U.S. patent application number 12/737819 was filed with the patent office on 2011-09-22 for rolling bearing assembly and wind turbine equipped therewith.
Invention is credited to Hubertus Frank.
Application Number | 20110229312 12/737819 |
Document ID | / |
Family ID | 41507783 |
Filed Date | 2011-09-22 |
United States Patent
Application |
20110229312 |
Kind Code |
A1 |
Frank; Hubertus |
September 22, 2011 |
ROLLING BEARING ASSEMBLY AND WIND TURBINE EQUIPPED THEREWITH
Abstract
A rolling bearing arrangement comprising two rings arranged
concentrically and at least regionally one inside the other, and a
gap between the rings, such that the rings are rotatable in
opposite directions about an axis at the center of the rings and
perpendicular to a ring plane, wherein at least one raceway is
closed on itself in a circular shape in a plane and is provided
with at least one row of symmetrical rolling bodies between the
rings, wherein the rolling bodies of one row are guided at
generally equidistant spacings by a cage having at least one
disk-shaped region is placed in continuously circumferential,
groove-shaped depression in the region of the raceway of one
bearing ring, and wherein the cage is shaped like a comb,
comprising a plurality of spacers that are joined together along a
spine region, and, between every two neighboring spacers, a
respective pocket for receiving a respective rolling body.
Inventors: |
Frank; Hubertus; (Hochstadt,
DE) |
Family ID: |
41507783 |
Appl. No.: |
12/737819 |
Filed: |
August 20, 2009 |
PCT Filed: |
August 20, 2009 |
PCT NO: |
PCT/EP2009/006040 |
371 Date: |
May 13, 2011 |
Current U.S.
Class: |
415/170.1 |
Current CPC
Class: |
F16C 19/16 20130101;
F16C 33/3818 20130101; Y02E 10/721 20130101; F16C 2300/14 20130101;
Y02E 10/72 20130101; F16C 33/41 20130101; F16C 33/425 20130101;
F16C 33/3806 20130101 |
Class at
Publication: |
415/170.1 |
International
Class: |
F01D 25/16 20060101
F01D025/16 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 20, 2008 |
DE |
10 2008 038 534.4 |
Claims
1. A rolling bearing assembly for a main blade or nacelle bearing
of a wind turbine, the assembly comprising two annular connecting
elements (2, 3) arranged concentrically to each other and at least
regionally one inside the other, and forming a gap (6) between said
connecting elements (2, 3), the connecting elements being rotatable
in opposite directions about an axis at the center of said
connecting elements (2, 3) and generally perpendicular to a ring
plane, wherein at least one raceway (8, 9) is provided for at least
one row of rotationally symmetrical rolling bodies (7) rolling
between said connecting elements (2, 3) in the region of the gap
surrounding the axis of rotation at a generally constant radius,
wherein the said rolling bodies (7) of one row are guided at
approximately equal spacings by a cage (18, 28) having at least one
disk-shaped region that is placed in a continuously
circumferential, groove-shaped depression (27) in the region of
said raceway (8, 9) of one said connecting element (2, 3), and
wherein said cage (18, 28) comprises a plurality of spacers (25,
29) that are connected to a spine (26, 30), and disposed between
every two neighboring spacers (25, 29) is a recess (23, 34) for
receiving the spherical rolling bodies (7), wherein the opening of
a recess (23, 34) extends continuously in a top face of said cage
(18, 28), over the opposite edge (21) thereof from said spine (26,
30) and into the bottom face thereof, wherein said cage (18, 28) is
interrupted in at least one location and is formed from a
spring-elastic material, such that it can be elastically bent open
and closed in the plane of the disk-shaped region.
2. The rolling bearing assembly as in claim 1, wherein said cage
(18, 28) is of steel.
3. The rolling bearing assembly as in claim 1, wherein said spacers
(25, 29) of said cage (18, 28) are connected to one another, such
that said recesses (23, 34) are connected to one another.
4. The rolling bearing assembly as in claim 3, wherein when a
distance between end faces (33) of the two neighboring spacers (25,
29) changes, the end faces (33) top and bottom edges do not shift
in relation to each other.
5. The rolling bearing assembly as in claim 1, wherein said cage
(18, 28) consists of only one layer.
6. The rolling bearing assembly as in claim 1, wherein at least one
of said spacers (25, 29) has a greater height than said spine (26,
30) of said cage (18, 28).
7. The rolling bearing assembly as in claim 1, wherein all of said
recesses (23, 34) of said cage (18, 28) are open on the opposite
longitudinal edge (21) of said cage (18, 28) from said spine (26,
30).
8. The rolling bearing assembly as in claim 1, wherein said cage
(18, 28) has at least one designated bending area in the spine
region thereof.
9. The rolling bearing assembly as in claim 1, wherein at least one
bending area extends transversely to the circumferential depression
of said rolling bearing (1).
10. The rolling bearing assembly as in claim 9, wherein at least
one bending area is located in a region of a spacer (25, 29).
11. The rolling bearing assembly as in claim 9, wherein at least
one bending area is configured as a recess (24) in said cage (18,
28), in an end face (22) of said spine (26, 30).
12. The rolling bearing assembly as in claim 11, wherein the
maximum depth of said recess (24) approximately corresponds to a
minimum width of said spine (26, 30) at a base of said recess (23,
34).
13. The rolling bearing assembly as in claim 11, wherein said
recess (24) passes through said spine region of said cage (18, 28)
from the top face thereof to the bottom face thereof.
14. The rolling bearing assembly as in claim 11, wherein at least
one said recess (24) has rounded edges extending vertically in
relation to the base of said rolling bearing (1), in the region of
the transition between flanks of said recess (24) and/or beyond the
two flanks of said recess.
15. The rolling bearing assembly as in claim 1, wherein said
rolling bodies (7) are embraced by said cage (18, 28) where the
peripheral speed of said rolling bodies is highest, hence generally
in the regions of their equators.
16. The rolling bearing assembly as in claims 1, wherein said
rolling bodies (7) are embraced over no more than about 180.degree.
of their circumferences.
17. The rolling bearing assembly as in claims 1, wherein an inner
face of at least one of said recesses for receiving a respective
rolling body (7) is at least regionally provided, generally at the
level of said spine (26, 30) of said cage (18, 28), with a concave
curvature.
18. The rolling bearing assembly as in claim 17, wherein said
concavely curved region follows generally a semicircle or a smaller
segment of a circle.
19. The rolling bearing assembly as in claims 17, wherein after
said cage (18, 28) is placed in the depression (27) provided
therefor, the radius of the concavely curved region in the area of
said spine (26, 30) of said cage (18, 28) is equal to, or greater
than, the equatorial radius of curvature of the said rolling body
(7) received in the respective recess.
20. The rolling bearing assembly as in claim 1, wherein said
rolling bodies (7) have a doubly convexly curved outer surface.
21. The rolling bearing assembly as in claim 20, wherein said
rolling bodies (7) comprise balls.
22. The rolling bearing assembly as in claim 1, wherein an inner
face of at least one said recess for receiving a respective rolling
body (7) has at least regionally a double concave curvature, i.e.,
is concavely curved in two mutually perpendicular directions.
23. The rolling bearing assembly as in claim 22, wherein the doubly
concavely curved region of a said recess follows approximately a
selected one of the surface of a hemisphere, or two spaced-apart
quarter-spheres, or one or two smaller surface segment(s) of a
hollow sphere.
24. The rolling bearing assembly as in claim 23, wherein depending
on the direction of rotation of said rolling bearing (1), front or
back sides (35, 36) of a spacer (25, 29) each follow a segment of a
surface of a hollow sphere, each generally one fourth or less of
the surface of a hollow sphere.
25. The rolling bearing assembly as in accordance with claim 1,
wherein the rolling bodies comprise two or more mutually offset
rows of rolling bodies (7), the offset being in the axial direction
of said rolling bearing assembly (1).
26. The rolling bearing assembly as in claim 1, wherein one, more
or all of the rows of said rolling bodies (7) and their raceways
(8, 9) are fashioned in the manner of a preloaded four-point ball
bearing.
27. The rolling bearing assembly as in claim 1, wherein said gap
(6) between said connecting elements (2, 3) is sealed at both end
faces (10, 11) of said rolling bearing (1).
28. The rolling bearing assembly as in one claim 27, wherein said
gap (6) between said connecting elements (2, 3), within two
end-face seals (12, 13), is filled with grease.
29. The rolling bearing assembly as in claim 27, wherein a filling
channel extending from one end face or jacket surface (10, 11, 16,
17) to said raceway (8, 9) and serving to introduce the rolling
bodies (7), is provided in one of said annular connecting elements
(2, 3), that does not have a groove depression (27) for receiving
said cage spine (26, 30).
30. The rolling bearing assembly as in claim 29, wherein both of
said annular connecting elements (2, 3) comprise coronally
distributed fastening means for connection to a frame, machine part
or system part, the fastening means comprising coronally
distributed bores (14, 15) perpendicular to an end face (10,
11).
31. The rolling bearing assembly as in claim 1, wherein at least
one of said annular connecting elements (2, 3) has a continuously
circumferential row of teeth on a jacket surface (16, 17) disposed
oppositely from the gap (6).
32. The rolling bearing assembly as in claim 31, wherein said
continuously circumferential row of teeth is provided on the
annular connecting elements that has a depression (27) in which
said cage spine is to be placed.
33. The rolling bearing assembly as in claim 1, and further
comprising an electric motor for rotationally adjusting said two
annular connecting elements (2, 3) relative to each other.
34. The rolling bearing assembly as in claim 32, wherein a rotary
drive is coupled to one of said annular connecting elements (2, 3)
via a pinion or toothed wheel or worm, or the like meshing with a
continuously circumferential row of teeth, and is affixed to the
other of said annular connecting elements (2, 3).
35. A wind turbine in combination with a rotor bearing or main
bearing (1) configured according to claim 1.
36. A wind turbine, in combination with a blade bearing (1)
configured according to claim 1.
37. A wind turbine, in combination with a nacelle bearing (1)
configured according to claim 1.
Description
[0001] The invention is directed to a rolling bearing arrangement,
particularly in the context of a (drivable) rotary joint,
preferably for a main, blade and/or nacelle bearing of a wind
turbine, comprising two annular connecting elements arranged
concentrically to each other and at least regionally one inside the
other, and comprising a gap between said connecting elements, such
that the latter are rotatable in opposite directions about an
imaginary axis at the center of the connecting elements and
approximately perpendicular to the ring plane, wherein at least one
raceway that is closed on itself in a circular shape in a plane and
is provided for at least one row of rotationally symmetrical
rolling bodies rolling between the connecting elements is disposed
between the connecting elements in the region of a gap portion
surrounding the axis of rotation at an approximately constant
radius, wherein the rolling bodies of one row are guided at
approximately equal spacings by a cage having at least one
approximately disk-shaped region that is placed in a continuously
circumferential, groove-shaped depression in the region of the
raceway of one connecting element, and wherein the cage is shaped
like a comb, comprising a plurality of spacers that are joined
together by simple connection along a spine region, and, between
every two neighboring spacers, a respective pocket for receiving a
respective, preferably spherical, rolling body, wherein the opening
of a pocket extends continuously in the top face of the cage, over
the opposite edge thereof from the spine region and on into the
bottom face thereof; the invention is further directed to a wind
turbine equipped with at least one such rolling bearing.
[0002] Rolling bearings, or rotary joints provided with rolling
bearings--some of these being drivable joints--have applications in
a great many areas. Large rolling bearings, for example with a
raceway diameter of 1000 mm or more, are used, inter alia, in wind
turbines, preferably in wind turbines having a wind wheel with one
or more vanes and an axis of rotation that is pitched roughly
parallel to the wind direction during operation. Such large rolling
bearings are relied on in particular to support the blades and the
nacelle as a whole, but also to serve as the main bearing or rotor
bearing supporting the hub of a wind turbine; with suitable
dimensioning, they can absorb all the axial and radial forces and
tilting moments that occur. In many such applications, for example
in the case of blade bearings, preloaded, i.e. play-free, raceways
are used. One advantage of this is improved load distribution in
the raceway system, and thus improved service life. A frequent
choice here is a four-point type of bearing, i.e., a bearing with
spherical rolling bodies and two raceways shaped so that each ball
has two contact points with each raceway. Such bearings are easy to
preload. However, particularly in the case of such four-point
bearings, combined loads in the raceway system (axial and radial
forces and tilting moments) can cause different contact angles to
develop between a ball and a raceway; moreover, depending on the
load combination and the position of a given individual rolling
body, four-point contact may even give way to two-point contact.
Such displacement of the contact points of individual rolling
bodies can alter their positions relative to adjacent balls;
consequently, to prevent the balls from becoming unevenly
distributed, a cage is often inserted to maintain consistent ball
spacing. A cage does call for a larger gap width than a cageless
rolling bearing does, since the connection between the spacers of
the cage must not be below a certain minimum thickness for reasons
of stability. This reduces the achievable load-carrying capacity,
since the contact area of a rolling body approaches the edge of a
raceway more often and at greater speeds.
[0003] It has already been proposed, therefore--for example in DE
33 00 655 A1--to provide in the region of a raceway a dedicated
groove in which are guided individual cage segments each of which
has, for example, two pockets for receiving a respective a rolling
body, such that, despite the use of a cage, the width of the gap
between the two annular connecting elements need not be increased
compared to an embodiment that has mutually separated intermediate
pieces instead of a cage. A disadvantage, however, is that here,
instead of a single cage, it is necessary to use a large number of
small cage segments with only two receiving pockets apiece for
rolling bodies, with the result that assembly becomes very onerous
precisely in the case of large rolling bearings with diameters on
the order of approximately 1000 mm or more. What is more, cage
segments that are only loosely juxtaposed can create additional
problems in preloaded bearings, since under the substantial forces
acting on a large rolling bearing during operation, for example in
a wind turbine, the individual cage segments can shift despite best
efforts, as a result of which individual rolling bodies can jam and
thus suffer increased wear.
[0004] From the disadvantages of the described prior art comes the
problem initiating the invention, i.e., so to refine a
cage-equipped rolling bearing arrangement of the aforementioned
species that the assembly of the cage is as simple as possible; a
further aim is to ensure that all the rolling bodies are maintained
at the applicable uniform spacing without becoming jammed.
[0005] This problem is solved by the fact that the cage is
completely interrupted in at least one location and is formed from
a spring-elastic material, such that it can be elastically bent
open and/or closed in the area, particularly the plane, of the
approximately disk-shaped region.
[0006] A cage is preferably interrupted only once, and therefore,
as a whole, is of one piece or simply connected. It is also
possible, however--as may be the case with particularly large
rolling bearings--to divide the cage two or three times, but,
insofar as possible, no more than for example five times,
preferably no more than four times, particularly no more than three
times. The spring-elastic material is capable of changing its
bending radius so that it can be placed in a groove optimally and
with minimal effort, for which purpose it first must be forcibly
deformed in order to be slipped past the end face of an annular
connecting element to the raceway of the latter; once in the groove
provided for it, the cage relaxes again, rebounding toward its
original shape.
[0007] It has proven advantageous for the cage to consist of a
metal, for example steel, preferably spring steel or quenched and
tempered steel. Such a material particularly has a high compressive
strength, so that it can withstand the high forces inside a rolling
bearing.
[0008] Preferably, four, more or all of the spacers of the cage are
connected to one another, such that three, more or all of the
pockets each provided to receive a respective rolling body are
connected to one another. Since displacements in the bearing are
most likely to be caused by abutment locations between unconnected
cage segments, these should be avoided insofar as possible.
[0009] The cage should be fashioned in such a way that should the
distance between the end faces of two neighboring spacers change,
their end faces do not deform, in particular their top and bottom
edges do not shift in relation to each other. This is the only way
to ensure that the rolling bodies will not jam even if the ring
deforms, for example as a result of thermal expansion.
[0010] A preferred measure for obtaining high shear strength inside
the cage is to make it from only one layer of material. At worst,
macroscopic deformation of the material itself could cause jamming,
but this is highly unlikely, especially if the cage is made of
metal.
[0011] It is within the scope of the invention that at least one
spacer has a greater height than the spine region of the cage. This
makes it possible to surround a ball over a large area; the ball
can thus be constantly forced into the particular desired position
with very low surface pressure, hence extremely gently and with the
utmost freedom from wear.
[0012] All the pockets of the cage should be open on the opposite
longitudinal side of the cage from the spine region. On the one
hand, this gives the cage good flexibility, since the pockets can
open or tighten, as required; on the other hand, in this way all
the pockets can be filled with rolling bodies from the same side or
raceway, i.e., through one and the same fill opening.
[0013] According to the invention, the cage has at least one
designated bending area, preferably in its spine region. This can
preferably be a narrowing of the cross section of the cage, where
its resistance to bending is lower, due to the more or less
homogeneous properties of the cage material.
[0014] At least one designated bending area preferably extends
transversely to the circumferential direction of the rolling
bearing, for instance following a line of smallest cross section
through it.
[0015] At least one such designated bending area can be provided in
the region of a (or each) spacer, since the spacers are located
between two adjacent rolling bodies, and thus any deformation in
this area, for example as a result of hyperextension during
assembly, will not cause a rolling body to become jammed.
[0016] The invention recommends configuring at least one designated
bending area as a notch in the cage, particularly in the end face
of the spine region. The cage is thereby intentionally given lines
of weakness where it can deform under excessive loading without any
adverse effect on its ability to function.
[0017] The maximum depth of at least one notch should approximately
correspond to the minimum width of the spine region at the base of
a pocket. The spine region can be completely interrupted at the
notch locations, such that the cage is held together only by the
spacers at those locations. This gives the cage very high
flexibility in the region of the spacers. It should be noted that
the spacers are not very deformable at all in their central
vertical plane or plane of symmetry, but rather, right next to it*,
i.e., approximately in or at the foot region of the two flanks of a
spacer.
[0018] In addition, a notch should pass all the way through the
spine region of the cage from its top face to its bottom face, so
that the cage is uniformly flexible over the entire cross section
of the spine and local overstrains are prevented.
[0019] It is within the scope of the invention that at least one
notch has rounded edges, preferably at the edges extending
vertically relative to the base of the rolling bearing,
particularly in the region of the transition between the flanks of
the notch, i.e. at the base of the notch, and/or beyond its two
flanks, i.e., at the transition into the adjacent spine region.
[0020] The rolling bodies are preferably embraced by the cage where
their peripheral speed is highest as they roll, i.e., preferably
approximately in the region of their equator. Particularly in an
embodiment of this kind, the groove that guidingly receives the
spine of the cage is located approximately centrally in the raceway
of the connecting ring concerned, i.e., approximately at half the
height of the raceway. Such an arrangement has the advantage that
the rolling bodies are embraced on their plane of symmetry and
therefore do not exchange radial forces with the cage, which thus
experiences no bending moment transversely to its longitudinal
direction.
[0021] It is sufficient if the rolling bodies are embraced over no
more than 270.degree. of their circumference, for example only over
230.degree. of their circumference or less, preferably only over
190.degree. or less, particularly only over approximately
180.degree. of their circumference. The spacing elements of the
cage should not be too long, since their free ends move the most
during bending, so the spacing between these ends can change
considerably. In particular, inelastic deformation of individual
portions of the cage--during assembly, for example--could therefore
cause individual rolling bodies to jam. This can be prevented if
the length of the spacers approximately perpendicular to the cage
spine, i.e., in the radial direction relative to the axis of
rotation of a radial bearing, is equal to approximately only the
(maximum) radius of a rolling body, i.e., the rolling bodies are
embraced only over two diametrically opposite surface regions.
[0022] If--as the invention further provides--the inner face of at
least one pocket for receiving a respective rolling body is at
least regionally given a concave curvature parallel to the plane of
the rolling bearing, approximately at the level of the spine region
of the cage, then such a hollow curvature can be optimally adapted
to the convex surface curvature of a rolling body, so that in the
embraced region only a very small gap remains between the rolling
body and the cage pocket, and the rolling bodies can therefore be
guided so at closely toleranced spacings.
[0023] Further advantages are gained by having the concavely curved
region follow approximately a semicircle or a smaller segment of a
circle. This makes it possible to introduce the balls into the
pocket from its open side, particularly after the rolling bearing
is assembled, for example through a filling channel.
[0024] The subsequent filling of the cage with rolling bodies is
also facilitated particularly by the fact that after the cage is
placed in the groove provided for it, the radius of the concavely
curved region in the area, particularly the plane, of the spine
region of the cage is equal to or greater than the equatorial
radius of curvature of the rolling body received in the pocket
concerned. The rolling bodies can thus be introduced without any
risk of jamming.
[0025] The invention is suited in particular for rolling bearings
whose rolling bodies have a doubly curved, particularly doubly
convexly curved, jacket surface or outer surface, preferably for
spherical rolling bodies, particularly in the context of a
four-point bearing.
[0026] Within the scope of a preferred embodiment, it can further
be provided that the inner face of at least one pocket for
receiving a respective rolling body has at least regionally a
double concave curvature, i.e., is concavely curved in two mutually
perpendicular directions. Spherical rolling bodies, in particular,
can thus be embraced over a substantial area, making it possible to
align the rolling bodies at uniform spacing with the least possible
surface pressure, thus eliminating local overloading of the
cage.
[0027] This aspect of the invention can be further enhanced in that
the doubly concavely curved region of a pocket approximately
follows the surface of a hemisphere or two spaced-apart quarter
spheres, or follows one or two smaller segment(s) of a hollow
sphere. A compromise is thereby reached between maximum
encapsulation of a spherical rolling body and a large enough
opening so that the balls can be subsequently introduced.
[0028] It follows from this that one or preferably both, depending
on the direction of rotation of the rolling bearing front or back
sides*, of a spacer each follow a segment of the surface of a
hollow sphere, preferably each approximately one fourth of the
surface of a hollow sphere or a smaller portion thereof. Assuming
that the pockets receiving the rolling bodies are symmetrical to a
vertical plane extending centrally between two spacers, this
results in an arrangement in which a spacer has two mutually
symmetrical, doubly concavely curved flanks on its front side and
back side, referred to the particular direction of rotation.
[0029] A rolling bearing arrangement according to the invention
can, by all means, have two or more mutually offset rows of rolling
bodies, the offset being in the axial direction of the bearing.
Under these circumstances, cages according to the invention are
preferably inserted in all the rows of rolling bodies.
[0030] One, more or all of the rows of rolling bodies can be
fashioned in the manner of a four-point ball bearing, particularly
in the manner of a preloaded four-point ball bearing. A cage
according to the invention is capable of applying the forces needed
to align such preloaded rolling bodies without deformation.
[0031] The invention further provides that the gap between the two
rings is sealed at one or preferably both end faces of the rolling
bearing to keep out foreign bodies that might damage the raceways,
the balls and/or the cage.
[0032] Sealing at both ends also makes it possible for the gap
between the two rings, particularly within the two end-face seals,
to be filled with a lubricant, particularly with grease. Since the
grease cannot leak out, the regreasing interval can be chosen to be
very long, which is especially advantageous precisely in the case
of wind turbines, including, under some circumstances, in the
offshore environment.
[0033] Further advantages are afforded by providing, in one annular
connecting element, a filling channel that extends from one end
face or jacket side to the raceway and serves to introduce rolling
bodies, particularly balls. It has proven particularly effective to
dispose the filling channel in an annular connecting element that
does not have a groove for receiving the cage spine, so that the
rolling bodies can be introduced into a pocket of the cage from the
open side. Such a filling channel can preferably open into a
connecting-element jacket surface that faces the gap, so that it
can extend in a straight line, i.e., parallel to the base plane of
the bearing.
[0034] Furthermore, one or preferably both annular connecting
elements comprise coronally distributed fastening means for
connection to a frame, machine part or system part, preferably
coronally distributed bores perpendicular to an end face. Such an
arrangement is the only way to ensure that the often high forces
that occur between the mounted-together system components will be
safely absorbed by a bearing according to the invention.
[0035] The invention can be developed further by providing at least
one of the annular connecting elements with a continuously
circumferential row of teeth, particularly on a jacket surface
disposed oppositely from the gap. At such a continuously
circumferential row of teeth, torques can be introduced into or
tapped from the rotary joint, for example to deliberately move to a
given angle of rotation and/or to keep the angle stable, and/or to
drive the rotary joint.
[0036] The invention further provides a rotary drive, particularly
one or more electric or hydraulic motors, for rotationally
adjusting the two annular connecting elements relative to each
other.
[0037] Such a rotary drive can, in this application, be coupled to
a connecting element via a (respective) pinion, toothed wheel, worm
or the like meshing with a continuously circumferential row of
teeth of that connecting element, and can be affixed to the other
annular connecting element or to a housing part or frame part
attached thereto.
[0038] A rolling bearing according to the invention preferably
finds application as a rotor bearing or main bearing of a wind
turbine, and/or--particularly in the form of a rotary drive with an
inwardly or outwardly toothed connecting ring--as a blade bearing
of a wind turbine, and/or as a nacelle bearing of a wind
turbine.
[0039] A wind turbine according to the invention is distinguished
by a rotor bearing or main bearing configured according to the
criteria articulated above, and/or by at least one blade bearing so
constructed, and/or by a like-constructed nacelle bearing.
[0040] Further features, details, advantages and effects based on
the invention will become apparent from the following description
of a preferred embodiment of the invention and by reference to the
drawing. Therein:
[0041] FIG. 1 is a cross section through the rings of a rolling
bearing according to the invention;
[0042] FIG. 2 is perspective partial cutaway view of the outer ring
of the rolling bearing from FIG. 1, together with a cage guided
therein, having a plurality of pockets each provided to receive a
respective rolling body, a rolling body being placed in one pocket
by way of example;
[0043] FIG. 3 shows the cage of the rolling bearing from FIGS. 1
and 2 in perspective view and largely straightened out;
[0044] FIG. 4 is an enlarged representation of a detail from FIG.
2; and
[0045] FIG. 5 is a perspective representation of a cage according
to another embodiment of the invention.
[0046] The rolling bearing 1 depicted by way of example in the
drawing serves to rotatably connect a first system part or machine
part to a foundation or to a second system part or machine part.
For this purpose, the rolling bearing 1 is provided with two
annular connecting elements 2, 3.
[0047] The section through the rolling bearing 1 illustrated in
FIG. 1 reveals its internal construction. The typical structure of
a radial bearing is evident, in which a first connecting element 2
is configured as a flat outer ring, which can be seen on the left
in FIG. 1, while the second connecting element 3 is configured as
an inner ring 3, on the right in FIG. 1, that is disposed
concentrically inside the outer ring 2. The two connecting elements
2, 3 each have an approximately rectangular cross section. Between
the inner jacket surface 4 of the outer connecting element 2 and
the outer jacket surface 5 of the inner connecting element 3 there
is a narrow gap 6 that runs approximately vertically and has a
constant, very small width, such that the two connecting elements
2, 3 are rotatable in opposite directions about an axis that is at
the center of the rings 2, 3 and perpendicular to the base plane of
the bearing.
[0048] During such relative rotation, the two connecting elements
2, 3 are kept oriented exactly concentrically with each other by a
multiplicity of rolling bodies 7 disposed in the gap 6 between the
two connecting elements. These rolling bodies 7 each have a
spherical shape and roll between two raceways 8, 9, one 8 disposed
in the inner jacket surface 4 of the outer connecting element 2,
and the other 9 in the outer jacket surface 5 of the inner
connecting element 3.
[0049] Each of the two raceways 8, 9 has a cross section that is
approximately semicircular but nevertheless differs minimally from
the ball cross section; for example, the radius of the raceway
cross section can be minimally larger than the radius of the ball
cross section.
[0050] In the manner of a single-row four-point bearing, each
rolling body 7 thus always has two nearly punctiform areas of
contact with each of the two raceways 8, 9; these contact areas are
always at an angle of .+-.45.degree. to each other, viewed from the
center of a spherical rolling body 7, but can shift in various
directions when the rolling bearing 1 is under load.
[0051] The bearing is also preferably preloaded, i.e., play-free.
The spherical rolling bodies 7 and/or the raceways 8, 9 are each
minimally elastically deformed by this process.
[0052] In addition, the gap 6 is closed by a respective seal 12, 13
in the region of its debouchment at each of the two end faces 10,
11 of the bearing. The gap 6 thus sealed to the outside is filled
with a lubricant, particularly with grease.
[0053] As can further be appreciated from FIG. 1, each of the two
annular connecting elements 2, 3 comprises a relatively large
number of coronally distributed fastening means, particularly in
the form of fastening bores 14, 15, which optionally can be
implemented as blind bores sunk from one bearing end face 10, 11
and/or as through-bores passing all the way through the particular
connecting element 2, 3 between its two bearing end faces 10, 11,
as illustrated in FIG. 1. Such fastening bores 14, 15 are used to
screw in or push through machine screws that are simultaneously
anchored to a machine part or system part.
[0054] In addition, one of those two jacket surfaces 16, 17 of the
two connecting elements 2, 3 which face away from the gap 6 can be
provided with teeth, with which a, for example, driven pinion,
toothed wheel, worm or the like can be brought into engagement,
while the housing of such a drive would preferably be fixable to
the respective other connecting element 2, 3.
[0055] Roughly equidistant positions of the rolling bodies 7 along
the raceways 8, 9 are kept as constant as possible by a cage 18,
which is illustrated in isolation in FIG. 3.
[0056] Such a cage 18 preferably consists of a spring-elastic
material, for example of spring steel, and can thus be bent without
damage and without residual deformation.
[0057] It is, moreover, interrupted in at least one location and
therefore has the shape of a strip with two ends 19, 20, i.e., is
not endless. Owing to these two measures, the cage 18 need not be
pre-bent to the raceway diameter of the rolling bearing 1, but can,
where appropriate, be fabricated as a straight-extending part,
particularly stamped or laser-cut from a (metal) sheet or (metal)
strip. The cage could also be pre-bent to a standardized curvature
and would still be usable for a large number of rolling bearings 1
irrespective of their exact raceway diameters; for this purpose, it
could also be shortened by a given amount as needed.
[0058] FIG. 3 is a schematic construction diagram of the cage 18:
the latter has the shape of a flat strip in which regularly
recurring recesses 23, 24 are cut into both narrow longitudinal
sides 21, 22, which, for example, were originally straight or
extended concentrically with a common center.
[0059] Cut into longitudinal side 21 are larger recesses 23 having
an approximately semicircular base area, whose radius is
approximately equal to or minimally greater than the radius of a
ball 7; these recesses 23 serve as pockets, each receiving a
respective spherical rolling body 7.
[0060] Smaller recesses 24 are cut into the opposite longitudinal
side 22; these notches 24 serve to locally reduce the stiffness of
the cage 18, and can serve as designated bending areas if
necessary.
[0061] The notches 24 are preferably each located on the line of
symmetry between a respective two adjacent pocket recesses 23.
Since the center-to-center distance between pocket recesses 23 is
(slightly) larger than the width of a pocket recess 23, a
projection remains right on the line of symmetry between two
adjacent pocket recesses 23 and serves as the spacer 25 between two
adjacent rolling bodies 7, to keep them from coming into direct
contact and to ensure instead that the spacing between them remains
the same. The free end face of such a spacer 25 can be rounded
and/or have rounded edges.
[0062] Since the cage strip 18 is wider than the depth of a pocket
recess 23, and thus is preferably wider than the radius of a ball 7
received therein, and is also wider than the depth of a notch 24,
the spacers 25 are simply connected on the longitudinal side 22
facing the pockets 23; the result is a comb-like structure, with
the tines of the comb corresponding to the spacers 25 and the comb
spine or cage spine 26 corresponding to the region of the cage near
its longitudinal side 22, which is incised only slightly by the
notches 24.
[0063] The cage 18 is not bent like a cylinder jacket, according to
the usual practice, and inserted in the gap 6 of the rolling
bearing 1; instead, the cage spine 26 is bent in a plane in the
manner of an annular disk and is placed in a circumferential groove
27 machined into a raceway 8, 9--in the illustrated case, in
raceway 8 of the radially outer connecting element 2. Since this
groove 27 is located (approximately) at half the height of the
raceway 8 and thus divides the latter into two (approximately)
equal large halves of approximately quarter-circle-shaped cross
section, the flat cage 18 placed therein extends to the height of
the centers of the spherical rolling bodies 7. The free ends of the
spacers 25 lie approximately on a circular line that passes
simultaneously through the centers of all the spherical rolling
bodies 7.
[0064] To enable the cage 18 to be bent easily into a circle
corresponding to the particular gap diameter or raceway diameter, a
notch 24 is provided across from each spacer body 25, on the line
of symmetry thereof. The depth of each notch 24 approximately
corresponds to the minimum width of the cage spine 26 in the region
of the base of a pocket 23, or can even be greater than said width.
The notches 24 can have an approximately V-shaped base surface,
preferably with rounded edges in the region of the notch base and
at the two regions of transition to the approximately straight
longitudinal side 22 of the cage 8.
[0065] A notch 24 can be shaped so that a section through the cage
18 taken from the base of a notch 24 and/or from the
thereto-adjacent region of a flank of the notch 24 and extending
approximately radially with respect to the center of the adjacent
pocket 23 has a relatively small cross section or even the smallest
cross section of the cage 18, so that the latter has a tendency to
bend at those locations as needed, owing to the weakness of the
material there.
[0066] Even if, after bending has taken place there, residual
deformation still remains as a result of local overloading, this
would still have little impact on the ability of the inventive cage
18 to function, since the respective base areas of the adjacent
pockets 23 would be changed very little by this and a rolling body
7 received in them thus would not become jammed.
[0067] FIG. 5 illustrates another embodiment of a cage 28 according
to the invention.
[0068] Cage 28 differs from the previously described cage 18
primarily in the shape of the spacers 29, whereas the cage spine 30
that is to be placed in the groove 27 is identical to the cage
spine 26 of cage 18. A horizontal longitudinal section along the
main central plane of the cage 28 is also identical to a
corresponding longitudinal section through cage 18.
[0069] In contrast to cage 18, however, cage 28 does not have a
flat shape with a constant thickness, but rather, the spacers 28
additionally extend in the third dimension, upward and downward out
of the plane of the cage spine 30.
[0070] Each spacer 29 is essentially bounded by five surfaces and
is formed together with the cage spine 30 on the remaining
side.
[0071] Correspondingly to the transverse curvature of the raceway
8, the top face 31 and the bottom face 32 of a spacer 28 have a
curvature that is complementary thereto, so that they are able to
slide in the raceway 8 with as little friction as possible. To this
end, the transverse curvature diameter of the spacers 28 can be
slightly smaller than the transverse curvature radius of the
raceway 8. Where applicable, the top face 31 and the bottom face 32
can also have a slight curvature in the longitudinal direction of
the cage 18, approximately corresponding to the longitudinal
curvature of the raceway 8.
[0072] From the cage spine 30 outward, the top face 31 and the
bottom face 32 diverge from each other to an end face 33 that joins
the free edges of the two surfaces 31, 32. This end face 33 follows
approximately the course of the gap 6 above and below the raceway
8; it can be flat or slightly curved in the manner of a cylinder
jacket surface, correspondingly to the cylindrically curved course
of the gap 6.
[0073] The two surfaces 35, 36 adjacent the neighboring pockets 34
of a spacer 28 each follow a segment of the surface of a hollow
sphere; they form the counterpart to the spherical rolling bodies 7
received in these pockets 34, and are curved with approximately the
same radius as they are, but concavely rather than convexly. These
surfaces 35, 36 taper in the direction of the pocket 34 down to the
cross section of the cage spine 30. However, they preferably
continue thereinto without a step or bend, i.e., continuously and
differentiably, preferably in the form of a portion of the surface
of a cylinder jacket or hollow sphere.
[0074] The two mutually facing pocket boundary surfaces 35, 36 of
neighboring spacers 28 could also pass directly into each other,
especially if the pockets 34 do not extend into the groove 27,
i.e., if their depth is equal to the width of the cage 28 minus the
depth of the groove 27. Nevertheless, a gap of approximately
constant width and extending approximately to the plane of the cage
spine 30 should still remain between the facing pocket boundary
surfaces 35, 36, so that the rolling body 7 received in the pocket
34 concerned has enough free space to form areal regions of contact
with the raceway 8. Consequently, the area of each pocket boundary
surface 35, 36 is preferably slightly less than one fourth the area
of a hollow sphere.
[0075] Although in the illustrated embodiment the groove 27 is
provided in the radially outwardly disposed connecting element 2,
it could just as well be located in the radially inwardly disposed
connecting element 3. The longitudinal side 22 of the cage 18, 28
that runs along the cage spine 26, 30 would then be concavely
rather than convexly curved.
[0076] To fill the pockets 23, 34 after the connecting elements 2,
3 have been assembled, there is provided at least one sealable
filling channel whose cross section is at least equal to the cross
section of a spherical rolling body 7. Such a filling channel is
preferably provided in the particular connecting element 2, 3 that
does not have a groove 27; it begins at the raceway 8, 9 there and
debouches in a surface region of that connecting element 2, 3
outside the gap 6, particularly beyond the two seals 12, 13,
preferably at a jacket surface 16, 17 facing away from the gap 6.
Should one of these two jacket surfaces 16, 17 be provided with
continuously circumferential teeth, for example for coupling a
rotary drive, then it is advisable to place the groove 27 in this
same toothed connecting element 2, 3, whereas the fill opening(s)
should be provided in the respective other, untoothed connecting
element 2, 3.
[0077] Thanks to the cage 18, 28, the rolling bodies 7 of the
rolling bearing 1 are always guided at approximately equidistant
relative positions, even under heavy loads. Rolling bearings 1
equipped with such cages 18, 28 can therefore also be operated in
the preloaded state, the spherical rolling bodies 7 always being
loaded in compression. Such high-load-capacity rolling bearings 1
are especially suitable for wind turbines, where they can be used
as blade bearings, main rotor bearings and nacelle bearings.
TABLE-US-00001 List of Reference Numerals 1 Rolling bearing 2 Outer
ring 3 Inner ring 4 Inner jacket surface 5 Outer jacket surface 6
Gap 7 Rolling body 8 Raceway 9 Raceway 10 Bearing end face 11
Bearing end face 12 Seal 13 Seal 14 Fastening bore 15 Fastening
bore 16 Jacket surface 17 Jacket surface 18 Cage 19 End 20 End 21
Longitudinal side 22 Longitudinal side 23 Pocket recess 24 Notch 25
Spacer 26 Cage spine 27 Groove 28 Cage 29 Spacer 30 Cage spine 31
Top face 32 Bottom face 33 End face 34 Pocket 35 Pocket boundary
surface 36 Pocket boundary surface
* * * * *