U.S. patent application number 12/939942 was filed with the patent office on 2011-03-24 for facility used for the production and/or assembly of goods.
Invention is credited to Aloys Wobben.
Application Number | 20110067326 12/939942 |
Document ID | / |
Family ID | 35094127 |
Filed Date | 2011-03-24 |
United States Patent
Application |
20110067326 |
Kind Code |
A1 |
Wobben; Aloys |
March 24, 2011 |
FACILITY USED FOR THE PRODUCTION AND/OR ASSEMBLY OF GOODS
Abstract
There is proposed a preferably transportable (mobile) and/or
re-usable production facility, as is quick and easy to erect
virtually at any location in this world. This production facility
virtually comprises a tent structure, wherein the roof of the
facility is held by at least one carrier (support) and at the same
time at least one device for raising or lowering or moving goods or
parts thereof, for example crane structures, is also provided on
the carrier itself. Such a crane structure can be of a variable
configuration and facilitate in particular the production of goods
which are heavy and/or which for assembly can no longer be raised
or moved by human strength. A production facility is also provided
having a central hall with connecting locations for receiving
production modules. The production modules may include
substantially all tools and devices for assembling or producing
goods within the production facility.
Inventors: |
Wobben; Aloys; (Aurich,
DE) |
Family ID: |
35094127 |
Appl. No.: |
12/939942 |
Filed: |
November 4, 2010 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11632023 |
Mar 4, 2008 |
7845121 |
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PCT/EP2005/053219 |
Jul 6, 2005 |
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12939942 |
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Current U.S.
Class: |
52/173.1 ;
52/745.05 |
Current CPC
Class: |
B66C 23/18 20130101;
E04H 5/02 20130101; E04H 15/18 20130101 |
Class at
Publication: |
52/173.1 ;
52/745.05 |
International
Class: |
E04B 1/342 20060101
E04B001/342; E04H 14/00 20060101 E04H014/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 7, 2004 |
DE |
10 2004 032 945.1 |
Claims
1. A production facility for the assembly and production of goods
comprising: a central hall having connecting locations for the
connection of production modules in the form of containers, wherein
substantially all tools and devices for processing the goods are
disposed in the containers, and wherein the central hall has at
least one device for transporting the goods.
2. The production facility of claim 1 wherein the central hall
includes a support structure and a tent roof.
3. The production facility of claim 1 wherein the connecting
locations are disposed along an outer perimeter of the central hall
such that the containers extend transversely from the central
hall.
4. The production facility of claim 1 wherein the at least one
device for transporting the goods is movable along at least two
translational axes.
5. The production facility of claim 1 wherein the containers
contain substantially all tools and devices to produce
prefabricated concrete parts.
6. The production facility of claim 1 wherein the containers
contain substantially all tools and devices to produce pylon
segments for a wind power installation, the pylon segments
combinable to form at least a portion of a pylon of the wind power
installation.
7. A production facility for making pylon segments for a wind power
installation, the production facility comprising: a central hall
defining a working area and having a plurality of connection
locations configured to receive production modules; production
modules in the form of containers connected to the central hall at
the plurality of connection locations, the containers containing
substantially all tools and devices to make the pylon segments; and
at least one crane disposed in the central hall for transporting
the pylon segments and components thereof.
8. The production facility of claim 7 wherein the central hall
includes a support structure and a tent roof.
9. The production facility of claim 7 wherein the crane is movable
along at least two translational axes.
10. A method for erecting a production facility for at least one of
assembling or producing goods, the method comprising: erecting a
central hall having a plurality of connection locations to receive
production modules in the form of containers; docking at least one
of a plurality of production modules to a respective one of the
connection locations of the central hall; and installing a device
for transporting goods in the central hall of the production
facility.
11. The method of claim 10 wherein erecting the central hall
includes leveling a ground surface and constructing a framework for
the central hall on the leveled ground surface.
12. The method of claim 11 wherein erecting the central hall
includes coupling a tent roof to the framework to substantially
define a covered working area within the central hall.
13. The method of claim 10 wherein the production modules contain
substantially all tools and devices to produce prefabricated
concrete parts.
14. The method of claim 10 wherein the production modules contain
substantially all tools and devices to produce pylon segments for a
wind power installation, the pylon segments combinable to form at
least a portion of a pylon of the wind power installation.
15. The method of claim 10, further comprising: prior to erecting
the central hall and docking the at least one of the plurality of
production modules, transporting the production modules and
components of the central hall to a remote location.
16. The method of claim 10 wherein docking at least one of the
plurality of production modules to a respective one of the
connection locations of the central hall includes docking the
production module at an outer perimeter of the central hall such
that the container extends transversely from the central hall.
17. The method of claim 10 wherein installing a device for
transporting goods in the central hall of the production facility
includes installing a crane to move goods along at least two
translational axes.
18. A method for making pylon segments for a wind power
installation, the method comprising: erecting a central hall having
a plurality of connection locations to receive production modules
in the form of containers; docking each of a plurality of
containers to a corresponding one of the connection locations, the
containers defining specialized work stations that collectively
contain substantially all tools and devices needed to construct the
pylon segments; installing a device for transporting the pylon
segments and components thereof within the central hall of the
production facility; and constructing the pylon segments within a
working area defined by the central hall.
19. The method of claim 18 wherein the device for transporting the
pylon segments is a crane, the crane configured to transport the
pylon segments and components thereof along at least two
translational axes.
20. The method of claim 18 wherein erecting the central hall
includes coupling a tent roof to a framework to substantially
define the working area within the central hall.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation application of U.S.
application Ser. No. 11/632,023 filed Mar. 4, 2008, which is a
national stage application filed under 35 U.S.C. .sctn.371 of
International Application No. PCT/EP2005/053219, accorded an
International Filing Date of Jul. 6, 2005, which claims priority to
German Application No. 10 2004 032 945.1 filed Jul. 7, 2004. Each
of these applications is hereby incorporated herein by reference in
its entirety.
BACKGROUND
[0002] 1. Field of the Disclosure
[0003] The disclosure concerns a facility for the production and/or
assembly of goods. As is known, such facilities are factories or
fixed buildings in which there are machines and also transport
capacities for producing individual parts of an article and/or
putting together a complete article from a number of individual
parts, that is to say assembling the article, and then further
processing or transporting the article produced in that way.
[0004] 2. Description of the Related Art
[0005] However, for the production and assembly of goods, it is not
always worthwhile to just erect an entire factory building. The
reasons for this are not only general costs, but can also be that a
given project has to be performed at a given location, but
subsequently production at that location no longer makes any
further economic sense.
[0006] EP 0 411 126 A1 discloses an industrial building having
various cells, wherein a crane is arranged at the centre of each
cell and serves to hold a horizontal platform of a ceiling
construction.
[0007] JP 04306366 A discloses a roof construction for a crane in
order to be able to carry out building works even in bad
weather.
[0008] DE 44 27 164 A1 discloses a tent which is held by a crane.
In that arrangement the crane is disposed with its jib outside the
tent so that the crane can access components within the tent only
at a location with a corresponding opening in the roof of the
tent.
[0009] DD 137 131 discloses a large-chamber double silo. A rotary
cane is provided within each silo.
[0010] DE 102 08 850 A1 discloses an assembly works for the
assembly of industrial products. In particular shown therein is an
assembly works for motor vehicles. The assembly works substantially
comprises a main module with laterally disposed secondary
modules.
[0011] DE 298 00 471 also discloses an installation for the
production of industrial goods.
[0012] DE 689 09 169 T2 discloses a method and a modular building
arrangement for industrial buildings. A building can be erected by
means of a multiplicity of those modules.
BRIEF SUMMARY
[0013] According to one embodiment, the present disclosure provides
a simple solution so that the production of goods at a given
location is also possible without having to erect expensive factory
buildings, for example, by providing a facility as set forth in one
or more of the attached claims. Advantageous developments are set
forth in the appendant claims.
[0014] In accordance with one embodiment there is proposed a
preferably transportable (mobile) and/or re-usable production
facility, such as to be quickly and easily erected at virtually any
location in this world. The production facility comprises virtually
a tent structure, wherein the roof of that facility is held by at
least one carrier as the support and also at the same time at least
one device for raising or lowering or moving goods or parts
thereof, for example crane structures, is provided on the carrier
itself. Such a crane structure can be of a widely variable
configuration and facilitates in particular the production of goods
which are very heavy and which for assembly cannot generally be
lifted or moved by human strength.
[0015] The disclosure includes the idea of using a commercially
available rotary crane, in particular a commercially available
rotary tower crane, as a main support for a production tent.
[0016] According to one alternative, a lightweight construction
hall is equipped with a transport or crane capacity and to which
modular units, for example in the form of containers, can be
docked, so that the hall itself forms the working space while the
respective kind of production is defined by way of the connected
modular production units. The production know-how is therefore made
available by the docked modular unit, in which respect that
know-how also includes in particular machines and in particular
also those items of equipment which are used for the assembly
and/or handling and/or production of the goods to be produced.
[0017] It will be appreciated that it is also possible to place not
just one modular unit but a plurality thereof in the production
facility in order thus to allow the most possible complex
production of a plurality of different goods.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0018] Embodiments of the disclosure are described in greater
detail hereinafter. In the drawing:
[0019] FIG. 1 shows a perspective view in section of a mobile
production facility in accordance with a first embodiment by way of
example,
[0020] FIG. 2 shows a portion of the arrangement of FIG. 1,
[0021] FIG. 3 shows a plan view of the mobile production hall of
FIG. 1, and
[0022] FIG. 4 shows a plan view of a production facility in
accordance with a second embodiment.
DETAILED DESCRIPTION
[0023] FIG. 1 shows a perspective view in section of a production
hall or a production tent 1 according to one embodiment. In this
case the production tent 1 preferably comprises two tent units
which are connected together. The two tent units are supported by a
large crane 2 and a small crane 3. Both cranes 2, 3 can be
commercial rotary tower cranes (as shown). In order to increase the
height of the tent 1 above the crane height, a support element 4 is
mounted on the large crane 2 and a support element 5 is mounted on
the small crane 3. Accordingly the two cranes 2, 3 carry the
vertical loads of the tent 1. Cables 12, 17, in particular steel
cables, are used for lateral support for the tent 1. In that case,
two tips of the two tent units, respectively, are connected
together by a tensioning cable 17, while further tensioning cables
17 are connected to an outer post 10a. In order further to improve
stability, pillars 10 are disposed at least one edge of the tent 1,
the pillars 10 being connected by means of tensioning cables 12 to
a ring 13 through which the support 4 extends. The ring 13 serves
for connecting the pillars 10 to each other, not however for
transmitting the forces from the support.
[0024] A concrete mixing installation 30 with corresponding silos
40 is provided toward at least one edge of the tent 1. The concrete
can be conveyed into containers 32 by way of a chute 31 so that
those containers 32 with the concrete can be transported by means
of the large crane to appropriate locations in the tent 1. Provided
at determined positions in the tent 1 are individual production
departments 20 which serve to carry out the various production
steps. The concrete can then be poured into a mold or used as a
component for a product. After the concrete has cured, the crane 2
can pick up the completed product and place it on a truck or some
other transportation vehicle to remove the assembled part from the
structure.
[0025] A respective ventilation opening 90 can be provided at the
tip of each of the large and small cranes 2, 3. In addition a
trench 200 for water drainage can be provided laterally at the tent
1.
[0026] While FIG. 1 shows a tent 1 comprising two sub-tents, the
mobile production unit can also be implemented only with one tent.
As an alternative thereto the (mobile) production unit may also be
implemented with a plurality of tents.
[0027] FIG. 2 shows a portion of the perspective sectional view of
FIG. 1. Here the transition between the crane 2 and the support 4
is shown in greater detail. In this case the crane 2 has a pivot
joint socket 2a at its tip. At its one end which is towards the
crane 2 the support 4 has a pivot joint ball 4a which is fitted
into the pivot joint socket 2a. By virtue of that arrangement of
the pivot joint socket 2a and the pivot joint ball 4a, the crane
can rotate without the support 4 also rotating therewith. This
pivot joint socket connection is shown as a general schematic of
one acceptable coupling. Many other acceptable couplings can be
used which connect the support 4 to the crane 2, including a closed
socket connection, a ball and joint or other connection. A pivot
joint ball and a pivot joint socket can also be provided between
the small crane 3 and the support 5.
[0028] A ring 13 is also shown. Shown on the ring 13 are the cables
12, preferably made for example of steel, extending between the
ring 13 and the respective pillars 10. In this case the cables 12
serve for lateral stabilization of the tent. The arrangement of the
ring 13 provides that the forces can be transmitted between the
posts or away from the posts without in that case influencing the
support 4.
[0029] FIG. 3 shows a plan view of the production unit of FIG. 1.
In this case also the production unit is formed from two tents
which are connected together. The two cranes 2, 3 in this
arrangement serve to carry the vertical forces. Arranged at the
tent 1 are a plurality of pillars 10 which are connected by means
of cables 12 to the ring 13 (not shown) to carry away the forces.
The large crane 2 and the small crane 3 are arranged in this case
in such a way that their respective radii of action overlap in the
portion 100. Accordingly, a production operation can be effected in
the radius of action of the small crane 3, that is to say in the
small tent, in which case the goods produced can then be
transported by means of the small crane 3 into the portion 100
where the goods can then be further assembled and/or transported
into the large tent by the large crane 2. Once again a concrete
mixing installation 30 with the corresponding silos 40 is shown
externally at the large tent. Paths 50 which extend within the
tents are provided for transporting or transporting away the goods
produced. In this respect those paths 50 are better consolidated
than the remaining region of the tent floor which for example can
comprise gravel.
[0030] A storage area 60 for the goods produced can also be
provided outside the tent.
[0031] By way of example, pylon segment portions of wind power
installations can be produced from concrete and reinforcements, in
the production facility. For that purpose, the reinforcement is
suitably laced together to produce a cage, in the small tent. The
small crane 3 then moves the laced cage into the portion 100 so
that the large crane 2 can take over the cage and can set it down
at the suitably provided place 20 (FIG. 1) in the large tent. The
corresponding concrete casting shuttering is placed around the cage
and the concrete produced by the concrete mixing installation 30 is
transported to the concrete shuttering for example by means of the
containers or buckets 32 and poured into the shuttering. After the
concrete has set, the shuttering is removed and a corresponding
transport apparatus transports the finished concrete parts to the
storage area 60. That is preferably effected over the consolidated
paths 50.
[0032] As an alternative to the above-described transport of the
concrete by means of buckets 32 (FIG. 1), the large crane 2 can
also be provided with a suitable concrete pump so that the concrete
can be pumped from the concrete mixing installation 30 into the
corresponding shuttering moulds at the respective working area 20
(FIG. 1).
[0033] The above-described production unit can be used in
particular for the production of prefabricated concrete elements,
such as for example pylon segments for wind power installations or
elements for prefabricated house production. In other words: it is
possible to achieve series production of elements which are bulky
and difficult to transport or which becomes bulky after assembly
and wherein the raw materials are to be present on site or are to
be easily transported thereto.
[0034] In regard to the production of concrete elements, it is
important that when setting, the concrete elements are at a
determined temperature. As a certain time is required until the
concrete elements then cool down again, the heat which is produced
in that situation can be employed to heat certain regions such as
for example a living region (for the workers) in the immediate
proximity of the mobile production unit.
[0035] Wind turbines are often constructed at remote locations, far
from extra-wide or heavy-duty roads and at the tops of mountains or
on islands, and also far from buildings, structures or other
commercial production facilities. It might be that the cost to
build the extra-wide or heavy-duty stable roads necessary to
transport completed concrete pylons segments by trucks to the
remote location will be impossible or cost prohibitive. According
to an embodiment, the mobile production facilities can be set up at
or near the final site for the wind turbine pylon. The raw
materials, such as gravel, cement, water and other components can
be brought on standard trucks which do not need an extra width or
road supports. The wind turbine pylon segments of any size can then
be manufactured in the mobile production hall 1. The mobile hall 1
can be built at a very low cost. When the construction of the wind
tower components is completed, the mobile production hall 1 can be
disassembled and moved to a new location to build a new wind
turbine at a low cost. The impact on the environment is thus much
less since heavy or bulky loads do not need to be transported over
long distances and the cost is lower for the overall production of
the final wind turbine.
[0036] The above-described re-buildable production facility can
permit substantially autonomous production at many more or less
inaccessible locations. In regard to power supply, it is
advantageous to provide an autonomous current island network which
is supplied with electrical power by means of diesel generators,
wind power, solar power, by a flywheel or the like. Particularly at
remote locations the power supply for a production facility can
entail a not inconsiderable degree of complication and expenditure
if for example the diesel for diesel generators has to be
transported over great distances. In that respect, an improvement
in the autonomous power supply is represented by the use of solar
modules on the roof of the tent or solar modules which are
integrated into the roof of the tent. For example the illumination
for the production facility can be powered or partially powered by
means of the solar modules and suitable energy storage devices. The
provision of solar modules on the tent roof also has the advantage
that the solar modules provide shade. Alternatively or additionally
thereto, a wind power installation can be used for the power supply
for the production facility. It will be appreciated that in that
respect a wind power installation is particularly advantageous,
which can be quickly set up and possibly removed again.
[0037] To provide hot water, tubes can be run on the tent roof or
at the edge of the tent roof, which are filled with water so that
that water is heated throughout the day by way of the solar
radiation and thereafter can be used as process water for
industrial use. This also has the advantage that the tent structure
is further weighted down so that stability is increased.
[0038] In addition conveyor devices for bulk materials such as for
example sand, cement or the like can be arranged in such a way that
they lead from the exterior into the tent or the concrete mixing
installation in order accordingly to transport the corresponding
bulk materials to the required locations.
[0039] The floor covering of the tent can comprise gravel, as an
alternative thereto the floor can also be surfaced.
[0040] Residential containers or residential tents for the workers
of the installation can be set up in the proximity of the facility.
A water processing installation for a supply of drinking water is
preferably also provided. As workers are occupied for a certain
period of time at the building site or during production, a mobile
medical station including the necessary implements, equipment and
the like can also be provided.
[0041] At certain portions within the tent, in particular at the
inside wall of the tent, it is possible to provide a peripherally
extending framework such as for example building scaffolding for
the storage of small parts.
[0042] The production facility can be provided for rail
construction, for the assembly of electricity pylons, for
components of prestressed concrete bridges, for components for road
construction, for prefabricated houses, for goods packaging, for
foodstuffs storage and/or for the processing and loading for
example of an oil mill, an oil storage facility, an oil freighting
facility, for production/assembly of all parts of a wind power
installation or a solar installation.
[0043] In accordance with a further embodiment there is provided a
central support on which a ring with spokes can be pulled up. At
least one traveling trolley can be provided on that ring with the
spokes so that the traveling trolley can be used for raising goods
or articles within the tent. Preferably the traveling trolley can
also move along the spokes. A plurality of trolleys are also
possible. Accordingly there is no need for the ring or the crane
units 2, 3 to rotate as the traveling trolley can move along the
outer ring and along the spokes.
[0044] FIG. 4 shows a plan view of a production facility in
accordance with a further embodiment. Here a central unit 101 is
firstly set up. That unit 101 can be implemented for example by a
tent. Commercially available containers 102 can be docked to the
outside of a hall 104 of the unit 101. For example standard
workstations can be embodied in the containers 102 so that those
workstations can be easily transported to and from between the
various production facilities. A crane 103 which can move within
the hall 104 is provided for transport of goods along at least two
axes 105, 106 within the hall 104.
[0045] To erect the above-described unit 101 or hall 104 therefore
it is only necessary to level the ground so that thereafter a
support framework for the hall 104 can be set up, which for example
is covered with a tent roof. The appropriately required special
workstations are embodied as described hereinbefore in the
containers 102 so that they only have to be docked to the hall
104.
[0046] That arrangement has in particular the advantage that halls
of that kind can be easily transported and erected in a short time
so that corresponding production can be effected at any
locations.
[0047] The containers 102 just described above can also be docked
to the production facilities described with reference to FIGS. 1 to
3 in order to provide specialist workstations such as for example
laboratories or the like.
[0048] The above-described production facility can also be used to
produce steel pylons for example for a wind power installation.
[0049] All of the above U.S. patents, U.S. patent application
publications, U.S. patent applications, foreign patents, foreign
patent applications and non-patent publications referred to in this
specification and/or listed in the Application Data Sheet, are
incorporated herein by reference, in their entirety.
[0050] From the foregoing it will be appreciated that, although
specific embodiments have been described herein for purposes of
illustration, various modifications may be made without deviating
from the spirit and scope of the disclosure. Accordingly, the
disclosure is not limited except as by the appended claims.
* * * * *