U.S. patent application number 12/979675 was filed with the patent office on 2011-07-07 for electric power tool.
This patent application is currently assigned to MAKITA CORPORATION. Invention is credited to Toshiyasu KASUYA, Hitoshi SUZUKI, Hideyuki TAGA, Takuya UMEMURA.
Application Number | 20110162862 12/979675 |
Document ID | / |
Family ID | 44009749 |
Filed Date | 2011-07-07 |
United States Patent
Application |
20110162862 |
Kind Code |
A1 |
SUZUKI; Hitoshi ; et
al. |
July 7, 2011 |
ELECTRIC POWER TOOL
Abstract
An electric power tool includes a tool portion, a fuel cell, a
power drive source, and a water-holding unit. The water-holding
unit holds a reaction water produced in the fuel cell by oxidation
reaction between a fuel and an oxidizing agent.
Inventors: |
SUZUKI; Hitoshi; (Anjo-shi,
JP) ; KASUYA; Toshiyasu; (Anjo-shi, JP) ;
UMEMURA; Takuya; (Anjo-shi, JP) ; TAGA; Hideyuki;
(Anjo-shi, JP) |
Assignee: |
MAKITA CORPORATION
Anjo-shi
JP
|
Family ID: |
44009749 |
Appl. No.: |
12/979675 |
Filed: |
December 28, 2010 |
Current U.S.
Class: |
173/217 |
Current CPC
Class: |
B25F 5/00 20130101 |
Class at
Publication: |
173/217 |
International
Class: |
E21B 3/00 20060101
E21B003/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 7, 2010 |
JP |
2010-002050 |
Claims
1. An electric power tool comprising: a tool portion; a fuel cell
that generates electric power by oxidation reaction between a fuel
and an oxidizing agent; a power drive source that receives electric
power to drive the tool portion; and a water-holding unit that
holds a reaction water produced in the fuel cell by the oxidation
reaction.
2. The electric power tool according to claim 1, further
comprising: a holder portion that detachably holds the
water-holding unit.
3. The electric power tool according to claim 1, wherein the
water-holding unit includes: a drainage inlet to which the reaction
water flows in, and the electric power tool includes: a drainage
outlet from which the reaction water is discharged; and a
positioner that positions the drainage inlet with respect to the
drainage outlet, so that the reaction water flows in from the
drainage outlet to the drainage inlet.
4. The electric power tool according to claim 3, wherein a packing
is provided around at least one of the drainage outlet and the
drainage inlet, and the positioner is configured to position the
drainage inlet with respect to the drainage outlet along such a
direction in which the packing is inhibited from being damaged.
5. The electric power tool according to claim 3, wherein the
drainage outlet is provided in a section where the water-holding
unit is held.
6. The electric power tool according to claim 3, further
comprising: an operation prohibiting unit that prohibits operation
of the power drive source, when the drainage inlet is not located
at a position where the reaction water can flow in from the
drainage outlet to the drainage inlet.
7. The electric power tool according to claim 6, wherein the
operation prohibiting unit is configured to prohibit the operation
of the power drive source by interrupting a supply passage of
electric power from the fuel cell to the power drive source.
8. The electric power tool according to claim 1, further
comprising: a reaction water remover that removes the reaction
water held in the water-holding unit from the water-holding
unit.
9. The electric power tool according to claim 8, wherein the
reaction water remover includes a reaction water outlet formed in
the water-holding unit in order to discharge the reaction water
held in the water-holding unit out of the water-holding unit.
10. The electric power tool according to claim 8, further
comprising: a fan that is driven by the power drive source, wherein
the reaction water remover is configured to pass at least part of
an air flow induced by the fan through an interior of the
water-holding unit.
11. The electric power tool according to claim 2, further
comprising: a fuel tank that stores a fuel to be supplied to the
fuel cell, wherein the fuel tank and the water-holding unit are
integrally formed.
12. The electric power tool according to claim 1, further
comprising: a main body portion that includes the tool portion and
the power drive source, wherein the water-holding unit is
separately provided from the main body portion.
13. The electric power tool according to claim 12, wherein the
water-holding unit is configured to be attachable to a user of the
electric power tool.
14. The electric power tool according to claim 1, wherein the
water-holding unit includes: a drainage inlet to which the reaction
water flows in, and a back flow inhibiting unit that inhibits the
reaction water held in the water-holding unit from flowing backward
from the drainage inlet out of the water-holding unit.
15. The electric power tool according to claim 1, wherein the
water-holding unit includes an absorber that absorbs and holds the
reaction water.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of Japanese Patent
Application No. 2010-002050 filed Jan. 7, 2010 in the Japan Patent
Office, the disclosure of which is incorporated herein by
reference.
BACKGROUND
[0002] The present invention relates to an electric power tool
provided with a fuel cell.
[0003] An electric power tool disclosed in Unexamined Japanese
Patent Application Publication No. 2008-132551 is provided with a
fuel cell, and is configured to provide electric power from the
fuel cell to an electric motor.
SUMMARY
[0004] While a fuel cell generates electric power by oxidizing a
fuel such as hydrogen with an oxidizing agent such as oxygen,
reaction water is produced by oxidation reaction. In the
aforementioned electric power tool, however, particular measures
concerning a method of processing the reaction water (water, in the
above-referenced Publication) are not explicitly disclosed.
[0005] If the reaction water is directly discharged from the
interior of an electric power tool to the outside, a user and a
work object such as a building material undesirably get wet.
[0006] It is preferable that the present invention can provide an
electric power tool which can inhibit reaction water produced in a
fuel cell from being directly discharged from the electric power
tool.
[0007] An electric power tool according to the present invention
includes a tool portion, a fuel cell, a power drive source, and a
water-holding unit. The fuel cell generates electric power by
oxidation reaction between a fuel and an oxidizing agent. The power
drive source receives electric power to drive the tool portion. The
water-holding unit holds a reaction water produced in the fuel cell
by the oxidation reaction.
[0008] In the electric power tool of the present invention
configured as such, the reaction water produced in the fuel cell is
held in the water-holding unit. Thus, the reaction water can be
inhibited from being directly discharged from the electric power
tool.
[0009] The water-holding unit can be configured in any manner in
order to hold the reaction water. For example, the water-holding
unit may be configured to be detachably installed in the electric
power tool. In this case, for example, the electric power tool may
include a holder portion that detachably holds the water-holding
unit. In the electric power tool configured as such, the reaction
water held in the water-holding unit can be easily processed
(disposed of), by detaching the water-holding unit from the
electric power tool. Or, the water-holding unit may be configured
to be attachable to or detachable from the fuel cell or a battery
pack housing the fuel cell, or have other configurations.
[0010] In the present invention, the water-holding unit may include
a drainage inlet to which the reaction water flows in. The electric
power tool may include a drainage outlet from which the reaction
water is discharged. In this case, the electric power tool may
include a positioner which positions the drainage inlet with
respect to the drainage outlet, so that the reaction water flows in
from the drainage outlet to the drainage inlet. In the electric
power tool configured as such, the reaction water can be reliably
received in the water-holding unit.
[0011] A packing may be provided around at least one of the
drainage outlet and the drainage inlet. In this case, the
positioner may be configured to position the drainage inlet with
respect to the drainage outlet along such a direction that the
packing is inhibited from being damaged. In the electric power tool
configured as such, the packing can be inhibited from being
damaged, and further inhibit the reaction water from being
discharged from the electric power tool due to damage in the
packing.
[0012] The drainage outlet may be provided in any section of the
electric power tool. For example, the drainage outlet may be
provided in a section where the water-holding unit is held.
[0013] Also, the electric power tool of the present invention may
be provided with an operation prohibiting unit that prohibits
operation of the power drive source, when the drainage inlet is not
located at a position where the reaction water can flow in from the
drainage outlet to the drainage inlet. In the electric power tool
configured as such, the electric power tool does not operate when
the drainage inlet is not located at a position where the reaction
water can flow in from the drainage outlet to the drainage inlet.
Thus, the reaction water can be inhibited from being discharged
from the electric power tool due to vibration, and so on, which
occurs by the operation of the electric power tool. A user and a
work object can be inhibited from getting wet.
[0014] The operation prohibiting unit may be configured in any
manner in order to prohibit operation of the power drive source.
For example, the operation prohibiting unit may be configured to
prohibit the operation of the power drive source by interrupting a
supply passage of electric power from the fuel cell to the power
drive source. In this case, since electric power is not supplied to
the power drive source, the operation of the power drive source can
be reliably prohibited.
[0015] Also, the electric power tool of the present invention may
include a reaction water remover that removes the reaction water
held in the water-holding unit from the water-holding unit. In the
electric power tool configured as such, the reaction water held in
the water-holding unit can be inhibited from being accumulated to
fill up the water-holding unit with the reaction water.
[0016] The reaction water remover may be configured in any manner
in order to remove the reaction water from the water-holding unit.
For example, the reaction water remover may include a reaction
water outlet formed in the water-holding unit in order to discharge
the reaction water held in the water-holding unit out of the
water-holding unit. In this case, the reaction water can be removed
from the water-holding unit via the reaction water outlet. Or, if
the electric power tool includes a fan that is driven by the power
drive source, the reaction water remover may be configured to pass
at least part of an air flow induced by the fan through an interior
of the water-holding unit. In this case, evaporation of the
reaction water is facilitated by the air flow, so that the reaction
water can be removed from the water-holding unit. As a result, the
number of times of operation to remove the reaction water can be
reduced.
[0017] Also, the electric power tool of the present invention may
include a fuel tank that stores a fuel to be supplied to the fuel
cell. In this case, the fuel tank and the water-holding unit may be
integrally formed. If the fuel tank and the water-holding unit are
integrally formed, the reaction water accumulated in the
water-holding unit can be easily processed (disposed of). Also, the
fuel tank can be easily replenished with the fuel.
[0018] Also, the electric power tool of the present invention may
be provided with a main body portion that includes the tool portion
and the power drive source. In this case, the water-holding unit
may be separately provided from the main body portion. In case that
the water-holding unit is separately provided from the main body
portion, the water-holding unit may be configured to be attachable
to a user of the electric power tool. If the water-holding unit is
configured as such, the user can operate the electric power tool
with the water-holding unit being attached to the user.
[0019] Also in the present invention, the water-holding unit may
include a drainage inlet to which the reaction water flows in, and
a back flow inhibiting unit that inhibits the reaction water held
in the water-holding unit from flowing backward from the drainage
inlet out of the water-holding unit. In the electric power tool
configured as such, the reaction water can be inhibited from
directly being discharged from the electric power tool due to a
back flow of the reaction water from the drainage inlet.
[0020] In the present invention, the water-holding unit may include
an absorber that absorbs and holds the reaction water. In the
electric power tool configured as such, the reaction water can be
inhibited from flowing backward out of the water-holding unit,
regardless of posture of the electric power tool, since the
absorber absorbs and holds the reaction water.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will now be described by way of
example with reference to the accompanying drawings, in which:
[0022] FIG. 1 is a schematic diagram of an electric power tool
according to a first embodiment of the present invention;
[0023] FIG. 2 is a schematic diagram of a battery pack according to
the first embodiment of the present invention;
[0024] FIG. 3A is a view taken in a front-back direction of a
water-holding tank according to the first embodiment of the present
invention in a state being detached from the battery pack;
[0025] FIG. 3B is a view taken in the front-back direction of the
water-holding tank according to the first embodiment of the present
invention in a state being attached to the battery pack;
[0026] FIGS. 4A and 4B are explanatory views taken in a right-left
direction of the water-holding tank according to the first
embodiment of the present invention in an attached state;
[0027] FIG. 5 is a block diagram showing an electrical
configuration of the electric power tool according to the first
embodiment of the present invention;
[0028] FIGS. 6A and 6B are views taken in the front-back direction
of a water-holding tank according to a second embodiment of the
present invention in an attached state;
[0029] FIGS. 7A and 7B are views taken in the right-left direction
of a water-holding tank according to a third embodiment of the
present invention in an attached state;
[0030] FIG. 8A is a view schematically showing configurations of a
battery pack and a water-holding tank according to a fourth
embodiment of the present invention;
[0031] FIG. 8B is a circuit diagram showing a schematic electrical
configuration of an electric power tool according to the fourth
embodiment of the present invention;
[0032] FIG. 9 is a view schematically showing a configuration of a
water-holding tank according to a fifth embodiment of the present
invention;
[0033] FIG. 10 is a view schematically showing a configuration of a
water-holding tank according to a sixth embodiment of the present
invention;
[0034] FIG. 11 is a view schematically showing a configuration of a
water-holding tank according to a seventh embodiment of the present
invention;
[0035] FIG. 12 is a view schematically showing a configuration of a
water-holding tank according to an eighth embodiment of the present
invention;
[0036] FIG. 13 is a view schematically showing a configuration of a
main body of an electric power tool according to the eighth
embodiment of the present invention;
[0037] FIG. 14A is a view taken in a front-back direction of a
water-holding tank according to a ninth embodiment of the present
invention in a state being detached from a battery pack;
[0038] FIG. 14B is a view taken in a right-left direction of the
water-holding tank according to the ninth embodiment of the present
invention in a state being attached to the battery pack;
[0039] FIG. 15 is a schematic diagram of an electric power tool
according to a tenth embodiment of the present invention; and
[0040] FIG. 16 is a schematic diagram of a battery pack according
to an eleventh embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0041] The following embodiments are examples in which an electric
power tool according to the present invention is adapted to an
electric power tool such as an electric driver, an electric drill,
and others. In the following embodiments, the same reference
numerals are given to components identical or similar in function,
and the description thereof may be simplified or omitted.
First Embodiment
[0042] As shown in FIG. 1, an electric power tool 1 according to
the present first embodiment includes a main body portion 5 and a
handle portion 7. A main body of the electric power tool 1 is
formed by the main body portion 5 and the handle portion 7. The
main body portion 5 has a substantially cylindrical outer shape. An
electric motor 3 that rotates/drives a driver bit and a drill bit
is housed in the main body portion 5. The handle portion 7 is
provided in the main body portion 5 in such a manner as to protrude
from the main body portion 5. Particularly, the electric power tool
1 is formed into a pistol-like shape.
[0043] To a rotation shaft of the electric motor 3 are provided a
chucking 3A that secures the driver bit and a fan 3B that blows
cooling air to the electric motor 3. When the electric motor 3
rotates, the chucking 3A and the fan 3B are integrally rotated with
the rotation shaft of the electric motor 3.
[0044] The handle portion 7 is a gripper to be gripped by a user.
The handle portion 7 is provided with a tool switch (trigger) 9 for
the user to activate the electric power tool 1 (electric motor
3).
[0045] At an end of the handle portion 7, a battery pack 11 that
supplies electric power to the electric motor 3 is detachably
installed. As schematically shown in FIG. 2, the battery pack 11
includes a casing 11E. Inside the casing 11E, at least a fuel cell
(FC stack) 11A, a fuel tank 11B, a rechargeable battery 11C and a
fuel pump 11D are housed.
[0046] The fuel cell 11A generates electric power by oxidizing a
fuel with an oxidizing agent. The fuel cell 11A of the present
first embodiment is not a fuel cell which is supplied with a
reformed fuel (hydrogen), but is a so-called direct methanol fuel
cell (DMFC) that is directly supplied with a liquid fuel (methanol)
stored in the fuel tank 11B. The rechargeable battery 11C is a
chargeable and dischargeable chemical battery or a capacitor.
[0047] The fuel stored in the fuel tank 11B is supplied by the fuel
pump 11D to the fuel cell 11A. The fuel pump 11D is driven by
electric power supplied from the rechargeable battery 11C.
[0048] Returning to FIG. 1, in a downward side of the battery pack
11, a water-holding tank 13 that retains reaction water produced in
the fuel cell 11A is detachably fitted to the battery pack 11 (more
particularly, the casing 11E). A volume of the water-holding tank
13 of the present first embodiment is adapted to a volume which can
hold reaction water produced when all the fuel stored in the fuel
tank 11B is reacted.
[0049] Here, the downward side of the battery pack 11 indicates a
lower side of the drawing sheet when the electric power tool 1 is
arranged as shown in FIG. 1. Hereinafter, if not otherwise
specified, an upper side of the drawing sheet when the electric
power tool 1 is arranged as shown in FIG. 1 is referred to as an
upward side, and the lower side of the drawing sheet is referred to
as the downward side.
[0050] As shown in FIGS. 3A and 3B, the water-holding tank 13
includes a resin-made tank portion 13B that retains the reaction
water. The tank portion 13B is provided with a drainage inlet 13A
from which the reaction water flows in. A packing (O-ring) 13C made
of an elastic body such as rubber is fitted around the drainage
inlet 13A.
[0051] In a section of the battery pack 11 (more particularly, the
casing 11E) where the water-holding tank 13 is held, that is, on
the downward side of the battery pack 11, a drainage outlet 11F is
provided from which the reaction water is discharged. A packing
(O-ring) 11G made of an elastic body such as rubber is also fitted
around the drainage outlet 11F.
[0052] As shown in FIGS. 3A, 3B, 4A and 4B, positioning portions
11H, 11J, 13D and 13E that position the drainage inlet 13A with
respect to the drainage outlet 11F so that the reaction water flows
in from the drainage outlet 11F to the drainage inlet 13A are
respectively provided in either of the water-holding tank 13 or the
battery pack 11 (more particularly, the casing 11E).
[0053] More particularly, the water-holding tank 13 is, as shown in
FIGS. 4A and 4B, attached to the battery pack 11 in such a manner
as to move parallel to a direction orthogonal to an up and down
direction with respect to the battery pack 11 (hereinafter, the
direction is referred to as a front-back direction). When the
water-holding tank 13 is attached to the battery pack 11, the
positioning portion 13E provided in the water-holding tank 13 comes
into contact with the positioning portion 11J provided in the
battery pack 11, thereby positioning the water-holding tank 13 in
the front-back direction with respect to the battery pack 11, as
shown in FIG. 4B.
[0054] As shown in FIG. 3A, the pair of positioning portions 11H
provided in the battery pack 11 are constituted by two wall
surfaces of the casing 11E, spaced apart in a direction orthogonal
to the up and down direction and to the front-back direction
(hereinafter, the direction is referred to as a right and left
direction). As shown in FIG. 3B, when the water-holding tank 13 is
attached to the battery pack 11, the pair of positioning portions
13D provided in the water-holding tank 13 come into contact with
the pair of positioning portions 11H provided in the battery pack
11, thereby positioning the water-holding tank 13 in the right and
left direction with respect to the battery pack 11.
[0055] As noted above, when the position of the water-holding tank
13 in the right and left direction and in the front-back direction
with respect to the battery pack 11 is determined, the drainage
outlet 11F of the battery pack 11 and the drainage inlet 13A of the
water-holding tank 13 coincide with each other, thereby allowing
the reaction water to flow in from the drainage outlet 11F to the
drainage inlet 13A. The position of the water-holding tank 13 in
the up-down direction with respect to the battery pack 11 is
determined by contact of an upper surface side of the water-holding
tank 13 to an undersurface side of the battery pack 11 (more
particularly, the casing 11E).
[0056] As shown in FIG. 3A, a pair of holder portions 11K which
detachably hold the water-holding tank 13 with respect to the
battery pack 11 are provided on the undersurface side of the
battery pack 11. The pair of holder portions 11K respectively
extend in the front-back direction, and are formed into a shape
protruding in a direction facing to each other, in cross sections
orthogonal to the front-back direction (i.e., a near L or hook-like
shape). The pair of holder portion 11K hold the water-holding tank
13 by engaging with a pair of hook portions 13F provided in the
water-holding tank 13. The pair of hook portions 13F are
respectively formed into a shape protruding in a direction
separating from each other along the right and left direction, in
cross sections orthogonal to the front-back direction.
[0057] As shown in FIG. 4A, an engaging body 13G, which engages
with an engaging portion 11L provided in the battery pack 11, is
provided in the water-holding tank 13.
[0058] The engaging portion 11L is configured by a concave portion
which is dented upward from the undersurface of the battery pack
11. The engaging body 13G is projectably and retractably housed in
a hole which extends downward from the upper surface of the
water-holding tank 13 facing the undersurface of the battery pack
11. The engaging body 13G is pressed (biased) toward the battery
pack 11 (upward) by an elastic body such as a spring 13H housed in
the water-holding tank 13.
[0059] Thus, a front end side of the engaging body 13G (a side
facing the undersurface of the battery pack 11) is normally in a
state protruding from the upper surface of the water-holding tank
13 by the elastic force of the spring 13H. When an operating
portion 13J is displaced downward by a user, the engaging body 13G
is integrally displaced with the operating portion 13J. Thereby,
the whole engaging body 13G is housed inside the hole
(water-holding tank 13).
[0060] On the side of the positioning portion 13E in the front end
side of the engaging body 13G, a tilted surface 13K is provided
which is tilted in a direction opposite to a direction in which the
water-holding tank 13 is attached to the battery pack 11. Thus, if
the water-holding tank 13 is displaced in parallel toward the
positioning portion 11J with the pair of hook portions 13F caught
by the pair of holder portions 11K, the tilted surface 13K and the
battery pack 11 (casing 11E) are brought into contact. Thereby, a
force that presses the engaging body 13G into the water-holding
tank 13 operates on the engaging body 13G.
[0061] When the water-holding tank 13 is displaced in parallel
until the positioning portion 13E provided in the water-holding
tank 13 and the positioning portion 11J provided in the battery
pack 11 are brought into contact, the front end of the engaging
body 13G is fitted into the engaging portion 11L to engage the
engaging body 13G with the engaging portion 11L, as shown in FIG.
4B. As a result, the position of the water-holding tank 13 with
respect to the battery pack 11 is held/fixed.
[0062] As shown in FIG. 5, the electric power tool 1 includes a
controller 20. Operation of the electric motor 3 and the fuel pump
11D is controlled by the controller 20. The controller 20 drives
the electric motor 3 and the fuel pump 11D by electric power
supplied from the rechargeable battery 11C and the fuel cell 11A.
The controller 20 itself operates by electric power supplied from
the rechargeable battery 11C.
[0063] Particularly, when the tool switch 9 is turned ON by a user,
the controller 20 first supplies electric power to the fuel pump
11D and the electric motor 3 from the rechargeable battery 11C to
activate the fuel pump 11D and the electric motor 3, thereby
supplying the fuel in the fuel tank 11B to the fuel cell 11A to
generate electric power in the fuel cell 11A, and also rotate the
electric motor 3.
[0064] When electric power from the fuel cell 11A is started to be
supplied, the controller 20, depending on the remaining power of
the rechargeable battery 11C and the electric power required by the
electric motor 3, supplies the power supplied from the fuel cell
11A to at least one of the electric motor 3 and the rechargeable
battery 11C.
[0065] When the tool switch 9 is turned OFF by a user, the
controller 20 stops electric power supply to the fuel pump 11D and
to the electric motor 3.
[0066] In the electric power tool 1 of the present first embodiment
configured as above, the reaction water produced in the fuel cell
11A is held in the water-holding tank 13. Thus, the reaction water
is inhibited from being discharged directly from the electric power
tool 1.
[0067] Also, in the electric power tool 1 of the present first
embodiment, the water-holding tank 13 is detachably attached to the
battery pack 11. Thus, by removing the water-holding tank 13 from
the battery pack 11, the reaction water retained in the
water-holding tank 13 can be easily processed (disposed of).
[0068] Further, the electric power tool 1 of the present first
embodiment includes the positioning portions 11H, 11J, 13D and 13E
which position the drainage inlet 13A with respect to the drainage
outlet 11F. Thus, upon attachment of the water-holding tank 13, the
position of drainage inlet 13A with respect to the drainage outlet
11F is determined so that the drainage outlet 11F and the drainage
inlet 13A coincide with one another, and the reaction water flows
in from the drainage outlet 11F to the drainage inlet 13A.
Accordingly, in the electric power tool 1 of the present first
embodiment, the reaction water discharged from the drainage outlet
11F can be reliably received by the water-holding tank 13.
[0069] Further, in the electric power tool 1 of the present first
embodiment, the packings 13C and 11G are respectively fitted around
the drainage inlet 13A and the drainage outlet 11F. Thus, the
reaction water can be inhibited from leaking outside the electric
power tool 1 from a joint surface between the drainage outlet 11F
and the drainage inlet 13A.
[0070] In the present first embodiment, the chucking 3A is an
example of the tool portion of the present invention. The electric
motor 3 is an example of the power drive source of the present
invention. The water-holding tank 13 is an example of the
water-holding unit of the present invention.
Second Embodiment
[0071] The present second embodiment is a variation of the
above-described first embodiment. Particularly, in the first
embodiment, the engaging body 13G is configured to be displaced in
the up and down direction. In the present second embodiment, as
shown in FIGS. 6A and 6B, the pair of the hook portions 13F are
replaced with the pair of engaging bodies 13G, and the pair of
engaging bodies 13G are configured to be displaceable in the right
and left direction. Thereby, the pair of engaging bodies 13G are
projectable and retractable with respect to the water-holding tank
13.
[0072] In the present second embodiment, the water-holding tank 13
is attached to and detached from the battery pack 11 by displacing
the water-holding tank 13 in the up and down direction with respect
to the battery pack 11. Thus, the tilted surfaces 13K of the
engaging bodies 13G are provided on the undersurface side of the
battery pack 11 on the front end sides of the engaging bodies
13G.
[0073] Also, in the present second embodiment, the water-holding
tank 13 is attached to and detached from the battery pack 11 by
displacing the water-holding tank 13 in the up and down direction
with respect to the battery pack 11. Thus, upon attaching the
water-holding tank 13 to the battery pack 11, a force that may
crush both the packings 13C and 11G acts on the packings 13C and
11G. It is difficult for a shear force to act. Accordingly, at
least one of the packings 13C and 11G can be inhibited from being
damaged upon attaching the water-holding tank 13 to the battery
pack 11. Further, the reaction water can be inhibited from being
discharged from the electric power tool 1, due to damage to at
least one of the packings 13C and 11G.
Third Embodiment
[0074] The present third embodiment is a variation of the first
embodiment. Particularly, as shown in FIGS. 7A and 7B, the drainage
inlet 13A is provided in the positioning portion 13E on the side of
the water-holding tank 13, and the drainage outlet 11F is provided
in the positioning portion 11J on the side of the battery pack 11.
Further, the packings 13C and 11G are fitted respectively around
the drainage inlet 13A or the drainage outlet 11F. Both the
positioning portions 13E and 11J are tilted with respect to a
horizontal plane along the front-back direction.
[0075] With such configuration, even if the water-holding tank 13
is moved parallel in the front-back direction and attached to the
battery pack 11, it is difficult for a shear force to act on both
the packings 13C and 11G. Thus, upon attaching the water-holding
tank 13 to the battery pack 11, at least one of the packings 13C
and 11G can be inhibited from being damaged. That is, the reaction
water can be inhibited from being discharged from the electric
power tool 1 due to damage to at least one of the packings 13C and
11G.
[0076] The present third embodiment is not limited to the
configuration shown in FIGS. 7A and 7B. It is only necessary for
both the positioning portions 13E and 11J to be tilted with respect
to a plane along a direction in which the water-holding tank 13 is
attached. For example, if the water-holding tank 13 is attached to
the battery pack 11 obliquely from the front and downward of the
battery pack 11, both the positioning portions 13E and 11J can be
provided parallel to a plane along the up and down direction.
Fourth Embodiment
[0077] The present fourth embodiment is configured to prohibit
operation of the electric motor 3, when the drainage inlet 13A is
not at a position where the reaction water can flow in from the
drainage outlet 11F to the drainage inlet 13A (hereinafter, this
position is referred to as an attachment complete position).
[0078] Particularly, as shown in FIG. 8A, in at least one of the
positioning portions 11H and 11J (in the positioning portion 11J,
in the present fourth embodiment) of the battery pack 11, a tank
detection switch 21 is provided which is configured to be a closed
state when the water-holding tank 13 is positioned at the
attachment complete position, and to be an open state when the
water-holding tank 13 is not positioned at the attachment complete
position.
[0079] As shown in FIG. 8B, in the electric power tool 1 of the
present fourth embodiment, the tank detection switch 21 is
connected in series with the electric motor 3, together with a tool
switch 9, so as to be able to connect and interrupt a supply
passage of electric power from the fuel cell 11A and the
rechargeable battery 11C to the electric motor 3.
[0080] With such configuration, when the water-holding tank 13 is
not positioned at the attachment complete position, the tank
detection switch 21 is in an open state. Regardless of a state of
the tool switch 9, electric power is not supplied to the electric
motor 3. When the water-holding tank 13 is positioned at the
attachment complete position, the tank detection switch 21 is in a
closed state. Depending on the state of the tool switch 9, electric
power is supplied to the electric motor 3. In other words, in the
present fourth embodiment, the tank detection switch 21 functions
as an example of the operation prohibiting unit of the present
invention, which prohibits operation of the electric motor 3 when
the drainage inlet 13A is not at the attachment complete
position.
[0081] Accordingly, in the present fourth embodiment, when the
drainage inlet 13A is not at the attachment complete position,
electric power is not supplied to the electric motor 3. The
electric motor 3 is reliably inhibited from being operated. Thus,
the reaction water can be inhibited from being discharged from the
electric power tool 1 due to vibration, and so on, which occurs by
the operation of the electric motor 3. A user and a work object can
be inhibited from getting wet.
[0082] The operation prohibiting unit is not limited to the tank
detection switch 21. For example, the operation prohibiting unit
may be configured to mechanically lock the tool switch 9, so that
the tool switch 9 cannot be operated when the drainage inlet 13A is
not at the attachment complete position.
Fifth Embodiment
[0083] As shown in FIG. 9, in the present fifth embodiment, a
back-flow inhibiting valve 13L that inhibits the reaction water
retained in the tank portion 13B from flowing backward out of the
tank portion 13B from the drainage inlet 13A is provided in the
water-holding tank 13. The back-flow inhibiting valve 13L is an
example of the back-flow inhibiting unit of the present
invention.
[0084] Particularly, the back-flow inhibiting valve 13L is
installed in the water-holding tank 13 in such a manner as to be
able to be displaced between a position to close the drainage inlet
13A (position shown by a chain double-dashed line in FIG. 9) and a
position to open the drainage inlet 13A (position shown by a solid
line in FIG. 9) by gravity that acts on the back-flow inhibiting
valve 13L.
[0085] More particularly, the plate-like back-flow inhibiting valve
13L is swingably installed in the water-holding tank 13 at a
position to open/close the drainage inlet 13A inside the tank
portion 13B. Therefore, when the drainage outlet 11F is positioned
upward of the drainage inlet 13A in a direction of gravitational
force, the back-flow inhibiting valve 13L swings downward in the
direction of gravitational force by gravity that acts on the
back-flow inhibiting valve 13L, thereby to be displaced to a
position to open the drainage inlet 13A. When at least part of the
drainage outlet 11F is not positioned upward of the drainage inlet
13A in the direction of gravitational force, due to, for example,
tilting of the electric power tool 1, the back-flow inhibiting
valve 13L swings downward in the direction of gravitational force
by the gravity that acts on the back-flow inhibiting valve 13L,
thereby to be displaced to a position to close the drainage inlet
13A.
[0086] Accordingly, when the drainage outlet 11F is positioned
upward of the drainage inlet 13A in the direction of gravitational
force, the reaction water discharged from the drainage outlet 11F
moves downward by the gravity. Thus, the reaction water retained in
the tank portion 13B is inhibited from flowing backward out of the
tank portion 13B from the drainage inlet 13A.
[0087] When at least part of the drainage outlet 11F is not
positioned upward of the drainage inlet 13A in the direction of
gravitational force, the drainage inlet 13A is closed by the
back-flow inhibiting valve 13L. Thus, the reaction water retained
in the tank portion 13B is inhibited from flowing backward out of
the tank portion 13B from the drainage inlet 13A.
[0088] As described in the above, in the present fifth embodiment,
regardless of posture of the electric power tool 1, the reaction
water retained in the tank portion 13B can be inhibited from
flowing backward out of the tank portion 13B from the drainage
inlet 13A. The reaction water can be inhibited from being directly
discharged from the electric power tool 1.
[0089] In the present fifth embodiment, in order that the drainage
inlet 13A is closed by the back-flow inhibiting valve 13L even when
the water-holding tank 13 is rotated either to the right
(clockwise) or to the left (counterclockwise) with respect to the
drawing sheet, the back-flow inhibiting valve 13L is installed in
the water-holding tank 13 so as to be tilted with respect to a
vertical direction (up and down direction), in the state shown in
FIG. 9.
Sixth Embodiment
[0090] As shown in FIG. 10, in the present sixth embodiment, an
absorber 13M which absorbs and holds the reaction water is arranged
inside the tank portion 13B. As the absorber 13M, for example, a
sponge-like porous body may be used.
[0091] With such configuration, in the present sixth embodiment,
the reaction water retained in the tank portion 13B is absorbed and
held by the absorber 13M. Regardless of the posture of the electric
power tool 1, the reaction water retained in the tank portion 13B
can be inhibited from flowing backward out of the tank portion 13B
from the drainage inlet 13A. The reaction water can be also
inhibited from being fluctuated, depending on the posture of the
electric power tool 1.
Seventh Embodiment
[0092] In the above-described first to sixth embodiments, the
water-holding tank 13 is detachably installed in the battery pack
11. Thus, upon discharging the reaction water retained in the tank
portion 13B, the water-holding tank 13 is removed from the battery
pack 11 to discharge the reaction water from the drainage inlet
13A. To the contrary to these embodiments, in the present seventh
embodiment, a pair of drainage openings 13N which discharge the
reaction water retained in the tank portion 13B are provided
downward side of the water-holding tank 13, as shown in FIG. 11.
Further, the pair of drainage openings 13N are sealed with a pair
of caps 13P attachable to and detachable from the pair of drainage
openings 13N.
[0093] With such configuration, in the electric power tool 1
according to the present seventh embodiment, the reaction water
retained in the tank portion 13B can be discharged by removing the
caps 13P without removing the water-holding tank 13 from the
battery pack 11. Thereby, the reaction water held in the
water-holding tank 13 can be inhibited from being accumulated to
fill up the water-holding tank 13.
[0094] The drainage openings 13N correspond to an example of the
reaction water remover and the reaction water outlet of the present
invention.
Eighth Embodiment
[0095] In the present eighth embodiment, as shown in FIG. 12, the
water-holding tank 13 and the battery pack 11 are integrated.
Further, the water-holding tank 13 is configured such that at least
part of the air flow induced by the fan 3B is introduced into the
water-holding tank 13 (tank portion 13B) and evaporation of the
reaction water retained in the tank portion 13B is promoted.
[0096] Particularly, as shown in FIG. 13, a wind guide path 7A that
guides part of the air flow induced by the fan 3B (hereinafter,
this part of the air flow is referred to as a guide wind) into the
water-holding tank 13 (tank portion 13B) is provided in the main
body of the electric power tool 1 (i.e., the main body portion 5
and the handle portion 7). In the water-holding tank 13 integrated
with the battery pack 11, as shown in FIG. 12, an air inlet 13Q
which communicates the wind guide path 7A and the inside of the
tank portion 13B, and an air outlet 13R which discharges the guide
wind guided into the inside of the tank portion 13B out of the
water-holding tank 13, are provided.
[0097] In the electric power tool 1 according to the present eighth
embodiment configured as such, when the tool switch 9 is turned ON
and the electric motor 3 is started to rotate, the guide wind
passes through the inside the tank portion 13B. Thus, evaporation
of the reaction water discharged from the fuel cell 11A (battery
pack 11) and retained in the tank portion 13B is promoted. The
evaporated reaction water is discharged out of the water-holding
tank 13 from the air outlet 13R together with the guide wind.
[0098] Accordingly, in the electric power tool 1 according to the
present eighth embodiment, too much of the reaction water can be
inhibited from being retained in the tank portion 13B (the
water-holding tank 13). The number of operation of discharging the
reaction water can be reduced. The wind guide path 7A, the air
inlet 13Q and the air outlet 13R correspond to an example of the
reaction water remover of the present invention.
[0099] In FIG. 13, part of the air flow induced by the fan 3B is
guided into the water-holding tank 13 as the guide wind. The
present invention is not limited to the above configuration. For
example, the electric power tool 1 may be configured such that the
fan 3B is arranged on the side of the chucking 3A, and all the air
flow induced by the fan 3B is guided into the water-holding tank 13
as the guide wind.
[0100] Also, in FIG. 12, the absorber 13M is arranged inside the
tank portion 13B. The absorber 13M may be removed.
Ninth Embodiment
[0101] In the first embodiment, the pair of holder portions 11K are
formed into a hook-like shape, and sections of the pair of holder
portions 11K facing each other are open. In the present ninth
embodiment, as shown in FIG. 14A, the sections of the pair of
holder portions 11K facing each other are connected and closed.
Inside the closed section, the water-holding tank 13 is housed. In
the electric power tool 1 according to the present ninth embodiment
as well, the water-holding tank 13 can be attached to or detached
from the battery pack 11 by displacing (sliding) the water-holding
tank 13 in parallel to the front-back direction, as shown in FIG.
14B.
Tenth Embodiment
[0102] In the above-described first to ninth embodiments, the
water-holding tank 13 is provided separate from the main body of
the electric power tool 1. However, the water-holding tank 13 is
installed in the main body of the electric power tool 1 or in the
battery pack 11 attached to the main body, upon use. The
water-holding tank 13 is used in a state integrated with the main
body. In the electric power tool 1 of the present tenth embodiment,
at least the water-holding tank 13 is provided in a separate body
14 that can be attached to a user (for example, attached to the
back, the waist, the arm, or the leg of a user), as shown in FIG.
15.
[0103] The separate body 14 in the present tenth embodiment is
configured to be attached to (secured to) the user by means of a
belt 22. In the electric power tool 1 according to the present
tenth embodiment configured as such, the user can operate the
electric power tool 1 with the water-holding tank 13 being attached
to the user.
[0104] In FIG. 15, only the water-holding tank 13 is provided in
the separate body 14. The present invention is not limited to this
configuration. The separate body 14 may house the water-holding
tank 13 and the battery pack 11.
Eleventh Embodiment
[0105] In the battery pack 11 of the above-described first
embodiment, the fuel cell 11A, the fuel tank 11B, and the
rechargeable battery 11C are integrated. The water-holding tank 13
is detachably attached to the battery pack 11.
[0106] As compared to such the battery pack 11 of the first
embodiment, in the battery pack 11 in the eleventh embodiment, the
fuel cell 11A and the rechargeable battery 11C are integrally
provided inside the casing 11E, while the water-holding tank 13 and
the fuel tank 11B are integrally provided inside a casing 11S
detachably attached to the casing 11E, as shown in FIG. 16.
[0107] When the casing 11S is attached to the casing 11E, the
drainage outlet 11F provided in the casing 11E and the drainage
inlet 13A provided in the casing 11S communicate with each other.
Also, the casing 11E and the casing 115 are respectively provided
with a fuel supply opening 11T or 13T for feeding the fuel inside
the fuel tank 11B into the fuel cell 11A. When the casing 11S is
attached to the casing 11E, the fuel supply openings 11T and 13T
communicate with each other. The fuel inside the fuel tank 11B is
fed into the fuel cell 11A by the fuel pump 11D.
[0108] In the electric power tool 1 of the eleventh embodiment
configured as such, when the casing 11S is detached, the reaction
water accumulated in the water-holding tank 13 can be easily
processed (disposed of). Also, the fuel tank 11B can be easily
replenished with the fuel.
Other Embodiments
[0109] The embodiments of the present invention are described in
the above. However, the present invention is not limited to the
above-described embodiments and can take various forms within a
scope not departing from the gist of the invention.
[0110] In the above-described first to eleventh embodiments, the
present invention is applied to a pistol-shaped electric power
tool. Adaptation of the present invention is not limited to such
electric power tools. The present invention can be applied to
gardening tools such as a lawnmower, for example.
[0111] In the above-described first to eleventh embodiments, the
direct methanol fuel cell (DMFC) is adopted as the fuel cell 11A.
The present invention is not limited to such configuration. Any
types of fuel cells can be adopted.
[0112] In the above-described first to eleventh embodiments, the
fuel cell 11A and the rechargeable battery 11C are housed in the
same casing 11E. The present invention is not limited to such
configuration. For example, the rechargeable battery 11C may be
housed in the main body of the electric power tool 1.
[0113] In the above-described first to eleventh embodiments, the
fuel cell 11A and the rechargeable battery 11C are provided as
power sources. If, for example, high-pressure hydrogen is used as
the fuel, the fuel pump 11D is no longer necessary. Thus, the
rechargeable battery 11C may be removed.
[0114] In the above-described fourth embodiment, the electric power
tool 1 is configured to prohibit the operation of the electric
motor 3 when the drainage inlet 13A is not at the attachment
complete position. The electric power tool 1 may be configured to
prohibit the operation of the electric motor 3 when an amount of
the reaction water retained in the water-holding tank 13 exceeds a
predetermined amount. In this case, for example, a detecting unit
which detects whether or not the amount of the reaction water
retained in the water-holding tank 13 exceeds a predetermined
amount may be provided in the electric power tool 1.
[0115] In the above-described first to eleventh embodiments, the
drainage outlet 11F is provided in the section of the battery pack
11 where the water-holding tank 13 is held. The present invention
is not limited to such configuration. For example, the drainage
outlet 11F may be provided in a different section other than the
section in the battery pack 11 where the water-holding tank 13 is
held.
[0116] In the above-described first embodiment, the engaging
portion 11L is provided in the battery pack 11, and the engaging
body 13G is provided in the water-holding tank 13. The engaging
portion 11L may be provided in the water-holding tank 13, and the
engaging body 13G may be provided in the battery pack 11.
* * * * *