U.S. patent application number 12/779175 was filed with the patent office on 2010-12-02 for belt meandering preventive device of used paper recycling apparatus, paper making device, and used paper recycling apparatus.
Invention is credited to Yuji Koyama, Shigeru Tamai.
Application Number | 20100300636 12/779175 |
Document ID | / |
Family ID | 42751772 |
Filed Date | 2010-12-02 |
United States Patent
Application |
20100300636 |
Kind Code |
A1 |
Tamai; Shigeru ; et
al. |
December 2, 2010 |
BELT MEANDERING PREVENTIVE DEVICE OF USED PAPER RECYCLING
APPARATUS, PAPER MAKING DEVICE, AND USED PAPER RECYCLING
APPARATUS
Abstract
In a used paper recycling apparatus of furniture size that can
be installed in a small shop or room, this is a belt meandering
preventive device of a simple structure for executing the paper
making process for manufacturing used paper pulp at low trouble
rate and high reliability. A rolling roller rolls on a mesh belt of
a paper making net conveyor unit for processing and conveying used
paper pulp while applying a tension a, roller oscillating unit
oscillates this rolling roller in a direction intersecting with the
running direction of the mesh belt, and the rolling roller is
maintained at the neutral position so as to be perpendicular to the
running direction of the mesh belt when the running position of the
mesh belt is in an appropriate running range, and the rolling
roller is directed to a meandering correcting direction for moving
the running position of the mesh belt into the appropriate running
range when the running position of the mesh belt is out of the
appropriate running range.
Inventors: |
Tamai; Shigeru; (Osaka,
JP) ; Koyama; Yuji; (Osaka, JP) |
Correspondence
Address: |
Cheng Law Group, PLLC
1100 17th Street, N.W., Suite 503
Washington
DC
20036
US
|
Family ID: |
42751772 |
Appl. No.: |
12/779175 |
Filed: |
May 13, 2010 |
Current U.S.
Class: |
162/252 ;
162/289; 162/358.1 |
Current CPC
Class: |
D21F 1/365 20130101;
D21B 1/32 20130101; D21F 9/00 20130101; Y02W 30/646 20150501; Y02W
30/64 20150501 |
Class at
Publication: |
162/252 ;
162/289; 162/358.1 |
International
Class: |
D21F 7/00 20060101
D21F007/00; D21G 9/00 20060101 D21G009/00; D21F 3/00 20060101
D21F003/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 1, 2009 |
JP |
2009-131938 |
Claims
1. A belt meandering preventive device of a used paper recycling
apparatus, being a belt meandering preventive device for preventing
meandering of running belts of a paper making unit for
manufacturing recycled paper from used paper pulp manufactured in a
pulp making unit of a preceding process, in a used paper recycling
apparatus of furniture size to be installed at the site of origin
of the used paper, comprising: a rolling roller rolling on the
running belt of the belt conveyor unit for processing and conveying
the used paper pulp sent from the pulp making unit, while applying
a tension, roller oscillating means for oscillating this rolling
roller in a direction intersecting with the running direction of
the running belt, and control means for controlling this roller
oscillating means according to the running state of the running
belt, wherein this control means controls the roller oscillating
means so that the rolling roller may maintain the neutral position
so as to be perpendicular to the running direction of the running
belt when the running position of the running belt is in an
appropriate running range, and so that the rolling roller may be
directed to a meandering correcting direction for moving the
running position of the running belt into the appropriate running
range when the running position of the running belt is out of the
appropriate running range.
2. The belt meandering preventive device of the used paper
recycling apparatus of claim 1, wherein the rolling position of the
rolling roller on the running belt is set at a location not
interfering with the processing function of the processing and
conveying location of the running belt.
3. The belt meandering preventive device of the used paper
recycling apparatus of claim 1, wherein the rolling roller has its
both ends of the rotation support shaft supported on a support
bracket, and the support bracket is oscillatably pivoted on the
fixed side support part by way of a support shaft provided at the
central position in the longitudinal direction.
4. The belt meandering preventive device of the used paper
recycling apparatus of claim 3, wherein the support bracket is
pivoted on the fixed side support part so as to support the rolling
roller in a horizontal state and to oscillate in a horizontal
direction.
5. The belt meandering preventive device of the used paper
recycling apparatus of claim 3, wherein the roller oscillating
means includes cam means provided at one end of the support bracket
for supporting the rolling roller rotatably, and a drive source for
driving this cam means by cam action, and by the cam action of the
cam means by the drive source, the support bracket is
oscillated.
6. The belt meandering preventive device of the used paper
recycling apparatus of claim 5, wherein the cam means includes a
drive cam formed as a disk-like eccentric cam rotated and operated
by the drive source, and a driven cam formed at one end of the
support bracket and made in a form of engaging groove to slidably
contact and engage with the drive cam, and by the rotating motion
of the drive cam, the support bracket oscillates by way of the
driven cam to slidably contact and engage with the drive cam.
7. The belt meandering preventive device of the used paper
recycling apparatus of claim 3, wherein the roller oscillating
means is formed as an oscillating cylinder having a piston rod
pivoted and coupled to one end of the support bracket for rotatably
supporting the rolling roller, and by the protruding and retreating
motion of the piston rod of the oscillating cylinder, the support
bracket is designed to oscillate.
8. The belt meandering preventive device of the used paper
recycling apparatus of claim 1, further comprising: belt detecting
means for detecting whether or not the running belt is running in
an appropriate running range, wherein the control means is designed
to control according to the detection result of the belt detecting
means so as to hold the rolling roller at a neutral position
perpendicular to the running direction of the running belt in the
case the running position of the running belt staying within an
appropriate running range, to control the roller oscillating means
so that the rolling roller may be at a meandering correcting
position for moving the running belt into the appropriate running
range in the case the running position of the running belt staying
out of the appropriate running range.
9. The belt meandering preventive device of the used paper
recycling apparatus of claim 8, wherein the meandering correcting
action of the roller oscillating means by the roller oscillating
means is configured to move the rolling roller to move gradually
from the neutral position to the maximum meandering correcting
direction position when the running position of the running belt is
out of the appropriate running range, and to move the rolling
roller to the neutral position to stop when the running position of
the running belt is corrected of meandering to return to the
appropriate running range.
10. The belt meandering preventive device of the used paper
recycling apparatus of claim 8, wherein the meandering correcting
action of the roller oscillating means by the roller oscillating
means is configured to move the rolling roller to move instantly
from the neutral position to the maximum meandering correcting
direction position and stop when the running position of the
running belt is out of the appropriate running range, and to move
the rolling roller to the neutral position to stop when the running
position of the running belt is corrected of meandering to return
to the appropriate running range.
11. The belt meandering preventive device of the used paper
recycling apparatus of claim 1, wherein the running belt of the
belt conveyor unit is a mesh belt of a paper making net conveyor
unit for manufacturing wet paper from the slurry-like pulp
suspension mixed of water and used paper pulp.
12. The belt meandering preventive device of the used paper
recycling apparatus of claim 1, wherein the running belt of the
belt conveyor unit is a smooth surface belt of a drying belt
conveyor unit for manufacturing recycled paper by drying the wet
paper manufactured in the paper making net conveyor unit in a
preceding process.
13. A paper making device of a used paper recycling apparatus,
being a paper making device, applied in a used paper recycling
apparatus of furniture size to be installed at the site of origin
of used paper, for manufacturing recycled paper from used paper
pulp manufactured in a pulp making unit of a preceding process,
comprising: a paper making net conveyor unit for manufacturing wet
paper from a slurry-like pulp suspension mixed of water and used
paper pulp sent from the pulp making unit, a drying belt conveyor
unit for manufacturing recycled paper by drying the wet paper
manufactured in this paper making net conveyor unit, and a
dewatering roll unit for squeezing and dewatering the wet paper at
a linkage part of the paper making net conveyor unit and the drying
belt conveyor unit, wherein the paper making net conveyor unit and
the drying belt conveyor unit individually have running belts for
processing and conveying the used paper pulp manufactured in the
pulp making unit, and also have belt meandering preventive means
for preventing meandering of these running belts, this belt
meandering preventive means has a rolling roller rolling on the
running belt of the belt conveyor unit for processing and conveying
the used paper pulp sent from the pulp making unit, while applying
a tension, roller oscillating means for oscillating this rolling
roller in a direction intersecting with the running direction of
the running belt, and control means for controlling this roller
oscillating means according to the running state of the running
belt, and this control means controls the roller oscillating means
so that the rolling roller may maintain the neutral position so as
to be perpendicular to the running direction of the running belt
when the running position of the running belt is in an appropriate
running range, and so that the rolling roller may be directed to a
meandering correcting direction for moving the running position of
the running belt into the appropriate running range when the
running position of the running belt is out of the appropriate
running range.
14. A used paper recycling apparatus comprising, in an apparatus
case of furniture size, a pulp making unit for manufacturing used
paper pulp by macerating and beating used paper, a paper making
unit for manufacturing recycled paper by making from the used paper
pulp manufactured in this pulp making unit, and a control unit for
driving and controlling the pulp making unit and the paper making
unit in cooperation, wherein the paper making unit includes a paper
making net conveyor unit for manufacturing wet paper from a
slurry-like pulp suspension mixed of water and used paper pulp sent
from the pulp making unit, a drying belt conveyor unit for
manufacturing recycled paper by drying the wet paper manufactured
in this paper making net conveyor unit, and a dewatering roll unit
for squeezing and dewatering the wet paper at a linkage part of the
paper making net conveyor unit and the drying belt conveyor unit,
the paper making net conveyor unit and the drying belt conveyor
unit individually have running belts for processing and conveying
the used paper pulp manufactured in the pulp making unit, and also
have belt meandering preventive means for preventing meandering of
these running belts, this belt meandering preventive means has a
rolling roller rolling on the running belt of the belt conveyor
unit for processing and conveying the used paper pulp sent from the
pulp making unit, while applying a tension, roller oscillating
means for oscillating this rolling roller in a direction
intersecting with the running direction of the running belt, and
control means for controlling this roller oscillating means
according to the running state of the running belt, and this
control means controls the roller oscillating means so that the
rolling roller may maintain the neutral position so as to be
perpendicular to the running direction of the running belt when the
running position of the running belt is in an appropriate running
range, and so that the rolling roller may be directed to a
meandering correcting direction for moving the running position of
the running belt into the appropriate running range when the
running position of the running belt is out of the appropriate
running range.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a belt meandering
preventive device of used paper recycling apparatus, a paper making
device, and a used paper recycling apparatus, and more particularly
to a belt meandering preventive technology in a used paper
recycling apparatus of furniture size, installed at the site of
origin of used paper, for recycling and processing into reusable
paper at the site without discarding the generated used paper.
[0003] 2. Description of the Related Art
[0004] Used paper of various types such as used and unnecessary
documents occurs not only in government offices or private
companies, but also in daily life or general household. Used paper
is usually discarded, incinerated, or disposed as refuse.
[0005] On the other hand, in the global concern about effective use
of limited resources on earth, various technologies have been
developed to recycle and use the used paper being disposed and
discarded so far.
[0006] Such used paper recycling technologies are mostly installed
and executed in the paper making industry, and the used paper
recycling plant requires, like the ordinary paper making plant, a
vast land, an immense investment, and a huge quantity of water and
chemicals for the purpose of high speed and mass production and
high quality of recycled paper.
[0007] For recycling of used paper, a tremendous manual labor is
needed for collecting used paper, and used paper collection
involves various problems, such as mixing of foreign matter by
multiple garbage collectors, defective classification due to lack
of knowledge about used paper recycling, and entry of harmful
objects, and if used paper is collected, in order to recycle by 100
percent as recycled paper, final checking by specialists and
cleaning works are needed. On the other hand, confidential
documents are not easily recycled and are mostly incinerated, and
the recycling rate is low.
[0008] To solve these problems of used paper recycling, an
effective method is the development of a technology capable of
recycling at the site of origin of used paper, and from such point
of view, a new system is developed and proposed by the present
applicant, for example, in Japanese Patent Application Laid-Open
No. 2008-174877 as a used paper recycling apparatus.
[0009] This used paper recycling apparatus is a realization of used
paper recycling technology of large scale such as used paper
recycling plant in a small size that can be installed in a small
shop or a room in general household, and includes, in an apparatus
case of furniture size, a pulp making unit for macerating and
beating used paper to manufacture used paper pulp, a paper making
unit for making recycled paper from the used paper pulp
manufactured in this pulp making unit, and a control unit for
driving and controlling the pulp making unit and the paper making
unit in cooperation, in which the paper making unit includes a
paper making process unit for manufacturing wet paper from the used
paper sent from the pulp making unit, and a drying process unit for
manufacturing recycled paper by drying the wet paper manufactured
in this paper making process unit, and these two process units are
composed in a form of belt conveyor having a running belt for
processing and conveying the used paper pulp.
[0010] The used paper is macerated and beaten in the pulp making
unit to become used paper pulp, and then this used paper pulp is
conveyed on the running belt of the belt conveyor in the paper
making unit, and is filtered and dewatered, squeeze and dewatered,
and heated and dried, and is formed into recycled paper. In this
case, in the stage of pulp, the used paper is decomposed to fiber
level, and the printed characters and diagrams are completely
decomposed and lost, and cannot be restored, so that leak or
disclosure of confidential information or personal information
composed in printed characters and diagrams can be securely
prevented.
BREIF SUMMARY OF THE INVENTION
[0011] It is a primary object of the present invention to present a
novel belt meandering preventive device of a used paper recycling
apparatus improved further from the paper making unit of the
conventional used paper recycling apparatus.
[0012] It is other object of the present invention to present a
belt meandering preventive device in a simple structure capable of
executing a paper making process of manufacturing used paper pulp
at high reliability, at low trouble rate, smoothly and efficiently,
in a used paper recycling apparatus of furniture size to be
installed not only in a large office, but also in a small shop or a
room in general household, by further improving the belt conveyor
structure of the paper making unit in the used paper recycling
apparatus.
[0013] To achieve these objects, the belt meandering preventive
device of the used paper recycling apparatus of the present
invention is a device for preventing meandering of the running belt
of the paper making unit for manufacturing recycled paper from the
used paper pulp manufactured in the pulp making unit of a preceding
process, in the used paper recycling apparatus of furniture size to
be installed at the site of origin of the used paper, including a
rolling roller rolling on the running belt of the belt conveyor
unit for processing and conveying the used paper pulp sent from the
pulp making unit, while applying a tension, roller oscillating
means for oscillating this rolling roller in a direction
intersecting with the running direction of the running belt, and
control means for controlling this roller oscillating means
according to the running state of the running belt, in which this
control means controls the roller oscillating means so that the
rolling roller may maintain the neutral position so as to be
perpendicular to the running direction of the running belt when the
running position of the running belt is in an appropriate running
range, and so that the rolling roller may be directed to a
meandering correcting direction for moving the running position of
the running belt into the appropriate running range when the
running position of the running belt is out of the appropriate
running range.
[0014] Preferred embodiments include the following.
[0015] (1) The rolling position of the rolling roller on the
running belt is set at a location not interfering with the
processing function of the processing and conveying location of the
running belt.
[0016] (2) The rolling roller has its both ends of the rotation
support shaft supported on a support bracket, and the support
bracket is oscillatably pivoted on the fixed side support part by
way of a support shaft provided at the central position in the
longitudinal direction.
[0017] (3) The support bracket is pivoted on the fixed side support
part so as to support the rolling roller in a horizontal state and
to oscillate in a horizontal direction.
[0018] (4) The roller oscillating means includes cam means provided
at one end of the support bracket for supporting the rolling roller
rotatably, and a drive source for driving this cam means by cam
action, and by the cam action of the cam means by the drive source,
the support bracket is oscillated.
[0019] (5) The cam means includes a drive cam formed as a disk-like
eccentric cam rotated and operated by the drive source, and a
driven cam formed at one end of the support bracket and made in a
form of engaging groove to slidably contact and engage with the
drive cam, and by the rotating motion of the drive cam, the support
bracket oscillates by way of the driven cam to slidably contact and
engage with the drive cam.
[0020] (6) The roller oscillating means is formed as an oscillating
cylinder having a piston rod pivoted and coupled to one end of the
support bracket for rotatably supporting the rolling roller, and by
the protruding and retreating motion of the piston rod of the
oscillating cylinder, the support bracket is designed to
oscillate.
[0021] (7) Further including belt detecting means for detecting
whether or not the running belt is running in an appropriate
running range, the control means is designed to control according
to the detection result of the belt detecting means so as to hold
the rolling roller at a neutral position perpendicular to the
running direction of the running belt in the case the running
position of the running belt staying within an appropriate running
range, to control the roller oscillating means so that the rolling
roller may be at a meandering correcting position for moving the
running belt into the appropriate running range in the case the
running position of the running belt staying out of the appropriate
running range.
[0022] (8) The meandering correcting action of the roller
oscillating means by the roller oscillating means is configured to
move the rolling roller to move gradually from the neutral position
to the maximum meandering correcting direction position when the
running position of the running belt is out of the appropriate
running range, and to move the rolling roller to the neutral
position to stop when the running position of the running belt is
corrected of meandering to return to the appropriate running
range.
[0023] (9) The meandering correcting action of the roller
oscillating means by the roller oscillating means is configured to
move the rolling roller to move instantly from the neutral position
to the maximum meandering correcting direction position and stop
when the running position of the running belt is out of the
appropriate running range, and to move the rolling roller to the
neutral position to stop when the running position of the running
belt is corrected of meandering to return to the appropriate
running range.
[0024] (10) The running belt of the belt conveyor unit is a mesh
belt of a paper making net conveyor unit for manufacturing wet
paper from the slurry-like pulp suspension mixed of water and used
paper pulp.
[0025] (11) The running belt of the belt conveyor unit is a smooth
surface belt of a drying belt conveyor unit for manufacturing
recycled paper by drying the wet paper manufactured in the paper
making net conveyor unit in a preceding process.
[0026] The paper making device of the present invention is applied
in a used paper recycling apparatus of furniture size to be
installed at the site of origin of used paper, comprising a paper
making unit for manufacturing recycled paper from the used paper
pulp manufactured in a pulp making unit of a preceding process, and
includes a paper making net conveyor unit for manufacturing wet
paper from a slurry-like pulp suspension mixed of water and used
paper pulp sent from the pulp making unit, a drying belt conveyor
unit for manufacturing recycled paper by drying the wet paper
manufactured in this paper making net conveyor unit, and a
dewatering roll unit for squeezing and dewatering the wet paper at
a linkage part of the paper making net conveyor unit and the drying
belt conveyor unit, in which the paper making net conveyor unit and
the drying belt conveyor unit individually have running belts for
processing and conveying the used paper pulp manufactured in the
pulp making unit, and belt meandering preventive means for
preventing meandering of these running belts is provided, and this
belt meandering preventive means is composed of the belt meandering
preventive device described above.
[0027] The used paper recycling apparatus of the present invention
includes, in an apparatus case of furniture size, a pulp making
unit for manufacturing used paper pulp by macerating and beating
used paper, a paper making unit for manufacturing recycled paper by
making from the used paper pulp manufactured in this pulp making
unit, and a control unit for driving and controlling the pulp
making unit and the paper making unit in cooperation, in which the
paper making unit is composed of the paper making device described
above.
[0028] According to the belt meandering preventive device of the
used paper recycling apparatus of the present invention, the
rolling roller rolls on the running belt of the belt conveyor unit
for processing and conveying the used paper pulp while applying a
tension, the roller oscillating means oscillates the rolling roller
in a direction to intersect with the running direction of the
running belt, and is configured to maintain the rolling roller at
the neutral position perpendicular to the running direction of the
running belt when the running position of the running belt is
within the appropriate running range, and to move the rolling
roller in a meandering correcting direction position by moving the
running position of the running belt into the appropriate running
range when the running position of the running belt is out of the
appropriate running range, and therefore the belt meandering
preventive device is realized in a small and simple structure
suited to a very compact apparatus configuration of a used paper
recycling apparatus of compact size that can be installed in a
small shop or a general household room, so that the running belt of
the belt conveyor unit of the paper making unit may always run
stably in the appropriate running range, and thereby the paper
making process is a very narrow processing space can be executed at
high reliability, smoothly, at high efficiency, and at a low
trouble rate.
[0029] Accordingly, the present invention realizes and presents a
used paper recycling apparatus of furniture size that can be
installed not only in a large office, but also in a small shop or a
general household, being friendly to the environment, low in
running cost, capable of preventing leak or disclosure of
confidential information, personal information, and various types
of information, and capable of maintaining a high
confidentiality.
[0030] These and other objects and features of the present
invention will be appreciated by reading the detailed description
made in conjunction with the accompanying drawings, and novel facts
pointed out in the claims thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG. 1 is a front sectional view of an overall outline
configuration of a used paper recycling apparatus in preferred
embodiment 1 of the present invention.
[0032] FIG. 2 is a side sectional view of an overall outline
configuration of the same used paper recycling apparatus.
[0033] FIG. 3 is a circuit diagram of configuration of a used paper
circulation route of a beating unit of the used paper recycling
apparatus.
[0034] FIG. 4 is a block diagram of configuration of a pulp
concentration adjustment unit of the used paper recycling
apparatus.
[0035] FIG. 5 is a front view of outline configuration of a paper
making unit of the used paper recycling apparatus.
[0036] FIG. 6 shows a configuration of a belt meandering preventive
device of a paper making net conveyor unit in the paper making
unit, in which FIG. 6 (a) is a partially cut-away plan view, and
FIG. 6 (b) is a partially cut-away front view of the same.
[0037] FIG. 7 shows a configuration of a belt meandering preventive
device of a drying belt conveyor unit in the paper making unit, in
which FIG. 7 (a) is a partially cut-away plan view, and FIG. 7 (b)
is a partially cut-away front view of the same.
[0038] FIG. 8 is a block diagram of control configuration of the
belt meandering preventive device.
[0039] FIG. 9 is a schematic diagram for explaining the meandering
correcting action of the belt meandering preventive device.
[0040] FIG. 10 shows a configuration of a roller oscillating unit
and a sensor unit in meandering correcting action of the belt
meandering preventive device, in which FIG. 10 (a) is a partial
sectional plan view showing the mutual positional relation of the
roller oscillating unit and the sensor unit, and FIG. 10 (b) is a
partial sectional plan view sowing the detecting operation of the
sensor unit.
[0041] FIG. 11 is a perspective view of outline configuration of
the used paper recycling apparatus.
[0042] FIG. 12 is a partially cut-away plan view of configuration
of a belt meandering preventive device in a paper making unit of a
used paper recycling apparatus in preferred embodiment 2 of the
present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0043] A preferred embodiment of the present invention is
specifically described below while referring to the accompanying
drawings. Throughout the drawings, same reference numerals refer to
same components or elements.
Preferred Embodiment 1
[0044] The used paper recycling apparatus of the present invention
is shown in FIG. 1 to FIG. 11, and this used paper recycling
apparatus 1 is specifically installed at the site of origin of used
paper, and it is an apparatus for recycling into a re-usable paper
at the site without discarding the generated used paper UP, and the
used paper UP includes confidential documents of government offices
or private companies, personal letters and others in the general
household, and other used and unnecessary documents.
[0045] The used paper recycling apparatus 1 is a furniture size as
shown in FIG. 11, that is, small in size and shape similar to
furniture, such as document rack, locker, office desk, copier or
personal computer used in an office, and mainly includes, as shown
in FIG. 1, a pulp making unit 2, a pulp concentration adjustment
unit 3, a paper making unit (paper making device) 4, and an
apparatus control unit (control unit) 5, and the paper making unit
4 includes belt meandering preventive units (belt meandering
preventive means) 10, 11 which are characteristic components of the
present invention.
[0046] These apparatus units 2 to 5 are built in a compact design
to be installed in an apparatus case 6. The apparatus case 6 is a
furniture size as mentioned above, and may be designed in specific
dimensions and shapes appropriately according to the purpose or
application. The apparatus case 6 in the illustrated preferred
embodiment is a rectangular box having dimensions and shapes
similar to a copier installed and used in a general office, and the
top plate of the apparatus case 6 has an inlet 7 which is opened
and closed for supplying used paper UP, and an discharge port 8 is
provided at the side for discharging recycled paper RP, RP, . . . .
At the lower edge portion of this outlet 8, a recycled paper
receiving tray 9 is detachably provided for receiving recycled
paper RP, RP, . . . discharged from the discharge port 8.
[0047] The pulp making unit 2 is a process location for
manufacturing used paper pulp by macerating and beating the used
paper UP, and is composed of a macerating unit 20 for agitating,
crushing and macerating the used paper UP, and a beating unit 21
for beating the used paper UP macerated in the macerating unit
20.
[0048] The macerating unit 20 is a process location for agitating,
crushing and macerating the used paper UP, and is mainly composed
of a macerating tank 25, an agitating device 26, and a water feed
device 27.
[0049] The macerating tank 25 has the inlet 7 formed in its ceiling
wall as shown in FIG. 2 for charging and supplying the used paper
UP, and a discharge port 28 is provided in its bottom wall for
discharging the macerated used paper pulp UPP to the downstream
side. The inner volume of the macerating tank 25 is determined
according to the number of sheets of used paper UP to be processed
in batch. In the illustrated preferred embodiment, the macerating
tank 25 has a capacity of agitating and treating (in batch) a total
of about 500 sheets (about 2000 g) of used paper UP of A4 format
PPC (plain paper copier) by adding about 98 liters of water. In
this case, the concentration of the used paper pulp UPP to be
macerated is about 2%. The concentration is adjusted by supplying
water from the water feed device 27, and this water feed device 27
is a part of the pulp concentration adjustment unit 3 described
below.
[0050] The inlet 7 has a structure to be opened and closed to the
outside of a case cover 6a of the apparatus case 6. The discharge
port 28 is opened and closed by an opening and closing valve 29,
and communicates with a used paper pulp circulation route 49
described below. At the location of the discharge port 28, a debris
filter 30 is provided for removing obstacles for the next beating
process, such as clips, staples, pins and others used for binding
the used paper UP, UP, . . . .
[0051] The opening and closing valve 29 opens and closes
specifically by the crank motion of a crank mechanism 36 driven by
a drive motor 35. The drive motor 35 is specifically an electric
motor, and this drive motor 35 is electrically connected to the
apparatus control unit 5.
[0052] The agitating device 26 is provided inside of the macerating
tank 25, and includes an agitation impeller 40 and a drive motor
41.
[0053] The agitation impeller 40 has its rotation shaft 40a
supported rotatably in an upright position in the central position
of the bottom of the maceration tank 25, and is rotatable in the
horizontal direction, and the lower end of the rotation shaft 40a
is driven and coupled to a rotation shaft 41a of the drive motor 41
by way of transmission means 42 composed of a transmission pulley
42a, a transmission belt 42b, and a transmission pulley 42c.
[0054] The water feed device 27 is to supply water into the
macerating tank 25, and forms a beating concentration adjustment
unit 3A of the pulp concentration adjustment unit 3 as described
below.
[0055] The water feed device 27 in the illustrated preferred
embodiment includes, as shown in FIG. 1, a white water collection
tank 45, a water feed pump 46 for beating concentration adjustment,
and a water feed tank 47 for paper making concentration adjustment.
The white water collection tank 45 is, as described below, designed
to collect white water W (pulp water of very low concentration
filtered through a paper making mesh in the paper making process)
filtered and dewatered in the paper making unit 4, and the white
water W collected in the white water collection tank 45 is first
supplied into the macerating tank 25 from the water feed pump 46,
and then into a concentration adjustment tank 85 described below
from the water feed pump 47.
[0056] In this relation, in the bottom of the macerating tank 25, a
weight sensor 48 is provided, and the used paper UP, UP, . . . and
the water to be processed in batch in the macerating tank 25 are
weighed and controlled, and the weight sensor 48 is electrically
connected to the apparatus control unit 5.
[0057] The weight sensor 48 of the illustrated preferred embodiment
is a load cell, and is designed to sense and measure the total
weight of weight of the macerating tank 25, and weight of used
paper UP, UP, . . . and water charged and supplied in the
macerating tank 25.
[0058] In a specific control constitution of the macerating unit
20, in the first place, when the inlet 7 is opened by the operator,
and the used paper UP, UP, . . . are charged into the macerating
tank 25, the weight is sensed and measured by the weight sensor 48,
and when reaching a specified weight (number of sheets), the
operator is informed of it by sound and/or display. According to
the display, when the operator closes the inlet 7, the water feed
device 27 is driven, and the water W in the white water collection
tank 45 is supplied by the water feed pump 46 into the macerating
tank 25 by the portion corresponding to the charged weight of used
paper UP, UP, . . . (the number of sheets)
[0059] When the operator closes the outlet 7 after charging an
arbitrary amount of used paper UP, UP, . . . into the macerating
tank 25 from the inlet 7 (an amount smaller than the specified
weight (number of sheets)), the weight is sensed and measured by
the weight sensor 48, and the water feed device 27 is driven, and
the water W corresponding to the measured weight is supplied by the
water feed pump 46 into the macerating tank 25 from the white water
collection tank 45.
[0060] In the illustrated preferred embodiment, as mentioned above,
when PPC used paper UP of A4 format is supplied into the macerating
tank 25 by about a maximum capacity, about 500 sheets (about 2000
g), at this moment, it is noticed to the operator by sound and/or
display, and by the closing operation of the inlet 7, about 98
liters of water is supplied from the water feed device 27, or when
an arbitrary amount of used paper UP, UP, . . . is supplied (an
amount smaller than the specified weight (number of sheets)), the
water corresponding to the supplied amount of used paper is added
to the water feed device 27, and the concentration of the used
paper pulp UPP to be macerated is controlled and adjusted to about
2%.
[0061] Thus, in the agitating device 26, the used paper UP, UP, . .
. charged into the macerating tank 25 from the charging opening of
the apparatus case 6, that is, the inlet 7 are agitated and mixed
for a specified time (10 to 20 minutes in the illustrated preferred
embodiment) in the water supplied from the water feed device 27 by
normal and reverse rotation of the agitation impeller 40 by the
drive motor 41, and thereby the used paper UP, UP, . . . are
macerated and beaten into used paper pulp UPP.
[0062] The discharge port 28 of the macerating tank 25 is closed by
the opening and closing valve 29 during operation of the macerating
unit 20, and flow of used paper UP or used paper pulp UPP from the
macerating tank 25 into the used paper pulp circulation route 49 is
blocked, while the inlet 7 is opened by the opening and closing
valve 29 during operation of the beating unit 21 described later,
and the flowing and circulating loop of the used paper pulp UPP
from the macerating tank 25 into the used paper pulp circulation
route 49 is allowed.
[0063] The beating unit 21 is a process unit for beating the used
paper UP macerated in the macerating unit 20, and is specifically
designed to pressurize and beat the used paper UP macerated in the
macerating unit 20, and to grind and pulverize (into micro-fibers)
the inks forming characters and patterns on the used paper UP
(printing inks forming characters and patterns on the used paper UP
by various printing technologies, or inks forming characters and
patterns on the used paper UP by pencil, ball-point pen, fountain
pen, and other writing tools).
[0064] This beating unit 21 mainly includes a grinder 50. This
grinder 50 includes, as shown in FIG. 3, a pair of beating disks
51, 52 rotated and driven relatively, and the pair of beating disks
51, 52 have beating action surfaces 51a, 52a disposed oppositely
and concentrically across a tiny beating gap G.
[0065] The beating gap G of the beating action surfaces 51a, 52a of
the grinder 50 is determined so as to be narrowed gradually, as
described below, from the grinder 50 in an initial period of
beating process to the grinder 50 in a later period.
[0066] In the beating unit 21 of the present preferred embodiment,
as shown in FIG. 3, the used paper pulp circulation route 49 having
the grinder 50 is formed, and the used paper pulp UP is circulated
and beaten for a specified time by way of the grinder 50 in a
circulation system.
[0067] By execution of the beating process in the used paper pulp
circulation route 49, in spite of the small and narrow process
space in the apparatus case 6 of furniture size, a used paper pulp
beating process route of basically infinite length not limited in
length is formed, and the beating process space equally compared
with the beating process of a large-scale apparatus is realized,
and an optimum beating effect is obtained according to the
purpose.
[0068] Moreover, one grinder 50 carries out the whole beating
process throughout the entire process of the beating process, and
this one grinder 50 has the functions of a plurality of grinders
from the grinder in an initial period of beating process to the
grinder in a later period. More specifically, the beating gap G of
the beating action surfaces 51a, 52a of the grinder 50 is
controlled and adjusted so as to be narrower gradually from the
initial period to the final period of the beating process.
[0069] The grinder 50 of the illustrated preferred embodiment is
disposed, as shown in FIG. 2, adjacently to the macerating tank 25
of the macerating unit 20, on an apparatus machine body 54
composing the apparatus case 6, and as shown in FIG. 3, it further
includes a beating tank 55 communicating with the macerating tank
25 of the macerating unit 20, the pair of beating disks 51, 52
provided relatively and rotatably in this beating tank 55, a
rotation drive source 56 for relatively rotating the pair of
beating disks 51, 52, and gap adjusting means 57 for adjusting the
beating gap G of the pair of beating disks 51, 52.
[0070] The beating tank 55 is formed in a closed cylindrical shape
for accommodating the pair of beating disks 51, 52, and has a
supply port 55a for supplying the used paper pulp UPP from the
upstream side, and a discharge port 55b for discharging the beaten
used paper pulp UPP to the downstream side.
[0071] More specifically, the supply port 55a is opened in the
center of the bottom of the beating tank 55 toward the vertical
direction, and the discharge port 55b is opened at the cylindrical
side of the beating tank 55 toward the horizontal direction. The
supply port 55a and the discharge port 55b are connected to
communicate with the macerating tank 25 of the macerating unit 20,
respectively by way of circulation pipings 49a, 49b as shown in
FIG. 3, and the discharge port 55b is further connected to
communicate with a used paper pulp collection tank 60 by way of a
discharge piping 59.
[0072] Reference numeral 61 shows a direction changeover valve, by
the changeover operation of this direction changeover valve 61, the
used paper pulp UPP discharged from the discharge port 55b is
selectively returned to the macerating tank 25, or collected in the
used paper pulp collection tank 60. The direction changeover valve
61 is specifically an electromagnetic valve, and is electrically
connected to the apparatus control unit 5.
[0073] Of the pair of beating disks 51, 52, one is a fixed side
beating disk fixed in the rotating direction, and other is a
rotating side beating disk which is rotatable. In the illustrated
preferred embodiment, the upper side beating disk 51 is the
rotating side, and the lower side beating disk 52 is the fixed
side, and the rotating side beating disk 51 of the upper side is
disposed oppositely to the fixed side beating disk 52 of the lower
side, concentrically and rotatably across a tiny beating gap G. The
rotating side beating disk 51 is driven and coupled to a drive
motor 56 by way of a rotation main shaft 64 pivoted rotatably to
the fixed side of the apparatus machine body 54 and movably in the
axial direction.
[0074] Although not shown specifically, the rotation main shaft 64
is rotatably pivoted on an elevating member of the gap adjusting
means 57, and the rotating side beating disk 51 is concentrically
and integrally attached at its leading end, and its base end part
is driven and coupled integrally in the rotating direction and
relatively movably in the axial direction on the rotation shaft of
the drive motor 56.
[0075] The drive motor 56 is a rotation drive source, and
relatively rotates the pair of beating disks 51, 52, and
specifically an electric motor is used, and the drive motor 56 as
its drive source is electrically connected to the apparatus control
unit 5.
[0076] The opposite surfaces 51a, 52a of the both beating disks 51,
52 forming the tiny beating gap G mutually collaborate to form
beating action surfaces. These opposite beating action surfaces
51a, 52a are formed as wheel surfaces having a multiplicity of
abrasive grains bonded by a bonding agent. The both beating action
surfaces 51a, 52a are, as shown in FIG. 3, formed in a taper shape
continuously increased in the diameter size in the mutually
opposite directions, and are formed as annular flat surfaces
parallel to each other at the outermost peripheral edges, and these
annular flat surfaces form the beating gap G.
[0077] In other words, in the pair of beating disks 51, 52, in the
central position of the beating action surface 52a of the fixed
side beating disk 52, an inlet 70 is formed to communicate
coaxially with the supply port 55a of the beating tank, and the two
annular flat surfaces formed on the outer peripheral edges of the
beating action surfaces 51a, 52a of the pair of beating disks 51,
52 form an outlet 71 communicating with the discharge port 55b of
the beating tank 55 and having the beating gap G.
[0078] On the outer circumference of the rotating side beating disk
51, a plurality of blades 72, 72, . . . are formed at specified
intervals in the circumferential direction, and these blades 72,
72, . . . push out the used paper pulp UPP discharged from the
outlet 71 in pumping action toward the discharge port 55b of the
beating tank 55 by centrifugal force by rotation of the rotating
side beating disk 51.
[0079] By the drive motor 56 as the drive source, when the rotating
side beating disk 51 is rotated and driven to the fixed side
beating disk 52, the used paper pulp UPP supplied into a beating
space B by way of the supply port 55a of the beating tank 55 and
the inlet 70 from the macerating tank 25 of the macerating unit 20
flows into the beating space B from the inlet 70, and passes
through this beating space B, and is pressurized and beaten by the
relatively rotating beating action surfaces 51a, 52a, and the inks
forming the characters and patterns on the used paper UP are ground
and pulverized, and then it is discharged by way of the discharge
port 55b of the beating tank 55 from the outlet 71.
[0080] At the time of discharge from this outlet 71, the used paper
pulp UPP is further pressurized and beaten at the location of the
outlet 71 having the beating gap G, and is pulverized to a
specified micron size (to become micro-fiber) defined by this
beating gap G.
[0081] In this regard, in the present preferred embodiment, as
mentioned above, in the circulation system beating process
disposing only one grinder 50 in the used paper pulp circulation
route 49 (see FIG. 3), this one grinder 50 has the functions of a
plurality of grinders from the grinder in an initial period of
beating process to the grinder in a terminal period, and more
specifically, the beating gap G of the grinder 50 is controlled and
adjusted by the gap adjusting means 57 so as to be narrower
gradually from the initial period to the final period of the
beating process.
[0082] The gap adjusting means 57 is not particularly illustrated,
but is designed to move the pair of beating disks 51, 52 relatively
in the rotation axial direction, to control and adjust the beating
gap G of these beating disks 51, 52, and is mainly composed of
moving means (not shown) for moving the rotating side beating disk
51 in the rotation axial direction, that is, in the axial direction
of a rotation main shaft 64, and a drive source 66 for driving this
moving means. The drive source is specifically an electric motor,
and this drive motor 66 is electrically connected to the apparatus
control unit 5.
[0083] By the rotation of this electric motor 66, the rotating main
shaft 64 is moved up and down by way of the moving means, and
therefore the rotating side beating disk 51 formed integrally with
the rotation main shaft 64 is moved in the vertical direction to
the fixed side beating disk 52, that is, in the rotation axial
direction, and the beating gap G between the two beating disks 51,
52 is controlled and adjusted.
[0084] For this purpose, a position detection sensor (not shown) is
provided for detecting the ascending and descending position of the
rotating side beating disk 51, and according to the result of
detection by this position detection sensor, the drive motor 66 is
driven and controlled. The position detection sensor is
electrically connected to the apparatus control unit 5.
[0085] The beating gap G of the beating disks 51, 52 is controlled
and adjusted by the gap adjusting means 57 in the circulation
system beating process by the used paper pulp circulation route 49
shown in FIG. 3, in mutual interaction with a circulation pump 69
which is circulating means.
[0086] That is, in FIG. 3, the used paper pulp UPP macerated by the
macerating unit 20 is circulated through the used paper pulp
circulation route 49 by the circulation pump 69, and is beaten by
the grinder 50, and at this time the beating gap G of the beating
action surfaces 51a, 52a of the grinder 50 is controlled by the gap
adjusting means 57 so as to be narrower gradually from the initial
period to the terminal period of the beating process.
[0087] In the used paper pulp circulation route 49, the macerating
tank 25 of the macerating unit 20 is included, and in this beating
process, the agitating device 26 of the macerating unit 20 is
driven and controlled, and the macerating unit 20 is driven
simultaneously with the beating unit 21. That is, in the
circulation system beating process, the used paper pulp UPP flows
out into the used paper pulp circulation route 49 from the
macerating tank 25, while the used paper pulp UPP beaten by the
grinder 50 flows into the macerating tank 25, and therefore in the
macerating tank 25, the used paper pulp UPP of different degrees of
beating is mixed, and by the agitating action by the agitating
device 26, the degree of beating of the used paper pulp UPP in the
macerating tank 25 is made uniform, and the beating process is
promoted.
[0088] The used paper pulp collection tank 60 is a location for
collecting the used paper pulp UPP beaten and pulverized to a
desired size by the beating unit 21, and the used paper pulp UPP
collected herein is mixed and adjusted to a paper making
concentration corresponding to the finished paper quality of the
recycled paper RP to be recycled as a pulp suspension PS, and is
sent to the paper making unit 4 in a next paper making process.
[0089] The pulp concentration adjusting unit 3 is a weight type
device for adjusting the concentration of the used paper pulp UPP
supplied in the paper making unit 4, by measuring the weight and
adjusting the mixing rate of used paper UP and water W supplied
into the apparatus, and more specifically as shown in FIG. 4, it
includes a beating concentration adjusting unit 3A, a paper making
concentration adjusting unit 3B, and a pulp concentration control
unit 3C.
[0090] The beating concentration adjusting unit 3A is to adjust the
beating concentration of the used paper pulp UPP in the pulp making
unit 2, corresponding to the beating efficiency by the beating unit
21, and as mentioned above, it is mainly composed of the water feed
pump 46 and the beating concentration control unit 75 for adjusting
the beating concentration of the water feed device 27.
[0091] The supply amount of white water W by the water feed pump 46
of the beating concentration adjusting unit 3A is preferred to be
set so that the beating concentration of the used paper pulp UPP
macerated and beaten by the agitating device 26 may be, for
example, the maximum concentration allowable for the beating
capacity of the grinder 50 of the beating unit 21 for executing the
next step of the beating process, and in the illustrated preferred
embodiment, it is set to be a beating concentration of about 2% as
mentioned above.
[0092] The beating concentration control unit 75 drives and
controls the water feed pump 46 so as to supply a necessary amount
of water W into the macerating tank 25, as mentioned above,
according to the result of measurement from the weight sensor 48.
This beating concentration control unit 75 composes a part of the
apparatus control unit 5 as described below.
[0093] The paper making concentration adjusting unit 3B is to
adjust the paper making concentration of the used paper pulp UPP in
the paper making unit 4, to an appropriate concentration
corresponding to the finished paper quality of the recycled paper
RP to be recycled, and is more specifically designed to adjust the
concentration of the used paper pulp UPP manufactured in the pulp
making unit 2 by a division system, and it mainly includes a
division extraction unit 80, a suspension preparing unit 81, and a
paper making concentration control unit 82.
[0094] The division extraction unit 80 is to divide and extract by
a specified small portion from the total volume of the used paper
pulp UPP manufactured in the pulp making unit 2 in the preceding
process, and includes a used paper pulp supply pump 86 for division
and extraction for extracting the used paper pulp UPP of the used
paper pulp collection tank 60 and sending to a concentration
adjusting tank 85.
[0095] The suspension preparing unit 81 is to prepare a pulp
suspension PS of a specified concentration by adding a prescribed
amount of water W for concentration adjustment to the specified
small portion of the used paper pulp UPP divided and extracted by
the division extraction unit 80, and mainly includes a water feed
pump 47 of the water feed device 27.
[0096] Although not shown specifically, in the bottom of the
concentration adjusting tank 85, same as in the case of the
macerating tank 25 mentioned above, a weight sensor 87 composed of
a load cell is provided, and is designed to measure and control the
amount of the used paper pulp UPP and water W for concentration
adjustment supplied into the concentration adjusting tank 85, and
the weight sensor 87 is electrically connected to the apparatus
control unit 5.
[0097] The paper making concentration control unit 82 controls by
interacting the division extraction unit 80 and the suspension
preparing unit 81, and forms a part of the apparatus control unit
5, and controls the pumps 86, 47 of the division extraction unit 80
and the suspension preparing unit 81 by interaction so as to
execute the following step of the paper making concentration
adjusting process.
[0098] First of all, from the whole volume of the used paper pulp
UPP collected into the used paper pulp collection tank 60 from the
beating unit 21 (in the illustrated preferred embodiment, about
2000 g of used paper UP+100 L of water W), the used paper pulp UPP
of a specified portion (1 L in the illustrated preferred
embodiment) is divided by the used paper pulp supply pump 86, and
is transferred and contained in the concentration adjusting tank
85. As a result, its weight is sensed and measured by the weight
sensor 87, and the result is sent to the apparatus control unit
5.
[0099] In succession, corresponding to the specified portion of the
divided used paper pulp UPP, diluting water W is supplied by the
water feed pump 47 into the concentration adjusting tank 85 from
the white water collection tank 45 by a specified volume (9 L in
the illustrated preferred embodiment, actually as weighed and
measured by the weight sensor 87)
[0100] As a result, in the concentration adjusting tank 85, the
used paper pulp UPP of beating concentration (2% in the illustrated
preferred embodiment) and the water W are mixed and diluted, and a
pulp suspension PS of a specified concentration (about 0.2%
concentration or target concentration in the illustrated preferred
embodiment) is mixed and prepared.
[0101] The target concentration of the pulp suspension PS to be
prepared is determined in consideration of the paper making
capacity in the paper making unit 4 described below on the basis of
the results of the preliminary experiment, and it is set to about
0.2% in the illustrated preferred embodiment as mentioned
above.
[0102] In this way, the pulp suspension PS prepared to the paper
making concentration (0.2%) of the target concentration in the
concentration adjusting tank 85 is transferred and supplied into a
pulp supply tank 89 from the concentration adjusting tank 85 by a
first suspension supply pump 88, and is stored in preparation for
the next process of paper making unit 4. Thereafter, this paper
making concentration adjustment process is repeated similarly for
the entire volume of the used paper pulp UPP in the used paper pulp
collection tank 60. The pulp supply tank 89 is provided with a
second suspension supply pump 90 for sending the pulp suspension PS
into a paper making net conveyor 95 of the paper making unit 4.
[0103] An agitating device 91 is provided in the pulp supply tank
89, and by the agitating action of this agitating device 91, the
paper making concentration of the entire stored and held pulp
suspension PS is uniformly kept at a specific value.
[0104] As described herein, the concentration adjustment by the
paper making concentration adjusting unit 3 is not done in batch of
whole volume, but is done in divided portions, that is, in small
portions, and the water consumption is saved substantially, and the
concentration adjusting tank 85 can be reduced in size and shape
substantially, and hence the used paper recycling apparatus 1 is
entirely built in a compact design.
[0105] The pulp concentration control unit 3C is to drive and
control the beating concentration adjusting unit 3A and the paper
making concentration adjusting unit 3B in interlock, and
specifically by receiving the pulp concentration control
information (the charging amount of the used paper UP, the water
supply amount into the macerating tank 25, the beating
concentration of the used paper pulp UPP, etc.) from the beating
concentration control unit 75 of the beating concentration
adjusting unit 3A, the paper making concentration control
information (the target paper making concentration of the used
paper pulp UPP, the division extraction amount of the used paper
pulp UPP from the used paper pulp collection tank 60, the water
supply amount into the concentration adjusting tank 85, etc.) for
adjusting the concentration of the used paper pulp UPP manufactured
in the pulp making unit 2 to the target concentration (the paper
making concentration) according to this control information sent to
the paper making concentration control unit 82 of the paper making
concentration adjusting unit 3B, and thereby the paper making
concentration adjusting process is executed.
[0106] The paper making unit 4 is a process location for
manufacturing recycled paper RP from the used paper pulp UPP
manufactured in the pulp making unit 2, and is mainly composed of,
as shown in FIG. 1 and FIG. 5, a paper making net conveyor unit 95,
a dewatering roll unit 96, and a drying belt conveyor unit 97, and
the paper making net conveyor unit 95 and the drying belt conveyor
unit 97 are provided with the belt meandering preventive units
(belt meandering preventive means) 10 and 11 as mentioned
above.
[0107] That is, the paper making net conveyor unit 95 and the
drying belt conveyor unit 97 are provided with, as described below,
running belts for processing and conveying the used paper pulp UPP
manufactured in the pulp making unit 2, that is, a mesh belt 105
and a smooth surface belt 145, and these running belts 105 and 145
are designed to prevent meandering by the belt meandering
preventive units 10 and 11.
[0108] The paper making net conveyor unit 95 is a location for
making wet paper by making from slurry-like pulp suspension PS
composed of the water W and the used paper pulp UPP sent from the
pulp supply tank 89 of the pulp making unit 2, and mainly includes
a paper making conveyor 100 and a pulp supply unit 101.
[0109] The paper making conveyor 100 is for conveying the pulp
suspension while making paper therefrom, and a mesh belt 105 of
paper making mesh structure composed of numerous mesh cells is
disposed for filtering and dewatering the pulp suspension PS while
running straightly in its running direction.
[0110] Specifically, the paper making conveyor 100 includes the
mesh belt 105 of an endless belt form for conveying the pulp
suspension PS while making paper, and a drive motor 106 for driving
and moving this mesh belt 105.
[0111] The plate member of the paper making mesh structure for
composing the mesh belt 105 is a material capable of filtering and
dewatering the pulp suspension PS appropriately by way of the
numerous mesh cells of the paper making mesh structure, and
preferred materials include polypropylene (PP), polyethylene
terephthalate (PET), polyamide (PA) (generally known as Nylon, a
registered trademark), stainless steel (SUS), and other corrosion
resistant materials, and in the illustrated preferred embodiment, a
PET-made mesh belt 105 excellent in heat resistance is used.
[0112] The mesh belt 105 is suspended and supported, as shown in
FIG. 1 and FIG. 5, rotatably by way of a drive roller 107, a
dewatering roll unit 96, a drive roller 108, and a belt meandering
preventive unit 10, and is driven and coupled to the drive motor
106 by way of the drive roller 107.
[0113] The paper making process length of the mesh belt 105 is
determined within a range of the upper side running direction
length of the mesh belt 105 in the apparatus case 6 of furniture
size (in the shown example, the lateral direction length from the
pulp supply unit 101 to the dewatering roll unit 96 in FIG. 1).
[0114] The running speed of the mesh belt 105 is set in
consideration of various conditions in the paper making process,
and preferably set at 0.1 m/min to 1 m/m, and set at 0.2 m/min in
the illustrated preferred embodiment. By contrast, in large-scale
plant such as conventional used paper recycling factory, the
running speed of the paper making belt of this type is set at least
at 100 m/min or more, or even more than 1000 m/min in a faster
version.
[0115] As shown in FIG. 1 and FIG. 5, the mesh belt 105 is disposed
so as to run obliquely and straightly toward its running direction,
and in the limited space of installation, the paper making process
length can be extended considerably, and the filtering and
dewatering rate is enhanced in the relation with the paper making
mesh structure of the mesh belt 105.
[0116] The drive motor 106 for moving and driving the mesh belt 105
is specifically an electric motor, and is connected electrically to
the apparatus control unit 5. This drive motor 106 is also used as
the running and driving source of the dewatering roll unit 96 and
the drying belt conveyor unit 97 described below.
[0117] The pulp supply unit 101 is a location for supplying a pulp
suspension PS onto the mesh belt 105 from the pulp making unit 2,
and although not specifically shown, by this pulp supply unit 101,
the pulp suspension PS is spread uniformly on the top surface of
the mesh belt 105. The pulp supply unit 101 is provided at the
start end position of the paper making process of the paper making
conveyor 100.
[0118] By the second suspension supply pump 90, the pulp suspension
PS supplied into the pulp supply unit 101 from the pulp supply tank
89 is stored and reserved by a specified amount in this pulp supply
unit 101, and by this reserving action, it is diffused uniformly on
the top surface of the mesh belt 105. The pulp suspension PS
diffused uniformly on the top surface of the mesh belt 105 is
conveyed together with the mesh belt 105 by the driving action of
the mesh belt 105 in the arrow direction, and is filtered by weight
by the mesh cells of the mesh belt 105, and is dewatered, and wet
paper RP.sub.0 (water content 90 to 85% in the illustrated
preferred embodiment) is obtained.
[0119] The white water W filtered and dewatered by this mesh belt
105 (pulp water of ultra-low concentration filtered by the paper
making mesh in the paper making process) is collected in the white
water collection tank 45 of the water feed device 27 as mentioned
above.
[0120] The dewatering roll unit 96 forms a location for squeezing
and dewatering the wet paper RP.sub.0 on the mesh belt 105 at the
linkage position of the paper making net conveyor unit 95 and the
drying belt conveyor unit 97 described below.
[0121] Specifically, a smooth surface belt 145 mentioned below of
the drying belt conveyor unit 97 at the downstream side, and the
mesh belt 105 of the paper making net conveyor unit 95 at the
upstream side are disposed in upper and lower layers as shown in
FIG. 1 and FIG. 5, and the upper and lower adjacent portions of the
smooth surface belt 145 and the mesh belt 105 are formed at the
linkage portion, and at this linkage portion, the dewatering roll
unit 96 rolls and compresses the mesh belt 105 and the smooth
surface belt 145 from upper and lower sides in a compressed state,
thereby dewatering the wet paper.
[0122] The dewatering roll unit 96 includes at least a preliminary
dewatering roll unit 96A, and a final dewatering roll unit 96B as
principal components.
[0123] The dewatering roll unit 96 in the illustrated preferred
embodiment includes, as specifically shown in FIG. 1, the
preliminary dewatering roll unit 96A, the final dewatering roll
unit 96B, and an angle defining roll unit 96C as assisting means,
as principal components.
[0124] The preliminary dewatering roll unit 96A is for squeezing
and dewatering preliminarily the wet paper RP.sub.0 on the mesh
belt 105, and specifically includes a preliminary squeezing roll
pair 122 consisting of a preliminary dewatering roll 120 rolling on
the mesh belt 105 from the lower side, and a preliminary press roll
121 rolling and pressing on the smooth surface belt 145 from the
upper side in collaboration with the preliminary dewatering roll
120.
[0125] By the preliminary squeezing roll pair 122 consisting of the
preliminary dewatering roll 120 and the preliminary press roll 121,
the mesh belt 105 and the smooth surface belt 145 are rolled and
squeezed from both upper and lower sides at a specified preliminary
pressure in a compressed state, and the water content in the wet
paper RP.sub.0 on the mesh belt 105 is removed preliminarily.
[0126] In this case, the preliminary pressure, that is, the
preliminary squeezing force of the preliminary dewatering roll 96A
for preliminarily squeezing and dewatering the wet paper RP.sub.0
on the mesh belt 105 is set at a magnitude so as not to destroy the
wet paper RP.sub.0 of high water content, and in the illustrated
preferred embodiment, the preliminary squeezing force is determined
so that the water content of the wet paper RP.sub.0 on the mesh
belt 105 after preliminary dewatering process may be in a range of
80 to 75%.
[0127] The final dewatering roll unit 96B is for obtaining a dry
paper specified water content (recycled paper) RP by further
squeezing and dewatering the wet paper RP.sub.0 on the mesh belt
105 after preliminary dewatering by the preliminary dewatering roll
unit 96A, and specifically includes at least one set of a final
squeezing roll pair 127 consisting of a final dewatering roll 125
rolling on the mesh belt 105 from the lower side, and a final press
roll 126 rolling and pressing on the smooth surface belt 145 from
the upper side in cooperation with the final dewatering roll
125.
[0128] By the final squeezing roll pair 127 consisting of the final
dewatering roll 125 and the final press roll 126, the mesh belt 105
and the smooth surface belt 145 are rolled and squeezed from both
upper and lower sides at a specified final pressure in a compressed
state, and the water content in the wet paper RP.sub.0 on the mesh
belt 105 is finally removed, and a dry paper of specified water
content, that is, recycled paper RP is obtained.
[0129] In this case, the final pressure, that is, the final
squeezing force of the final dewatering roll 96B for finally
squeezing and dewatering the wet paper RP.sub.0 on the mesh belt
105 is set to such a magnitude for obtaining a specified dewatering
effect securely about the preliminarily dewatered wet paper
RP.sub.0, and in the illustrated preferred embodiment, it is set so
that the water content of the dry paper (recycled paper) RP on the
mesh belt 105 after the final dewatering process may be in a range
of 70 to 65%.
[0130] These rolls 120, 121,125,126 in the dewatering roll unit 96
are not specifically shown, but as being driven and coupled to the
single drive motor 106 by driving and coupling means of gear
mechanism, all rolls 120, 121,125,126 are rotated and driven in
mutual interaction.
[0131] In this case, these rolls 120, 121,125,126 are rotated and
controlled so as to roll and contact mutually at a slight rotating
speed difference mutually on the outer circumferential surfaces of
the upper and lower rolls 120, 125 and the outer circumferential
surfaces of 121, 126, on the contact surfaces (the lower side of
the mesh belt 105 and the upper side of the smooth surface belt
145) of the mesh belt 105 and the smooth surface belt 145 rolled
and squeezed in a compressed state between the outer
circumferential surfaces.
[0132] Specifically, the rotating speed of the upper side
preliminary and final press rolls 121, 126 is set slightly larger
than the rotating speed of the lower side preliminary and final
dewatering rolls 120, 125, and therefore the running speed of the
smooth surface belt 145 is set slightly larger than the running
speed of the mesh belt 105. In such configuration, as described
below, when the wet paper RP.sub.0 squeezed and dewatered by the
dewatering roll unit 96 is transferred and conveyed to the lower
side of the upper side smooth surface belt 145 from the upper side
of the lower side mesh belt 105, a tension is applied to the wet
paper RP.sub.0, and wrinkling of the wet paper RP.sub.0 is
effectively prevented.
[0133] The angle defining roll unit (angle defining means) 96C is
for assisting the squeezing and dewatering action of the
preliminary dewatering roll unit 96A and the final dewatering roll
unit 96B to be effective, and it is provided at the upstream side
of the preliminary dewatering roll unit 96A, and defines the
inclination angle between the mesh belt 105 and the smooth surface
belt 145 inserted in the preliminary dewatering roll unit 96A.
[0134] The angle defining roll unit 96C is specifically for
defining the inclination angle between the mesh belt 105 and the
smooth surface belt 145 inserted in the preliminary dewatering roll
unit 96A, and more specifically it includes a mesh belt guide roll
130 rolling on the mesh belt 105 from the lower side, and defining
the insertion angle of the mesh belt 105 in the preliminary
dewatering roll unit 96A, and a smooth surface belt guide roll 131
rolling on the smooth surface belt 145 from the upper side, and
defining the insertion angle of the smooth surface belt 145 in the
preliminary dewatering roll unit 96A. As mentioned below, this
smooth surface belt guide roll 131 functions also as a rolling
roller 140a of the belt meandering preventive unit 11 for
preventing meandering of the smooth surface belt 145 of the drying
belt conveyor unit 97.
[0135] By the mesh belt guide roll 130, the insertion angle of the
mesh belt 105 in the preliminary dewatering roll unit 96A is
defined, and by the smooth surface belt guide roll 131, the
insertion angle of the smooth surface belt 145 in the preliminary
dewatering roll unit 96A is defined, and therefore the inclination
angle between the mesh belt 105 and the smooth surface belt 145 is
indirectly determined in a specified range.
[0136] The inclination angle of the mesh belt 105 and the smooth
surface belt 145 is determined so as to prevent effectively the wet
paper RP.sub.0 from returning to slurry by re-absorption of a large
volume of squeezed water into the wet paper RP.sub.0 after the
water contained in the wet paper RP.sub.0 is once squeezed
substantially to the upstream side of the preliminary dewatering
roll unit 96A by the preliminary dewatering action by the
preliminary dewatering roll unit 96A.
[0137] That is, by the preliminary dewatering roll 120 and the
preliminary press roll 121 of the preliminary dewatering roll 96A,
when the mesh belt 105 and the smooth surface belt 145 on which the
wet paper RP.sub.0 is mounted at the upper side are squeezed and
rolled from the upper and lower sides in a compressed state, the
water content in the wet paper RP.sub.0, is squeezed out to the
upstream side of the both rolls 120, 121.
[0138] In this case, if the inclination angle a between the mesh
belt 105 and the smooth surface belt 145 is too large, at a
position near the upstream side of the both rolls 120, 121, the
upper side smooth surface belt 145 is apart from the wet paper
RP.sub.0 on the lower side mesh belt 105, and hence a part of the
abundant squeezed water contained in the wet paper RP.sub.0 may be
absorbed again in the wet paper RP.sub.0, and the wet paper
RP.sub.0 may become slurry again.
[0139] By contrast, when the inclination angle .alpha. between the
mesh belt 105 and the smooth surface belt 145 is small, at a
position near the upstream side of the both rolls 120, 121, the
upper side smooth surface belt 145 is pressed to the wet paper
RP.sub.0 on the lower side mesh belt 105, and hence all of the
water squeezed from the wet paper RP.sub.0 drops to the lower side
by way of the mesh belt 105, and is not absorbed again in the wet
paper RP.sub.0, and the wet paper RP.sub.0 may be prevented from
becoming slurry again.
[0140] The inclination angle a between the mesh belt 105 and the
smooth surface belt 145 is preferably set in a range of 1 to 20
degrees as a result of various tests, preferably 3 to 7 degrees,
and it is set at 5 degrees in the illustrated preferred
embodiment.
[0141] Thus, by driving of the drive motor 106, the rolls 120, 121,
125, 126 of the preliminary dewatering roll 96A and the final
dewatering roll 96B in the dewatering roll unit 96 are put in
rotation, and first by the preliminary squeezing roll pair 122 in
the preliminary dewatering roll 96A, the mesh belt 105 and the
smooth surface belt 145 are rolled and squeezed from both upper and
lower sides in a compressed state at a specified preliminary
pressure, and the water contained in the wet paper RP.sub.0 on the
mesh belt 105 is preliminarily removed (in the illustrated
preferred embodiment, the water content in the wet paper RP.sub.0
is reduced from 90 to 85% to 80 to 75%).
[0142] In succession, by the final squeezing roll pair 127 in the
final dewatering roll unit 96B, the mesh belt 105 and the smooth
surface belt 145 are rolled and squeezed from both upper and lower
sides in a compressed state at a specified final pressure, and the
water contained in the wet paper RP.sub.0 on the mesh belt 105 is
finally removed, and the dry paper of specified water content, that
is, the recycled paper RP is obtained (in the illustrated preferred
embodiment, the wet paper RP.sub.0 of water content of 80 to 75% is
dewatered to the dry paper RP of water content of 70 to 65%). In
this series of process, the white water W squeezed and dewatered
from the wet paper RP.sub.0 is collected in the white water
collection tank 45 in the water feed device 27.
[0143] The wet paper RP.sub.0 squeezed and dewatered by the
dewatering roll unit 96 is transferred and conveyed to the lower
side of the upper side smooth surface belt 145 from the upper side
of the lower side mesh belt 105, at a downstream side location of
the dewatering roll unit 96, and is conveyed together with the
smooth surface belt 145, and is dried by the drying process unit 97
in the drying process.
[0144] This transfer action is considered to be caused by a smooth
surface structure of the smooth surface belt 145. That is, the
surface of the lower side mesh belt 105 is a fine rough surface
having multiple fine continuous pores, whereas the surface of the
upper side smooth surface belt 145 is a smooth surface without
pores, and hence the dry paper RP.sub.0 slightly containing water
seems to be adsorbed by the surface tension against the surface of
the smooth surface belt 145.
[0145] The belt meandering preventive unit 10 is to prevent
meandering of the mesh belt 105, and mainly includes a rolling
roller 140, a roller oscillating unit (roller oscillating means)
141, a belt meandering detector (belt detecting means) 142, a
roller position detector (roller detecting means) 143, and a
meandering control unit (control means) 144, as principal
components.
[0146] The rolling roller 140 is designed to roll on the mesh belt
105 in a pressure applying state, and more specifically one rolling
roller 140 is configured to roll on a position not interfering with
the processing function of the processing and conveying position of
the mesh belt 105.
[0147] In the illustrated preferred embodiment, as shown in FIG. 1
and FIG. 5, on the mesh belt 105, one rolling roller 140 is
configured to roll on the lower side position between the drive
roller 107 and the drive roller 108, that is, at the position for
composing the feedback process after completion of the paper making
process for manufacturing wet paper RP.sub.0 by filtering and
dewatering the pulp suspension PS.
[0148] The rolling roller 140 is a hollow cylindrical metal
structure as shown in FIG. 6, in which both end parts 150a, 150b of
its rotation support shaft 150 is rotatably supported on a support
bracket 152 by way of bearings 151, 151, and this support bracket
152 is pivoted on a fixed side support unit 154 oscillatably in the
horizontal direction by way of a support shaft 153 fixed at the
central position in its longitudinal direction.
[0149] More specifically, support frames 54a, 54b of an apparatus
machine body 54 for composing the apparatus case 6 are extended
parallel to the running direction of the mesh belt 105, and the
support frames for composing the fixed side support unit 154 are
bridged and fixed on these two support frames 54a, 54b, and the
support shaft 153 of the support bracket 152 is supported and held
rotatably on a bearing unit 154a of this fixed side support unit
154. As a result, the rolling roller 140 rotatably supported on the
support bracket 152 is oscillatable in the horizontal direction
around the center of oscillation of the support shaft 153.
[0150] The rolling roller 140 is a metal roller made of stainless
steel or aluminum alloy, and the rolling roller 140 in the
illustrated preferred embodiment is a hollow cylindrical roller of
stainless steel.
[0151] Since the rolling roller 140 rolls on the mesh belt 105 in a
tension applying state, by controlling and adjusting the position
of the rolling roller 140 with respect to the running direction of
the mesh belt 105, meandering of the mesh belt 105 can be prevented
or corrected by the frictional force occurring between the rolling
roller 140 and the mesh belt 105.
[0152] That is, referring to FIG. 9, while the rolling roller 140
is in an ordinary state, that is, as shown in FIG. 9 (a), when the
rotation axial line of the rolling roller 140, that is, the axial
center X.sub.150 of the rotation support shaft 150 is held at a
neutral position being perpendicular to the running direction A of
the mesh belt 105, the rolling roller 140 functions as a running
guide roller for rolling and guiding the mesh belt 105.
[0153] Or, when the rotation axial line X.sub.150 of the rolling
roller 140 is held at a leftward inclination position inclined to
the left from the neutral position being perpendicular to the
running direction A of the mesh belt 105 (the position in FIG. 9
(a)), the rolling roller 140 acts to correct the meandering motion
in the left side direction by acting to move the mesh belt 105 to
the left side direction.
[0154] Similarly, when the rotation axial line X.sub.150 of the
rolling roller 140 is held at a rightward inclination position
inclined to the right from the neutral position being perpendicular
to the running direction A of the mesh belt 105 (the position in
FIG. 9 (a)), the rolling roller 140 acts to correct the meandering
motion in the right side direction by acting to move the mesh belt
105 to the right side direction.
[0155] The roller oscillating unit 141 is to oscillate the rolling
roller 140 in a direction intersecting with the running direction
of the mesh belt 105, and is composed of an oscillating cam
mechanism (cam means) 160, and a drive motor (drive source) 161 for
driving this oscillating cam mechanism 160 by cam action.
[0156] The oscillating cam mechanism 160 is, as shown in FIG. 6,
provided at one end part of the support bracket 152 for rotatably
supporting the rolling roller 140, and is specifically formed as a
rotary cam to be rotated by the drive motor 161 by cam action.
[0157] The oscillating cam mechanism 160 in the illustrated
preferred embodiment is composed of a drive cam 160a rotated and
driven by the drive motor 161, and a follower cam 160b formed at
one end part of the support bracket 152 and formed as an engaging
groove to slide and engage with the drive cam 160a.
[0158] Specifically, as shown in FIG. 10a, the drive cam 160a is a
disk-shaped eccentric cam having a disk cam mounted and fixed
eccentrically on a rotation shaft 161a of the drive motor 161, and
the follower cam 160b is a U-shaped engaging groove to slide and
engage with this drive cam 160a. The drive motor 161 is
specifically an electric motor, and this drive motor 161 is
electrically connected to the apparatus control unit 5.
[0159] By the rotating motion of the drive cam 160a driven by the
drive motor 161, by way of the follower cam 160b to slide and
engage with this drive cam 160a, the support bracket 152 and
further the rolling roller 140 are oscillated in the horizontal
direction, so that the rolling roller 140 is positioned as shown in
FIG. 9 (a) to (c), and thereby meandering of the mesh belt 105 is
corrected as described below.
[0160] In this relation, the belt meandering detector 142 for
detecting the running state of the mesh belt 105, and the roller
position detector 143 for detecting the position of the rolling
roller 140 are provided.
[0161] The belt meandering detector 142 is to detect whether or not
the mesh belt 105 is running in an appropriate running range, and
specifically as shown in FIG. 1 and FIG. 5, at the downstream side
position of the mesh belt 105 passing through the drive roller 107,
a pair of detection sensors 142a, 142b are disposed upward
respectively at the downward position at both sides in the width
direction of the mesh belt 105 (see double dot chain line in FIG.
6)
[0162] The width direction range of the mesh belt 105 held by the
pair of detection sensors 142a, 142b defines the appropriate
running range of the mesh belt 105, and this appropriate running
range is defined within a meandering allowable range for the mesh
belt 105 to execute the paper making process stably smoothly and
stably for manufacturing wet paper RP.sub.0 by filtering and
dewatering the pulp suspension PS, and the appropriate running
range is specifically determined actually by experimental execution
of the paper making process.
[0163] The detection sensors 142a, 142b are preferably contact-free
position detection sensors, and in the illustrated preferred
embodiment, reflection type photo sensors are used. These detection
sensors 142a, 142b are electrically connected to the apparatus
control unit 5.
[0164] Referring now to FIG. 6, while the mesh belt 105 is running
between the pair of detection sensors 142a, 142b, that is, while
the mesh belt 105 is running in the appropriate running range,
either one of the detection sensors 142a, 142b does not detect the
presence of the mesh belt 105. When the mesh belt 105 meanders
excessively to the left side, the left side detection sensor 142a
detects the presence of the mesh belt 105, and when the mesh belt
105 meanders excessively to the right side, the right side
detection sensor 142b detects the presence of the mesh belt 105,
and the detection signal is sent to the apparatus control unit 5 as
a control signal.
[0165] The roller position detector 143 detects the position of the
rolling roller 140, that is, detects the axial center X.sub.150 of
the rolling roller 140 is directed to which direction with respect
to the running direction A of the mesh belt 105, and specifically
it is disposed in relation to the drive cam 160a as shown in FIG. 6
and FIG. 10.
[0166] That is, the roller position detector 143 is composed of a
rotor 143a fixed coaxially with the drive cam 160a in the support
frame 154, that is, in relation to the rotating direction position
of the drive cam 160a on the rotation shaft 161a of the drive motor
161, and three detection sensors 143b, 143c, 143d for detecting the
rotating direction position of the drive ca 160a, that is, the
position of the rolling roller 140, from the rotating direction
position of this rotor 143a.
[0167] The rotor 143a is formed in a semicircular flat plate
related to the rotating direction position of the drive cam 160a
formed as a disk-shaped eccentric cam, and at both ends of the
straight edge portion of this semicircular flat plate 143a, notches
are formed as shown in FIG. 10 (b).
[0168] The three detection sensors 143b, 143c, 143d are disposed at
an angle of 90 degrees along the outer peripheral edge of the rotor
143a as shown in FIG. 10 (b), with respect to the rotor 143a.
[0169] These three detection sensors 143b, 143c, 143d are
preferably contact-free position detection sensors, and
transmission type photo interrupters are used in the illustrated
preferred embodiment. These detection sensors 143b, 143c, 143d are
electrically connected to the apparatus control unit 5.
[0170] Referring now to FIG. 9 and FIG. 10, when the rotor 143a is
at the rotating direction position indicated by solid line in FIG.
10 (b), with respect to the detection sensors 143b, 143c, 143d, the
rolling roller 140 is at a neutral position (solid-line position in
FIG. 10 (a)) shown in FIG. 9 (a), and at this time only the
detection sensor 143c at the central position detects the rotor
143a, and its detection signal is sent to the apparatus control
unit 5 as a control signal. On the other hand, the detection
sensors 143b, 143d at both sides do not detect the rotor 143a (the
detection sensors 143b, 143d allow to pass the transmitted light
through the notches in the rotor 143a).
[0171] Further, when the rotor 143a is at the rotating direction
position indicated by single-dot chain line in FIG. 10 (b), the
rolling roller 140 is at a left inclination position (single-dot
chain line position in FIG. 10 (a)) shown in FIG. 9 (b), and at
this time only the detection sensor 143b detects the rotor 143a,
and its detection signal is sent to the apparatus control unit 5 as
a control signal. On the other hand, the remaining detection
sensors 143c, 143d do not detect the rotor 143a (the detection
sensor 143c allows to pass the transmitted light through the
notches in the rotor 143a).
[0172] Moreover, when the rotor 143a is at the rotating direction
position indicated by double-dot chain line in FIG. 10 (b), the
rolling roller 140 is at a right inclination position (double-dot
chain line position in FIG. 10 (a)) shown in FIG. 9 (c), and at
this time only the detection sensor 143d detects the rotor 143a,
and its detection signal is sent to the apparatus control unit 5 as
a control signal. On the other hand, the remaining detection
sensors 143b, 143c do not detect the rotor 143a (the detection
sensor 143c allows to pass the transmitted light through the
notches in the rotor 143a).
[0173] The meandering control unit 144 controls the roller
oscillating unit 141 according to the detection results by the belt
meandering detector 142 and the roller position detector 143, and
composes a part of the apparatus control unit 5, and automatically
controls the drive motor 161 of the roller oscillating unit 141 so
a to execute the following belt meandering correction process.
[0174] That is, the meandering control unit 144 is composed and
configured as shown in FIG. 8, and receives the detection signals
(control signals) from the detection sensors 142a, 142b of the belt
meandering detector 142, and maintains the neutral position so that
the rolling roller 140 may be perpendicular to the running
direction A of the mesh belt 105 while the running position of the
mesh belt 105 is within an appropriate running range (see FIG. 9
(a)), and controls the drive motor 161 of the roller oscillating
unit 141 so that the rolling roller 140 may be directed in the
meandering correcting direction for moving the running position of
the mesh belt 105 within the appropriate running range (see FIG. 9
(b) or (c)) when the running position of the mesh belt 105 is out
of the appropriate running range.
[0175] On the other hand, the position of the rolling roller 140 is
always detected by the roller position detector 143, and when the
meandering control unit 144 detects that the running position of
the mesh belt 105 is corrected of meandering within the appropriate
running range by the detections signals from the detection sensors
142a, 142b of the belt meandering detector 142, it controls the
drive motor 161 of the roller oscillating unit 141 so as to move
and return the rolling roller 140 to the neutral position (the
position shown in FIG. 9 (a)) from the present meandering
correcting position of the mesh belt 105 according to the detection
signals from the detection sensors 142a, 142b, 143c of the roller
position detector 143.
[0176] When the running position of the mesh belt 105 is out of the
appropriate running range, a specific meandering correcting action
by the roller oscillating unit 141 is appropriately selected from
the following: (A) the rolling roller 140 moves slowly and
gradually from the neutral position (the position shown in FIG. 9
(a)) toward the maximum meandering correcting direction position
(the position shown in FIG. 9 (b) or (c)), and when the running
position of the mesh belt 105 is corrected of meandering within the
appropriate running range, the rolling roller 140 is moved,
returned and stopped at the neutral position, or (B) the rolling
roller 140 moves straightly from the neutral position to the
maximum meandering correcting position direction position and
stops, and when the running position of the running belts 105, 145
is corrected of meandering within the appropriate running range,
the rolling roller moves and returns to the neutral position, and
stops. In the illustrated preferred embodiment, the meandering
correcting action of (A) is employed.
[0177] Therefore, by the belt meandering preventive part 10, the
mesh belt 105 of the paper making net conveyor unit 95 executes the
paper making process for manufacturing wet paper RP.sub.0 while
filtering and dewatering the pulp suspension PS, while running in
an appropriate running range defined by the detection sensors 142a,
142b of the belt meandering detector 142.
[0178] The drying belt conveyor 97 is a location for manufacturing
the recycled paper RP by further heating and drying the dry paper
RP squeezed and dewatered in the dewatering roll unit 96 in the
paper making net conveyor unit 95, and is mainly composed of a
drying conveyor 170 and a drying heating unit 171.
[0179] The drying conveyor 170 is for smoothing and conveying the
wet paper RP.sub.0 squeezed and dewatered in the dewatering roll
unit 96, and mainly includes the smooth surface belt 145, and the
drive moor 106 for driving and moving this smooth surface belt
145.
[0180] The smooth surface belt 145 is to convey the wet paper
RP.sub.0 while heating and drying, and is specifically an endless
belt connected and formed in an annular shape of a specified length
of a plate material of smooth surface structure having a specified
width. The plate material of smooth surface structure is finished
in an appropriate smooth surface at one side of the surface of the
wet paper RP.sub.0, and is made of a material capable of
withstanding the heating action of the heating and drying unit 171
described below, and preferably an elastic heat resistant material
is used such as fluorine resin or stainless steel, and a fluorine
resin belt is used in the illustrated preferred embodiment.
[0181] This smooth surface belt 145 is, as shown in FIG. 1,
rotatably supported and held by way of a drive roller 176, a driven
roller 178, the belt meandering preventive unit 11 and the
dewatering roll unit 96, and is driven and coupled to the drive
motor 106 by way of the drive roller 176.
[0182] The drive motor 106 for driving and moving the smooth
surface belt 145 is commonly used as the running and driving source
of the paper making conveyor 100 and the dewatering roll unit 96 as
mentioned above.
[0183] The heating and drying unit 171 is a location for heating
and drying the wet paper RP.sub.0 on the smooth surface belt 145,
and includes a heater plate 180, as a heating unit, disposed in the
midst of the running route of the smooth surface belt 145.
[0184] This heater plate 180 is specifically configured to heat and
dry the wet paper RP.sub.0 on the smooth surface belt 145
indirectly by way of the smooth surface belt 145.
[0185] In the midst of the running route of the smooth surface belt
145, two smooth surface finishing rolls 179, 179 are disposed, and
are configured so as to roll and pressurize the wet paper RP.sub.0
on the smooth surface belt 145 sequentially, and thereby the
surface of one side and the surface of opposite side of the wet
paper RP.sub.0 contacting with the surface of the smooth surface
belt 145 may be finished to a proper smooth surface.
[0186] At the downstream side of the heating and drying unit 171 in
the smooth surface belt 145, a peeling member 181 is provided, and
the dry paper dried and conveyed on the smooth surface belt 145,
that is, the recycled paper RP (water content 10 to 7%) is
sequentially peeled from the holding side of the smooth surface
belt 145.
[0187] In this relation, at the terminal end position of the
running route of the smooth surface belt 145 at the downstream side
of this peeling member 151, a fixed size cutter unit 182 is
provided, and the recycled paper RP peeled off from the smooth
surface belt 145 is cut to a specified size (an A4 format in the
illustrated preferred embodiment), and is discharged from the
discharge port 8 of the apparatus case 6.
[0188] The belt meandering preventive unit 11 is to prevent
meandering of the smooth surface belt 145, and same as the belt
meandering preventive unit 10 of the mesh belt 105, it is mainly
composed of, as shown in FIG. 7, rolling rollers 140a, 140b, 140c,
a roller oscillating unit 141, a belt meandering detector 142, a
roller position detector 143, and a meandering control unit
144.
[0189] The components of the belt meandering preventive unit 11 are
same in configuration as those of the belt meandering preventive
unit 10 for the mesh belt 105, except that the three rolling
rollers 140a, 140b, 140c are provided.
[0190] That is, the smooth surface belt 145 to be corrected of
meandering by the belt meandering preventive unit 11 is a fluorine
resin belt as mentioned above, and the smooth surface belt 145 of
fluorine resin is inferior to the mesh belt 105 in elasticity and
flexibility, and smooth and sufficient meandering preventive effect
is not obtained by one rolling roller 140 alone, and hence the
three rolling rollers 140a, 140b, 140c are provided in the belt
meandering preventive unit 11.
[0191] The rolling configuration of these three rolling rollers
140a, 140b, 140c on the smooth surface belt 145 is as shown in FIG.
1 and FIG. 5, that is, the smooth surface belt 145 is rolled and
guided as being extended to the upper side of the rolling roller
140a, to the lower side of the rolling roller 140b, and to the
upper side of the rolling roller 140c.
[0192] Further, as mentioned above, the rolling roller 140a of the
belt meandering preventive unit 11 also functions as the smooth
surface belt guide roll 131 of the angle defining roll unit 96C,
and hence the apparatus configuration is reduced in size and
simplified in structure.
[0193] The other configuration and action of the belt meandering
preventive unit 11 are same as in the belt meandering preventive
unit 10 for the mesh belt 105, and specific description is
omitted.
[0194] The apparatus control unit 5 is to control automatically by
mutually interacting the operations of the drive parts of the pulp
concentration adjustment unit 3 and the paper making unit 4, and is
specifically composed of microcomputers formed of CPU, ROM, RAM,
I/O port and others.
[0195] This apparatus control unit 5 incorporates programs for
executing the pulp making process of the pulp making unit 2, the
concentration adjusting process of the concentration adjusting unit
3, and the paper making process of the paper making unit 4, by
interacting with each other, and also stores various items of
information necessary for driving of the components 2 (20, 21), 3
(3A, 3B), and 4 (95, 96, 97, 10, 11), for example, the driving time
and rotating speed of the agitating device 26 in the macerating
unit 20, the water feed timing and water feed amount of the water
feed device 27, the driving time and circulation amount of the
circulation pump 69 in the beating unit 21, the driving time and
rotating speed of the grinder 50, the adjusting timing and beating
gap G adjusting amount of the gap adjusting means 57, the running
speed of the conveyors 100, 170 in the paper making unit 4, the
driving time of the heating and drying unit 171, the operation
timing of the fixed size cutter unit 152, and the operation timing
of the belt meandering preventive units 10, 11, preliminarily as
data, or from the keyboard as appropriate selective input data.
[0196] In the apparatus control unit 5, as mentioned above, the
weight sensors 48, 87, the detection sensors 142a, 142b, 143b,
143c, 143d, and the drive units 35, 56, 61, 66, 106 are connected
electrically, and the apparatus control unit 5 controls these drive
units 35, 56, 61, 66, 106, 161 according to the measured values and
the control data.
[0197] The used paper recycling apparatus 1 having such
configuration is started when the power source is turned on, and
the components 2 (20, 21), 3 (3A, 3B), and 4 (95, 10, 96) are
controlled automatically by the apparatus control unit 5 in mutual
interaction, and the used paper UP, UP, . . . charged in the inlet
7 of the apparatus case 6 are macerated and beaten by the
macerating unit 20 and the beating unit 21 in the pulp making unit
2, and the used paper pulp UPP is manufactured, and further a pulp
suspension PS of a paper making concentration is manufactured in
the pulp concentration adjusting unit 3, and this pulp suspension
PS is manufactured in the paper making net conveyor unit 95 of the
paper making unit 4, the dewatering roll unit 96, and the drying
belt conveyor unit 97, and recycled paper RP is obtained, which is
discharged into the recycled paper receiving tray 9 from the
discharge port 8b of the apparatus case 6.
[0198] In this case, by the belt meandering preventive units 10, 11
in the paper making unit 4, the rolling rollers 140, 140a, 140b,
140c roll on the running belts of the paper making net conveyor
unit 95 and the drying belt conveyor unit 97, that is, the mesh
belt 105 and the smooth surface belt 145 in a tension applying
state, and the roller oscillating unit 141 oscillates the rolling
rollers 140, 140a, 140b, 140c in a direction intersecting with the
running direction of the running belts 105, 145, and while the
running position of the running belts 105, 145 is within the
appropriate running range, the rolling rollers 140, 140a, 140b,
140c are maintained at a neutral position perpendicular to the
running direction of the running belts 105, 145, and when the
running position of the running belts 105, 145 is out of the
appropriate running range, the rolling rollers 140, 140a, 140b,
140c are configured to correct the running position of the running
belts 105, 145 in a meandering correcting direction to move into
the appropriate running range, and therefore the structure suited
to a very compact apparatus structure of a used paper recycling
apparatus of furniture size to be installed in a small shop or a
general household room can be realized in a small and simple belt
meandering preventive device, and hence the running belts of the
belt conveyor unit of the paper making unit can be driven always
stably within the appropriate running range, so that the paper
making process in a very narrow processing space can be executed
smoothly and efficiently at low trouble rate and high
reliability.
[0199] Accordingly, the present invention realizes and presents a
used paper recycling apparatus of furniture size that can be
installed not only in a large office, but also in a small shop or a
general household, being friendly to the environment, low in
running cost, capable of preventing leak or disclosure of
confidential information, personal information, and various types
of information, and capable of maintaining a high
confidentiality.
Preferred Embodiment 2
[0200] This preferred embodiment is shown in FIG. 12, which is
modified in the specific configuration of the belt meandering
preventive units 10, 11 in preferred embodiment 1.
[0201] That is, in the belt meandering preventive unit 10 of this
preferred embodiment, the roller oscillating unit 141 is formed as
an oscillating cylinder.
[0202] Specifically, the oscillating cylinder for composing this
roller oscillating unit 141 has its cylinder main body 141a
supported oscillatably on a support frame 154 which is a fixed side
support part, byway of a support shaft 190, and its piston rod 141b
is pivoted and coupled to one end of a support bracket 152 for
rotatably supporting the rolling roller 140, by way of a support
shaft 191.
[0203] By the protruding and retreating action of the piston rod
141b of the oscillating cylinder 141, the support bracket 152 and
the rolling roller 140 are oscillated in a horizontal
direction.
[0204] As the oscillating cylinder 141, preferably, an air cylinder
device is used, and corresponding to the operation characteristic
of this cylinder device, when the running position of the mesh belt
105 is out of the appropriate running range, the specific
meandering correcting action by the roller oscillating unit 141 is
different from that of preferred embodiment 1, that is, out of the
meandering correcting operations of (A) and (B) explained above,
the meandering correcting operation of (B) is selected, and the
rolling roller 140 is moved and stopped from the neutral position
(the position shown in FIG. 9 (a)) immediately to the maximum
meandering correcting direction position (the position shown in
FIG. 9 (b) or (c)), and when the running position of the mesh belt
105 is corrected of meandering to come within the appropriate
running range, the rolling roller 140 moves and returns to the
neutral position, and stops.
[0205] The other belt meandering preventive unit 11 is same as the
belt meandering preventive unit 10, and the other configuration and
actions are same as in preferred embodiment 1.
[0206] The foregoing preferred embodiments may be modified in
design as described below.
[0207] For example, the specific configuration of the belt
meandering preventive units (belt meandering preventive means) 10
and 11 of the present invention is not limited to the illustrated
preferred embodiments 1 and 2, and may be built in other different
configuration having similar functions, and in particular the
specific configuration of the paper making net conveyor unit 95 and
the drying belt conveyor unit 97 to be prevented of meandering may
be appropriately changed and modified in design.
[0208] As the present invention may be embodied in several forms
without departing from the spirit of essential characteristics
thereof, the present preferred embodiment is therefore illustrative
and not restrictive, since the scope of the present invention is
defined by the appended claims rather than by the description
preceding them, and all changes that fall within metes and bounds
of the claims, or equivalence of such metes and bounds thereof are
therefore intended to be embraced by the claims.
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