U.S. patent application number 12/681911 was filed with the patent office on 2010-08-19 for package with modules.
This patent application is currently assigned to MEADWESTVACO PACKAGING SYSTEMS, LLC. Invention is credited to Aaron Bates, John A. Gelardi.
Application Number | 20100206944 12/681911 |
Document ID | / |
Family ID | 42559051 |
Filed Date | 2010-08-19 |
United States Patent
Application |
20100206944 |
Kind Code |
A1 |
Bates; Aaron ; et
al. |
August 19, 2010 |
PACKAGE WITH MODULES
Abstract
A package (100) includes modules (110) that are connected to one
another. The modules (110) can be alternatively arranged for
different purposes such as shipping or display and can be secured
in an arrangement. The modules (11) can include reinforced walls
(116) and corners (C) that provide the package (100) with a
structure that can support a load such as when packages (100) are
stacked on top of one another.
Inventors: |
Bates; Aaron; (Raleigh,
NC) ; Gelardi; John A.; (Wake Forest, NC) |
Correspondence
Address: |
MEADWESTVACO CORPORATION;ATTN: IP LEGAL DEPARTMENT
1021 MAIN CAMPUS DRIVE
RALEIGH
NC
27606
US
|
Assignee: |
MEADWESTVACO PACKAGING SYSTEMS,
LLC
Richmond
VA
|
Family ID: |
42559051 |
Appl. No.: |
12/681911 |
Filed: |
October 14, 2008 |
PCT Filed: |
October 14, 2008 |
PCT NO: |
PCT/US08/79809 |
371 Date: |
April 7, 2010 |
Current U.S.
Class: |
229/160.2 ;
220/23.83 |
Current CPC
Class: |
B65D 5/009 20130101;
B65D 5/5425 20130101; B65D 5/541 20130101; B65D 5/542 20130101;
B65D 5/4275 20130101 |
Class at
Publication: |
229/160.2 ;
220/23.83 |
International
Class: |
B65D 43/14 20060101
B65D043/14; B65D 21/00 20060101 B65D021/00 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 12, 2007 |
US |
60979732 |
Claims
1. A package, comprising: at least a first module group and a
second module group, each module group comprising at least one
module; connecting means for hingedly connecting the first module
group and the second module group to one another such that the
package is configured to be convertible from a first arrangement
into a second arrangement; and securing means for releasably
securing the package in the first arrangement.
2. The package of claim 1, wherein a first wall of a module in the
first module group and a first wall of a module in the second
module group are configured to be in a face contacting relationship
with one another in the first arrangement.
3. The package of claim 2, wherein the first wall of the module in
the first module group and the first wall of the module in the
second module group are configured to be substantially coplanar
with one another in the second arrangement.
4. The package of claim 1, wherein at least one module comprises a
reinforced wall.
5. The package of claim 4, wherein the reinforced wall comprises
overlapping panels.
6. The package of claim 4, wherein an outer wall of the package
comprises the reinforced wall when the package is in the first
arrangement.
7. The package of claim 1, wherein at least one module comprises a
reinforced corner.
8. The package of claim 7, wherein the reinforced corner comprises
overlapping panels.
9. The package of claim 7, wherein a corner of the package
comprises the reinforced corner when the package is in the first
arrangement.
10. The package of claim 1, wherein the connecting means comprises
an interior connecting panel comprising a first portion and a
second portion that are hingedly connected to one another.
11. The package of claim 10, wherein the first portion and the
second portion are configured to be in a face contacting
arrangement with one another when the package is in the first
arrangement.
12. The package of claim 1, wherein the connecting means is one of
a strip, sticker, tape, and panel.
13. The package of claim 1, wherein the securing means is one of a
strap, sticker, tape, severance line, tear strip, hook and loop
fastener, stretch wrap, shrink wrap, paper wrap, plastic wrap,
plastic film, and band.
14. The package of claim 1, wherein at least one module comprises a
dispenser.
15. The package of claim 14, wherein the dispenser is configured to
be at least partially hidden when the package is in the first
arrangement.
16. A package, comprising: at least two interconnected modules, at
least one of the at least two interconnected modules comprising at
least one reinforced wall, an outer wall of the package comprising
the reinforced wall.
17. The package of claim 16, wherein the reinforced wall comprises
overlapping panels.
18. The package of claim 16, wherein the outer wall of the package
is a vertical wall.
19. The package of claim 16, wherein each of the interconnected
modules comprises at least one reinforced wall.
20. The package of claim 16, wherein opposed outer walls of the
package are at least partially reinforced.
21. The package of claim 16, wherein each of vertical outer walls
of the package is at least partially reinforced.
22. A carton, comprising: a tubular structure; an end closure
structure closing an open end of the tubular structure, the end
closure structure comprising: an underlying layer comprising a
first end flap, a first severance line extending across the first
end flap; an overlapping layer comprising a second end flap that is
secured to the outside surface of the underlying layer, a second
severance line extending across the second end flap, the second
severance line aligning with a segment of the first severance line;
wherein the first severance line is at least partially exposed.
23. The carton of claim 22, wherein the end closure structure is
configured such that breaking the second severance line is achieved
by first breaking the first severance line.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional
Application No. 60/979,732, filed Oct. 12, 2007, the entirety of
which is incorporated herein by reference and to U.S. Provisional
Application No. 61/049,229, filed Apr. 30, 2008, the entirety of
which is incorporated herein by reference.
TECHNICAL FIELD
[0002] This invention relates generally to packages and, more
specifically, to a package that includes a plurality of
modules.
BACKGROUND
[0003] Certain types of articles are typically packaged, for
example, in a corrugated carton that includes a deep tray,
partitions to partition the articles, and a deep cover. Such
packaging is relatively material intensive, is relatively
expensive, doesn't allow for handling partitioned groups of
partitioned articles individually, and doesn't display well in a
store. Other types of packaging are not suitable for stacking for
shipping or display. Also, certain packaging may become damaged or
scuffed so as not to display well. Therefore, a heretofore
unaddressed need exists to address the aforementioned deficiencies
and inadequacies.
SUMMARY
[0004] The various embodiments of the present invention overcome
the shortcomings of the prior art by providing a package having a
group of modules that are releasably secured to one another in a
manner that provides the package with improved strength
characteristics, different arrangement possibilities, and improved
display features. Thus, the package provides advancement over
packages where modules are housed in a box or grouped with a rigid
slip cover. Specifically, the package provides savings in material
cost.
[0005] According to an exemplary embodiment, a package includes a
first module group and a second module group and each module group
includes one or more modules. The first module group and the second
module group are connected to one another by connecting means such
that the package is configured to be convertible from a first
arrangement into a second arrangement. The package can be secured
in one of the arrangements by securing means.
[0006] According to another exemplary embodiment, a package
includes interconnected modules that include reinforced walls and
corners. Walls and corners of the package include the reinforced
walls and corners of the modules.
[0007] According to yet another exemplary embodiment, a carton
includes a tubular structure and an end closure structure that
closes an open end of the tubular structure. The end closure
structure includes an underlying layer that includes a first end
flap. A first severance line extends across the first end flap. The
end closure structure also includes an overlapping layer including
a second end flap that is secured to the outside surface of the
underlying layer. A second severance line extends across the second
end flap. The second severance line aligns with a segment of the
first severance line and the first severance line is at least
partially exposed. In certain embodiments, the first and second
severance lines define a detachable portion that can be detached
along the first and second severance lines by first breaking the
portion of the first severance line that is at least partially
exposed.
[0008] The foregoing has broadly outlined some of the aspects and
features of the disclosure, which should be construed to be merely
illustrative of various potential applications. Other beneficial
results can be obtained by applying the disclosed information in a
different manner or by combining various aspects of the disclosed
embodiments. Accordingly, other aspects and a more comprehensive
understanding of the invention may be obtained by referring to the
detailed description of the exemplary embodiments taken in
conjunction with the accompanying drawings, in addition to the
scope defined by the claims.
DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is a perspective view of a package that includes a
plurality of modules, according to a first embodiment of the
disclosure.
[0010] FIG. 2 is a perspective view of an exemplary module of the
package of FIG. 1.
[0011] FIG. 3 is a plan view of a blank for forming the module of
FIG. 2.
[0012] FIG. 4 is a cross sectional view taken along the line 4-4 in
FIG. 2.
[0013] FIGS. 5-6 are plan views that illustrate the formation of a
wall of the module of FIG. 2.
[0014] FIGS. 7 and 8 are perspective views of modules that include
dispensers.
[0015] FIG. 9 is a perspective view of the package of FIG. 1 in a
first exemplary arrangement.
[0016] FIG. 10 is an exploded perspective view of the package of
FIG. 1.
[0017] FIGS. 11-15 are perspective views of the package of FIG. 1
that illustrate steps of an exemplary method of alternatively
arranging the package.
[0018] FIG. 16 is a perspective view of the package of FIG. 1 in a
second exemplary arrangement that illustrates the removal of a
detachable portion.
[0019] FIG. 17 is a perspective view of a package that includes a
plurality of modules, according to a second exemplary embodiment of
the disclosure.
[0020] FIG. 18 is an exploded perspective view of the package of
FIG. 17.
[0021] FIG. 19 is a perspective view of an interior connecting
panel of the package of FIG. 17.
[0022] FIGS. 20-22 are perspective views of the package of FIG. 17
that illustrate steps of an exemplary method of alternatively
arranging the package.
[0023] FIG. 23 is a perspective view of a package that includes a
plurality of modules, according to a third exemplary embodiment of
the disclosure.
[0024] FIGS. 24 and 25 are perspective views of the package of FIG.
23 that illustrate steps of an exemplary method of alternatively
arranging the package.
[0025] FIGS. 26 and 27 are perspective views of packages that
include a plurality of modules, according to alternative
embodiments of the disclosure.
[0026] FIG. 28 is a perspective view of a package that includes two
modules.
[0027] FIGS. 29 and 30 are perspective views of the package of FIG.
28 that illustrate steps of an exemplary method of alternatively
arranging the package.
[0028] FIG. 31 is a plan view of a package that includes a
plurality of modules, according to a fourth exemplary embodiment of
the disclosure.
[0029] FIGS. 32-34 are plan views of the package of FIG. 31 that
illustrate exemplary methods of alternatively arranging the
package.
DETAILED DESCRIPTION
[0030] As required, detailed embodiments are disclosed herein. It
must be understood that the disclosed embodiments are merely
exemplary and may be embodied in various and alternative forms, and
combinations thereof. As used herein, the word "exemplary" is used
expansively to refer to embodiments that serve as illustrations,
specimens, models, or patterns. The figures are not necessarily to
scale and some features may be exaggerated or minimized to show
details of particular components. In other instances, well-known
components, systems, materials, or methods have not been described
in detail in order to avoid obscuring the disclosure. Therefore,
specific structural and functional details disclosed herein are not
to be interpreted as limiting, but merely as a basis for the claims
and as a representative basis for teaching one skilled in the
art.
[0031] Generally described, the drawings illustrate certain of the
various aspects of exemplary embodiments of packages that include a
plurality of modules. In the embodiments detailed herein, the term
"module" refers, for the non-limiting purpose of illustrating the
various features, to a box-type container for enclosing, carrying,
and dispensing articles, such as candy, tissue paper, napkins,
cigarettes or other items packaged in small boxes, nicotine patches
or other items packaged in pouches, medicaments, combinations
thereof, and the like. However, it is contemplated that the
teachings can be applied using other types of cartons or containers
to form a package as described herein.
[0032] Where elements are substantially the same, like references
have been used. Each like reference includes a numeral and a
suffix, such as a, b, c, or d, which serves to distinguish the like
referenced elements from one another. In general, the description
of one like referenced element is applicable to other like
referenced elements. As such, it is not necessary to describe each
of the like referenced elements in detail. Rather, the amount of
description of like referenced elements is limited to what is
useful for understanding the disclosure.
[0033] For simplicity, the numeral of a like reference may be used
when referring to all or multiple like referenced elements in a
general manner. For example, modules 110a, 110b, 110c, 110d may
simply be referred to as modules 110.
[0034] As used herein, the term "fold line" refers to all manner of
lines that define hinge features, facilitate folding portions or
elements with respect to one another, or otherwise indicate optimal
folding locations. A fold line is typically a scored line, an
embossed line, or a debossed line.
[0035] As used herein, the term "severance line" refers to all
manner of lines that facilitate separating portions or elements
from one another or that indicate optimal separation locations.
Severance lines may be frangible or otherwise weakened lines, cut
lines, or slits.
[0036] It should be understood that severance lines and fold lines
can each include like elements such as perforations, a line of
perforations, a line of short slits, a line of half-cuts, a single
half-cut, a cut line, an interrupted cut line, slits, scores, any
combination thereof, and the like. These elements can be
dimensioned and arranged to provide the desired functionality. For
example, a line of perforations can be dimensioned or designed with
degrees of weakness to define a fold line and/or a severance line.
The line of perforations can be designed to facilitate folding and
resist breaking, to facilitate folding and facilitate breaking with
more effort, or to facilitate breaking with little effort.
[0037] According to a first exemplary embodiment, referring to
FIGS. 1 and 2, a package 100 includes four substantially
cuboid-shaped modules 110. In alternative embodiments, a package
can include a different number of modules and/or modules that have
a different structure or a different shape. Each module 110 can be
formed from a blank 10, which is illustrated as a single sheet of
suitable substrate in FIG. 3. It is to be understood that, as used
herein, the term "suitable substrate" includes all manner of
foldable sheet material such as paperboard, corrugated board,
cardboard, plastic, combinations thereof, and the like. The modules
110 can be formed from relatively less material or from a
relatively weaker material since the package 100 has relatively
increased strength characteristics, as described in further detail
below.
[0038] Referring to FIGS. 2 and 3, the blank 10 includes a
plurality of panels that provide vertical walls 112, 114, 116, 118
of the module 110 and a plurality of end flaps that form the top
wall 120 and the bottom wall 122 of the module 110. As illustrated
in FIG. 3, the blank 10 includes a front panel 12, a first side
panel 14, a second side panel 16, a rear panel 18, and a
reinforcing panel 22. The front panel 12 is hingedly connected to
the first side panel 14 along a fold line 30 and to the second side
panel 16 along a fold line 32. The first side panel 14 is hingedly
connected to the reinforcing panel 22 along a fold line 34 and the
second side panel 16 is hingedly connected to the rear panel 18
along a fold line 36.
[0039] A first reinforcing flap 40 is hingedly connected to an
outer side edge of the reinforcing panel 22 along a fold line 42
and a second reinforcing flap 44 is hingedly connected to an outer
side edge of the rear panel 18 along a fold line 46.
[0040] End flaps are hingedly connected to opposed outer end edges
of each of the panels 12, 14, 16, 18. End flaps that are hingedly
connected to the front panel 12 and to the rear panel 18 may be
referred to herein as major end flaps. End flaps that are hingedly
connected to the first side panel 14 and the second side panel 16
may be referred to herein as minor end flaps. Front end flaps 52a,
52b are hingedly connected to the front panel 12 along fold line
62a, 62b, first side end flaps 54a, 54b are hingedly connected to
the first side panel 14 along fold lines 64a, 64b, second side end
flaps 56a, 56b are hingedly connected to the second side panel 16
along fold lines 66a, 66b, and rear end flaps 58a, 58b are hingedly
connected to the rear panel 18 along fold lines 68a, 68b.
[0041] Severance lines 70, 72 extend across the blank 10. Segments
70a, 70b of severance line 70 extend across the side end flaps 54a,
56a from the distal edges thereof to the fold lines 64a, 66a;
segments 70c, 70d of severance line 70 extend across the side
panels 14, 16 from the fold lines 64a, 66a to the fold lines 30,
32, respectively; and a segment 70e of severance line 70 extends
across the front panel 12 between the fold lines 30, 32. The
severance line 72 extends between side edges of the rear end flap
58a and along with a fold line 74 defines a tear initiation tab 80.
A fold line 82 extends between points on the severance line segment
70 to allow the detachable portion defined by the severance lines
70, 72 to be partially detached as described in further detail
below.
[0042] When the blank 10 is erected to form a module 110, the
severance lines 70, 72 provide a substantially continuous severance
line 70/72 that defines a detachable portion of the module 110. The
detachable portion of the module 110 can be removed to provide an
opening through which articles can be dispensed.
[0043] Erecting the module 110 from the blank 10 may be
accomplished with the folding operations as described herein. The
operations can be performed by automatic erecting machinery and/or
manually. The method of performing the erecting process is not
limited to the exemplary method described herein. Particularly, the
order of the steps can be altered according to manufacturing
requirements, steps may be added or omitted, and the means for
securing components to one another may vary.
[0044] Referring to FIGS. 3 and 4, the blank 10 is first folded and
secured to form a collapsed tubular structure. The second
reinforcing flap 44 is folded along the fold line 46 into flat face
contact with the inside surface of the rear panel 18 and adhesive
is applied to outside surface of the second reinforcing flap 44.
The blank 10 is then folded along the fold line 32 such that second
reinforcing flap 44 is secured to the first side panel 14 with the
fold line 46 being adjacent the fold line 34. Adhesive is applied
to the inside surface of the first reinforcing flap 40 and the
blank 10 is folded along the fold line 34 such that the reinforcing
panel 22 overlaps the rear panel 18 and the first reinforcing flap
40 is secured to the second side panel 16.
[0045] The collapsed tubular structure can then be erected as
illustrated in FIG. 4 such that the front panel 12 provides front
wall 112, the first side panel 14 provides side wall 114, the rear
panel 18 and reinforcing panel 22 overlap and provide rear wall
116, and the second side panel 16 provides side wall 118.
Accordingly, the rear wall 116 is a two-ply, reinforced wall, the
corners C at which the rear wall 116 and the side walls 114, 118
are connected are two-ply reinforced corners, and the side walls
114, 118 are partially reinforced. The reinforced walls and
reinforced corners contribute to the structural integrity of a
package formed from modules 110, as described in further detail
below.
[0046] Turning now to FIGS. 5 and 6, the end flaps are folded and
secured to one another to close the open ends of the erected
tubular structure. The rear end flap 58a is folded inwardly.
Adhesive is applied to the front end flap 52a and the front end
flap 52a is folded inwardly to overlap the rear end flap 58a. The
front end flap 52a is secured to the distal end of the rear end
flap 58a that is detachable along the severance line 72. Adhesive
is applied to the side end flaps 54a, 56a and the side end flaps
54a, 56a are folded inwardly to overlap and are thereby secured to
the front end flap 52a and rear end flap 58a. The segments 70a, 70b
of the severance line 70 that extend across the end flaps 54a, 56a
substantially align with the severance line 72 to define a
substantially continuous severance line 70/72 that provides a
detachable portion 130.
[0047] The end flaps 52a, 54a, 56a, 58a are secured together and
form the top wall 120. Similarly, the end flaps 52b, 54b, 56b, 58b
(FIG. 3) are secured to one another and form the bottom wall
122.
[0048] By folding the end flaps 52a, 54a, 56a, 58a as described
with the minor end flaps 54a, 56a secured to the outside surfaces
of the major end flaps 52a, 58a, the severance line 70/72 that
extends across the top wall 120 can be broken in a controlled
manner. The manner of folding reduces the stress on the glue seam
between the major end flaps 52a, 58a and the overlapping minor end
flaps 54a, 56a, as well as the glue seam between the major end
flaps 52a, 58a, as the detachable portion 130 is removed along the
severance line 70/72 beginning at the tear initiation tab 80.
Referring momentarily to FIGS. 2, 6, and 16, to remove the
detachable portion 130, the severance line 72 is broken near the
tear initiation tab 80 and then the detachable portion 130 can be
gripped and pulled to break the severance line 70/72.
[0049] Initiating the tear in the innermost layer of the top wall
120 facilitates the controlled breaking of the severance line
70/72. As the front end flap 52a and portion of the rear end flap
58a are pulled against, rather than away from, the side end flaps
54a, 56a, force applied to the detachable portion 130 breaks the
severance line 70/72 rather than separating the front end flap 52a
from the side end flaps 54a, 56a.
[0050] Referring to FIGS. 7 and 8, modules 110 can include
alternative dispenser features that are configured to dispense
items. The detachable portions and severance lines that provide the
dispenser can be formed in the walls of the modules 110 that are
not exposed when the modules 110 are arranged as a package such
that the dispenser features are protected and/or inoperable while
the package 100 is configured in the closed arrangement. The
dispenser D of FIG. 7 is configured to dispense pouches and the
dispenser D of FIG. 8 is configured to dispense boxes. Each of
these dispensers D includes an opening that extends along a front
wall 112 of the respective module 110 to provide visibility of and
provide access to the items therein. The dispenser D of FIG. 7
includes a hingedly connected top that can rotate along a fold line
to provide an opening for accessing pouches. The dispenser D of
FIG. 8 includes an opening at the bottom of a side wall of the
module 110 such that once a lowermost box is removed, the remaining
boxes drop down with a lowermost box being positioned to be removed
through the opening.
[0051] Referring to FIGS. 1, 9, and 10, the package 100 is formed
as the modules 110 are secured to one another according to an
exemplary method, as described herein. The method can be performed
by automatic machinery and/or manually. The method is not limited
to the steps described herein. Particularly, the order of the steps
can be altered according to manufacturing requirements, steps may
be added or omitted, and means for securing the modules to one
another may vary.
[0052] The term "hidden" is used to indicate that wall of a module
is not readily visible in a certain arrangement and the term
"exposed" is used to indicate that a side wall is substantially
visible in a certain arrangement. Further, the term "parallel" is
used to indicate that a wall of a module is substantially parallel
to a first plane and the term "transverse" is used to indicate that
a wall of a module is substantially perpendicular to the first
plane. For example, the first plane is be defined as a notional
plane that substantially bisects the package 100 such that a first
group of modules 110a, 110b are on one side of the first pane and a
second group of modules 110c, 110d are on the other side of the
first plane.
[0053] According to an exemplary method, each group of modules 110
is arranged such that side walls 114, 118 of adjacent modules in
the group are in a face contacting arrangement, such that front
walls 112 are substantially coplanar, and such that rear walls 116
are substantially coplanar. Further, the front walls 112 of the
first group of modules 110a, 110b and the front walls 112 of the
second group of modules 110c, 110d are arranged in flat face
contact. Accordingly, the reinforced rear walls 116 of the modules
provide reinforced outer walls of the package 100, the reinforced
corners C of the modules 110 provide reinforced corners of the
package 100, and the partially reinforced side walls 114, 118 of
the modules provide partially reinforced outer walls of the package
100. Also, the hidden walls of the modules 110 provide the package
100 with a reinforced internal structure. For example, the sixteen
corners of the modules 110 of the first embodiment provide more
support than would four corners of a typical package.
[0054] In the illustrated embodiment, the front walls 112b, 112c of
modules 110b, 110c are in a substantially face contacting
arrangement with one another, the front walls 112a, 112d of modules
110a, 110d are in a substantially face contacting arrangement with
one another, the side walls 114b, 118a of the first group of
modules 110a, 110b are in a substantially face contacting
arrangement with one another and the side walls 114d, 118c of the
second group of modules 110c, 110d are in a substantially face
contacting arrangement with one another. Thereby, the modules 110
are substantially arranged in a first arrangement, which is
beneficial for storage, shipping, and transit.
[0055] The package 100 includes means for releasably securing the
modules 110 in the first arrangement. The means for releasably
securing is partially selectively removable or releasable such that
the modules can be arranged in a second arrangement, as described
in further detail below.
[0056] In the first exemplary embodiment, to secure the modules 110
in the first arrangement, a first outer adhesive strip 170, such as
a sticker or tape, holds the side walls 114a, 118d together, a
second outer adhesive strip 172 holds the rear walls 116a, 116b
together, and a third outer adhesive strip 174 (shown in FIG. 12)
holds the side walls 118b, 114c together, and a fourth outer
adhesive strip 176 (shown in FIGS. 12 and 14) holds the rear walls
116c, 116d together.
[0057] Alternatively, the modules 110 can be secured to one another
by any suitable means for securing including tape, staples, clips,
interlocking folds, hook and loop fasteners, adhesives, shrink
wrap, stretch wrap, plastic wrap, paper wrap, plastic film,
combinations thereof, and the like.
[0058] Thereafter, continuing with FIGS. 1, 9, and 10, the modules
110 are secured together to form the package 100. A first side wall
150 of the package 100 is provided by the rear walls 116a, 116b; a
second side wall 152 of the package 100 is provided by side walls
118b, 114c; a third side wall 154 of the package 100 is provided by
the rear walls 116c, 116d; and a fourth side wall 156 of the
package 100 is defined by the side walls 114a, 118d. The top walls
120a, 120b, 120c, 120d of the modules 110 provide a top wall 158 of
the package 100 and the bottom walls 122a, 122b, 122c, 122d of the
modules 110 provide a bottom wall 160 of the package 100. Each of
the illustrated walls 150, 152, 154, 156, 158, 160 is substantially
planar and substantially continuous.
[0059] The combination of modules 110 provides a package 100 with
increased strength as compared with the side walls of a
conventional package. Specifically, the hidden walls of the modules
provide the package with additional interior structural integrity.
In addition, the reinforced side walls 150, 154 and the partially
reinforced side walls 152, 156, as well as the corners C along
which the side walls 150, 152, 154, 156 connect provide exterior
structural integrity. The structural integrity helps to bear a
load, for example, when packages 100 are stacked on top of one
another for transportation as a unitized load or palette.
[0060] In the first exemplary embodiment, referring to FIGS. 11-14,
to reconfigure the package 100 in a second arrangement (an open or
display arrangement) the adhesive strip 170 is broken or removed.
Thereafter, the third adhesive strip 174 provides a hinged
connection such that the first group of modules 110a, 110b and the
second group of modules 110c, 110d can rotate from one another
about a fold line F1. As such, the front walls 112 are
revealed.
[0061] As shown in FIGS. 13-16, the first group of modules 110a,
110b can be rotated from the second group of modules 110c, 110d
until the front walls 112 are substantially coplanar and the
modules 110 are substantially aligned. In certain embodiments,
graphics are printed on the front walls 112. In such embodiments,
the graphics are protected when the package 100 is arranged in the
first arrangement, for example during storage and transit, and are
displayed when the package 100 is arranged in the second
arrangement. The detachable portions 130 can then be removed from
the modules, as described above and as shown in FIG. 16. The
detachable portions 130 can be fully detached from the modules 110
along the severance lines 70/72. Alternatively, the detachable
portions 130 can be partially detached along the severance lines
70/72 and folded along the fold line 82.
[0062] Alternatively, the adhesive strip 172 can be removed or
broken, the module 110a can be rotated about a hinged connection
provided by the adhesive strip 170 such that side wall 114a is in a
face contacting arrangement with side wall 118d, and the module
110b can be rotated about a hinged connection provided by adhesive
strip 174 such that the side wall 118b in a face contacting
arrangement with side wall 114c. Thereby, the front walls 112 of
modules 110 are aligned.
[0063] Referring briefly to FIGS. 28-30, a two-module package 100
is described. The two-module package 100 is substantially similar
to the package 100 of the first embodiment and like references have
been used. In this embodiment, package 100 includes modules 110a,
110b. Referring to FIG. 28, modules 110a, 110b are secured in a
first arrangement. The modules 110a, 110b are secured with adhesive
strips 170, 172 such that front walls 112a, 112b contact one
another. Referring to FIGS. 29 and 30, the modules are configured
to move into a second arrangement as the first adhesive strip 170
is broken and the second adhesive strip 172 hingedly connects the
modules 110a, 110b.
[0064] Additional alternative embodiments are now described. Where
elements of the alternative embodiments are substantially similar
to those of the first exemplary embodiment, like references have
been used and such elements are described in detail unless such a
description is useful for understanding.
[0065] According to a second exemplary embodiment, referring to
FIGS. 17-19, a package 200 includes an interior connecting panel
230. The interior connecting panel 230 includes a first portion 232
and a second portion 234 that are hingedly connected to one another
along a fold line F2. End edges 238, 240 of the interior connecting
panel 230 are numbered for descriptive purposes. The inside surface
of the interior connecting panel 230 is provided by the surfaces of
the first portion 232 and the second portion 234 that are
substantially in a face contacting arrangement when the interior
connecting panel 230 is folded along the fold line F2. The outside
surface of the interior connecting panel 230 that which is opposite
the inside surface. The interior connecting panel 230 is
dimensioned such that the modules 110 can be secured to the outside
surface thereof, as described in further detail below. A graphic
can be printed on the inside surface of the interior connecting
panel 230 so as to be displayed when the package 200 is arranged in
a second arrangement, as described in further detail below.
[0066] According to an exemplary method, referring to FIGS. 18 and
19, the interior connecting panel 230 is folded along the fold line
F2 such that the inside surfaces of the first portion 232 and
second portion 234 are in a substantially face contacting
arrangement with one another and such that the end edges 238, 240
are adjacent one another. Thereafter, the interior connecting panel
230 provides a platform or structure to which the modules 110 can
be secured.
[0067] Continuing with the exemplary method, each module 110 is
arranged such that the front wall 112 faces a respective one of the
outside surfaces of the first portion 232 and the second portion
234. To secure the modules 110 to the outside surfaces of the first
portion 232 and the second portion 234, glue G is applied to the
outside surfaces of the first portion 232 and the second portion
234 and/or to the front walls 112 of the modules 110.
Alternatively, the modules 110 can be secured to the interior
connecting panel 230 by any suitable means for securing including
tape, staples, clips, interlocking folds, hook and loop fasteners,
shrink wrap, stretch wrap, plastic wrap, plastic film, paper wrap,
adhesives, combinations thereof, and the like.
[0068] The front walls 112a, 112b of a first group of modules 110a,
110b are secured in contact with the outside surface of the first
portion 232 and the front walls 112c, 112d of a second group of
modules 110c, 110d are secured to the outside surface of the second
portion 234. The side walls 118a, 114b of the first group of
modules 110a, 110b are in a substantially face contacting
arrangement with one another and the side walls 118c, 114d of the
second group of modules 110c, 110d are in a substantially face
contacting arrangement with one another.
[0069] For the second exemplary embodiment, the closed or first
arrangement can be the configuration in which the end edges 238,
240 of the interior connector panel are adjacent to one another and
the inside surfaces of the first portion 232 and the second portion
234 are in a substantially face contacting arrangement with one
another.
[0070] In the second exemplary embodiment, to secure the modules
110 in the first arrangement, a first outer adhesive strip 170,
such as a sticker or tape, holds the side walls 114a, 118d together
to prevent the end edges 238, 240 from separating from one
another.
[0071] Optionally, in alternative embodiments, a second outer
adhesive strip 172 (not shown) holds the rear walls 116a, 116b
together and a third outer adhesive strip 174 (not shown) holds the
rear walls 116c, 116d together. For example, the outer adhesive
strips 172, 174 are applied in instances where the interior
connecting panel 230 is not sufficiently rigid to hold the inside
surfaces of the first portion 232 and second portion 234 in a face
contacting arrangement. Further described, the second adhesive
strip 172 prevents the first group of modules 110a, 110b from
rotating away from one another along notional fold line F3 and the
third adhesive strip 174 would prevent the second group of modules
from rotating away from one another along notional fold line
F4.
[0072] It should be noted that a fourth outer adhesive strip is
omitted from the package 200.
[0073] Referring to FIGS. 20-22, to reconfigure the package 200 in
an open or second arrangement, the adhesive strip 170 is cut or
removed. The first group of modules 110a, 110b and the second group
of modules 110c, 110d can then be rotated from one another about
the fold line F2 such that the inside surface of the interior
connecting panel 230 is revealed. As shown in FIG. 22, the first
group of modules 110a, 110b can be rotated from the second group of
modules 110c, 110d until the first portion 232 and the second
portion 234 are substantially coplanar and the modules 110 are
substantially aligned. This arrangement is advantageous, for
example, to display a graphic printed on the inside surface of the
interior connecting panel 230. For such an application, the graphic
is protected while the package 100 is configured in the closed
arrangement, for example, during storage and transit. The interior
connecting panel 230 can have detachable portions that are
detachable along with the detachable portions of the modules
110.
[0074] A third exemplary embodiment is illustrated in FIGS. 23-25.
A package 300 of the third exemplary embodiment is somewhat similar
to the package 200 of the second exemplary embodiment with the
exception that inner adhesive strips 370, 372, 374 are substituted
for the interior connecting panel 230. A first inner adhesive strip
370 connects the front walls 112b, 112c thereby hingedly connecting
the first group of modules 110a, 110b and the second group of
modules 110c, 110d; a second inner adhesive strip 372 connects the
front walls 112a, 112b thereby connecting the first group of
modules 110a, 110b to one another; and a third inner adhesive strip
374 connects the front walls 112c, 112d thereby connecting the
second group of modules 110c, 110d to one another. The package 300
is further releasably secured in a first arrangement as the first
outer adhesive strip 170 connects the side walls 118a, 118d to one
another. Referring to FIGS. 24 and 25, the package 300 can be
arranged in a second arrangement by breaking first outer adhesive
strip 170.
[0075] Modules 110 can have alternative shapes or structures and
packages can have different numbers of modules. In alternative
embodiments, means for releasably securing the package in the first
arrangement can include a band or strap S around the side walls of
a package 100 (as shown in FIG. 27), straps S around the side
walls, bottom wall, and top wall of package 100 (as shown in FIG.
26), adhesive that releasably secures the inside surfaces of the
interior connector panels to one another, releasably securing the
end edges 238, 240 to one another along a tear strip of severance
line, a panel that includes a tear strip or severance line and is
attached to the side wall 156, combinations thereof, and the
like.
[0076] Referring now to FIGS. 31-34, a package 400 includes a
4.times.3 arrangement of modules 110 where there are four groups
R1, R2, R3, R4 of modules 110 and each group R1, R2, R3, R4
includes three modules 110. In this embodiment, modules 110 within
a group R1, R2, R3, R4 are connected with adhesive strips 470 and
modules 110 in different groups R1, R2, R3, R4 are connected with
adhesive strips 472, 474, 476. The groups R1, R2, R3, R4 are
connected at alternating ends of the groups R1, R2, R3, R4 by the
adhesive strips 472, 474, 476. As such, adhesive strips 472, 476
are applied at one end of the package 100 and adhesive strip 474 is
applied at the opposite end of the package 100. The groups R1, R2,
R3, R4 are hingedly connected one to the next by the adhesive
strips 472, 474, 476 such that the modules 110 can be alternatively
arranged.
[0077] In the illustrated embodiment, the front wall 112 of each
module 110 is protected when the package 400 is arranged in a
shipping arrangement as shown in FIG. 31. The package 400 includes
shrink wrap 478 that maintains the modules 110 in this arrangement.
Once the shrink wrap 478 is removed, the groups R1, R2, R3, R4 can
separate from one another except along the hinged connections
provided by the adhesive strips 472, 474, 476 as shown in FIG. 32.
The modules 110 can then be arranged, for example, as shown in
FIGS. 33 and 34. The arrangements provide that the front walls 112
of the modules 110 face toward a user such that the user can
operate a dispenser and access contents. Additionally, the front
walls 112 are protected and hidden in the shipping arrangement to
limit the damage to and dirtying of the front walls 112 that face
the user when in the display arrangements. FIG. 33 illustrates a
display arrangement where front walls 112 face outwardly on
opposite sides of the arrangement. Such an arrangement may be used
where modules 110 are placed at an end of a shelf between isles.
FIG. 34 illustrates a display arrangement where front walls 112
face outwardly on one side of the arrangement. Such an arrangement
may be used where modules 110 are placed on a shelf in an isle.
[0078] In general, a package can have two, four, or more groups and
each group can have one or more modules. The number of groups can
be an even number to permit front walls to be protected in the
shipping arrangement where it is desired that only protected walls
face outwardly in a display arrangement. Typically, the number of
modules in each group is the same such that the shipping
arrangement of the package is substantially cuboid.
[0079] As such, the package can have modules arranged in two or
more columns and one or more rows and one of the number of rows and
columns is typically an even number. Groups can be either rows or
columns of modules where the number of rows or columns is an even
number.
[0080] The present invention has been illustrated in relation to a
particular embodiment which is intended in all respects to be
illustrative rather than restrictive. Those skilled in the art will
recognize that the present invention is capable of many
modifications and variations without departing from the scope of
the invention. For example, as used herein, directional references
such as "top", "base", "bottom", "end", "side", "inner", "outer",
"upper", "middle", "lower", "front" and "rear" do not limit the
respective walls of the package or modules to such orientation, but
merely serve to distinguish these walls from one another.
[0081] The above-described embodiments are merely exemplary
illustrations of implementations set forth for a clear
understanding of the principles of the disclosure. Variations,
modifications, and combinations may be made to the above-described
embodiments without departing from the scope of the claims. All
such variations, modifications, and combinations are included
herein by the scope of this disclosure and the following
claims.
* * * * *