U.S. patent application number 12/776506 was filed with the patent office on 2010-09-02 for sheaths for implantable fixation devices.
This patent application is currently assigned to Smith & Nephew, Inc.. Invention is credited to Ray Bojarski, Steven Ek, Fraser Harvie, Paul Alexander Torrie.
Application Number | 20100222826 12/776506 |
Document ID | / |
Family ID | 24099528 |
Filed Date | 2010-09-02 |
United States Patent
Application |
20100222826 |
Kind Code |
A1 |
Bojarski; Ray ; et
al. |
September 2, 2010 |
Sheaths For Implantable Fixation Devices
Abstract
Sheaths for implantable fixation devices are disclosed. Sheaths
have a flexible body with a perforated wall, an open end, a closed
end, and a body interior sized and shaped to receive the fixation
device.
Inventors: |
Bojarski; Ray; (Attleboro,
MA) ; Torrie; Paul Alexander; (Marblehead, MA)
; Harvie; Fraser; (East Kilbride, GB) ; Ek;
Steven; (Bolton, MA) |
Correspondence
Address: |
NORMAN F. HAINER, JR.;SMITH & NEPHEW, INC.
150 MINUTEMAN ROAD
ANDOVER
MA
01801
US
|
Assignee: |
Smith & Nephew, Inc.
Andover
MA
|
Family ID: |
24099528 |
Appl. No.: |
12/776506 |
Filed: |
May 10, 2010 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11970196 |
Jan 7, 2008 |
7731750 |
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12776506 |
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10862573 |
Jun 8, 2004 |
7407512 |
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11970196 |
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09526960 |
Mar 16, 2000 |
6746483 |
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10862573 |
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Current U.S.
Class: |
606/301 ;
606/86R |
Current CPC
Class: |
A61F 2002/30914
20130101; Y10S 623/908 20130101; A61F 2002/30919 20130101; A61B
17/3431 20130101; A61B 2017/0046 20130101; A61F 2002/0864 20130101;
A61F 2/0811 20130101; A61F 2002/30677 20130101; A61B 17/686
20130101; A61F 2002/0882 20130101; A61F 2220/0008 20130101; A61B
17/0401 20130101; A61F 2002/30235 20130101; A61F 2/30749 20130101;
A61F 2230/0069 20130101; A61F 2002/30062 20130101; A61F 2/08
20130101; A61F 2250/0067 20130101; A61F 2002/0835 20130101; A61B
2017/00004 20130101; A61B 17/8861 20130101; A61B 17/8869 20130101;
A61F 2210/0004 20130101 |
Class at
Publication: |
606/301 ;
606/86.R |
International
Class: |
A61B 17/86 20060101
A61B017/86; A61B 17/90 20060101 A61B017/90 |
Claims
1. A sheath for an implantable fixation device, the sheath
comprising: a flexible body having a relieved wall, the body
defining an interior sized and shaped to receive the fixation
device and including an open end and a closed end.
2. The sheath of claim 1, wherein the body defines a tube, the tube
being sized and shaped to receive the fixation device.
3. The sheath of claim 2, wherein the tube is sized and shaped to
snugly receive a shaft of a bone screw fixation device.
4. A combination comprising: a sheath including: a flexible body
having a relieved wall, the body defining an interior sized and
shaped to receive a fixation device and including an open end and a
closed end; and the fixation device, wherein the fixation device is
a bone screw, the bone screw having a shaft sized and shaped to fit
within the interior of the sheath.
5. The combination of claim 4, wherein the shaft of the bone screw
fits snugly within the interior of the sheath.
6. The combination of claim 4, wherein the shaft includes generally
rounded screw threads.
7. The combination of claim 4, wherein the body defines a tube, the
tube being sized and shaped to receive the fixation device.
8. A combination comprising: a sheath including: a flexible body
defining a tube having an open end and a closed end, the tube
defining an interior sized and shaped to receive a fixation device
and a soft tissue graft; and the fixation device, the fixation
device configured to be received within the sheath such that the
fixation device extends over a majority of the length of the
tube.
9. The sheath of claim 1, wherein the relieved wall comprises a
mesh wall.
10. The sheath of claim 1, wherein the flexible body comprises a
tube that defines at least one perforation in a circumferential
side wall of the tube.
11. The sheath of claim 1, wherein the flexible body includes an
interior that is flexible such that, when the fixation device is
inserted into the body, the body flexibly expands to allow the
fixation device to fit snugly within the body.
12. The combination of claim 4, wherein the relieved wall comprises
a mesh wall.
13. The combination of claim 4, wherein the flexible body comprises
a tube that defines at least one perforation in a circumferential
side wall of the tube.
14. The combination of claim 4, wherein the flexible body includes
an interior that is flexible such that, when the fixation device is
inserted into the body, the body flexibly expands to allow the
fixation device to fit snugly within the body.
15. The combination of claim 8, wherein the body includes a
relieved wall.
16. The combination of claim 15, wherein the relieved wall
comprises a mesh wall.
17. The combination of claim 8, wherein the tube defines at least
one perforation in a circumferential side wall of the tube.
18. The combination of claim 8, wherein the interior of the tube is
flexible such that, when the fixation device and the soft tissue
graft are inserted into the tube, the tube flexibly expands to
allow the fixation device and the soft tissue graft to fit snugly
within the tube.
19. A sheath for an implantable fixation device, the sheath
comprising: a flexible body having a relieved wall, the body
defining an interior sized and shaped to receive the fixation
device and including an open and closed end, wherein the body
defines a tube, the tube being sized and shaped to snugly receive a
shaft of a bone screw fixation device.
20. A sheath for an implantable fixation device, the sheath
comprising: a flexible body having a relieved wall, the body
defining an interior sized and shaped to receive the fixation
device, wherein the body defines a tube, the tube being sized and
shaped to receive the fixation device and including an open end and
a closed end.
21. A combination comprising: a sheath including: a flexible body
having a relieved wall, the body defining an interior sized and
shaped to receive a fixation device and an open end and a closed
end; and the fixation device.
22. A combination comprising: a sheath including: a flexible body
having a relieved wall, the body defining an interior sized and
shaped to receive a fixation device and including an open end and a
closed end, and the fixation device, wherein the relieved wall
comprises a mesh wall.
23. A sheath for an implantable fixation device, the sheath
comprising: a flexible body having a relieved wall, the body
defining an interior sized and shaped to receive the fixation
device and including an open end and a closed end, wherein the
relieved wall comprises a mesh wall.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. application Ser.
No. 11/970,196, filed Jan. 7, 2008, which is a divisional of U.S.
application Ser. No. 10/862,573, filed Jun. 8, 2004, which is a
continuation of U.S. application Ser. No. 09/526,960, filed Mar.
16, 2000, now U.S. Pat. No. 6,746,483, the disclosures of which are
incorporated herein by reference in their entireties.
BACKGROUND OF THE INVENTION
[0002] The invention relates to devices that fix soft tissue to
support structures, particularly devices that fix soft tissue
grafts within bone tunnels.
[0003] In certain types of surgical procedures, soft tissue grafts
must be fixed within a bone tunnel. For example, in anterior
cruciate ligament (ACL) replacement surgery, a ligament graft is
harvested from the patient or from a donor, and implanted within
the knee by securing one end within a bone tunnel drilled through
the tibia, and the other end within a bone tunnel drilled through
the femur. Several ACL reconstructive techniques are described in
Rosenberg, U.S. Pat. No. 5,139,520, which is incorporated herein by
reference.
[0004] Referring to FIG. 1, a ligament graft 10 can be fixed within
a bone tunnel using a bone screw 12. Graft 10 is made from e.g., a
single or double long strip of soft tissue. To implant graft 10,
the middle of the strip (not shown) is first passed in a distal
direction through a first tunnel 14 in the tibia into a second
tunnel 18 in the femur, and then attached to the femur tunnel (or
attached to bone adjacent the femur tunnel) with a femur fixation
device (not shown). Two approximately equal length segments 19a,
19b of the graft extend proximally from the attached middle portion
through tunnels 18 and 14. The two ends 20a, 20b of segments 19a,
19b terminate proximal to tibial tunnel 14. Segments 19a and 19b of
the graft are then fixed within tibial tunnel 14 by inserting bone
screw 12 between the two segments, such that shaft 22 of the screw
presses the segments against internal wall 24 of tunnel 14.
[0005] In attaching soft tissue within a bone tunnel using a bone
screw, it is important that the tissue be rigidly fixed within the
tunnel to prevent slippage. When the bone involved is relatively
soft (less calcified), a common problem in elderly patients, screws
may not adequately fix the graft to the bone.
SUMMARY OF THE INVENTION
[0006] In one aspect, the invention relates to a sheath for an
implantable fixation device, the sheath comprising a flexible body
having a relieved wall, the body defining an interior sized and
shaped to receive the fixation device and including an open end and
a closed end. In an embodiment, the body defines a tube, the tube
being sized and shaped to receive the fixation device. In another
embodiment, the tube is sized and shaped to snugly receive a shaft
of a bone screw fixation device. In another embodiment, the
relieved wall comprises a mesh wall. In yet another embodiment, the
flexible body comprises a tube that defines at least one
perforation in a circumferential side wall of the tube. In a
further embodiment, the flexible body includes an interior that is
flexible such that, when the fixation device is inserted into the
body, the body flexibly expands to allow the fixation device to fit
snugly within the body.
[0007] In another aspect, the invention relates to a combination
comprising a sheath including a flexible body having a relieved
wall, the body defining an interior sized and shaped to receive a
fixation device and including an open end and a closed end; and the
fixation device, wherein the fixation device is a bone screw, the
bone screw having a shaft sized and shaped to fit within the
interior of the sheath. In an embodiment, the shaft of the bone
screw fits snugly within the interior of the sheath. In another
embodiment, the shaft includes generally rounded screw threads. In
yet another embodiment, the body defines a tube, the tube being
sized and shaped to receive the fixation device. In a further
embodiment, the relieved wall comprises a mesh wall. In yet a
further embodiment, the flexible body comprises a tube that defines
at least one perforation in a circumferential side wall of the
tube. In an embodiment, the flexible body includes an interior that
is flexible such that, when the fixation device is inserted into
the body, the body flexibly expands to allow the fixation device to
fit snugly within the body.
[0008] In yet another aspect, the invention relates to a
combination comprising a sheath including a flexible body defining
a tube having an open end and a closed end, the tube defining an
interior sized and shaped to receive a fixation device and a soft
tissue graft; and the fixation device, the fixation device
configured to be received within the sheath such that the fixation
device extends over a majority of the length of the tube. In an
embodiment, the body includes a relieved wall. In another
embodiment, the relieved wall comprises a mesh wall. In yet another
embodiment, the tube defines at least one perforation in a
circumferential side wall of the tube. In a further embodiment, the
interior of the tube is flexible such that, when the fixation
device and the soft tissue graft are inserted into the tube, the
tube flexibly expands to allow the fixation device and the soft
tissue graft to fit snugly within the tube.
[0009] In a further aspect, the invention relates to a sheath for
an implantable fixation device, the sheath comprising a flexible
body having a relieved wall, the body defining an interior sized
and shaped to receive the fixation device and including an open and
closed end, wherein the body defines a tube, the tube being sized
and shaped to snugly receive a shaft of a bone screw fixation
device.
[0010] In yet a further aspect, the invention relates to a sheath
for an implantable fixation device, the sheath comprising a
flexible body having a relieved wall, the body defining an interior
sized and shaped to receive the fixation device, wherein the body
defines a tube, the tube being sized and shaped to receive the
fixation device and including an open end and a closed end.
[0011] In an aspect, the invention relates to a combination
comprising a sheath including a flexible body having a relieved
wall, the body defining an interior sized and shaped to receive a
fixation device and an open end and a closed end; and the fixation
device.
[0012] In another aspect, the invention relates to a combination
comprising a sheath including: a flexible body having a relieved
wall, the body defining an interior sized and shaped to receive a
fixation device and including an open end and a closed end, and the
fixation device, wherein the relieved wall comprises a mesh
wall.
[0013] In yet another aspect, the invention relates to s sheath for
an implantable fixation device, the sheath comprising a flexible
body having a relieved wall, the body defining an interior sized
and shaped to receive the fixation device and including an open end
and a closed end, wherein the relieved wall comprises a mesh
wall.
[0014] The invention may include one or more of the following
advantages.
[0015] The flexibility and thinness of certain embodiments of the
sheath allows the sheath to conform, e.g., to the shape of the
fixation device, or to the shape of a bone tunnel.
[0016] In certain embodiments, the sheath protects the soft tissue
graft from laceration or cutting by threads of a fixation screw,
and reduces twisting of the graft upon insertion of a screw.
[0017] The relief in the sheath, e.g., perforations in a wall of
the sheath, allows in situ contact between a soft tissue graft and
the wall of a bone tunnel, promoting development of Sharpy-like
fibers and permanent attachment of the soft tissue to the bone.
[0018] Therapeutic agents, such as osteoinductors or growth
factors, can be disposed on or embedded into the material of the
sheath, allowing delivery of the agent directly to the site of
fixation.
[0019] Other embodiments and advantages of the invention will be
apparent from the following description and from the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] FIG. 1 is a sectional view of a prior art technique of
fixing a ligament graft within a tibial bone tunnel by using a bone
screw;
[0021] FIG. 2A is a perspective view of a bone screw sheath;
[0022] FIG. 2B is a sectional view of the bone screw sheath of FIG.
2A;
[0023] FIG. 2C is a sectional view of the bone screw of FIG. 1;
[0024] FIG. 3 is a sectional view of a the bone screw and sheath of
FIGS. 2A-2C fixing a ligament graft within a bone tunnel in the
tibia;
[0025] FIGS. 4 and 5 are sectional views illustrating alternative
arrangements for the bone screw, sheath, and graft of FIG. 3 within
the bone tunnel in the tibia;
[0026] FIG. 6 is a perspective view of an alternative embodiment of
the sheath of FIG. 2A;
[0027] FIG. 7A is a perspective view of an alternative embodiment
of the sheath of FIG. 2A that includes a washer;
[0028] FIG. 7B is a top view of the washer of FIG. 7A;
[0029] FIG. 8 is a perspective view of an alternative bone screw
sheath that includes two tubes;
[0030] FIG. 9 is a perspective view of an alternative bone screw
sheath that includes four tubes arranged to form a ring; and
[0031] FIG. 10 is a perspective view of the bone screw sheath of
FIG. 9 with an external sleeve.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0032] Embodiments of the invention feature sheaths that surround
bone screws and soft tissue grafts to improve fixation of the
grafts. In its simplest form, the sheath is a flexible, mesh tube
that surrounds only the bone screw, both the bone screw and the
graft, or only the graft. In other embodiments, the sheath includes
multiple tubes.
[0033] Referring to FIGS. 2A-2C, a sheath 50 has a tube-shaped body
52 that defines a generally cylindrical exterior surface 53 and a
generally cylindrical interior 54. Body 52 is formed from a
biocompatible material woven into a mesh structure. The mesh
defines numerous holes 56 that expose interior 54 to the outside.
Sheath 50 also has two circular, open ends 58a, 58b, allowing a
tissue graft to pass entirely through the interior of the
sheath.
[0034] Interior 54 of sheath 50 is sized and shaped to receive bone
screw 12. Sheath 50 has an internal diameter D.sub.1 greater than
the diameter D.sub.S of bone screw 12, so that both screw 12 and
segments 19a and 19b of graft 10 can fit snugly within the sheath.
The sheath has a length L.sub.1 slightly larger than the length
L.sub.S of screw 12. The mesh body 52 is thin and flexible,
allowing the sheath to adjust to snugly surround the screw; body 52
can be compressed to reduce the volume of interior 54, twisted, or
stretched. Since sheath 50 is thin and flexible rather than rigid,
it cannot on its own shore up soft bone, or fix a graft within a
bone tunnel. (I.e., sheath 50 is not designed to be used alone as a
fixation device or as a solid, rigid reinforcement of soft
bone.)
[0035] In some embodiments, the threads forming the mesh body 52
are larger in the radial direction than in the axial direction.
This difference in thread size results in sheath 50 being less
flexible radially than axially. In these embodiments, the diameter
D.sub.1 is more resistant to expansion or contraction than length
L.sub.1. In other embodiments, the thread size is equal throughout
body 52.
[0036] Diameter D.sub.1 is, e.g., between about 8 and 10 mm, and
L.sub.1 is, between about 25 and 40 mm. If sheath 50 is designed
for a 7.times.25 bone screw (7 mm diameter, 25 mm length), then
L.sub.1 is, e.g., about 30 mm, and D.sub.1 is, e.g., about 9 mm.
Most of exterior surface 53 is open. For example, about 40% of the
area exterior surface 53 is mesh strands, and about 60% is holes
56. The thickness T.sub.1 the mesh wall of sheath 50 is, for
example, less than about 0.3 mm, e.g., about 0.1-0.2 mm.
[0037] Body 52 can be made from a variety of bioabsorbable
materials, including polylactic acid, or polylactic glycolic acid.
Alternatively, body 52 can be made from a blend of absorbable
materials, or from a non-absorbable material, such as a polyester.
The material forming the body preferably has a higher coefficient
of friction than graft 10, so that exterior surface 53 of the
sheath grips internal wall 24 of bone tunnel 14 more firmly than
graft 10 alone, improving fixation.
[0038] Body 52 can be formed, e.g., by weaving, braiding, knitting,
or crocheting strands of the material to form the cylindrical
shape, or by extrusion, using techniques known in the art. The
strands forming body 52 have diameters of about 0.1-1.0 mm, e.g.,
0.4-0.6 mm, or 0.51 mm.
[0039] Although sheath 50 can be used with a variety of fixation
screws, screw 12 preferably has blunt or rounded screw threads, as
opposed to sharp threads, so that the threads do not cut the sheath
or the soft tissue graft. A typical rounded-thread screw is shown
in Roger et al., U.S. Pat. No. 5,383,878, which is incorporated
herein by reference.
[0040] Referring to FIG. 3, in operation, a surgeon first forms
bone tunnels 14 and 18 within the tibia and femur, respectively.
Next, graft 10 is fixed to the femur tunnel using any technique
known in the art (not shown). For example, the femur fixation
device can include a loop attached to the femur at a distal end of
femur tunnel 18. End 20a of the graft is passed distally through
tunnels 14 and 18, passed through the loop, and then pulled
proximally through tunnels 18 and 14 until the middle portion of
the graft is centered on the loop. Alternatively, the graft can be
threaded through the loop prior to implantation of the loop. In
addition, rather than using a loop, one end of graft 10 can be
fixed within the femur tunnel, allowing the other end to extend
proximally through tunnels 18 and 14. To increase the number of
segments available for fixation, multiple strips of soft tissue
(i.e., multiple grafts) can be separately attached to the femur.
Various techniques for attaching a graft within a bone tunnel are
described in Ferragamo, U.S. Pat. No. 5,769,894, which is
incorporated herein by reference, and in Rosenberg, supra.
[0041] After attaching graft 10 within (or adjacent to) femur
tunnel 18, the surgeon passes ends 20a, 20b of graft 10 through
interior 54 of sheath 50 (via open ends 58a and 58b), and then
slides sheath 50 into tibial tunnel 14. The diameter of tunnel 14
is only slightly larger than the outer diameter of sheath 50, such
that sheath 50 fits snugly within tunnel 14. Alternatively, sheath
50 can be inserted into tunnel 14 prior to passing the graft
through the sheath. To insert sheath 50 into tibial tunnel 14, the
surgeon can use a delivery tool, such as a rigid tube detachably
fixed to the distal end of the sheath. Alternatively, a suture can
be threaded through the distal end of sheath 50, and the sheath can
be pulled into place within tunnel 14 using the suture.
[0042] The surgeon then inserts bone screw 12 into interior 54 of
sheath 50, between segments 19a and 19b of the graft. The screw may
be inserted using an insertion tool known in the art, such as a
screw driver. When screw 12 is in place as shown in FIG. 3, the
screw presses segments 19a and 19b of the graft against the
interior surface of sheath 50, and presses exterior surface 53 of
the sheath against wall 24, fixing the graft within the tunnel.
[0043] As shown in FIG. 3, when screw 12 is inserted, it will
typically be slightly off center, such that the screw's threads dig
into wall 24 of bone tunnel 14 along a segment 24a of wall 24. For
example, if screw 12 has a major diameter of 9 mm, and a minor
diameter of 7 mm, then the screw threads will dig into wall 24 by
about 1 mm along segment 24a, where segment 24a is about 120
degrees. This engagement of the threads with segment 24a of the
wall helps hold screw 12 within tunnel 14, and therefore improves
fixation of graft 10 within the tunnel.
[0044] The presence of sheath 50 within bone tunnel 14 improves
fixation of graft 10. Since exterior surface 53 of sheath 50 has a
higher coefficient of friction than graft 10, sheath 50 is less
likely than graft 10 (which is made of tissue) to slide along wall
24 of the tunnel, or to twist when screw 12 is inserted into the
tunnel. In addition, since body 52 of sheath 50 has a mesh
structure, portions of graft 10 protrude through holes 56 of the
mesh, resisting sliding of graft 10 relative to sheath 50. The
flexibility of sheath 50 allows the sheath to conform to the shape
of wall 24, maximizing the surface area contact between the
exterior surface of the sheath and wall 24, thereby increasing
frictional forces between the sheath and the wall.
[0045] After screw 12 has been inserted into tunnel 14, the surgeon
may trim the portions of segments 19a and 19b that extrude
proximally from tunnel 14, completing the surgical procedure. Over
time, graft 10 permanently affixes to wall 24 by growth of
Sharpy-like fibers between the soft tissue of graft 10 and the bone
tissue of wall 24. ("Sharpy-like fibers" are collagenous fibers
that grow from bone into a soft tissue graft. The presence of
Sharpy-like fibers indicate good bony growth to the graft, and
therefore good fixation. See Pinczewski et al., "Integration of
Hamstring Tendon Graft With Bone in Reconstruction of the Anterior
Cruciate Ligament," Arthroscopy, 13: 641-43 (1997). The open holes
56 in body 52 of the sheath facilitate permanent fixation by
increasing the direct contact between the graft and the bone tunnel
wall. Sheath 50 eventually dissolves, and new bone grows to fill
its position.
[0046] To accelerate bone growth and permanent attachment of graft
10 to wall 24, sheath 50 can include an osteoinductive agent, such
as hydroxyapatite, tricalcium phosphate, calcium sulphate, or a
"ceramic" (a calcium and potassium crystalline). The osteoinductive
agent can be applied to sheath 50 prior to surgery by, e.g.,
spraying the sheath with the agent, by dipping the sheath into a
bath that includes the agent, by dusting or spraying the agent onto
the sheath, or by filling the sheath with a gel that includes the
agent. In addition, the strands of material forming the mesh body
52 can be hollow, and the agent can be within the hollow interiors
of the strands. Alternatively, the agent can be incorporated into
the material that forms body 52. For example, the agent can be
blended into the material used to make the threads that form mesh
body 52, or can be added to the fibers as an osteoinductive
felt.
[0047] Other therapeutic agent, such as growth factors (e.g.,
tissue growth fact or platelet derived growth factor), bone
morphogenic proteins, stem cells, osteoblasts, and cytokines, can
also be included in the sheath. These bioactive agents can be added
using the techniques described above, or can be blended into the
material that forms body 52 using micro-encapsulation or
nanoparticles. For example, body 52 can be formed from a material
comprising microspheres of the agent and a polymer, such as
polylactic glycolic acid. The microspheres of the agent and polymer
can be prepared using known techniques. See, e.g., Cohen et al.,
"Controlled Delivery Systems for Proteins Based on
Poly(Lactic/Glycolic Acid) Microspheres," Pharm. Research, 8:713-20
(1991); DeLuca et al., U.S. Pat. Nos. 5,160,745 and 4,741,872.
Rather than forming microspheres, the agent and polymer can also be
mixed together using, e.g., sintering techniques. See, Cohen et
al., "Sintering Techniques for the Preparation of Polymer Matrices
for the Controlled Release of Macromolecules," J. Pharm. Sciences,
73:1034-37 (1984). The bioactive agents can also be attached to
body 52 using adhesives or electrical charge, or can be directly
loaded onto the sheath by a delivery mechanism after implantation
of the sheath.
[0048] Other embodiments are within the scope of the claims. For
example, the sheath can be used to assist fixation of a bone screw
within the femur tunnel 18, in addition to the tibial tunnel
14.
[0049] Referring to FIG. 4, screw 12 can be placed between sheath
50 and wall 24 of tunnel 14. In this embodiment, rather than
inserting screw 12 into the sheath after placement of the sheath
within tunnel 14, screw 12 is inserted into tunnel 14 along the
side of the sheath. To hold screw 12 to the side of the sheath, the
sheath can optionally include an external loop 102. Loop 102 has a
diameter slightly larger than the diameter of screw 12, so that
shaft 22 of screw 12 fits snugly within the loop. Loop 102 can be
made from the same material as body 52, or can be made from an
inflexible, rigid material.
[0050] When screw 12 is inserted, it compresses graft 10 within the
sheath, and presses exterior surface 53 of the sheath against wall
24, fixing graft 10 within tunnel 14.
[0051] Referring to FIG. 5, segments 19a and 19b of graft 10 can be
positioned radially outside of sheath 50. In this embodiment, when
sheath 50 is inserted into tunnel 14, it is located between ends
19a and 19b of the graft, so that the graft surrounds the sheath,
rather than the sheath surrounding the graft. Screw 12 is then
inserted into the sheath, pressing segments 19a and 19b between
exterior surface 53 of the sheath and wall 24, fixing the graph in
place. Alternatively, the screw can first be inserted into the
sheath, and then the sheath and screw together can be positioned
within the bone tunnel.
[0052] The structure of the bone screw sheath can be modified as
well. The diameter D1, length L1, and thickness T of the sheath can
be varied to accommodate different sized bone tunnels, different
sized screws, and different deployment methods. For example, in the
deployment method of FIG. 5, the inner diameter D1 of the sheath
can be approximately equal to the diameter DS of the screw shaft,
so that the screw fits very snugly within the sheath, and exterior
surface 53 of the sheath conforms to the shape of the screw
shaft.
[0053] In the deployment methods shown in FIGS. 4 and 5, the sheath
need not be more rigid in the radial direction than in the axial
direction. The threads forming the mesh body, therefore, are
generally the same size in both the radial and axial directions. In
addition, sheaths used in the deployment method of FIG. 5 can have
less open space than sheaths used with the method of FIG. 3 or 4.
(I.e., less than 60% of the sheath's surface area will be
holes.)
[0054] If the bone is particularly soft, sheath 50 can be woven
tighter, so that the sheath is less flexible, thereby providing a
more firm substrate for screw 12 to engage.
[0055] The sheath need not have a mesh structure. For example, the
sheath can have a solid body with holes cut through the body,
allowing communication between the exterior and interior of the
sheath. In addition, the sheath's body need not be integrally
formed. For example, the body can be formed by winding a strip of
material around an implantable device to form a relieved body that
defines an interior.
[0056] The sheath can have relief structures other than holes to
allow communication between the exterior and interior. For example,
other types of perforations, such as slits, can be used, instead of
holes. In addition, the device can have a solid wall with thinned
sections. When implanted, the thinned sections biodegrade more
quickly than other sections of the wall, such that in situ, the
device develops perforations.
[0057] To increase the coefficient of friction of exterior surface
53 to improve fixation of the sheath within the bone tunnel,
exterior surface 53 can have a roughened finish. Referring to FIG.
6, rather than having two open circular ends, sheath 150 has an
open end 158a and a closed end 158b. Closed end 158b gives sheath a
"bag" or "sock" shaped structure.
[0058] Referring to FIG. 7A, a sheath 250 includes a washer 280
attached to the proximal end 282 of the sheath. The washer 280 has
a diameter D2 that is larger than diameter D1 of sheath 250, and is
larger than the diameter of the bone tunnel. Washer 280 prevents
proximal end 282 of the sheath from passing into the bone tunnel
when the screw is inserted into the sheath, thereby ensuring that
the sheath is ultimately positioned around the screw shaft, rather
than in front of the screw. Rather than being circular, the washer
can be square, triangular, or any other shape, so long as it has a
dimension larger than the diameter of the bone tunnel. Referring to
FIG. 7B, the upper surface 284 of the washer can include teeth or
spikes 286 to grip bone, thereby reducing twisting of sheath 250
when a bone screw is inserted into the sheath. The washer can be
made from a bioabsorbable material, or a non-absorbable,
biocompatible material. In operation, the washer can be detached
from the sheath after implantation of the graft and bone screw, or
can be left attached to the sheath.
[0059] Referring to FIG. 8, a sheath 350 includes two contiguous,
parallel mesh tubes, 352a and 352b. Tubes 352a and 352b are
integrally woven, braided, knitted, or crocheted from threads. Each
tube has a diameter D3 that is slightly larger than diameter DS of
screw 12, and slightly less than diameter D1 of sheath 50. Diameter
D3 can be, e.g., 2 mm, 4 mm, 6 mm, or 8 mm. Sheath 50 has a length
L3 approximately equal to the length of a fixation screw, e.g.,
about 10-50 mm, or 20-35 mm. The walls 354a, 354b of tubes 352a and
352b each have a thickness of, e.g., between 0.1 mm and 1.0 mm.
[0060] In operation, a soft tissue graft is passed through one of
the tubes (e.g., tube 352a), and the fixation screw is inserted
into the second tube (e.g., tube 352b). When the sheath, graft, and
fixation screw are positioned within the bone tunnel, tube 352a is
compressed between the screw and a wall of the bone tunnel. The
graft, therefore, is compressed within tube 352a, fixing the graft
within the bone tunnel.
[0061] Referring to FIG. 9, a sheath 450 includes four parallel
mesh tubes, 452a, 452b, 452c, and 452d. The four tubes are arranged
to form a ring 454. Ring 454 defines a central cavity 456 disposed
between the tubes. The cavity defines an axial bore that is
coextensive with the axial lengths of each of the tubes.
[0062] Each tube 452a, 452b, 452c, and 452d has a diameter D4 and a
length L4 similar to diameter D3 and length L3 of sheath 350 (FIG.
8). As with sheath 350, the tubes of sheath 450 are integrally
woven.
[0063] In operation, segments of a soft tissue graft are passed
through each of tubes 452a-452d. The surgeon can either use
multiple, independent tissue grafts separately attached to the
femur tunnel, or can split the proximal end of a single graft into
four separate segments. The sheath is then inserted into the tibial
bone tunnel, and a fixation screw is inserted into central cavity
456. When the sheath, soft tissue, and screw are in place within
the bone tunnel, the tubes are compressed between the screw and the
bone tunnel wall, and the soft tissue segments are compressed
within each tube, thereby fixing the soft tissue within the bone
tunnel.
[0064] In the embodiment shown FIG. 9, sheath 450 includes four
tubes forming a ring. The sheath need not, however, be limited to
this number. For example, the sheath can include a ring of 3, 5, 6,
7, or 8 tubes. In addition, soft tissue need not be passed through
each tube. For example, soft tissue segments can be passed through
two tubes, leaving the remaining tubes unoccupied.
[0065] Instead of being integrally woven, the tubes of sheath 450
can be woven, braided, or knitted separately, and attached together
using, e.g., stitching, spot welding, or an adhesive. The tubes can
also be solid rather than mesh, and need not all have the same
diameter. In addition, unlike the single tube sheaths of FIGS. 2A,
6, and 7, sheath 450 can be rigid, rather than flexible.
[0066] Referring to FIG. 10, sheath 550 is identical to sheath 450
in all respects, except that sheath 550 further includes a mesh
sleeve 580 that surrounds the four tubes 552a-552d. Sleeve 580 is
axially coextensive with tubes 552a-552d, and is integrally woven
with the four tubes. Alternatively, sleeve 580 can be a separate
solid or mesh structure adhesively bound to the four tubes. Sleeve
580 acts to stabilize sheath 550, and facilitates insertion of the
sheath into the bone tunnel. For example, to insert sheath 550, a
suture or delivery tool can be attached to sleeve 580, rather than
directly to one of the tubes.
[0067] The sheaths need not be used exclusively with bone screws or
bone tunnels. Rather, the invention includes sheaths that improve
fixation of other types of implantable fixation devices, such as
soft tissue tacks, plugs, and suture anchors. The size and shapes
of the sheaths can be varied to accommodate the different types of
fixation devices. For example, in one embodiment, soft tissue can
be positioned inside of a sheath, and the sheath can be attached to
the side of a bone with a fixation device such as a tack.
* * * * *