U.S. patent application number 13/058357 was filed with the patent office on 2011-06-09 for vacuum cleaner with water filtration.
This patent application is currently assigned to WINDDROP. Invention is credited to Gerard Curien.
Application Number | 20110131756 13/058357 |
Document ID | / |
Family ID | 41463079 |
Filed Date | 2011-06-09 |
United States Patent
Application |
20110131756 |
Kind Code |
A1 |
Curien; Gerard |
June 9, 2011 |
VACUUM CLEANER WITH WATER FILTRATION
Abstract
The present invention relates to a vacuum cleaner, in which
circulates a flow of drawn-in air loaded with particles, between an
inlet nozzle and an aperture communicating with a suction chamber.
The vacuum cleaner includes a water-air separator intercalated
between an upstream conduit and suction device, capable of
orienting the gas phase into the suction chamber, and the particles
into a tank. The invention relates to a heating body incorporated
in the vacuum cleaner. The vacuum cleaner also includes a filament
embedded in ceramic materials, and a spray chamber formed by a
helical space between two bodies or casings nested into each other,
at least one of the bodies or casings being a ceramic body
incorporating, embedded, a metallic filament.
Inventors: |
Curien; Gerard; (Housseras,
FR) |
Assignee: |
WINDDROP
Fremifontaine
FR
|
Family ID: |
41463079 |
Appl. No.: |
13/058357 |
Filed: |
August 10, 2009 |
PCT Filed: |
August 10, 2009 |
PCT NO: |
PCT/FR2009/051579 |
371 Date: |
February 10, 2011 |
Current U.S.
Class: |
15/347 |
Current CPC
Class: |
A47L 9/182 20130101;
A47L 9/185 20130101; A47L 7/0023 20130101; A47L 5/24 20130101; A47L
7/0042 20130101; A47L 7/0019 20130101; A47L 1/08 20130101 |
Class at
Publication: |
15/347 |
International
Class: |
A47L 7/00 20060101
A47L007/00 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 11, 2008 |
FR |
08 55523 |
Claims
1. Vacuum cleaner comprising: a casing, wherein an aspirated air
flow loaded with particles or/and liquid circulates within said
casing, said casing extending between an inlet nozzle and an
aperture communicating with a suction chamber; and a water-air
separator being motorized and intercalated between an upstream
conduit and suction means, the separator orienting a gas phase into
said suction chamber and a liquid phase and the particles into at
least one tank, said liquid phase being kept in the tank.
2. Vacuum cleaner according to claim 1, further comprising: a
bubbling tank for the water filtering of said flow, wherein the
drawn-in flow circulates, between said inlet nozzle and said
communication aperture at the level of an upstream conduit,
upstream of suction means comprising a turbine, wherein said
bubbling tank is comprised of at least one peripheral stream with a
substantially annular shape performing a centrifugation of said
flow.
3. Vacuum cleaner according to claim 2, wherein said peripheral
stream guides said flow towards an area in which partitions
separated from each other create a venturi effect.
4. Vacuum cleaner claim 1, wherein said liquid-gas separator
comprises, between said upstream conduit and a downstream conduit
connected by a communication aperture, mounted movable in rotation
about an axis of rotation inside said upstream conduit, a
gas-pervious filtering means conveying collected liquid to a
periphery thereof by centrifugation, said filtering means forming
means for closing said communication aperture on the side of the
latter located towards said upstream conduit.
5. Vacuum cleaner according to claim 1, wherein said filtering
means comprises an ogival separator, provided with radial fins
or/and brushes, fixed to a turbine movable in rotation downstream
of said communication aperture and which it communicates with
through the latter.
6. Vacuum cleaner according to claim 2, wherein said turbine
comprises, on its upstream side, on the side of said upstream
conduit, a turbine baffle plate to which said ogival separator is
fixed, and wherein said turbine baffle plate comprises an axial
communication aperture between said upstream conduit and said
downstream conduit, wherein said suction chamber comprises a casing
baffle plate forming a partition between said upstream conduit and
said downstream conduit and being comprised of an axial opening
with a diameter smaller than the largest diameter of said ogival
separator, forming a liquid-collecting area communicating, through
said aperture, with said bubbling tank.
7. Vacuum cleaner according to claim 6, wherein said ogival
separator is formed of one single piece and is comprised of,
towards the front portion of the appliance, a plain cap and
alternating inner fins extending said cap separated by spaces in
which are intercalated peripheral fins that form an ogival body,
said inner fins being each extended by a projecting portion for
extracting water, and impeding the infiltration of water at the
junction between said inner fins and peripheral fins.
8. Vacuum cleaner according to claim 1, wherein said separator
comprises at least one pre-separator in the form of a casing closed
on the upstream side, except for an opening communicating with at
least one spire conferring to the gas flow loaded with liquid and
particles a vortex or cyclonic motion towards the downstream side,
before its drawing-in, to thus carry out a first peripheral driving
of the liquid and the particles contained in this flow, and which
it orients into a bubbling or contaminated-water tank.
9. Vacuum cleaner according to claim 1, further comprising:
vapor-generating means being comprised of a clean-liquid tank
connected by a pump to vapor-generating means that include at least
one heating body including, each heating body comprising at least
one metallic or one sheathed resistor embedded in one or several
elements including at least one ceramic-based insulating material,
said heating body comprising at least one spray chamber.
10. Vacuum cleaner according to claim 9, wherein said filament is
contained in a tubular inner body made out of ceramic, which is
enclosed in an inner metallic body, which is enclosed in a tight
body, so as to arrange between them at least one circulation
channel forming a liquid-spray chamber, this tight body being in
turn enclosed in an intermediate body made of ceramic enclosed, in
turn, in an outer metal casing incorporating at least one resistor
or one filament.
11. Vacuum cleaner according to claim 10, wherein said heating body
comprises at least one seal between the body and the intermediate
body and at the end of the body, and another seal between the body
and the intermediate body at the end of the latter.
12. Vacuum cleaner according to 9, wherein said spray chamber is
formed by a helical space between two bodies or casings nested into
each other, at least one of these nested bodies or casings being a
ceramic body incorporating, embedded, such metallic filament or
sheathed resistor.
13. Vacuum cleaner according to claim 9, wherein said heating body
comprises at least one electric resistor being comprised of a core
serving as a support for at least one filament, said core embedded
in a ceramic body, said core comprising an inlet for liquid
circulating in at least one channel from a spray chamber towards at
least one outlet aperture, said body cooperating, at the level of
an outer surface, with an inner surface of a ceramic casing,
wherein said ceramic casing incorporates at least one resistor and
comprises an outlet aperture for the vapor generated by the heating
of the liquid introduced in said inlet, under the action of the
filament and the resistor.
14. Vacuum cleaner according to claim 9, further comprising: a
stainless steel body forming a spray chamber in which liquid
circulates between an inlet and an outlet, the body being contained
in, and cooperating with, an intermediate ceramic body, the latter
being incorporated in an external body comprised of aluminum alloy,
which encloses, in turn, at least one shielded resistor or one
filament.
15. Heating body being incorporated in a household or cleaning
appliance, or in a vacuum cleaner according to claim 1, comprising:
at least one metallic filament or one sheathed resistor embedded in
one or several elements exclusively made out of ceramic-based
materials, and at least one spray chamber, which is formed by a
helical space or the like between two bodies or casings nested into
each other, at least one of these nested bodies or casings being a
ceramic body incorporating, embedded, such a metallic filament.
16. Heating body according to claim 15, further comprising: at
least one electric resistor with a core serving as a support for at
least one filament, said core being embedded in a ceramic body,
said core having an inlet for a liquid circulating in at least one
channel towards at least one outlet aperture, said body
cooperating, at the level of an outer surface, with an inner
surface of a ceramic casing, said ceramic casing incorporating at
least one resistor and comprising an outlet aperture for the vapor
generated by the heating of the liquid introduced in said inlet,
under the action of the filament and the resistor.
Description
RELATED U.S. APPLICATIONS
[0001] Not applicable.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] Not applicable.
REFERENCE TO MICROFICHE APPENDIX
[0003] Not applicable.
BACKGROUND OF THE INVENTION
[0004] 1. Field of the Invention
[0005] The invention relates to a vacuum cleaner, in which flows,
in a casing, a drawn-in air flow loaded with particles or/and with
liquid, between an inlet nozzle and an aperture communicating with
a suction chamber.
[0006] The invention also relates to a heating body designed
capable of being incorporated into a household or cleaning
appliance or into such a vacuum cleaner.
[0007] The invention relates to the suction of mixed flows
comprised of air, water, and suspended particles. It is related in
particular to the field of the electric household or/and cleaning
appliances, in particular of the vapor vacuum cleaners or the
window-cleaning appliances, or the like.
[0008] 2. Description of Related Art Including Information
Disclosed Under 37 CFR 1.97 and 37 CFR 1.98
[0009] The vacuum cleaners with water filtering include a suction
device that carries an air flow, loaded with particles as well as
liquid, through a liquid contained in a tank, where the filtering
of the particles occurs through bubbling. The air is evacuated
after passing, in some cases, through a water-air separating
system. In these appliances, the filtering occurs at the bottom,
these appliances are designed only for use in vertical position of
the tank, which makes their use impossible for portable
appliances.
[0010] Appliances emitting vapor for the cleaning draw in, in
return, particles and water proceeding from the condensation of
vapor. It is necessary to separate the liquid before sending clean
air to the environment, without water and particles. The water
droplets must be separated from the air flow and eliminated before
its passing into the suction module and before the rejection to the
environment.
[0011] WO 0154798 discloses a vacuum cleaner with water filtering
with traditional filters, such as water-tight membranes made of
plastic or polymer foams. These devices are not satisfactory, since
a clogging of the pores by contaminated water or non-filtered fine
particles always occurs quickly. Therefore, a loss of power occurs
and the work must be interrupted in order to clean or replace the
filter. Indeed, no static filter system is capable of durably stop
the passing through of water, because of the necessary permeability
for the passing through of air. The prior art tried to solve these
problems of water passing beyond the filter as well as of clogging
of the filter, by increasing the internal volume of the appliance,
which is prejudicial to its ease of handling, or also by highly
reducing the flow rate of the air, which is prejudicial to its
efficient suction, since these techniques are aimed at removing the
contaminated water from the filter. The maintenance of the filters,
their removal, their cleaning, their periodical exchange give rise
to hygiene problems, difficult cleaning, and problems of cost.
[0012] US01/0015132 discloses a conical rotary separator with
vertical blades, which, when used alone, has drawbacks: a limited
flow rate of air, because of the proximity of the blades necessary
for a good effectiveness, but which limits the surface for the
passing through of air, thus prejudicial to the performance. Or a
bulky tank, or also a poor dynamic water-air stirring reducing the
quality of the filtering, or finally the need for additional
filters. On the same principle, rotors with slits or blades are
known. In a first variant, such a rotor is applied against a
turbine, and frictions occur at the level of the tightening means
between groove and tongue, which are absolutely necessary in order
to impede particles from penetrating into the area of the suction
turbine, which requires a periodical maintenance. In a second,
low-cost variant, the separator is of one single piece with the
turbine, and generally fixed to the metallic inlet of the latter by
a shaft of an oversized length, in the extension of the drive of
the turbine and limiting the entering of air into the latter.
[0013] One has tried to solve the problem of obstruction to the
passing through of air, by extending a first separator directly
fixed to the inlet of a turbine by molding or the like, by adding
additional separator modules on the shaft, which give rise to
important problems of unbalance because of the large length, which
is prejudicial because of the vibrations. In addition, in the case
of a small-size appliance, the large length makes the appliance
very bulky and unhandy.
[0014] An accumulation of turbines can increase the negative
pressure necessary for the passing through of the air, however
without improving the air flow sought for, this technique
automatically results into an extra cost for electric power
consumption and an over-motorization. It is also known to increase
the diameter of the separator, thus providing a larger total
surface of slits and fins, but requiring the use of a tightness
support independent from the turbine, of the type with grooves and
tongues evoked above. Finally, the separation of the motorization
of the turbine and that of the separator with fins permits to act
on the speeds of rotation. In order to compensate for these
drawbacks, the aspiration device must then generally be either
over-motorized or bi-motorized, thus expensive and cumbersome, or
consolidated by a stronger shaft, or also by an oversized
aggregate. Otherwise, the appliance is quickly deteriorated because
of the vibrations, or a notable lack of negative pressure.
[0015] Such vacuum cleaners with water filtering are therefore not
fully satisfactory.
[0016] GB 2 382 042 discloses a water-air separator, with a rotary
brush, which constitutes a barrier for the air flow loaded with
particles, and through which is forced the passing through of the
air flow. The elements in suspension in the air are fixed by
capillarity, namely the water guided along the brush bristles under
the action of the centrifugal force, and ejected towards a
peripheral wall, at a distance from the brush, then towards
collecting and evacuating areas. High pressure losses of the air
flow in baffle plates require to over-motorize the suction device,
and therefore result into a raise of the noise level. The
effectiveness is imperfect, because of an air-flow outlet that is
either radial or annular and axial and far away from the axis of
rotation. The connection in series of several brushes, even of
traditional filtering means with porous materials, shows that the
arrangement with one single brush is not sufficient, in this case,
to fully solve the problem set forth, which is to fully separate
the water from the air flow when passing through the separator. In
addition, such a combination of several separating means mounted in
series unavoidably leads to a high increase in volume and weight,
which makes more difficult an application in the field of the
portable electric household appliances, where performance,
compactness and lightness are sought.
[0017] Patent application FR 06 02951 of the applicant permits to
substantially improve the reliability, with a water-air separator
for vacuum cleaner, between a water tank and an air-suction conduit
connected by a communication aperture formed by a suction cone,
including a chamber in which is mounted movably in rotation about
an axis an air-pervious filtering means designed capable of
transporting the collected water at its periphery by
centrifugation, where the chamber includes a resting rim
perpendicular to the axis of rotation of the filtering means, which
constitutes closing means in cooperation with this resting rim.
[0018] EP 1 112 712 A1 and EP 1048260 A2 disclose means for
filtering with water, where an air flow takes along the water while
creating a turbulent mixture, difficult to be re-concentrated,
taking along a quantity of water droplets difficult to be retained
in a large air flow, larger than 30 dm3/second for example in a
sledge-type appliance. The need for an additional filter or grid
imposes a periodical and tedious maintenance. These techniques do
generally not permit to exceed 25 dm3/s, at most 30 dm3/s for a
sledge-type vacuum cleaner. The negative pressure is independent
from this result, since it has an influence only on the capacity to
move the particles. These known techniques differ from each other
only by the positioning of the baffle plates and supply conduits,
they all require large-size tanks. The complexity of the elements
having an influence on the filtering only permits to position the
tank in one single position with little variability.
[0019] It is particularly difficult to carry out a good filtering,
first of all of the dust by the water, then to separate this laden
water from the air flow, the whole in a limited volume, and in
addition in different positions in space. To these filtering
difficulties has to be added the variability of the air flow due to
the obstructions of air inlet on the accessories, namely during
their contact with the parts to be cleaned. Indeed, a small flow is
prejudicial to a good filtering of the dry particles, more
specifically by the liquid filtering element, which, in order to be
efficient, has to be accompanied by a dynamic, homogeneous and
regular mixing. The dry particles not entrapped by the liquid then
obstruct an eventual additional filter, and cancel the permanent
air flow effect specific to this type of filtering, or, even worse,
are rejected into the ambient air.
[0020] The vapor production in the field of the electric household
and in particular of the cleaning appliances, namely in the
appliances generating a heating of the water in order to produce
hot water or vapor, whether instantaneous or by a boiler, always
requires the presence of an electrical grounding safety, brought
into the power cord, due to the simultaneous presence of metallic
bodies, water, and electricity. This safety is not absolutely
necessary in a simple vacuum cleaner because of the general use of
class 2 electric motors. Patent application FR 06 10563 of the
applicant already permits to eliminate this safety, thanks to an
insulating recovering of the metallic parts, permitting their
classification as type 2. The drawbacks of a grounding lead are the
higher cost of the cable, and the impossibility of using a namely
automatic cable reel of an identical cable length, while the market
requires in contrast increasing cable lengths. The invention
proposes to further improve the size-power ratio, the lightness,
the cost and the simplicity of manufacture of the vapor-generating
means.
[0021] In order to further improve these various devices, and to
meet the needs of the market of the portable appliances, in
particular for vapor vacuum cleaners, it is important to provide
solutions compatible with a small mass, from 1.5 kg to 4 kg for a
manual use, and a small size. For a given size and a same air flow,
the appliance should provide high air speed performances in the
separator as well as in the tank.
SUMMARY OF THE INVENTION
[0022] The invention is aimed at solving these main difficulties by
providing a vacuum cleaner with water filtering, in which the path
of the drawn-in flow is optimized in order to improve the
separation of the particles upstream of the suction. In a preferred
version, the invention includes a water-air separator with an
improved efficiency, adaptable onto any type of vacuum cleaner with
water filtering and suction appliance capable of drawing in liquid.
In a finished version, the invention integrates a vapor generator
permitting to omit the safety earthing or grounding lead, which
permits to use a cable reel, even for an appliance with a very
small volume and mass, in particular with a mass of less than 2
kg.
[0023] The present invention relates to a vacuum cleaner, in which
circulates, in a casing, an aspirated air flow loaded with
particles or/and with liquid, between an inlet nozzle and an
aperture communicating with a suction chamber, wherein it includes
at least a water-air separator designed capable of being motorized
and intercalated between an upstream conduit and suction means and
designed capable of orienting, on the one hand, the gas phase into
said suction chamber and, on the other hand, the liquid phase and
the particles into at least one tank in which said liquid phase is
kept.
[0024] According to a feature of the invention, said vacuum cleaner
includes, for the water filtering of said flow, a bubbling tank in
which said drawn-in flow circulates, between said inlet nozzle and
said communication aperture at the level of an upstream conduit,
upstream of suction means including a turbine, which bubbling tank
includes at least one peripheral stream with a substantially
annular shape designed capable of performing a centrifugation of
said flow.
[0025] According to a feature of the invention, said peripheral
stream guides said flow towards an area in which partitions
separated from each other create a venture effect.
[0026] The invention also relates to a heating body designed
capable of being incorporated into an electric household or
cleaning appliance, or into such a vacuum cleaner, wherein it
includes at least one metal filament embedded in one or several
elements made exclusively of ceramic-based materials, and it
includes at least one spray chamber, which is formed of a helical
space or the like between two bodies or cases nested into each
other, at least one of these nested bodies or cases being a ceramic
body incorporating, embedded, such a metal filament.
[0027] The invention also relates to a smoothing iron including at
least one heating body 201 for generating vapor or/and heating the
sole.
[0028] Other features and advantages of the invention will become
clear from the following detailed description of the
non-restrictive embodiments of the invention, with reference to the
attached figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] FIG. 1 is a schematic, partial and longitudinal
cross-sectional view of a basic version of a bubbling a vacuum
cleaner with water filtering according to the invention.
[0030] FIG. 2 is a schematic, partial and longitudinal
cross-sectional view of a preferred version of this tank.
[0031] FIG. 3 is a schematic, partial and longitudinal
cross-sectional view of this tank in a nose-up position of the
vacuum cleaner.
[0032] FIG. 4 is a schematic, partial and longitudinal
cross-sectional view of this tank in a nose-down position of the
vacuum cleaner.
[0033] FIG. 5 is a schematic, partial and cross-sectional view of a
water-air separator, which a vacuum cleaner according to the
invention is provided with, in a preferred embodiment.
[0034] FIG. 6 is a partial detailed schematic view of FIG. 5.
[0035] FIG. 7 is a schematic, partial and perspective view of a
pre-separator usable with the separator of FIG. 5.
[0036] FIG. 8 is a schematic and perspective view of a vacuum
cleaner with water filtering according to the invention.
[0037] FIG. 9 is a schematic, partial and longitudinal
cross-sectional view of an appliance according to FIG. 8, without
bubbling tank, and including a water-air separator according to
FIG. 5.
[0038] FIG. 10 is a schematic, perspective and partially
non-streamlined view of a version of the vacuum cleaner with
air-water separator and without bubbling tank.
[0039] FIG. 11 is a schematic, perspective and partially
non-streamlined view of a preferred version of the vacuum cleaner
with air-water separator and with a bubbling tank in the basic
version of FIG. 1.
[0040] FIG. 12 is a view similar to FIG. 9, showing the cooling air
path in the vacuum cleaner, in an embodiment with evacuation of the
drawn-in air at the front of a ventilation turbine, and laterally
at each side of the latter.
[0041] FIG. 13 is a schematic and perspective view of the air-water
separator of FIG. 6 with side air outlets.
[0042] FIG. 14 is a schematic, partial and cross-sectional view of
vapor-generating means an electric household appliance, namely a
vacuum cleaner with water filtering according to the invention.
[0043] FIG. 15 is a schematic and perspective view of a vacuum
cleaner with water filtering with a lower cable reel.
[0044] FIG. 16 is a schematic view from above of a vacuum cleaner
with water filtering with a cable reel incorporated between the
central body and a side tank.
[0045] FIG. 17 is a schematic, partial and longitudinal
cross-sectional view of a variant of a bubbling tank with
float.
[0046] FIG. 18 is a schematic view showing the cooling air path in
the vacuum cleaner in a so-called rear by-pass variant with
evacuation of the drawn-in air at the upper portion of the
appliance and peripherally at the rear of the ventilation turbine,
by means of a shell surrounding the motor and separating the two
air flows.
[0047] FIG. 19 is a schematic view similar to FIG. 14, representing
a flat resistor.
[0048] FIG. 20 is a schematic, partially open and perspective view
of a version in rear peripheral by-pass of a vacuum cleaner
according to the invention.
[0049] FIG. 21 is a detailed view according to a longitudinal
cross-section of an ogival separator according to FIG. 5 or 6.
[0050] FIG. 22 is a schematic, longitudinal cross-sectional view
similar to FIG. 14, of another heating body according to the
invention.
[0051] FIG. 23 is a schematic, longitudinal cross-sectional view
similar to FIG. 22 of yet another heating body according to the
invention.
DETAILED DESCRIPTION OF THE DRAWINGS
[0052] The invention relates to the separation of fluids contained
in gases, in particular in the field of the electrical household
appliances, namely of the vacuum cleaners with liquids, with water
filtering, and the cleaning appliances with vapor, referred to as
vapor vacuum cleaners, and the like.
[0053] The invention is applicable to any gas and to any liquid. In
the further description reference is made in particular to a
particular application in which the gas is air, and the liquid is
water.
[0054] The invention relates to a vacuum cleaner 100 in which
circulates, in a casing, a drawn-in air flow loaded with particles
or/and liquid, between an inlet nozzle 3 and an aperture for
communicating with a suction chamber 60.
[0055] According to the invention, it includes at least one
water-air separator 1, designed capable of being motorized and
intercalated between the upstream conduit 2 and the suction means,
and designed capable of orienting, on the one hand, the gas phase
into the suction chamber 60 and, on the other hand, the liquid
phase and the particles into at least one tank in which this liquid
phase is kept.
[0056] In a preferred embodiment, this vacuum cleaner 100 is with
water filtering, and includes a bubbling tank 22 in which
circulates a drawn-in air flow loaded with particles or/and liquid,
between an inlet nozzle 3 and an aperture 119 for communicating
with a suction chamber 60, at the level of an upstream conduit 2,
upstream of the suction means, namely in the form of a turbine
10.
[0057] In a preferred embodiment, the vacuum cleaner 100 according
to the invention can be used manually, or on a brush-type mobile
support, or portable. In a preferred application as shown in the
figures, it is a portable hand-operated appliance.
[0058] According to the invention, the bubbling tank 22 includes at
least a peripheral stream 103, at least partially, with a
substantially annular shape designed capable of performing a
centrifugation of said flow before its entering into baffle plates.
This stream 103 can develop according to any opening angle, even
larger than one turn.
[0059] Preferably, as can be seen in FIG. 1 or 2 or 17, the
bubbling tank 22 is delimited by at least one radiated external
partition 101, with a constant or evolving curvature without any
hindrance nor sudden change of concavity, which defines, with a
first internal partition 106 that forms a jet deflector, a
circulation stream 103 for the entering flow of air loaded with
liquid or/and particles. In a particular embodiment, as visible in
the figures, this tank 22 has a substantially flat shape, and can
namely include, between the external partition 101 and the first
internal partition 106, one or several side plates tightly
connected through gluing, welding, molding or the like. The tank 22
can namely be flanked by a first substantially flat side plate, and
by a second side plate having the shape of a spherical cap or the
like. The shape of the side plates is dictated by the capacity of
the tanks or/and accessories they contain, by the ergonomic
requirements of the appliance. In the case of a very compact
appliance, a spherical or polyhedric shape with substantially
equal, cubic facets or the like, provides the optimum internal
volume for the smallest size, hence also the smallest weight.
[0060] The stream 103 preferably develops according to a
substantially circular plane, or the like, so as to create the
conditions, under the action of the suction transmitted by the
aperture 119, of a swirl rejecting the flow, by centrifugation
resulting into grouping namely liquid or solid elements, in the
vicinity of the external partition 101. The flows comprising liquid
or dry particles are represented by plain arrows, the flows of
purified air are represented by dotted arrows.
[0061] In the simplest version, as visible in FIG. 1, the flow
circulates, inside the bubbling tank 22, alongside the external
partition 101. A baffle plate with a bend at the level of an
internal partition 113 brings down the liquid phase and tends to
cause it to fall into a lower peripheral area 22A of the tank 22,
varying according to the inclination of the appliance, forming a
liquid receptacle. The air is in turn drawn in by the aperture 119,
where it arrives after having by-passed a partition 116 forming a
baffle plate, after passing in a chamber 108. This simplified
version does not permit to filter the dry dust in all positions in
space, since the filtering liquid element must be close to an
outlet 150. It is nevertheless a very inexpensive and well-suited
version for a window-cleaner.
[0062] In a preferred version, as visible in FIG. 2, the stream 103
performs a centrifugation of the flow before its entering into
baffle plates at the level of which partitions 106 and 107,
separated from each other, create a venturi effect.
[0063] The end 105 of the first internal partition 106 farthest
away from the inlet nozzle 3 is separated from the external
partition 101 by a small distance d1, so as to accelerate the speed
of the flow. The path of the flow downstream of the stream 103
continues in a chamber 111, limited on the outer side by a
partition 113, preferably extended by a partition 114, along which
flows the liquid phase of the flow, after running along the
external partition 101.
[0064] A second internal partition 107, farther away from the
external partition 101 than the first internal partition 106, and
arranged substantially parallel to the latter on the side of an end
105 the latter includes, defines a first receptacle 115 for the
collected liquid. Preferably, the first 106 and second 107 internal
partitions are substantially parallel to the external partition
101, at least in the vicinity of the end 105. The shape of the
second internal partition 107 is such that the eventual liquid in
excess flows on the internal wall 106A of the first internal
partition 106, which internal wall 106A defines a second receptacle
109 for the collected liquid. In particular, the first partition
106 and the second partition 107 are curved, and their centers of
curvature are located on the same side of the second partition 107,
towards the inside of the bubbling tank 22, i.e. moving away from
the external partition 101. Preferably, as visible in FIG. 2, the
average radius of curvature of the first partition 106 is larger
than that of the second partition 107.
[0065] This second internal partition 107 includes an end 108
located more downstream of the flow than the end 105 of the first
internal partition 106, and which is located at a distance d2 from
the outer wall 101, which is larger than the distance d1. The
conditions are thus present for creating a venturi effect, and for
forcing the call for liquid into an area of turbulence 110 in the
form of a jet projected against or towards the partition 113, in
the direction from upstream to downstream of the flow, which is
useful namely when the vacuum cleaner 100 is in such an extreme
angular position that the water is no longer directly into contact
with the flow of particles and can no longer momentarily act as a
filter.
[0066] This venturi solution is applicable in a variant visible in
FIG. 17, as well as in other configurations requiring a mixture of
air and water, to sledge- or brush-type vacuum cleaners, and namely
including flat perpendicular or horizontal tank partitions. All the
known venturi effect systems can be used: with vortex, diaphragm,
nozzle, convergent inlet or divergent outlet, or also
propelling.
[0067] One understands that the substantially circular shape of the
tank 22 and the stream 103 permit to handle the appliance 100 in
different positions, in particular when the user causes it to pivot
about an axis substantially perpendicular to the various
circulation flows in the various streams and baffle plates the tank
100 includes, namely normal to the plane of the figure in the
example of FIG. 2. Therefore, the particular arrangement of the
second internal partition 107 and the internal wall 106A of the
first internal partition 106 is particularly advantageous, because
any overflow of the liquid gathered in the first receptacle 115
contributes either to supplying the second receptacle 109 or to
lead the excess liquid into the area of turbulence 110, which
allows to bring this liquid, after running over the partitions 113
and 114, into the first receptacle 115.
[0068] The second receptacle 109 tends, in turn, to be permanently
emptied by the venturi effect between the ends 105 and 108 and to
supply the area of turbulence 110 and therefore to fill the first
receptacle 115. Advantageously, a discharge plug 43 is arranged at
the level of this first receptacle 115.
[0069] Downstream in the direction of circulation of the flow, the
partition 114 is extended by a partition 116 forming a baffle plate
and impeding the passing through of liquid, while the airflow
passes along this partition 116 into a chamber 117, then, in the
opposite direction, along another partition or the other face 116A
of the partition 116, into a chamber 118, before its evacuation
through the aperture 119. This air flow, fully or partially emptied
from its impurities according to the configuration of the
appliance, and represented by dotted arrows in FIG. 2, is then
drawn in to the suction chamber and, in a preferred version,
through a separator 1 in order to take away the residual liquids
or/and particles.
[0070] FIG. 17 shows another variant, which has a reversed,
downward direction of arrival of air coming out of an aperture 151,
and provided with a float 152 acting as overflow. A partition 153
extends the partition 106 and impedes any passing through of
purified air, which has to pass through the chamber 108 and then
pass over a curved partition 154. The latter offers the advantage
of retaining the contaminated water in case the appliance is placed
horizontally. This complementarity thus provides the possibility of
being able to work in all positions in space.
[0071] Such a baffle plate in the form of a spire, which can make
several turns, and forming a real spiral starting from the
periphery of the tank, guarantees a constant and efficient
separation irrespective of the air flow, in all positions in space.
In the device of FIG. 17, the separation is independent from the
gas volume flow, which varies according to the accessories used,
the positioning and the surface to be cleaned. These spires wind up
either horizontally or vertically, which is better suited for the
upright tanks that are usual on sledge-type vacuum cleaners.
[0072] This system has, through its design with a curved shape
opposite to angular partitions, the particularity that they do not
reduce the air flow-rate. Within the framework of vertically
superimposed spires, it is particularly suited for separating
liquids or dry particles and more efficient than a cyclonic system,
which is much less performing in the event the speed of the
drawn-in flow drops.
[0073] FIG. 3 shows a working position in which the vacuum cleaner
100 is nose-up, with the inlet nozzle 3 turned upwardly. In this
configuration, all the liquid is brought back to the receptacle
115, and the stream 103 carrying particles in the air could not be
filtered by liquid if the venturi effect would not be present at
the level of the end 105, which, thanks to the jet 110, permits to
mix the dry particles and the liquid for their filtering.
[0074] FIG. 4 shows a working position in which the vacuum cleaner
100 is nose-down, with the inlet nozzle 3 turned downwardly. In
this configuration, the liquid is brought back to the level of the
receptacles 115 and 109, as well as to the end 104 of the stream
103, and is thus always in contact with the drawn-in dry
particles.
[0075] Obviously, the partitions internal to the tank 22 adopt
shapes and dimensions varying according to the type of appliance
100, depending on the positions of the filling, draining,
communication apertures, and the desired levels of filling, as well
as on the inclinations admissible for the appliance, whether it is
a brush, a manual or portable appliance. In particular, the
partition 154 does not reach the two walls of the tank, and thus
permits to use the appliance laying on a side.
[0076] In the simplest version of the vacuum cleaner 100, the
aperture 119 directly communicates with a suction chamber 60, and
the drawn-in air is rejected to the environment at the level of a
downstream conduit 4, without passing through the tank 22. The
water is removed from the air by a separator 20. In the case of
FIG. 10, the water flows through the passage 119 in order to flow
into the tank 22. In the case of FIG. 11, the passage 119 permits
the air to return to the separator 20, and the residual water
retained by the latter to flow to the tank 22, in which the largest
portion is retained.
[0077] In a preferred version, for a maximum efficiency, the vacuum
cleaner 100 according to the invention includes a liquid-gas
separator 1 arranged in a particular way. This separator 1 includes
means for conveying the gas flow between an upstream conduit 2 and
a downstream conduit 4 aimed at evacuating the purified gas without
any liquid and any impurity. At the level of the upstream conduit 2
arrives, under the action of suction means or a pressurization,
either a flow of gas loaded with liquid proceeding directly from
the inlet nozzle 3 or a flow of gas loaded with particles and/or
liquid from which a large portion of its particles and its liquid
phase has already been removed on its path through the bubbling
tank 22. These upstream 2 and downstream conduits 4 are connected
by a communication aperture 13. The separator 1 includes, mounted
movable in rotation about an axis of rotation 8 inside the upstream
conduit 2, at least one gas-pervious filtering means 19 designed
capable of conveying to its periphery, by centrifugation, the
collected liquid.
[0078] The separation between water and air occurs when the gas
flow meets a filtering means 19, which is interposed on the passage
of the flow inside the chamber or the channel formed by conveying
means, and which closes the communication aperture 13, and which is
mounted, fixed or preferably movable in rotation, inside either
upstream 2 or downstream 4 conduit, preferably the upstream conduit
2. Preferably, the filtering means 19 is subjected to a rotary
motion about an axis of rotation 8, which is preferably that of a
turbine 10 generating the negative pressure and which is driven by
motorization means 7, in particular electric means. It can also be
driven by independent motorization means, or also by a turbine
driven by the flow passing through the separator 1. In a particular
version, the separator 1 includes means for adjusting its speed of
rotation depending on the pressure difference between the upstream
2 and downstream 4 conduits, or/and on the gas flow-rate in the
separator 1.
[0079] According to the invention, the filtering means 19 consists
of an ogival separator 20, provided with fins or/and radial
brushes, fixed to a turbine 10 movable in rotation downstream of
the communication aperture 13, and which it communicates with
through the latter.
[0080] In the case of a household vacuum cleaner 100, namely
connected to vapor-projection means for cleaning, the air flow is
loaded with water droplets. This flow is driven, under the action
of the negative pressure created by at least one turbine 10,
towards the ogival separator 20, which eliminates these droplets
and the eventual wetted particles, which would be taken along in
the mist formed upstream during the bubbling in the bubbling tank
22.
[0081] The collection of the liquid occurs through a dam effect
obtained by the rotation of the filtering means 19, which is
pervious to gas, about its axis of rotation 8, in combination with
the capillarity along this filtering means, which permits to
radially guide to its periphery, by centrifugation, droplets of
liquid or/and particles present in the drawn-in flow. A high speed
of rotation of the filtering means 19 permits to prevent the direct
passing of the liquid flow through the filtering means through its
gaps. The speed of rotation of the separator, the number of fins as
well as their shape, the width of the gaps between the fins are
adaptable depending on the configuration of the appliance and the
performances looked for.
[0082] The filtering means 19 is maintained radially away from the
walls of the upstream conduit 2, so as to permit the projection of
the droplets of liquid or water onto the wall of the latter under
the action of its rotation. A portable appliance as visible in FIG.
9 advantageously includes, in a chamber at the level of the
upstream conduit 2, a water collection area 21 delimited by a
casing deflector 11 and communicating through the aperture 119 with
the bubbling tank 22. The casing deflector 11 forms a partition
between the upstream conduit 2 and the downstream conduit 4, and
includes an axial opening with a diameter smaller than the largest
diameter of the ogival separator and which is preferably unique, so
as to avoid any parasitic gas flow. The collection area 21 is
substantially annular, around the periphery of the filtering means
19, is large enough to avoid forming a whirl, and permits the free
flowing of the droplets along the wall, without any local
accumulation that would be prejudicial to a proper operation of the
separator 1.
[0083] The casing deflector 11 permits to maintain the appliance in
multiple positions, while guaranteeing its operation, even when the
appliance is turned upside down, which is particularly advantageous
for a portable appliance. Preferably, its profile has the shape of
a bell, substantially parallel to that of a turbine baffle plate 12
mounted on the front face of a turbine 10 and which includes the
axial communication aperture 13 between the upstream conduit 2 and
the downstream conduit 4, and the backlash between them is of a few
millimeters, namely between 1 and 3 mm. In the preferred case of
use of an ogival separator 20, the latter is preferably fixed to
such a turbine baffle plate 12, over the largest possible diameter,
by gluing, welding, or the like, at junction points 20B. When the
turbine 10 does not include any baffle plate 11, the ogival
separator 20 can also be mounted directly on the latter. Fixing the
ogival separator 20 directly to the upstream face of the turbine
10, and over the largest possible diameter, permits to benefit from
a large-diameter passage, which results into a higher axial speed
of the air and, hence, a more efficient separation, and a center de
of gravity of the separator as close as possible to its driving
source.
[0084] Preferably, the ogival separator 20 has its largest diameter
in the vicinity of the aperture 13, from which it projects largely,
and it becomes narrower as it goes away from the aperture at 13,
namely as visible in FIGS. 5 and 9. This ogival separator 20 can
have a relatively small length, compared to its diameter, namely
smaller or equal to once the latter, so as to eliminate any problem
of unbalance. Though, at the limit, the ogival separator 20 can
have a conical or truncated shape, in a preferred version, the
election of a curved ogival shape has the advantage of not
presenting a flat front to the incoming air flow, which avoids any
turbulence prejudicial to the free air circulation. The curved
shape permits to obtain over its full longitudinal cross-section
passing through its axis, a longer peripheral area than in a
conical version, and thus provides a high separation power while
reducing the speed of passing through of the air, for a small size
and an extremely low level of vibrations. Preferably, the ogival
separator 20 includes, extending substantially parallel to its axis
of rotation 8, a bend 20A topping the casing baffle plate 11, so as
to constitute a baffle plate, and which can consist of a projection
over the fins or bristles of the ogival separator 20 towards the
downstream side, partially overlapping the casing baffle plate de
carter 11.
[0085] As visible in FIG. 21, the ogival separator 20 is preferably
made of one single part and includes, towards the front portion of
the appliance, a plain cap 170. In order to avoid water from
infiltrating, the separator 20 is comprised of alternating fins:
internal fins 171 extending the cap and separated by spaces in
which are intercalated peripheral fins 173 that form the main part
of the ogival body. The internal fins 171 are each extended by a
projecting portion 172, which causes a water extraction, and
impedes water from infiltrating at the junction between the
internal fins 171 and the peripheral fins 173.
[0086] The efficiency of this unique separation means permits the
total separation of the liquid contained in the incoming gas flow.
Its operation is inexpensive. It is thus avoided that several
separators have to be mounted in series, which is always
prejudicial at vibrational level.
[0087] One understands that any loss of pressure on the air flow is
prejudicial to the output of the appliance on which it is
installed. The extremely simple mounting of the separator 1
according to the invention, with a reduced number of components, as
visible in FIG. 5, and without useless gas circulation, permits to
limit the pressure losses to a strict minimum.
[0088] Though for an easy manufacture the axis of rotation 8 of the
filtering means 19 is parallel to the flow in the area of the
filtering means 19, their relative orientation can be different,
without departing from the invention.
[0089] In a preferred version, the turbine 10, preferably made out
of plastic material by molding, is fixed to a preferably metallic
consolidation plate 14, which includes one single point 15 for
fixing to the shaft 9 a motor forming the motorization means 7, and
which permits a better strength at the level of the axis, and a
resistance to deformation of the plastic due to the high
centrifugal force exerted on the blades of the turbine.
[0090] Advantageously, the body of the separator 1 is molded, and
the upstream conduit 2, the downstream conduit 4, the conveying
means and the casing baffle plate 11 constitute a single-piece
organ defining the aperture 13. The turbine 10 is movable in
rotation in a chamber 160 in which the drawn-in air converges,
downstream of the filtering means 19, which chamber is preferably
part of the same molded single-piece organ. The chamber preferably
includes channels for deviating the gas towards a peripheral end or
bypass 5 radially connected to the downstream conduit 4, or by
radial return to the upstream side by reversing the air thus
rejected. Side outlets of the downstream conduit 4 and the
convergence chamber C can also be inversed and permit in the same
way the evacuation of the air towards the downstream side of the
appliance. The downstream conduit 4 preferably communicates with
large-surface or/and large-cross-section air outlets, for example
hollow bodies 300 intercalated between a central body of the vacuum
cleaner 100 and side plates the latter includes, in order to reduce
as much as possible the sound emission, which is further reduced by
sound-insulating elements or coatings in these hollow bodies 300.
The molded design of the conveying means forming the body of the
separator 1 has an economical advantage because of the
simplification of the mounting, and a gain in weight and volume.
Advantageously, the surfaces and the inner elements, the turbine or
turbines, the walls of the various channels and chambers are
covered with a sound-insulating coating or treatment.
[0091] The speed of rotation of the filtering means 19 is typically
of more than 20,000 revolutions per minute and preferably close to
25,000 revolutions per minute.
[0092] According to a variant embodiment, at least one additional
device 40 for separating the liquid-gas flow is contemplated
downstream of the filtering means 19 in the separator 1, so as to
perform a first separation, in particular of the particles, namely
in the case of working in dry conditions or, in the event of using
the separator according to the invention in a vacuum cleaner with
water filtering, if the user omits to fill the bubbling chamber
with water. Advantageously, such an additional separation device 40
includes a sieve or filter, namely a folded filter. This additional
separation device can be mounted fixed, as visible in FIG. 5, or
also movable in rotation about the axis of the ogival separator 20.
This device 40 has preferably a general truncated shape. This
shape, when the axis of the separator is vertical with the upstream
conduit 2 in lower position, facilitates the self-cleaning of the
sieve through run-off of the liquid : thus and under the action of
the high-speed rotation, the sieve forming the device 40 is little
or not at all clogged, and opposes only a very small pressure drop
to the flow.
[0093] Also upstream, as visible in FIGS. 5 and 7, the separator 1
advantageously incorporates at least one pre-separator 41, in the
form of a casing closed at the upstream side, except for an opening
42 communicating with at least one spire conferring to the gas flow
loaded with liquid and particles a vortex or cyclonic motion
towards the downstream side, before its drawing in. In the
particular case of these FIGS. 5 and 7, the pre-separator 41 is
upstream of the passing through the additional separation device 40
and of the passing into the ogival separator 20. This pre-separator
41 thus carries out a first taking along to the periphery of the
liquid and the particles it contains. In a preferred version, this
pre-separator 41 with a cyclonic effect orients them into a
bubbling or contaminated-water tank 22. It can be used irrespective
of the type of appliance. The use of several pre-separators 41
permits to generate a continuous or repeated, vertical or
horizontal spiral effect.
[0094] The present description shows the case of a vacuum cleaner
100 with water filtering, in which the flow drawn in at the inlet
nozzle 3 is oriented towards the bubbling tank 22 for its filtering
with water. The separator 1, comprising an ogival separator 20, can
be used for other variants of electrical household appliance, as
can be seen in FIG. 9, in which the inlet nozzle 3 directly guides
the drawn-in flow towards the ogival separator 20, eventually
preceded by a pre-separator 41 or/and an additional separation
device 40. In the example of FIG. 10, there is no bubbling tank,
the tank 22 is a contaminated-water tank, which collects the liquid
and the particles proceeding from the collecting area 21 between
the casing baffle plate 11, the separator 1 and the casing carter 6
through a channel 119.
[0095] The liquid-gas separator according to the invention has many
advantages. It does not clog, in contrast to the separators formed
water-impervious porous filters. Its pressure drop is constant in
the course of time, which means that the suction power of an
electrical household appliance incorporating such a separator 1
remains constant in the course of time. Indeed, it permits to
maintain a constant flow rate of gas, namely air, because the
separator according to the invention is self-cleaning and can
neither clog nor get dirty. Therefore, the user has no unpleasant
maintenance to carry out. The efficiency of the liquid-gas
separation is very good, which reduces the rejections of particles
into the environment, and also impedes an excessive humidification
of the surrounding atmosphere. This separator permits to design a
simplified gas circuit, and its morphology permits to improve the
compactness and to reduce the cost of the appliance in which it is
mounted.
[0096] In the particular case of its use in a household appliance
such as a vacuum cleaner 100, the separator 1 according to the
invention has the advantage of permitting to form a removable
filtering body adaptable between the body and the tubes of a
traditional vacuum cleaner for particles, while permitting to
eliminate the paper bag, the drawing in of liquids or also
maintaining a constant air flow-rate. The use of the principle of
filtering with water together with the use of a separator 1
according to the invention is advantageously suited for any type of
household or cleaning appliance, namely with vapor.
[0097] Preferably, as visible in FIGS. 9 and 11, the vacuum cleaner
100 includes means for generating an air flow, namely in the form
of motorization means 7 driving a turbine 10, and includes, in a
casing 6, between an upstream conduit 2 and a downstream conduit 4,
at least one such separator 1. This vacuum cleaner 100 is very
compact, and includes a clean-liquid tank 30 supplied through a
filling aperture 34 preferably provided with a filtering cartridge
33, for example a scale-preventive resin cartridge. This tank 30 is
connected through a pump 31 to vapor-generating means 32, formed by
at least one heating body 201 including at least one metal filament
embedded in one or several elements exclusively made of
ceramic-based materials and including at least a spray chamber. The
latter is preferably formed by a helical space or the like between
two bodies nested into each other, at least one of these nested
bodies being a ceramic body including, embedded, such a metal
filament.
[0098] The heating body 201 preferably includes at least one
electric resistor 200, the features of which can be read in
applications FR 06 10563 and PCT/FR2007/05 2423 of the same
applicant and to which the present application refers. Namely, a
heating means 419 is disclosed in the latter document. The latter
can be used universally, either on smoothing irons, on household,
cleaning appliances or the like, like the heating body 201
disclosed herein. The tubular shaped heating means 419 preferably
includes, from the inside to the outside: first of all a central
metal tube 421, eventually of stainless steel depending on the
electric insulator used, in which the water to be spread
circulates, either directly or through a device designed capable of
maximizing its path and, hence, the contact surface, as a coil, a
helical partitioning 442, or the like, applied against the wall of
the tube 421. Such a guiding spiral avoids a too direct exit of the
vapor flow. The alloys with high expansion index, as the aluminum
alloys, are preferably avoided. The means 419 then includes an
electric insulator chosen so as to also be the best possible heat
conductor 422 or 425, and is designed capable of permitting to
eliminate the earthing conductor in this type of heating body. Such
an insulator can also be applied inside the tube 421. The means 419
then includes a heating resistor 423, namely comprised, in an
inexpensive way, of an electric hose placed at the periphery of the
insulator covering the tube 421 and connected to an electric
circuit by means of two plugs. The thickness of the hose can be
complemented with a heat-conducting ceramic, in order to improve
the inertia of the whole, if necessary. Preferably, this resistor
423 is not sheathed, with a view to a volume as small as possible.
The heating resistor 423 can have various configurations, for
example wound into spires on the periphery of the heat-conductive
electric insulator, or fold-over on the periphery of the tube 421.
When the resistor 423 is coated with an electric insulator, the
spires can be united. The tube 421 can include at least one groove,
namely a helical groove, for accommodating the spires. At equal
electric resistance value, the resistor 423 in spires, for the same
length of the tube 421, can, compared to a straight resistor, have
a much larger cross-section, it can also be better applied against
the tube, hence an increased reliability. The means 419 finally
includes an external heat insulator 424, advantageously also
electric insulator, protecting the whole heating means 419. The
material used is preferably a non-fibrous ceramic-based material
with a high heat-insulation coefficient. Preferably, the
heat-conductive electric insulator 422 or 425 is in the form of a
single-piece material that can, for example, be a ceramic 422, or a
food-grade porcelain or the like, or in the form of a thin layer
425 deposited on the surface of the central tube 421, for example
an aluminum-oxide layer obtained by plasma projection. This deposit
can also be obtained by low-temperature ceramization (500.degree.
C.) after dipping in a mixture of aluminum oxide and silicon
dioxide, among others, this inexpensive solution also permits to
obtain a perfect protection against oxidation of the metal tube
421, which can therefore be made of a non-stainless material, and
with, in addition, a double electric insulation. This technique
close to enameling, which can also be used, permits to prevent the
fixing of scale, source for disorder of the electric safeties and
efficiencies. It is also possible to coat the tube 421 with an
aluminum-oxide and resin-based deposit. These materials are not
restrictive, other types of applications and products can be
contemplated when materials have to be used that have the property
of being electrically insulating and heat-conductive or heat- and
electrically insulating outside. A layer of insulator 422 or 425,
such as alumina or also magnesium oxide, with a thickness of about
0.10 mm provides good results. Preferably, the insulator 425,
applied on the tube 421, is a better heat-conductor than the
insulator 422 used for protecting the heating resistor 424. This
difference in heat conduction advantageously results from a clearly
higher alumina proportion in the insulator 425 than in the
insulator 422. The thickness of the tube 421 is calculated
depending on the desired vapor flow-rate, on the electric power of
the resistor, and on the inertia required for a permanent
flow-rate. Other non-restrictive materials, such as magnesium
oxide, dense alumina, boron nitride, silicon, can be used depending
on the needs and the non-restrictive application means. The
heat-conductive electric insulator in the form of a thin layer 425
has the advantage of reducing the size of the heating means 419 and
permits a quicker heat diffusion to the central tube 421 in contact
with the water. This application in a thin layer can be performed
by plasma projection or by resin varnishing, or by dipping in a
bath, or also by enameling, or any other known system. The heating
unit is advantageously complemented with two end connectors 426 and
427, thicker at the outlet, in order to avoid pressure, permitting
to nest the conductive pipes. The heating means 419, through its
simplicity, is less expensive and lighter than the usual shielded
resistors embedded in aluminum blocks.
[0099] This heating body 201 can be used alone in a large variety
of applications, namely for household appliances and for cleaning,
in particular for use as a heater: coffee machine or electric water
boiler, or for a sole or/and boiler of a smoothing iron.
[0100] The heating body 201 is also improved as visible in FIGS. 14
and 22: it includes at least one filament 130 connected to the
network by its ends 132 and 133. In the variant of FIG. 14, a core
131 serves as a support for at least one filament 130, this core
131 is embedded or enclosed in a ceramic body 134, which includes
an inlet 138 for liquid, preferably water for generating vapor. In
the variant of FIG. 22, the filament or filaments 130 are contained
in a container made out of an insulating material, namely ceramic,
namely an inner body or tube 301. The latter is enclosed in an
internal body 302, preferably a metal body, and preferably made out
of aluminum alloy or stainless steel.
[0101] In both variants, the filament 130 is preferably in the form
of a shielded resistor, preferably formed of a resistor embedded in
an insulating powder, in particular a ceramic powder, providing a
first level of insulation, this powder being contained in a
generally metallic tube. In the variant of FIG. 14, the body 134 is
enclosed in a casing 137, and the liquid flows, preferably at the
periphery of the body 134, in one or several channels 135 towards
one or several outlet apertures 138A.
[0102] In the variant of FIG. 22, the internal body 302 is enclosed
in a tight body 303, so as to provide between them one or several
circulation channels 135 forming a liquid-spray chamber.
[0103] Preferably, in both variants such a channel 135 is
spiral-shaped, or includes a succession of buckles, for example
U-shaped, and preferable double U-shaped, so as to extend the path
of the liquid in order to obtain at the outlet a fine vapor, in
contrast to the usual simple heating tube that also ejects water
under the action of the pressure of the already formed vapor.
[0104] In the variant of FIG. 14, the body 134 cooperates, at the
level of an outer surface 134A, with an inner surface 137A a casing
137 includes. The latter is preferably a ceramic tube, which
incorporates at least one resistor 140, namely wound into a spiral
and embedded in the ceramic, and connected to the network by its
ends 141 and 142. The body 134 and the casing 137 are assembled by
complementary surfaces, respectively 143 and 143A, namely in the
form of an external thread and an internal thread. The casing 137
includes an outlet aperture 139 for the vapor generated by the
heating of the liquid introduced into the inlet 138, under the
action of the filament or filaments 130 and of the resistor or
resistors 140. The filament 130 or/and the resistor 140 can very
advantageously adopt the form of a large developed length, for
example helical length, or preferably, because less expensive, avec
with a succession of simple or multi-stage U-shaped buckles forming
a coil.
[0105] In the variant of FIG. 22, the inner body 302 cooperates
with a tight body 303, preferably, the inner body 302 is contained
in a cylinder, and the tight body 303 is a tube closely adjusted to
this cylinder. The tight body 303 is preferably metallic, and
preferably made of aluminum alloy or of stainless steel. The tight
body 303 is, in turn, enclosed in an intermediate body 304 made of
an insulating material and preferably of ceramic. The intermediate
body 304 is preferably in the form of a tube. The intermediate body
304 is, in turn, enclosed in an outer casing 305, preferably a
metal casing, and preferably made of aluminum alloy or of stainless
steel. The latter outer casing 305 incorporates at least one
resistor or one filament 140. The latter can advantageously consist
of a resistor shielded according to the principle set forth
above.
[0106] As regards the example of FIG. 22, the cooperation of the
inner body 302 and the intermediate body 304 occurs,
non-restrictively, by screwing, one of both including an external
thread and the other one an internal thread, or vice-versa. The
assembling can also occur through gluing. In a preferred embodiment
of the variant of FIG. 22, the inner body 301 is a ceramic tube,
the internal body 302 is made of aluminum alloy, the tight body 303
is made of stainless steel, so as to durably withstand the
corrosion caused by the very calcareous water, and preferably to a
revolution symmetry, the intermediate body 304 is made of ceramic
and is preferably tubular, and the outer casing 305 is made of
aluminum alloy.
[0107] In order to ensure a double tightness so as to comply with
the double insulation standards, seals, not shown in FIG. 14, but
visible in FIG. 22, in the preferred, but non-restrictive form of
O-rings, respectively 306, are preferably used between the body 302
and the intermediate body 304 and at the end of the body 303, and
307 between the 302 and the intermediate body 304 at the end of the
latter. One understands that this embodiment provides a full
protection in double insulation and in double tightness of the
heating body 201. Thus, the reliability is complete, and it is no
longer necessary to use a grounding or earthing cable, which
permits to reduce the weight, the size, the cost, and also to
permit to put at the disposal of the user a much larger cable
length than that of a usual appliance connected by three wires.
[0108] FIG. 23 shows a simplified and very inexpensive variant, in
which the liquid flows between an inlet 138 and an outlet 139 in a
body 303 forming a spray chamber 135, and preferably made of
stainless steel, this body 303 being contained in, and cooperating
with, an intermediate body 304 made of insulating material, namely
made of ceramic, the latter being incorporated in an outer body
305, in particular made of aluminum alloy, which encloses in turn
at least one sheathed resistor or filament 140.
[0109] One understands that the sheathing by means of metallic
bodies permits to prevent the thermal shocks, in particular using
aluminum alloys, and to thus preserve the parts made of ceramic.
And, even in the event of breakage, the ceramic is maintained, and
the double tightness fully protects the user.
[0110] Preferably, the total power of the resistor or resistors 140
is between 3 and 4 times those of the filament or filaments 130,
for example respectively 1500 W and 500 W, for an electric resistor
200 with a length from 10 to 15 cm. The filament 130 can be
arranged in the form of a spiral on the core 131, with, in this
case, a larger diameter. In both cases, a total power of 2000 W can
be obtained for of length in the range of 10 to 11 cm, and a
diameter of about 5 cm. The casing 137 is also advantageously
insulated on its outer surface with a fiber or ceramic insulator,
or the like, retained by a retaining casing, for example made of
plastic. This design is not limited to the tubular shape, and such
vapor-generating means 32 can be used, irrespective of the
implanting geometry, for any kind of heater, namely with outer or
inner sheathing in order to withstand the pressure.
[0111] FIG. 19 shows a variant according to the same principle,
between two ceramic bodies incorporating resistors 140, a
preferably spiral labyrinth 155 is used for heating or spraying
water, in an extremely compact volume.
[0112] The large variety of possible shapes for the resistor 200
permits that the latter advantageously replaces the heating bodies
of electric water boilers and coffee-machines, and permits its
coupling to a plastic or ceramic vessel to form a boiler. Such a
boiler is particularly inexpensive and performing.
[0113] When using such an electric resistor 200 made entirely of
ceramic, the insulation in class 2 is ensured and it is not
necessary to carry out an earthing. This permits to use a supply
cord with only two wires, which makes possible its accommodation
either on a reel 53 located in the appliance 100, for example in a
clean-liquid tank 30, or between a side plate 22 or 30 and a
central casing 6, or on a reel or a winding support 54 at the
periphery, namely of the base, for example between the feet or
castors 55 this appliance 100 includes. The use of small-size
automatic electric cable reels becomes thus possible for all types
of vapor vacuum cleaners.
[0114] The vapor produced by the means 32 is preferably brought to
a cleaning utensil, such as a squeegie or the like, fixed to an
inlet nozzle 3 of the upstream conduit 2.
[0115] Preferably, this appliance 100 includes two side plates, one
formed by a clean-liquid tank 30, the other one by a bubbling tank
22, whereby one of both of them can contain a recess for the reel
53. This clean-liquid tank 30 advantageously incorporates a
scale-preventive cartridge, namely a resin cartridge.
[0116] These side plates are united, on the side of a service
nozzle 3 on the upstream conduit 2, by one or several casing
elements 6, referred to as front elements, including namely the
vapor-generator means 32 and the pump 31. The portion of the
appliance 100, referred to as upper portion, downstream of the
nozzle 3 and the upstream conduit 2, incorporates the separator 1
and the motorization means 7. Between the separator 1, on the one
hand, and the side plates 22 and 30, on the other hand, are
advantageously arranged air outlet channels 300 with the largest
possible surface, on a wide periphery of the appliance, the side
plates 30 and 22 serving as sound insulator for a double-shell
effect. Below this upper portion is arranged a control handle 50,
at the level of which is located the center of gravity 51 of the
appliance 100 loaded with liquid. The operator's hand is thus
inserted, at the level of a rear opening 56, like into a glove,
between the side plates and the upper portion, it is protected
against any aggression by the front portion of the casing 6. The
appliance 100 is capable of operating in all positions in space
thanks to the baffle plates of the casing 21. The operator handles
it in all these positions, without any particular fatigue, since he
holds it at the level of its center of gravity.
[0117] Preferably, through the vacuum cleaner 100 according to the
invention passes a cooling-air circuit. An outside-air inlet 200 is
arranged preferably proximate the handle 50, and can include a
baffle plate 201 eventually provided with an air filter. A conduit
brings this fresh air into a chamber 202 located at an end of the
motorization means 7 of the turbine 10. Advantageously, these means
7 are fixed to a partition separating this chamber 202 from another
chamber 203 in which the other end of the motorization means 7 is
located. Through the latter passes the flow of fresh air, from the
chamber 202 to the chamber 203, the air of which exits through an
aperture 204 in a conduit 205, which guides it into a chamber 206
surrounding the vapor-generating means 32, to the cooling of which
it thus contributes, before it exits the appliance through at least
one outlet mouth 207. The latter advantageously communicates with
outlet channels for the air drawn in downstream of the downstream
chamber 4, made in the form of chambers located between the central
body comprising the handle 50 and the side plates. These
arrangements ensure a better comfort for the operator, and preserve
the shell, ensuring a good ageing. The cooling air is
advantageously mixed with the air proceeding from the downstream
conduit 4, and then benefits from its dynamics by venturi
effect.
[0118] In an advantageous variant, the circulation of the drawn-in
extracts, through venturi effect, at the level of an extraction
channel, the air present in the area surrounding the suction motor,
and thus creates a cooling-air flow, without requiring any moving
organ such as a helix or the like, making therefore the manufacture
less expensive.
[0119] In brief, according to the invention, three types of air
outlets, referred to as by-pass, can preferably be used: [0120]
lateral outlet through the front portion of the appliance, i.e. on
the side of the inlet nozzle 3, with double side plate;
[0121] lateral outlet through the rear portion of the appliance,
i.e. on the side opposite the inlet nozzle 3, in the upper portion
or on the side, with eventual omission of a part of the tank, with
double side plate ;
[0122] peripheral outlet towards the rear of the appliance and in
the upper portion with a tightness casing of the motor.
[0123] The cooling air is advantageously evacuated through the
handle 50 of the appliance.
[0124] A particularly interesting embodiment of such an appliance
100 is a vapor window-squeegie with suction device, having a mass
when empty of about 1.5 kg, for a clean-liquid tank 30 and a
bubbling tank 22 of about 500 ml each, and for which an installed
power of 400 W, or even 200 W, is enough to carry out a quality
cleaning, without fatigue for the operator. On such an appliance, a
turbine 10 with a diameter of 76 mm, and an ogival separator 20
with a diameter of 52 mm, for example, permit an air flow-rate
between 15 and 20 liters per second, compatible with a good suction
and separation efficiency.
[0125] In the case of a simple vacuum cleaner for dust without
vapor production, the inlet of the appliance can be provided with a
tube, in order to convey by venturi effect a liquid proceeding from
a clean or slightly contaminated liquid tank, in order to humidify
this dust, and to then separate them by the various separation
means set forth above.
[0126] The invention also relates to a smoothing iron including at
least one heating body 201 for generating vapor or/and heating the
sole.
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