U.S. patent application number 12/403723 was filed with the patent office on 2010-09-16 for multiple cap size bottle crate.
Invention is credited to Edward L. Stahl.
Application Number | 20100230318 12/403723 |
Document ID | / |
Family ID | 42729136 |
Filed Date | 2010-09-16 |
United States Patent
Application |
20100230318 |
Kind Code |
A1 |
Stahl; Edward L. |
September 16, 2010 |
Multiple Cap Size Bottle Crate
Abstract
A beverage crate having a bottom wall, a first side wall, a
second side wall, a first end wall and a second end wall. The
bottom wall includes a lower surface having structure to allow the
beverage crate to securely stack on a plurality of bottles having a
first cap size or a plurality of bottles having a second cap size.
The lower surface of the bottom wall including a plurality of
bottle receiving portions where each bottle receiving portion
includes a first cap size wall portion and a second cap size wall
portion.
Inventors: |
Stahl; Edward L.; (Tyler,
TX) |
Correspondence
Address: |
UNGARETTI & HARRIS LLP;INTELLECTUAL PROPERTY GROUP - PATENTS
70 WEST MADISON STREET, SUITE 3500
CHICAGO
IL
60602-4224
US
|
Family ID: |
42729136 |
Appl. No.: |
12/403723 |
Filed: |
March 13, 2009 |
Current U.S.
Class: |
206/509 |
Current CPC
Class: |
B65D 1/243 20130101 |
Class at
Publication: |
206/509 |
International
Class: |
B65D 21/032 20060101
B65D021/032 |
Claims
1. A beverage crate having a bottom surface configured to allow
secure stacking of the beverage crate oil bottles having a first
cap size and bottles having a second cap size different than the
first cap size, the beverage crate comprising: a bottom wall for
supporting a plurality of beverage bottles, the bottom wall having
a first side, an opposing second side, a first end, and a second; a
first side wall connected to the bottom wall along the first side;
a second side wall connected to the bottom wall along the second
side; the bottom wall including an upper surface for supporting
bottles in the beverage crate and a lower surface shaped to contact
tops of bottles contained in a lower beverage crate, the bottom
surface configured to securely stack on one of a plurality of
bottles having a first cap size and a plurality of bottles having a
second cap size different than the first cap size.
2. The beverage crate of claim 1 wherein the bottom surface
includes a plurality of first wall portions at a first depth
configured to contact the plurality of bottles having a first cap
size.
3. The beverage crate of claim 2 wherein the bottom surface
includes a plurality of second wall portions at a second depth
different than the first depth configured to contact the plurality
of bottles having a second cap size.
4. The beverage crate of claim 3 wherein the bottom surface
includes a third wall portion having a lowermost surface of the
beverage crate.
5. The beverage crate of claim 4 wherein the second depth is closer
to lowermost surface than the first depth.
6. The beverage crate of claim 3 further comprising a wall
connecting each of the plurality of first wall portions to the
plurality of second wall portions.
7. The beverage crate of claim 6 wherein each wall connecting each
of the plurality of first wall portions to the plurality of second
wall portions has a plurality of arc shaped segments.
8. The beverage crate of claim 7 wherein the arc shaped segments
have a radius of curvature corresponding to a radius of curvature
of the first size caps.
9. The beverage crate of claim 3 wherein the bottom surface
includes a plurality of bottle cap receiving portions.
10. The beverage crate of claim 1 further comprising a first handle
portion connected to the first and second side walls at the first
end, and a second handle portion connected to the first and second
side wall at the second end.
11. The beverage crate of claim 1 wherein the first cap size has a
radius of 28 millimeters.
12. The beverage crate of claim 1 wherein the second cap size has a
radius of 38 millimeters.
13. The beverage crate of claim 1 wherein each side wall includes a
plurality of columns.
14. A plastic beverage crate having a bottom surface configured to
stack on bottles having multiple sized caps comprising: a bottom
wall having a generally planar upper surface for supporting a
plurality of beverage bottles, a first side wall extending upward
from a first side of the bottom wall and an opposing second side
wall extending upward from a second side of the bottom wall, the
bottom wall including a lower surface having a plurality of first
wall portions at a first depth configured to contact a bottle cap
having a first cap size, a plurality of second wall portions at a
second depth configured to contact a bottle cap having a second cap
size different than the first cap size, and a plurality of wall
portions defining a lowermost surface of the beverage crate
configured to support the beverage crate on a flat surface.
15. The beverage crate of claim 14 further comprising a plurality
of substantially vertical walls connecting each of the plurality of
first wall portions lo a corresponding plurality of second wall
portions.
16. The beverage crate of claim 15 wherein each of the plurality of
vertical walls include a plurality of arc shaped segments.
17. The beverage crate of claim 16 wherein each arc shaped segment
has a radius of curvature measured to match the outside
circumferential shape of the first cap size.
18. The beverage crate of claim 14 wherein at least portions of the
plurality of wall portions defining a lowermost surface of the
beverage crate are formed from a plurality of rib segments.
19. The beverage crate of claim 14 wherein the first cap size is 28
mm and the second cap size is 38 mm.
20. The beverage crate of claim 14 wherein the lower surface of the
bottom wall includes a plurality of bottle top receiving areas.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] None
FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] Not Applicable.
TECHNICAL FIELD
[0003] The invention generally relates to a beverage crate for
transporting bottles containing a beverage having multiple cap
sizes; and mere particularly to a beverage crate having a bottom
surface configured to securely stack on top of bottles having
either a first cap size or a second cap size different than the
first cap size.
BACKGROUND OF THE INVENTION
[0004] Plastic beverage crates are used to store and transport a
plurality of bottles of a beverage. For example, such crates can
hold a number of liter sized plastic bottles of popular soft drinks
or other similar beverages. The beverage containing bottles arc
typically taller than the beverage crate. That is, the beverage
crate includes side walls and end walls that extend upward from a
bottom wall of the crate only a portion of the height of the
bottles. The low walls provide savings in materials. Additionally,
when empty smaller beverage crates can be transported more cost
effectively than larger crates.
[0005] Transporting loaded beverage crates typically requires one
or more crates to be stacked on top of each other. Because the side
walls are lower than the height of the bottles, when stacking one
or more loaded crates upon each other, the bottom surface of one
stacked beverage crate (other than the lowermost crate) will
contact and be support by the tops of the bottles of the crate
below it rather than on the side or end walls of that crate.
[0006] The top of a beverage bottle includes a plastic cap or
closure having a horizontal, circular top surface with a specified
diameter. Different sized caps will have different diameters. The
cap is sized to enclose the open mouth or spout of the beverage
bottle.
[0007] To provide a stable stacked configuration, the bottom
surface of the bottom wall of a beverage crate is sometimes
provided with structure that cooperates with a particular size
bottle cap. However, such crates lose the benefit of this structure
and can be unstable if stacked on bottles having a different sized
cap.
[0008] One well known beverage company is currently selling its
product in bottles having a larger than normal (for the industry)
open mouth and corresponding cap. However, the company may move to
an industry standard cap size in the future. With present crate
technology, this company would need to stop using beverage crates
with a bottom structure sized for the larger caps and acquire a
second set of beverage crates with a bottom structure sized to
accommodate the standard cap size. Given the large number of
beverage containing bottles shipped a year, acquiring a second set
of crates would require a substantial investment.
[0009] The present invention is provided to solve the problems
discussed above and other problems, and to provide advantages and
features not provided by prior beverage crates. A full discussion
of the features and advantages of the present invention is deferred
to the following detailed description, which proceeds with
reference to the accompanying drawings.
SUMMARY OF THE INVENTION
[0010] The present invention provides a beverage crate that
includes a bottom surface that can be stacked on top of bottles
having either a first cap size or a second cap size different than
the first cap size. Accordingly, a single beverage crate can be
used for storing and transporting either cap size bottle. The
present invention eliminates the need to acquire a second set of
beverage crates for the second cap size bottles.
[0011] In accordance with one aspect of the invention, a beverage
crate having a bottom surface configured to allow secure stacking
of the beverage crate on bottles having a first cap size or bottles
having a second cap size different tan the first cap size is
provided. The beverage crate comprises a bottom wall for supporting
a plurality of beverage bottles. The bottom wall of the crate
includes a first side, an opposing second side, a first end, and a
second. The beverage crate further includes a first side wall
connected to the bottom wall along the first side, a second side
wall connected to the bottom wall along the second side. The bottom
wall includes an upper surface fur supporting bottles in the
beverage crate and a lower surface shaped to contact tops of
bottles contained in a lower beverage crate. The bottom surface is
configured to securely stack on either a plurality of bottles
having a first cap size or a plurality of bottles having a second
cap size different than the first cap size.
[0012] The bottom surface of the beverage crate includes a
plurality of first wall portions at a first depth configured to
contact the plurality of bottles having a first cap size, and a
plurality of second wall portions at a second depth different than
the first depth configured to contact the plurality of bottles
having a second cap size. The depth of the respective wall portions
is measured from a lowermost surface of the beverage crate (i.e.,
the lowermost surface is the surface of the crate that the crate
would rest on when it is placed on a flat horizontal surface, such
as the floor or a pallet). The beverage crate further includes a
third wall portion having the lowermost surface of the beverage
crate. Preferably, the second depth is closer to the lowermost
surface than the first depth.
[0013] A plurality of substantially vertical wall segments connects
each of the plurality of first wall portions to the plurality of
second wall portions. Each wall connecting each of the plurality of
first wall portions to the plurality of second wall portions
preferably has a plurality of arc shaped segments. The arc shaped
segments are sized to have a radius of curvature corresponding to a
radius of curvature of the first cap size.
[0014] The bottom surface can include a plurality of bottle cap
receiving portions. Each receiving portion includes a first wall
portion and a second wall portion.
[0015] The beverage crate further comprises a first handle portion
connected to the first and second side walls at the first end, and
a second handle portion connected to the first and second side wall
at the second end. The handle portions can be connected to portions
of the side walls that wrap around the ends of the bottom wall.
Additionally, each of the side walls can include a plurality of
columns. The columns are designed to be shorter than the bottles
supported in the beverage crate so that the tops of the bottles
extend above the columns.
[0016] Preferably, the beverage crate is designed to stack on
bottles having a first cap size with a radius of 28 millimeters.
Additionally, the crate is designed to also stack on bottles having
a second cap size with a radius of 38 millimeters.
[0017] In accordance with another aspect of the invention, a
plastic beverage crate having a bottom surface configured to stack
on bottles having multiple sized caps is provided. The beverage
crate comprises a bottom wall having a generally planar upper
surface for supporting a plurality of beverage bottles, a first
side wall extending upward from a first side of the bottom wall and
an opposing second side wall extending upward from a second side of
the bottom wall. The bottom wall includes a lower surface having a
plurality of first wall portions at a first depth configured to
contact a bottle cap having a first cap size, a plurality of second
wall portions at a second depth configured to contact a bottle cap
having a second cap size different than the first cap size, and a
plurality of wall portions defining a lowermost surface of the
beverage crate configured to support the beverage crate on a flat
surface.
[0018] The beverage crate can further comprise a plurality of
substantially vertical walls connecting each of the plurality of
first wall portions to a corresponding plurality of second wall
portions. Each of the plurality of vertical walls includes a
plurality of arc shaped segments having a radius of curvature
designed to match the outside circumferential shape of the first
cap size.
[0019] Additionally, at least portions of the plurality of wall
portions defining a lowermost surface of the beverage crate are
formed from a plurality of rib segments
[0020] Other features and advantages of the invention will be
apparent from the following specification taken in conjunction with
the following drawings.
BRIEF DESCRIPTION OF THF DRAWINGS
[0021] To understand the present invention, it will now be
described by way of example, with reference to the accompanying
drawings in which:
[0022] FIG. 1 is a top plan view of a beverage crate which can be
stacked either on bottles having a first cap size or a second cap
size different than the first cap size in accordance with the
present invention;
[0023] FIG. 2 is a bottom plan view of the beverage crate of FIG.
1;
[0024] FIG. 3 is a top perspective view of the beverage crate of
FIG. 1;
[0025] FIG. 4 is a bottom perspective view of the beverage crate of
FIG. 1;
[0026] FIG. 5 is a side plan view of the beverage crate of FIG. 1,
the opposing side being substantially the same;
[0027] FIG. 6 is an end plan view of the beverage crate of FIG. 1,
the opposing end being substantially the same; and,
[0028] FIG. 7 is an enlarged perspective view of a portion of the
bottom surface of the beverage crate of FIG. 1.
DETAILED DESCRIPTION
[0029] While this invention is susceptible of embodiments in many
different forms, there is shown in the drawings and will herein be
described in detail preferred embodiments of the invention with the
understanding that the present disclosure is to be considered as an
exemplification of the principles of the invention and is not
intended to limit the broad aspect of the invention to the
embodiments illustrated.
[0030] The present invention is a beverage crate that is configured
to stack on bottles having a first cap Size, as well as bottles
having a second cap size different than the first cap size.
Specifically, the beverage crate of the present invention includes
a bottom surface having structure preferably designed to allow the
beverage crate to securely stack on bottles with 38 mm caps, or 28
mm caps. The cap size is a measure of the diameter of the cap. The
beverage crate will not require replacement as one industry
beverage manufacturer phases out of the 38 mm cap design and into
the 28 mm cap.
[0031] Referring to FIG. 1, a top plan view of a beverage crate 10
is shown. From this view, the beverage crate 10 is generally
rectangular having a first side 12, an opposing second side 14, a
first end 16, and an opposing second end 18. A web-like bottom wall
20 spans between the first and second sides 12, 14, and first and
second ends 16, 18 of the beverage crate 10. The bottom wall 20 of
the beverage crate 10 is designed to support a plurality of
beverage bottles, such as plastic, liter-sized soft drink bottles.
The plurality of openings in the bottom wall 20 reduces the amount
of material used in the crate, and prevents fluids from
accumulating in the crate.
[0032] FIG. 2 is a bottom plan view of the beverage container 10.
As shown in Figure 2, the bottom wall 20 includes a non-uniform
bottom surface 22 having bottom wall portions at varying depths. As
discussed in more detail below, the bottom surface 22 is divided
into a plurality of bottle top receiving portions or areas 24. In
the embodiment of FIGS. 1-7, the bottom surface 22 includes fifteen
bottle top receiving areas 24. Each of these areas 24 are
configured to securely stack on a bottle top having a first cap
size (e.g., 38 mm) or a second cap size different than the first
cap size (e.g., 28 mm).
[0033] Referring generally to FIG. 3, the beverage crate 10
includes a first side wall 26 extending upward from the bottom wall
20 along the first side 12, and a second side wall 28 extending
upward from the bottom wall 20 along the second side 14.
Additionally, the beverage crate includes a first partial end wall
32 extending upward from the bottom wall 20 along the first end 16,
and a second partial end wall 34 extending upward from the bottom
wall 20 along the second end IS. Each partial end wall 32, 34
includes a first segment integral with the first side wall 26 and a
second segment integral with the second side wall 28. The first and
second end walls 32, 34, include a first handle 36 and a second
handle 38, respectively, spanning a central gap between each of the
two segments of the respective end walls 32, 34.
[0034] As shown in FIGS. 3 and 5, the side walls 26, 28 include a
plurality of columns 40 extending upward from a top portion of the
side walls 26, 28. Gaps 41 are formed between the columns 40.
Providing gaps between the columns allows for viewing labels or
other indicia on bottles supported in the beverage crate 10. It
also reduces the amount of material used to create the beverage
crate 10. Although the columns 40 extend upward beyond the lower,
generally solid portion of the side walls 26, 28, they do not
extend above the tops of the bottles.
[0035] The handles 36, 38 on the end walls 32, 34 are designed to
extend upward up to the same height as the columns 40. This allows
the crates 10 to stack evenly when empty.
[0036] One end wall and handle is shown in FIG. 6. The handle
includes a first support 44 and a second support 46 which extends
from the handle to the upper or top surface 48 of the bottom wall
20.
[0037] The beverage crate 10 is designed to transport a plurality
of bottles containing a beverage supported on the top surface 48 of
the bottom wall 20. During transportation, one or more filled
beverage crates 10 (e.g., having fifteen bottles) are stacked one
on top of another. In this arrangement, a first beverage crate is
placed directly on the floor (or upper surface of a transport
mechanism, such as a pallet), and a second beverage crate is placed
on top of the bottles in the first beverage crate 10. Subsequent
beverage crates 10 are placed on the lower two in the same
manner.
[0038] When the second beverage crate 10 is placed on the first
(lower) beverage crate 10, it is supported by the bottles in the
first beverage crate 10. In this regard, the lower surface 22 of
the bottom wall 20 of the second beverage crate 10 contacts and
rests on the tops of the bottles in the first lower beverage crate
10.
[0039] Referring to FIGS. 4 and 7, the lower surface 22 of the
bottom wall 20 is provided with structure to securely stack with
bottles having either a first cap size, or a second cap size
different than the first cap size. Additionally, the bottom surface
22 also includes structure to allow the beverage crate to rest on a
smooth floor or transport mechanism.
[0040] As noted above, the bottom surface 22 of the beverage crate
10 is divided into fifteen bottle top receiving portions 24. Each
receiving portion 24 is generally a square shaped area which
includes a circular, centrally located opening 50. The opening 50
is formed in a first cap size bottom wall portion 52 of the bottle
top receiving portion 24, and is positioned at a first depth
(measured from the lowermost surface of the bottom wall 20 as
discussed below). The first cap size bottom wall portion 52 is
configured to contact and allow the beverage crate 10 to stack on a
bottle having a top with a cap having a first cap size.
[0041] Each of the bottle top receiving portions 24 also include a
second cap size bottom wall portion 54 having a second depth less
than the first depth (again as measured from the lowermost surface
of the bottom wall 20 the second depth is thus closer to the
lowermost surface). The second cap size bottom wall portion is
positioned about at least a portion of the periphery of the first
cap size bottom wall portion 52 in each of the bottle top receiving
portions 24. The second cap size bottom wall portion 52 is
configured to contact and allow the beverage crate 10 to stack on a
bottle having a top with a cap having a second cap size different
than the first cap size.
[0042] A scalloped, substantially vertical wall 56, having a
plurality of circular arc segments 58, connects the first cap size
wall portion 52 to the second cap size wall portion 54. The arc
segments 58 are predominantly sized to match the outer
circumference of caps of bottles having a first cap size.
[0043] The bottom surface 22 of the bottom wall 20 also includes a
floor engaging bottom wall portion 60. The floor engaging wall
portion 60 forms the lowermost surface of the beverage crate 10.
The floor engaging bottom wall portion 60 contacts the floor or
transport mechanism when the beverage crate 10 is not stacked on
top of another loaded beverage crate 10. This surface (at least
along the outer periphery) would also contact the upper surface of
another beverage crate 10 (e.g., the top surface of the columns 40
or handles 36, 38) when empty crates are stacked on each other. The
floor engaging bottom wall portions 60 can be formed at least in
part by rib segments 61.
[0044] Referring to FIGS. 2 and 4, a centrally located bottle top
receiving portion or area 24' (i.e., in the middle row, middle
column of receiving portions 24, see FIG. 4) is shown having a
symmetrical first cap size bottom wall portion 52 completely
surrounded by a symmetrical second cap size bottom wall portion 54.
The second cap size bottom wall portion 54 includes a substantially
vertical, octagonal outer boundary or wall 62. The outer boundary
62 connects the second cap size bottom wall portion 54 to floor
engaging bottom wall portion 60. In other receiving portions or
areas 24, the outer wall 62 does not fully surround the second cap
size bottom wall portion 54 and therefore, does not have an
octagonal shape.
[0045] Other bottle top receiving portions or areas 24 include
first cap size bottom wall portions having a variety of mostly
irregular shapes, along with second cap size bottom wall portions
54 having a variety of mostly irregular shapes. Additionally, many
of the second cap size bottom wall portions 54 do not completely
surround the first cap size bottom wall portions 52. Moreover, more
than one second cap size bottom wall portion 54 may exist in a
bottle top receiving portions 24.
[0046] During use, a first beverage crate 10 containing bottles
having a first cap size (e.g., 28 mm) is placed on the floor. A
second beverage crate 10 is then placed (i.e., stacked) on top of
the bottles in the beverage crate 1O. The caps of the bottles will
contact and tend to align in the first cap size bottom wall
portions 52 in the respective receiving portions or areas 24. Some
of the caps will likely contact and abut one of the circular arc
segments 58 of the scalloped wall 56.
[0047] In instances where the first beverage crate 10 contains
bottles having a second cap size (e.g., 38 mm), the caps will
contact and tend to align on the second cap size bottom wall
portions 54 in the respective receiving portions or areas 24. The
outer wall 62 in each receiving portion 24 prevents the caps from
sliding into other areas 24 or onto the floor engaging bottom wall
portions 60.
[0048] While the specific embodiments have been illustrated and
described, numerous modifications come to mind without
significantly departing from the spirit of the invention, and the
scope of protection is only limited by the scope of the
accompanying Claims.
* * * * *