U.S. patent application number 12/820678 was filed with the patent office on 2010-10-07 for detectable refrigerant compositions and uses thereof.
This patent application is currently assigned to E. I. DU PONT DE NEMOURS AND COMPANY. Invention is credited to DONALD BERNARD BIVENS, Thomas J. Leck, Mack McFarland, Barbara Haviland Minor, John Carl Steichen.
Application Number | 20100251803 12/820678 |
Document ID | / |
Family ID | 34619378 |
Filed Date | 2010-10-07 |
United States Patent
Application |
20100251803 |
Kind Code |
A1 |
BIVENS; DONALD BERNARD ; et
al. |
October 7, 2010 |
DETECTABLE REFRIGERANT COMPOSITIONS AND USES THEREOF
Abstract
Disclosed herein are detectable refrigerant compositions,
comprising from about 0.001 to about 5 weight percent tracer
compositions, which are useful to identify leaking in a vapor
compression refrigeration and/or air conditioning system. The
presence of the tracers make the refrigerant compositions
detectable by chemo/electro-active array, corona discharge, heated
diode, electrochemical, photoionization, infra red, ultrasonic and
electron capture detectors.
Inventors: |
BIVENS; DONALD BERNARD;
(Kennett Square, PA) ; Leck; Thomas J.;
(Hockessin, DE) ; McFarland; Mack; (West Grove,
PA) ; Minor; Barbara Haviland; (Elkton, MD) ;
Steichen; John Carl; (Landenberg, PA) |
Correspondence
Address: |
E I DU PONT DE NEMOURS AND COMPANY;LEGAL PATENT RECORDS CENTER
BARLEY MILL PLAZA 25/1122B, 4417 LANCASTER PIKE
WILMINGTON
DE
19805
US
|
Assignee: |
E. I. DU PONT DE NEMOURS AND
COMPANY
Wilmington
DE
|
Family ID: |
34619378 |
Appl. No.: |
12/820678 |
Filed: |
June 22, 2010 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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12414022 |
Mar 30, 2009 |
7779668 |
|
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12820678 |
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10984530 |
Nov 9, 2004 |
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12414022 |
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60519790 |
Nov 13, 2003 |
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Current U.S.
Class: |
73/23.2 ;
252/67 |
Current CPC
Class: |
C09K 5/044 20130101;
C09K 5/045 20130101; G01M 3/228 20130101; C09K 5/041 20130101 |
Class at
Publication: |
73/23.2 ;
252/67 |
International
Class: |
G01N 27/00 20060101
G01N027/00; C09K 5/06 20060101 C09K005/06 |
Claims
1-16. (canceled)
17. A detectable refrigerant composition comprising: (a) at least
one hydrofluorocarbon refrigerant: and (b) an effective amount of a
tracer wherein said tracer comprises at least one C.sub.1-4
hydrochlorocarbon.
18. The composition of claim 17 wherein said hydrofluorocarbon
refrigerant comprises at least one refrigerant selected from
fluoromethane (HFC-41), difluoromethane (HFC-32), trifluoromethane
(HFC-23), fluoroethane (HFC-161), 1,1-difluoroethane (HFC-152a),
1,1,1-trifluoroethane (HFC-143a), 1,1,1,2-tetrafluoroethane
(HFC-134a), 1,1,2,2-tetrafluoroethane (HFC-134), or
1,1,1,2,2-pentafluoroethane (HFC-125).
19. The composition of claim 17, wherein said C.sub.1-4
hydrochlorocarbon is selected from trans-1,2-dichloroethylene,
methyl chloride, methylene chloride, ethyl chloride, 1-propyl
chloride or 2-propyl chloride.
20. The composition of claim 17 wherein the composition comprises
from about 0.001 to about 5 weight percent of tracer, based on the
total weight of said refrigerant and said tracer.
21. The composition of claim 17 wherein the composition comprises
from about 0.01 to about 1 weight percent of tracer, based on the
total weight of said refrigerant and said tracer.
22. The composition of claim 17 wherein said tracer has a vapor
pressure at 25.degree. C. of from about 0.01 to about 500 times the
vapor pressure at 25.degree. C. of said refrigerant.
23. The composition of claim 17 wherein said tracer has a vapor
pressure at 25.degree. C. of from about 1 to about 300 times the
vapor pressure at 25.degree. C. of said refrigerant.
24. A method for analyzing at least one gas component of the
detectable refrigerant composition of claim 17 comprising:
providing a detector for detecting the refrigerant composition,
wherein said detector is selected from the group consisting of a
chemo/electro-active array detector, corona discharge detector,
heated diode detector, heated electrochemical detector,
photoionization detector, infra red detector, ultrasonic detector
and an electron capture detector.
25. The method of claim 24, wherein said detector for detecting is
selected from the group consisting of a corona discharge detector
and a heated electrochemical detector.
26. The method of claim 24, wherein said chemo/electro-active array
detector comprises an array of at least two chemo/electro-active
materials, each chemo/electro-active material exhibiting a
different electrical response characteristic upon exposure to at
least one individual gas component in said refrigerant composition
than each other chemo/electro-active material.
27. The method of claim 26, further comprising: (i) exposing said
array to said refrigerant composition; (ii) determining an
electrical response of each chemo/electro-active material upon
exposure of said array to said refrigerant; and (iii) analyzing the
individual gas component from the electrical response values.
28. The method of claim 27, further comprising: optionally,
determining a value for the temperature of said refrigerant
composition independently of the determination of the electrical
responses of the chemo/electro-active materials; and optionally,
digitizing the electrical responses and the temperature value, so
as to permit calculation of a value from the digitized electrical
responses and temperature value; and optionally, analyzing the gas
component.
29. The method of claim 24, wherein said method is used to detect
leaks in a vapor compression refrigeration or air conditioning
system, or heat pump system.
Description
CROSS REFERENCE(S) TO RELATED APPLICATION(S)
[0001] This application claims the priority benefit of U.S.
Provisional Application 60/519,790, filed Nov. 13, 2003.
FIELD OF THE INVENTION
[0002] The present invention relates to detectable refrigerant
compositions having tracers that are useful in vapor compression
refrigeration systems. The detectable tracers permit detection of
the composition upon leaking.
BACKGROUND OF THE INVENTION
[0003] Certain highly fluorinated hydrofluorocarbon refrigerants,
1,1,1,2-tetrafluoroethane (HFC-134a) for example, developed in the
mid-1980s and commercialized in the early 1990s to replace ozone
depleting chlorofluorocarbon (CFC) refrigerants, are coming under
increased regulatory pressure due to their relatively high global
warming potential (GWP) and purported impact on global warming.
Refrigeration and air conditioning industry solutions include
designing essentially leak-free hydrofluorocarbon-based
refrigeration systems, as well as possibly transitioning from
higher GWP to lower GWP refrigerants, including certain
hydrofluorocarbons (e.g., 1,1-difluoroethane (HFC-152a)) and
hydrocarbons as well as compounds such as carbon dioxide, ammonia,
and dimethyl ether. These new solutions are accompanied by concerns
related to leak-free designs, as well as concerns around
flammability and toxicity of the lower GWP refrigerants. The
industry needs to be able to detect and/or differentiate from
background gases, and optionally quantify leaking refrigerants as
it transitions to lower GWP refrigerants, preferably, doing so
accurately, reproducibly and cost effectively.
[0004] For example, where the solution involves carbon dioxide used
as a refrigerant, detection, differentiating from background
(atmospheric) carbon dioxide concentration (which may vary, e.g.,
in a sealed space depending on occupant respiration, efficiency of
combustion and emission control apparatus, etc.), and quantifying
leaking carbon dioxide refrigerant is a difficult problem to solve
with current apparatus and methods.
[0005] Also, where the solution involves 1,1-difluoroethane
(HFC-152a) as the working fluid in a sealed vehicle's air
conditioning system, detection, differentiating from background
1,1-difluoroethane concentration (which may be separately present
due to usage of HFC-152a as aerosol propellant and polymer foam
blowing agent), and quantifying leaking 1,1-difluoroethane
refrigerant is a difficult problem to solve with currently
available apparatus and methods. Some current detectors are also
less sensitive to hydrofluorocarbons and have more difficulty
detecting HFC leaks than compounds containing chlorine.
[0006] The present invention, the use of the compositions of the
present invention, and the method for detecting the compositions of
the present invention meet the industry needs.
BRIEF SUMMARY OF THE INVENTION
[0007] Disclosed herein is a detectable refrigerant composition
comprising: at least one refrigerant selected from the group
consisting of: hydrofluorocarbon, hydrochlorofluorocarbon,
perfluorocarbon, hydrofluorocarbon ether, perfluorocarbon ether,
hydrocarbon, carbon dioxide, ammonia, and dimethyl ether, and an
effective amount of a tracer wherein said tracer is different from
said refrigerant.
[0008] Also disclosed is a method of using the refrigerant
composition of the present invention to detect its presence wherein
said refrigerant is at least one member selected from the group
consisting of hydrofluorocarbon, hydrochlorofluorocarbon,
perfluorocarbon, hydrofluorocarbon ether, perfluorocarbon ether,
hydrocarbon, carbon dioxide, ammonia, and dimethyl ether, said
method comprising providing a detector having a means for detecting
said tracer in the vicinity of said refrigerant composition.
[0009] A further disclosure is a method for analyzing at least one
gas component in the detectable refrigerant composition of claim
the present invention, said method comprising: providing an array
of at least two chemo/electro-active materials, each
chemo/electro-active material exhibiting a different electrical
response characteristic upon exposure to the individual gas
component in said refrigerant than each other chemo/electro-active
material; exposing said array to said refrigerant-composition;
determining an electrical response of each chemo/electro-active
material upon exposure of said array to said refrigerant; and
analyzing the individual gas component from the electrical response
values.
[0010] Another disclosure is a detectable refrigerant composition,
wherein said refrigerant is at least one member selected from the
group consisting of hydrofluorocarbon, hydrochlorofluorocarbon,
perfluorocarbon, hydrofluorocarbon ether, perfluorocarbon ether,
hydrocarbon, carbon dioxide, ammonia, and dimethyl ether, and an
effective amount of a tracer, to produce a detectable refrigerant
composition or to improve the detectability of refrigerant
composition, wherein said refrigerant composition is in a vessel,
exterior of said vessel having a means for detecting said tracer in
said refrigerant-tracer combination.
DETAILED DESCRIPTION OF THE INVENTION
[0011] The present invention relates in part to a detectable
refrigerant composition comprising at least one refrigerant, and an
effective amount of a tracer wherein said tracer is different from
said refrigerant. Refrigerant of the present invention is preferred
to have a normal boiling point of about 80.degree. C. or less.
[0012] The refrigerant of the present invention is at least one
refrigerant selected from the group consisting of
hydrofluorocarbon, hydrochlorofluorocarbon, perfluorocarbon,
hydrofluorocarbon ether, perfluorocarbon ether, hydrocarbon, carbon
dioxide, ammonia, and dimethyl ether.
[0013] Representative hydrofluorocarbon refrigerants include
fluoromethane (HFC-41), difluoromethane (HFC-32), trifluoromethane
(HFC-23), fluoroethane (HFC-161), 1,1-difluoroethane (HFC-152a),
1,1,1-trifluoroethane (HFC-143a), 1,1,1,2-tetrafluoroethane
(HFC-134a), 1,1,2,2-tetrafluoroethane (HFC-134) and
1,1,1,2,2-pentafluoroethane (HFC-125).
[0014] Representative hydrochlorofluorocarbon refrigerants include
chlorodifluoromethane (HCFC-22), 2-chloro-1,1,1-trifluoroethane
(HCFC-123), 2-chloro-1,1,1,2-tetrafluoroethane (HCFC-124) and
1-chloro-1,1-difluoroethane (HCFC-142b).
[0015] Representative perfluorocarbon refrigerants include
tetrafluoromethane (PFC-14), hexafluoroethane (PFC-116),
octafluoropropane (PFC-218) and decafluorobutane (PFC-31-10).
[0016] Representative hydrofluorocarbon ether refrigerants include
CF.sub.3OCHF.sub.2 (HFE-125), CF.sub.3OCH.sub.3 (HFE-143a),
CF.sub.3OCH.sub.2F (HFE-134a), CHF.sub.2OCHF.sub.2 (HFC-134),
cyclo-(CF.sub.2CF.sub.2CF.sub.2O--) (HFE-c216),
CF.sub.3CF.sub.2OCH.sub.3 (HFE-245cbEbg), CHF.sub.2OCHFCF.sub.3
(HFE-236eaEbg), CHF.sub.2CF.sub.2OCH.sub.3 (HFE-254cb2),
C.sub.4F.sub.9OCH.sub.3 (HFE-7100) and
C.sub.4F.sub.9OC.sub.2H.sub.5 (HFE-7200).
[0017] Representative perfluorocarbon ether refrigerants include
CF.sub.3OCF.sub.3, CF.sub.3OC.sub.2F.sub.5,
C.sub.2F.sub.5OC.sub.2F.sub.5 and
CF.sub.3OCF(CF.sub.3)CF(CF.sub.3)OCF.sub.3.
[0018] Representative hydrocarbon refrigerants include methane,
ethane, propane, cyclopropane, propylene, n-butane, cyclobutane,
2-methylpropane, methylcyclopropane, n-pentane, cyclopentane,
2-methylbutane, methylcyclobutane, 2,2-dimethylpropane and
dimethylcyclopropane isomers.
[0019] Another aspect of the present invention is wherein said
refrigerant composition is in a vessel, exterior of said vessel
having either a mobile, transportable, hand-held or stationary
means for detecting said tracer in said refrigerant-tracer
combination.
[0020] In the composition of the present invention the tracer is at
least one member selected from the group consisting of C.sub.1-5
hydrofluorocarbon, C.sub.1-2 hydrochlorofluorocarbon, C.sub.1-4
hydrochlorocarbon, C.sub.2-6 fluoroether, C.sub.1-5 hydrocarbon,
C.sub.1-3 hydrocarbon alcohol, C.sub.1-3 hydrocarbon amine,
C.sub.1-3 hydrocarbon mercaptan, C.sub.1-4 hydrocarbon ether,
C.sub.3-4 hydrocarbon ketone, C.sub.3-4 bromofluoroketone,
C.sub.2-4 hydrocarbon aldehyde, 1,1,1-trifluorotoluene,
2-chloro-1,1,1-trifluorotoluene, sulfur dioxide, nitrogen oxide,
ethanolamine, ammonia, perfluoromethyl iodide, and perfluoroethyl
iodide.
[0021] Representative hydrofluorocarbon tracer compositions of the
present invention include fluoromethane (HFC-41), difluoromethane
(HFC-32), trifluoromethane (HFC-23), fluoroethane (HFC-161),
1,1-difluoroethane (HFC-152a), 1,1,1-trifluoroethane (HFC-143a),
1,1,1,2-tetrafluoroethane (HFC-134a), 1,1,2,2-tetrafluoroethane
(HFC-134), 1,1,1,2,2-pentafluoroethane (HFC-125),
1,1,1,3,3,3-hexafluoropropane (HFC-236fa),
1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea), and
1,1,2,2,3,3,4,4,-octafluorobutane (HFC-338 pcc).
[0022] Representative hydrochlorofluorocarbon tracer compositions
of the present invention include chlorodifluoromethane (HCFC-22),
2-chloro-1,1,1-trifluoroethane (HCFC-123),
2-chloro-1,1,1,2-tetrafluoroethane (HCFC-124) and
1-chloro-1,1-difluoroethane (HCFC-142b).
[0023] Representative hydrochlorocarbon tracer compositions of the
present invention include methyl chloride, methylene chloride,
ethyl chloride, trans-1,2-dichloroethylene, 1-propyl chloride and
2-propyl chloride.
[0024] Representative fluoroether tracer compositions of the
present invention include CF.sub.3OCHF.sub.2 (HFE-125),
CF.sub.3OCH.sub.3 (HFE-143a), CF.sub.3OCH.sub.2F (HFE-134a),
CHF.sub.2OCHF.sub.2 (HFC-134), cyclo-(CF.sub.2CF.sub.2CF.sub.2O--)
(HFE-c216), CF.sub.3CF.sub.2OCH.sub.3 (HFE-245cbEbg),
CHF.sub.2OCHFCF.sub.3 (HFE-236eaEbg); C.sub.4F.sub.9OCH.sub.3
(HFE-7100) and C.sub.4F.sub.9OC.sub.2H.sub.5 (HFE-7200).
[0025] Representative hydrocarbon tracer compositions of the
present invention include methane, ethane, propane, cyclopropane,
propylene, n-butane, cyclobutane, 2-methylpropane,
methylcyclopropane, n-pentane, cyclopentane, 2-methylbutane,
methylcyclobutane, 2,2-dimethylpropane and dimethylcyclopropane
isomers.
[0026] Representative hydrocarbon alcohol tracer compositions of
the present invention methanol, ethanol, 1-propanol and
2-propanol.
[0027] Representative hydrocarbon amine tracer compositions of the
present invention are methyl amine or ethyl amine,
[0028] A representative hydrocarbon mercaptan tracer composition of
the present invention is ethyl mercaptan.
[0029] Representative hydrocarbon ether tracer compositions of the
present invention include dimethyl ether, ethyl methyl ether and
diethyl ether.
[0030] Representative hydrocarbon ketone tracer compositions of the
present invention include propanone and butanone,
[0031] Representative bromofluoroketone tracer compositions of the
present invention are selected from the group consisting of [0032]
CF.sub.3C(O)CBrFCF.sub.2CF.sub.3; [0033]
CF.sub.3C(O)CF.sub.2CF.sub.2CBrF.sub.2; [0034]
CBrF.sub.2C(O)CF(CF.sub.3).sub.2; [0035]
CF.sub.3C(O)CBr(CF.sub.3).sub.2; [0036]
CBrF.sub.2CF.sub.2C(O)CF.sub.2CF.sub.3; [0037]
CF.sub.3CBrFC(O)CF.sub.2CF.sub.3; [0038]
CF.sub.3CBrFC(O)CF.sub.2CF.sub.2CF.sub.3; [0039]
CF.sub.3CF.sub.2C(O)CBrFCF.sub.2CF.sub.3; [0040]
CF.sub.3CF.sub.2C(O)CF.sub.2CF.sub.2CBrF.sub.2; [0041]
CF.sub.3C(O)CBr(CF.sub.3)CF.sub.2CF.sub.3; [0042]
CF.sub.3C(O)CF(CF.sub.3)CBrFCF.sub.3; [0043]
CF.sub.3C(O)CBrFCF.sub.2CF.sub.2CF.sub.2CF.sub.3; [0044]
CF.sub.3C(O)CF.sub.2CF.sub.2CF.sub.2CF.sub.2CBrF.sub.2; [0045]
CF.sub.3CBrFC(O)CF.sub.2CF.sub.2CF.sub.2CF.sub.3; [0046]
CF.sub.3CF.sub.2C(O)CBrFCF.sub.2CF.sub.2CF.sub.3; [0047]
CF.sub.3CF.sub.2C(O)CF.sub.2CF.sub.2CF.sub.2CBrF.sub.2; [0048]
CF.sub.3CF.sub.2CBrFC(O)CF.sub.2CF.sub.2CF.sub.3; [0049]
CBrF.sub.2CF.sub.2C(O)CF(CF.sub.3)CF.sub.2CF.sub.3; [0050]
CF.sub.3CBrFC(O)CF(CF.sub.3)CF.sub.2CF.sub.3; [0051]
CF.sub.3CF.sub.2C(O)CBr(CF.sub.3)CF.sub.2CF.sub.3; [0052]
CF.sub.3CF.sub.2C(O)CF(CBrF.sub.2)CF.sub.2CF.sub.3; [0053]
CBrF.sub.2CF.sub.2CF.sub.2C(O)CF(CF.sub.3).sub.2; [0054]
CF.sub.3CF.sub.2CBrFC(O)CF(CF.sub.3).sub.2; [0055]
CF.sub.3CF.sub.2CF.sub.2C(O)CBr(CF.sub.3).sub.2; [0056]
(CF.sub.3).sub.2CBrC(O)CF(CF.sub.3).sub.2; [0057]
CF.sub.3CBrFCF.sub.2C(O)CF(CF.sub.3).sub.2; [0058]
CHF.sub.2CF.sub.2C(O)CBr(CF.sub.3).sub.2; [0059]
(CF.sub.3).sub.2CHC(O)CBr(CF.sub.3).sub.2; [0060]
CHF.sub.2CF.sub.2C(O)CBrFCF.sub.3; [0061]
(CF.sub.3).sub.2CHC(O)CBrFCF.sub.3; [0062]
(CF.sub.3).sub.2CHC(O)CBrF.sub.2; [0063]
CBrF.sub.2CF.sub.2C(O)CH(CF.sub.3).sub.2; [0064]
CBrF.sub.2C(O)CF(CF.sub.3)OCF.sub.3; [0065]
CBrF.sub.2CF.sub.2C(O)CF(CF.sub.3)OCF.sub.3; [0066]
CBrF.sub.2CF.sub.2CF.sub.2C(O)CF(CF.sub.3)OCF.sub.3; [0067]
CBrF.sub.2C(O)CF(CF.sub.3)OC.sub.2F.sub.5; [0068]
CBrF.sub.2CF.sub.2C(O)CF(CF.sub.3)OC.sub.2F.sub.5; [0069]
CBrF.sub.2C(O)CF(CF.sub.3)OCF.sub.2C.sub.2F.sub.5; [0070]
CBrF.sub.2CF.sub.2C(O)CF(CF.sub.3)OCF.sub.2C.sub.2F.sub.5; [0071]
CBrF.sub.2C(O)CF(CF.sub.3)OCF(CF.sub.3).sub.2; [0072]
CBrF.sub.2CF.sub.2C(O)CF(CF.sub.3)OCF(CF.sub.3).sub.2; [0073]
CF.sub.3CBrFC(O)CF(CF.sub.3)OCF(CF.sub.3).sub.2; [0074]
CF.sub.3CBrFC(O)CF(CF.sub.3)OCF.sub.3; [0075]
CF.sub.3CBrFC(O)CF(CF.sub.3)OC.sub.2F.sub.5; [0076]
CF.sub.3CBrFC(O)CF(CF.sub.3)OCF.sub.3; [0077]
(CF.sub.3).sub.2CBrC(O)CF(CF.sub.3)OCF.sub.3; [0078]
CF.sub.3CBrFC(O)CF(CF.sub.3)OC.sub.2F.sub.5; [0079]
(CF.sub.3).sub.2CBrC(O)CF(CF.sub.3)OC.sub.2F.sub.5; [0080]
CF.sub.3CBrFC(O)CF(CF.sub.3)OCF.sub.2C.sub.2F.sub.5; [0081]
CF.sub.3CBrFC(O)CF(CF.sub.3)OCF(CF.sub.3).sub.2; [0082]
CBrF.sub.2C(O)CF(OCF.sub.2CHF.sub.2)CF.sub.3; [0083]
CBrF.sub.2C(O)CH(OCF.sub.2CHF.sub.2)CF.sub.3; [0084]
CBrF.sub.2C(O)CF(OCH.sub.3)CF.sub.3; [0085]
CBrF.sub.2C(O)CF(CF.sub.2OCH.sub.3)CF.sub.3; [0086]
CClF.sub.2CFBrC(O)CF.sub.2CF.sub.3; [0087]
CBrF.sub.2CFClC(O)CF.sub.2CF.sub.3; [0088]
CClF.sub.2CFBrC(O)CF(CF.sub.3).sub.2; [0089]
CBrF.sub.2CFClC(O)CF(CF.sub.3).sub.2; [0090]
CClF.sub.2CFBrC(O)CF(CF.sub.3)(C.sub.2F.sub.5); [0091]
CBrF.sub.2CFClC(O)CF(CF.sub.3)(C.sub.2F.sub.5); [0092]
CClF.sub.2C(O)CBr(CF.sub.3).sub.2; [0093]
CClF.sub.2CF.sub.2C(O)CBr(CF.sub.3).sub.2; [0094]
CF.sub.3CClFC(O)CBr(CF.sub.3).sub.2; [0095]
CClF.sub.2C(O)CBrFCF.sub.3; [0096]
CClF.sub.2CF.sub.2(O)CCBrFCF.sub.3; [0097]
CF.sub.3CClFC(O)CBrFCF.sub.3; [0098]
CBrF.sub.2C(O)CCl(CF.sub.3).sub.2; [0099]
CBrF.sub.2CF.sub.2C(O)CCl(CF.sub.3).sub.2; [0100]
CBrF.sub.2C(O)CClFCF.sub.3; and [0101]
CBrF.sub.2CF.sub.2C(O)CClFCF.sub.3.
[0102] Representative hydrocarbon aldehyde tracer compositions of
the present invention are acetaldehyde or propionaldehyde.
[0103] Additional tracer compositions of the present invention
include sulfur dioxide, and a nitrogen oxide selected from nitric
oxide or nitrous oxide.
[0104] By effective amount of tracer is meant an amount of at least
one tracer component that when combined with refrigerants of the
present will result in a detectable refrigerant-tracer mixture. The
effective amount of tracer is preferably sufficient to allow for
accurate, reproducible, and optionally quantifiable detection of a
refrigerant leak. An effective amount of tracer is generally from
about 0.001 to about 5 weight percent of tracer, and more
preferably from about 0.01 to about 1 weight percent of tracer,
based on the total weight of refrigerant and tracer.
[0105] The tracer of the present invention has a vapor pressure
(neat) at 25.degree. C. of generally from about 0.01 to about 500
times, preferably from about 1 to about 300 times, the vapor
pressure at 25.degree. C. of said refrigerant (neat). Tracer is
preferably selected for a given refrigerant such that it may be
accurately and reproducibly detected in the presence of background
gases using an appropriate means for detecting said tracer.
[0106] It is acceptable if refrigerant and tracer form a low
boiling (maximum pressure) azeotropic or azeotrope-like mixture.
Such a mixture is preferred in the instance where refrigerant and
an effective amount of tracer, under temperature and pressure
conditions where a vessel containing said mixture is leaking, allow
for accurate detection of a refrigerant leak, via detection of
tracer. Preferred refrigerants are the relatively low GWP compounds
difluoromethane (HFC-32), 1,1-difluoroethane (HFC-152a), propane,
cyclopropane, propylene, n-butane, 2-methylpropane, carbon dioxide,
ammonia, and dimethyl ether. Preferred amongst the tracers include
ammonia, nitric oxide, 2-chloro-1,1,1,2-tetrafluoroethane
(HCFC-124), 1,1,1,2-tetrafluoroethane (HFC-134a) and dimethyl
ether. Where the refrigerant is 1,1-difluoroethane (HFC-152a), the
tracer is preferably selected from at least one of ammonia, nitric
oxide or dimethyl ether, and the means for detecting tracer is
preferably a chemo/electro-active array detector, corona discharge
detector, heated electrochemical detector or heated diode
detector.
[0107] The present invention also relates to a method of using the
refrigerant composition of the present invention to detect its
presence wherein said refrigerant is at least one member selected
from the group consisting of hydrofluorocarbon,
hydrochlorofluorocarbon, perfluorocarbon, hydrofluorocarbon ether,
perfluorocarbon ether, hydrocarbon, carbon dioxide, ammonia, and
dimethyl ether, said method comprising providing a detector having
a means for detecting said tracer in the vicinity of said
refrigerant composition.
[0108] The method described herein may be used to detect leaks in a
vapor compression refrigeration or air conditioning system or heat
pump system. The detection is carried out by a means for detecting
said tracer, wherein in the absence of the tracer component would
not be detectable, or at best difficult to detect, or unreliably
detectable.
[0109] In the method disclosed herein, the means for detecting said
tracer is selected from the group consisting of a
chemo/electro-active array detector, corona discharge detector,
heated diode detector, heated electrochemical detector,
photoionization detector, infra red detector, ultrasonic detector
and an electron capture detector.
[0110] The present invention also relates to a method for analyzing
at least one gas component in the detectable refrigerant
composition of the present invention, said method comprising:
providing an array of at least two chemo/electro-active materials,
each chemo/electro-active material exhibiting a different
electrical response characteristic upon exposure to the individual
gas component in said refrigerant than each other
chemo/electro-active material; exposing said array to said
refrigerant-composition; determining an electrical response of each
chemo/electro-active material upon exposure of said array to said
refrigerant; and analyzing the individual gas component from the
electrical response values.
[0111] The method described herein optionally may further comprise
determining a value for the temperature of said refrigerant
composition independently of the determination of the electrical
responses of the chemo/electro-active materials; optionally,
digitizing the electrical responses and the temperature value, so
as to permit calculation of a value from the digitized electrical
responses and temperature value, and optionally, analyzing the gas
component.
[0112] Suitable array detectors are described in U.S. patent
application no. 09/977,791, filed Oct. 15, 2001, published US
2002-121,440 and U.S. patent application Ser. No. 10/117,472, filed
Apr. 5, 2002, both incorporated herein by reference.
[0113] Representative means for detecting tracer include a corona
discharge detector as disclosed in U.S. Pat. Nos. 6,333,632,
4,609,875 and 4,488,118, all of which are incorporated herein by
reference.
[0114] Representative means for detecting tracer include a heated
diode detector as disclosed in U.S. Pat. No. 5,932,176, herein
incorporated by reference.
[0115] Representative means for detecting tracer include a heated
electrochemical sensor as disclosed in U.S. Pat. No. 4,400,260,
herein incorporated by reference.
[0116] Representative means for detecting tracer include a
photoionization detector as disclosed in U.S. Pat. No. 5,393,979,
herein incorporated by reference.
[0117] Representative means for detecting tracer include an
ultrasonic detector as disclosed in European patent publication EP
0 319 133 A2, herein incorporated by reference.
[0118] Representative means for detecting tracer include infra red
detectors as disclosed in U.S. Pat. Nos. 5,528,792 and 6,373,056,
both incorporated herein by reference.
[0119] Representative means for detecting tracer further include
electron capture detectors.
[0120] The present invention involves a method for detecting
refrigerant leaking from a vessel. By vessel is meant any sealed
vessel containing refrigerant, including but not limited to, lab
and commercial scale cylinders, railroad and tractor-trailer tank
cars, piping, and vapor compression refrigeration and air
conditioning (AC) apparatus and associated piping and storage
containers that may be found in stationary (e.g., home or
commercial AC) or mobile (e.g., automobile, train, boat, airplane)
installations.
EXAMPLES
Example 1
[0121] Compositions of the present invention were prepared a
suitable container. Comparative compositions that did not contain
tracer compositions were also prepared. Compositions were then
leaked in the vapor phase in the presence of a hand-held Ritchie
Yellow Jacket.RTM. Accuprobe.RTM. heated electrochemical detector.
The digital readout scale was 0 (for no detection) to 9 (for
maximum detection). Results are shown below.
TABLE-US-00001 Detector Digital Composition Reading CO.sub.2 0
CO.sub.2/0.05 wt % trans- 8 1,2-dichloroethylene CO.sub.2/0.1 wt %
HFC- 5 152a
The data show that addition of tracer enables the detector to
detect a CO2 leak, whereas it was unable to detect the leak without
tracer present.
Example 2
[0122] Compositions of the present invention were prepared in a
suitable container. Comparative compositions that did not contain
tracer compositions were also prepared. Compositions were then
leaked in the vapor phase in the presence of a hand-held TIF
Instruments 5650 corona discharge halogen leak detector and the
detector reading was recorded based on number of red lights
illuminated. Results are shown below.
TABLE-US-00002 Detector Reading Composition (number of red lights)
HFC-134a 2 HFC-134a/0.1 wt % trans- 4 1,2-dichloroethylene CO2 2
CO2/0.1 wt % HFC- 5 152a
The data show that addition of tracer improves the ability of the
detector to detect an HFC-134a or CO.sub.2refrigerant leak.
Example 3
[0123] Compositions of the present were prepared in a suitable
container. Comparative compositions that did not contain tracer
compositions were also prepared. Compositions were then leaked in
the vapor phase in the presence of a hand-held Ritchie Yellow
Jacket.RTM. Accuprobe.RTM. heated electrochemical detector. The
digital readout scale was 0 for no detection to 9 for maximum
detection. Results are shown below.
TABLE-US-00003 Detector Digital Composition Reading HFC-152a 1
HFC-152a/0.03 wt % trans- 4 1,2-dichloroethylene HFC-152a/0.1 wt %
4 HCFC-22
The data show that addition of tracer improves the ability of the
detector to detect an HFC-152a refrigerant leak.
Example 4
[0124] Compositions of the present were prepared in a suitable
container. Comparative compositions that did not contain tracer
compositions were also prepared. Compositions were then leaked in
the vapor phase in the presence of a hand-held TIF Instruments 5650
corona discharge halogen leak detector and the detector reading was
recorded based on number of red lights illuminated. Results are
shown below.
TABLE-US-00004 Detector Reading Composition (number of red lights)
HFC-152a 0 HFC-152a/0.03 wt % trans- 6 1,2-dichloroethylene
HFC-152a/0.1% 6 HCFC-22
The data show that addition of tracer enables the detector to
detect presence of an HFC-152a leak, whereas it was unable to
detect the leak without tracer present.
* * * * *