U.S. patent application number 12/960136 was filed with the patent office on 2011-06-09 for paper feeding apparatus, image forming apparatus and paper feeding method.
This patent application is currently assigned to Kabushiki Kaisha Toshiba. Invention is credited to Koichi Akiyama.
Application Number | 20110133391 12/960136 |
Document ID | / |
Family ID | 44081237 |
Filed Date | 2011-06-09 |
United States Patent
Application |
20110133391 |
Kind Code |
A1 |
Akiyama; Koichi |
June 9, 2011 |
PAPER FEEDING APPARATUS, IMAGE FORMING APPARATUS AND PAPER FEEDING
METHOD
Abstract
A paper feeding apparatus which can certainly detect the
position of a pickup roller, and an image forming apparatus
including the paper feeding apparatus are provided. The paper
feeding apparatus feeds a sheet stacked on a paper feed cassette by
the pickup roller, and includes a sensor and the pickup roller
rotatably supported by a support shaft and including a detection
object part in which a first detection object part having a first
length in a movement direction of movement around the support shaft
and detected as a first detection state by the sensor, a second
detection object part having a second length different from the
first length in the movement direction and detected as the first
detection state by the sensor, and a third detection object part
formed between the first detection object part and the second
detection object part and detected as a second detection state
different from the first detection state by the sensor are arranged
in the movement direction.
Inventors: |
Akiyama; Koichi;
(Kanagawa-ken, JP) |
Assignee: |
Kabushiki Kaisha Toshiba
Tokyo
JP
Toshiba Tec Kabushiki Kaisha
Tokyo
JP
|
Family ID: |
44081237 |
Appl. No.: |
12/960136 |
Filed: |
December 3, 2010 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61266662 |
Dec 4, 2009 |
|
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Current U.S.
Class: |
271/110 ;
271/164; 271/265.02 |
Current CPC
Class: |
B65H 2220/09 20130101;
B65H 2513/41 20130101; B65H 2513/41 20130101; B65H 1/14 20130101;
B65H 2511/514 20130101; B65H 2511/514 20130101; B65H 7/04 20130101;
B65H 2553/612 20130101; B65H 2511/212 20130101; B65H 3/0684
20130101; B65H 2513/40 20130101; B65H 2553/412 20130101; B65H
2220/01 20130101; B65H 2220/03 20130101; B65H 2220/11 20130101;
B65H 2220/03 20130101; B65H 2220/02 20130101; B65H 2511/212
20130101; B65H 2513/40 20130101 |
Class at
Publication: |
271/110 ;
271/265.02; 271/164 |
International
Class: |
B65H 7/20 20060101
B65H007/20; B65H 7/02 20060101 B65H007/02; B65H 1/22 20060101
B65H001/22 |
Claims
1. A paper feeding apparatus for feeding a sheet stacked on a paper
feed cassette by a pickup roller rotatably supported by a support
shaft, comprising: a sensor; and the pickup roller including a
detection object part in which a first detection object part having
a first length in a movement direction of movement around the
support shaft and detected as a first detection state by the
sensor, a second detection object part having a second length
different from the first length in the movement direction and
detected as the first detection state by the sensor, and a third
detection object part formed between the first detection object
part and the second detection object part and detected as a second
detection state different from the first detection state by the
sensor are arranged in the movement direction.
2. The apparatus of claim 1, wherein the sensor is an optical
sensor including a light emitting part and a light receiving
part.
3. The apparatus of claim 2, wherein the optical sensor is a
transmission sensor in which the opposite light receiving part
receives light from the light emitting part, and the first
detection object part and the second detection object part are
light blocking members to block the light from the light emitting
part.
4. The apparatus of claim 2, wherein the optical sensor is a
reflection optical sensor in which the light receiving part
receives light irradiated from the light emitting part and
reflected by the detection object part, and which detects the
detection object part, and the first detection object part and the
second detection object part are reflecting members to reflect the
light from the light emitting part.
5. The apparatus of claim 2, wherein the third detection object
part is a notch part through which light from the light emitting
part passes.
6. The apparatus of claim 1, wherein a detection position where the
sensor detects the detection object part is a position in a range
between an upper end position and a lower end position, in which
the pickup roller can move around the support shaft.
7. The apparatus of claim 1, wherein a paper feed position where
the pickup roller feeds the sheet stacked on the paper feed
cassette is a position where the optical sensor detects an upper
end of the detection object part.
8. An image forming apparatus comprising; a paper feeding apparatus
that feeds a sheet stacked on a paper feed cassette by a pickup
roller rotatably supported by a support shaft, and includes a
sensor and the pickup roller including a detection object part in
which a first detection object part having a first length in a
movement direction of movement around the support shaft and
detected as a first detection state by the sensor, a second
detection object part having a second length different from the
first length in the movement direction and detected as the first
detection state by the sensor, and a third detection object part
formed between the first detection object part and the second
detection object part and detected as a second detection state
different from the first detection state by the sensor are arranged
in the movement direction; and an image forming part to form an
image on the sheet fed by the paper feeding apparatus.
9. The apparatus of claim 8, wherein the sensor is an optical
sensor including a light emitting part and a light receiving
part.
10. The apparatus of claim 9, wherein the optical sensor is a
transmission sensor in which the opposite light receiving part
receives light from the light emitting part, and the first
detection object part and the second detection object part are
light blocking members to block the light from the light emitting
part.
11. The apparatus of claim 9, wherein the optical sensor is a
reflection optical sensor in which the light receiving part
receives light irradiated from the light emitting part and
reflected by the detection object part, and which detects the
detection object part, and the first detection object part and the
second detection object part are reflecting members to reflect the
light from the light emitting part.
12. The apparatus of claim 9, wherein the third detection object
part is a notch part through which light from the light emitting
part passes.
13. The apparatus of claim 8, wherein a detection position where
the sensor detects the detection object part is a position in a
range between an upper end position and a lower end position, in
which the pickup roller can move around the support shaft.
14. The apparatus of claim 8, wherein a paper feed position where
the pickup roller feeds the sheet stacked on the paper feed
cassette is a position where the optical sensor detects an upper
end of the detection object part.
15. The apparatus of claim 8, further comprising a determination
part to determine a direction of passing of the pickup roller based
on sequence of detection corresponding to the first detection
object part, detection corresponding to the second detection object
part, and detection corresponding to the third detection object
part, which are obtained by the sensor.
16. The apparatus of claim 15, wherein the determination part
distinguishes between the detection corresponding to the first
detection object part and the detection corresponding to the second
detection object part based on a detection time of detection in the
first detection state by the sensor.
17. The apparatus of claim 15, wherein the determination part
determines a position of the pickup roller based on the direction
of passing of the pickup roller.
18. A paper feeding method for a paper feeding apparatus that feeds
a sheet stacked on a paper feed cassette by a pickup roller
rotatably supported by a support shaft, and includes a sensor and
the pickup roller including a detection object part in which a
first detection object part having a first length in a movement
direction of movement around the support shaft and detected as a
first detection state by the sensor, a second detection object part
having a second length different from the first length in the
movement direction and detected as the first detection state by the
sensor, and a third detection object part formed between the first
detection object part and the second detection object part and
detected as a second detection state different from the first
detection state by the sensor are arranged in the movement
direction, the method comprising: determining a direction of
passing of the pickup roller based on sequence of detection
corresponding to the first detection object part, detection
corresponding to the second detection object part, and detection
corresponding to the third detection object part, which are
obtained by the sensor.
19. The method of claim 18, further comprising distinguishing
between the detection corresponding to the first detection object
part and the detection corresponding to the second detection object
part based on a detection time of detection in the first detection
state by the sensor.
20. The method of claim 18, further comprising determining a
position of the pickup roller based on the direction of passing of
the pickup roller.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is based upon and claims the benefit of
priority from U.S. provisional application 61/266,662, filed on
Dec. 4, 2009; the entire contents of which are incorporated herein
by reference.
FIELD
[0002] This disclosure relates to a paper feeding apparatus
including a pickup roller for feeding sheets stacked on a paper
feed cassette.
BACKGROUND
[0003] Hitherto, there is an image forming apparatus, such as an
MFP (Multi Function Peripheral), of a type which includes a pickup
roller for feeding sheets from a paper feed cassette on which the
sheets used for image formation are stacked. In this type of image
forming apparatus, generally, when the paper feed cassette is set
in the image forming apparatus, the pickup roller lowers to the
stacked sheets so that the pickup roller can pick up the sheet. In
a mechanism in which the pickup roller starts to be lowered by
motor driving after the cassette is set in the image forming
apparatus, when the pickup roller lowers to the lowermost point in
the movable range, in order to pick up the sheet at a paper feed
position, a paper feed tray of the paper feed cassette mechanically
interlocked with the pickup roller is lifted, the pickup roller is
pushed up to the paper feed position where the stacked sheet can be
fed, and paper feeding is performed.
[0004] The position of the pickup roller is generally detected by a
sensor such as an optical sensor. Specifically, for example, a
light emitting part to emit light such as infrared ray and a light
receiving part to receive the light are provided at both sides of
the roller in a longitudinal direction. When the light receiving
part receives the light, it can be detected that the pickup roller
does not exist at the position of the sensor. On the other hand,
when the light is blocked by the pickup roller and the light
receiving part does not receive the light, it can be detected that
the pickup roller is located at the position between the light
emitting part and the light receiving part.
[0005] However, since the sensor can only detect that the pickup
roller is located at the position of the sensor or the pickup
roller passed, in order to determine whether the pickup roller is
located at an upper position, a lower position or a paper feed
position, the sensor is disposed at each position where detection
is desired, and therefore, plural sensors are required.
DESCRIPTION OF THE DRAWINGS
[0006] FIG. 1 is a structural view showing a structure of an image
forming apparatus of an embodiment.
[0007] FIG. 2 is an enlarged view of a paper feeding apparatus
portion of the image forming apparatus shown in FIG. 1.
[0008] FIG. 3 is an enlarged view of a pickup roller.
[0009] FIG. 4 is a function block diagram showing a function block
of a position detection process of the pickup roller of the image
forming apparatus.
[0010] FIG. 5 is a flowchart showing a flow of a paper feed process
in the paper feeding apparatus.
[0011] FIG. 6 is an enlarged view of the paper feeding apparatus
portion of the image forming apparatus in a state where a second
light blocking part is located at a position of an optical
sensor.
[0012] FIG. 7 is an enlarged view of the paper feeding apparatus
portion of the image forming apparatus in a state where a first
light blocking part is located at the position of the optical
sensor.
[0013] FIG. 8 is an enlarged view of the paper feeding apparatus
portion of the image forming apparatus in a state where the pickup
roller moves to a lowermost position.
[0014] FIG. 9 is an enlarged view of the paper feeding apparatus
portion of the image forming apparatus in a state where the pickup
roller is located at the lowermost position and a paper feed tray
is lifting.
[0015] FIG. 10 is an enlarged view of the paper feeding apparatus
portion of the image forming apparatus in a state where the pickup
roller and the paper feed tray are lifted to a paper feed
position.
DETAILED DESCRIPTION
[0016] According to an embodiment, a paper feeding apparatus for
feeding a sheet stacked on a paper feed cassette by a pickup roller
rotatably supported by a support shaft includes a sensor and the
pickup roller. The sensor detects passing of the pickup roller. The
pickup roller includes a detection object part in which a first
detection object part having a first length in a movement direction
of movement around the support shaft and detected as a first
detection state by the sensor, a second detection object part
having a second length different from the first length in the
movement direction and detected as the first detection state by the
sensor, and a third detection object part formed between the first
detection object part and the second detection object part and
detected as a second detection state different from the first
detection state by the sensor are arranged in the movement
direction.
[0017] Hereinafter, embodiments of the invention will be described
with reference to the drawings.
[0018] FIG. 1 is a structural view showing a structure of an image
forming apparatus 100 of an embodiment. FIG. 2 is an enlarged view
of a portion of a paper feeding apparatus 1 of the image forming
apparatus 100 shown in FIG. 1.
[0019] The image forming apparatus 100 is an MFP (Multi Function
Peripheral) for performing printing, copying, scanning and the
like. The image forming apparatus 100 includes an image forming
part 100A to perform image formation, a sheet supplying part 100B
to supply a sheet such as a paper, an image reading part 100C to
read an image, a processor 102, a memory 104, an auxiliary storage
device 106 and the like.
[0020] The image forming part 100A forms an image on a sheet
supplied from the sheet supplying part 100B based on a print job or
a copy job. The image forming part 100A includes a transfer belt
108 to transfer a developer image, a fixing device 110 to fix the
developer image on the transfer belt 108 to the sheet, and the
like.
[0021] The sheet supplying part 100B supplies the sheet to the
image forming part 100A. The sheet supplying part 100B includes
plural paper feeding apparatuses 1 each including a pickup roller
2, a paper feed cassette 6 and the like.
[0022] The image reading part 100C is an apparatus to read an image
from a document when copying or scanning is performed, and is an
image reading apparatus provided in a copying machine or an image
scanner.
[0023] The processor 102 is a processing apparatus to control
various processes in the image forming part 100A, the sheet
supplying part 100B and the image reading part 100C. The processor
102 executes programs stored in the memory 104 and the auxiliary
storage device 106 to realize various functions and executes
processes. As the processor 102, a CPU (Central Processing Unit),
an MPU (Micro Processing Unit) capable of performing arithmetic
processing equivalent to the CPU, or the like is used. Besides, a
part of or all of the functions of the image forming apparatus 100
may be realized by an ASIC (Application Specific integrated
Circuit) as a processor.
[0024] The memory 104 is a so-called main storage device to store
programs used by the processor 102 in order to perform processes
such as an image forming process in the image forming part 100A, a
sheet supply process in the sheet supplying part 100B, and an image
read process in the image reading part 100C. Besides, the memory
104 provides the processor 102 with a temporal working area. As the
memory 104, for example, a RAM (Random Access Memory), a ROM (Read
Only Memory), a DRAM (Dynamic Random Access Memory), an SRAM
(Static Random Access Memory), a VRAM (Video RAM), a flash memory
or the like is used.
[0025] The auxiliary storage device 106 stores various information
in the image forming apparatus 100. As the auxiliary storage device
106, for example, a magnetic storage device such as a hard disk
drive, an optical storage device, a semiconductor storage device
(flash memory, etc.) or a combination of these storage devices is
used.
[0026] Next, the structure of the paper feeding apparatus 1 of the
sheet supply part 100B will be described with reference to FIG. 1
to FIG. 3. FIG. 3 is an enlarged view of a front end side of the
pickup roller 2 of the paper feeding apparatus 1. The paper feeding
apparatus 1 of this embodiment includes the pickup roller 2, an
optical sensor 4, a paper feed cassette 6, a paper feed tray 8, a
paper feed roller 10 and the like.
[0027] The pickup roller 2 is the roller which takes out a sheet
one by one from the paper feed cassette 6, and sends the sheet to
the paper feed roller 10. The pickup roller 2 includes a rotation
shaft 2a, an arm 2b, a roller 2r and a light blocking part 2s. The
pickup roller 2 can take out the sheet one by one in such a manner
that the driving roller 2r is rotated and driven in a state where
the roller 2r contacts with the uppermost surface of the sheets
stacked on the paper feed cassette 6. Incidentally, although the
roller 2r is rotated and driven by transmitting the rotation of the
motor, which rotates the paper feed roller 10, to the roller 2r
through a belt or a gear, the roller 2r may be rotated and driven
by a motor dedicated to the roller 2r.
[0028] When the paper feed cassette 6 is pulled out from the image
forming apparatus 100, the pickup roller 2 is mechanically pushed
up to a retracted position as an uppermost position in a movable
range around the rotation shaft 2a of the pickup roller 2, so that
the pickup roller does not collide with a side wall or the like of
the paper feed cassette 6. Besides, the paper feeding apparatus 1
includes a paper feed cassette sensor 12 to detect insertion of the
paper feed cassette 6. When the paper feed cassette 6 is inserted
in the image forming apparatus 100 and the paper feed cassette
sensor 12 is turned ON, the pickup roller 2 is lowered to a
lowermost position as a lowest position in the movable range of the
pickup roller 2 by a not-shown mechanical mechanism.
[0029] The light blocking part 2s of the pickup roller 2 is a
member to block light irradiated from a light emitting part 4h of
the optical sensor 4 to a light receiving part, and is a member to
specify the position of the pickup roller 2 by whether the optical
sensor 4 detects the light blocking part The light blocking part 2s
is formed so that when the pickup roller 2 swings around the
rotation shaft 2a, the light blocking part passes the position of
the light emitting part (light receiving part) 4t of the optical
sensor 4, that is, the detection position of the optical sensor 4.
Specifically, the light blocking part 2s is formed so that as shown
in FIG. 3, when the pickup roller 2 swings around the rotation
shaft 2a, the light irradiated from the optical sensor 4 passes the
vicinity of a locus L show in FIG. 3, and the positional relation
is adjusted.
[0030] The light blocking part 2s includes an upper first light
blocking part 20 as a first detection object part (or a second
detection object part), a lower second light blocking part 22 as a
second detection object part (or a first detection object part),
and a notch part 24 as a third detection object part formed between
the first light blocking part 20 and the second light blocking part
22. Further, the first light blocking part 20 and the second light
blocking part 22 are formed so that their lengths in the movement
direction (direction of a bi-directional arrow A) around the
rotation shaft 2a of the pickup roller 2 are different from each
other. In this embodiment, the length of the first light blocking
part 20 in the movement direction of the pickup roller 2 is longer
than that of the second light blocking part 22. The first light
blocking part 20 and the second light blocking part 22 are formed
to have the lengths different from each other, so that when the
optical sensor 4 detects passing of the light blocking part, it is
possible to determine in which direction between a lifting
direction and a lowering direction the pickup roller 2 passes. The
details of the determination method will be described later.
[0031] Next, the optical sensor 4 is the sensor for detecting the
position of the pickup roller 2. The optical sensor 4 includes the
light emitting part 4h to irradiate light such as visible light or
infrared light, and the light receiving part 4j to receive the
light from the light emitting part 4h at a position opposite to the
light emitting part 4h. The optical sensor 4 is a transmission
photoelectric sensor in which the light from the light emitting
part 4h is blocked by the light blocking part 2s of the pickup
roller 2 and the light receiving part 4j comes not to receive the
light, so that the light blocking part 2s existing between the
light emitting part 4h and the light receiving part 4j is detected.
Incidentally, in the following description, a state where the light
blocking part 2s (the first light blocking part 20 or the second
light blocking part 22) is detected by the optical sensor 4 is an
ON state, and a state where the light is not blocked by the light
blocking part 2s, and the light blocking part 2s is not detected
(case where the light blocking part 2s is positioned above or below
the detection position of the optical sensor 4, or the notch part
24 is located at the detection position of the optical sensor 4) is
an OFF state.
[0032] Here, the determination method of the position of the pickup
roller 2 by the optical sensor 4 and the light blocking part 2s in
this embodiment will be described. As stated above, the light
blocking part 2s is formed so that the first light blocking part 20
is longer than the second light blocking part 22 in the swing
direction of the pickup roller 2. Thus, when the pickup roller 2
passes the optical sensor 4, the time when the first light blocking
part 20 passes and the ON state occurs is longer than the time when
the second light blocking part 22 passes and the ON state
occurs.
[0033] Accordingly, when the pickup roller 2 lowers from the
retracted position or lifts from the lowermost position, it is
possible to determine whether the pickup roller 2 lifts or lowers
by whether the optical sensor 4 is first placed in the ON state for
a longer time or the ON state for a shorter time. For example, when
the detection pattern of the optical sensor 4 is the long time ON,
OFF, short time ON, and OFF, since the first light blocking part 20
first passes the optical sensor 4, it is possible to determine that
the pickup roller 2 lifts from a lower position to an upper
position. When the detection pattern of the optical sensor is the
short time ON, OFF, long time ON, and OFF, since the second light
blocking part 22 first passes the optical sensor 4, it is possible
to determine that the pickup roller 2 lowers. Incidentally, the OFF
between the longer time ON and the shorter time ON corresponds to
the detection of passing of the notch part 24.
[0034] As stated above, the light blocking part 2s is made to have
the first light blocking part 20 and the second light blocking part
22 which are different from each other in length and are provided
at both sides of the notch part 24 where the detection is OFF.
Thus, even if the number of sensors for position detection of the
pickup roller 2 is one, the position of the pickup roller 2 can be
accurately grasped.
[0035] Especially, when electronic equipments such as a motor and a
sensor are decreased for the purpose of reducing the cost, and the
pickup roller is moved vertically by a mechanical mechanism, it is
necessary to provide sensors the number of which is equal to the
number of positions desired to be detected. However, according to
the paper feeding apparatus 1 including the light blocking part 2s
of the embodiment, even when the sensor is the one optical sensor
4, it is possible to accurately grasp whether the pickup roller 2
is located at an upper position or a lower position.
[0036] On the other hand, when the light blocking part of the
pickup roller is an integral light blocking plate without a notch
part, both the case where the pickup roller 2 lifts and the case
where it lowers are detected in the same pattern of OFF, ON and
OFF. Thus, when the sensor is the one optical sensor 4, the
position of the pickup roller 2 can not be accurately detected, and
plural sensors are required.
[0037] Incidentally, in this embodiment, the second light blocking
part 22 is shorter than the first light blocking part 20 in the
movement direction of the pickup roller 2. Thus, based on the
detection performance such as light emission interval of the
optical sensor 4, the shape and size of the light blocking part 2s,
and the movement speed of the pickup roller 2 are required to be
set so that the optical sensor 4 can at least detect that the
second light blocking part 22 passes. The same is applied to the
notch part 24. The shape and size of the notch part 24 are required
to be set so that the optical sensor 4 is certainly switched to OFF
when the notch part 24 passes.
[0038] The paper feed cassette 6 is the case for containing sheets
used for image formation. The paper feed tray 8 for stacking sheets
is provided in the paper feed cassette 6. The paper feed tray 8 is
the member to push up the sheet to the paper feed position.
Specifically, when the power source of the image forming apparatus
100 is turned ON in a state where the paper feed cassette 6 is
inserted in the image forming apparatus 100, or when the paper feed
cassette 6 is inserted in a state where the power source is ON and
the paper feed cassette sensor 12 is turned ON, a tray-up motor 14
to lift the paper feed tray 8 is first rotated in order to cause a
state where paper can be fed. A push-up lever 8L at the bottom of
the paper feed tray 8 is driven by the rotation of the tray-up
motor 14 and pushes up the paper feed tray 8. When the paper feed
tray 8 is pushed up, the roller 2r of the pickup roller 2 lowered
to the lowermost position contacts with the uppermost surface of
the sheets on the paper feed tray 8, and the pickup roller 2,
together with the sheets, is also pushed up.
[0039] When the pickup roller 2 is lifted by the lifting of the
paper feed tray 8, the pickup roller 2 reaches the position of the
optical sensor 4, and the optical sensor 4 detects the upper end of
the first light blocking part 20 of the pickup roller 2. In the
paper feeding apparatus 1 of this embodiment, the position of the
pickup roller 2 when the optical sensor 4 detects the upper end of
the first light blocking part 20 is the paper feed position. Thus,
it is determined that the upper end of the first light blocking
part 20 reaches the position of the optical sensor 4 at the time
point when the optical sensor 4 is first turned ON after the
tray-up motor 14 rotates, and the tray-up motor 14 is controlled to
be stopped. As stated above, when the paper feed position is made
the position where the pickup roller 2 and the optical sensor 4 are
in the specified positional relation, irrespective of the stack
amount of sheets stacked on the paper feed tray 8, the paper feed
tray 8 can be lifted so that the uppermost surface of the sheets
always becomes the paper feed position.
[0040] As mentioned above, the paper feed cassette 6 further
includes the paper feed cassette sensor 12 to detect whether the
paper feed cassette 6 is pulled out from the image forming
apparatus 100 or whether it is inserted in the image forming
apparatus 100.
[0041] The paper feed roller 10 is the roller to send the sheet,
which is taken out one by one by the pickup roller 2, to a
conveyance roller 7 to convey the sheet to the image forming part
100A.
[0042] Next, the function block of the image forming apparatus 100,
especially the function block for performing the detection process
of the position of the pickup roller 2 will be described. FIG. 4 is
a function block diagram showing the function block of the position
detection process of the pickup roller 2 of the image forming
apparatus 100.
[0043] The image forming apparatus 100 includes a position
determination part 402 as a determination part, and a tray-up motor
control part 404 to control the tray-up motor 14 to lift the paper
feed tray 8.
[0044] The position determination part 402 determines, based on the
detection pattern when the optical sensor 4 detects passing of the
light blocking part 2s, whether the pickup roller 2 is lifting or
lowering. The determination method is as described above. That is,
in the case where from the OFF state in which nothing is detected
by the optical sensor 4, the ON state continues for a longer time
in which the first light blocking part 20 passes and blocks the
optical sensor 4, and then, the state is changed to the OFF, and
further thereafter, the ON state occurs for a time shorter than the
first time, which is the time when the second light blocking part
22 passes and blocks the optical sensor 4, and then, the state
becomes the OFF, it is determined that the pickup roller 2 lifts
from the lower position to the upper position. On the other hand,
in the case where from the OFF state, the ON state continues for a
shorter time, and then, the state becomes the OFF, and further
thereafter, the ON state continues for a longer time, and finally
the state becomes OFF, it is determined that the pickup roller 2
lowers from the upper position to the lower position.
[0045] The tray-up motor control part 404 controls the tray-up
motor 14 to lift the push-up lever 8L. Specifically, as stated
above, when the power source of the image forming apparatus 100 is
tuned ON in the state where the paper feed cassette is inserted, or
the paper feed cassette 6 is inserted in the image forming
apparatus 100 and the paper feed cassette sensor 12 is turned ON,
the tray-up motor control part 404 controls to rotate the tray-up
motor 14. When the tray-up motor 14 starts to rotate and the paper
feed tray 8 lifts, the tray-up motor control part 404 controls to
stop the rotation of the tray-up motor 14 when the optical sensor 4
detects the upper end of the first light blocking part 20. By the
control as stated above, the pickup roller 2 and the paper feed
tray 8 can be stopped at the paper feed position.
[0046] Next, the flow of the position detection process of the
pickup roller 2 by the paper feeding apparatus 1 of the embodiment
will be described.
[0047] FIG. 5 is a flowchart showing the flow of the process of
detecting the position of the pickup roller 2. Besides, FIG. 6 to
FIG. 10 are enlarged views of the paper feeding apparatus 1 in the
states where the pickup roller 2 and the paper feed tray 8 are
moved to various positions.
[0048] First, the pickup roller 2 moves from the upper position or
the lower position, and the optical sensor detects the light
blocking part 2s (Act 101). At this time, at the stage where the
optical sensor starts to detect the light blocking part 2s, it can
not be determined whether the detected light blocking part 2s is
the first light blocking part 20 or the second light blocking part
22.
[0049] Next, based on the detection pattern of the light blocking
part 2s detected by the optical sensor 4, the position
determination part 402 determines whether the pickup roller 2
lowers from the upper position or lifts from the lower position to
the upper position. Specifically, the position determination part
402 determines whether the change of the ON and OFF of the optical
sensor 4 is (1) change of the short time ON, the OFF, the long time
ON, and the OFF or (2) change of the long time ON, the OFF, the
short time ON, and the OFF (Act 102).
[0050] When the position determination part 402 determines that the
change is (1) (Yes at Act 102), since the second light blocking
part 22 corresponding to the short time ON, the notch part 24, and
the first light blocking part 20 corresponding to the long time ON
are detected in this order, the position determination part 402
determines that the pickup roller 2 after passing the optical
sensor 4 is located at the position below the optical sensor 4 (Act
103). Here, FIG. 6 shows a state where the optical sensor 4 starts
to detect the second light blocking part 22, FIG. 7 shows a state
where the pickup roller 2 lowers from the state shown in FIG. 6 and
the first light blocking part 20 is detected, and FIG. 8 shows a
state where the pickup roller 2 further lowers, and the optical
sensor 4 comes not to detect the light blocking part 2s and is
placed in the OFF state. Incidentally, the position of the pickup
roller 2 shown in FIG. 8 is the lowermost position of the pickup
roller 2.
[0051] On the other hand, when the position determination part 402
determines that the change is (2) (No at Act 102), since the first
light blocking part 20, the notch part 24 and the second light
blocking part 22 are detected in this order, the position
determination part 402 determines that the pickup roller 2 after
passing the optical sensor 4 is located at the upper portion (Act
104). Here, FIG. 9 shows a state where the tray-up motor 14 drives
to push up the paper feed tray 8, and FIG. 10 shows a state where
the paper feed tray 8 is further lifted, the pickup roller 2 is
pushed up by the paper feed tray 8, the optical sensor 4 detects
the first light blocking part 20 and is first placed in the ON
state. The position where the sensor 4 starts to detect the upper
end of the first light blocking part 20 as shown in FIG. 10 is the
paper feed position of the pickup roller 2. Incidentally, although
FIG. 2 and FIG. 6 to FIG. 10 show the state where a sheet is not
stacked on the paper feed tray 8, in a normal use state where
sheets are stacked on the paper feed tray 8, the pickup roller 2
collides with the uppermost surface of the stacked sheets, and the
pickup roller 2 is pushed up through the sheets.
[0052] Incidentally, in the position detection process of the
pickup roller 2 shown in FIG. 5, although the description is made
on the case where the pickup roller 2 normally operates, in this
embodiment, even when an operation outside the normal operation is
performed, the position of the pickup roller 2 can be determined.
That is, the position of the pickup roller 2 can not be grasped,
for example, in the case where the pickup roller 2 lowers to the
lowermost point, and then, when the tray-up motor 14 rotates and
the paper feed tray 8 starts to lift, the power source is turned
off without being normally turned OFF by power failure or the like,
and then, the power source is again turned ON. In this case, in
this embodiment, when the tray-up motor 14 is driven and the paper
feed tray 8 is lifted, the pickup roller 2 lifts and the optical
sensor 4 detects the light blocking part 2s. Since the detection
pattern is detected as the pattern of the long time ON, the OFF,
the short time ON, and the OFF, the position determination part 402
can determine that the pickup roller 2 exists above the optical
sensor 4.
[0053] On the other hand, in the case of a pickup roller having an
integral light blocking part without the notch part 24, even if the
pickup roller lifts and passes the optical sensor 4 or lowers and
passes the sensor, the detection patterns of the optical sensor 4
are "OFF, ON, OFF" and are the same. Thus, the position of the
pickup roller 2 can not be grasped. Then, for example, when the
pickup roller lifts and passes, it is impossible to determine that
the pickup roller exists above the optical sensor 4, and when the
tray-up motor 14 continues to rotate, there is a case where the
pushed-up pickup roller 2 collides with another part and a
disadvantage occurs, which is not preferable.
[0054] According to the paper feeding apparatus 1 of the embodiment
and the image forming apparatus 100 including the paper feeding
apparatus 1, even if one sensor is used to detect the position of
the pickup roller 2, it is possible to determine whether the pickup
roller 2 lifts or lowers, and the position of the pickup roller can
always be certainly grasped.
[0055] Incidentally, in this embodiment, although the description
is made under the assumption that the optical sensor 4 is the
transmission sensor, no limitation is made to this. The optical
sensor may be a reflection sensor in which a light emitting part
and a light receiving part are integral. When the reflection
optical sensor is used, the light blocking part 2s is made a
reflection member, and passing of the pickup roller is detected
based on the light receiving state of the reflected light.
[0056] As described above in detail, according to the invention,
the paper feeding apparatus which can certainly detect the position
of the pickup roller, and the image forming apparatus including the
paper feeding apparatus can be provided.
[0057] While certain embodiments have been described, these
embodiments have been presented by way of example only, and are not
intended to limit the scope of invention. Indeed, the novel
apparatus and methods described herein may be embodied in a variety
of other forms; furthermore, various omissions, substitutions and
changes in the form of the apparatus and methods described herein
may be made without departing from the spirit of the inventions.
The accompanying claims and their equivalents are intended to cover
such forms or modifications as would fall within the scope and
spirit of the inventions.
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