U.S. patent application number 13/153989 was filed with the patent office on 2011-09-29 for sheet metal bending brake.
This patent application is currently assigned to TAPCO INTERNATIONAL CORPORATION. Invention is credited to Clyde G. Allen, Douglas Break, Todd M. Lajewski.
Application Number | 20110232353 13/153989 |
Document ID | / |
Family ID | 38788556 |
Filed Date | 2011-09-29 |
United States Patent
Application |
20110232353 |
Kind Code |
A1 |
Allen; Clyde G. ; et
al. |
September 29, 2011 |
SHEET METAL BENDING BRAKE
Abstract
A bending brake assembly for manually bending pieces of sheet
metal material including a base supporting a plurality of c-shaped
members presenting opposing clamping surfaces for receiving the
sheet metal material. An extension extends away from the clamping
surfaces with a socket connection rotatably supporting a bending
member on the base for bending the sheet metal material disposed
between the clamping surfaces. The socket connection includes a
male portion and a female portion in sliding engagement with one
another as the bending member moves between a pre-bending position,
a first operating position, and a second operating position. A
finger extends from the male portion and defines a gap between the
finger and the extension when in the pre-bending position with the
finger maintaining the gap as the finger moves from the pre-bending
position to the first operating position and the finger engaging
the extension when in the second operating position.
Inventors: |
Allen; Clyde G.; (Lapeer,
MI) ; Lajewski; Todd M.; (Lapeer, MI) ; Break;
Douglas; (Livonia, MI) |
Assignee: |
TAPCO INTERNATIONAL
CORPORATION
Wixom
MI
|
Family ID: |
38788556 |
Appl. No.: |
13/153989 |
Filed: |
June 6, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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12708402 |
Feb 18, 2010 |
7954352 |
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13153989 |
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12051376 |
Mar 19, 2008 |
7685858 |
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12708402 |
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11262631 |
Oct 31, 2005 |
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12051376 |
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60623468 |
Oct 29, 2004 |
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Current U.S.
Class: |
72/319 |
Current CPC
Class: |
B21D 5/042 20130101 |
Class at
Publication: |
72/319 |
International
Class: |
B21D 11/00 20060101
B21D011/00 |
Claims
1. (canceled)
2. A bending brake assembly as set forth in claim 18 including a
first mechanical connection connecting said bearing strip to one of
said male portion and said female portion.
3. A bending brake assembly as set forth in claim 2 wherein said
first mechanical connection includes a projection and a recess for
securing said bearing strip to one of said portions.
4. (canceled)
5. (canceled)
6. A bending brake assembly as set forth in claim 11 wherein said
male portion presents a slanted corner for bending the sheet metal
material.
7. A bending brake assembly as set forth in claim 6 including a
rubber strip secured to said slanted corner and abutting said
extension when in said pre-bending position for preventing damage
to the sheet metal material as said bending member moves between
said first and second operating positions.
8. (canceled)
9. A bending brake assembly as set forth in claim 7 including a
second mechanical connection connecting said rubber strip to said
male portion.
10. A bending brake assembly as set forth in claim 9 wherein said
second mechanical connection includes a protrusion and a nook for
securing said rubber strip to said male portion.
11. A bending brake assembly for manually bending pieces of sheet
metal material comprising: a base; a plurality of members coupled
to said base and each presenting a clamping surface for receiving
the sheet metal material; an extension extending away from said
clamping surfaces; a bending member movable between a pre-bending
position, a first operating position, and a second operating
position; a male portion extending from said bending member; a
female portion receiving said male portion such that said male
portion moves relative to said female portion; and a finger
extending from said male portion and defining a gap between said
finger and said extension when in said pre-bending position with
said finger maintaining said gap as said finger moves from said
pre-bending position to said first operating position and said
finger engaging said extension when in said second operating
position.
12. A bending brake assembly as set forth in claim 11 wherein said
male portion includes a distal end with said finger extending from
said distal end such that said gap reduces size as said distal end
and said finger move from said pre-bending position to said first
operating position.
13. A bending brake assembly as set forth in claim 12 wherein said
extension extends to a distal end surface for engaging said finger
when in said second operating position.
14. A bending brake assembly as set forth in claim 13 wherein said
finger includes an engagement surface configured to complement said
distal end surface for maintaining engagement between said finger
and said extension when in said second operating position.
15. A bending brake assembly as set forth in claim 12 wherein said
base includes an inner surface defining a pocket for receiving said
male portion, said distal end and said finger with said male
portion, said distal end and said finger complementary in
configuration to said inner surface such that said distal end and
said finger abut said inner surface when in said pre-bending
position for limiting movement of said male portion into said
pocket with said distal end and said finger spaced from said inner
surface when in said first and second operating positions.
16. A bending brake assembly as set forth in claim 15 wherein said
finger and said distal end include an outer surface abutting said
inner surface when in said pre-bending position with said outer
surface spaced from said inner surface when in said first and
second operating positions.
17. A bending brake assembly as set forth in claim 16 wherein said
male portion presents an arcuate upper surface adjacent to said
outer surface of said distal end and engaging said inner surface of
said base when in said pre-bending position for guiding arcuate
movement of said bending member as said male portion slides
relative to said female portion.
18. A bending brake assembly as set forth in claim 11 including a
bearing strip being sandwiched between said male and female
portions for preventing direct engagement between said male and
female portions.
19. A bending brake assembly as set forth in claim 11 wherein said
members are further defined as generally c-shaped members each
presenting said opposing clamping surfaces.
20. A bending brake assembly for manually bending pieces of sheet
metal material comprising: a base; a plurality of members coupled
to said base and each presenting an opposing clamping surface for
receiving the sheet metal material; an extension extending away
from said clamping surfaces; a bending member movable between a
pre-bending position, a first operating position, and a second
operating position; a male portion coupled to said bending member;
a female portion receiving said male portion with said male portion
movable relative to said female portion as said bending member
moves between said pre-bending position, said first operating
position and said second operating position; and a finger extending
from said male portion and defining a gap between said finger and
said extension when in said pre-bending position with said finger
maintaining said gap as said finger moves from said pre-bending
position to said first operating position and said finger engaging
said extension when in said second operating position.
21. A bending brake assembly as set forth in claim 20 including a
bearing strip being sandwiched between said male and female
portions for preventing direct engagement between said male and
female portions.
22. A bending brake assembly as set forth in claim 21 including a
first mechanical connection presenting a projection and a recess
for securing said bearing strip to one of said male and female
portions.
23. A bending brake assembly as set forth in claim 20 wherein said
male portion presents a slanted corner for bending the sheet metal
material and further including a rubber strip secured to said
slanted corner and abutting said extension when in said pre-bending
position for preventing damage to the sheet metal material as said
bending member moves between said first and second operating
positions.
24. A bending brake assembly as set forth in claim 23 including a
second mechanical connection presenting a protrusion and a nook for
securing said rubber strip to said male portion.
25. A bending brake assembly as set forth in claim 20 wherein said
male portion includes a distal end with said finger extending from
said distal end such that said gap reduces size as said distal end
and said finger move from said pre-bending position to said first
operating position.
26. A bending brake assembly as set forth in claim 20 wherein said
extension extends to a distal end surface for engaging said finger
when in said second operating position.
27. A bending brake assembly as set forth in claim 26 wherein said
finger includes an engagement surface configured to complement said
distal end surface for maintaining engagement between said finger
and said extension when in said second operating position.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of co-pending U.S.
Non-Provisional Patent Application Ser. No. 12/708,402 filed on
Feb. 18, 2010, which is now U.S. Pat. No. 7,954,352, which is a
continuation of U.S. Non-Provisional Patent Application Ser. No.
12/051,376 filed on Mar. 19, 2008, which is now U.S. Pat. No.
7,685,858, which is a continuation of U.S. Non-Provisional Patent
Application Ser. No. 11/262,631 filed on Oct. 31, 2005, which is
now abandoned, which claims the benefit of U.S. Provisional Patent
Application Ser. No. 60/623,468, filed Oct. 29, 2004, in which all
contents are incorporated herein in their entirety.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The subject invention relates to a bending brake assembly
for manually bending pieces of sheet metal material.
[0004] 2. Description of the Prior Art
[0005] A bending brake assembly generally includes a base and a
plurality of generally c-shaped members supported by the base and
each presenting opposing clamping surfaces for receiving a sheet of
metal material between the clamping surfaces. Furthermore, the
assembly generally includes a bending member and a socket
connection rotatably supporting the bending member on the base for
bending a piece of sheet metal material disposed between the
clamping surfaces. The socket connection generally includes a male
portion and a female portion in sliding engagement with one another
or connected by a pin hinge connection to one another. Examples of
bending brake assemblies and socket connections as specified are
shown in U.S. Pat. No. 4,282,735, issued to Douglas G. Break and in
U.S. Pat. No. 6,389,864, issued to Arthur B. Chubb. Further, U.S.
Pat. No. 4,282,735 discloses a finger in constant engagement with
an extension as the bending member rotates to bend the sheet metal
material. The effort required to rotate the bending member is
greater than other designs due to the constant engagement between
the finger and the extension. Also, a portion of the bending member
abuts and moves along the sheet metal material as the bending
member rotates to bend the sheet metal material, which may cause
marring of the sheet metal material. Another example is U.S. Pat.
No. 4,557,132 issued to Douglas G. Break which discloses a bending
brake assembly including a base having a plurality of projections
spaced from each other and disposed along a length of the bending
brake assembly. Each of the projections of the base define a slot
for receiving a pin. The bending brake assembly further includes a
bending member having a plurality of projections spaced from each
other with each of the projections of the bending member defining
an opening. Each of the projections of the bending member is
disposed between a pair of adjacent projections of the base such
that the pin is disposed through the slot and the opening of each
of the projections of the base and the bending member for coupling
the bending member to the base to allow movement of the bending
member relative to the base. However, each of the projections and
the opening of the bending member and each of the projections and
the slot of the base are formed by machining which is expensive and
time consuming to manufacture.
[0006] Constant and continuous usage of the bending brake assembly
causes the male portion to erode due to the frictional force
generated by the surface of the male portion sliding against the
surface of the female portion during the process of bending a piece
of sheet metal material.
SUMMARY OF THE INVENTION AND ADVANTAGES
[0007] The present invention provides such a bending brake assembly
including a bearing strip being sandwiched between a male portion
and a female portion for facilitating relative movement between the
male portion and the female portion. The present invention further
provides for an extension extending from a base and a finger
extending from the male portion and defining a gap between the
finger and the extension when in a pre-bending position with the
finger maintaining the gap as the finger moves from the pre-bending
position to a first operating position and the finger engaging the
extension when in a second operating position for reducing an
amount of effort to elevate a bending member and for improving a
precision of bending a sheet metal material. In addition, the male
portion contacts the sheet metal material in substantially a same
relative position of contact during movement from the pre-bending
position to the first and second operating positions which aids in
minimizing marring of the sheet metal material. Additionally, the
finger and the extension design eliminates having to machine some
of the components as required in the prior art design as discussed
above.
[0008] The bearing strip minimizes the erosion of the male portion
due to the frictional force generated by the surface of the male
portion sliding against the surface of the female portion during
the process of bending a piece of sheet metal material.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Other advantages of the present invention will be readily
appreciated, as the same becomes better understood by reference to
the following detailed description when considered in connection
with the accompanying drawings wherein:
[0010] FIG. 1 is a perspective view of a sheet bending brake
assembly embodying the invention;
[0011] FIG. 2 is a perspective view of a base of the present
invention;
[0012] FIG. 3 is an alternative perspective view of the base shown
in FIG. 2;
[0013] FIG. 4 is a vertical sectional view of the sheet bending
brake assembly;
[0014] FIG. 5 is an alternative vertical sectional view of the
sheet bending brake assembly;
[0015] FIG. 6 is a front view of the sheet bending brake
assembly;
[0016] FIG. 7 is an alternative perspective view of the sheet
bending brake assembly;
[0017] FIG. 8 is a top plan view of the sheet bending brake
assembly;
[0018] FIG. 9 is a perspective view of a socket connection of the
present invention; and
[0019] FIG. 10 is an operational perspective view of the socket
connection shown in FIG. 9.
DETAILED DESCRIPTION OF THE INVENTION
[0020] Referring to the Figures, wherein like numerals indicate
corresponding parts throughout the several views, a bending brake
assembly for manually bending pieces of sheet metal material is
shown including a base (20). A plurality of generally c-shaped
members (22) are supported by the base (20) and each c-shaped
member (22) presents opposing clamping surfaces (24) for receiving
a sheet metal material between the clamping surfaces (24). An
extension (60) extends from the base (20) away from the clamping
surfaces (24) to a distal end surface (62).
[0021] The bending brake assembly also includes a bending member
(26). A socket connection (28) rotatably supports the bending
member (26) on the base (20) for bending a piece of sheet metal
material disposed between the clamping surfaces (24). The socket
connection (28) includes a male portion (30) and a female portion
(32) in sliding engagement with one another.
[0022] The bending brake assembly includes a bearing strip (34)
being sandwiched between the male portion (30) and the female
portion (32) for facilitating relative movement between the male
portion (30) and the female portion (32). The bearing strip (34)
minimizes the erosion of the male portion (30) which occurs due to
the frictional force exerted on the male portion (30) when the male
portion (30) slides against the female portion (32) due to the
bending member (26) being used to bend sheet metal material.
[0023] The bending brake assembly also includes a first mechanical
connection (36) that connects the bearing strip (34) to one of the
male portion (30) and the female portion (32). The first mechanical
connection (36) includes a projection (38) and a recess (40) for
securing the bearing strip (34) to one of the portions (30,
32).
[0024] The female portion (32) and the male portion (30) are
arcuate and the bearing strip (34) is arcuate and complementary to
the portions (30, 32). The male portion (30) presents an arcuate
upper surface (42) and the base (20) includes an inner surface (64)
defining a pocket (44) with the arcuate upper surface (42) engaging
the inner surface (64). The pocket (44) defines a fulcrum engaging
the upper surface (42) of the male portion (30) for guiding arcuate
movement of the bending member (26) as the arcuate male portion
(30) slides along the bearing strip (34).
[0025] The male portion (30) is configured for applying force to a
sheet metal material so that the sheet metal material can be bent
with precision and accuracy. The configuration entails the male
portion (30) presenting a slanted corner (46) for bending the sheet
metal material. The slanted corner (46) permits direct force to be
applied to the sheet metal material at a particular location.
[0026] A rubber strip (48) is secured to the slanted corner (46)
and abuts the extension (60) when in a pre-bending position for
preventing damage to the sheet metal material as the bending member
(26) moves between a first operating position and a second
operating position. In operation the bending member (26) is raised
which causes the rubber strip (48) secured to the slanted corner
(46) to directly contact the sheet metal material. The rubber strip
(48) prevents the possibility of slippage by the bending member
(26) once it contacts the sheet metal material. The rubber strip
(48) also prevents the sheet metal material from being marred by
scratches and dents which could occur if the bending member (26)
directly contacted the sheet metal material during the bending
process. Both the bending member (26) and the sheet metal material
are formed of metal properties which make it likely that the sheet
metal material could be damaged by impact of the two metals
contacting each other directly during the bending process.
[0027] A second mechanical connection (50) secures the rubber strip
(48) to the male portion (30). The second mechanical connection
(50) includes a protrusion (52) and a nook (54) for securing the
rubber strip (48) to the male portion (30).
[0028] A finger (56) extends from a distal end (58) of the male
portion (30) for engaging the pocket (44) to limit movement of the
male portion (30) into the pocket (44) in the pre-bending position
of the bending member (26). The finger (56) extends from the male
portion (30) and defines a gap (66) between the finger (56) and the
extension (60) when in the pre-bending position. The finger (56)
maintains the gap (66) as the finger (56) moves from the
pre-bending position to the first operating position and the finger
(56) engages the extension (60) when in the second operating
position for reducing an amount of effort to elevate the bending
member (26) and for improving a precision of bending the sheet
metal material. Referring to FIGS. 9 and 10, the bending member
(26) is shown in the pre-bending position in solid lines. Further,
as shown in phantom lines in FIG. 10, the bending member (26) is
shown in the first and second operating positions. The gap (66)
reduces in size as the distal end (58) and the finger (56) move
from the pre-bending position to the first operating position. The
finger (56) and the distal end (58) further include an outer
surface (68) abutting the inner surface (64) of the base (20) when
in the pre-bending position with the outer surface (68) spaced from
the inner surface (64) when in the first and second operating
positions. The finger (56) also behaves as a stop for the male
portion (30) by ensuring that the male portion (30) does not
disengage from the female portion (32) during the bending process
wherein the bending member (26) is elevated. More specifically, the
finger (56) includes an engagement surface (70) configured to
complement the distal end surface (62) for maintaining engagement
between the finger (56) and the extension (60) when in the second
operating position.
[0029] Obviously, many modifications and variations of the present
invention are possible in light of the above teachings. The
invention may be practiced otherwise than as specifically described
within the scope of the appended claims, wherein that which is
prior art is antecedent to the novelty set forth in the
"characterized by" clause. The novelty is meant to be particularly
and distinctly recited in the "characterized by" clause whereas the
antecedent recitations merely set forth the old and well-known
combination in which the invention resides. These antecedent
recitations should be interpreted to cover any combination in which
the incentive novelty exercises its utility. In addition, the
reference numerals in the claims are merely for convenience and are
not to be read in any way as limiting.
TABLE-US-00001 ELEMENT LIST Element Symbol Element Name 20 base 22
c-shaped members 24 clamping surfaces 26 bending member 28 socket
connection 30 male portion 32 female portion 34 bearing strip 36
first mechanical connection 38 projection 40 recess 42 arcuate
upper surface 44 pocket 46 slanted corner 48 rubber strip 50 second
mechanical connection 52 protrusion 54 nook 56 finger 58 distal
end
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