U.S. patent application number 13/015975 was filed with the patent office on 2011-05-26 for method of using an active material based concealment assembly.
Invention is credited to Alan L. Browne, Adrian B. Chernoff, Nancy L. Johnson, Gary L. Jones, Mark A. Kramarczyk, Ukpai I. Ukpai, John C. Ulicny.
Application Number | 20110121607 13/015975 |
Document ID | / |
Family ID | 40406285 |
Filed Date | 2011-05-26 |
United States Patent
Application |
20110121607 |
Kind Code |
A1 |
Browne; Alan L. ; et
al. |
May 26, 2011 |
METHOD OF USING AN ACTIVE MATERIAL BASED CONCEALMENT ASSEMBLY
Abstract
A method of concealing a component is disclosed. The method
includes positioning a member in operable communication with the
component, wherein the member is configured to have a first form
and a second form, wherein the first form is configured to conceal
the component and the second form is configured to expose the
component. The method also includes activating an active material
in operative communication with the member, wherein the active
material is configured to undergo a change in at least one property
upon receipt of an activation signal, wherein the change in a
property is effective to transition the member from the first form
to the second form.
Inventors: |
Browne; Alan L.; (Grosse
Pointe, MI) ; Johnson; Nancy L.; (Northville, MI)
; Chernoff; Adrian B.; (Boulder, CO) ; Kramarczyk;
Mark A.; (Sterling Heights, MI) ; Ukpai; Ukpai
I.; (West Bloomfield, MI) ; Ulicny; John C.;
(Oxford, MI) ; Jones; Gary L.; (Farmington Hills,
MI) |
Family ID: |
40406285 |
Appl. No.: |
13/015975 |
Filed: |
January 28, 2011 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
11848466 |
Aug 31, 2007 |
7900986 |
|
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13015975 |
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Current U.S.
Class: |
296/181.7 |
Current CPC
Class: |
B60R 13/02 20130101;
B60R 13/04 20130101; B60R 2011/0094 20130101; B60R 2013/0287
20130101; B60J 5/0415 20130101; B60R 11/02 20130101; B60R 11/00
20130101 |
Class at
Publication: |
296/181.7 |
International
Class: |
B62D 25/24 20060101
B62D025/24; B62D 35/00 20060101 B62D035/00 |
Claims
1. A method of concealing a component, comprising: positioning a
member in operable communication with the component, wherein the
member is configured to have a first form and a second form,
wherein the first form is configured to conceal the component and
the second form is configured to expose the component; and
activating an active material in operative communication with the
member, wherein the active material is configured to undergo a
change in at least one property upon receipt of an activation
signal, wherein the change in a property is effective to transition
the member from the first form to the second form.
2. The method of claim 1, wherein the first form comprises an
abutting surface that is coplanar to a surface of a vehicle and
conceals the component and wherein the second form is not coplanar
with the surface of the vehicle and exposes the component.
3. The method of claim 1, wherein further comprising deactivating
the active material to reverse the change in a property, wherein
reversing the change in a property is effective to return the
member to the first form from the second form.
4. The method of claim 1, wherein the active material comprises a
shape memory alloy, a ferromagnetic shape memory alloy, a shape
memory polymer, an magnetorheological elastomer, an
electrorheological elastomer, an electroactive polymer, a
piezoelectric material, or combinations comprising at least one of
the foregoing active materials.
5. The method of claim 1, wherein the change in the at least one
property comprises a change in a shape, a dimension, a phase, a
shape orientation, a stiffness, or combinations comprising at least
one of the foregoing properties.
6. The method of claim 1, wherein the activation signal comprises a
thermal activation signal, an electric activation signal, a
magnetic activation signal, a chemical activation signal, a
mechanical load, or a combination comprising at least one of the
foregoing activation signals.
7. The method of claim 1, further comprising an activation device
configured to provide the activation signal to the active material.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] This patent application is a divisional of and claims
priority to U.S. patent application Ser. No. 11/848,466, filed Aug.
31, 2007, which is incorporated herein by reference in its
entirety.
BACKGROUND
[0002] The present disclosure generally relates to a method of
using a concealment assembly for covering a vehicle component, and
more particularly relates to a method of using a concealment
assembly comprising an active material.
[0003] Current vehicles include concealment members. The
concealment members can cover, hide, and protect vehicle
components. Further, the concealment members can limit inadvertent
operation of a vehicle component, can limit access and provide
security, increase aerodynamic efficiency of the vehicle, and
increase the overall aesthetic appeal of the vehicle.
[0004] Current vehicles include concealment members configured to
conceal separate vehicle components. Exemplary concealment members
configured to conceal separate vehicle components include covers
for lights (e.g., headlights, fog lights, parking lights, interior
lights, and the like) and interior compartment covers (e.g., glove
compartment covers and overhead console compartment covers).
[0005] Current vehicles also include vehicle components with
integrated concealment features. Exemplary integrated concealment
components include handles (e.g., door handles, trunk handles,
interior compartment handles, and the like), and input devices
(e.g., buttons and switches). Handles have concealment features in
that they are disposed in recessed regions and have few protruding
portions. Likewise, input devices are also disposed in recess
regions and have few protruding portions.
[0006] A problem associated with current concealment members is
that they are difficult to configure in minimal packaging spaces,
comprise several mechanical components, and increase vehicle
manufacturing costs. Further, the existing mechanical and/or
electrical concealment features can actually impede the intended
function of the components. For example, handles designed for
concealment can be more difficult to operate than handles not
designed for concealment.
[0007] Accordingly, there remains a need for improved devices to
conceal vehicle components.
BRIEF SUMMARY
[0008] In an exemplary embodiment, a method of concealing a
component is disclosed. The method includes positioning a member in
operable communication with the component, wherein the member is
configured to have a first form and a second form, wherein the
first form is configured to conceal the component and the second
form is configured to expose the component. The method also
includes activating an active material in operative communication
with the member, wherein the active material is configured to
undergo a change in at least one property upon receipt of an
activation signal, wherein the change in a property is effective to
transition the member from the first form to the second form.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Referring now to the figures, which are exemplary
embodiments and wherein the like elements are numbered alike:
[0010] FIGS. 1a-1b, wherein FIG. 1a is a perspective view of a
vehicle door with door handle and FIG. 1b is a cross-sectional view
of the vehicle door with door handle of FIG. 1a taken along Section
A-A; and
[0011] FIGS. 2a-2f, wherein FIG. 2a is a perspective view of a
vehicle door with a door handle and an active material based
concealment assembly, FIG. 2b is a cross-sectional view of the
vehicle door, door handle and concealment assembly of FIG. 2a taken
along Section B-B' with the concealment assembly in the concealed
position, and FIGS. 2c-2f are exemplary embodiments of concealment
assemblies that have configurations in the concealed position
similar to that of FIG. 2b in their exposed positions, i.e.,
accessible for use, appearance, or function.
DETAILED DESCRIPTION
[0012] Concealment assemblies for covering, protecting, and/or
hiding, vehicle components, and methods of their use, are described
herein. In contrast to existing concealment assemblies, the
concealment assemblies disclosed herein advantageously employ the
use of active materials. The concealment assemblies as described
comprise an active material which permits the concealment assembly
to reversibly expose a component in response to a change in a
property of the active material upon receipt of an activation
signal. The term "component" as used herein generally refers to any
item for which concealment is desirable for household, commercial,
automotive, marine, aviation, and other like applications. For
example, in automotive applications, a component can include,
without limitation, handles, louvers, head lamps, fog lamps, tail
lights, sensors, antennas, gauges, control knobs and dials, cup
holders, ash trays, audio visual systems, storage compartments,
latches, clasps, buttons, key holes, locks, fuel doors, glovebox
latches, and the like. The term "active material" as used herein
generally refers to a material that exhibits a change in a property
such as dimension, shape, phase, orientation, stiffness, and the
like upon application of an activation signal. Suitable active
materials include, without limitation, shape memory polymers (SMP),
shape memory alloys (SMA), ferromagnetic shape memory alloys
(MSMA), piezoelectric materials, electroactive polymers (EAP),
magnetorheological (MR) elastomers, electrorheological (ER)
elastomers, and the like. Depending on the particular active
material, the activation signal can take the form of, without
limitation, an electric current, an electric field (voltage), a
temperature change, a magnetic field, a mechanical loading or
stressing, and the like.
[0013] Also, as used herein, the terms "first", "second", and the
like do not denote any order or importance, but rather are used to
distinguish one element from another, and the terms "the", "a", and
"an" do not denote a limitation of quantity, but rather denote the
presence of at least one of the referenced item. The modifier
"about" used in connection with a quantity is inclusive of the
stated value and has the meaning dictated by the context (e.g.,
includes the degree of error associated with measurement of the
particular quantity). Furthermore, all ranges disclosed herein are
inclusive of the endpoints and independently combinable.
[0014] Referring now to FIG. 1, a vehicle having a door with a door
handle is shown and generally designated by reference numeral 10.
Similar embodiments of the active material based concealment
assembly could include components on other swing panels, such as a
glove box door, a center console lid, a liftgate, a storage
compartment access panel, and the like. FIG. 1(a) provides a
perspective view of the door 12 with the handle 14. FIG. 1(b) is a
view of the same door 12 taken along the line A-A' to better show
the handle 14.
[0015] Turning now to FIG. 2, a vehicle door having an exemplary
active material based concealment assembly for an exterior door
handle is shown and generally designated by reference numeral 50.
FIG. 2(a) provides a perspective view of the door 52 with the
concealment assembly 54. The concealment assembly 54 comprises the
component, in this case the handle 56, and a member 58, which is
disposed in physical communication with the handle 56. FIG. 2(b) is
a view of the same door 52 taken along the line B-B' to better show
the handle 56 and the member 58. While the concealment assembly 54
in this embodiment is used to conceal an exterior vehicle door
handle, it is to be understood that the active material based
concealment assemblies disclosed herein can be used in combination
with any component, such as the automotive components listed above,
or components for other applications, such as marine or aviation,
where selectively covering, hiding, and/or protecting the component
is beneficial.
[0016] In this embodiment, the member 58 of the concealment
assembly 52 is comprised of an active material. In other
embodiments, the active material can be one or more strips (i.e.,
sections or parts) of active material within the member 58; can be
embedded partially or fully within the member 58; or can be a
coating or layer on the member 58. Upon receipt of an activation
signal, the active material of the member 58 is configured to
undergo a change in a property. The change in the property of the
active material is effective to change one or more features of the
member 58 such as, but not limited to, shape, dimension, location,
orientation, stiffness, combinations thereof, and the like. In
another embodiment, the active material does not need to be in
direct communication with the member 58, rather, the active
material can be in operative communication with the member
remotely. The change in one or more features of the member 58
caused by the active material could be transferred to the member by
connecting mechanisms that can magnify/reduce or otherwise modulate
the change in a property of the active material. For example, the
active material can serve as an actuator, wherein a mechanical
link, such as a rod, shaft, or the like, disposed in operative
connection intermediate the active material and the member 58, is
adapted to change one or more features of the member in response to
the change in a property of the active material. In this manner, it
is possible for the active material to be located anywhere in the
vehicle, rather than disposed adjacent to and/or as a part of the
member 58.
[0017] In an exemplary embodiment, the member 58 has a first form,
i.e. structure, position, or shape, as shown in FIG. 2(a) and (b),
when the active material is in a passive mode, i.e., when no
activation signal is being applied to the active material. The
first form of the member 58 comprises a surface that is coplanar to
a surface of the vehicle and is configured to conceal the
component, in this case the door handle 56. In other embodiments,
the member 58 can be disposed on the vehicle component. The door
handle 56 as shown is generally intended to be a door handle
configured to permit a user to swingably open the vehicle door 52.
Upon receipt of an activation signal, the change in a property of
the active material is effective to transition the member 58 to a
second form, as shown by FIG. 2(c). The second form of the member
58 is not coplanar with the surface of the vehicle and exposes the
handle 56, thereby making the component accessible for use,
appearance, or function.
[0018] In one embodiment, the stiffness (or modulus) of the active
material can change upon receipt of an activation signal. In this
case, when the member 58 has the first form, the active material is
rigid, thereby holding the member 58 coplanar with the vehicle
surface. Upon receipt of the activation signal, the stiffness of
the active material is reduced such that the member 58 transitions
to the second form providing access to the door handle 56 by a
user. The transition by the member 58 can occur in a variety of
ways, as shown in FIGS. 2(c)-2(f). In FIGS. 2(c) and (d), the
member 58 is attached to the door 52 and the low stiffness of the
activated active material causes the member 58 to collapse away
from the handle 56. In FIG. 2(c), the member 58 collapses in toward
the handle recess of the door. In FIG. 2(d), the member 58
collapses out, away from the handle 56 and the door 52. In FIG.
2(e), the member 58 is attached to the handle 56 and the low
stiffness of the active material can permit a user to displace the
member 58 as the handle 56 is used. In another embodiment, the
member 58 of FIG. 2(e) can comprise a shape memory active material,
such as an SMP or SMA, wherein the activation signal is effective
to change the shape of the member 58 to that shown. In yet another
embodiment, the activation of the active material can be effective
to displace the member 58 to a recessed position, as shown in FIG.
2(f).
[0019] An activation device 60, as shown in FIG. 2(b), can be
coupled to and in operative communication with the concealment
assembly 54. The activation device 60 is in functional
communication with the concealment assembly 54 and/or the active
material, which is operable to selectively provide an activation
signal to the concealment assembly 54 and change a feature of the
member 58 by changing at least one property of the active material.
In an embodiment where two or more concealment assemblies are
present on a vehicle, the activation device can be configured to
provide one or more activation signals to a selected one or more of
the concealment assemblies. For instance, in the case of a
concealment assembly for an exterior door handle, the activation
device can be configured to first provide the activation signal to
the driver's door and, upon further need, activation to the other
doors.
[0020] The activation signal provided by the activation device 118
can include a heat signal, a magnetic signal, an electrical signal,
a pneumatic signal, a mechanical signal, and the like, and
combinations comprising at least one of the foregoing signals, with
the particular activation signal dependent on the materials and/or
configuration of the active material. For instance, a heat signal
may be applied for changing the property of the active material
fabricated from SMA and/or SMP. An electrical signal may be applied
for changing the property of the active material fabricated from
electrostrictive materials such as EAP and piezoelectrics,
piezoceramics, and piezopolymers. A magnetic field may be applied
(removed or changed) for changing the property of the active
material fabricated from magnetostrictive materials such as MSMA
and MR elastomers.
[0021] Desirably, the change in the property of the active material
remains for the duration of the applied activation signal. Also
desirably, upon discontinuation of the activation signal, the
property reverts substantially to its original form prior to the
change if no external force is being applied. Conversely, in the
case of certain of the active materials such as SMP if the external
force and/or load is being applied at the time of deactivation, the
property will lock in the new desired form upon deactivation. In
this manner, reversibility and multiple resets of the active
material based concealment assemblies can advantageously occur.
However, in order to restore the active materials, such as SMA and
SMP, to their original forms (i.e., wherein the vehicle component
is concealed), a return mechanism, such as a bias spring, can be
necessary. A return mechanism in operative communication with the
active material can be effective transition the active material
back to its original form upon discontinuation of the activation
signal.
[0022] A method of concealing a component is also disclosed. The
method first comprises positioning the member 58 in operative
communication with the component 56, so as to conceal the
component. The active material is in operative communication with
the member 58, whether the member is entirely comprised of the
active material, the active material comprises portions of the
member, the active material is in physical communication with the
member, i.e., as a covering or a layer over the member, or the
active material is in remote communication with the member. The
active material is configured to undergo a change in a property
upon receipt of an activation signal. Once positioned, an
activation signal is selectively applied to the active material. By
selectively introducing the activation signal, the active material
undergoes the change in a property, which is effective to change a
feature of the member 58 such that the vehicle component 56 is
exposed, i.e., accessible for use, appearance, or function. In
another embodiment, the method includes discontinuing the
activation signal to reverse the change in the property of the
active material, and therefore, to reverse the change in the
feature of the member 58 such that the vehicle component 56 is once
again concealed.
[0023] As described above, an activation device can be used to
apply the activation signal to the active material in an exemplary
concealment assembly. The activation device can be operated in a
variety of ways. For example, in one embodiment, use of the remote
key fob to unlock a vehicle door could also be configured to
initiate the activation signal and cause morphing of the member to
reveal the vehicle component, such as a door handle, lock, lights,
and the like. Likewise, a wireless signal transmitter in the key
fob in combination with an activation device sensor could be used
to automatically activate the active material when the key fob is
brought into physical proximity to the concealment assembly,
thereby eliminating the need to press key fob buttons. In another
embodiment, the activation signal could be manually activated. For
example, inserting the vehicle key into the door lock or using an
interior door handle could activate the activation signal.
Similarly, a push button or the like could be disposed adjacent the
concealment assembly, wherein depressing the push button activates
the activation signal in order to expose the vehicle component. In
any of the above methods of activating the active material, the
activation signal can be turned off by time-out of a timer in
communication with the concealment assembly, or through a sensor in
operative communication with the assembly, or through the happening
of some event, for example, opening and closing the vehicle door to
deactivate the activation signal and return the member to the first
form wherein the vehicle component is concealed.
[0024] Activation of the active material can also be done manually,
i.e., without the use of an activation device. By utilizing
particular properties of the active material, the material can be
activated by a vehicle operator or passenger. For example, in the
instance of SMA, which has a superelastic property and will be
discussed in more detail below with the rest of the active
materials, pressure on the SMA portion of the concealment assembly
could induce a phase change in the SMA, whereby the modulus of the
member is lowered enough to be pressed in, which would allow access
to a vehicle component, such as a door handle.
[0025] Whatever the mode of activation, it is advantageous from a
power usage standpoint that the member conceals the vehicle
component when in the passive mode. When the member has a first
form, concealing the component and no activation signal is being
applied to the active material, then no power is required for the
continued concealment of the component. In other words, the only
power required by the concealment assembly is for the short
duration in which the component must be exposed i.e., accessible
for use, appearance, or function, such as for the opening of a door
in the case of a door handle. If, however, for some reason the
vehicle component must be exposed for a longer than normal
duration, or if the vehicle component is one in which prolonged
exposure is required, for instance vehicle head lamps, then a
zero-power hold mechanism can be added to the concealment assembly.
The term "zero-power hold mechanism" is intended to mean any device
capable of holding the member in the second form, i.e., exposing
the vehicle component, after the activation signal has been
deactivated and includes, without limitation, a latch, a lock, a
stop, and the like. For example, a latch 62 is used as a zero-power
hold mechanism for the concealment assembly 54, as shown in FIG.
2(c).
[0026] To reiterate, although the active material based concealment
assembly 54 of FIGS. 2(a) through 2(f) is shown with respect to a
vehicle door handle, it is to be understood that the concealment
assembly 54 can be used to conceal any component, wherein
concealment for aesthetic, practical, and/or protective purposes is
desired. For automotive applications, such suitable concealment
assembly uses include, but are not limited to, louvers for lights
(e.g., head lamps, fog lamps, turn signals, parking lights, and the
like), flaps for sensors (e.g., backup, night vision, phone
antennae, satellite radio antennae, dashboard and the like), cover
flaps for handles/hooks (e.g., door, trunk, hood, tailgate,
garment, and the like), cover flaps for headliner storage, glove
boxes, audio/visual systems, and the like, and other components
where concealment may be desired on motor vehicles, boats,
airplanes, in commercial or residential buildings, and the
like.
[0027] As previously described, suitable active materials for the
concealment assemblies include, without limitation, shape memory
polymers (SMP), shape memory alloys (SMA), electroactive polymers
(EAP), piezoelectric materials, ferromagnetic shape memory alloys,
magnetorheological (MR) elastomers and electrorheological (ER)
elastomers.
[0028] "Shape memory polymer" generally refers to a polymeric
material, which exhibits a change in a property, such as an elastic
modulus, a shape, a dimension, a shape orientation, or a
combination comprising at least one of the foregoing properties
upon application of an activation signal. Shape memory polymers may
be thermoresponsive (i.e., the change in the property is caused by
a thermal activation signal), photoresponsive (i.e., the change in
the property is caused by a light-based activation signal),
moisture-responsive (i.e., the change in the property is caused by
a liquid activation signal such as humidity, water vapor, or
water), or a combination comprising at least one of the
foregoing.
[0029] Generally, SMP are phase segregated co-polymers comprising
at least two different units, which may be described as defining
different segments within the SMP, each segment contributing
differently to the overall properties of the SMP. As used herein,
the term "segment" refers to a block, graft, or sequence of the
same or similar monomer or oligomer units, which are copolymerized
to form the SMP. Each segment may be crystalline or amorphous and
will have a corresponding melting point or glass transition
temperature (Tg), respectively. The term "thermal transition
temperature" is used herein for convenience to generically refer to
either a Tg or a melting point depending on whether the segment is
an amorphous segment or a crystalline segment. For SMP comprising
(n) segments, the SMP is said to have a hard segment and (n-1) soft
segments, wherein the hard segment has a higher thermal transition
temperature than any soft segment. Thus, the SMP has (n) thermal
transition temperatures. The thermal transition temperature of the
hard segment is termed the "last transition temperature", and the
lowest thermal transition temperature of the so-called "softest"
segment is termed the "first transition temperature". It is
important to note that if the SMP has multiple segments
characterized by the same thermal transition temperature, which is
also the last transition temperature, then the SMP is said to have
multiple hard segments.
[0030] When the SMP is heated above the last transition
temperature, the SMP material can be imparted a permanent shape. A
permanent shape for the SMP can be set or memorized by subsequently
cooling the SMP below that temperature. As used herein, the terms
"original shape", "previously defined shape", and "permanent shape"
are synonymous and are intended to be used interchangeably. A
temporary shape can be set by heating the material to a temperature
higher than a thermal transition temperature of any soft segment
yet below the last transition temperature, applying an external
stress or load to deform the SMP, and then cooling below the
particular thermal transition temperature of the soft segment while
maintaining the deforming external stress or load.
[0031] The permanent shape can be recovered by heating the
material, with the stress or load removed, above the particular
thermal transition temperature of the soft segment yet below the
last transition temperature. Thus, it should be clear that by
combining multiple soft segments it is possible to demonstrate
multiple temporary shapes and with multiple hard segments it may be
possible to demonstrate multiple permanent shapes. Similarly using
a layered or composite approach, a combination of multiple SMPs
will demonstrate transitions between multiple temporary and
permanent shapes.
[0032] For SMP with only two segments, the temporary shape of the
shape memory polymer is set at the first transition temperature,
followed by cooling of the SMP, while under load, to lock in the
temporary shape. The temporary shape is maintained as long as the
SMP remains below the first transition temperature. The permanent
shape is regained when the SMP is once again brought above the
first transition temperature with the load removed. Repeating the
heating, shaping, and cooling steps can repeatedly reset the
temporary shape.
[0033] Most SMP exhibit a "one-way" effect, wherein the SMP
exhibits one permanent shape. Upon heating the shape memory polymer
above a soft segment thermal transition temperature without a
stress or load, the permanent shape is achieved and the shape will
not revert back to the temporary shape without the use of outside
forces.
[0034] As an alternative, some shape memory polymer compositions
can be prepared to exhibit a "two-way" effect, wherein the SMP
exhibits two permanent shapes. These systems include at least two
polymer components. For example, one component could be a first
cross-linked polymer while the other component is a different
cross-linked polymer. The components are combined by layer
techniques, or are interpenetrating networks, wherein the two
polymer components are cross-linked but not to each other. By
changing the temperature, the shape memory polymer changes its
shape in the direction of a first permanent shape or a second
permanent shape. Each of the permanent shapes belongs to one
component of the SMP. The temperature dependence of the overall
shape is caused by the fact that the mechanical properties of one
component ("component A") are almost independent of the temperature
in the temperature interval of interest. The mechanical properties
of the other component ("component B") are temperature dependent in
the temperature interval of interest. In one embodiment, component
B becomes stronger at low temperatures compared to component A,
while component A is stronger at high temperatures and determines
the actual shape. A two-way memory device can be prepared by
setting the permanent shape of component A ("first permanent
shape"), deforming the device into the permanent shape of component
B ("second permanent shape"), and fixing the permanent shape of
component B while applying a stress.
[0035] It should be recognized by one of ordinary skill in the art
that it is possible to configure SMP in many different forms and
shapes. Engineering the composition and structure of the polymer
itself can allow for the choice of a particular temperature for a
desired application. For example, depending on the particular
application, the last transition temperature may be about 0.degree.
C. to about 300.degree. C. or above. A temperature for shape
recovery (i.e., a soft segment thermal transition temperature) may
be greater than or equal to about -30.degree. C. Another
temperature for shape recovery may be greater than or equal to
about 40.degree. C. Another temperature for shape recovery may be
greater than or equal to about 100.degree. C. Another temperature
for shape recovery may be less than or equal to about 250.degree.
C. Yet another temperature for shape recovery may be less than or
equal to about 200.degree. C. Finally, another temperature for
shape recovery may be less than or equal to about 150.degree.
C.
[0036] Optionally, the SMP can be selected to provide
stress-induced yielding, which may be used directly (i.e. without
heating the SMP above its thermal transition temperature to
`soften` it) to make the pad conform to a given surface. The
maximum strain that the SMP can withstand in this case can, in some
embodiments, be comparable to the case when the SMP is deformed
above its thermal transition temperature.
[0037] Although reference has been, and will further be, made to
thermoresponsive SMP, those skilled in the art in view of this
disclosure will recognize that photoresponsive, moisture-responsive
SMP and SMP activated by other methods may readily be used in
addition to or substituted in place of thermoresponsive SMP. For
example, instead of using heat, a temporary shape may be set in a
photoresponsive SMP by irradiating the photoresponsive SMP with
light of a specific wavelength (while under load) effective to form
specific crosslinks and then discontinuing the irradiation while
still under load. To return to the original shape, the
photoresponsive SMP may be irradiated with light of the same or a
different specific wavelength (with the load removed) effective to
cleave the specific crosslinks. Similarly, a temporary shape can be
set in a moisture-responsive SMP by exposing specific functional
groups or moieties to moisture (e.g., humidity, water, water vapor,
or the like) effective to absorb a specific amount of moisture,
applying a load or stress to the moisture-responsive SMP, and then
removing the specific amount of moisture while still under load. To
return to the original shape, the moisture-responsive SMP may be
exposed to moisture (with the load removed).
[0038] Suitable shape memory polymers, regardless of the particular
type of SMP, can be thermoplastics, thermosets-thermoplastic
copolymers, interpenetrating networks, semi-interpenetrating
networks, or mixed networks. The SMP "units" or "segments" can be a
single polymer or a blend of polymers. The polymers can be linear
or branched elastomers with side chains or dendritic structural
elements. Suitable polymer components to form a shape memory
polymer include, but are not limited to, polyphosphazenes,
polyvinyl alcohols), polyamides, polyimides, polyester amides,
poly(amino acid)s, polyanhydrides, polycarbonates, polyacrylates,
polyalkylenes, polyacrylamides, polyalkylene glycols, polyalkylene
oxides, polyalkylene terephthalates, polyortho esters, polyvinyl
ethers, polyvinyl esters, polyvinyl halides, polyesters,
polylactides, polyglycolides, polysiloxanes, polyurethanes,
polyethers, polyether amides, polyether esters, and copolymers
thereof. Examples of suitable polyacrylates include poly(methyl
methacrylate), poly(ethyl methacrylate), poly(butyl methacrylate),
poly(isobutyl methacrylate), poly(hexyl methacrylate),
poly(isodecyl methacrylate), poly(lauryl methacrylate), poly(phenyl
methacrylate), poly(methyl acrylate), poly(isopropyl acrylate),
poly(isobutyl acrylate) and poly(octadecylacrylate). Examples of
other suitable polymers include polystyrene, polypropylene,
polyvinyl phenol, polyvinylpyrrolidone, chlorinated polybutylene,
poly(octadecyl vinyl ether), poly (ethylene vinyl acetate),
polyethylene, poly(ethylene oxide)-poly(ethylene terephthalate),
polyethylene/nylon (graft copolymer), polycaprolactones-polyamide
(block copolymer), poly(caprolactone) diniethacrylate-n-butyl
acrylate, poly(norbornyl-polyhedral oligomeric silsequioxane),
polyvinylchloride, urethane/butadiene copolymers,
polyurethane-containing block copolymers, styrene-butadiene block
copolymers, and the like. The polymer(s) used to form the various
segments in the SMPs described above are either commercially
available or can be synthesized using routine chemistry. Those of
skill in the art can readily prepare the polymers using known
chemistry and processing techniques without undue
experimentation.
[0039] As will be appreciated by those skilled in the art,
conducting polymerization of different segments using a blowing
agent can form a shape memory polymer foam, for example, as may be
desired for some applications. The blowing agent can be of the
decomposition type (evolves a gas upon chemical decomposition) or
an evaporation type (which vaporizes without chemical reaction).
Exemplary blowing agents of the decomposition type include, but are
not intended to be limited to, sodium bicarbonate, azide compounds,
ammonium carbonate, ammonium nitrite, light metals which evolve
hydrogen upon reaction with water, azodicarbonamide, N,N'
dinitrosopentamethylenetetramine, and the like. Exemplary blowing
agents of the evaporation type include, but are not intended to be
limited to, trichloromonofluoromethane, trichlorotrifluoroethane,
methylene chloride, compressed nitrogen, and the like.
[0040] Similar to shape memory polymers, shape memory alloys exist
in several different temperature-dependent phases. The most
commonly utilized of these phases are the so-called martensite and
austenite phases. In the following discussion, the martensite phase
generally refers to the more deformable, lower temperature phase
whereas the austenite phase generally refers to the more rigid,
higher temperature phase. When the shape memory alloy is in the
martensite phase and is heated, it begins to change into the
austenite phase. The temperature at which this phenomenon starts is
often referred to as austenite start temperature (As). The
temperature at which this phenomenon is complete is called the
austenite finish temperature (Af). When the shape memory alloy is
in the austenite phase and is cooled, it begins to change into the
martensite phase, and the temperature at which this phenomenon
starts is referred to as the martensite start temperature (Ms). The
temperature at which austenite finishes transforming to martensite
is called the martensite finish temperature (Mf). Generally, the
shape memory alloys are softer and more easily deformable in their
martensitic phase and are harder, stiffer, and/or more rigid in the
austenitic phase. In view of the foregoing properties, expansion of
the shape memory alloy is preferably at or below the austenite
transition temperature (at or below As). Subsequent heating above
the austenite transition temperature causes the expanded shape
memory alloy to revert back to its permanent shape. Thus, a
suitable activation signal for use with shape memory alloys is a
thermal activation signal having a magnitude to cause
transformations between the martensite and austenite phases.
[0041] The temperature at which the shape memory alloy remembers
its high temperature form when heated can be adjusted by slight
changes in the composition of the alloy and through heat treatment.
In nickel-titanium shape memory alloys, for instance, it can be
changed from above about 100.degree. C. to below about -100.degree.
C. The shape recovery process occurs over a range of just a few
degrees and the start or finish of the transformation can be
controlled to within a degree or two depending on the desired
application and alloy composition. The mechanical properties of the
shape memory alloy vary greatly over the temperature range spanning
their transformation, typically providing shape memory effects,
superelastic effects, and high damping capacity.
[0042] Suitable shape memory alloy materials include, but are not
intended to be limited to, nickel-titanium based alloys,
indium-titanium based alloys, nickel-aluminum based alloys,
nickel-gallium based alloys, copper based alloys (e.g., copper-zinc
alloys, copper-aluminum alloys, copper-gold, and copper-tin
alloys), gold-cadmium based alloys, silver-cadmium based alloys,
indium-cadmium based alloys, manganese-copper based alloys,
iron-platinum based alloys, iron-palladium based alloys, and the
like. The alloys can be binary, ternary, or any higher order so
long as the alloy composition exhibits a shape memory effect, e.g.,
change in shape orientation, changes in yield strength, and/or
flexural modulus properties, damping capacity, superelasticity, and
the like. Selection of a suitable shape memory alloy composition
depends on the temperature range where the component will
operate.
[0043] Ferromagnetic Shape Memory Alloys (FSMA) are a sub-class of
SMA. FSMA can behave like conventional SMA materials that have a
stress or thermally induced phase transformation between martensite
and austenite. Additionally FSMA are ferromagnetic and have strong
magnetocrystalline anisotropy, which permit an external magnetic
field to influence the orientation/fraction of field aligned
martensitic variants. When the magnetic field is removed, the
material may exhibit complete two-way, partial two-way or one-way
shape memory. For partial or one-way shape memory, an external
stimulus, temperature, magnetic field or stress may permit the
material to return to its starting state. Perfect two-way shape
memory may be used for proportional control with continuous power
supplied. One-way shape memory is most useful for latching-type
applications where a delayed return stimulus permits a latching
function. External magnetic fields are generally produced via
soft-magnetic core electromagnets in automotive applications,
though a pair of Helmholtz coils may also be used for fast
response.
[0044] Exemplary ferromagnetic shape memory alloys are
nickel-manganese-gallium based alloys, iron-platinum based alloys,
iron-palladium based alloys, cobalt-nickel-aluminum based alloys,
cobalt-nickel-gallium based alloys. Like SMA these alloys can be
binary, ternary, or any higher order so long as the alloy
composition exhibits a shape memory effect, e.g., change in shape,
orientation, yield strength, flexural modulus, damping capacity,
superelasticity, and/or similar properties. Selection of a suitable
shape memory alloy composition depends, in part, on the temperature
range and the type of response in the intended application.
[0045] FSMA are alloys; often composed of Ni--Mn--Ga, that change
shape due to strain induced by a magnetic field. FSMA have internal
variants with different magnetic and crystallographic orientations.
In a magnetic field, the proportions of these variants change,
resulting in an overall shape change of the material. An FSMA
actuator generally requires that the FSMA material be placed
between coils of an electromagnet. Electric current running through
the coil induces a magnetic field through the FSMA material,
causing a change in shape.
[0046] Electroactive polymers include those polymeric materials
that exhibit piezoelectric, pyroelectric, or electrostrictive
properties in response to electrical or mechanical fields. An
example of an electrostrictive-grafted elastomer with a
piezoelectric poly(vinylidene fluoride-trifluoro-ethylene)
copolymer. This combination has the ability to produce a varied
amount of ferroelectric-electrostrictive molecular composite
systems. These may be operated as a piezoelectric sensor or even an
electrostrictive actuator.
[0047] Materials suitable for use as an electroactive polymer may
include any substantially insulating polymer or rubber (or
combination thereof) that deforms in response to an electrostatic
force or whose deformation results in a change in electric field.
Exemplary materials suitable for use as a pre-strained polymer
include silicone elastomers, acrylic elastomers, polyurethanes,
thermoplastic elastomers, copolymers comprising PVDF,
pressure-sensitive adhesives, fluoroelastomers, polymers comprising
silicone and acrylic moieties, and the like. Polymers comprising
silicone and acrylic moieties may include copolymers comprising
silicone and acrylic moieties, polymer blends comprising a silicone
elastomer and an acrylic elastomer, for example.
[0048] Materials used as an electroactive polymer may be selected
based on one or more material properties such as high electrical
breakdown strength, a low modulus of elasticity (for large or small
deformations), a high dielectric constant, and the like. In one
embodiment, the polymer is selected such that is has an elastic
modulus at most about 100 MPa. In another embodiment, the polymer
is selected such that is has a maximum actuation pressure between
about 0.05 MPa and about 10 MPa, and preferably between about 0.3
MPa and about 3 MPa. In another embodiment, the polymer is selected
such that is has a dielectric constant between about 2 and about
20, and preferably between about 2.5 and about 12. The present
disclosure is not intended to be limited to these ranges. Ideally,
materials with a higher dielectric constant than the ranges given
above would be desirable if the materials had both a high
dielectric constant and a high dielectric strength. In many cases,
electroactive polymers may be fabricated and implemented as thin
films. Thicknesses suitable for these thin films may be below 50
micrometers.
[0049] As electroactive polymers may deflect at high strains,
electrodes attached to the polymers should also deflect without
compromising mechanical or electrical performance. Generally,
electrodes suitable for use may be of any shape and material
provided that they are able to supply a suitable voltage to, or
receive a suitable voltage from, an electroactive polymer. The
voltage may be either constant or varying over time. In one
embodiment, the electrodes adhere to a surface of the polymer.
Electrodes adhering to the polymer are preferably compliant and
conform to the changing shape of the polymer. Correspondingly, the
present disclosure may include compliant electrodes that conform to
the shape of an electroactive polymer to which they are attached.
The electrodes may be only applied to a portion of an electroactive
polymer and define an active area according to their geometry.
Various types of electrodes suitable for use with the present
disclosure include structured electrodes comprising metal traces
and charge distribution layers, textured electrodes comprising
varying out of plane dimensions, conductive greases such as carbon
greases or silver greases, colloidal suspensions, high aspect ratio
conductive materials such as carbon fibrils and carbon nanotubes,
and mixtures of ionically conductive materials.
[0050] Materials used for electrodes of the present disclosure may
vary. Suitable materials used in an electrode may include graphite,
carbon black, colloidal suspensions, and thin metals including
silver and gold, silver filled and carbon filled gels and polymers,
and ionically or electronically conductive polymers. It is
understood that certain electrode materials may work well with
particular polymers and may not work as well for others. By way of
example, carbon fibrils work well with acrylic elastomer polymers
while not as well with silicone polymers.
[0051] Suitable piezoelectric materials include, but are not
intended to be limited to, inorganic compounds, organic compounds,
and metals. With regard to organic materials, all of the polymeric
materials with non-centrosymmetric structure and large dipole
moment group(s) on the main chain or on the side-chain, or on both
chains within the molecules, can be used as suitable candidates for
the piezoelectric film. Exemplary polymers include, for example,
but are not limited to, poly(sodium 4-styrenesulfonate), poly
(poly(vinylamine) backbone azo chromophore), and their derivatives;
polyfluorocarbons, including polyvinylidenefluoride, its co-polymer
vinylidene fluoride ("VDF"), co-trifluoroethylene, and their
derivatives; polychlorocarbons, including poly(vinyl chloride),
polyvinylidene chloride, and their derivatives; polyacrylonitriles,
and their derivatives; polycarboxylic acids, including
poly(methacrylic acid), and their derivatives; polyureas, and their
derivatives; polyurethanes, and their derivatives; bio-molecules
such as poly-L-lactic acids and their derivatives, and cell
membrane proteins, as well as phosphate bio-molecules such as
phosphodilipids; polyanilines and their derivatives, and all of the
derivatives of tetramines; polyamides including aromatic polyamides
and polyimides, including Kapton and polyetherimide, and their
derivatives; all of the membrane polymers; poly(N-vinyl
pyrrolidone) (PVP) homopolymer, and its derivatives, and random
PVP-co-vinyl acetate copolymers; and all of the aromatic polymers
with dipole moment groups in the main-chain or side-chains, or in
both the main-chain and the side-chains, and mixtures thereof.
[0052] Piezoelectric material can also comprise metals selected
from the group consisting of lead, antimony, manganese, tantalum,
zirconium, niobium, lanthanum, platinum, palladium, nickel,
tungsten, aluminum, strontium, titanium, barium, calcium, chromium,
silver, iron, silicon, copper, alloys comprising at least one of
the foregoing metals, and oxides comprising at least one of the
foregoing metals. Suitable metal oxides include SiO.sub.2,
Al.sub.2O.sub.3, ZrO.sub.2, TiO.sub.2, SrTiO.sub.3, PbTiO.sub.3,
BaTiO.sub.3, FeO.sub.3, Fe.sub.3O.sub.4, ZnO, and mixtures thereof
and Group VIA and IIB compounds, such as CdSe, CdS, GaAs,
AgCaSe.sub.2, ZnSe, GaP, InP, ZnS, and mixtures thereof.
Preferably, the piezoelectric material is selected from the group
consisting of polyvinylidene fluoride, lead zirconate titanate, and
barium titanate, and mixtures thereof.
[0053] Magnetorheological (MR) elastomers are a group of smart
materials whose modulus can be controlled by the application of an
external magnetic field. MR elastomer materials include, but are
not intended to be limited to, an elastic polymer matrix comprising
a suspension of ferromagnetic or paramagnetic particles. Suitable
particles include iron; iron alloys, such as those including
aluminum, silicon, cobalt, nickel, vanadium, molybdenum, chromium,
tungsten, manganese and/or copper; iron oxides, including Fe2O3 and
Fe3O4; iron nitride; iron carbide; carbonyl iron; nickel and alloys
of nickel; cobalt and alloys of cobalt; chromium dioxide; stainless
steel; silicon steel; and the like.
[0054] The particle size should be selected so that the particles
exhibit multiple magnetic domain characteristics when subjected to
a magnetic field. Diameter sizes for the particles can be less than
or equal to about 1,000 micrometers, with less than or equal to
about 500 micrometers preferred, and less than or equal to about
100 micrometers more preferred. Also preferred is a particle
diameter of greater than or equal to about 0.1 micrometer, with
greater than or equal to about 0.5 more preferred, and greater than
or equal to about 10 micrometers especially preferred. The
particles are preferably present in an amount between about 5.0 to
about 50 percent by volume of the total MR elastomer
composition.
[0055] Suitable polymer matrices include, but are not limited to,
poly-alpha-olefins, natural rubber, silicone, polybutadiene,
polyethylene, polyisoprene, and the like.
[0056] The application and functionality of the concealment
assembly will determine which active material is best suited for
the particular assembly. Factors such as force, displacement,
actuation time, and the like can be used to determine which type of
active material is most appropriate. For instance, where an
application requires an activation time of about 1 second or
greater, an SMA or SMP can be appropriate. Where an application
requires shorter activation times, an EAP or MR elastomer can be
used.
[0057] As stated above, the concealment assemblies as disclosed
herein advantageously employ active materials to reversibly expose
and conceal a component. The active material based concealment
assemblies are lightweight, inherently robust, lower in complexity
than existing concealment assemblies (which can have multiple
mechanical and/or electrical components prone to failure), and
produce little to no noise. Utilizing active materials to affect
the feature changes of the cover member provides devices of
increased simplicity, while reducing assembly volume and the energy
requirements for activation due to higher energy densities.
Moreover, the concealment assemblies described herein are also of
low-cost and of easily adaptable design that can be integrated with
limited changes to the existing structure.
[0058] While the invention has been described with reference to an
exemplary embodiment, it will be understood by those skilled in the
art that various changes may be made and equivalents may be
substituted for elements thereof without departing from the scope
of the invention. In addition, many modifications may be made to
adapt a particular situation or material to the teachings of the
invention without departing from the essential scope thereof.
Therefore, it is intended that the invention not be limited to the
particular embodiment disclosed as the best mode contemplated for
carrying out this invention, but that the invention will include
all embodiments falling within the scope of the appended
claims.
* * * * *