U.S. patent application number 12/645636 was filed with the patent office on 2011-06-23 for system for providing two position zoom-focus.
Invention is credited to Clark Alexander Bendall, Theodore Alexander Chilek, Joshua Lynn SCOTT.
Application Number | 20110149413 12/645636 |
Document ID | / |
Family ID | 43383631 |
Filed Date | 2011-06-23 |
United States Patent
Application |
20110149413 |
Kind Code |
A1 |
SCOTT; Joshua Lynn ; et
al. |
June 23, 2011 |
SYSTEM FOR PROVIDING TWO POSITION ZOOM-FOCUS
Abstract
A system for providing a two-position zoom-focus capability in a
video inspection device comprising, in one embodiment, a focus lens
cell and primary aperture attached to a set of fixed rails and
connected to a zoom lens cell. In one embodiment, the focus lens
cell is moveable into a first position along the rails through
activation of a proximally located lens movement mechanism, and
moveable into a second position through relaxation of a tensioned
focus spring. In one embodiment, movement of the focus lens cell
between first and second focus positions causes movement of the
zoom lens cell and a secondary aperture between corresponding first
and second zoom and aperture positions to provide unmagnified and
magnified images of a target object.
Inventors: |
SCOTT; Joshua Lynn; (Jordan,
NY) ; Bendall; Clark Alexander; (Syracuse, NY)
; Chilek; Theodore Alexander; (Skaneateles, NY) |
Family ID: |
43383631 |
Appl. No.: |
12/645636 |
Filed: |
December 23, 2009 |
Current U.S.
Class: |
359/696 ;
359/694 |
Current CPC
Class: |
G02B 23/2438 20130101;
G02B 7/10 20130101 |
Class at
Publication: |
359/696 ;
359/694 |
International
Class: |
G02B 7/10 20060101
G02B007/10 |
Claims
1. An optical system for imaging target objects, comprising: a rail
upon which a focus lens cell and a zoom lens cell are moveably
mounted; said focus lens cell comprising at least one focus lens
and a primary aperture that limits the amount of light incident on
said focus lens, wherein said focus lens cell has a first focus
position on said rail and a second focus position on said rail, and
wherein said first focus position has a different depth of field
than said second focus position; said zoom lens cell comprising at
least one zoom lens, wherein said zoom lens cell has a first zoom
position on said rail and a second zoom position on said rail,
wherein said first zoom position has a different magnification than
said second zoom position; a secondary aperture proximate said
focus lens cell, wherein said secondary aperture is moveable in
front of said focus lens cell, wherein said secondary aperture has
a first aperture position and a second aperture position, and
wherein said first aperture position allows a different amount of
light to be incident on said focus lens than said second aperture
position; and a lens movement mechanism that causes movement of
said focus lens cell axially along said rail; wherein said lens
movement mechanism moves said focus lens cell from said second
focus position to said first focus position axially along said rail
causing movement of said secondary aperture from said second
aperture position to said first aperture position and movement of
said zoom lens cell from said second zoom position to said first
zoom position axially along said rail to change said depth of
field, said magnification, and said amount of light incident on
said focus lens.
2. The optical system of claim further comprising a focus spring,
wherein said locus spring causes movement of said focus lens cell
from said first focus position to said second focus position
axially along said rail, causing movement of said secondary
aperture from said first aperture position to said second aperture
position and movement of said zoom lens cell from said first zoom
position to said second zoom position axially along said rail to
change said depth of field, said magnification, and said amount of
light incident on said focus lens.
3. The optical system of claim 1, wherein said lens movement
mechanism comprises an electric motor.
4. The optical system of claim 1, wherein said lens movement
mechanism comprises a pneumatic actuator.
5. The optical system of claim 1, wherein said lens movement
mechanism comprises a solenoid.
6. The optical system of claim 3, wherein said lens movement
mechanism further causes movement of said focus lens cell from said
first focus position to said second focus position axially along
said rail, causing movement of said secondary aperture from said
first aperture position to said second aperture position and
movement of said zoom lens cell from said first zoom position to
said second zoom position axially along said rail to change said
depth of field, said magnification, and said amount of light
incident on said focus lens.
7. The optical system of claim 4, wherein said lens movement
mechanism further causes movement of said focus lens cell from said
first focus position to said second focus position axially along
said rail, causing movement of said secondary aperture from said
first aperture position to said second aperture position and
movement of said zoom lens cell from said first zoom position to
said second zoom position axially along said rail to change said
depth of field, said magnification, and said amount of light
incident on said focus lens.
8. The optical system of claim 5, wherein said lens movement
mechanism further causes movement of said focus lens cell from said
first focus position to said second focus position axially along
said rail, causing movement of said secondary aperture from said
first aperture position to said second aperture position and
movement of said zoom lens cell from said first zoom position to
said second zoom position axially along said rail to change said
depth of field, said magnification, and said amount of light
incident on said focus lens.
9. The optical system of claim 1, said optical system further
comprising: a zoom adjustment screw that connects said focus lens
cell and said zoom lens cell; and a zoom spring located between
said focus lens cell and said zoom lens cell, wherein said movement
of said zoom lens cell from said second zoom position to said first
zoom position is caused by said zoom spring and by said movement of
said focus lens cell from said second focus position to said first
focus position.
10. The optical system of claim 2, said optical system further
comprising: a zoom adjustment screw that connects said focus lens
cell and said zoom lens cell; and a zoom spring located between
said focus lens cell and said zoom lens cell, wherein said movement
of said zoom lens cell from said first zoom position to said second
zoom position is caused by said zoom spring and by said movement of
said focus lens cell from said first focus position to said second
focus position.
11. The optical system of claim 1, said optical system further
comprising a zoom-focus module outer shell having an aperture cam
slot, and said secondary aperture further comprises an aperture
pivot pin, wherein movement of said aperture pivot pin along said
aperture cam slot causes said secondary aperture to move between
said first and second aperture positions.
12. The optical system of claim 1, further comprising a secondary
aperture slot in said focus lens cell, wherein said movement of
said secondary aperture from said second position to said first
position is a rotation of said secondary aperture through said
secondary aperture slot.
13. The optical system of claim 1, wherein said depth of field in
said first focus position is smaller than said depth of field in
said second focus position.
14. The optical system of claim 1, wherein said magnification in
said first zoom position is greater than said magnification is said
second zoom position.
15. The optical system of claim 1, wherein said amount of light
incident on said focus lens in said first aperture position is less
than said amount of light incident on said focus lens in said
second aperture position.
16. The optical system of claim 2, wherein said depth of field in
said first focus position is smaller than said depth of field in
said second focus position.
17. The optical system of claim 2, wherein said magnification in
said first zoom position is greater than said magnification is said
second zoom position.
18. The optical system of claim 2, wherein said amount of light
incident on said focus lens in said first aperture position is less
than said amount of light incident on said focus lens in said
second aperture position.
19. The optical system of claim 1, wherein said primary aperture is
larger than said secondary aperture.
Description
BACKGROUND OF THE INVENTION
[0001] The subject matter disclosed herein relates generally to
video inspection, and more particularly to a two position
zoom-focus optical system for video inspection devices.
[0002] Video inspection devices, such as video endoscopes, can be
used to inspect target objects to identify and analyze flaws and
defects in the objects both during and after an inspection. Often
times, inspections are performed in small environments such as
inside aircraft engines and small pipes. Typically, these
environments are poorly illuminated with the only source of light
being the endoscope's own light source (e.g., a fiber optic bundle
that transmits light from a proximally located lamp, LED or laser,
or a distally located lamp or LED). In order for video inspection
devices to be effective in maneuvering in these environments, they
must be of small diameter, typically less than 10 mm, and exhibit a
small distal rigid length, typically less than 20 mm, in order to
navigate through locations containing small bending radii. In
addition, video inspection devices require versatility in providing
wide fields of view, typically up to 120 degrees or greater, in
order to provide a more complete view of a target object, while at
the same time providing a large depth of field for maintaining a
clear image when the inspection device is placed in close proximity
to an object. Detailed inspection of objects often requires the
ability to observe them from very close distances, typically less
than 5 mm. At close distances the illumination light is typically
sufficient to produce a bright, high quality image, but a
sufficient depth of field is required for viewing 3D objects. Other
times, general device navigation and inspection applications
require inspectors to view objects from greater distances. When the
inspection device is located further away from a given inspection
target maintaining sufficient image brightness may be problematic.
As such, video inspection devices require an aperture capable of
compensating for variable lighting requirements and depths of field
as the device is moved closer to or farther from a given inspection
target.
[0003] Video inspection systems today are typically comprised of a
primary optical system exhibiting a fixed, far focused, small field
of view on the order of 40 to 50 degrees. The primary optical
system provides a large depth of field, highest contrast and
brightest image possible for a given endoscope. This arrangement
allows for general navigation and distant general inspection of an
object of interest, in addition to limited magnification change
achievable by pushing the lens system closer to the inspection
target within its depth of field. To provide increased
magnification at closer focus distances and/or a wider field of
view, typically up to 120 degrees, various optical systems can be
installed on the forward end of the inspection probe to alter the
optical characteristics of the probe and provide a desired field of
view and focus distance. These optical systems are often referred
to as tips and can be removable. The drawback of this arrangement
is that each tip provides a discrete field of view and focus
distance change. In addition, the inspector operating the video
inspection device is required to pull the probe back out from the
inspection site, change the tip, and reinsert the probe if the
inspector wishes to change the level of magnification. This can be
a time consuming process, and can result in the inspector's
inability to relocate the specific site of interest. Alternatively,
there are also manually adjustable tips for which the focus can be
set prior to inspection. However, such tips can be difficult for
the inspector to use since the inspector must know at what distance
to focus the tip before using it, and then subsequently be able to
accurately set that focus.
[0004] Video inspection devices today generally lack an auto-focus
mechanism and contain optical systems that are designed to have a
fixed focal length with a large depth of field that is sufficient
to produce adequate image quality over the typical range of
inspection distances. Having this fixed focal length results in all
but a limited range of probe focus distances not having the best
focus, image quality, contrast and resolution possible. In
addition, in order to achieve a large depth of field, a small
aperture size is commonly utilized, decreasing image brightness and
achievable image contrast and resolution. Typically, the aperture
is of a fixed size and position, designed both to facilitate a
desired depth of field given a particular lens system diameter, and
to minimize distortion and other optical aberrations associated
with a given lens arrangement, resulting in a fixed F Number. This
inherently results in conflicting goals of achieving good image
quality within an acceptable depth of field at close inspection
distances while providing a clear, bright image at farther
inspection distances.
[0005] The design of a video inspection system able to perform
optical zooming, focus adjustment and aperture variation is
constrained, in part, because of space limitations associated with
narrow diameter inspection probes, and the inability to place an
optical system capable of varying its focal length within the
limited space of the probe. Some devices attempt to provide optical
zoom and focus adjustment capabilities using costly, complex
optical arrangements consisting of numerous lenses and/or motors
that are difficult to fit within an endoscope. Although several
existing video inspection devices offer a zooming capability, the
zoom feature is typically that of a digital zoom, a method limited
by the resolution provided by the charged coupled device (CCD) or
imager. In digital zoom systems, as the zoom level is increased,
the resolution and image quality decreases.
[0006] The physical conditions of the typical video inspection
environment in which video inspection devices operate require that
inspection devices be versatile and rugged. Because of space
limitations, the distal end of the video inspection device must be
of a fixed rigid length. In addition, the ability to operate the
video inspection device in environments up to 80 degrees Celsius.
such as a hot engine or turbine, is sometimes necessary and cost
effective, as opposed to first waiting for the engine or turbine to
cool down before performing the inspection. Finally, because the
typical video inspection environment can be an industrial setting
that subjects the probe to potential dropping or being struck by
other objects, video inspection devices should be mechanically
strong enough to endure harsh environments and accidental
mishandling.
[0007] Conventional zoom and focus systems employed in cameras
outside of the video inspection device field are limited in their
application to the video inspection field by their size and
inability to operate in the extreme environments encountered in the
inspection field. It would be advantageous to provide a video
inspection device that provides an optical system with at least two
zoom-focus positions suitable for use in an endoscopic inspection
environment.
BRIEF DESCRIPTION OF THE INVENTION
[0008] An optical system for imaging target objects is disclosed,
comprising a rail upon which a focus lens cell and a zoom lens cell
are moveably mounted, the focus lens cell comprising at least one
focus lens and a primary aperture that limits the amount alight
incident on the focus lens, wherein the focus lens cell has a first
focus position on the rail and a second focus position on the rail,
and wherein the first focus position has a different depth of field
than the second focus position, the zoom lens cell comprising at
least one zoom lens, wherein the zoom lens cell has a first zoom
position on the rail and a second zoom position on the rail,
wherein the first zoom position has a different magnification than
the second zoom position, a secondary aperture proximate the focus
lens cell, wherein the secondary aperture is moveable in front of
the focus lens cell, wherein the secondary aperture has a first
aperture position and a second aperture position, and wherein the
first aperture position allows a different amount of light to be
incident on the focus lens than the second aperture position, and a
lens movement mechanism that causes movement of the focus lens cell
axially along the rail, wherein the lens movement mechanism moves
the focus lens cell from the second focus position to the first
focus position axially along the rail causing movement of the
secondary aperture from the second aperture position to the first
aperture position and movement of the zoom lens cell from the
second zoom position to the first zoom position axially along the
rail to change the depth of field, the magnification, and the
amount of light incident on the focus lens.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] So that the manner in which the features of the invention
can be understood, a detailed description of the invention may be
had by reference to certain embodiments, some of which are
illustrated in the accompanying drawings. It is to be noted,
however, that the drawings illustrate only certain embodiments of
this invention and are therefore not to be considered limiting of
its scope, for the scope of the invention encompasses other equally
effective embodiments. The drawings are not necessarily to scale,
emphasis generally being placed upon illustrating the features of
certain embodiments of invention. Thus, for further understanding
of the invention, reference can be made to the following detailed
description, read in connection with the drawings in which:
[0010] FIG. 1 is a block diagram illustrating an exemplary video
inspection device in one embodiment of the invention.
[0011] FIG. 2 is an internal perspective view illustrating an
exemplary two-position zoom-focus optical system in a first
position with the pull block removed in one embodiment of the
invention.
[0012] FIG. 3 is an internal perspective view illustrating an
exemplary two-position zoom-focus optical system in a first
position with the pull block installed in one embodiment of the
invention.
[0013] FIG. 4 is a perspective view of an exemplary focus lens cell
illustrating the primary aperture and the secondary aperture in one
embodiment of the invention.
[0014] FIG. 5 is an internal perspective view illustrating an
exemplary two-position zoom-focus optical system in a second
position with the pull block removed in one embodiment of the
invention.
DETAILED DESCRIPTION OF THE INVENTION
[0015] FIG. 1 illustrates an exemplar video inspection device 10 in
one embodiment of the invention. Video inspection device 10 can
include an elongated probe 100 comprising an insertion tube 110 and
a head assembly 120 disposed at the distal end of the insertion
tube 110. Insertion tube 110 can be a flexible, tubular section
through which all interconnects between the head assembly 120 and
probe electronics 140 are passed. Head assembly 120 can include
zoom-focus module 200 for guiding and focusing light from the
target object onto an imager 124. The imager 124 can be a solid
state CCD or CMOS image sensor for obtaining an image of the target
object.
[0016] A tip 130 can be placed on the distal end of the head
assembly 120. The tip 130 can include tip viewing optics 135 (e.g.,
lenses, windows, or apertures) that work in conjunction with the
zoom-focus module 200 to guide and focus light from the target
object onto an imager 124. The tip 130 can also include
illumination LEDs (not shown) if the source of light for the video
inspection device 10 emanates from the tip 130 or a light passing
element (not shown) for passing light from the probe 100 to the
target object. The tip 130 can also provide the ability for side
viewing by including a waveguide (e.g., a prism) to turn the camera
view and light output to the side. The elements that can be
included in the tip 130 can also be included in the probe 100.
Lenses, waveguides and windows in both the probe 100 and tip 130
can be comprised of molded glass, polished glass or polished
sapphire.
[0017] The imager 124 can include a plurality of pixels formed in a
plurality of rows and columns and can generate image signals in the
form of analog voltages representative of light incident on each
pixel of the imager 124. The image signals can be propagated
through imager hybrid 126, which provides electronics for signal
buffering and conditioning, to an imager harness 112, which
provides wires for control and video signals between the imager
hybrid 126 and the imager interface electronics 142. The imager
interface electronics 142 can include power supplies, a timing
generator for generating imager clock signals, an analog front end
for digitizing the imager video output signal, and a digital signal
processor for processing the digitized imager video data into a
more useful video format.
[0018] The imager interface electronics 142 are part of the probe
electronics 140, which provide a collection of functions for
operating the video inspection device 10. The probe electronics 140
can also include a calibration memory 148, which stores the
calibration data for the probe 100 and/or tip 130. The
microcontroller 146 can also be included in the probe electronics
140 for communicating with the imager interface electronics 142 to
determine and set gain and exposure settings, storing and reading
calibration data from the calibration memory 148, controlling the
light delivered to the target object, and communicating with the
CPU 150 of the video inspection device 10.
[0019] In addition to communicating with the microcontroller 146;
the imager interface electronics 142 can also communicate with one
or more video processors 160. The video processor 160 can receive a
video signal from the imager interface electronics 142 and output
signals to various monitors, including an integral display 170 or
an external monitor 172. The integral display 170 can be an LCD
screen built into the video inspection device 10 for displaying
various images or data (e.g., the image of the target object,
menus, cursors, measurement results) to an inspector. The external
monitor 172 can be a video monitor or computer-type monitor
connected to the video inspection device 10 for displaying various
images or data.
[0020] The video processor 160 can provide/receive commands, status
information, streaming video, still video images, and graphical
overlays to/from the CPU 150 and may be comprised of FPGAs, DSPs,
or other processing elements which provide functions such as image
capture, image enhancement, graphical overlay merging, distortion
correction, frame averaging, scaling, digital zooming, overlaying,
merging, flipping, motion detection, and video format conversion
and compression.
[0021] The CPU 150 can be used to manage the user interface by
receiving input via a joystick 180, buttons 182, and/or keypad 184,
in addition to providing a host of other functions, including
image, video, and audio storage and recall functions, zoom-focus
control, system control, and measurement processing. The joystick
180 can be manipulated by the user to perform such operations as
menu selection, cursor movement, slider adjustment, movement of the
zoom-focus module 200 and articulation control of the probe 100,
and may include a push-button function. The buttons 182 and/or
keypad 184 also can be used for menu selection and providing user
commands to the CPU 150 (e.g., freezing or saving a still video
image).
[0022] FIG. 2 shows an internal perspective view of an exemplary
zoom-focus module 200 in one embodiment of the invention. Central
axis 201 extends longitudinally through the center of zoom-focus
module 200. The zoom-focus module 200 can include a zoom-focus
carriage 240 that can have a carriage distal end 242 and a carriage
proximal end 243 connected by a frame 244 that provides a rigid
structure within which the components of the zoom-focus module 200
can be moveably mounted. Zoom focus carriage 240 can be made of
various materials, e.g., stainless steel or a metal alloy. In one
embodiment, zoom-focus carriage 240 and frame 244 are constructed
from a single piece of material. In addition, at least one rail 245
can extend longitudinally between the proximal end 243 and the
distal end 242 substantially parallel to central axis 201. In one
embodiment, two or more cylindrically shaped rails 245 can be
fixably attached to the zoom-focus carriage 240. A zoom lens cell
220 can be located proximate the carriage distal end 242 and can
comprise at least one optical zoom lens 221 (not shown) surrounded
by a zoom lens frame 225. Zoom lens frame 225 can be made of
various materials, e.g., stainless steel or a metal alloy. Zoom
lens cell 220 can be moveably attached to rails 245 by one or more
zoom frame arms 226 attached to the outer surface of zoom lens
frame 225. In one embodiment, zoom frame arms 226 and zoom lens
frame 225 are constructed out of a single piece of material. The
rails 245 extend through openings in the zoom frame arms 226 such
that zoom lens cell 220 can be moved substantially parallel to
central axis 201 along rails 245 to provide an optical zoom
capability. Additionally, at least one zoom frame screw arm 227 can
be attached to the outer surface of zoom lens frame 225.
[0023] Located adjacent the zoom lens cell 220 can be a focus lens
cell 230 that can comprise at least one focus lens 231 (not shown)
surrounded by a focus lens frame 235. Focus lens frame 235 can be
made of various materials, e.g., stainless steel or a metal alloy.
In one embodiment, focus lens cell 230 can be located proximate the
zoom lens cell 220. Focus lens cell 230 can be moveably attached to
rail 245 by at least one focus frame rail arm 236 that can be
attached to the outer surface of focus lens frame 235. In one
embodiment, two or more pairs of longitudinally aligned and spaced
apart focus frame rail arms 236 attach the focus lens cell 230 to
two or more rails 245. Rails 245 extend parallel to the focus lens
cell 220 through openings in the focus frame rail arms 236 such
that focus lens cell 230 can be moved longitudinally along central
axis 201 along rails 245 in relation to the fixed, proximally
located imager 124 to provide an optical focus capability.
Additionally, at least one focus frame screw arm 237 having a
threaded opening can be attached to the outer surface of focus lens
frame 235.
[0024] In one embodiment, at least one longitudinally aligned zoom
adjustment screw 260 extends substantially parallel to central axis
201 along the outer surface of focus lens cell 220 through the
threaded openings in at least one focus frame screw arm 237 such
that the distal end of the zoom adjustment screw 260 can be
advanced past the distal end of the focus lens cell 230 towards the
zoom lens cell 220 and into zoom frame screw arms 227 to
interconnect zoom lens cell 220 with focus lens cell 230. Zoom lens
cell 220 can slide either proximally or distally along zoom
adjustment screw 260, but cannot extend beyond the distal end of
zoom adjustment screw 260. Zoom adjustment screws 260 also allow
for adjustment and calibration of the focus and zoom positions
during manufacture to accommodate various lens and part
tolerances.
[0025] FIG. 3 is an internal perspective view illustrating an
exemplary two-position zoom-focus optical system in a first
position with the pull block installed in one embodiment of the
invention. As shown in FIG. 3, surrounding the focus lens cell 230
can be one or more cylindrical pull blocks 250. Pull block 250
surrounds the focus lens cell 230 and can have a hollow internal
cavity shaped to accommodate the focus lens cell 230 and the frame
244. Additionally, indentations on the interior surface of pull
block 250 allow the pull block 250 to slide over and along rails
245. One or more openings 255 extending through the lateral sides
of pull block 250 allow the focus frame rail arms 236 to
frictionally engage with the pull block 250 and interconnect the
focus lens cell 230 with the pull block 250. The distal ends of
lens control cables 202 can be terminated in the pull block 250.
Accordingly, because of the engagement between pull block 250 and
focus lens cell 230, movement of the lens control cables 202
distally or proximally moves both the pull block 250 and the focus
lens cell 230 distally or proximally along rails 245.
[0026] FIG. 4 is a perspective view of an exemplary focus lens cell
illustrating the primary aperture and the secondary aperture in one
embodiment of the invention. With reference to FIG. 4, located
distally along central axis 201 from the focus lens 231 (not shown)
can be a primary aperture 290. The center of primary aperture 290
can be aligned with central axis 201. In one embodiment, primary
aperture 290 can be part of the focus lens cell 230. Primary
aperture 290 allows a predetermined amount of light to be incident
on the focus lens 231 from the zoom lens cell 220. Located distally
from the primary aperture 290 in the focus lens frame 235 can be a
secondary aperture slot 215 that comprises an opening extending
through the side of the focus lens frame 235. Also located distally
from the primary aperture 290 can be secondary aperture arm 295
having a secondary aperture 292 extending through a first end and a
pivot hole 293 extending through a second end. A zoom adjustment
screw 260 passes through the pivot hole 293 such that the secondary
aperture arm 295 can be free to pivot substantially perpendicular
to and around the zoom adjustment screw 260 through the secondary
aperture slot 215 in focus lens frame 235 and in front of primary
aperture 290. When pivoted in front of primary aperture 290, the
center of secondary aperture 292 can be substantially aligned with
central axis 201. In one embodiment, secondary aperture 292 can be
smaller than the primary aperture 290, thereby further limiting the
amount of light incident on the focus lens cell 230 from the zoom
lens cell 220 when pivoted in front of primary aperture 290 along
central axis 201. Extending outwardly from the end of the secondary
aperture arm 295 attached to the zoom adjustment screw 260 can be
an aperture pivot pin 217. Because the focus lens cell 230, primary
aperture 290, secondary aperture 292 and zoom adjustment screws 260
are all interconnected, movement of the lens control cables 202
causes all of these components to move in unison substantially
parallel to central axis 201 along rails 245.
[0027] FIG. 5 is an internal perspective view illustrating an
exemplary two-position zoom-focus optical system in a second
position with the pull block removed in one embodiment of the
invention. With reference to FIG. 5, encasing the zoom-focus module
200 can be a zoom-focus module outer shell 210. Zoom-focus module
outer shell 210 can be made of various materials, e.g., stainless
steel, metal alloys or plastic, and provides protection to the
components of the zoom-focus module 200 from the hazards of the
inspection environment. Some embodiments may include an additional
outer shell that surrounds the zoom-focus module outer shell 210.
This additional outer shell can contain a sealed distal window,
thereby preventing liquids from entering the zoom module 200, and
the distal end of the additional outer shell can be threaded to
accommodate various tip attachments. Located near the distal end of
the zoom-focus module outer shell 210 can be aperture cam slot 216.
Aperture cam slot 216 can be a narrow opening in the zoom-focus
module outer shell 210 that extends along the zoom-focus module
outer shell 210 in a direction that can be skewed with regard to
the central axis 201 of the zoom-focus module 200. When assembled,
aperture pivot pin 217 extends through aperture cam slot 216 such
that movement of the focus lens cell 230 along the central axis 201
within the zoom-focus module 200 causes the aperture pivot pin 217
to slide within aperture cam slot 216, pivoting the secondary
aperture arm 295 around the zoom adjustment screw 260. When the
aperture pivot pin 217 is located at the proximal end of aperture
cam slot 216, the secondary aperture 292 can be pivoted into
alignment with central axis 201 in front of the primary aperture
290 and into a first aperture position. When the aperture pivot pin
217 is located at the distal end of aperture cam slot 216, the
secondary aperture 292 can be pivoted away from the central axis
201 and towards the inner wall of zoom-focus module outer shell 210
into a second aperture position.
[0028] With reference again to FIGS. 1 through 4, positioned around
rails 245 between the most distally located focus frame rail arm
236 and the zoom frame arm 226 can be at least one zoom spring 280.
In one embodiment, a zoom spring 280 can be located around each of
two rails 245. Located between the proximal end of focus lens cell
230 and the imager 124, around rails 245 between the most proximal
focus frame rail arm 236 and the proximal end 243 of the zoom-focus
carriage 240, can be at least one focus spring 270. In one
embodiment, a focus spring 270 can be located around each of two
rails 245. In one embodiment, when the focus lens cell 230 is moved
distally within the zoom-focus module 200, zoom springs 280 can be
compressed and focus springs 270 can be relaxed. Accordingly, in
this embodiment, when the focus lens cell 230 is moved proximally
within the zoom-focus module 200, zoom springs 280 can be relaxed
and focus springs 270 can be compressed.
[0029] In one embodiment, lens movement mechanism 144 can be
attached to the proximal end of lens control cable 202, and can be
actuated to apply tension to and move the lens control cable 202
proximally a predetermined distance within the zoom-focus module
200 along the central axis 201 to achieve a first predetermined
zoom-focus position, or distally a predetermined distance to
achieve a predetermined second zoom-focus position. In one
embodiment, lens movement mechanism 144 can be an electric motor.
In other embodiments, lens movement mechanism 144 can be a
pneumatic actuator or solenoid. By moving the lens control cable
202 proximally, tension can be created in the lens control cable
202 that can be greater than the distally directed force exerted by
the focus springs 270, thereby pulling the focus lens cell 230
towards the carriage proximal end 243 and compressing the focus
springs 270. Additionally, aperture pivot pin 217 can move
proximally along the aperture cam slot 216, pivoting secondary
aperture 295 from the second aperture position into the first
aperture position in front of primary aperture 290. Decompression
of the zoom springs 280 as the focus lens cell 230 moves proximally
can force the zoom lens cell 220 from a first zoom position in
which the proximal end of zoom lens cell 220 can be pressed against
the distal end of focus lens cell 230 distally along the central
axis 201 to a second zoom position in which the zoom lens cell 220
can be moved distally from the distal end of focus lens cell 230 a
distance determined by the distal end of the zoom adjustment screws
260.
[0030] With these movements, a first zoom-focus position can be
achieved, namely the focus lens cell 230 has been moved to a first
focus position in a proximate location along central axis 201
within zoom-focus module 200, the secondary aperture 295 can be
pivoted into a first aperture position in front of primary aperture
290, and the zoom lens cell 220 has moved a predetermined distance
distally away from the focus lens cell 230 into a first zoom
position. Additionally, because the zoom lens cell 220 is attached
to the focus lens cell 230 by zoom adjustment screws 260, the zoom
lens cell 220 has moved a predetermined distance proximally along
central axis 201, despite being moved distally from the distal end
of the focus lens cell 230.
[0031] In one embodiment, in the first zoom-focus position,
zoom-focus module 200 can provide a magnified image of a target
object utilizing a smaller secondary aperture 292, thereby limiting
the amount of light incident on the focus lens 231. In doing so,
the locations of the focus lens cell 230 and zoom lens cell 220
within the zoom-focus module 200 can be predetermined such that the
system has a small depth of field to produce a focused, magnified
image of a target object on the imager 124. However, it will be
understood by those of skill in the art that different embodiments
having different arrangements of optical components could employ a
similar movement to produce the opposite results, namely the
locations of the focus lens cell 230 and zoom lens cell 220 within
the zoom-focus module 200 can be predetermined such that the system
has a large depth of field to produce a focused, unmagnified image
of a target object on the imager 124.
[0032] In one embodiment, deactivation of the lens movement
mechanism 144 can relax the tension in lens control cables 202 and
move the focus lens cell 230 distally, achieving a second
zoom-focus position. Decompression of focus springs 270 resulting
from deactivation of lens movement mechanism 144 can push the focus
lens cell 230 distally, along with zoom adjustment screws 260.
Movement of zoom adjustment screws 260 distally causes movement of
the zoom lens cell 220 distally from the first zoom position until
the distal end of the zoom lens cell 220 comes into contact with
the distal end 242 of zoom-focus carriage 240 to define a second
zoom position. The amount of force required to compress zoom
springs 280 can be less than that exerted by the decompression of
the focus springs 270, and the focus lens cell 230 continues to
move distally, compressing the zoom springs 280 and stopping when
the distal end of the focus lens cell 230 comes into contact with
the proximal end of the zoom lens cell 220. Additionally, aperture
pivot pin 217 can move distally along the aperture cam slot 216
pivoting secondary aperture 292 from the first aperture position
away from primary aperture 290 into the second aperture position.
With these movements, a second zoom-focus position can be achieved,
namely the focus lens cell 230 has been moved distally from the
first focus position into the second focus position such that the
distal end of focus lens cell 230 can be compressed against the
proximal end of zoom lens cell 220 along central axis 201, the
secondary aperture 292 can be rotated from the first aperture
position to the second aperture position away from primary aperture
290, and the zoom lens cell 220 has moved from the first zoom
position to the second zoom position such that the distal end of
the zoom lens cell 220 can be in contact with the distal end 242 of
the zoom-focus carriage 240.
[0033] In one embodiment, in the second zoom-focus position,
zoom-focus module 200 can produce a bright, unmagnified image of a
target object utilizing a larger primary aperture 290, thereby
increasing the amount of light incident on the focus lens 231. In
doing so, the locations of the focus lens cell 230 and zoom lens
cell 220 within the zoom-focus module 200 can be predetermined such
that the system has a large depth of field to produce a focused,
bright, unmagnified image of a target object on the imager 124.
However, it will be understood by those of skill in the art that
different embodiments having different arrangements of optical
components could employ a similar movement to produce the opposite
results, namely the locations of the focus lens cell 230 and zoom
lens cell 220 within the zoom-focus module 200 can be predetermined
such that the system has a small depth of field to produce a
focused, magnified image of a target object on the imager 124.
[0034] Locating the lens movement mechanism 144 outside of the
zoom-focus module 200 can provide additional space within the
zoom-focus module 200, thereby allowing the use of larger, simpler,
more reliable and cost-effective mechanics for providing a
two-position zoom-focus capability. Additionally, embodiments
utilizing a spring or other resilient device to achieve the second
zoom-focus position can eliminate the need for an additional lens
movement mechanism. This approach not only can improve the
reliability and durability of the optical system by allowing
larger, less complicated mechanics, electronics and optics, but can
also reduce cost.
[0035] Although the exemplary embodiments described herein all
place the focus lens cell 230 proximate to the zoom lens cell 220,
it is understood that one of skill within the art would be able to
design alternative embodiments in which the design and
configuration of the various components of the optical system,
including but not limited to the zoom lens cell 220, the focus lens
cell 230, the primary aperture 290, and the secondary aperture 292,
could be rearranged while producing the same optical effect.
[0036] This written description uses examples to disclose the
invention, including the best mode, and also to enable any person
skilled in the art to practice the invention, including making and
using any devices or systems and performing any incorporated
methods. The patentable scope of the invention is defined by the
claims, and may include other examples that occur to those skilled
in the art. Such other examples are intended to be within the scope
of the claims if they have structural elements that do not differ
from the literal language of the claims, or if they include
equivalent structural elements with insubstantial differences from
the literal language of the claims.
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