U.S. patent application number 13/094212 was filed with the patent office on 2011-08-18 for power tool.
Invention is credited to Hidekazu Harada, Katsuhiro OOMORI, Nobuhiro Takano, Chikai Yoshimizu.
Application Number | 20110199756 13/094212 |
Document ID | / |
Family ID | 27606035 |
Filed Date | 2011-08-18 |
United States Patent
Application |
20110199756 |
Kind Code |
A1 |
OOMORI; Katsuhiro ; et
al. |
August 18, 2011 |
Power Tool
Abstract
A power tool includes a motor as a drive power source, a body
housing the motor and having an end output unit for chucking an end
tool, a handle grip connected to the body; and a light unit
disposed to one of the handle grip and the body, and having a
light-emitting element for providing illumination near the end
tool. The light unit includes an angle adjuster and holder which
adjusts and holds a lighting angle of the light-emitting element at
least in accordance with a length of the end tool.
Inventors: |
OOMORI; Katsuhiro;
(Hitachinaka-shi, JP) ; Yoshimizu; Chikai;
(Hitachinaka-shi, JP) ; Harada; Hidekazu;
(Hitachinaka-shi, JP) ; Takano; Nobuhiro;
(Hitachinaka-shi, JP) |
Family ID: |
27606035 |
Appl. No.: |
13/094212 |
Filed: |
April 26, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11709741 |
Feb 23, 2007 |
7934847 |
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13094212 |
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10502010 |
Jul 20, 2004 |
7185998 |
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11709741 |
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Current U.S.
Class: |
362/120 |
Current CPC
Class: |
B25B 23/18 20130101;
B25F 5/021 20130101; Y10T 408/96 20150115; Y10T 408/21
20150115 |
Class at
Publication: |
362/120 |
International
Class: |
B25B 23/18 20060101
B25B023/18 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 21, 2002 |
JP |
P2002-12182 |
Claims
1. A power tool comprising: a motor as a drive power source; a body
housing the motor and having an end output unit for chucking an end
tool driving a fastener; a handle grip provided integrally with the
body; and a light unit disposed at a bottom part of the handle grip
and having a light-emitting element for illuminating the fastener
located at a distal end of the end tool, the end tool being driven
by the motor to tighten the fastener into a workpiece; wherein the
light unit includes a lighting angle adjusting and holding means
capable of adjusting a lighting angle of the light-emitting element
according to a length of the end tool and the fastener, and capable
of holding the adjusted lighting angle.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation application of U.S.
application Ser. No. 11/709,741, filed Feb. 23, 2007, which is a
continuation application of U.S. application Ser. No. 10/502,010,
filed Jul. 20, 2004, now U.S. Pat. No. 7,185,998, the contents of
which are incorporated herein by reference.
TECHNICAL FIELD
[0002] The present invention relates to a power tool that has a
light for illuminating a fastener affixed to a workpiece or
illuminating the bit used to drive the fastener.
BACKGROUND ART
[0003] Power tools used to drive a screw or other threaded fastener
by way of a bit or other end tool, and having a light, are now
common. When the power tool is used in a dark place, the light
illuminates both the fastener being affixed to the workpiece, and
the bit used to drive the fastener, thereby making it easier to use
the power tool in dark places.
[0004] More specifically, as shown in FIG. 14, this power tool 401
has a body 410, and inside the body 410 has a motor not shown as
the drive source, and mechanical parts not shown for transferring
torque from the motor not shown. An end output unit not shown is
housed near the distal end inside the body 410, and a tool chuck
411 is disposed to this distal end. The tool chuck 411 is drivably
linked to the end output unit not shown, and an end tool is chucked
in the tool chuck 411. The end output unit not shown is drivably
linked inside the body 410 to the motor not shown through the
mechanical parts not shown, torque from the motor is thereby
transferred to the end output unit, and the end output unit is thus
driven. By thus driving the chucked end tool not shown, the screw
or other fastener can be tightened to the workpiece or
loosened.
[0005] A handle grip 410C that is gripped by the user when using
the power tool is rendered integrally to the body 410. A pull
trigger 413 for starting and stopping driving the motor not shown
is disposed at the top part of the handle grip 410C. As shown in
FIG. 14, a light unit 420 is externally affixed to a position on
top of the body 410. The light unit 420 has a light-emitting
element not shown, and can thereby illuminate a fastener not shown
that is driven by the end tool not shown. A battery pack 412 is
also disposed at the bottom part of the handle grip 410C. This
battery pack 412 houses a battery not shown that is the power
source for supplying power, and the battery not shown is
electrically connected to the motor not shown.
[0006] When constructing wood-frame houses, wood members are often
fastened with metal fasteners in confined spaces. With the prior
art power tool 401 described above, however, the light unit 420 is
disposed externally at a position on the top of the body 410 as
described above, and the light unit 420 therefore often gets in the
way and makes attaching fasteners difficult. Japanese laid open
Utility Model application publication No. H1-117882 teaches as a
power tool solving this problem a power tool 501 having a light
unit 520 disposed externally to the body 510 in front of the
trigger 513 as shown in FIG. 15.
[0007] With the conventional power tool 501 described in the
Japanese Utility Model application publication No. H1-117882,
however, the light unit 520 interferes with the index finger of the
user operating the trigger 513 because the light unit 520 is
disposed externally to the body 510 in front of the trigger 513. To
solve this problem, laid open Japanese Utility Model application
publication Nos. S55-151409 and H3-79279, and laid open Japanese
Patent Application publication No. H10-44064 teach power tools
having a light unit rendered not at a position on the top of the
body nor at a position in front of the trigger, but at a position
externally to the body in the vicinity of the end output unit or at
the bottom of the grip.
[0008] In each of the power tools described above, however, the
lighting angle of the light unit is fixed. The tools chucked into
the end of such power tools, however, vary in length from 60 mm to
150 mm. A problem here is that because the lighting angle is fixed
with such conventional power tools, light cannot always thrown onto
the fitting between the bit and the head of the screw used as the
fastener, or on the tip of the screw, when the bit is changed, and
it becomes difficult to see.
[0009] Furthermore, because the light unit is fixed directly to the
body, vibration produced when using the power tool can result in
continuity failures in the light-emitting element or wiring
failures.
[0010] In order to avoid this problem, Japanese laid open Patent
Application Publication No. 2001-300867 discloses a power tool in
which the light unit has a flexible shaft extending from the bottom
of the handle grip. A light-emitting element is disposed at the
distal end of this flexible shaft. Because the flexible shaft can
be bent to any desired direction, the lighting angle of the
light-emitting element can be freely adjusted.
[0011] A problem with the conventional power tool described in the
Japanese Patent Application Publication No. 2001-300867, however,
is that vibration produced from using the power tool causes the
light from the light-emitting element to waver because the lighting
angle of the light-emitting element is held by the flexible shaft,
and it is difficult to see the target.
[0012] Furthermore, power tools described in Japanese Utility Model
application Kokai Nos. H3-79279, H1-117882 and S55-151409 have a
switch for turning illumination from the light-emitting element on
and off. If, for example, the user forgets to turn the switch off,
the battery is consumed even though the light is not being used,
and the light then may not turn on when it is actually needed.
[0013] Yet further, with each of the conventional power tools
described above the light-emitting element projects light from only
one direction. As a result, the light casts a shadow of the end
tool onto the workpiece when the bit is fit into the screw head,
making it difficult to see. Furthermore, white incandescent lights
are generally used for the light-emitting element in the prior art,
but contrast is low and a relatively high wattage incandescent
light must be used to achieve sufficient brightness. The power
supply must therefore become bulky, and this degrades
operability.
[0014] Furthermore, when working in high, dimly lit places on a
stepladder, for example, there is no place to set the power tool. A
hook is therefore needed to hang the power tool on the user's belt
or ladder, for example, when it is not being used. However,
providing both a hook and a light unit on the power tool increases
both the size and cost of the power tool.
[0015] Therefore, an object of the present invention is to provide
a power tool having a light unit that does not get in the way, and
which enables adjusting the lighting angle of the light unit
without the emitted light shaking.
[0016] A further object of the invention is to provide a power tool
that prevents depletion of the power supply due to the light switch
of the light unit not being turned off.
[0017] A yet further object of the invention is to provide a power
tool that is resistant to continuity failures in the light-emitting
element and interruptions in wiring members.
[0018] A yet further object of the invention is to provide a small,
economical power tool.
[0019] A yet further object of the invention is to provide a power
tool providing high contrast illumination and capable of minimizing
generation of a shadow of the end tool.
DISCLOSURE OF THE INVENTION
[0020] A power tool according to the present invention includes a
motor as a drive power source, a body housing the motor and having
an end output unit for chucking an end tool driving a fastener, a
handle grip provided integrally with the body, and a light unit
disposed at a bottom part of the handle grip and having a
light-emitting element for illuminating a fastener located at a
distal end of the end tool. The end tool is driven by the motor to
tighten the fastener into a workpiece. The light unit includes a
lighting angle adjusting and holding means capable of adjusting a
lighting angle of the light-emitting element according to a length
of the end tool and fastener, and capable of holding the adjusted
lighting angle.
[0021] With a power tool thus constructed, the lighting angle can
be fixed and held by the lighting angle adjusting and holding means
after the lighting angle is adjusted. As a result, the fastener or
other illuminated object can be stably illuminated without the
light shaking.
[0022] More specifically, in the power tool according to the
present invention, the light unit includes a pivot shaft supported
rotatably about its axis at a bottom part of the handle grip, and a
lever having a base end integrally connected to one end of the
pivot shaft and having a free end provided with the light-emitting
element. The lever is pivotally moved about the axis of the pivot
shaft. The lighting angle adjusting and holding means includes
engaging teeth provided integrally with the bottom part of the
handle grip, fitting teeth provided integrally with the pivot is
shaft and meshedly engageable with the engaging teeth, a resilient
member for urging the fitting teeth in one direction in the axial
direction of the pivot shaft to ensure meshing engagement between
the fitting teeth and the engaging teeth, and a removal prevention
means that is movable in unison with the pivot shaft for preventing
the pivot shaft from separating away from the bottom part of the
handle grip, when the lever is operated to be moved in an opposite
direction to the one direction against the urging force of the
resilient member to disengage the fitting teeth from the engaging
teeth. The resilient member is interposed between the bottom part
of the handle grip and the removal prevention means.
[0023] Yet more specifically, in the power tool according to the
present invention, a pivot shaft support part is provided at the
bottom part of the handle grip. The pivot shaft support part is
formed with a through-hole extending in a lateral direction of the
body. The engaging teeth and resilient member contact parts are
provided at respective lateral positions inside the through-hole.
The pivot shaft is rotatably supported in the bottom part of the
handle grip by extending the pivot shaft through the through-hole
from one side to the other side thereof in the lateral direction.
The pivot shaft has a generally hollow cylindrically shape open at
another end opposite to the one end. The removal prevention means
includes a bolt with a head on one end and inserted and screwed to
an to inner surface of the pivot shaft from the other end of the
pivot shaft. The fitting teeth is provided as a part of the pivot
shaft located inside the through-hole and meshedly engageable with
the engaging teeth. The resilient member is disposed inside the
through-hole and has one end in contact with the resilient member
contact parts and another end in contact with the head.
[0024] With the power tool thus constructed, the light-emitting
element is disposed to the free end of the lever that is fixable at
a desired pivot angle, and the lighting angle of the light-emitting
element can be desirably adjusted. Lighting that is best for the
length of the end tool and fastener can therefore be provided, and
fasteners can be tightened more easily due to improved
visibility.
[0025] Furthermore, because the light-emitting element is disposed
to the free end of the lever, and the angular position of the lever
is held by the engagement of the fitting teeth on the pivot shaft
connected integrally with the lever with first engaging teeth or
second engaging teeth provided on the handle grip, the projected
light will not shake even if vibration is produced in the tool body
when working with the power tool, and visibility is thus
improved.
[0026] Further preferably, in the power tool according to the
present invention, the pivot shaft support part includes a first
pivot shaft support part and a second pivot shaft support part each
having a laterally symmetrical shape and each being formed with a
through-hole oriented in the lateral direction of the body. The
engaging teeth are provided at the laterally symmetrical locations
inside the respective through-holes of the first pivot shaft
support part and second pivot shaft support part. The first pivot
shaft support part and second pivot shaft support part are located
respectively on one side and another side in the lateral direction.
The removal prevention means is detachably engaged with the pivot
shaft. The engaging teeth of the second pivot shaft support part
function as the resilient member contact part when the engaging
teeth of the first pivot shaft support part are meshed with the
fitting teeth, and the engaging teeth of the first pivot shaft
support part function as the resilient member contact part when the
engaging teeth of the second pivot shaft support part are meshed
with the fitting teeth.
[0027] With the power tool thus constructed, the lever installed to
one side on the bottom of the handle grip can be removed and
installed to the other side on the bottom of the handle grip by
removing the removal prevention means from the pivot shaft,
removing the pivot shaft from the through-hole on the one side,
re-inserting the pivot shaft to the through-hole from the other
side, and then screwing and securing the removal prevention means
in the pivot shaft. Therefore, because the lever can be installed
to the bottom of the handle grip from either the left side or the
right side, the power tool can be comfortably used without the
lever getting in the way whether the user is left-handed or
right-handed.
[0028] Furthermore, because the lever is removably installable to
the handle grip, The lever can be removed from the handle grip and
used as a handheld flashlight.
[0029] Further preferably, the power tool according to the present
invention also has a vibration damper disposed between the handle
grip and the base-end part for suppressing transmission of
vibration from the handle grip to the lever.
[0030] With this structure, severe vibration transmitting from the
handle grip to the lever when using the power tool can be
effectively damped by the vibration damper. Continuity failures in
the light-emitting element and wiring breaks in the lighting
circuit inside the lever can therefore be prevented.
[0031] Furthermore, with the power tool according to the present
invention, the lever includes an extensible member disposed at a
specific position between the base end and the free end, and a
rotary joint is disposed at a position closer to the free end and
permitting a free end part to be pivotally movable relative to the
extensible member.
[0032] The extensible member and rotary joint those disposed to the
lever make it possible to set the light-emitting element of the
light unit closer to the illuminated object and to project light
from the best angle, thus making it possible to see the illuminated
object clearly.
[0033] Yet further preferably, the lever is separated from the
handle grip with a predetermined gap therebetween, and the lever
functions as a hook for hanging the tool. This construction
eliminates the need for a place to set the power tool when working
in high places. Furthermore, because the hook and light unit are
rendered in a single component, they will not get in the way and
are more convenient.
[0034] Yet further preferably, the light-emitting element of a
power tool according to the present invention is a yellow LED. This
increases contrast and enables seeing the illuminated end tool and
fastener clearly and plainly. Furthermore, because contrast is
high, it is not necessary to increase power consumption and a
smaller power supply and circuit can be used. Furthermore, because
current consumption is 1/10 or less as large as that of a
conventional incandescent flashlight bulb, a small, commercial N
size battery can be used, and the power tool can be made small and
economical.
[0035] Yet further preferably, the power tool according to the
present invention also has switch means for switching the
light-emitting element on and off, and an off circuit for
automatically turning the light-emitting element off at a
predetermined time after the light-emitting element turns on. Thus,
the power tool prevents depleting the power source when the user
forgets to turn the switch off.
[0036] In another aspect of the present invention, there is
provided a power tool including a motor as a drive power source, a
body housing the motor and having an end output unit for chucking
an end tool driving a fastener, a handle grip provided integrally
with the body, and a light unit disposed to one of the handle grip
and the body, and having a light-emitting element for illuminating
a fastener located at a distal end of the end tool, the end tool
being driven by the motor to tighten the fastener to a workpiece.
The light-emitting element comprises a yellow LED.
[0037] With the power tool thus constructed, contrast is increased
and the illuminated end tool and fastener can be seen clearly and
plainly. Furthermore, because contrast is high, it is not necessary
to increase power consumption and a smaller power supply and
circuit can be used. Furthermore, because current consumption is
1/10 as large as that of a conventional incandescent flashlight
bulb, a small, commercial N size battery can be used, and the power
tool can be made small and economical.
[0038] In still another aspect of the invention, there is provided
a power tool including a motor as a drive power source, a body
housing the motor and having an end output unit for chucking an end
tool driving a fastener, a handle grip provided integrally with the
body, and a light unit disposed to one of the handle grip and the
body, and having a light-emitting element for illuminating a
fastener located at a distal end of the end tool, the end tool
being driven by the motor to tighten the fastener to a workpiece.
The light unit includes switch means for switching the
light-emitting element on and off; and an off circuit for
automatically turning the light-emitting element off at a
predetermined time after the light-emitting element turns on. The
power tool thus constructed prevents depleting the power source
when the user forgets to turn the switch off.
[0039] In still another aspect of the invention, there is provided
a power tool including a motor as a drive power source, a body
housing the motor and having an end output unit for chucking an end
tool driving a fastener, a handle grip provided integrally with the
body, and a light unit disposed to the body and having a
light-emitting element for illuminating a fastener located at a
distal end of the end tool. The end tool is driven by the motor to
tighten the fastener to a workpiece. The body has a generally
hollow cylindrical part at a position corresponding to the end
output unit. The light unit is positioned at a tip end of the end
output unit and is generally ring-shaped around a circumference of
the generally hollow cylindrical part. The light unit includes a
lens having a ring shape for emitting light in a ring-like manner
from the light-emitting element, a power source for driving the
light-emitting element, and switch means for switching
light-emitting element on/off.
[0040] With the power tool thus constructed, light is emitted from
a plurality of directions through the lens, shadows of the end tool
cast by one light-emitting element are cancelled by another
light-emitting element, so that no end tool shadows are generated,
the tip of the end tool is rendered very easy to see, and
operability is improved. In still another aspect of the invention,
there is provided A power tool including a motor as a drive power
source, a body housing the motor and having an end output unit for
chucking an end tool driving a fastener, a handle grip provided
integrally with the body, and a light unit having a light-emitting
element for illuminating a fastener located at a distal end of the
end tool, the end tool being driven by the motor to tighten the
fastener to a workpiece. A pull trigger is disposed at a top part
of the handle grip for starting/stopping driving the end tool. The
light unit is disposed immediately above the trigger.
[0041] With the power tool thus constructed, the index finger will
not strike the light unit when the user extends the finger from the
position gripping the handle grip toward the tip of the end tool
because the light unit is disposed directly above the trigger. The
light unit therefore does not interfere with power tool operation,
and usability is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] FIG. 1 is a side view of a power tool according to a first
embodiment of the present invention.
[0043] FIG. 2 is a partial rear view showing an essential part
where a light unit is supported on a body of a power tool according
to the first embodiment of the present invention.
[0044] FIG. 3 is a cross-sectional view showing a lever and a pivot
shaft those constituting the light unit of the power tool according
to the first embodiment of the present invention.
[0045] FIG. 4 is a cross-section view of the major components
showing an essential part where the light unit is supported on the
body of the power tool according to the first embodiment of the
present invention.
[0046] FIG. 5 is a circuit diagram showing a lighting circuit of
the light unit of the power tool according to the first embodiment
of the present invention.
[0047] FIG. 6 is a side view showing the power tool according to
the first embodiment of the present invention in which a relatively
short bit is held by a chuck.
[0048] FIG. 7 is a side view showing the power tool according to
the first embodiment of the present invention in which a relatively
long bit is held by the chuck.
[0049] FIG. 8 is a cross-sectional view showing an essential
portion of a power tool according to a second embodiment of the
present invention.
[0050] FIG. 9 is a front view showing the power tool according to
the sec- and embodiment of the present invention.
[0051] FIG. 10 is a partial cross-section view showing the power
tool according to the second embodiment of the present
invention.
[0052] FIG. 11 is a partial cross-sectional view of a power tool
according to a third embodiment of the present invention.
[0053] FIG. 12 is a cross-sectional view showing an essential
portion of the power tool according to the third embodiment of the
present invention.
[0054] FIG. 13 is a side view of a power tool according to a fourth
embodiment of the present invention.
[0055] FIG. 14 is a side view showing a conventional power
tool.
[0056] FIG. 15 is a side view showing another conventional power
tool.
BEST MODE FOR CARRYING OUT THE INVENTION
[0057] A power tool 1 according to a first embodiment of the
present invention will be described below with reference to FIG. 1
to FIG. 7. As shown in FIG. 1, this power tool 1 is specifically
described as an impact driver having a generally T-shaped body 10.
This body 10 includes a hammer case 10A forming the front end part
of the body 10, and a housing 10B connected to the hammer case 10A
and forming the back part of the body 10. A motor not shown
functioning as the drive source, and mechanical parts not shown
composed of, for example, a speed reduction mechanism for
transferring motor torque, are housed inside the housing 10B. The
speed reduction mechanism 260, as shown in FIGS. 11 and 12,
includes a planetary gear unit not shown and other parts.
[0058] An end output unit not shown is housed inside the hammer
case 10A, and a chuck 11 for holding a tool or bit is disposed to
the hammer case 10A. The chuck 11 has a hollow, substantially
cylindrical insertion end for inserting therein a shaft-like end
tool such as a bit 2, 3 (see FIG. 6 and FIG. 7). One of the tool
bit 2, 3 is detachably inserted into the chuck 11. The end output
unit not shown has an impact mechanism 150, as shown in FIGS. 8 and
10 and 250 as shown in FIGS. 11 and 12 for converting the rotary
force of the motor not shown to an impact force and driving the bit
2, 3, and is drivingly linked to the motor not shown. When the
motor not shown is driven for driving the bit 2, 3, the screw or
other fastener 4, 5 (FIG. 6, FIG. 7) is tightened to the workpiece
6 or loosened therefrom.
[0059] A handle grip 10C extends from a lower portion of the body
10. The handle grip 10C is integrally with the body 10, and a
battery pack 12 internally housing a battery not shown is disposed
to the bottom of the handle grip 10C. A pull trigger 13 for
starting and stopping the motor is disposed to the top part of the
handle grip 10C. Contacts not shown and connection terminals not
shown for electrically connecting the motor not shown inside the
housing 10B to the battery not shown inside the battery pack 12 are
also disposed inside the handle grip 100. The battery pack 12 is
detachably attached to the handle grip 10C, and the internal
battery not shown supplies power to the motor not shown.
[0060] A light unit 20 is disposed to a position at the bottom of
the handle grip 10C and immediately above the battery pack 12. As
shown in FIG. 2 or FIG. 3, the light unit 20 includes a lever 21
and a pivot shaft 30 and a pivot shaft support part 40. The lever
21 is provided integrally with one end 30A of the pivot shaft 30
having substantially cylindrical shape. The pivot shaft support
part 40 is provided at a lower portion of the handle grip 10C for
supporting the pivot shaft 30. More specifically, the pivot shaft
30 is supported by the support part 40 rotably about its axis and
axially movable along its axis. The lever 21 has a base end
connected to the pivot shaft 30 and has a free end. The base end of
the lever 21 is connected to the pivot shaft 30 so as to cover an
opening in the one end 30A of the substantially cylindrical pivot
shaft 30. The lever 21 can therefore pivotally moved in conjunction
with the pivot shaft 30 about the axis of the pivot shaft 30, and
can move along the axis of the pivot shaft 30. The pivot shaft 30
has another end 30B which is an open end.
[0061] As shown in FIG. 4, the pivot shaft support part 40 is
composed of a first pivot shaft support part 41 and a second pivot
shaft support part 42 shaped symmetrically sideways the body 10. A
through-hole 40a to passes through these parts 41 and 42. The axis
of this through-hole 40a is also oriented sideways to the body 10,
that is, in the right-to-left direction as seen in FIG. 4. The
pivot shaft support part 40 is provided integrally with the handle
grip 10C, and the pivot shaft 30 is disposed rotatably about its
axis to the handle grip 10C and movable in the axial direction
while the pivot shaft 30 is extending through the through-hole
40a.
[0062] With the power tool 1 shown in FIG. 1 to FIG. 7 the pivot
shaft 30 passes from the left to the right side of the body 10 when
viewed from the back side of the power tool 1, that is, from the
left to the right side in FIG. 4, such that the one end 30A of the
pivot shaft 30 connected to the lever 21 is positioned on the left
side and the other end 30B is positioned on the right side of the
body 10 when seen from the back of the power tool 1. A hand strap
43 (see FIG. 2) is disposed at a connecting position of the pivot
shaft support part 40 to the handle grip 10C. First engaging teeth
41A and second engaging teeth 42A are formed in the part of and at
the through-hole 40a of the first pivot shaft support part 41 and
second pivot shaft support part 42. First engaging teeth 41A and
second engaging teeth 42A are disposed at symmetrical positions
sideways to the body 10 substantially in the middle in the axial
direction of the through-hole 40a. First engaging teeth 41A and
second engaging teeth 42A protrude radially inwardly of the
through-hole 40a. Thus, a reduced inner diameter part is provided
in the through-hole 40a at positions corresponding to the locations
of the first engaging teeth 41A and second engaging teeth 42A. The
ends of the first engaging teeth 41A and second engaging teeth 42A
in the axial direction of the through-hole 40a respectively form
first resilient member contact part 41B and second resilient member
contact part 42B, respectively. The distance between first
resilient member contact part 41B and second resilient member
contact part 42B is approximately 10 mm.
[0063] As shown in FIG. 4, fitting teeth 31 are provided to the
pivot shaft 30 at a position opposite to the first engaging teeth
41A. The fitting teeth 31 are provided in a circumferential
direction of the pivot shaft 30 at a position offset towards the
one end 30A from the approximate middle in the axial direction of
the pivot shaft 30 so that the fitting teeth 31 is meshedly
engagable with the first engaging teeth 41A when positioned as
shown in FIG. 1 to FIG. 7, that is, when the power tool 1 is used
with the one end 30A of pivot shaft 30 positioned to the left side
of the handle grip 10C as shown in FIG. 4.
[0064] More specifically, when the pivot shaft 30 is inserted fully
to the through-hole 40a as shown in FIG. 4, the fitting teeth 31
are meshedly engaged with the first engaging teeth 41A. When the
user pulls the lever 21 approximately 5 mm to the left in FIG. 4
and the pivot shaft 30 thus moves in the same direction, engagement
of the fitting teeth 31 with first engaging teeth 41A is
released.
[0065] When the fitting teeth 31 are meshed with the first engaging
teeth 41A, the rotation of the pivot shaft 30 about its axis is
prevented. As a result, pivotal movement of the lever 21 formed
integrally with the pivot shaft 30 is prevented. On the other hand,
rotation of the pivot shaft 30 is not prevented when the fitting
teeth 31 are disengaged from the first engaging teeth 41A.
Therefore, the pivot shaft 30 can be rotated about its axis, and
the lever 21 integrally with the pivot shaft 30 can be pivotally
moved about the axis.
[0066] A nut 32 (FIG. 4) is located on the inside surface of the
substantially tubular pivot shaft 30 at a position near the one end
30A. An inner diameter of the nut 32 is equal to an inner diameter
of a major part of the pivot shaft 30 where the nut 32 is not
disposed. A single bolt 33 is inserted along the inner peripheral
surface of the nut 32 and the inner peripheral surface of the major
part of the pivot shaft 30. The bolt 33 is fixed to the pivot shaft
30 by threadingly engaging the bolt 33 with the nut 32. The bolt 33
is detachable from the pivot shaft 30. A coin slot 33a into which a
coin can be fit is formed in a head 33A of the bolt 33. The bolt 33
can be screwed into the nut 32 of the pivot shaft 30, or the bolt
33 can be unscrewed from and removed from the pivot shaft 30 by
inserting a coin to the coin slot 33a and turning the bolt 33. The
bolt 33 is inserted from the open end at the other end of the pivot
shaft 30, and is screwed into the nut 32, and fastened to the pivot
shaft 30 before the power tool 1 is used.
[0067] A resilient member 34 such as a spring is disposed inside
the through-hole 40a between the head 33A of bolt 33 and second
engaging teeth 42A. One end of the resilient member 34 is in
abutment with the second resilient member contact part 42B of the
second engaging teeth 42A, and the other end of the resilient
member 34 is in abutment with the head 33A of bolt 33. The
resilient member 34 is a compression spring compressed between the
head 33A of bolt 33 and the second resilient member contact part
42B. The resilient member 34 therefore urges the head 33A of bolt
33 integrally with the pivot shaft 30 to the right as seen in FIG.
4, that is, in the direction for allowing the fitting teeth 31 to
be engaged with the first engaging teeth 41A.
[0068] When the lever 21 is moved resisting the urging force of the
resilient member 34 in the direction away from the handle grip 10C,
that is, is moved to the left in FIG. 4, in order to disengage the
fitting teeth 31 from the first engaging teeth 41A, the pivot shaft
30 also moves in the same direction. As the lever 21 is moved
further in this direction, the resilient member 34 becomes
completely compressed and cannot be further compressed. Because the
head 33A of the bolt 33 contacts the other end of the resilient
member 34, the bolt 33 and pivot shaft 30 which moves in unison
with the bolt 33, reach a point where they cannot move further to
the left in FIG. 4. Therefore, the pivot shaft 30 is prevented from
dropping out of the through-hole 40a. The bolt 33 thus functions as
a retainer preventing separation of the pivot shaft 30 from the
through-hole 40a.
[0069] Because the pivot shaft support part 40 is composed of first
pivot shaft support part 41 and second pivot shaft support part 42
symmetrical therewith in the lateral direction of the body 10, and
first engaging teeth 41A and second engaging teeth 42A are disposed
at symmetrical positions sideways to the body 10, the lever 21 can
be fit into the handle grip 10C from the left side as shown in FIG.
4, or from the right side of the handle grip 10C rather than the
left side as may be needed.
[0070] More specifically, the bolt 33 can be removed from pivot
shaft 30, and the pivot shaft 30 is then removed from through-hole
40a. The pivot shaft 30 is then inserted from the right side in
FIG. 4 to the through-hole 40a, the resilient member 34 is fit to
the end of the pivot shaft 30, and the one end of the resilient
member 34 is set against the first resilient member contact part
41B of first engaging teeth 41A. The bolt 33 is then screwed into
the nut 32 of pivot shaft 30 and fixed to the pivot shaft 30 so
that the other end of resilient member 34 contacts the head 33A.
The lever 21 is thereby installed at the right side of the handle
grip 10C as seen in FIG. 4. As a result, the lever 21 can be
installed at a position for avoiding interference with operation of
the power tool 1 regardless of whether the user is right-handed or
left-handed.
[0071] In this case, when the first engaging teeth 41A of first
pivot shaft support part 41 is in meshing engagement with the
fitting teeth 31, the other end of second engaging teeth 42A
functions as the resilient member contact part. Furthermore, when
the second engaging teeth 42A of second pivot shaft support part 42
is in meshing engagement with the fitting teeth 31, the end of
first engaging teeth 41A functions as the resilient member contact
part.
[0072] It should be noted that a combination of the pivot shaft 30,
fitting teeth 31, first pivot shaft support part 41, second pivot
shaft support part 42, first engaging teeth 41A, second engaging
teeth 42A, resilient member 34, first resilient member contact part
41B, second resilient member contact part 42B, and bolt 33
functions as lighting angle adjusting and holding means.
[0073] A recessed channel 21a is formed encircling the pivot shaft
30 at the base end of the lever 21, which is connected to the pivot
shaft 30 and is opposed to the first pivot shaft support part 41.
An annular washer 22 made of rubber approximately 2 mm thick is fit
into this channel 21a. The washer 22 therefore encircles the pivot
shaft 30 at a position on the end of the lever 21 connected to the
pivot shaft 30. This washer 22 functions as a vibration damper.
[0074] The open end of the through-hole 40a in the first pivot
shaft support part 41 is configured to contact the washer 22 when
no force is applied to the lever 21 and the lever 21 has moved to
the right-most side in FIG. 4 due to the urging force of the
resilient member 34. Harsh vibration transmitted to the handle grip
10C when the power tool 1 is used is therefore absorbed by this
washer 22. Thus, the washer 22 efficiently prevents the vibration
from being transmitted to the lever 21. As a result, interruptions
in wiring members and conductivity failure in the light-emitting
element 23 of a lighting circuit 27 disposed inside the lever 21 as
described below can be prevented.
[0075] As shown in FIG. 3, the lever 21 has a thick base end
connected to the pivot shaft 30. The lever 21 becomes gradually
smaller towards the free end thereof, and has a constant thickness
from a predetermined position. Therefore, the elongated portion of
the lever 21 is spaced away from the handle grip 10C with a gap L
of approximately 20 mm as shown in FIG. 4. Note that FIG. 4 shows
the rear view of the power tool 1, and the elongated portion of the
lever 21 therefore extends in the direction perpendicular to the
drawing sheet.
[0076] As shown in FIG. 3, the lever 21 houses therein a
light-emitting element 23, which is composed of an LED emitting
yellow light, a lens 24 made of transparent plastic plate, and a
power source 25 composed of an N size battery. The light-emitting
element 23 is disposed in the free end of the lever 21 for emitting
light in the direction from the base end to the free end of the
lever 21. The lens 24 covers the light-emitting element 23 and
protects the light-emitting element 23. The power source 25 is
housed inside the base end of the lever 21 connected to the pivot
shaft 30, and is electrically connected to the light-emitting
element 23.
[0077] A push-button ON switch 26A for turning light emission from
the light-emitting element 23 on, and a push-button OFF switch 26B
for turning the light-emitting element 23 off, are disposed on the
outside surface 21A of the lever 21. ON switch 26A, OFF switch 26B,
and light-emitting element 23 are mounted on a circuit board 26,
rendering a switching means.
[0078] A semiconductor timer circuit 26C is also mounted on the
circuit board 26. The semiconductor timer circuit 26C is adapted
for automatically turning the light-emitting element 23 off 30
seconds after the light-emitting element 23 is turned on by means
of the ON switch 26A. The power source 25, light-emitting element
23, ON switch 26A, OFF switch 26B, and timer circuit 26C are
connected to each other and form a lighting circuit 27 as shown in
FIG. 5. The lighting circuit 27 also has transistors Tr1, Tr2, and
a plurality of resistors. Because the circuit board 26 and timer
circuit 26C are relatively thin, they are disposed inside the lever
21 at a position near the free end, and the relatively thick power
source 25 is disposed inside the base part of the lever 21. The
timer circuit 26C functions as an off circuit.
[0079] When the user presses the ON switch 26A of the lighting
circuit 27 shown in FIG. 5, base current is supplied to Tr1, and
when Tr1 turns on Tr2 also turns on. Current supply to the timer
circuit 26C and light-emitting element 23 starts when Tr2 goes on.
The ON switch 26A and OFF switch 26B are both push-button switches
composed of momentary switches, and when the user presses and then
releases the switch, the contacts open.
[0080] Because the timer circuit 26C sets output Vt to L level soon
after current supply starts, the timer circuit 26C continues to
hold Tr1 and Tr2 on even after the user releases ON switch 26A, and
thus self-holds current supply to the light-emitting element 23 and
timer circuit 26C.
[0081] When the OFF switch 26B is pressed to turn the
light-emitting element 23 off, the base-emitter voltage of Tr2 goes
to zero, so that Tr2 goes off, and the light-emitting element 23
turns off. In addition, if the user forgets to turn the switch off,
timer circuit 26C sets output Vt to H level three minutes after
light-emitting element 23 turns on, thereby stopping current supply
to the base of Tr1 for turning Tr1 and Tr2 off. When Tr2 goes off,
base current supply to Tr2 also stops, so that the light-emitting
element 23 turns off automatically. Depletion of the power source
25 can therefore be prevented even if the user forgets to turn the
switch off.
[0082] By using a yellow LED instead of a white LED for the
light-emitting element 23, contrast can be improved and the
illuminated bit 2, 3 and fasteners 4, 5 can be seen clearly.
Furthermore, because contrast is high, it is not necessary to
increase electrical consumption, and the size of the power source
25 and lighting circuit 27 can be reduced. Furthermore, because
current consumption is 1/10 or less as large as a normal
incandescent flashlight bulb, a small battery, such as a standard N
size battery, can be used, and the power tool 1 can be made small
and economical.
[0083] Furthermore, because the light-emitting element 23 is
provided at the free end of the lever 21 that can be held
stationary at a desired angle, so that the emission angle of the
light-emitting element 23 can be freely adjusted, lighting can be
optimized for the bit 2, 3 and fasteners 4, 5, and the fasteners 4,
5 can be comfortably fastened.
[0084] Furthermore, because the light-emitting element 23 is
disposed in the free end of the lever 21, and the pivot position of
the lever 21 is held by engagement of the fitting teeth 31 of pivot
shaft 30 connected integrally to lever 21 with the first engaging
teeth 41A or second engaging to teeth 42A disposed in the handle
grip 10C, vibration in the body 10 when using the power tool 1 will
not cause the emitted light to vibrate thereby facilitating
observation to the target.
[0085] Furthermore, if the lighting by the light unit 20 is not
required, the lever 21 is returned to the original resting position
shown in FIG. 1. When the lever 21 is returned to the resting
position, the lever 21 cannot interfere with gripping the handle,
and the power tool 1 can be used easily.
[0086] When a relatively short bit 2 is chucked in the power tool 1
to work with a relatively short fastener 4 as shown in FIG. 6, the
power tool 1 is used with the pivot angle .alpha. of the lever 21
increased to bring the illuminated area closer.
[0087] More specifically, the lever 21 in the initial pivot
position shown in FIG. 1 is pulled away from the bottom of the
handle grip 10C (that is, in the direction lifting off of the page
in FIG. 6) approximately 5 mm and turned to a pivot angle .alpha.
of approximately 40.degree., and the lever 21 is then released. The
lever 21 is thus fixed in the position shown in FIG. 6 and cannot
be pivotally moved any more. The ON switch 26A is then pressed so
that the light-emitting element 23 starts emitting in the direction
of the fastener 4, and the trigger 13 is pulled to drive the bit 2
and tighten the fastener 4.
[0088] When a relatively long bit 3 is chucked in the power tool 1
to fasten a relatively long fastener 5 as shown in FIG. 7, the
pivot angle .alpha. of the lever 21 is reduced to illuminate a
position farther away when using the power tool 1.
[0089] More specifically, the lever 21 in the initial rotary
position shown in FIG. 1 is pulled away from the bottom of the
handle grip 10C (that is, in the direction lifting off of the page
in FIG. 7) approximately 5 mm and turned to the pivot angle .alpha.
of approximately 20.degree., and the lever 21 is then released. The
lever 21 is thus fixed in the position shown in FIG. 7 and cannot
be pivoted any more. The ON switch 26A is then pressed so that the
light-emitting element 23 starts emitting in the direction of the
is fastener 5, and the trigger 13 is pulled to drive the bit 3 and
tighten the fastener 5.
[0090] To remove the lever 21 from the left side of the handle grip
100 as seen in FIG. 4 and install it from the right side, a coin
not shown is first fit into the coin slot 33a to rotate the bolt 33
about its axis relative to the pivot shaft 30 and remove the bolt
33 from the pivot shaft 30. Next, the pivot shaft 30 is removed
from the through-hole 40a and then reinserted to the through-hole
40a from the right side. Then, the resilient member 34 is fit to
the end of the pivot shaft 30, and one end of the resilient member
34 is seated against the first resilient member contact part 41B of
first engaging teeth 41A.
[0091] Next, the coin not shown is fit into the coin slot 33a to
rotate the bolt 33 about its axis into the pivot shaft 30 while
threadingly engaging the bolt 33 with the nut 32, thereby fixing
the bolt 33 in the pivot shaft 30. With this procedure, the lever
21 is reinstalled to the handle grip 10C from the right side in
FIG. 4.
[0092] Furthermore, because the lever 21 is removably installed to
the handle grip 10C, the lever 21 can be removed from the handle
grip 10C and used as a handheld flashlight. Furthermore, because
the lever 21 is thick at the base end connected to the pivot shaft
30 and becomes gradually thinner towards the free end, so that the
elongated portion of the lever 21 is spaced away from the handle
grip 10C with an appropriate gap L therebetween (FIG. 4). Thus, the
lever 21 can also function as a hook for hanging on the worker's
belt or ladder, and an installation space to rest the power tool 1
when working in high places can be eliminated. Furthermore, because
this hook and light unit 20 are rendered as one piece, they are
convenient and do not get in the way.
[0093] Furthermore, because the circuit board 26 and timer circuit
26C are disposed near the free end of the lever 21 and the power
source 25 is disposed inside the base end of the lever 21, the part
near the free end of the lever 21 imparted with the functionality
of a hook can be rendered thin and small.
[0094] A power tool according to a second embodiment of the present
invention is described next with reference to FIG. 8 to FIG. 10. A
power tool 101 according to this second embodiment is different
from the power tool 1 of the first embodiment in that a light unit
120 is not provided at the bottom part of a handle grip 110C, but
is positioned on an outside of a hammer case 110A at a distal end
section 114A of an end output part 114.
[0095] The end output part 114 forms a part of the body 110, and
houses therein an impact mechanism 150 for converting torque from a
motor not shown to an impact force and driving a bit 103. The end
output part 114 has the distal end section 114A provided with the
light unit 120.
[0096] The light unit 120 is almost ring-shaped following the
circumference of the distal end section 114A of the substantially
cylindrical end output part 114, and encircles the distal end
section 114A. The light unit 120 has a flat ring like substrate 126
(FIG. 9) substantially identical in shape to a body of the light
unit 120 and disposed coaxially with the body of the light unit
120. The light unit 120 also has three light-emitting elements 123
(FIG. 9), an ON switch 126A and OFF switch 126B, a timer circuit
not shown, and a power source 125, each of which is rendered on the
flat ring like substrate 126.
[0097] The light-emitting elements 123 are disposed at equal
intervals around the distal end section 114A so that they are
mutually offset 120.degree. around the axis of the bit 103, and
oriented to emit light to the front of the power tool 101. The
power source 125, ON switch 126A, and OFF switch 126B are also
disposed on the same circle as the light-emitting elements 123.
These are all covered by a transparent plastic lens 124. Further,
the second embodiment provides the arrangement the same as that of
the first embodiment in that when using the power tool 101 the user
presses ON switch 126A to turn the light-emitting elements 123 on
and illuminate the fastener, and the light-emitting elements 123
turns off automatically approximately three minutes after the light
turns on. Light from a single light-emitting element 23 such as
used in the power tool 1 according to the first embodiment casts a
shadow from the bit 2, 3 on the workpiece 6 and on a cruciform
groove at a head of the fastener 4 or 5, and makes it difficult to
see the cruciform groove. However, because the multiple
light-emitting elements 123 emit light surrounding the bit 103 with
a power tool 101 according to the second embodiment of the
invention, any shadow from the bit 103 cast by one light-emitting
element 123 is cancelled by light from another light-emitting
element 123. As a result, a shadow of the bit 103 is not cast, it
is very easy to see the end of the bit 103, thereby enhancing
workability.
[0098] A power tool 201 according to a third embodiment of the
present invention is described next with reference to FIGS. 11 and
12. A power to tool 201 according to this third embodiment differs
from the power tool 1 of the first embodiment in that a light unit
220 is disposed at a position directly above a trigger 213 rather
than at the bottom of a handle grip 210C. Thus, as shown, the light
unit 220 is disposed within a protective space surrounded by the
handle grip 210C and the body 210. The third embodiment also
differs from the power tool 1 of the first embodiment in that the
light unit 220 is provided with a light-emitting element 223, ON
switch 226A, and OFF switch 226B, but is not provided with a power
source for exclusively driving the light-emitting element 223, a
timer circuit, nor a lighting circuit. The power tool includes an
impact mechanism 250 and a speed reduction mechanism 260.
[0099] The light unit 220 is disposed immediately above the trigger
213, and has one light-emitting element 223 oriented to the front
of a body 210. An ON switch 226A and OFF switch not shown are
located close behind the light-emitting element 223. The front of
the light-emitting element 223 is covered by a transparent lens
224. The light-emitting element 223, ON switch 226A, and OFF switch
are connected to a circuit board 226 by a cord 228. The circuit
board 226 is located inside the handle grip 210C and in
confrontation with the back of the handle grip 210C, and a lighting
circuit not shown including a timer circuit not shown is mounted on
the circuit board 226. A power supply for exclusively driving the
light-emitting element 223 is not disposed to the circuit board.
The circuit board 226 is electrically connected to the battery 12A
(FIG. 11), and the light-emitting element 223 is powered by current
from the battery 12A.
[0100] When using the power tool 201, the bit 103 is driven and the
light-emitting element 223 turns on when the user pulls the trigger
213, so that the fastener 104 is illuminated. When the user extends
the index finger toward the front of the bit 103 from the position
gripping the handle grip 210C, the finger will not touch the light
unit 220 because the light unit 220 is located directly above the
trigger 213. The light unit 220 thus does not interfere with
operation of the trigger 213, and operability to the power tool 201
can be improved.
[0101] Furthermore, the light unit 220 does not project outside
from the body 210 or battery pack 12, and the light unit 220 does
not contact the neighboring or opposing member or get in the way
even when using the power tool 201 in a confined location.
[0102] Furthermore, because the battery 12A for driving the power
tool 201 is also used as the power source for the light-emitting
element 223, the power tool 201 can be has a simple construction
and produced at low cost. Yet further, wiring inside the body 210
can be simplified and a layout can be made compact.
[0103] A power tool according to a fourth embodiment of the present
invention is described next with reference to FIG. 13. A power tool
301 according to this fourth embodiment differs from the power tool
1 of the first embodiment in that an extensible member 321B and
rotary joint 321C are disposed as parts of a lever 321. Note that
for descriptive purposes, a stretched state of the extensible
member 321B is shown by a solid line in FIG. 13, and a shrinking
state thereof is shown by a dotted line in FIG. 13.
[0104] More specifically, as shown in FIG. 13, the extensible
member 321B is disposed in approximately the middle of the lever
321 between the base part and free end part thereof. An
extension/retraction switch 329 is also disposed toward the base of
the lever 321 from the extensible member 321B. The extensible
member 321B is configured to extend and retract according to the
operation of the extension/retraction switch 329.
[0105] The rotary joint 321C is disposed on the free end side of
the lever 321 at one end of the extensible member 321B. A
configuration such as the lighting angle adjusting and holding
means of the first embodiment is used as the rotary joint 321C,
enabling the free end to be pivotally movable and be held at a
specific angle relative to the extensible member 321B. An ON switch
326A and OFF switch not shown are located on the free end part of
the lever 321.
[0106] Because an extensible member 321B and rotary joint 321C are
disposed in the lever 321, the light-emitting element not shown of
the light unit 320 can be positioned more closely to the
illuminated object and can emit light from the best angle, thereby
making it easier to see the illuminated object.
[0107] In the power tool 301 according to a fourth embodiment of
the invention, a spray nozzle for applying a coating can be
disposed in place of the light-emitting element. In this case, a
spray button is disposed instead of ON switch 326A. When spraying a
coating, the object to be coated, such as a bolt 304, can therefore
be accurately and easily sprayed by turning the spray button on
after positioning the spray nozzle close to the object to be
coated.
[0108] When tightening bolts 304, for example, on a building site,
it is difficult to visually determine whether the bolt 304 has been
tightened. However, by spraying a coating on the bolt 304 or other
fastener immediately after tightening, fasteners that have already
been tightened can be recognized at a glance, and forgetting to
tighten fasteners can be to prevented.
[0109] A power tool according to the present invention shall not be
limited to the embodiments described above, and can be modified and
improved in various ways without departing from the scope of the
accompanying claims. For example, the motor of the power tools in
the above-described embodiments is driven by electrical power, but
a pneumatic motor can be used instead of the electric motor.
[0110] Furthermore, a dry cell is used as the power source for the
light unit in the first, second, and fourth embodiments above, but
a rechargeable storage battery can be used instead.
[0111] Furthermore, the power tool of the second embodiment has
three light-emitting elements and a transparent lens. Instead of
this arrangement, one light-emitting element and a single
donut-shaped lens can be used. The lens could be a frosted glass
lens, or is formed with a fine diffraction pattern. Alternatively,
luminescent paint can be impregnated in the lens. Thus, entire
donut shaped lens can be lighted-up by a single light-emitting
element.
INDUSTRIAL APPLICABILITY
[0112] As described above, the present invention can be widely used
for tightening and loosening fasteners such as screws and bolts in
the building site.
* * * * *