U.S. patent application number 12/448839 was filed with the patent office on 2010-06-17 for beverage dispenser.
Invention is credited to Richard John Nighy, Michael Piontek.
Application Number | 20100147414 12/448839 |
Document ID | / |
Family ID | 39473273 |
Filed Date | 2010-06-17 |
United States Patent
Application |
20100147414 |
Kind Code |
A1 |
Nighy; Richard John ; et
al. |
June 17, 2010 |
BEVERAGE DISPENSER
Abstract
An apparatus for introducing a selected beverage into a flexible
pouch 8, sealingly closing the pouch 8 and dispensing the closed
pouch 8. The apparatus comprises a housing 4 adapted to, in use,
accept a plurality of reservoirs 10 of beverage concentrate. Each
reservoir 10 has a concentrate pump 12 provided with a diluent
inlet and a mixer for mixing pumped concentrate with diluent to
produce a mixed beverage. Leading from each pump 12 is flexible
conduit 14 terminating in a nozzle 68 for dispensing the mixed
beverage. The apparatus further comprises a multiple dispense head
20 for accepting the plurality of nozzles 68, the nozzles 68 being
movable relative to a filling position such that any one of the
nozzles 68 can be presented at the filling position, a means for,
in use, selecting a flexible pouch 8 and bringing it into alignment
with a nozzle 68 in the filling position where it is filled via an
opening therein, and a means for, in use, sealingly closing the
opening and dispensing the filled sealed flexible pouch 8 from the
apparatus. Methods of loading a concentrate reservoir 10,
disengaging a removable pump 12 and changing a removable pump 12
are also disclosed. A flexible pouch with rigid spout and mixing
element are also disclosed.
Inventors: |
Nighy; Richard John;
(Stratford upon Avon, GB) ; Piontek; Michael;
(Chicago, IL) |
Correspondence
Address: |
PYLE & PIONTEK LLC
221 N. LASALLE STREET, SUITE 1207
CHICAGO
IL
60601
US
|
Family ID: |
39473273 |
Appl. No.: |
12/448839 |
Filed: |
January 9, 2008 |
PCT Filed: |
January 9, 2008 |
PCT NO: |
PCT/GB2008/000079 |
371 Date: |
February 16, 2010 |
Current U.S.
Class: |
141/10 ; 141/114;
141/313; 222/107; 222/566; 53/469 |
Current CPC
Class: |
B67D 1/0044 20130101;
B67D 1/0888 20130101; B67D 1/1243 20130101; B67D 1/1231 20130101;
B65D 75/5872 20130101; B67D 1/0022 20130101; B67D 1/0079 20130101;
B67D 1/0031 20130101; B67D 1/0048 20130101; B67D 2001/082 20130101;
B65B 3/045 20130101; B67D 1/1234 20130101; B67D 1/0037
20130101 |
Class at
Publication: |
141/10 ; 141/313;
141/114; 53/469; 222/566; 222/107 |
International
Class: |
B65B 3/04 20060101
B65B003/04; B65B 3/16 20060101 B65B003/16; B65D 25/40 20060101
B65D025/40; B65D 35/02 20060101 B65D035/02 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 9, 2007 |
GB |
0700317.1 |
Jun 21, 2007 |
GB |
0711966.2 |
Oct 8, 2007 |
GB |
0719575.3 |
Claims
1. An apparatus for introducing a selected beverage into a flexible
pouch, sealingly closing said flexible pouch and dispensing said
closed flexible pouch, comprising: a housing adapted to, in use,
accept a plurality of reservoirs of beverage concentrate each
reservoir having a concentrate pump and flexible conduit
terminating in a nozzle associated therewith, the apparatus
including: a plurality of drivers adapted to drive said concentrate
pumps; a means of, in use, introducing diluent to the pumped
concentrate to produce a beverage; a multiple dispense head for
accepting the plurality of nozzles; a means for, in use, selecting
a flexible pouch and bringing it into alignment with a nozzle in a
filling position where it is filled via an opening therein; and a
means for, in use, sealingly closing said opening and dispensing
said filled sealed flexible pouch from said apparatus, wherein the
filling position is a fixed position and, in use, said nozzles are
movable relative to the filling position such that any one of said
plurality of nozzles can be presented at said filling position.
2. The apparatus according to claim 1 wherein, in use, the multiple
dispense head maintains the nozzles in an array.
3. The apparatus according to claim 2 wherein, in use, the multiple
dispense head maintains the nozzles in a linear array and the
apparatus is provided with means for linearly indexing said
multiple dispense head so as to, in use, present the nozzle
associated with the required beverage above the opening in the
flexible pouch.
4. The apparatus according to claim 2 wherein, in use, the multiple
dispense head maintains the nozzles in a circular or radial array
and the apparatus is provided with means for radially indexing said
multiple dispense head so as to, in use, present the nozzle
associated with the required beverage above the opening in the
flexible pouch.
5. The apparatus according to claim 2 wherein, in use, the nozzles
associated with each mixed beverage are maintained in a horizontal
array, and the apparatus is provided with means to move each nozzle
in both the horizontal and vertical axis from its stored position
to the filling position.
6. The apparatus according to any one of the previous claims
further comprising means for, in use, bringing into selective
co-operation the opening of the flexible pouch and the required
nozzle.
7. The apparatus according to claim 6 wherein said means for
bringing into selective co-operation the opening of the flexible
pouch and the required nozzle comprises providing relative vertical
movement between said pouch and said nozzle thereby bringing them
into contact with one another.
8. The apparatus according to claim 1 wherein the means of
introducing the diluent to the concentrate introduces said diluent
immediately downstream of the concentrate pump.
9. The apparatus according to claim 1 further comprising a means
for receiving one or more cartridges or bandoliers, each containing
a plurality of flexible pouches.
10. The apparatus according to claim 9 wherein the flexible pouches
are interlinked so as to form a chain.
11. The apparatus according to claim 9 wherein the flexible pouches
from each cartridge or bandolier are fed to a fixed filling
position.
12. The apparatus according to claim 11 wherein the apparatus
comprises means for receiving a plurality of cartridges or
bandoliers and wherein each cartridge or bandolier has its own
fixed filling position associated therewith.
13. The apparatus according to claim 12 wherein the filling
positions associated with each bandolier or cartridge are adjacent
each other and the array of nozzles are movable such that each
nozzle can be presented at any one of the fixed filling
positions.
14. The apparatus according to claim 1 comprising a means for
removing a closure from an opening in said pouch prior to it being
filled.
15. The apparatus according to claim 14 wherein the means for
removing the closure comprises a means for unscrewing a cap over
said opening.
16. The apparatus according to claim 1 in combination with a
plurality of concentrate reservoirs, each having a concentrate pump
and flexible conduit, terminating in a nozzle, associated
therewith.
17. The apparatus according to claim 16 wherein the concentrate
pump, conduit and nozzle are removable.
18. The apparatus according to claim 17 wherein the concentrate
pump, conduit and nozzle comprise a unitary component.
19. The apparatus according to claim 1 in combination with at least
one cartridge or bandolier of flexible pouches.
20. The apparatus according to claim 19 wherein each flexible pouch
has a rigid spout comprising a mixing element.
21. The apparatus according to claim 20 wherein the mixing element
extends into the pouch.
22. The apparatus according to claim 19 further comprising a
controller, the controller configured to control the loading of a
concentrate reservoir into the apparatus by driving the apparatus
in the following steps: a) controlling the apparatus to arrange a
flexible pouch at the filling position; b) operating the driver to
couple it with the concentrate pump; c) operating the driver to
draw fluid into the concentrate pump to substantially fill pump
cavities therein; d) continuing to operate the driver to pump fluid
through the concentrate pump, flexible conduit and nozzle to
substantially eliminate any air or other gasses from any of the
cavities therein, the pumped fluid emitting into the flexible
pouch; e) controlling the apparatus to sealingly close the flexible
pouch; and f) releasing the flexible pouch for disposal.
23. The apparatus according to claim 19, the concentrate pump
comprising at least one barrel having an inlet valve and an outlet
valve associated therewith and a piston, movable within the barrel
to change the enclosed volume of the barrel between a minimum and a
maximum volume to draw fluid into, and pump fluid from, said barrel
via said inlet valve and outlet valve respectively, and further
comprising a controller, the controller configured to control the
disengagement of a concentrate pump from the apparatus by driving
the apparatus in the following steps: a) controlling the apparatus
to arrange a flexible pouch at the filling position; b) operating
the driver to return each piston to its position wherein the
enclosed volume of the barrel is substantially at its minimum
thereby ejecting any fluid contained within the enclosed volume
into the flexible pouch to substantially empty said concentrate
pump; and c) operating the driver to de-couple the drive mechanism
from the concentrate pump to allow for its removal.
24. The apparatus according to claim 23 wherein the controller is
further configured to: d) operate the apparatus to sealingly close
the flexible pouch; and e) release said flexible pouch for
disposal.
25. The apparatus according to claim 19 wherein the concentrate
pump comprising at least one barrel having an inlet valve and an
outlet valve associated therewith and a piston, movable within the
barrel to change the enclosed volume of the barrel between a
minimum and a maximum volume to draw fluid into, and pump fluid
from, said barrel via said inlet valve and outlet valve
respectively, and further comprising a controller, the controller
configured to control the changing of a concentrate reservoir
driving the apparatus in the following steps: a) operating the
apparatus to arrange a flexible pouch at the filling position; b)
operating the driver to return each piston of a first concentrate
pump to its position wherein the enclosed volume of the barrel is
substantially at its minimum thereby ejecting any fluid contained
within the enclosed volume into the flexible pouch to substantially
empty said first concentrate pump; c) operating the driver to
de-coupling itself from the first concentrate pump and associated
concentrate reservoir enabling it to be removed and a concentrate
reservoir and associated second concentrate pump to be inserted; d)
operating the drive mechanism to couple the drive mechanism to the
second concentrate pump; e) operating the drive mechanism to draw
fluid into the second concentrate pump to substantially fill the
cavities therein; f) operating the drive mechanism to pump fluid
through the second concentrate pump to substantially eliminate any
air or other gasses from the cavities therein, the fluids expelled
from the second concentrate pump collecting in said flexible pouch;
g) operating the apparatus to sealingly close the flexible pouch;
and h) releasing the flexible pouch from the apparatus for
disposal.
26. The apparatus according to claim 22 or 25 wherein subsequent to
coupling the drive mechanism to the second concentrate pump and
prior to sealingly closing the flexible pouch the controller is
further configured to simultaneously operate the driver to pump
concentrate through the concentrate pump to substantially eliminate
any air or other gasses from the cavities therein, and control the
diluent valve to add diluent into the pumped concentrate such that
the downstream of the pump cavities, the flexible conduit and
nozzle becomes primed with a diluted mixture of concentrate and
diluent.
27. The apparatus according to claim 26 wherein the controller is
configured to operate the diluent valve such that sufficient
mixture of concentrate and diluent are passed through the
concentrate pump and into the flexible pouch such that the flexible
conduit and nozzle are primed with a substantially homogeneous
mixture of diluent and concentrate at a required
concentrate:diluent ratio.
28. The apparatus according to any one of claims 23 to 25 wherein
the concentrate pump has a diluent inlet downstream of its outlet
valves and the controller is further configured to control the
diluent valve such that, once both pistons are returned to the
position wherein the enclosed volume of the barrels is
substantially at its minimum, diluent is passed through the
concentrate pump to substantially flush the concentrate from the
flexible conduit and nozzle, downstream of the diluent inlet, into
the flexible pouch.
29. The apparatus according to claim 19 having a supply of
carbonated diluent and a supply of non-carbonated diluent.
30. The apparatus according to claim 29 wherein the controller is
configured to control dispense of a carbonated beverage into a
flexible pouch in the following steps: a) controlling the apparatus
to arrange a flexible pouch at the filling position; b) operating
the driver to pump fluid through the concentrate pump; c)
introducing carbonated diluent to the concentrate flow downstream
of the concentrate pump and upstream of the flexible conduit, such
that the pouch is filled; via the flexible conduit, with a diluted
carbonated beverage; d) prior to completion of the dispense,
controlling the apparatus to stop the flow of carbonated diluent
and to start a flow of non-carbonated diluent such that at least
the flexible conduit becomes filled with non carbonated diluted
concentrate; e) controlling the apparatus to stop the flow of
concentrate and non carbonated diluent; f) controlling the
apparatus to sealingly close the flexible pouch; and g) releasing
the flexible pouch.
31. A method of loading a concentrate reservoir into the apparatus
according to claim 19 comprising the steps of a) aligning the
nozzle of the concentrate reservoir with the filling position; b)
arranging a flexible pouch at the filling position; c) coupling the
drive mechanism to the concentrate pump; d) operating the driver to
draw fluid into the concentrate pump to substantially fill pump
cavities therein; e) pumping fluid through the concentrate pump,
flexible conduit and nozzle to substantially eliminate any air or
other gasses from any of the cavities therein; f) collecting any
fluids expelled from the nozzle in said flexible pouch; g)
sealingly closing the flexible pouch; and h) disposing of said
flexible pouch.
32. A method of disengaging a removable concentrate pump from the
apparatus according to claim 19, the concentrate pump comprising at
least one barrel having an inlet valve and an outlet valve
associated therewith and a piston, movable within the barrel to
change the enclosed volume of the barrel between a minimum and a
maximum volume to draw fluid into, and pump fluid from, said barrel
via said inlet valve and outlet valve respectively, said method
comprising the steps of: a) aligning the nozzle associated with the
concentrate pump with the filling position; b) arranging a flexible
pouch at the filling position; c) returning each piston to its
position wherein the enclosed volume of the barrel is substantially
at its minimum thereby ejecting any fluid contained within the
enclosed volume into the flexible pouch to substantially empty said
concentrate pump; d) de-coupling the drive mechanism from the
removable concentrate pump; e) removing the substantially empty
removable concentrate pump from the drive mechanism.
33. The method according to claim 32 further comprising the steps
of: f) sealingly closing the flexible pouch; and g) disposing of
said flexible pouch.
34. A method of changing a removable concentrate pump of an
apparatus according to claim 19, the concentrate pump comprising at
least one barrel having an inlet valve and an outlet valve
associated therewith and a piston, movable within the barrel to
change the enclosed volume of the barrel between a minimum and a
maximum volume to draw fluid into, and pump fluid from, said barrel
via said inlet valve and outlet valve respectively, said method
comprising the steps of: a) aligning the nozzle of the concentrate
reservoir with the filling position; b) arranging a flexible pouch
at the filling position; c) returning each piston of a first
concentrate pump to its position wherein the enclosed volume of the
barrel is substantially at its minimum thereby ejecting any fluid
contained within the enclosed volume into the flexible pouch to
substantially empty said first concentrate pump; d) de-coupling the
drive mechanism from the first concentrate pump; e) removing the
substantially empty first concentrate pump from the drive
mechanism. f) inserting a second concentrate pump into the drive
mechanism; g) coupling the drive mechanism to the second
concentrate pump; h) operating the drive mechanism to draw fluid
into the second concentrate pump to substantially fill the cavities
therein; i) operating the drive mechanism to pump fluid through the
second concentrate pump to substantially eliminate any air or other
gasses from the cavities therein; j) collecting any fluids expelled
from the second concentrate pump in said flexible pouch; k)
sealingly closing the flexible pouch; and l) disposing of said
flexible pouch.
35. The method according to claim 31 or 34 wherein subsequent to
coupling the drive mechanism to the second concentrate pump and
prior to sealingly closing the flexible pouch the method further
comprises the step of, simultaneously operating the drive mechanism
to pump concentrate through the concentrate pump to substantially
eliminate any air or other gasses from the cavities therein, adding
diluent into the pumped concentrate such that the downstream of the
pump cavities, the flexible conduit and nozzle becomes primed with
a diluted mixture of concentrate and diluent.
36. The method according to claim 35 wherein sufficient mixture of
concentrate and diluent are passed through the concentrate pump and
into the receptacle such that the flexible conduit and nozzle are
primed with a substantially homogeneous mixture of diluent and
concentrate at a required concentrate:diluent ratio.
37. The method according to any one of claims 32 to 34 wherein the
removable concentrate pump has a diluent inlet downstream of its
outlet valves and the method further comprises the step of, once
both pistons are returned to the position wherein the enclosed
volume of the barrels is substantially at its minimum, passing
diluent through the concentrate pump to substantially flush the
concentrate from the flexible conduit and nozzle, downstream of the
diluent inlet, into the flexible pouch.
38. A flexible pouch for containing a liquid comprising at least
two sides of flexible material, sealed along their edges to form a
pouch and a rigid spout in an opening of the flexible pouch
wherein, said spout comprises a mixing element to assist the mixing
of any fluid entering said flexible pouch via said spout.
39. The pouch according to claim 31 wherein said mixing element
extends into said pouch.
Description
[0001] This is a continuation-in-part application entering the
National Stage based upon PCT/GB2008/000079 having an International
filing date of Jan. 9, 2008, entitled Beverage Dispenser, and whose
inventor is Richard John Nighy for which priority is claimed and
relates to beverage dispensers, in particular to dispensers of post
mix beverages in closed containers, and for which the new matter
relates to a dispenser as described above including money and/or
credit card vending and/or ice dispense.
[0002] Traditionally there are two types of beverage dispensers,
those which dispense a beverage into an open drinking receptacle
and those which dispense a pre-closed container of beverage, for
example a can, commonly known as beverage vending machines.
[0003] Beverage dispensers which produce a beverage from a
concentrate and a diluent are advantageous in that they require
only shipping of concentrate, not of diluted beverage. These type
of dispensers are known to dispense a variety of beverages from
different concentrates. These machines typically either have one
dispense nozzle per beverage or have a single nozzle and the user
manually places a cup under said nozzle.
[0004] In some circumstances it is desirable to locally produce a
beverage, package it in a closed container, and then dispense the
container containing the beverage. Such machines are generally
limited to a single product, e.g. water, and do not offer the
variety of product demanded by customers. To do so would either
require a complex positional mechanical solution to place a packet
under the desired dispense nozzle or alternatively use a common
nozzle. Any miss alignment of package and nozzle will result in
spillages inside the machine where they are not visible and could
possibly sit for some time before being cleaned. Furthermore, the
use of a common nozzle is undesirable due to cross contamination of
flavours.
[0005] In addition, in such a vending machine application the parts
of the machine used to produce the beverage are not easily cleaned
as they are generally enclosed within the machine which is only
opened by a service engineer resulting in a machine that is hard to
maintain in a clean and safe condition.
[0006] It is the purpose of the present invention to provide a
sanitary beverage dispenser for filling and dispensing containers
of different flavoured beverage.
[0007] According to a first aspect of the invention there is
provided an apparatus for introducing a selected beverage into a
container, sealingly closing said container and dispensing said
closed container, the apparatus comprising:
a housing adapted to, in use, accept a plurality of containers of
beverage concentrate each container having a concentrate pump and
flexible conduit, terminating in a nozzle, associated therewith; a
plurality of drivers adapted to drive said concentrate pumps; a
means of, in use, introducing diluent to the pumped concentrate to
produce a beverage; a multiple dispense head for accepting the
plurality of nozzles; a means for, in use, selecting a flexible
pouch and bringing it into alignment with a nozzle in a filling
position where it is filled via an opening therein; and a means
for, in use, sealingly closing said opening and dispensing said
filled sealed flexible pouch from said apparatus, wherein the
filling position is a fixed position and, in use, said nozzles are
movable relative to the filling position such that any one of said
plurality nozzles can be presented at said filling position.
[0008] The pump and drive and driver constructions are set forth
and shown in PCT/GB2008/000080 having an International filing date
of Jan. 9, 2008 and for which a National Stage application Ser. No.
______, was filed on the same date as the present application and
which PCT and U.S. National Stage application is hereby
incorporated by reference as if fully set forth herein.
[0009] Preferably, in use, the multiple dispense head maintains the
nozzles in an array.
[0010] In a first preferred arrangement, in use, the multiple
dispense head maintains the nozzles in a linear array and the
apparatus is provided with means for linearly indexing said
multiple dispense head so as to, in use, present the nozzle
associated with the required beverage above the opening in the
flexible pouch.
[0011] According to a second preferred arrangement, in use, the
multiple dispense head maintains the nozzles in a circular or
radial array and the apparatus is provided with means for radially
indexing said multiple dispense head so as to, in use, present the
nozzle associated with the required beverage above the opening in
the flexible pouch.
[0012] According to a third preferred arrangement, in use, the
nozzles associated with each mixed beverage are maintained in a
horizontal array, and the apparatus is provided with means to move
each nozzle in both the horizontal and vertical axis from its
stored position to the filling position.
[0013] In all three arrangements the apparatus preferably further
comprises means for, in use, bringing into selective co-operation
the opening of the flexible pouch and the required nozzle.
Preferably the means for bringing into selective co-operation the
opening of the flexible pouch and the required nozzle comprises
providing relative vertical movement between said pouch and said
nozzle thereby bringing them into contact with one another.
[0014] In one preferred arrangement the apparatus has a single
fixed filling position to which the pouches are presented and at
which the opening of the flexible pouch and the required nozzle are
brought into selective co-operation.
[0015] Preferably, the apparatus comprises at least one source of
diluent which may include a valve controlling flow of diluent from
the source. In a preferred arrangement the apparatus comprises at
least two sources of diluent, at least one of which is carbonated
and one of which is un-carbonated. Preferably the apparatus
includes a carbonator to carbonate one source of diluent.
[0016] In one preferred arrangement the means of introducing the
diluent to the concentrate introduces said diluent immediately
downstream of the concentrate pump.
[0017] In an alternative preferred arrangement the means of
introducing the diluent to the concentrate introduces said diluent
immediately prior to the nozzle.
[0018] Preferably, the apparatus further comprises a means for
receiving a cartridge or bandolier containing a plurality of
flexible pouches. More preferably the apparatus comprises means for
receiving a plurality of cartridges or bandoliers containing a
plurality of flexible pouches. Preferably the flexible pouches are
interlinked so as to form a chain.
[0019] Preferably, flexible pouches from each cartridge or
bandolier are fed to the filling position. In one preferred
arrangement each bandolier or cartridge has its own fixed filling
position. Preferably the filling positions are adjacent each other
and the array of nozzles are movable such that each nozzle can be
presented at any one of said fixed filling positions.
[0020] Preferably the apparatus comprises a means for opening a
closure in said pouch prior to it being filled. In one preferred
arrangement the means opening a closure comprises removing the a
cap from an opening in the pouch, preferably by unscrewing it. In
an alternative preferred arrangement means for opening a closure
comprises rotating or moving a first part of the closure respective
a second part of the closure, the relative movement opening a
flowpath therethrough.
[0021] According to a second aspect of the invention there is
provided an apparatus in accordance with the first aspect of the
invention in combination with a plurality of concentrate
reservoirs, each having a concentrate pump and flexible conduit,
terminating in a nozzle, associated therewith.
[0022] Preferably the concentrate pump, conduit and nozzle are
disposable.
[0023] Preferably the concentrate pump, conduit and nozzle comprise
a unitary component.
[0024] According to a third aspect of the invention there is
provided an apparatus in accordance with the first or second aspect
of the invention in combination with at least one cartridge or
bandolier of flexible pouches.
[0025] Preferably each flexible pouch has a rigid spout comprising
a mixing element. More preferably the mixing elements extend into
the pouch.
[0026] In one preferred embodiment of the third aspect of the
invention, the apparatus according to further comprising a
controller, the controller configured to control the loading of a
concentrate reservoir into the apparatus by driving the apparatus
in the following steps:
a) controlling the apparatus to arrange a flexible pouch at the
filling position; b) operating the driver to couple it with the
concentrate pump; c) operating the driver to draw fluid into the
concentrate pump to substantially fill pump cavities therein; d)
continuing to operate the driver to pump fluid through the
concentrate pump, flexible conduit and nozzle to substantially
eliminate any air or other gasses from any of the cavities therein,
the pumped fluid emitting into the flexible pouch; e) controlling
the apparatus to sealingly close the flexible pouch; and f)
releasing the flexible pouch for disposal.
[0027] In another preferred embodiment of the third aspect of the
invention, the concentrate pump comprises at least one barrel
having an inlet valve and an outlet valve associated therewith and
a piston, movable within the barrel to change the enclosed volume
of the barrel between a minimum and a maximum volume to draw fluid
into, and pump fluid from, said barrel via said inlet valve and
outlet valve respectively, and further comprises a controller, the
controller configured to control the disengagement of a concentrate
pump from the apparatus by driving the apparatus in the following
steps:
a) controlling the apparatus to arrange a flexible pouch at the
filling position; b) operating the driver to return each piston to
its position wherein the enclosed volume of the barrel is
substantially at its minimum thereby ejecting any fluid contained
within the enclosed volume into the flexible pouch to substantially
empty said concentrate pump; and c) operating the driver to
de-couple the drive mechanism from the removable concentrate pump
to allow for its removal.
[0028] Preferably the controller is further configured to:
d) operate the apparatus to sealingly close the flexible pouch; and
e) release said flexible pouch for disposal.
[0029] In yet another preferred embodiment of the third aspect of
the invention the concentrate pump comprises at least one barrel
having an inlet valve and an outlet valve associated therewith and
a piston, movable within the barrel to change the enclosed volume
of the barrel between a minimum and a maximum volume to draw fluid
into, and pump fluid from, said barrel via said inlet valve and
outlet valve respectively, and further comprises a controller, the
controller configured to control the changing of a concentrate
reservoir driving the apparatus in the following steps:
a) operating the apparatus to arrange a flexible pouch at the
filling position; b) operating the driver to return each piston of
a first concentrate pump to its position wherein the enclosed
volume of the barrel is substantially at its minimum thereby
ejecting any fluid contained within the enclosed volume into the
flexible pouch to substantially empty said first concentrate pump;
c) operating the driver to de-coupling itself from the first
concentrate pump and associated concentrate reservoir enabling it
to be removed and a concentrate reservoir and associates second
concentrate pump to be inserted; d) operating the drive mechanism
to couple the drive mechanism to the second concentrate pump; e)
operating the drive mechanism to draw fluid into the second
concentrate pump to substantially fill the cavities therein; f)
operating the drive mechanism to pump fluid through the second
concentrate pump to substantially eliminate any air or other gasses
from the cavities therein, the fluids expelled from the second
concentrate pump collecting in said flexible pouch; g) operating
the apparatus to sealingly close the flexible pouch; and h)
releasing the flexible pouch from the apparatus for disposal.
[0030] Preferably, subsequent to coupling the drive mechanism to
the second concentrate pump and prior to sealingly closing the
flexible pouch the controller is further configured to
simultaneously operate the driver to pump concentrate through the
concentrate pump to substantially eliminate any air or other gasses
from the cavities therein, and control the diluent valve to add
diluent into the pumped concentrate such that the downstream of the
pump cavities, the flexible conduit and nozzle becomes primed with
a diluted mixture of concentrate and diluent.
[0031] Preferably the controller is configured to operate the
diluent valve such that sufficient mixture of concentrate and
diluent are passed through the concentrate pump and into the
flexible pouch such that the flexible conduit and nozzle are primed
with a substantially homogeneous mixture of diluent and concentrate
at a required concentrate:diluent ratio.
[0032] Preferably the removable concentrate pump has a diluent
inlet downstream of its outlet valves and the controller is further
configured to control the diluent valve such that, once both
pistons are returned to the position wherein the enclosed volume of
the barrels is substantially at its minimum, diluent is passed
through the concentrate pump to substantially flush the concentrate
from the flexible conduit and nozzle, downstream of the diluent
inlet, into the flexible pouch.
[0033] In a further preferred embodiment of the third aspect of the
invention, wherein the dispenser has a supply of carbonated diluent
and a supply of non carbonated diluent, the controller is
configured to control dispense of a carbonated beverage into a
flexible pouch in the following steps:
a) controlling the apparatus to arrange a flexible pouch at the
filling position; b) operating the driver to pump fluid through the
concentrate pump; c) introducing carbonated diluent to the
concentrate flow downstream of the concentrate pump and upstream of
the flexible conduit, such that the pouch is filled; via the
flexible conduit, with a diluted carbonated beverage; d) prior to
completion of the dispense, controlling the apparatus to stop the
flow of carbonated diluent and to start a flow of non-carbonated
diluent such that at least the flexible conduit becomes filled with
non carbonated diluted concentrate; e) controlling the apparatus to
stop the flow of concentrate and non carbonated diluent; f)
controlling the apparatus to sealingly close the flexible pouch;
and g) releasing the flexible pouch.
[0034] In this way, after dispensing a carbonated beverage into the
pouch, the residual fluid left in the flexible conduit is non
carbonated. This helps to prevents drips from the nozzle as, were
the flexible conduit left with residual carbonated fluid therein,
over time the dissolved gasses would break out of the fluid and
expand in volume thereby forcibly ejecting fluid out of the
nozzle.
[0035] According to a fourth aspect of the invention there is
provided a method of loading a concentrate reservoir into the
apparatus according to the third aspect of the invention comprising
the steps of
a) aligning the nozzle of the concentrate reservoir with the
filling position; b) arranging a flexible pouch at the filling
position; c) coupling the drive mechanism to the concentrate pump;
d) operating the driver to draw fluid into the concentrate pump to
substantially fill pump cavities therein; e) pumping fluid through
the concentrate pump, flexible conduit and nozzle to substantially
eliminate any air or other gasses from cavities therein; f)
collecting any fluids expelled from the nozzle in said flexible
pouch; g) sealingly closing the flexible pouch; and h) disposing of
said flexible pouch.
[0036] Preferably the concentrate pump has a diluent inlet
downstream of the pump cavities and the method further comprises
the step of, simultaneously operating the drive mechanism to pump
concentrate through the concentrate pump to substantially eliminate
any air or other gasses from the cavities therein, adding diluent
into the pumped concentrate such that, downstream of the pump
cavities, the flexible conduit and nozzle becomes primed with a
diluted mixture of concentrate and diluent.
[0037] Preferably sufficient mixture of concentrate and diluent is
passed through the concentrate pump and into the flexible pouch
such that the flexible conduit and nozzle are primed with a
substantially homogeneous mixture of diluent and concentrate at a
required concentrate:diluent ratio.
[0038] According to a fifth aspect of the invention there is
provided a method of disengaging a concentrate pump from an
apparatus according to the third aspect of the invention, the
concentrate pump comprising at least one barrel having an inlet
valve and an outlet valve associated therewith and a piston,
movable within the barrel to change the enclosed volume of the
barrel between a minimum and a maximum volume to draw fluid into,
and pump fluid from, said barrel via said inlet valve and outlet
valve respectively, said method comprising the steps of:
a) aligning the nozzle associated with the concentrate pump with
the filling position; b) arranging a flexible pouch at the filling
position; c) returning each piston to its position wherein the
enclosed volume of the barrel is substantially at its minimum
thereby ejecting any fluid contained within the enclosed volume
into the flexible pouch to substantially empty said concentrate
pump; d) de-coupling the drive mechanism from the concentrate pump;
and e) removing the substantially empty concentrate pump from the
drive mechanism.
[0039] In a preferred arrangement the method further includes the
steps of:
f) sealingly closing the flexible pouch; and g) disposing of said
flexible pouch.
[0040] Preferably the concentrate pump has a diluent inlet
downstream of its outlet valves and the method further comprises
the step of, once both pistons are returned to the position wherein
the enclosed volume of the barrels is substantially at its minimum,
passing diluent through the concentrate pump to substantially flush
the pumped fluid from the flexible conduit and nozzle, downstream
of the diluent inlet, into the flexible pouch.
[0041] According to a sixth aspect of the invention there is
provided a method of changing a concentrate pump of the third
aspect of the invention, the concentrate pump comprising at least
one barrel having an inlet valve and an outlet valve associated
therewith and a piston, movable within the barrel to change the
enclosed volume of the barrel between a minimum and a maximum
volume to draw fluid into, and pump fluid from, said barrel via
said inlet valve and outlet valve respectively, said method
comprising the steps of:
a) aligning the nozzle of the concentrate reservoir with the
filling position; b) arranging a flexible pouch at the filling
position; c) returning each piston to its position wherein the
enclosed volume of the barrel is substantially at its minimum
thereby ejecting any fluid contained within the enclosed volume
into the flexible pouch to substantially empty said first
concentrate pump; d) de-coupling the drive mechanism from the first
concentrate pump; e) removing the substantially empty first
concentrate pump from the drive mechanism. f) inserting a second
concentrate pump into the drive mechanism; g) coupling the drive
mechanism to the second concentrate pump; h) operating the drive
mechanism to draw fluid into the second concentrate pump to
substantially fill the cavities therein; i) operating the drive
mechanism to pump fluid through the second concentrate pump to
substantially eliminate any air or other gasses from the cavities
therein; j) collecting any fluids expelled from the second
concentrate pump in said flexible pouch; k) sealingly closing the
flexible pouch; and l) disposing of said flexible pouch.
[0042] Preferably the concentrate pump has a diluent inlet
downstream of the outlet valves and the method further comprises
the step of, once both pistons are returned to the position wherein
the enclosed volume of the barrels is substantially at its minimum,
passing diluent through the concentrate pump to substantially flush
any concentrate downstream of the concentrate pump through the
flexible conduit and nozzle and into the flexible pouch.
[0043] Preferably the concentrate pump has a diluent inlet
downstream of the outlet valves and the method further comprises
the step of, simultaneously to operating the drive mechanism to
pump concentrate through the concentrate pump to substantially
eliminate any air or other gasses from any the cavities therein,
adding diluent into the pumped concentrate such that, downstream of
the diluent inlet, the pump, flexible conduit and nozzle become
primed with a diluted mixture of concentrate and the diluent.
[0044] Preferably sufficient mixture of concentrate and diluent is
passed through the concentrate pump and into the flexible pouch
such that the flexible conduit and nozzle are primed with a
substantially homogeneous mixture of diluent and concentrate at the
required diluent:concentrate ratio.
[0045] By operating in the method as described in relation the
fourth, fifth and sixth aspects of the invention, a reservoir of
concentrate, together with its associated concentrate pump,
flexible conduit and nozzle, can be removed and/or inserted ready
for use in a manner in which any waste fluids emitted from the
apparatus as a result thereof are captured in a flexible pouch
which is then sealed and disposed of. In this manner a reservoir of
concentrate, together with its associated concentrate pump,
flexible conduit and nozzle can be changed in a clean manner.
[0046] According to a seventh aspect of the invention there is
provided a flexible pouch for containing a liquid comprising at
least two sides of flexible material, sealed along their edges to
form a pouch and a rigid spout in an opening of the container,
wherein said spout comprises a mixing element to assist the mixing
of any fluid entering said flexible pouch via said spout.
[0047] Preferably the mixing element extends into said pouch.
[0048] Embodiments of the invention will now be described in
detail, by way of example, with reference to the following drawings
in which:
[0049] FIG. 1 is a perspective view of the apparatus with the door
open;
[0050] FIG. 2 is a perspective view of the apparatus showing detail
of the nozzle block;
[0051] FIG. 3 is a perspective view of the apparatus with the door
open showing how the bandolier of flexible pouches are loaded.
[0052] FIG. 4 is an exploded view of a pump cartridge for use in
the invention without the flexible conduit;
[0053] FIG. 5 is a perspective view of a pump cartridge for use in
the invention; and
[0054] FIG. 6 is a pouch according to the seventh aspect of the
invention.
[0055] FIG. 7 is a schematic view of the apparatus and method
similar to that shown in FIGS. 1 to 6, but including vending in the
form of one or more of coin, paper money, and credit or debit
cards, which sends a signal to commence a dispense upon payment
and, ice dispense means including one or more of an ice maker and
ice hopper.
[0056] Referring to the FIGS. 1 and 2 a dispenser 2 is shown
comprising an enclosure 4 containing two bandoliers 6 of flexible
pouches 8, the bandoliers 6 are led so as to present the flexible
pouches 8 at a pick up point. The bandoliers 6 may contain the same
sized pouches 8 or alternatively the bandoliers 6 may each contain
pouches 8 of a different size. Also within the enclosure are a
plurality of concentrate containers 10 containing different
flavoured beverage concentrates and attached to each container is a
removable pump 12 which is advantageously disposable. Each
disposable pump has a water inlet and a mixer attached thereto, the
water being added to the pumped concentrate and mixed therewith in
the mixer. Leading from each disposable pump 12 is a flexible
conduit 14 terminating in a nozzle through which the mixed beverage
can be dispensed. The pump, mixer, flexible conduit and nozzle are
all disposable. Each disposable pump 12 has associated therewith a
pump driver 16 which is a permanent part of the dispenser. The pump
driver operates at the required speed create a ratiometric mix of
concentrate to water to dispense a beverage of the required
concentration. The water flow through the machine has a control
valve to control the flow of water and a flow sensor to measure the
flow of water thereto. The signal, indicative of the water flow, is
used to control the speed of the pump driver 16 to achieve the
required concentrate:diluent ratio.
[0057] Each flexible pouch has an opening therein containing a
rigid spout having a removable screw cap thereover. A mechanical
arm 18 grips the rigid spout, detaches a flexible pouch from the
bandolier, and moves it to a location where the cap is gripped and
unscrewed. The pouch, without its top may then be moved to a
filling position. The filling position and the cap removal location
may be one and the same; this removes the necessity of moving a
full pouch without a cap on between the two and therefore reduces
the risk of contamination due to spills.
[0058] The dispenser has a nozzle block 20 which receives the
nozzles from the various concentrate containers, the nozzles
forming an array. The nozzle block 20 is movable so as to enable
the required nozzle to be moved adjacent the open top of the spout
of the flexible pouch 8. As shown the nozzle block 20 forms a three
by two array and is indexable in two directions X, Y. The nozzles
protrude through the base of the nozzle block 20 so when the
required nozzle is positioned above the flexible pouch 8 in its
filling position, the pouch 8 can be moved so that its spout abuts
the end of the nozzle such that when the pouch is filled via the
nozzle the beverage only contacts the nozzle and the pouch, not any
non disposable parts of the dispenser. In this way a sanitary
dispenser can be achieved. Different arrays, e.g. four by two, six
by one or rotary may of course be substituted for the array shown
in FIG. 2 without departing form the invention.
[0059] When the pouch and nozzle are abutting one another the pump
actuator pumps beverage concentrate and the water valve opens to
dilute the concentrate. The diluent and concentrate pass through
the mixer and flexible conduit 14 and exit the nozzle directly into
the flexible pouch 8. The flexible pouches 8 are stored with their
sides flat against one another on the bandolier 6 and open when the
beverage enters via the spout. In this manner there is negligible
air within the pouch prior to filling and as such no venting of the
pouch is required as it fills with beverage. When the pouch 8 is
full the water control valve shuts and the pump actuator stops
thereby halting the flow of beverage into the pouch. The pouch is
then either moved to the lid-off station where the lid is replaced
on the spout and screwed so as to form a seal, or alternatively, if
the lid-off station and filling station are one and the same, the
nozzle block 20 is moved clear of the top of the pouch and the lid
replaced. Once the full pouch has been sealed by replacement of the
lid it can be dispensed from the dispenser 2 via a chute.
[0060] The concentrate reservoir, pump, mixer, flexible conduit and
nozzle form one unit which is placed in the machine. The pump
assembly comprising pump, mixer, conduit and nozzle forms one
integral disposable part which is disposed of each time the
concentrate reservoir is changed. The pump assembly and the
concentrate reservoir may be supplied as one unitary piece or
alternatively may be attached to one another before being inserted
into the dispenser. The pump may be of a known type, for example a
diaphragm pump or alternatively may be a piston pump as described
below.
[0061] Referring to FIG. 3, when the door 22 is open a slide 24
enables the bandolier 6 of pouches 8 to be slid forwards out of the
enclosure 4. The bandolier 6 is then simply slid off an axis 26 on
which it is held and a replacement slid on. The slide 24 is then
pushed back into the enclosure 4 and the end of the bandolier 6 of
pouches 8 is fed into a guide 28 from which one can be selected to
be filled.
[0062] Referring to FIG. 4 an exploded view of a removable pump
unit 30 is shown. The unit 30 is manufactured of a number of parts:
a body section 32, a cover section 34 (which may be integral to the
body section moulding), two pistons 36, 38 and valve closures
(omitted for clarity). The body section 32 is a simple plastics
moulding of a suitable material, for example low density
polypropylene or medium or low density polyethylene (alternative
longer lasting materials, for example metal could be used in
situations where the pump was intended to be re-usable but not
removable). The cover 34 is ultrasonically welded to the body
section 32 so as to enclose an open face thereof. The body section
comprises an inlet 40 connected in use to a reservoir containing
the substance to be pumped. The inlet 40 opens into an inlet
valving chamber 42 from which two inlet valves 44, 46 lead into the
end faces of the barrels 48, 50 of the pump unit 30. The pump
barrels 48, 50 each have a piston 36, 38 therein. At the highest
most position on the end face of each barrel 48, 50 is situated an
outlet valve 52, 54 leading from the barrels 48, 50 into an outlet
valve chamber 56. By placing the outlet valves 52, 54 at the very
top of the barrels and having them situated above the inlet valves
44, 46 the system is essentially self bleeding as any air within
the barrels 48, 50 will rise to the top of the barrel and be
expelled therefrom via the outlet valves 52, 54 and dead space in
which air can collect at the top of the barrels is avoided. As the
volume of air trapped in any dead space will vary from use to use,
and even from stroke to stroke, good priming and eliminating dead
space enables a highly repeatable pump to be effected. The inlet
valves 44, 46 and the outlet valves 52, 54 are umbrella or flap
type check valves and allow flow in the direction from the inlet 46
to the outlet 58 but not in the reverse direction. The pump unit 30
has a diluent inlet 60 to which diluent can be supplied. Situated
in the mouth of the diluent inlet 60 is a diluent check valve 62 to
prevent flow of concentrate from the barrels 48, 50 into the
diluent inlet. In addition the check valve operates to prevent
drips from the pump via the diluent inlet when the pump is
disconnected from the machine. The fluid being pumped, i.e. the
beverage concentrate, and the diluent mix in the outlet valve
chamber 56 and pass together through a static mixer 64 before
exiting the pump unit 30 via the outlet 58.
[0063] Referring to FIG. 5 a pump cartridge 30 with a unitary
flexible conduit 66 and nozzle 68 is shown. The pump cartridge is
suitable for use in the dispenser shown in FIGS. 1 to 3 and the
nozzle is adapted to fit into a multiple dispense head as shown in
FIG. 3.
[0064] Referring to FIGS. 1 to 5, when it is required to load a
concentrate reservoir 10 with associated pump 12/30, flexible
conduit 14/66 and nozzle 68 onto the dispenser 2 then the dispenser
places a flexible pouch 8 at the filling position for alignment
with the nozzle. The concentrate reservoir 10 is placed in situ and
the concentrate pump 12/30 and nozzle 68 are located in their
desired positions. It will be noted that the flexible pouch 8 may
be located at the filling point prior to, or after, the nozzle 68
of the concentrate reservoir 10 is located in the nozzle
block20.
[0065] The pump driver 16 is then operated to engage the
concentrate pump 12/30 and to reciprocate the pistons 36, 38
thereof such that fluid is drawn into the pump barrels 48, 50 via
the inlet valves 44, 46 at the bottom of the end face of the piston
barrels 48, 50 and ejected via the outlet valves 52, 54 at the top
of the pump barrels 48, 50. In this manner any air trapped in the
barrels will rise to the top and be ejected via the outlet valves
52, 54 thereby priming the concentrate pump 12/30. Prior to use for
dispensing a volumetric amount from the concentrate pump 12/30, the
pistons 36, 38 are reciprocated sufficiently to substantially
eliminate all the air from the pump barrels 52, 54 and valve areas.
Any concentrate that passes through the pump 12/30 during this
priming process passes through the flexible conduit 14/66 and
nozzle 68 and is collected in the flexible pouch 8 positioned at
the filling position. During this priming process diluent is
supplied into the concentrate pump 12/30 via the diluent inlet 60
to admix with the concentrate. Sufficient concentrate and diluent
are passed through the concentrate pump 12/30 in the priming
process that any fluid retained in the pump 12/30, flexible conduit
14/66 or nozzle 68, downstream of the diluent inlet 60, is
substantially at the required ratio of concentrate to diluent.
Again any fluid passing through the concentrate pump 12/30,
flexible conduit 14/66 and nozzle 68 to achieve this is collected
in the flexible pouch 8. In this manner when the flexible pouch 8
is removed, the dispenser 2 is ready to pump the required product
at the required ratio without the inclusion of any substantial
amounts of air.
[0066] When it is required to remove an empty or partially empty
concentrate reservoir 10, with associated pump 12/30, flexible
conduit 14/66 and nozzle 68, from the dispenser then a flexible
pouch 8 is presented at the filling position for alignment with the
nozzle 68 prior to the disengagement of the drive means 16 from the
piston 36/38.
[0067] The drive mechanism 16 is then operated to disengage from
the concentrate pump 12/30. As the pistons 36/38 are driven forward
during the disengagement process an amount of concentrate contained
in the pump will be driven out of the pump barrels 48, 50, down the
flexible conduit 14/66 and out the nozzle 68 to be collected in the
flexible pouch 8. Prior to removal of the concentrate pump 12/30
from the dispenser 2, diluent is pumped through the diluent inlet
60 and into the flexible pouch 8 via the flexible conduit 14/66 and
nozzle 68 to flush any concentrate therefrom. This process removes
any concentrate from the concentrate pump 12/30, conduit 14/66 and
nozzle 68 leaving them containing diluent which, in case of drips,
is easier to clean. After the concentrate pump 12/30 has been
removed the flexible pouch 8 may be sealed, removed and disposed
of. Alternatively if the removed concentrate reservoir 10 and
associated pump 12/30, conduit 14/66 and nozzle 68 are being
replaced, the flexible pouch 8 may be left in position and the same
flexible pouch 8 used to collect any fluids passing through the new
concentrate pump during the engagement and priming process as
described above. The apparatus has a controller (omitted for
clarity) of a known type, for example a micro-controller,
associated with it programmed to control the various components of
the apparatus, both during normal operation and to perform the
apparatus functions during the steps of loading and unloading of
concentrate reservoirs.
[0068] Referring to FIG. 6 a pouch 600 is shown comprising first
602 and second 604 panels made of a flexible material. The panels
are attached to one another around their peripheral edges to form a
pouch. During the forming process, spout 606 is inserted between
the edges of the panels so as to become fixed therebetween.
Traditional fixing methods such as heat welding are used to attach
the panels. The spout 606 has a mixing element 608 extending
therefrom into the interior of the pouch 600, when formed. The
mixing element 608 comprises a channel having a torturous flowpath
therein causing turbulence of fluid entering the pouch via the
spout. The two panels may comprise sections of a single panel
attached along one edge.
[0069] FIG. 7 is a schematic of flexible bottle filling machine or
dispenser 700, similar to the dispenser 2 shown in the PCT and
drawings FIGS. 1-6, but is different in that it includes one or
more of a coin operated, paper money operated and/or credit and
debit card operated vending unit 705, and also an ice dispense
described below. When payment is made the vending unit 705 sends a
signal via line 708 to the controller 710 (here illustrated) to
authorize the vending, disposal or dispense of a beverage into the
flexible pouch 8. The beverage comes from one or a selected
reservoir 10 of flavoring and diluent which is dispensed through a
pump 12 and conduit 14 and the nozzle block 720 (similar to nozzle
block 20 but different as noted below) into an opened flexible
pouch 8. The one end of the ice duct 750 receives ice, and the
other end delivers it to the pouch, and in this instance via the
modified nozzle block 720, which carries the other end.
Alternatively, the ice could be provided in its own filling station
prior to closing the pouch with the cap. This embodiment also
includes a source of ice 725, be it an ice maker 730 and/or ice
hopper 735. If an ice maker 730 is present, it could deliver ice to
the hopper 735 (as indicated by the arrow 740) or directly to the
flexible pouch 8, via a controlled gate 745 and ice duct 750
controlled by the controller 710, via line 755. Likewise, the
operation of the ice maker 710 can be controlled by the controller
710 via a line 760. The controller 710 also controls the operation
of the pump 12 via a line 765 and the closure or cap 770 remover,
reinstaller 775, via a line 780. After the beverage, and if desired
or selected ice, is dispensed into the pouch 8 the cap 770 is
installed on the pouch 8, and the pouch 8 dispensed or disposed of
to the customer, via the opening or bin 72, as indicated by the
dashed arrow 785.
* * * * *