U.S. patent application number 12/838219 was filed with the patent office on 2011-01-20 for method and device for continuously joining at least two imbricated flows of flat printed products.
This patent application is currently assigned to Muller Martini Holding AG. Invention is credited to Iwan Iseli, Hans Leuenberger.
Application Number | 20110014024 12/838219 |
Document ID | / |
Family ID | 41522385 |
Filed Date | 2011-01-20 |
United States Patent
Application |
20110014024 |
Kind Code |
A1 |
Leuenberger; Hans ; et
al. |
January 20, 2011 |
METHOD AND DEVICE FOR CONTINUOUSLY JOINING AT LEAST TWO IMBRICATED
FLOWS OF FLAT PRINTED PRODUCTS
Abstract
A method for continuously joining at least two imbricated flows
of flat printed products which are conveyed at equal speeds and
spaced from one another, the method includes initially offsetting a
first imbricated flow of flat printed products relative to a second
imbricated flow of flat printed products so as to form a first
lateral overlapping area of both imbricated flows, continuously
lifting the printed products of both imbricated flows in the first
lateral overlapping area until the lateral overlapping is
eliminated, and lowering or dropping the printed products of both
imbricated flows in the raised lateral overlapping area, so that
partially a printed product of the first imbricated or the second
imbricated flow comes to rest above the first or second imbricated
flows above a printed product of the respectively other imbricated
flow, whereby a single imbricated flow with a second overlapping
area of the printed products is formed.
Inventors: |
Leuenberger; Hans;
(Bottenwil, CH) ; Iseli; Iwan; (Luzern,
CH) |
Correspondence
Address: |
LUCAS & MERCANTI, LLP
475 PARK AVENUE SOUTH, 15TH FLOOR
NEW YORK
NY
10016
US
|
Assignee: |
Muller Martini Holding AG
Hergiswil
CH
|
Family ID: |
41522385 |
Appl. No.: |
12/838219 |
Filed: |
July 16, 2010 |
Current U.S.
Class: |
414/789.6 ;
414/801 |
Current CPC
Class: |
B65H 29/6681 20130101;
B65H 2404/2613 20130101 |
Class at
Publication: |
414/789.6 ;
414/801 |
International
Class: |
B65H 29/66 20060101
B65H029/66 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 16, 2009 |
EP |
09165698.3-1256 |
Claims
1. A method for continuously joining at least two imbricated flows
of flat printed products which are conveyed at equal speeds and
spaced from one another, comprising initially offsetting a first
imbricated flow of flat printed products relative to a second
imbricated flow of flat printed products so as to form a first
lateral overlapping area of both imbricated flows, continuously
lifting the printed products of both imbricated flows in the first
lateral overlapping area until the lateral overlapping is
eliminated, and lowering or dropping the printed products of both
imbricated flows in the raised lateral overlapping area, so that
partially a printed product of the first imbricated flow or the
second imbricated flow comes to rest above the first or second
imbricated flows above a printed product of the respectively other
imbricated flow, wherein a single imbricated flow with a second
overlapping area of the printed products is formed.
2. The method according to claim 1, comprising initially placing on
the second imbricated flow a second imbricated flow so as to form a
double imbricated flow with the first lateral overlapping flow,
subsequently lifting at least in the first lateral overlapping area
continuously the printed products until they are separated from
each other in the first lateral overlapping area, and lowering the
printed products of both imbricated flows at least in their lifted
lateral overlapping area successively and lowering the printed
products of both imbricated flows at least in the lateral
overlapping area thereof, and finally successively lowering or
dropping the printed products of both imbricated flows
successively, so that alternatingly a printed product of the first
or of the second imbricated flows come to rest on a printed product
of the respectively other imbricated flow, and thereby a single
imbricated flow is formed with the second lateral overlapping area
of the printed products.
3. The method according to claim 1, comprising lifting the printed
products essentially in a middle of the first lateral overlapping
area.
4. The method according to claim 1, comprising shifting the two
imbricated flows prior to forming the first lateral overlapping
area by a predetermined offset in a transport direction relative to
each other.
5. The method according to claim 4, wherein the offset of the two
imbricated flows is adjustable and corresponds to half of a spacing
of two successive printed products in the transport direction
within one of the two imbricated flows.
6. The method according to claim 4, comprising adjusting the offset
in dependence on an intended first lateral overlapping area of the
two imbricated flows.
7. The method according to claim 1, comprising lifting the printed
products of both imbricated flows by means of a spreading device,
and lowering or dropping the flows downstream of the spreading
device onto a principal conveyor, wherein the printed products are
printed prior to lowering or dropping onto the principal conveyor
are pressed laterally against the spreading device by the first
pressure elements.
8. The method according to claim 1, comprising pressing against the
principal conveyor the printed products during lifting by means of
at least two guide elements, during lowering or dropping, by at
least two second guide elements, and during the transport thereof
on the principal conveyor by means of two pressure elements
arranged laterally of the spreading device and above the principal
conveyor.
9. The method according to claim 1, comprising reducing
continuously the width of the imbricated flow until the second
lateral overlapping area and an imbricated flow of uniform width is
created.
10. The method according to claim 9, comprising subjecting the
imbricated flow to a quality test and eliminating printed products
with insufficient quality out of the imbricated flow.
11. A device for carrying out a method according to claim 1,
comprising two input conveyors arranged at a distance from each
other for transporting an imbricated flow of printed products to a
principal conveyor and a spreading device arranged in the area of
the principal conveyor for spreading the printed products of one of
the imbricated flows into the printed products of the other
imbricated flow.
12. The device according to claim 11, comprising end portions of
the input conveyors having a configuration such that they
essentially arrive offset relative to each other in a plane of the
principal conveyor, and wherein one of the input conveyors operates
at a predetermined distance in front of the joining of the other
input conveyor.
13. The device according to claim 12, wherein at least one of the
input conveyors has a part for producing an offset of the
imbricated flows in the transport direction.
14. The device according to claim 13, wherein one of the input
conveyors has a pivotable part by means of a joint transversely of
the transport direction, so that the desired width of the first
lateral overlapping area of the imbricated flows results.
15. The device according to claim 11, wherein the spreading device
has a spreading plow or is constructed as a spreading plow, which
has the shape of two pyramids with at least three side surfaces and
a base surface, wherein pyramids are arranged with a first side
surface in the plane of the principal conveyor, and a respective
edge which extends between a first and a second side surface of
each pyramid in an adjustable angle relative to the transport
direction, wherein the respective base surface is arranged
transversely of the transport direction, and wherein the edges of
the pyramids come together in a common peak against the transport
direction.
16. The device according to claim 15, wherein the pyramids are
constructed in such away that the edges have an adjustable
inclination.
17. The device according to claim 11, wherein on both sides of the
spreading device is arranged a first pressure element and
constructed as pressure rollers, wherein the pressure rollers press
the printed products when dropping onto the principal conveyor
transversely of the transport direction against side surfaces of
the spreading device or against the second side surfaces of the
pyramids.
18. The device according to claim 11, wherein always at least two
first and/or at least two second guide elements are arranged
upstream and/or downstream and laterally of the spreading
device.
19. The device according to claim 18, wherein the first and second
guide elements are adjustable transversely of the transport
direction and/or at a distance form each other in the transport
direction.
20. The device according to claim 11, wherein two second pressure
elements are arranged in the transport direction laterally of the
spreading device and above the principal conveyor, wherein the
pressure elements are constructed such that they press the printed
products against the principal conveyor.
21. The device according to claim 11, comprising a pushing together
device arranged downstream of the spreading device, wherein the
pushing together device comprises for producing a single imbricated
flow on each side of the principal conveyor at least one guide
element for effecting a shifting of the printed products in the
direction of the center of the imbricated flow, so that the second
lateral overlapping area after the displacement of the printed
products corresponds to the width of the printed products.
22. The device according to claim 21, wherein downstream of the
pushing together device is arranged a centering device.
23. The device according to claim 21, comprising a testing device
with a discharge device, particularly a discharge switch, arranged
downstream of the pushing together device or the centering device.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The invention relates to a method and a device for
continuously joining at least two imbricated flows of flat printed
products which are transported at the same speed and spaced from
each other.
[0003] 2. Description of the Related Art
[0004] In rotary offset printing, entire paper webs are printed
which are rolled off paper rolls. A rotary offset printing machine
is capable of printing more than 100,000.00 printed products per
hour. In order to achieve this high production number, very often
double productions are carried out. For example, a "16 pages"
printing machine is capable of simultaneously printing and
discharging two equal "8 pages" brochures. Frequently, folding
units are connected to the outputs of the printing machine which
fold the printed products and transfer them to a rotary receiving
unit. From the outputs of such a printing machine or the folding
units following the printing machine, two similar flat printed
products emerge continuously which are transported from the
rotation pick-up through two pick-up lines to further processing,
for example a stitcher gatherer. The printed products are conveyed
through conveyor systems, for example, conveyor belts, continuously
and in the form of two so-called imbricated flows, i.e., in flows
in which the product partially overlap each other in the
transporting direction.
[0005] A disadvantage of the known plants is the fact that for
further processing two pick-up lines must be made available and
operated. This leads to an increase of the purchasing and
maintenance costs.
[0006] In order to counteract this problem, the two separate
imbricated flows are joined into a single imbricated flow.
[0007] EP 0214458 A2 discloses a method and a device to joining two
imbricated flows which are conveyed next to each other, wherein the
two flows are joined in a common transport plane offset relative to
each other and at an acute angle up to the complete intersection,
and the flows are deflected in the area of joining of the products
alternatingly from the common transport plane.
[0008] EP 021445882 discloses an improvement of the above-mentioned
solution, in which the deflection device is constructed as at least
one non-driven deflector which has a smooth, camless engagement
contour.
[0009] WO2008/089565 discloses another method and corresponding
device for joining two imbricated flows of flat printed products.
In this case, the printed products of the two imbricated flows are
initially transported offset relative to each other in the
conveying direction and are in the horizontal direction transported
on separate conveying paths. Subsequently, the printed products are
grasped by gripping members assigned to each imbricated flow of a
driven intermediate conveyor and are in the process transported
relative to each other and in horizontal alignment on separate
conveying paths. Subsequently, the printed products are grasped by
gripping members assigned to each imbricated flow of a driven
intermediate conveyor and are individualized and brought into a
vertical position. In the spacings between the successive printed
products of a product flow, the distances in the product flow are
introduced in the manner of a comb in such a way by means of the
gripping members until the printed products of both product flows
form a single product flow from identically aligned product flows.
Finally, this product flow is placed on a subsequent path conveyor
forming an imbricated flow.
SUMMARY OF THE INVENTION
[0010] In view of the prior art, it is the object of the present
invention to provide a method and a device for continuously joining
two imbricated flows of flat printed products which facilitate an
adaptation of the imbricated flow gathering to the outputs of
modern rotary offset printing machines and simultaneously result in
a reduction of the purchasing and maintenance costs during further
processing.
[0011] In accordance with the present invention, this object is met
by a method for continuously joining at least two imbricated flows
of flat printed products and by a device for carrying out such a
method.
[0012] In the method according to the invention, initially the
first of the two imbricated flows is laterally offset relative to
the second imbricated flow so as to form a first lateral
overlapping area of both imbricated flows. Subsequently, the
printed products of both imbricated flows are lifted continuously
in the first lateral overlapping until the lateral overlapping is
canceled and the printed products of the two imbricated flows which
previously had been placed one on top of the other are separated.
Finally, the printed products of both imbricated flows are, at
least in their raised, lateral overlapping area, successfully
lowered or dropped in such a way that alternatively one printed
product of the first or the second imbricated flow comes to rest
partially above the printed products of the respectfully other
imbricated flow, so that a single imbricated flow is formed with a
second lateral overlapping area of the printed products.
[0013] The device according to the present invention for carrying
out the method of the invention comprises two spaced apart input
conveyors spaced apart from each other for transporting one of the
two respective imbricated flows to a principal conveyor and a
spreading device arranged in the area of the principal conveyor for
spreading, i.e., alternatingly inserting, the printed products of
one of the imbricated flows into the printed products of the other
imbricated flow.
[0014] The method and the device for carrying out the method
provide the possibility of continuously combining imbricated flows
which emerge from a multiple-purpose printing machine, such as the
above mentioned "16 Page" printing machine and to combine the
imbricated flows directly in a single imbricated flow, so that the
flat printed products contained in this imbricated flow can be
further processed without any further adaptation steps. As a result
of not making it necessary to make available two or more pick-up
lines for the imbricated flows, the purchasing costs for further
processing and the costs for maintenance are reduced.
[0015] The various features of novelty which characterize the
invention are pointed out with particularity in the claims annexed
to and forming a part of the disclosure. For a better understanding
of the invention, its operating advantages, specific objects
attained by its use, reference should be had to descriptive matter
in which there are described preferred embodiments of the
invention.
BRIEF DESCRIPTION OF THE DRAWING
[0016] In the drawing:
[0017] FIG. 1 is a side view of a preferred embodiment of the
device according to the present invention;
[0018] FIG. 2a is a detailed view of the third component of the
lower input conveyor in a first state of the operation;
[0019] FIG. 2b is a view analogous to FIG. 2a, however, in a second
state of operation corresponding to FIG. 1.
[0020] FIG. 3 is a top view of the pattern of the imbricated flows
in the device according to the present invention;
[0021] FIG. 4 is a side view of the spreading device of the device
according to the present invention, corresponding to FIG. 1;
[0022] FIG. 5 is a detailed view of the spreading device;
[0023] FIG. 6 shows the gathering of the two imbricated flows of
the double flow in three steps (6a, 6b, 6c);
[0024] FIG. 7 is a top view of the area E of the device according
to the present .invention, with the spreading device and with a
mutual offset of the imbricated flows in the transport
direction;
[0025] FIG. 8 is a top view analogous to FIG. 6, however, without a
mutual offsetting of the imbricated flows in the transport
direction and with portions of the spreading device which are
offset relative to each other in the transport direction; and
[0026] FIG. 9 is a top view of the device for pushing together the
flows which follows the spreading device as well as the subsequent
centering device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] In the Figures of the drawing, equal reference numerals
refer to structurally or functionally identically acting
components.
[0028] FIG. 1 is a side view of a preferred embodiment of the
device 1 according to the present invention for joining two
imbricated flows 2a, 2b of flat printed products 3. The vertically
broken lines are shown for illustration purposes and represent a
division of the device 1 into areas A to G. Upwardly of the device
1 is located an output 4 of an otherwise not illustrated printing
machine or of a folding unit, not illustrated in detail, by means
of which two conveyor belts 5a, 5b arranged one above the other,
flat printed products 3 in the form of a first upper imbricated
flow 2a and a second lower imbricated flow 2b are passed on in a
transport direction V respectively to an upper and a lower input
conveyor 6a, 6b of the device 1 constructed as a conveyor belt. The
two input conveyors 6a, 6b each comprise several parts 7a, 7b; 8a,
8b; 9a, 9b; 10a, 10b; 11 which are arranged in the areas A to D of
the device 1. In the first area A, the imbricated flows 2a, 2b are
transported through two first parts 7a, 7b of the two input
conveyors 6a, 6b. Of course, the input conveyors 6a, 6b can also be
equipped with a greater or smaller number of parts and the supply
of imbricated flows 2a, 2b can also take place without first parts
7a, 7b. In addition, the conveyor belts 5a, 5b can be arranged
instead of one above the other, so as to be arranged next to each
other or offset relative to each other in a lateral position and/or
in a vertical position. Instead of both conveyor belts 5a, 5b at
the output 4 of a single printing machine, it is also possible to
connect a conveyor belt 5a, 5b respectively to the output of
another printing machine.
[0029] In accordance of their further transport path, the
imbricated flows 2a, 2b arrive in a second area B of the device 1
in which a second part 8a, 8b of the input conveyor 6a, 6b, each
constructed as a switch, can be arranged in such a way that the
input conveyor can assume two positions. They are a first position
for conveying the imbricated flows 2a, 2b in the transport
direction V and a second position for eliminating waste paper,
wherein the respective printed products 3 are conducted, for
example, into a waste container, not illustrated. The position of
the two second parts 8a, 8b of the input conveyor 6a, 6b which is
lowered for elimination, is illustrated in broken lines. The
elimination takes place preferably in start-up phases of the
preceding printing process, in order to remove defective printed
products 3 until the printing machine is adjusted to a correct
print. The parts 8a, 8b of the input conveyors 6a, 6b, however, can
be transferred from one of the two positions into the other at any
time.
[0030] Along the further transport path, the imbricated flows 2a,
2b arrive in a third part C of the device 1 in which at least one
of the two input conveyors 6a, 6b has a third part 9a, 9b which is
composed of an upper belt 12, and a lower belt 13, as seen in FIGS.
2A and 2b. The upper belt 12 traveling around a number of
deflection rollers 12a are driven through a drive roller 12b and
additionally has a tightening roll 12c. The lower belt 13 is also
provided with a number of deflection rollers 13a, a drive roller
13b as well as a tightening roller 13c. In addition, it has a roll
segment 13e which is vertically adjustably fastened to a guide
element 13d which can be moved by means of an adjusting device, not
shown, from a first position illustrated in FIG. 2a, into a second
position which is shown in FIG. 2b. In the embodiment illustrated
in FIG. 1, merely the third part 9b of the lower input conveyor 6b
is similarly constructed. Through an appropriate actuation of the
adjusting device, a direct or delayed further transport of the
respective imbricated flows 2a, 2b can be effected and, thus, an
offset 14, seen in FIG. 7, between the product backs of the printed
products 3 of the two imbricated flows 2a, 2b can be adjusted in
the transport direction V. The length of the transport path of the
flat printed product 3 extending between the upper belt 12 and the
lower belt 13 can be varied, so that the length of the transport
path extending between the upper belt 1 and the lower belt 13 can
be adjusted and, thus, the offset 14 can be varied as desired. The
maximum delay of the lower imbricated flow 2b takes place in the
maximum deflected position of the lower belt 13 as illustrated in
FIG. 2b, which has as a result the greatest offset 14 of the two
imbricated flows 2a, 2b. Of course, it is also possible to
construct the upper third part 9a correspondingly. Also, both third
parts 9a, 9b can be provided with such extension possibilities for
the transport path. For this purpose, alternatively also other
elements can be used, for example, delay members composed of
articulated pieces which are coupled to each other.
[0031] The imbricated flows 2a, 2b subsequently arrive in a fourth
part D of the device 1 in which a respectively fourth part 10a, 10b
of the input conveyor 6a, 6b is arranged. These parts 10a, 10b
deflect the transport direction V at least of one of the two input
conveyors 6a, 6b. Downstream end portions of the input conveyors
6a, 6b, in other words, the downstream ends of the fourth parts
10a, 10b, are constructed in such away that they arrive essentially
in a plane following the input conveyor 6a, 6b of a principal
conveyor 15 also constructed as a conveyor belt, and at one of the
input conveyors 6a, 6b, i.e., one of the fourth parts 10a, 10b,
extends at a predetermined distance from the point of joining the
other input conveyors 6a, 6b, i.e., with the other part 10b, 10a
laterally offset relative to the latter, as seen in FIG. 3. In a
preferred configuration of the device 1, only the fourth part 10a
of the upper input conveyor 6a is laterally pivotable, while the
fourth part 10b of the lower input conveyor 6b preferably already
is aligned directly to the principal conveyor 15. In another
embodiment, not illustrated, the fourth part 10b or alternatively
both fourth parts 10a, 10b, are constructed so as to be laterally
pivotable.
[0032] The lateral pivoting of the fourth part 10, in other words
an offsetting of the downstream ends thereof transversely of the
transport direction V takes place by means of a joint 10c arranged
downstream of a third part 9a, wherein the part 10a is fastened to
the joint 10c. By laterally pivoting the fourth part 10a, the
printed products 3 of the upper imbricated flow 2a are laterally
offset relative to those of the lower imbricated flow 2b
transversely of the transport direction V, so that a first lateral
overlapping area d1 is created, as seen in FIG. 7, in which the two
imbricated flows 2a, 2b overlap each other in their border areas.
In addition, the lateral pivoting of the fourth part 10a also
influences the offset 14 in the transport direction V which must be
taken into consideration in the already described adjustment in the
area C of the device 1. The offset 14 is thus adjusted in
dependence of the width of the intended first lateral overlapping
area dl of the two imbricated flows 2a, 2b.
[0033] In the embodiment according to FIG. 1, the fourth part 10b
of the lower input conveyor 6b and the laterally pivotable fourth
part 10a of the upper input conveyor 6a transfer the imbricated
flows 2b, 2a to a fifth and last common part 11 of the input
conveyors 6a, 6b which, in turn, transfers a double imbricated flow
16a obtained as a result to the principal conveyor 15. On its
further transport path, the double imbricated flow 16a meets with a
spreading device 17 located in a fifth area E of the device 1. In
another embodiment, not illustrated, the fourth part 10b and the
pivotable fourth part 10a transfer the imbricated flows 2a, 2b
directly to the principal conveyor 15.
[0034] The spreading device 17 is preferably constructed as a
spreading plow 18 or comprises such a spreading plow 18 by means of
which the printed products 3 of the upper imbricated flow 2a can be
separated from the printed products 3 of the lower imbricated flow
2b. The separation refers to a partial procedure of the joining
process, in which the printed products 3 of the two imbricated
flows 2a, 2b located one on top of the other of the double
imbricated flow 16a are moved upright at least in their overlapping
area d1 and the two imbricated flows 2a, 2b can thus be separated
from each other. By dropping the printed products 3 downstream of
the spreading plow 18 onto the principal conveyor 15, the printed
products 3 are then joined together into a single imbricated flow
16b in such a way that a second overlapping area d2 with its border
area of overlapping printed products 3 is formed. Alternatively,
for dropping the printed products 3, they can also be lowered onto
the principal conveyor 15.
[0035] On both sides of the spreading plow 18 is provided a first
pressure element 19a, preferably a pressure roller, which is
constructed in such a way that it presses the printed products 3 of
the previous imbricated flows 2a, 2b which were separated by the
spreading plow 18 during falling down still against side surfaces
18a of the spreading plow 18, as seen in FIG. 4, which facilitates
the formation of the imbricated flow 16b.
[0036] In the fifth area E of the device 1 according to the present
invention illustrated in more detail in FIG. 4, stabilizing
elements for a controlled transport of the pressure products 3 of
the two imbricated flows 2a, 2b of the double imbricated flow 16a
during the joining to a single imbricated flow 16b are provided
whose purpose it is to prevent sliding of the printed products 3,
particularly when being lifted by the spreading plow 18 and the
subsequent dropping onto the principal conveyor 15. The stabilizing
elements include, for example, guide elements 15a, 15b constructed
as hoses, pipes, carriages and/or rollers and second pressure
elements 19b constructed, for example, as upper belts, chain links
and/or load application rollers. As shown in FIG. 3, preferably at
least two first guide elements 15a are arranged laterally and
upstream of the spreading plow 18 and two second guide elements 15b
are arranged laterally and downstream of the spreading plow 18, as
well as two second pressing elements 19b arranged laterally of the
spreading plow 18 and above the principal conveyor 15. The first
and second guide elements 15a, 15b are arranged transversely of the
transport direction V and are adjustable relative to each other
transversely of the transport direction V at a distance relative to
each other. The two second pressure elements 19b are constructed in
such a way that they press the printed products 3 against the
principal conveyor 15.
[0037] In a sixth area F of the device 1 according to the present
invention, the principal conveyor 15 transfers the imbricated flow
16b to a first transfer conveyor 21a which is also constructed as a
conveyor belt, wherein a safe guidance of the printed products 3 by
means of a third pressure element 19c in the transfer area above
the principal conveyor 15 and the first transfer conveyor 21a, and
by means of a third pressure element 19c constructed as pressure
rollers, as shown in FIG. 9. Using the first transfer conveyor 21a,
the imbricated flow 16b is conducted further to a pushing together
device 22. This device 22 includes guide elements 22a arranged on
both sides of the first transfer conveyor 21a, which extend from
outside toward inside, are constructed as clamping belt conveyors
with two guide elements 22a each arranged above conveyor belts. The
guide elements 22a are constructed in such a way that they cause a
displacement of the printed products 3 of the two previous
imbricated flows 2a, 2b each in the direction of the center of the
imbricated flow 16b. In FIG. 7, this displacement is illustrated as
an example with the aid of the printed product 3 of the previous
imbricated flow 2b, i.e., for reasons of clarity only one half of
the imbricated flow 16b is shown. After the displacement,
overlapping area d2 (FIG. 7) already formed in the fifth area E of
the device 1, i.e., when the printed products 3 are dropped down,
after the spreading plow 18, corresponds essentially to the width
of the respective printed product 3. In other words, the pushing
together device 22 reduces the width of the imbricated flow 16b and
transfers to a subsequent centering device 23 an imbricated flow
16c which essentially completely overlaps.
[0038] In the lower area of FIG. 9, a number of two guide elements
22a which are arranged above each other and form clamping belt
conveyors are illustrated. Instead of always two such guide
elements 22a arranged on both sides, it is also possible to arrange
always several rows of clamping belt conveyors next to each other,
as illustrated in the upper portion of FIG. 9 for two such rows.
Moreover, the pushing together device 22 has downstream of the
guide element 22a a second transfer conveyor 21b as well as
pressure elements 22b arranged above the conveyor 21b and
constructed as rollers, wherein the rollers guide the imbricated
flow 16c during the transfer to the centering device 23.
[0039] The centering device 23 has on both sides an adjustable
centering element 23a each, whose spacing can be adjusted through
an only schematically illustrated adjusting device 23b
corresponding to the width of the printed products 3. In this
manner, the printed products 3 following each other in the
imbricated flow 16c can be aligned finally after the pushing
together device 22, so that the imbricated flow 16c always has a
uniform width after the centering device 23. On its way through the
centering device 23, the imbricated flow 16c is conveyed by means
of transport belts 23c and is conducted further by the belts 23b to
a subsequent seventh area G of the device 1. Of course, centering
can also be achieved with other suitable devices.
[0040] In the seventh area G of the device 1, a testing device 24
is arranged with a transport belt 24a, a flow sensor 24b, a
switching device 24c constructed as a discharge switch, as well as
a display 24d. In the area G, a quality control of the imbricated
flow 16c is carried out by means of the flow sensor 24b, so that
incorrect printed products 3 can be discharged through the
discharge device 24c into a waste paper container, not shown. The
printed products 3 of the imbricated flow 16c considered acceptable
finally reach through the display 24d a further processing device
25 which is not illustrated and follows the device 1. Of course,
the quality control can also be omitted, i.e., the device 1 is
equipped either with an area F or the latter is at least
temporarily deactivated. FIG. 3 shows a top view of the pattern of
the imbricated flows 2a, 2b, of the double imbricated flow 16a as
well as the imbricated flow 16b and 16c. The conveyor belts 5a, 5b,
the input conveyors 6a, 6b with their parts 7a, 7b; 8a, 8b; 9a, 9b;
10a, 10b and 11 as well as the principal conveyor 15 and the
conveyors of the pushing together device 22, the centering device
23 and the testing device 24 are for simplicity's sake only
indicated in the lower area of FIG. 3. Components of the device 1
not relevant for the device 1 are not illustrated in this Figure.
The areas A through G correspond to the area illustrated in FIG. 1.
In the areas A through C, the first, upper and the second, lower
imbricated flow 2a, 2b travel above each other so that the latter
is not visible in these areas of FIG. 3. In the fourth area D, the
upper imbricated flow 2a is deflected so as to be laterally offset,
i.e., its printed products 3 have at the downstream end of the area
D the first overlapping area dl transversely of the transport
direction V which was already mentioned. As described with respect
to FIG. 1, this is realized preferably by the lateral pivoting of
the fourth part 10a of the upper input conveyor 6a by means of the
joint 10c. In the fifth area E or when using the part 11 of the
input conveyor 6a, 6b at the end of the fourth area D, the double
imbricated flow 16a is achieved by placing the upper imbricated
flow laterally offset on the lower imbricated flow 2b. it is to be
noted in this respect that the two input conveyors 6a, 6b have the
same speed.
[0041] As already mentioned in connection with FIG. 1, the double
imbricated flow 16a composed of the two individual imbricated flows
2a, 2b is transported in the fifth area E to the spreading device
17 and is transferred by means of the spreading plow 18, the guide
elements 15a, 15b, the second and first pressure elements 19b, 19a
into the single imbricated flow 16b. In the sixth area F,
subsequently the width of the imbricated flow 16b through the
pushing together device 22 and the subsequent centering device 23
are continuously reduced to such an extent that the second
overlapping area d2 illustrated in FIG. 7 corresponds to the width
of the printed products 3. This results in a single imbricated flow
16c of printed products 3 which completely cover each other and
which can subsequently be further processed.
[0042] FIG. 4 shows a detailed view of the spreading plow 18 and
the principal conveyor 15. The section A-A, B-B and C-C will in the
following be described in connection with FIG. 5. In the area of
the section A-A, the double imbricated flow 16a is moved in the
direction to the spreading plow 18. The printed products 3 of the
previously upper and lower imbricated flows 2a, 2b, of which in the
area of the spreading plow 18 only the previously lower imbricated
flow 2b is visible, the printed products 3 are increasingly moved
to be upright along the side surfaces 18a as well as the upper edge
18b of the spreading plow 18, and are in this manner separated form
each other in their previous first overlapping area d1. In other
words, the printed products 3 are lifted beginning with their inner
edges 26. The two first guide elements 15 remain essentially in
contact with the spreading plow 18 when the previously overlapping
areas of the printed products 3 and when the remaining areas of the
printed products 3 are lifted, the products are essentially in
contact with the principal conveyor 15, so that a sufficient
friction of the printed products 3 with the spreading plow 18 or
the principal conveyor 15 is ensured. This prevents the printed
products 3 from sliding laterally away and, in addition, ensures
the controlled moving into the upright position. In an area
downstream of the spreading plow 18, the printed products 3 of the
previously upper imbricated flow 2a are already separated from the
printed products 3 of the previously lower imbricated flow 2b.
[0043] After this separation, the printed products 3 once again
drop onto the principal conveyor 15, as seen in FIG. 4 (position of
section B-B) and are subsequently transported in the direction of
the pushing together device 22 illustrated in FIGS. 1, 3 and 9.
Arranged in both sides of the spreading plow 18, is arranged a
first pressure element 19a which is preferably constructed as a
pressure roll and which is equipped in such a way that it presses
when dropping onto the principal conveyor 15 in the direction of
the spreading plow 18. The first pressure elements 19a are arranged
laterally next to the downstream area of the spreading plow 18, in
order not to impair the movement into upright of the printed
products 3 which begins at the inner edges 26. As a result of this
arrangement, the first pressure elements 19a advantageously prevent
printed products 3 from dropping uncontrolled after separation onto
the principal conveyor 15 and prevent the flow of the imbricated
flow 16b created downstream of the spreading plow 18 from becoming
irregular.
[0044] In accordance with a preferred embodiment, laterally and
downstream of the spreading plow 18, i.e., in the area where the
printed products 3 drop, the two second guide elements 15b follow.
These press the printed products 3. against the principal conveyor
15 and ensure as a result that the air cushion provided between the
dropping printed products 3 and the principal conveyor 15 is
relatively overcome. In this manner, it is ensured that the printed
products 3 are placed in an orderly manner on the principal
conveyor 15. As described in connection with FIG. 1, the dropping
of the printed products 3 additionally stabilizes the second
pressure element 19b.
[0045] FIG. 5 shows a preferred embodiment of the spreading device
17 constructed as a spreading plow 18 or including such a spreading
plow. For this purpose, the spreading plow 18 has the form of two
pyramids 20 with its three side surfaces 20a, 20b, 20c and a base
surface 20d. The pyramids 20 are each arranged with a first side
surface 20a in the plane of the principal conveyor 15, not shown.
They each have an edge 20f which extends between the second and
third side surfaces 20b, 20c of each pyramid 20 in an adjustable
angle a relative to the transport direction V, wherein the
respective base surface 20d extends transversely of the transport
direction V. The edges 20f extend against the transport direction V
into a common tip 20e. The pyramids 20 are constructed in such a
way that the edges 20f have an adjustable inclination .beta.. In
this connection, the side surfaces 18a of the spreading plow 18
correspond to the second side surfaces 20b of the pyramids 20 and
the upper edges 18b of the spreading plow 18 correspond to the
edges 20f of the pyramids 20. Of course, the spreading plow 18 may
also include more or less than two pyramids 20.
[0046] The adjustable angle a and the adjustable inclination .beta.
have the effect that the shape of the spreading plow 18 can be
adjusted in dependence on the format of the printed products 3 of
the upper and lower imbricated flows 2a, 2b in such way that a
regular imbricated flow 16b is created. In dependence on the shape
of the spreading plow 18, the position of the first pressure
element 19a described in connection with FIG. 1 is also adjustable
transversely of the transport direction V and vertically.
[0047] The spreading plow 18 is, however, not limited to the forms
described above. Within the scope of the claimed features of the
invention, a plurality of other form's are conceivable, for
example, the form of a single pyramid or also guide elements which
have guide surfaces that correspond to the second side surfaces 20b
of the pyramids 20 or the side surfaces 18a of the spreading plow
18. Of course, these guide surfaces can also be equipped with
curved surfaces.
[0048] FIGS. 6a, 6b and 6c show three steps for joining the
imbricated flows 28a, 28b which correspond to the sections A-A, B-B
and C-C. The transport direction V is directed toward the observer.
While the pressure elements arranged on both sides of the spreading
plow 18, i.e., the first pressure elements 19a, as well as the
adjustable constructed second pressure elements 19b are
illustrated, for clarity's sake, the illustration of the two guide
elements 15a, 15b was omitted.
[0049] FIG. 6 shows the double imbricated flow 16a with first upper
imbricated flow 2a and a second lower imbricated flow 2b prior to
their separation or prior to the separation of the corresponding
printed products 3. In this connection, the upper imbricated flow
2a rests in the transport direction V over its entire length on the
lower imbricated flow 2b. Prior to forming this double imbricated
flow 16a, the pivotable part 10a of the upper principal conveyor 15
adjusts the first overlapping area dl of the double imbricated flow
16a. Because of the configuration of the usual further processing
machines, this double imbricated flow 16a cannot be further
processed.
[0050] FIG. 6b shows the position of a first printed product 3a of
the upper imbricated flow 2a and of a first printed product 3b of
the lower imbricated flow 2b in the state where they are separated
from each other. The two printed products 3a, 3b are prior to their
separation lifted by the spreading plow 18, here illustrated in the
form of two pyramids 20, essentially in the middle of the first
overlapping area dl and the printed products are partially placed
on the second side surfaces 20b of the pyramids 20 located on their
other side surfaces 20a. The first pressure elements 19a
advantageously ensure an exact guidance of the separated printed
products 3a, 3b by pressing the products in the downstream area of
the spreading plow 18 in the direction toward the second side
surfaces 20b of the pyramids 20.
[0051] FIG. 6c shows the position of the first printed products 3a,
3b of the previous upper and lower imbricated flows 2a, 2b
downstream of the spreading plow 18. After passing the base
surfaces 20d of the pyramids 20, i.e., the downstream end of the
spreading plow 18, the first printed products 3a, 3b drop
controlled by the first pressure element 19a onto the principal
conveyor 15, wherein they overlap each other in a second
overlapping area d2 which, with respect to its width, essentially
corresponds to the first overlapping area d1. This is followed by
additional printed products 3c or 3d of the previously upper and
lower imbricated flows 2a, 2b which in FIG. 6 are also illustrated
in a separated position. The first printed products 3a, 3b are part
of the imbricated flow 16b, which differs from the double
imbricated flow 16a by the fact that the printed product 3a of the
previously upper imbricated flow 2a is placed on the printed
product 3b of the previously lower imbricated flow 2b, such that
trailing printed product 3d of the previously lower imbricated flow
2b comes to rest on the printed product 3a and the subsequent
printed product 3c of the previously upper imbricated flow 2a,
etc., so that alternatingly a printed product 3 of the upper or the
lower imbricated flow 2a, 2b is placed partially on a printed
product 3 of the respectively other imbricated flow 2b, 2a, as seen
in FIG. 7. Independently of the concrete embodiment, after guiding
together the imbricated flows, always the printed product 3 which
leads in the transport direction V is placed under the printed
product 3 which follows in the transport direction V. In contrast,
in the double imbricated flow 16a always the upper imbricated flow
2a is placed on the lower imbricated flow 2b.
[0052] FIG. 7 shows in a top view the area E of the device 1
according to the present invention, with the joining device 17 and
the offset 14 of the printed products 3 of the imbricated flow 2a
to the printed products 3 of the imbricated flow 2b in the
transporting direction V. The double imbricated flow 16a is
supplied to the spreading plow 18 in the transport direction V and
is transferred into the imbricated flow 16b by means of the plow
18. The width of the second overlapping area d2 is preferably
essentially the same as the width of the first overlapping area dl.
FIG. 7 illustrates also the position of the first pressure elements
16a on both sides of the spreading plow 18 and the downstream area
thereof.
[0053] The upper and lower imbricated flows 2a, 2b have already
been offset relative to each other previously by means of the part
9 of the lower input conveyor 6b illustrated in detail in FIGS. 2a,
2b, and were offset relative to each other by the offset 14 by
means of the pivotable fourth part 10a of the upper input conveyor
6a in the transport direction V, as illustrated in FIG. 1, while
the first lateral overlapping area dl also was adjusted by means of
the fourth part 10a. The offset 14 of the two imbricated flows 2a,
2b in the transport direction V is in accordance with FIG. 7
greater than zero. It preferably corresponds to half a spacing 27
of two successive printed products 3 with one of the two imbricated
flows 2a, 2b upstream of the spreading plow 18. The offset 14 can
be adjusted as desired by means of the upper belt 12 and the lower
belt 13 of the third part 9b of the lower input conveyor 6b, and it
can also be equal to zero. This case is described in the following
in connection with FIG. 8.
[0054] As soon as the printed products 3 have reached the tip 20e
of the pyramids 20 of the spreading plow 18 arranged essentially in
the middle of the first overlapping area d1, the printed products 3
are continuously positioned upright beginning with their inner
edges 26. This is illustrated in FIG. 7 in connection with the
example of the upper imbricated flow 2a for the inner edges 26a,
26b, 26c, 26d. The inner edge 26d of a printed product 3 of the
upper imbricated flow 2a is no longer in contact with a printed
product 3 of the lower imbricated flow 2b. The first guide elements
15a are preferably arranged laterally and the second guide elements
15b are arranged downstream of the spreading plow 18.
[0055] FIG. 8 shows a top view of an alternative construction of
the area E of the device 1 according to the invention, wherein the
spreading device 17 does not produce any offset 14 between the
printed products 3 of the upper and lower imbricated flows 2a, 2b.
In order to still produce a defined sequence of the dropping of the
printed products 3 downstream of a spreading plow 18 and, thus, to
produce a single imbricated flow 16b, in which the leading printed
product 3 in the transport direction V is placed underneath the
trailing product 3 in the transport direction, the two pyramids 20
of the spreading plow 18 have differently long side surfaces 20a,
20b, 20c, wherein only the side surfaces 20b are illustrated in
FIG. 8. Consequently, also in the imbricated flow 16b formed in
this manner alternatingly a printed product 3 of the upper or the
lower imbricated flows 2a, 2b rests partially on a printed product
3 of the respectively other imbricated flow 2b, 2a. In order to
make it possible that the printed products 3 even if the spreading
plow 18 is constructed in this manner, the first pressure element
19a, the first guide element 15a and the second guide element 15b
are appropriately adjusted, i.e., are offset relative to each other
in the transport direction V. The double imbricated flow 16a which
has been formed without offset 14 is conveyed analogously to the
double imbricated flow 16a shown in FIG. 7 to the spreading plow 18
and is conveyed by the latter into a single imbricated flow 16b.
The width of the second overlapping area d2 is also in this
alternative solution preferably essentially equal to the width of
the first overlapping area d1.
[0056] The advantages of the method and the device 1 according to
the present invention reside in that an adaptation of the rotation
pickup to the output located usually one above the other of a
rotary offset printing machine and the purchasing costs for an
additional further processing line can be saved which otherwise
would be necessary for ensuring a parallel processing of the
printed products 3 of the upper and the lower imbricated flows 2a,
2b. Accordingly, the costs for maintaining two processing lines can
thus be significantly reduced. In addition, prior to joining the
two imbricated flows 2a, 2b in the area B of the device 1 spoiled
products are individually taken out of the flow which results in a
cost reduction.
[0057] Although the device 1 has above been described in connection
with conveying systems consisting of conveyor belts, it is of
course possible within the scope of the invention to use other
conveying systems, for example, gripper transporters. Also, a
combination of different conveying systems is possible. For
example, the areas A through D of the device 1 can be equipped with
gripping transporters and the subsequent areas E through G with
conveyor belts.
[0058] While specific embodiments of the invention have been shown
and described in detail to illustrate the inventive principles, it
will be understood that the invention may be embodied otherwise
without departing from such principles.
* * * * *