably contains either a secondary cell such as a Nickel
Metal Hydride (NiMH) or a Nickel Cadmium (NiCd) or a primary
battery or cell, such as an alkaline battery or a fuel cell, and
the single-cell or multiple-cell main battery of the device, which
preferably contains a Li-ion battery. The auxiliary battery side is
conveniently called the "low voltage side", and the main
rechargeable battery of the device is conveniently called the "high
voltage side", since the nominal operating voltage of the main
battery is generally higher than that of the auxiliary battery. The
bidirectional charger is able to transfer current and to control
battery charging, either from low-voltage to high-voltage side when
current is drawn from the auxiliary battery 20, or from
high-voltage to low-voltage side when an external wall plug charger
18 is connected to the high voltage side.
[0045] The bidirectional charger also enables optimal and automatic
charge control of the NiMH, NiCd, and Li-Ion battery chemistries,
depending on which current flow direction is required. On the
low-voltage side, it automatically detects the auxiliary battery
chemistry, and prevents charging if the auxiliary battery contains
a primary cell or cells. Conversely, when charging from an
auxiliary battery to a Li-Ion main battery, the bidirectional
charger regulates the charge current in real time to achieve the
optimal energy transfer as a function of the Li-Ion battery
voltage. Since primary batteries generally have a high internal
resistance, their efficiency drops as discharge current rises.
Therefore, when a primary battery is used in the auxiliary battery,
the charge current from the auxiliary to Li-Ion battery is reduced
when the Li-Ion is relatively full to increase efficiency, and is
increased when the Li-Ion is relatively empty, to make sure that
the device can be operated immediately. In this way, if the Li-Ion
battery is almost or fully depleted, immediate use of the device,
using only auxiliary battery energy, is possible. Under normal
circumstances high-consumption devices cannot be operated well from
primary batteries, because of their low efficiency at high
discharge rates. Special charge current algorithms enable the
achievement of a balance between the enablement of immediate use of
the device, even with a depleted or almost depleted Li-Ion battery,
and the maintenance of good efficiency over time. Also, since the
auxiliary battery powers the device through the main battery, it
allows the main battery, which has low internal resistance, to
deliver any short, high current peaks needed by a device such as a
cellular phone. If a cell phone were powered using only primary
batteries or fuel cells, its functionality would generally be
significantly curtailed, because the comparatively high internal
resistance of primary batteries or fuel cells would prevent them
from handling the high current peaks sometimes drawn by the phone.
According to the present invention, even if the main battery is
virtually completely depleted, the device is still functional since
the main battery can still provide the high currents required for
transmission, since these currents are very short duration peak
currents which thus take very little integrated energy from the
main battery, while the auxiliary battery provides the low level
continuous current for operating the device. Additionally, when
charging from a NiMH or NiCd auxiliary battery to the Li-Ion main
battery, a device powered by the Li-Ion sees the entire
two-chemistry battery as a single battery source. The system of the
present invention also preferably incorporates battery temperature
sensors, both in the auxiliary battery, and in the main battery,
and the bidirectional charger adjusts the charging current, in
whatever direction it is currently working, in accordance with the
measured battery temperatures.
[0046] Since the bidirectional charger is microcontroller-based,
its implementation is flexible, and it preferably includes several
I/O interface lines, programmable according to special needs or
requirements of particular applications.
[0047] Some of the above-mentioned operational features of the
bidirectional charger are preferably provided by means of a sensing
circuit and a voltage conversion circuit built into the
bidirectional charger.
[0048] The auxiliary battery, as previously mentioned, can contain
either a rechargeable cell or cells, such as a NiMH or a NiCd
battery, or a primary cell or cells, such as an alkaline battery or
a fuel cell. For each situation, the system behaves
differently.
[0049] If the auxiliary battery is rechargeable, the auxiliary
battery and main device rechargeable battery can be considered to
behave as one large rechargeable battery, such that the auxiliary
battery effectively adds capacity to the main rechargeable battery.
The space used for the auxiliary battery can thus be considered to
be efficiently used, as it is effectively an addition to the
device's own rechargeable battery. In this situation, according to
another preferred embodiment of the present invention, since the
auxiliary battery is readily removable, and effectively contributes
a part of the total rechargeable battery capacity of the device,
the main rechargeable battery can be permanently wired into the
device so that it is no longer removable, since there is no need to
have two replaceable sets of rechargeable batteries. There are a
number of advantages to use of such a permanently built-in main
battery, as follows:
[0050] (i) The performance of the main rechargeable battery
increases, since not only is there reduced contact resistance
because the battery is hard-wired into the device, but there is
also a possibility of increasing the battery's capacity, since
space is saved by integrating the battery permanently into the
device, obviating the need for the detachable components and
contacts for the battery.
[0051] (ii) There is better reliability and safety, since it is no
longer possible for users to install non-original batteries as the
main power source, since the main rechargeable battery is built
in.
[0052] (iii) There are lower production costs, since (a) there is
no need for the internal battery pack design, for the internal
battery pack material and manufacturing costs, and for the gold
battery pack contacts, (b) assembly is simpler since the main
rechargeable battery can be assembled in the same process as the
entire device, instead of in a separate process, and (c) product
integration is easier, obviating the need for special
considerations in fitting the internal battery pack to the
available space in the device.
[0053] The above advantages of use of a permanently built-in main
battery are also applicable when the auxiliary battery is a primary
battery, though such an embodiment is generally commercially less
useful.
[0054] It should be understood that the term permanently built-in
main battery is not meant to be taken literally, since the main
rechargeable battery will still be replaceable by means of
unsoldering and resoldering the battery into circuit, as with any
other non-socketed component.
[0055] If the auxiliary battery is a primary battery or cell, it
can operate as an auxiliary energy boost for the device's main
rechargeable battery, capable of providing a refill charge to the
main battery completely independent of any electrical outlet or
other such source, and taking advantage of the widespread
availability and low price of such primary batteries.
[0056] There are a number of operational advantages to the use of
the auxiliary battery of the present invention:
[0057] (i) Such an auxiliary battery supplies an optional backup
energy or energy boost to a fading main battery.
[0058] (ii) If the auxiliary battery is rechargeable, such that
both batteries can be considered to operate as one large
rechargeable battery, the option is thereby provided of effectively
replacing some of the cells of the "large" battery, namely the
cells of the auxiliary battery. Such replacement will enable the
"large" battery to have a longer life, for two reasons: [0059] (a)
when a part of the "large" battery is replaceable, such replacement
provides replenishment of part of the battery with new capacity;
and [0060] (b) the device's power management can be designed to use
the main rechargeable battery only after the auxiliary battery is
depleted or almost depleted, such that the life of the main
rechargeable battery itself can be lengthened, since there is less
total use thereof.
[0061] (iii) From a marketing point of view, the user perceives
that the battery is smaller than the battery of a similar device
without such an auxiliary battery, since the main rechargeable
battery is internal and generally untouched, and the user has
access to and sees only the standard-sized auxiliary battery.
[0062] In order to accomplish correct operation of the auxiliary
battery, the bidirectional charger, according to various preferred
embodiments of the present invention, should have a number of
operational features, as follows:
[0063] (i) Real-time charge current control is required to control
the current flow from the auxiliary battery to the main
rechargeable battery, to ensure optimal results in typical portable
devices, particularly with a primary auxiliary battery. This
control is performed using a current control algorithm to be
described hereinbelow.
[0064] (ii) The bidirectional charger should have associated
control algorithms for automatic detection of the auxiliary battery
chemistry, namely whether it is a primary battery or
rechargeable.
[0065] (iii) If rechargeable battery chemistry is detected, the
bidirectional charger should ensure control of the charge current
from the AC adapter charger when used, to the auxiliary
battery.
[0066] (iv) The activation or deactivation of the auxiliary battery
may preferably be made optional and user selectable by means of the
main user interface of the device, preferably through an on-screen
menu. Alternatively and preferably, a mechanical switch on the
device/battery may be used.
[0067] (v) The option to display on the device's main display
screen, the status of the auxiliary battery, such as whether it is
idle, or providing current to the main rechargeable battery or to
the device, or is being charged itself.
[0068] Reference is now made to FIGS. 4A to 4C, which are
illustrations of the bottom rear side of a laptop computer 30,
showing methods of incorporating an auxiliary battery and
bidirectional charge control system according to more preferred
embodiments of the present invention. In FIG. 4A is shown a typical
example of a prior art standard rechargeable battery pack 32 which
plugs into its recess 34 at the back of the computer 30. In FIG.
4B, there is shown an extended hybrid battery pack 36 according to
a preferred embodiment of the present invention, similar in size to
the extended battery packs supplied by some laptop manufacturers,
in which the auxiliary batteries 38 are installed in a separate
compartment 40 at the rear of the battery pack. This separate
compartment has conventional battery contacts for the auxiliary
batteries, and preferably has a slide or a hinged or a removable
cover 42 or other means, such that there is easy user access to the
compartment for changing the auxiliary batteries 38, if and when
required. The auxiliary batteries may preferably be a set of 4 or
6, readily available, AA-sized cells, either primary or
rechargeable. The bi-directional charge controller circuitry is
preferably built, either into the power management circuitry of the
computer, or into the battery pack itself.
[0069] According to one exemplary package design, such a hybrid
battery pack embodiment could include:
(i) a standard Li-ion battery pack with 28 Watt-hours (Wh) of
rechargeable energy; and (ii) an auxiliary battery contributing an
additional 10 Wh of rechargeable energy if NiMH cells are used, or
up to 14 Wh of primary energy if Li/FeS.sub.2 primary cells are
used. The auxiliary battery cells may preferably be in the form of
a set of 4 AA-sized cells in compartment situated in an additional
bulge of 17 mm depth by 17 mm height at the rear of the battery
pack. In such an embodiment, the compartment at the rear of the
computer would then be easily accessible for removing its cover to
change the auxiliary batteries if and when necessary.
[0070] Reference is now made to FIG. 4C, which is a schematic
illustration of a notebook computer 50 in which the hybrid battery
is designed not as a plug-in replacement to the standard pack, as
shown in FIG. 4B, but rather as an integral part of the computer.
In such an embodiment, the Li-Ion main battery is preferably built
into the computer as a non-removable component 52, whether hard
wired or socketed, but unlike current practice, preferably without
simple user access. The cells of the auxiliary battery 54, on the
other hand, are designed to be user removable, such as by means of
their installation in a cavity 56 designed into the computer for
this purpose, preferably with a removable, retractable or hinged
cover 58. This type of design provides improved performance of the
power source if the main battery 52 is hard-wired in, but, unlike
the embodiment of FIG. 4B, it does require integration of the
hybrid battery design into the entire notebook computer mechanical
design process.
[0071] According to further preferred embodiments of the present
invention, the bidirectional charge control system is provided with
power management algorithms for ensuring optimum utilization of the
auxiliary and main batteries under various conditions of depletion
of the main battery. Several preferred power management algorithms
are provided according to various embodiments of the present
invention. Though these algorithms are applicable for use with any
mobile device, they are particularly relevant for use with portable
computers and mobile phone applications, and will be described as
such in the descriptions below.
[0072] A first algorithm, according to one preferred embodiment of
the power management algorithms, ensures that while the auxiliary
battery is in use, the current drawn is regulated in real time
according to the immediate current needs of the device, so as to
avoid inefficient high current drain from the auxiliary battery.
Thus, under normal operating conditions when the main battery is
not fully depleted, or when the device is not on and the main
battery is being charged by the auxiliary battery, the algorithm
ensures that a smart charge profile is followed to ensure most
efficient use of the available power capacity of the auxiliary
battery, according to the main and auxiliary battery types.
[0073] This charge control algorithm is particularly important for
mobile telephone use, because of the large variations in current
drawn by the device between states of transmission, and reception.
During transmission time, the peak current requirement can be far
in excess of what the auxiliary battery alone can supply,
especially when the auxiliary battery contains primary cells. Thus,
for example, while the maximum average current required to power a
mobile phone is generally of the order of 400 mA, it also uses
current peaks of up to 2 A during transmission. Mobile phones also
typically operate at 3-4.1V. This means that to supply the peak
current to the device, the primary cells of a hybrid battery used
in this application must provide at least 6.alpha. of power. Since
the standard primary alkaline battery operates at around 1.2 V,
this would require a 5 A current peak from the battery. Because of
their high internal resistance, primary batteries cannot generally
supply such a current load.
[0074] This problem is solved using the hybrid battery of the
present invention by programming the charge controller such that
the main rechargeable battery behaves as a charge capacitor,
supplying the peak current, and the primary auxiliary battery
behaves as a current source, supplying average current
requirements. Meeting the peak current requirements in a situation
such as that of the above described mobile telephone, in fact
demands very little energy from the secondary battery, because the
peaks last for very short lengths of time. Accordingly, the charge
controller must respond to the average current load, not the
instantaneous current.
[0075] Reference is now made to FIG. 5 which is a graph
illustrating the current-voltage control characteristics of the
charge controller algorithm, according to a further preferred
embodiment of the present invention. The characteristic must supply
enough current from the complete hybrid battery to operate the
device, and on the other hand it must minimize the losses
associated with extracting too high a current from the primary
auxiliary battery. FIG. 5 illustrates how charging current from the
auxiliary primary battery is controlled as a function of the
voltage of the main secondary battery voltage. Charging current is
maintained at a high level when the main secondary battery voltage
is low, since a low main battery voltage is a sign of a partially
depleted main battery, or of high average current usage by the
device. Charging current is then decreased as the main battery
becomes more charged, as indicated by the rising voltage of the
main battery, until the charging current is stabilized at a
constant minimum value. Thus, the charging current is kept at its
lowest possible value in all situations, minimizing the losses from
the primary battery's internal resistance.
[0076] Referring again to FIG. 5, load current lines are plotted
for high and low load use. When the device has a high average
current load, the controller is programmed at start up to overshoot
the required average current to ensure that sufficient current is
available both to operate the device, and to top-up any depletion
of the main battery. The characteristic then decreases the supplied
current to the equilibrium level, at which the charging current is
equal to the load current. During the initial overshoot period, the
energy supplied due to the excess current is not lost, but is
stored in the secondary battery. This current is relied upon when
the primary battery is nearing depletion and can no longer supply
the minimum operational current. If the control characteristic were
such that no overshoot of the required average current was
achieved, the device would not be able to operate instantly on
demand.
[0077] When the device is off or in a standby mode with a very low
current load, the controller also starts at a high charging
current, and then quickly reduces it to the minimum current, as
shown in FIG. 5. Since the load current is very low, the primary
battery can keep steadily and slowly charging the secondary battery
at a low current, this being the most efficient way of drawing
current from the primary auxiliary battery.
[0078] The graph of FIG. 5 thus illustrates how the charge control
algorithm covers the full spectrum of usage situations, including
voltage controlled charging as the secondary battery nears full
capacity, this being a requirement for Li-Ion batteries.
[0079] In devices that have relatively high power loads, such as
laptop computers, a further power management algorithm is designed
to enable the auxiliary battery to power the device without
interruption in a worst case scenario in which the main battery is
almost depleted. In general, an auxiliary battery using primary
cells has a limited power output, and this output may not be
sufficient to power the device alone. Consequently, if the main
battery is allowed to deplete completely, before switching in the
auxiliary battery, the user would have to wait for the auxiliary
battery to charge the main battery somewhat before being able to
continue to work. This algorithm thus operates by first detecting
when the main battery is nearing depletion. The closeness to
depletion is determined by a preplanned criterion, but is typically
at 10% or more of the total charge capacity, and is preferably
determined by the terminal voltage of the main battery. When such a
state is detected, the power management system takes appropriate
action in order to prevent the main battery from becoming
completely depleted, by initiating the drawing of power from the
auxiliary battery, if this is not already happening. This action
can be performed either by means of an indication to the user,
preferably a screen displayed message or an audible warning message
to switch in the auxiliary battery, or it can be performed
automatically by the control system. Thus, the power of the
auxiliary battery is utilized together with the remaining power
available from the almost depleted main battery, to provide
sufficient power to continue immediate operation of the device,
until both batteries are completely depleted. When this happens,
for continued operation of the computer, either a new set of
auxiliary batteries are installed to continue work or to charge the
main battery, or access has to be made available to an external
power source charger.
[0080] According to one exemplary embodiment, a notebook computer
which requires 14 W of power to operate, has a Li-Ion main battery
of 28 Wh, and an auxiliary battery made up of 4 Li/FeS.sub.2
AA-sized cells, each of which can provide a maximum output current
of 2 A. This translates into a maximum output power of
approximately 2.5 W per cell, i.e. 10 W for all 4 cells. At this
power output, since these cells can supply approximately 10 Wh of
energy, the cells can give approximately 1 hour of usage time Since
the notebook computer has a power consumption not far in excess of
the power output of the auxiliary battery, provided that sufficient
power is left in the main battery when this power management
algorithm commands switching in the auxiliary battery power, the
computer can continue to operate on the combination hybrid battery
for the remainder of its charge life. In this example, the
algorithm should ensure that there is at least 4 Wh (4 W output for
a duration of 1 hour) left in the Li-Ion battery before the
auxiliary battery cells are used. From this point on, the user
should in theory still have a full 60 minutes of usage time,
drawing 10 W from the auxiliary battery and 4 W from the Li-Ion
battery. Of this remaining hour, the additional time effectively
provided by the use of the auxiliary battery is 43 minutes.
[0081] In general, it should be noted that an auxiliary battery
containing primary cells, such as the above-mentioned Li/FeS.sub.2
cells, provides longer operation to the computer than one using
secondary cells such as NiMH cells, because the Li/FeS.sub.2 cells
have a higher energy density than the NIMH cells. However, the NiMH
cells have a higher current capability, and thus are able to power
the computer alone when the main Li-Ion battery is completely
depleted.
[0082] Since such Li/FeS.sub.2 cells, if used at their maximum
power drain, not only generate much heat, but also are operating at
less than their optimum efficiency, their use in the worst-case
scenario described above should preferably be avoided. According to
another preferred method of the present invention, the power
management system is programmed to provide the user with an early
notification, either audibly or on-screen, that the main battery is
running low, suggesting to the user to begin using the auxiliary
battery even though the main battery has not yet reached the
above-described "close to depletion" threshold. Such timely use of
the auxiliary battery ensures optimum efficiency of the power
stored therein.
[0083] All rechargeable batteries have a limited cycle life--the
higher the number of charge-discharge cycles performed, the lower
its useable capacity. When the auxiliary battery comprises
secondary cells, such as NiMH cells, the main and auxiliary
batteries work together, as one large rechargeable battery. As
mentioned hereinabove, this in itself lengthens the lifetime of the
expensive main battery, since the cheaper replaceable auxiliary
battery cells take on part of the load. However, in addition to
this overall effect, and according to a further preferred
algorithms of the present invention, when the auxiliary battery
comprises secondary cells, the device is programmed to manage power
drain primarily from the auxiliary battery, such that the cheap
replaceable auxiliary battery undergoes many of the
charge/discharge cycles which would otherwise be provided by the
expensive-to-replace main battery. So long as the discharge cycles
are shallow, meaning that the battery is discharged only partly
between charges, this generally being the case, for example, with
laptop computer use, the algorithm ensures that almost all of the
current drain is taken from the auxiliary battery. By this means,
the usage of the expensive-to-replace main battery is substantially
reduced, and its lifetime is thus substantially increased.
[0084] To illustrate this effect, reference is now made to FIG. 6,
which illustrates some experimental results obtained in powering a
notebook computer using a 30 Wh capacity hybrid battery according
to the present invention, containing an auxiliary battery with 4
NIMH cells providing 10 Wh of energy, and a main Li-Ion battery
providing 20 Wh of energy. For 50% depth of discharge cycles, an
equivalent battery of 30 Wh capacity containing only Li-Ion cells
would deteriorate to 75% charge retention after 200 cycles. On the
other hand, when using the Hybrid Battery of the present invention,
as shown in the upper curve, the Li-Ion section of the hybrid
battery still has 95% retention after 200 cycles, and will tolerate
many hundreds of cycles more before its retention drops to 75%. The
life of the Li-Ion battery is thus shown to have increased several
fold. For a 33% depth of discharge, the lifetime of the Li-Ion
battery in a hybrid battery of the present invention may reach
about an order of magnitude better than a conventional main battery
having only Li-ion cells.
[0085] Reference is now made to FIG. 7, which is a block circuit
diagram of the power control system of the bidirectional battery
charge controller, showing the architecture which enables the
above-described features of the present invention. The embodiment
shown in FIG. 7 is the more common situation wherein the main
battery powering the device has a higher voltage than the auxiliary
battery. However, the reverse situation can also be found in some
devices, wherein the main battery powering the device has a lower
voltage than the auxiliary battery and in such a case, some of the
circuit functions of the blocks of the embodiment of FIG. 7 need to
be reversed, but the overall functional structure is similar.
[0086] Referring now to FIG. 7, the auxiliary battery 81 is
preferably constructed so that the voltage of each cell can be
determined separately. This can be achieved by providing each
separate cell with contact taps from both of its terminals to the
outside. This enables battery chemistry detection algorithms, such
as that described in the co-pending patent application by the
present inventors for "Charging Methods for Battery Powered
Devices", to be applied separately to each cell of the auxiliary
battery. The control system can then supply to the user warnings
about any specific cell of the battery. The voltage taps are
connected to the rest of the control circuit by means of a block of
switches 82. In the example shown in FIG. 7, an auxiliary battery
with 2 cells is illustrated, such that three wires need to be
output to the switch block to enable the determination of the
voltages of each of the two cells. The block of switches 82 is
organized to output to the rest of the circuit, the voltage between
one end of the auxiliary battery and of only one cell at a time.
This feature is used in the cell balance algorithm, also described
in the co-pending patent application by the present inventors for
"Charging Methods for Battery Powered Devices".
[0087] The current to or from the auxiliary battery 81 flows into
the bi-directional DC-DC Power Stage 84, which is a bi-directional
voltage conversion unit, allowing current flow from the auxiliary
battery 81 to the main battery 85, or vice versa, and converting
the terminal voltage accordingly, depending on the direction of the
current flow.
[0088] The magnitude of the current flow into or out of the
auxiliary battery 81 is measured by the bi-directional current
sensor 83, which senses the current flowing through the inductor in
the bi-directional DC-DC converter 84. Since some designs of
current sensors need to know the direction of flow, the direction
in which the current is sensed is reversed in accordance with the
signal received from the Control block 88.
[0089] The Main Battery 85 for powering the device 89, comprising
one or more cells, usually contains rechargeable Li-Ion cells.
Usually, the Main Battery 85 is physically internal to the Portable
Device. As is usual in such portable devices, a wall charger 90 is
provided for charging, if so desired, from an external voltage
source, such as a mains power source. The Portable Device can also
receive energy from the Auxiliary Battery 81.
[0090] The Control block 88 is the main control unit of the
Bi-Directional Battery Charge Controller, and controls the overall
operation of the entire circuit. It receives inputs corresponding
to the voltage, current, and temperature of each cell, and uses the
above-mentioned algorithms to control the entire system, including
the desired level and direction of current flow. The desired level
of current is determined by the Control block 88. Control levels
output from the Control Box 88 or the direction of current flow can
be used to shut down the circuit. Data communication between the
portable device 89 and the Control block 88 can be achieved by use
of the standard data communication lines adopted in such devices,
and are used to communicate user-generated commands from the
device, and to send control-generated messages back to the
user.
[0091] A number of additional control elements are operative within
the architecture of FIG. 7. A Voltage and Temperature Sense Block
86 is connected to the auxiliary battery 81, and senses preferably
both the terminal voltage and temperature of each of the cells in
the auxiliary battery 81 separately. The Current Controller 87
controls the level of current through the DC-DC converter by
sending PWM pulses of the appropriate duty cycle, using a current
mode control cycle, to the drivers in the Bi-Directional DC-DC
Power Stage 84. The PWM pulses are output according to the desired
current level setting received from the control block 88.
[0092] The current controller 87 also receives inputs of the system
clock from the control block 88, and of the actual current level
from the current sensor 83.
[0093] Reference is now made to FIG. 8 which illustrates a further
preferred embodiment of the present invention, whereby the
auxiliary battery 100 is installed and used externally to the
portable device 104, which contains the main battery. The auxiliary
battery 100 is shown packaged into a separate housing 102,
connected to the portable device preferably by means of a single
connector 28 and a flexible lead 106, and plugged thereby into the
external charging input 108 of the portable device. In this
embodiment, the bidirectional charge controller is also built into
the housing containing the auxiliary battery, preferably on a
printed circuit board 110. The auxiliary battery can thus be
considered to behave as a compact portable external charger or
power supply for the device, for use, for instance, in situations
when the main battery of the device is depleted without access to a
mains recharging source of power.
[0094] The bidirectional charge controller of the portable external
charger preferably incorporates all of the functions of the
controller circuitry shown in FIG. 7 hereinabove. However, two
functions are of particular importance. Firstly, because of the
exposed nature of the housing, it is important that the unit senses
the battery chemistry of the battery inserted into the housing to
prevent charging of a primary cell. Also, it is important that the
unit efficiently converts the voltage of the current being
controlled depending on whether the auxiliary battery is supplying
current or is being charged. This embodiment is unlike those
described previously, where the auxiliary battery is built into a
known device with supposedly know main battery characteristics and
requirements, in that it involves a portable power source which can
be used to power any device having a compatible connector. Thus,
since the manufacturer has no control over the type of device the
auxiliary battery of the unit is to power, there may be need for
additional functions to be incorporated into the control circuits,
such as checking the status of the main battery of the device to
determine that it is suitable to be charged, or providing a visual
signal to the user, such as by means of a LED, that the unit
contains a cell ready to supply current, and others.
[0095] Furthermore, the auxiliary battery of a portable external
charger has a number of operational differences from the internal
auxiliary batteries described in the previous embodiments. For
instance, before the unit is connected to the portable device, it
has no electrical contact with the power source of the main battery
of the device. Therefore, the bidirectional charge controller has
to be completely self-powered, by means of the cell inserted into
the housing. The bidirectional charge controller circuit 110 is
thus designed to have a very low standby current load, which can be
arranged to be only several tens of microamperes, thus enabling the
unit to be ready for use, after insertion of a battery, for periods
of months without depleting the battery. Furthermore, even under
these conditions, and when not yet connected to a load for
charging, it must generate a higher voltage on its flexible lead
106, suitable for effecting a charge, so that the portable device
detects the presence of a charging device the moment the lead is
plugged into the external charging input 108 on the device.
[0096] Furthermore, since wall plug and similar external power
supply chargers are generally designed to operate with simpler
characteristics than those of the bidirectional charge controller
of the present invention, the auxiliary battery unit of the present
embodiment may preferably incorporate a bidirectional charge
controller having a simpler charging algorithm compared with that
of the previous embodiments. Usually, external wall chargers behave
as a constant current source, simply pushing charge current into
the external charging input of the device, and the charging
circuits of the portable device itself control this inflow of
charge current until the main battery is full. The charging
algorithm of the bidirectional charge controller of the external
auxiliary battery unit of the present embodiment may thus also be
constructed to supply current to the device with similar
characteristics, and thus be considerably simplified, as compared
with that of the previous embodiments. Thus for instance, it will
not have to perform any "stop charging" routine when the main
battery approaches full charge, as the previous charge algorithms
had to, since the internal charge control circuitry of the device
is designed to follow the entire charge profile. On the other hand,
for charging current flowing through the bidirectional charge
controller from the wall plug charger to the portable external
charger auxiliary battery, there is still need for a charge current
algorithm which will properly control the charging profile of the
auxiliary battery.
[0097] Since the bidirectional charge controller of the portable
external charger enables it to be used either for charging or for
being charged through the same connector, and without any user
intervention to select either of these roles, it is important that
the portable external charger can determine for itself whether it
is connected to a device as a load, or to a wall charger for
recharging of its own battery. A simple voltage test at the
connector is insufficient, since a wall charger and the converted
voltage to power the device may have similar levels. Therefore,
according to another preferred embodiment of the present invention,
the portable external charger is provided with a function checking
routine, whereby the output voltage at the connector is removed at
regular intervals for a short time, typically every few seconds for
a duration of the order of a few tenths of a second, and typically
less than 0.5 sec., and the connector voltage is measured. If a
measurement shows an essentially steady voltage, then it is clear
that the portable external charger is connected to a wall charger
or another external source of power for charging of its own
auxiliary battery. If on the other hand, the voltage falls during
the measurement to a lower level, typically by 0.3 volts or more,
then it is clear that the portable external charger is connected to
a device for recharging the main battery of the device, and the
bidirectional charge controller control functions are switched
accordingly.
[0098] The auxiliary battery is preferably a secondary cell, and
the use of the bidirectional charge controller circuit then also
enables the cell to be charged when desired by connecting the
auxiliary battery housing to the output socket of an external
charger, such as a wall plug charger, or to a car dashboard socket.
The portable external charger then has a double and reciprocal
function--it can charge the portable device by connection to the
portable device's charging input connector, and it can be charged
itself by connection to an external wall charger output connector.
If the device's charging input connector has the opposite gender to
the external wall charger output connector, as is the usual
arrangement, there will be need for a male-to-female adapter, or
alternatively, separate connection leads for the two operations. If
a sexless connector is used for the charging function, then no such
adapter will be needed.
[0099] Alternatively and preferably, a primary cell can be used as
the auxiliary battery, and the unit then provides all of the
advantages of the control functions of the bidirectional charge
controller, such as voltage sensing, voltage conversion and charge
rate control, but since the battery cannot be recharged, it has to
be replaced when depleted.
[0100] The embodiment shown in FIG. 8 is particularly convenient,
since it allows the use of a single AA-sized cell, which is widely
available and of low cost. The voltage converter circuitry then
ensures that the comparatively low voltage of the auxiliary cell is
boosted to that required by the device circuitry when the unit is
supplying current, and effectively down-converts the external
charger voltage output so as to limit the charging current when the
cell in the unit is being charged. It is to be understood though
that such an external charger auxiliary battery can also preferably
contain more than one cell.
[0101] Reference is now made to FIGS. 9 and 10, which are schematic
block circuit diagrams, similar to those of FIGS. 1 to 3, showing
the operation of the bidirectional battery system with an external
auxiliary battery in a portable external charger, as illustrated in
the embodiment of FIG. 8. FIG. 10 shows the auxiliary battery 20
being charged directly by connection to the external wall plug
charger 18. This mode of charging operation generally replaces that
shown in FIG. 3, since, unlike the embodiment shown in FIG. 3, when
the regular wall plug charger 18 is connected to the external
auxiliary battery 20 to charge it, the auxiliary battery cannot be
connected to the device at the same time, as there is generally
only one connector 28. FIG. 9 shows the situation when the portable
external charger is used to input current to charge the battery 12
of the portable electronic device 10. Fuller details of the
operation and use of the bidirectional charge controller with an
external additional battery are to be found in co-pending PCT
Application, to the inventors of the present application, and
entitled "Portable Battery Operated Power Supply".
[0102] It is appreciated by persons skilled in the art that the
present invention is not limited by what has been particularly
shown and described hereinabove. Rather the scope of the present
invention includes both combinations and subcombinations of various
features described hereinabove as well as variations and
modifications thereto which would occur to a person of skill in the
art upon reading the above description and which are not in the
prior art.
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