U.S. patent application number 12/694303 was filed with the patent office on 2010-05-27 for audible and tactile feedback.
Invention is credited to Randal T. Byrum, Sean P. Conlon, John V. Hunt, Richard P. Nuchols, Dale R. Schulze.
Application Number | 20100130941 12/694303 |
Document ID | / |
Family ID | 33424124 |
Filed Date | 2010-05-27 |
United States Patent
Application |
20100130941 |
Kind Code |
A1 |
Conlon; Sean P. ; et
al. |
May 27, 2010 |
Audible And Tactile Feedback
Abstract
A rotational locking mechanism for securing a catheter to a
surgical implant is disclosed. The locking mechanism includes a
deflectable extension extending from the surgical implant about the
catheter attached to the surgical implant. The shape of the
deflectable extension defines a slot therein. A connector having at
least one tab extending therefrom is placed about the catheter at
the point of attachment to the surgical implant. Rotation of the
tubular connector brings at least one tab of the connector into
contact with the slot in the deflectable extension and deflects and
releases at least a portion of the slot as the connector rotates
from an unlocked position to a locked position within the slot. The
rotation motion secures the catheter to the surgical implant, and
produces a feedback detectable by a surgeon rotating the tubular
connector.
Inventors: |
Conlon; Sean P.; (Shadow
Hill Way, OH) ; Nuchols; Richard P.; (Loveland,
OH) ; Hunt; John V.; (Cincinnati, OH) ; Byrum;
Randal T.; (Milford, OH) ; Schulze; Dale R.;
(Lebanon, OH) |
Correspondence
Address: |
PHILIP S. JOHNSON;JOHNSON & JOHNSON
ONE JOHNSON & JOHNSON PLAZA
NEW BRUNSWICK
NJ
08933-7003
US
|
Family ID: |
33424124 |
Appl. No.: |
12/694303 |
Filed: |
January 27, 2010 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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10741875 |
Dec 19, 2003 |
|
|
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12694303 |
|
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|
60478763 |
Jun 16, 2003 |
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Current U.S.
Class: |
604/175 |
Current CPC
Class: |
A61M 2039/0223 20130101;
A61F 5/0056 20130101; A61M 39/0208 20130101 |
Class at
Publication: |
604/175 |
International
Class: |
A61M 5/34 20060101
A61M005/34 |
Claims
1. (canceled)
2. (canceled)
3. (canceled)
4. (canceled)
5. (canceled)
6. (canceled)
7. (canceled)
8. (canceled)
9. (canceled)
10. (canceled)
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
21. An implantable surgical injection port having an undeployed
position, and a deployed position wherein it is attached to tissue,
said port comprising: a. a housing having a closed distal end, open
proximal end and a fluid reservoir therebetween; b. a needle
penetrable septum attached to said housing about said opening; and
c. at least two attachment mechanisms mounted to said housing at a
pivot point along an outer periphery of said housing, said attached
mechanisms comprising arcuate hooks having a length extending
substantially greater than 90.degree. about said pivot point said
hooks having an undeployed position and a deployed position, and an
actuator configured to simultaneously move said hooks from said
deployed position to said undeployed position.
22. The injection port of claim 1 wherein said housing includes at
least one recessed portion at said distal end thereof for receiving
a free end of said attachment mechanism when said port is in its
deployed position.
23. The injection port of claim 1 wherein each said arcuate hook
has length extending at least 180.degree..
24. The injection port of claim 1 wherein each said attachment
mechanism includes a sharp free end.
25. The injection port of claim 1 further including a catheter
connection tube attached to said housing and in fluid communication
with said reservoir.
26. The injection port of claim 1 wherein said housing comprises
titanium.
27. The injection port of claim 1 wherein said septum self seals
after being punctured by a needle and the needle is withdrawn.
28. The injection port of claim 1 wherein said septum comprises
silicone.
29. The injection port of claim 1 wherein said injection port
includes at least three said attachment mechanisms.
30. The injection port of claim 9 wherein said attachment
mechanisms are equally spaced along said outer periphery.
31. The injection port of claim 1 wherein said outer periphery of
said injection port is adjacent said distal end of said
housing.
32. An implantable surgical injection port having an undeployed
position, and a deployed position wherein it is attached to tissue,
said port comprising: a housing a closed distal end, a open
proximal end and a fluid reservoir therebetween; a needle
penetrable septum attached to said housing about said opening; and
at least two attachment mechanisms mounted to said housing at a
pivot point along an outer periphery of said housing, said
attachment mechanisms comprising an arcuate hook pivotable with
respect to said housing, said hook having length extending
substantially at least 180.degree. about said pivot point said
hooks having an undeployed position and a deployed position, and an
actuator configured to simultaneously move said hooks from said
deployed position to said undeployed position; and said housing
further including at least one recessed portion at said distal end
thereof for receiving said free end of said attachment mechanism
when said port is in its deployed position.
33. The injection port of claim 12 wherein said free end is
sharp.
34. The injection port claim 12 further including a catheter
connection tube attached to said housing and in fluid communication
with said reservoir.
35. The injection port of claim 12 wherein said housing comprises
titanium.
36. The injection port of claim 12 wherein said septum self seals
after being punctured by a needle is withdrawn.
37. The injection port of claim 12 wherein said septum comprises
silicone.
38. The injection port of claim 12 wherein said injection port
includes at least three said attachment mechanisms.
39. The injection port of claim 12 wherein said attachment
mechanisms are equally spaced along said outer periphery.
40. The injection port of claim 12 wherein said outer periphery of
said injection port is adjacent said distal end of said housing.
Description
[0001] This application is a continuation in part of and claims
priority from U.S. patent application Ser. No. 10/741,875, filed
Dec. 19, 2003, titled Subcutaneous Self Attaching Injection Port
With Integral Moveable Retention Members, which claims priority to
U.S. patent application Ser. No. 60/478,763, filed Jun. 16, 2003,
titled Fluid Injection Port for Adjustable Gastric Band, the
disclosure of which is incorporated by reference herein. This
application incorporates by reference U.S. patent application Ser.
No. 10/741,875 and the following United States patent applications,
all of which were filed on filed Dec. 19, 2003: application Ser.
No. 10/741,127 titled Subcutaneous Injection Port For Applied
Fasteners; application Ser. No. 10/741,875 titled Subcutaneous Self
Attaching Injection Port With Integral Moveable Retention Members;
and application Ser. No. 10/741,868 titled Subcutaneous Self
Attaching Injection Port With Integral Fasteners.
FIELD OF THE INVENTION
[0002] The present invention relates generally to medical implants,
and more particularly to an attachment mechanism for use with a
variety of assembleable medical implants. The invention will be
disclosed in connection with, but not limited to, surgically
implantable injection ports.
BACKGROUND OF THE INVENTION
[0003] Implantable medical devices are typically implanted in a
patient to perform a therapeutic function for that patient.
Non-limiting examples of such devices include pace makers, vascular
access ports, injection ports (such as used with gastric bands) and
gastric pacing devices. Such implants need to be attached,
typically subcutaneously, in an appropriate place in order to
function properly. It is desirable that the procedure to implant
such devices be quick, easy and efficient.
[0004] It is sometimes desirable to produce a medical implant as
one or more implantable elements that can be assembled in the
operating room or at a surgical site on or in the patient. This is
done for reasons of cost, ease of manufacture, size reduction for
passage through access devices such as trocars, reducing the size
of the patient's incision, and the like. For implantable devices,
it is desired that assembly of the implants be free from failure to
avoid later correctional surgery. For implants assembled from more
than one implantable element, it is extremely desirable that the
assembly be quick, easy, and correct. Surgeons frequently check and
recheck their work before closing the patient to ensure adequate
assembly and security of implantable elements. If the implantable
components are small, visualization of the assembly through the
surgeons fingers can be difficult, and may force the surgeon to do
a visual scan of the assembled elements or a pull test of assembled
components The additional checking and rechecking is added to the
implantable element assembly time and can increase operating room
time and costs. What is needed is a way to reassure the surgeon of
secure assembly of implantable elements that is quick, provides
feedback, doesn't involve visual checks, and can reduce operating
room costs.
[0005] It is sometimes desirable to produce a medical implant as
one or more implantable elements that can be assembled in the
operating room or at a surgical site on or in the patient. This is
done for reasons of cost, ease of manufacture, size reduction for
passage through access devices such as trocars, reducing the size
of the patient's incision, and the like. For implantable devices,
it is desired that assembly of the implants be free from failure to
avoid later correctional surgery. For implants assembled from more
than one implantable element, it is extremely desirable that the
assembly be quick, easy, and correct. Surgeons frequently check and
recheck their work before closing the patient to ensure adequate
assembly and security of implantable elements. If the implantable
components are small, visualization of the assembly through the
surgeons fingers can be difficult, and may force the surgeon to do
a visual scan of the assembled elements or a pull test of assembled
components The additional checking and rechecking is added to the
implantable element assembly time and can increase operating room
time and costs. What is needed is a way to reassure the surgeon of
secure assembly of implantable elements that is quick, provides
feedback, doesn't involve visual checks, and can reduce operating
room costs.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The accompanying drawings, which are incorporated in and
constitute a part of this specification, illustrate embodiments of
the invention, and, together with the general description of the
invention given above, and the detailed description of the
embodiments given below, serve to explain the principles of the
present invention.
[0007] FIG. 1 is a perspective view of an injection port with an
attachment mechanism constructed in accordance with the present
invention.
[0008] FIG. 2 is a top view of the injection port of FIG. 1.
[0009] FIG. 3 is a bottom view of the injection port of FIG. 1.
[0010] FIG. 4 is a cross sectional view of the injection port of
FIG. 1 taken along line 4-4 of FIG. 3.
[0011] FIG. 5 is an exploded perspective view of the injection port
of FIG. 1.
[0012] FIG. 6 is perspective view of the bottom of the injection
port of FIG. 1, showing the attachment mechanism in the retracted
position.
[0013] FIG. 7 is a perspective view of the bottom of the injection
port of FIG. 1, similar to FIG. 6, showing the attachment mechanism
in the extended/fired position.
[0014] FIG. 8 is a side cutaway view in partial cross-section
illustrating a fastener of the attachment mechanism in the
retracted position.
[0015] FIG. 9 is a side cutaway view in partial cross-section
similar to FIG. 8 illustrating a fastener of the attachment
mechanism that is being advanced by the actuator ring toward the
extended/fired position.
[0016] FIG. 10 is a side cutaway view in partial cross-section
similar to FIG. 8 illustrating a fastener of the attachment
mechanism in the extended/fired position.
[0017] FIG. 11 is a side cutaway view in partial cross-section
similar to FIG. 8 illustrating a fastener of the attachment
mechanism that is being advanced by the actuator ring toward the
retracted position.
[0018] FIG. 12 is a top view of the injection port of FIG. 1, with
the actuator ring omitted to illustrate the positions of the links
when the fasteners are in the retracted position.
[0019] FIG. 13 is a top view of the injection port of FIG. 1, with
the actuator ring omitted to illustrate the positions of the links
when the fasteners are in the extended/fired position.
[0020] FIG. 14 is an enlarged, fragmentary top view of the visual
position indicator and actuator ring detent system of the
attachment mechanism of FIG. 1, in the retracted position.
[0021] FIG. 15 is an enlarged, fragmentary top view of the visual
position indicator and actuator ring detent system of the
attachment mechanism of FIG. 1 in the extended/fired position.
[0022] FIG. 16 is an enlarged, fragmentary, exploded perspective
view of the fitting and locking connector of the injection port of
FIG. 1.
[0023] FIG. 17 is an enlarged, fragmentary partial cross-section
view of the locking connector assembled to the fitting the septum
retainer but not locked in place.
[0024] FIG. 18 is an enlarged, fragmentary partial cross-section
view similar to FIG. 17 showing the locking connector locked in
place.
[0025] FIG. 19 is an enlarged perspective view of the safety
cap.
[0026] FIG. 20 is a perspective view of an applier constructed to
implant the injection port of FIG. 1.
[0027] FIG. 21 is an exploded, perspective view of the applier of
FIG. 20.
[0028] FIG. 22 is a side view of the applier of FIG. 20 with one of
the two body halves showing the internal components in the
unapplied, non-actuated position.
[0029] FIG. 23 is a side view of the applier of FIG. 20 similar to
FIG. 22, showing the internal components in the applied, actuated
position.
[0030] FIG. 24 is an enlarged, fragmentary side view of the linear
to rotary cam mechanism of the applier of FIG. 20.
[0031] FIG. 25 is an enlarged top perspective view of the locator
of the applier of FIG. 20.
[0032] FIG. 26 is an enlarged bottom perspective view of the
locator and the port actuator of the applier of FIG. 20.
[0033] FIG. 27 is a partially cut away end view of the locator of
the applier of FIG. 20.
[0034] FIG. 28 is an enlarged, cross sectional view of the
injection port of FIG. 1 retained by the locator of the applier of
FIG. 20.
[0035] FIG. 29 is an enlarged, cross-sectional view of the
injection port of FIG. 1 disposed in the locator of the applier of
FIG. 20 after the applier has been actuated to rotate the applier
actuator to the deployed position.
[0036] The novel features of the invention are set forth with
particularity in the appended claims. The invention itself,
however, both as to organization and methods of operation, together
with further objects and advantages thereof, may best be understood
by reference to the following description, taken in conjunction
with the accompanying drawings in which:
DETAILED DESCRIPTION OF THE INVENTION
[0037] In the following description, like reference characters
designate like or corresponding parts throughout the several views.
Also, in the following description, it is to be understood that
terms such as front, back, inside, outside, and the like are words
of convenience and are not to be construed as limiting terms.
Terminology used in this patent is not meant to be limiting insofar
as devices described herein, or portions thereof, may be attached
or utilized in other orientations. Referring in more detail to the
drawings, an embodiment of the invention will now be described.
Referring to FIGS. 1-5, there is shown an implantable medical
device, more specifically an injection port, generally indicated at
2, which embodies an attachment mechanism constructed in accordance
with the present invention. Although the attachment mechanism is
illustrated in the figures as being embodied with injection port 2,
the attachment mechanism may be used with any implantable medical
device for which it is suited, including by way of example only
pace makers, vascular access ports, injection ports (such as used
with gastric bands) and gastric pacing devices
[0038] Injection port 2 includes septum retainer 4, septum 6 and
port body 8. Injection port 2, with the integrally constructed
attachment mechanism, also includes one or more fasteners 10,
actuator 12 and a plurality of link members 14.
[0039] As seen in FIG. 4, septum 6, which may be made of any
biocompatible material such as silicone, is disposed partially
within internal cavity 16 of septum retainer 4, adjacent annular
flat 18. Septum retainer 4, port body 8, and actuator 12 may be
made of any suitable biocompatible material having sufficient
stiffness and strength, such as polyetheretherketon (known as
PEEK). Fasteners 10 and link members 14 may be made of any suitable
biocompatible material, such as stainless steel.
[0040] Port body 8 includes annular rim 20, which engages the upper
surface of septum 6 about an annular portion. Port body 8 is
retained to septum retainer 4 by a plurality of pins 22 which are
disposed through respective holes 24 formed in recesses 24a in port
body 8 and which extend inwardly into respective recesses 26 formed
about the bottom periphery of septum retainer 4. Pins 22 may be
made of any suitable biocompatible material, such as stainless
steel.
[0041] The uncompressed height of septum 6 is approximately 5 mm
around the outer diameter and the uncompressed diameter is
approximately 18 mm. The exposed diameter for access to reservoir
20 is approximately 14 mm. The distance between the lower surface
of annular rim 20 and annular flat 18 is approximately 4 mm, such
that septum 6 is compressed approximately 20% to be adequately self
healing to maintain a fluid tight system under pressure and still
allow a low profile.
[0042] Plate 28 is disposed in recess 16a formed in the bottom of
septum retainer 4, underlying septum 6 and fluid chamber or
reservoir 30. As seen in FIG. 4, plate 28 does not contact sidewall
16b. In the embodiment depicted, plate 28 is metallic, such as
stainless steel. When a needle is inserted through septum 6 to
introduce or withdraw fluid from fluid chamber 30, such as in order
to adjust the size of an adjustable gastric band, metallic plate 28
will protect septum retainer 4 from puncture and provide tactile
feedback to the surgeon through the needle indicating that the
needle has bottomed in reservoir 30. Plate 28 may be secured to
septum retainer 4 in any suitable manner. In the embodiment
depicted, plate 28 is held in place by retaining lip 4a extending
over the periphery of plate 28 as best seen in FIGS. 4, 28 and 29.
Initially, retaining lip 4a extends upwardly as an annular lip,
providing clearance for insertion of plate 28 into the recess at
the bottom of septum retainer 4, and retaining lip 4a is then
rolled or otherwise deformed to overlie at least a portion of the
periphery of plate 28 thereby retaining plate 28. In the embodiment
depicted the diameter of recess 16a is smaller than the diameter of
sidewall 16b, providing room to form the annular lip and to deform
it into retaining lip 4a. Plate 28 could be insert molded, with
retaining lip 4a molded as illustrated.
[0043] Septum retainer 4 includes passageway 32, in fluid
communication with fluid chamber 30, which is defined by fitting 34
extending from the periphery adjacent the bottom of retainer 4.
Tube 36, which in the embodiment depicted, leads to an adjustable
gastric band (not shown), is connected to fitting 34, being
compressingly urged against annular rib 38 by connector 40, which
is disposed about tube 36 and secured to port body 8 as described
below. Sleeve 42 is disposed about tube 36, secured to connector 40
by annular ribs 44. Sleeve 42 relieves strain on tube 36,
preventing tube 36 from kinking when loaded laterally.
[0044] Actuator 12 is secured to port body 8. Although in the
embodiment depicted actuator 12 is illustrated as an annular ring
rotatably supported by port body 8, actuator 12 may be any suitable
configuration and supported in any suitable manner to permit
actuator 12 to function to move fasteners 10 between and including
deployed and undeployed positions. As seen in FIG. 5, port body 8
includes a plurality of downwardly and outwardly extending tabs 46.
In the embodiment depicted, there are four equally spaced tabs 46.
Actuator 12 includes an equal number of corresponding recesses 48,
each having arcuate bottom 50. To assemble actuator 12 to port body
8, recesses 48 are aligned with tabs 46, and pushed down,
temporarily deflecting tabs 46 inwardly until tabs 46 reach
recesses 48 and move outwardly to dispose lower edges 46a in
recesses 48 such that actuator is retained thereby. The lengths of
tabs 46 and depth of recesses 48 allow some axial end play between
actuator 12 and port body 8, as will be described below.
[0045] Actuator 12 may rotate generally about the central axis of
port body 8. In the embodiment depicted, actuator 12 may rotate
through an angle of about 40 degrees, although any suitable angle
may be used. In the embodiment depicted, when actuator 12 is
rotated in the deploying direction, causing fasteners 10 to move to
the deployed position, rotation of actuator 12 beyond the fully
deployed position is limited by end 48c contacting tab 46.
[0046] A detent system is formed by a pair of spaced apart raised
detent ribs 48a, 48b extending inwardly from the wall of each
recess 48, and a corresponding raised rib 46b extending outwardly
from tab 46. The detent system assists in preventing actuator 12
from rotation and fasteners 10 from moving out of fully retracted
or fully extended fired states under vibration or incidental loads,
as described below.
[0047] Actuator 12 includes a plurality of spaced apart openings or
slots 54, which may be engaged by any suitable instrument to
transmit the necessary torque to actuator 12 to extend fasteners 10
to the actuated position. Slots 54 are configured to be engaged by
commercially available instruments, rectangular in the embodiment
depicted, or by the dedicated applier described below. Port body 6
includes a plurality of recesses 56 disposed about its lower
periphery which are configured to cooperate with the dedicated
applier as described below.
[0048] Referring also to FIGS. 6 and 7, septum retainer 4 includes
a plurality of locating tabs 58 extending outwardly from adjacent
the bottom periphery of septum retainer 4. Locating tab 58a may be
integral with fitting 34. Tabs 58 and 58a are located in respective
complementarily shaped recesses 60 formed in the inner surface of
port body 8, aligning septum retainer 4 properly with port body
8.
[0049] FIG. 6 illustrates fasteners 10 in the retracted position.
As can be seen, fasteners 10 are disposed in respective recesses or
slots 60 formed in port body 8. FIG. 7 illustrates fasteners 10 in
the extended, or fired, position, extending from slots 60. Rotation
of actuator 12 moves fasteners 10 from the retracted position to
the extended position.
[0050] FIGS. 8-11 are a series of figures illustrating the
operation of actuator 12 and one of the plurality of fasteners 10,
it being understood that the operation on one of fasteners 10 may
be the same as for all fasteners 10, which may, in one embodiment,
be moved from a deployed position to an undeployed position
simultaneously. FIG. 8 illustrates fastener 10 in a fully retracted
state, the undeployed position, disposed completely within slot 62
such that sharp tip 64 is not exposed. This prevents tip 64 from
accidentally sticking the surgeon or penetrating any object.
Actuator 12 is illustrated rotated counter clockwise as far as
permitted by recesses 48 and tabs 46. In this position, ribs 46b
are disposed clockwise of ribs 48b, as seen in FIG. 14. First ends
14a of link members 14 are rotatably carried by actuator 12, spaced
apart at positions corresponding to the positions of fasteners 10.
Second ends 14b are disposed within openings 66 of fasteners
10.
[0051] To actuate the attachment mechanism, integral actuator 12 is
rotated in a deploying direction, which in one embodiment as
depicted is clockwise (any suitable direction configured to actuate
the attachment mechanism may be used), and rib 46b passes rib 48b,
which may produce an audible signal in addition to a tactile signal
to the surgeon. Second end 14b of link member 14 is free to move
within slot 66 during actuation, as the force that rotates fastener
10 into the extended position is transmitted to fastener 10 through
the interaction between cam surface 68 of fastener 10 and actuating
cam surface 70 of actuator 12. As actuator 12 rotates clockwise,
actuating cam surface 70 engages and pushes against cam surface 68,
rotating fastener 10 about pivot pin 22. The majority of the force
from actuating cam surface 70 acts tangentially on cam surface 68,
off center relative to pivot pin 22, causing fastener 10 to rotate.
During actuation, end 14b of link member 14 remains free to move
within slot 66, applying no driving force to rotate fastener
10.
[0052] In FIG. 9, fastener 10 is rotated about half way though its
range of rotation, about 90 degrees as a result of the clockwise
rotation of actuator 12. As actuator 12 is rotated clockwise, the
force between actuator cam surface 70 and cam surface 68 causes
actuator 12 to move upward slightly as allowed by the tolerancing
of the components. As actuator 12 is rotated further clockwise from
the position shown in FIG. 9, actuator cam surface 70 continues to
engage and push against cam surface 68, rotating fastener 10
further counterclockwise.
[0053] In FIG. 10, actuator 12 is rotated clockwise to its fullest
extent, with rib 46b having been urged past detent rib 48a (see
FIG. 15). In this position, fastener 10 has rotated to its fullest
extent, almost 180 degrees in the embodiment illustrated, with tip
64 disposed within recess 62. In this position, actuator cam
surface 70 is over center, and actuator 12 is resistant to being
back driven by an undeploying force imparted to fastener 10 as cam
surface 68 acts against actuator cam surface 70 in a direction that
tends to push actuator 12 up instead of rotating actuator 12. The
distal end portion of fastener 10 is configured essentially as a
beam, depicted as having a generally rectangular cross section
along its length, tapering to sharp tip 64. With fastener 10
extending approximately 180 degrees in the fully extended state,
the deployed position, forces which might act on fasteners 10 tend
to act through the pivot axis defined by pivot pin 22, instead of
rotating fasteners 10. It is noted that although pin 22 is
illustrated as being a separate piece from fastener 10, the two may
be integral or even of unitary construction.
[0054] If it is desirable to retract fasteners 10, such as to
remove or reposition the implanted device, actuator 12 may be
rotated in an undeploying direction, counterclockwise in one
embodiment depicted. Starting with the position of actuator 12
shown in FIG. 10, actuator 12 may be rotated counterclockwise, with
actuator cam surface 70 sliding against cam surface 68, without
rotating fastener 10. In the embodiment depicted, continued
counterclockwise rotation of actuator 12 moves cam surface 70 out
of contact with cam surface 68, with no substantial rotating force
being exerted on fastener 10 until second end 14b of link member
reaches a location in slot 66, such as at one end of slot 66, at
which link member 14 begins pulling against slot 66 causing
fastener 10 to rotate and begin to retract.
[0055] As seen in FIG. 11, actuator 12 has been advanced
counterclockwise compared to the position shown in FIG. 10, and
fastener 10 is rotated approximately halfway through its range. As
can be seen by comparing FIG. 9 to FIG. 11, actuator 12 is in
different positions with fastener 10 in the same position, in
dependence upon whether the attachment mechanism is being actuated
or deactuated (retracted). This results from the lost motion that
results when link member 14 is pulling on slot 66 in comparison to
actuator cam surface 70 pushing directly on cam surface 68. To
retract fasteners 10 fully, actuator 12 is rotated until detent rib
46b snaps past detent rib 48b.
[0056] Referring to FIG. 8, when fasteners 10 reach the fully
undeployed position tip 64 may be disposed fully in slot or recess
62. Further undeploying rotation of actuator 12 is prevented by
link member 14 which is prevented from further movement by fastener
10.
[0057] Referring to FIGS. 2 and 3, actuator 12 includes openings
52a formed therethrough, which align with corresponding openings
52b formed in port body 8 when actuator is in the undeployed
position. Openings 52a and 52b may be used by the surgeon to suture
injection port 2 if the integral attachment mechanism is not
used.
[0058] Referring to FIGS. 12 and 13, the attachment mechanism is
shown without actuator 12. Link members 14 are shown in their
actual positions when first ends 14a are supported by actuator 12,
in the deployed and in the undeployed states.
[0059] Referring to FIGS. 14 and 15, there is illustrated a top
view of the visual position indicator and a portion of the actuator
ring detent system of the attachment mechanism as embodied in
injection port 2. In FIG. 14, the attachment mechanism is in the
retracted, undeployed state or position. In this position, detent
rib 46b is clockwise of detent rib 48b, and thus in the undeployed
detent position. In FIG. 15, the attachment mechanism is in the
actuated or deployed position. In this position, detent rib 46b is
counterclockwise of detent rib 48b, and thus in the deployed detent
position.
[0060] FIGS. 14 and 15 illustrate a visual indicator of the state
of the attachment mechanism. As seen in FIG. 14, indicia may be
utilized, such as an unlocked lock icon 72 and a locked lock icon
74 molded integral with actuator ring 12. Any suitable graphic
indicator may be used, and may be printed on or otherwise applied
in a suitable manner. Port body 6 may include indicator 76 to
provide a reference point for the movable indicia. Arrow 78 may be
included to indicate the bidirectional motion of actuator 12.
[0061] FIGS. 16-18 illustrate the locking connection between
connector 40 and port body 6. FIG. 16 is an exploded perspective
view showing fitting 34 partially surrounded by extension 78. FIG.
17 shows extension 78 in cross-section, with connector 40 generally
disposed about fitting 34 and catheter or tube 36 aligned in
circumferential slot 78c of extension 78. Extension 78 extends from
port body 8 and comprises a pair of generally cantilever arms, one
of which has a detent edge 78d thereon. Connector 40 includes a
pair of detent features or tabs 40a, 40b, extending outwardly
therefrom. To assemble, connector 40 is guided along tube 36 and
fitting 34, with tabs 40a and 40b aligned with openings 78a and 78b
of extension 78. With tabs 40a and 40b aligned with circumferential
slot 78c, connector 40 is rotated to lock it in place. In FIGS.
16-18, the direction of rotation of connector 40 is clockwise to
lock and counterclockwise to unlock. During rotation, detent edge
78d creates interference opposing the rotation of tab 40a, but is
dimensioned to deflect as a cantilever beam and allow tab 40a to be
rotated past, to the locked position seen in FIG. 18. When locked
in place, tab 40b can come to a hard stop against the extension 78.
The surgeon may be provided with a non-visual feedback during
assembly to indicate the connector 40 is correctly locked to port
body 6 and secured. This can be accomplished by providing an
audible and/or a tactile feedback. The audible feedback can be a
snap or any other audible sound such as the snap which occurs when
tab 40a of the connector 40 rotates past detent edge 78d of the
extension 78.
[0062] Tactile feedback can occur during assembly as well. During
assembly, rotation of connector 40 about the tube 36 and fitting 34
requires a generally uniform rotary torque. Tactile feedback may be
provided by causing a change in an attachment force or rotary
torque applied to connector 40. The rotational torque increase can
occur near the end of the assembly procedure and may be a suitable
increase in rotational torque such as about 3% to 400% when tab 40a
creates an interference with detent edge 78d. This interference
creates a torque increase that rises to a maximum torque as the
cantilever portion of extension 78 (containing detent edge 78d)
deflects to allow passage of tab 40a. The maximum torque value may
be followed by a torque drop such as immediately occurs when tab
40a rotates past detent edge 78d, and just before tab 40b car) come
to a hard stop against extension 78 preventing further rotation of
connector 40. The torque drop can be back to the original generally
uniform torque needed to rotate connector 40 about the tube 36.
Thus, during the assembly of connector 40 onto port body 6 to
capture tube 36, the surgeon can experience a series of tactile and
auditory events that provide indicators as to the success of the
assembly or locking process, even when the assembly or locking
event is obscured from visibility.
[0063] Connector 40 and extension 78 can provide protective
shielding of tabs 40a, 40b to prevent unlocking 40 from forces that
could induce rotation and unlocking. Additionally, the outer shape
of connector 40 can be a cylindrical shape of small diameter to
deflect contact forces that could induce an unlocking torque.
[0064] FIG. 19 illustrates safety cap 80 which may be removably
secured to the bottom of injection port 2 to cover fasteners 10 to
protect users from accidental exposure to sharp tips 64 while
handling injection port 2. Safety cap 80 includes body 82 with
annular rim 84 and raised center 86 defining annular recess 88.
Safety cap 80 may be oriented and retained to injection port
through any suitable configuration. As depicted, body 82 includes a
plurality of arcuate retention tabs 90 extending upwardly from
raised center 86. Arcuate retention tabs 90 are shaped
complementarily to corresponding arcuate slots 92, best seen in
FIGS. 3, 6 and 7, and may have ribs as shown. Safety cap 80 is
secured to injection port 2 by inserting arcuate retention tabs 90
into arcuate slots 92, which are sized to retain tabs 90. Fasteners
10 are thus aligned with annular recess 88, which is sized to allow
fasteners 10 to be extended without contacting safety cap 80. As
depicted, since arcuate retention tabs 90 and arcuate slots 92 are
respectively the same size and equally spaced, safety cap 80 is not
indexed to a particular position, and may be secured to injection
port 2 in four different positions. Safety cap 80 includes pull tab
94 with raised a plurality of ribs 96 to provide a better gripping
surface. Although pull tab 94 may be oriented in any suitable
orientation, in the embodiment, the relative position between pull
tab 94 and arcuate retention tabs 90 locates pull tab at 45 degrees
to the direction of connector 40. Tabs 90 and slots 92 may be of
any suitable shape.
[0065] As mentioned previously, the attachment mechanism may be
actuated by engaging slots 54 with commercially available
instruments or by a dedicated applier. FIG. 20 illustrates applier,
generally indicated at 100, which is configured to position,
actuate, deactuate, remove or reposition injection port 2. It is
noted that the practice of aspects of the present invention as
applied to an applier is not limited to the specific applier
embodiment depicted herein.
[0066] As shown in FIG. 20, applier 100 includes body 102, locator
104, actuator 106 and safety switch 108. As will be described
below, injection port 2 may be assembled to locator 104, with
extension 78 and tab 96 disposed in alignment slots 110 and 112.
Locator 104 is angled relative to body 102, allowing for easier and
better visualization of injection port 2 during implantation. In
the embodiment depicted, the angle is 20 degrees and the shaft
portion of body 102 is 10 cm.
[0067] Referring to FIG. 21, body 102 includes first and second
halves 102a and 102b assembled to each other to contain the
internal components. Except for locating pins 202, pivot pins 114
and ship laps, body halves 102a and 102b are substantially similar
to each other. Locating pins 202, illustrated as extending from
body half 102a, fit into respective complementarily shaped openings
(not illustrated) on body half 102b. The engagement of the
plurality of locating pins 202 in the openings is sufficient to
hold body halves 102a and 102b together. Pins 202 may alternatively
extend from body half 102b with the openings carried by body half
102a. Any suitable configuration may be used to assemble and secure
body halves 102a and 102b together.
[0068] Actuator 106 includes first and second halves 106a and 106b.
Locating pins 204, illustrated as extending from actuator half
106a, fit into respective complementarily shaped openings (not
illustrated) on actuator half 106b. Pins 204 may alternatively
extend from actuator half 106b with the openings carried by
actuator half 106a. Any suitable configuration may be used to
assemble and secure actuator halves 106a and 106b together. Body
half 102b includes pivot pin 114b which rotatably supports actuator
106 at one end, extending through pivot holes 116a and 116b into
opening 114a. Body half 102a includes pivot pin 118b (see FIG. 22)
which rotatably supports safety switch 108. Body halves 102a and
102b, locator 104, actuator halves 106a and 106b, and safety switch
108 may be made of any biocompatible material such as
polycarbonate.
[0069] Referring to FIGS. 21-24, applier 100 includes cam 120,
drive shaft 122 with flexible shaft 124, drive shaft pin 126, cam
return spring 128, safety biasing spring 130, and actuator 132.
Actuator 132 is configured to effect the deployment or undeployment
of the attachment mechanism of the medical implant. Cam 120
includes shaft 134 and cam collar 136. The upper end of shaft 134
has a "T" configuration terminating in cross member 138. Cam collar
136 defines a hollow interior and a pair of spaced apart,
complementarily shaped cam tracks 140a and 140b formed on opposite
sides of cam collar 136. Upper end 122a of drive shaft 122 is
disposed partially within the hollow interior defined by cam collar
136, captured therein by drive shaft pin 126. Drive shaft pin 126
is sized such that each end is located within a respective cam
track 140a, 140b. The length of the hollow interior allows upper
end 122a to reciprocate therein, with cam tracks 140a and 140b
imparting rotation to drive shaft 122 through drive shaft pin 126
during reciprocation. Cam 120, drive shaft 122 and actuator 132 may
be made of any suitable material having sufficient stiffness and
strength. In the embodiment depicted, cam 120 and actuator 132 are
made of a liquid crystal polymer such as Vectra.TM. LCP, and drive
shaft 122 is made of a PPE+PS such as Noryl.TM. Drive shaft pin 126
and cam return spring 128 may be made of any suitable material,
such as stainless steel.
[0070] Cam 120 is retained between body portions 102a and 102b, and
in one embodiment, such as that depicted can reciprocate. Cam
collar 136 has spaced apart, generally flat outer surfaces 142a and
142b tracks through which 140a and 140b are formed. These surfaces
140a and 140b are disposed between guide walls 144a and 144b formed
in body portions 102a and 102b. Cam collar 136 also includes
oppositely facing channels 146a and 146b (see FIG. 23), which are
guided for axial reciprocation by guides 148a and 148b (not
illustrated) formed in body portions 102a and 102b, respectively.
The upper end of shaft 134 and cross member 138 are disposed
sandwiched between actuator halves 106a and 106b. Each actuator
half 106a, 106b, includes a cam track 150 defined by a pair of
spaced apart walls 150a and 150b extending from the interior
surfaces of actuator halves 106a and 106b. Cam track 150 is
configured to receive and guide cross member 138 as actuator 106 is
rotated about pin 114, forcing cam 120 to advance linearly
downwardly into body 102.
[0071] Drive shaft 122 includes annular collar 152 which is
received in slots 154a and 154b (not illustrated) formed in body
halves 102a and 102b, respectively. Slots 154a and 154b rotatably
support drive shaft 122. Drive shaft 122 and cam 120 are generally
aligned and collinear with each other, defining the axis of the
shaft portion of body 102. As cam 120 is advanced downwardly, drive
shaft pin 126 follows cam tracks 140a and 140b, causing drive shaft
122 to rotate, thus converting linear motion to rotary motion. Cam
return spring 128 provides a nominal return force against cam
collar 136.
[0072] Flexible shaft 124 is supported by a plurality of ribs 156,
formed in each body half 102a, 102b, which support the bend in
flexible shaft 124 that permits the rotary motion to be transferred
to actuator 132 which is disposed at an angle relative to the shaft
of body 102. Flexible shaft 124 may be made of any suitable
biocompatible material, such as stainless steel. In an embodiment
depicted, flexible shaft 124 has a stranded construction, with a
center core having multiple layers of wire wrapped thereabout. Ends
124a and 124b of flexible shaft 124 may be attached to end 122b and
actuator 132, respectively, in any suitable manner which
sufficiently limits rotational end play to prevent or minimize lost
rotational motion. In an embodiment depicted, end 124a was
overmolded into end 122b, and end 124b was press fit into actuator
132. Alternatively, end 124a could be press fit into end 122b, and
end 124b overmolded into actuator 132, both could be press fit, or
both could be overmolded (with a corresponding change to the
configuration of locator 104 to allow assembly.
[0073] Referring to FIGS. 21-25, actuator 132 includes disc shaped
member 158 and shaft 160 extending upwardly therefrom. The upper
end of shaft 160 includes a pair of outwardly extending tabs 162a
and 162b. Locator 104 includes hub 164 defining bore 166
therethrough. Bore 166 is shaped to receive and rotatably support
shaft 160, and includes two outwardly extending arcuate recesses
168a and 168b configured to provide assembly clearance for tabs
162a and 162b, allowing hub 164 to be inserted into bore 166. The
lengths of shaft 160 and hub 164 are sized such that tabs 162a and
162b are located above upper surface 164a of hub 164, allowing
rotation of actuator 132 while retaining it axially relative to hub
164. Stops 170 and 170b extend upwardly from upper surface 164a,
limiting the rotation of actuator 132. Bore 166 defines a central
axis of locator 104 about which actuator 132 is rotated. The
central axis of locator 104 is disposed at an angle to the axis of
the shaft portion of body 102, as previously mentioned.
[0074] Hub 164 includes a pair of oppositely extending tabs 172a
and 172b which retain port actuator 104 to body 102 and prevent
rotation. Body halves 102a and 102b include respective recesses
174a (see FIG. 21) and 174b (not illustrated) shaped
complementarily to tabs 172a and 172b.
[0075] Referring also to FIGS. 26 and 27, disc shaped member 158 of
actuator 132 is seen disposed within locator 104. Actuator 132
includes a pair of spaced apart posts 176a and 176b, extending from
adjacent periphery 158a of member 158. Posts 176a and 176b are
shaped complementarily with openings 54. In the embodiment
depicted, the distal ends of posts 176a and 167b are tapered to
assist in guiding posts 176a and 176b into openings 54. Any
suitable configuration may be utilized to create releasable contact
between actuator 132 and actuator 12 capable of actuating actuator
12.
[0076] Disc shaped member 158 also includes a pair of spaced apart
cams 178a and 178b which extend outwardly and upwardly from
periphery 158a of member 158. FIG. 27 illustrates cam 178a at a
cross-section taken near the bottom surface of member 158. Cams
178a and 178b include ramps 180a and 180b which start at periphery
158a and lead out to surfaces 182a and 182b, respectively. Each
surface 182a, 182b is arcuate, shown in the embodiment depicted as
generally having a constant radius.
[0077] In the embodiment depicted, locator 104 includes a pair of
spaced apart cantilever arms 184a and 184b, each having rib 186a
and 186b, respectively. For clarity, FIG. 27 illustrates arm 184a
in cross-section taken through rib 186a, at the same level as for
cam 178a. At their distal ends, arms 184a and 184b include
respective inwardly extending flanges 188a and 188b. Flanges 188a
and 188b are shaped complementarily to recesses 56 on port body 6,
configured to engage ledges 56a when injection port 2 is retained
by locator 104.
[0078] In the embodiment depicted, in the non-actuated state, posts
176a and 176b are generally aligned with arms 184a and 184b,
respectively, although posts 176a and 176b may be at any position
that corresponds to position of the actuating feature of actuator
12, which in the embodiment depicted is openings 54. As actuator
106 is depressed, actuator 132 rotates (counterclockwise in the
embodiment depicted when viewed from the bottom), advancing cams
178a and 178b such that ramps 180a and 180b contact ribs 186a and
186b, respectively, deflecting arms 184a and 184b outwardly. When
surfaces 182a and 182b engage ribs 186a and 186b, arms 184a and
184b are deflected a distance sufficient to move flanges 188a and
188b to a position where they no longer extend into recesses 56 or
contact ledges 56a, thus releasing injection port 2 from locator
104.
[0079] FIG. 28 illustrates injection port 2 disposed in and
retained by locator 104, with extension housing 78 and tab 96
disposed in slots 110 and 112, respectively (see FIG. 20, not seen
in FIG. 28). As depicted, posts 176a and 176b extend into openings
54 of actuator 12, and flanges 188a and 188b extending into
recesses 56 proximal ledges 56a. Safety cap 80 is connected to
injection port 12 when injection port 12 is inserted into locator
104, covering fasteners 10 (not seen in FIG. 28).
[0080] Referring also to FIGS. 20 and 22, to insert injection port
2 into locator 104, actuator 106 is oriented in the undeployed
position so that actuator 132 is in the undeployed position.
Actuator 12 is oriented in the undeployed position, and inserted
into locator 104, with extension housing 78 and tab 96 disposed in
slots 110 and 112, respectively.
[0081] Actuator 106 may, as illustrated in FIG. 20, include a
visual indicator to indicate whether actuator 106 is fully in the
undeployed state, such as unlocked lock icon 190, and indicia to
indicate whether actuator 106 is in the deployed state, such as
locked lock icon 192. Such visual indication may be include by any
suitable manner, such as by molding integral with actuator 106,
applying as a adhesive film or such, or printing directly on
actuator 106. With the indicator illustrated, unlocked lock icon
190 is visible adjacent the upper edge of body 102, although other
configurations of indication may be utilized, such as a window or
such formed in body 102 to reveal the indicia.
[0082] To use, locator 104 and a portion of 102, if necessary, is
inserted through an incision by the surgeon and located in the
desired position adjacent the body tissue to which the medical
implant (which in the embodiment depicted is an injection port 2)
is to be attached. The angle between locator 104 and body 102
allows the surgeon to visualize the site directly. With injection
port 2 in position, the one or more fasteners 10 are moved from the
undeployed position to the deployed position in an annular path to
engage the tissue. Fasteners 10 allow injection port 2 to be
secured to the tissue with a retention strength equal to or greater
than when secured with sutures. Safety switch 108 is rotated about
pivot pin 118, withdrawing lockout tab 194 from lower opening 196,
allowing actuator 106 to be rotated about pivot pin 114. This
action causes cam track 150 to move cross member 138 downward,
causing cam collar 136 to rotate drive shaft 122, thereby rotating
actuator 132 relative to locator 104.
[0083] Rotation of actuator 132 actuates actuator 12 by rotating
it. The engagement between extension 78 and tab 96 and slots 110
and 112, respectively, prevent port body 8 from rotating, allowing
relative motion between actuator 12 and port body 8.
[0084] Once actuator 106 reaches the deployed position, lockout tab
194 is urged into upper opening 198, retaining actuator 106 in the
deployed position. In the embodiment depicted, spring 130 biases
lockout tab 194 sufficiently to produce sound as lockout tab 194
snaps into upper opening 198, providing an audible signal that
actuator 106, and therefore actuator 12 and fasteners 10 are
deployed fully. As illustrated in FIG. 29, with actuator 106 in the
deployed position, actuator 12 has been rotated and fasteners 10
are in the deployed position having penetrated the body tissue,
such as the rectus sheath. Cams 178a and 178b have been rotated to
a position where surfaces 182a and 182b are adjacent ribs 186a and
186b, with arms 184a and 184b deflected outwardly such that flanges
188a and 188b are not disposed in recesses 56 and not engaging
ledges 56a. With injection port 2 secured to the body tissue, and
released from locator 104, the surgeon may withdraw locator 104,
leaving injection port 2 in place. If a visual indicator of the
state of the attachment mechanism is included with the implant, the
surgeon can tell whether the attachment mechanism is fully
deployed.
[0085] The attachment mechanism embodied in injection port 2 is
configured to be reversible so that the medical implant, injection
port 2, may be moved, such as to reposition it or remove it from
the patient. To do so, with actuator 106 in the deployed position,
locator 104 is placed over injection port 2, locating extension 78
and tab 96 in slots 110 and 112 so that posts 176a and 176b are
engaged with recesses 54. Safety switch 108 is rotated to withdraw
lockout tab 194 from upper opening 198, while the surgeon pulls up
on extension 200 of actuator 106. Although cam return spring 128
urges cam collar 136 upwardly, extension 200 allows an additional
return force to be applied. As cross member 138 is pulled up by cam
track 150, actuator 132 rotates actuator 12, moving fasteners 10
from the deployed position to the undeployed position
simultaneously, while cams 178a and 178b disengage from ribs 186a
and 186b, allowing flanges 188a and 188b to engage recess 56 and
ledge 56a so as to retain injection port 2 in locator 104. When
actuator 106 has been moved to the undeployed position, lockout tab
194 snaps into lower opening 196, generating an audible signal that
actuator 106 is undeployed fully, and injection port 2 is detached
from the body tissue and may be relocated or removed.
[0086] In summary, numerous benefits have been described which
result from employing the concepts of the invention. The foregoing
description of one or more embodiments of the invention has been
presented for purposes of illustration and description. It is not
intended to be exhaustive or to limit the invention to the precise
form disclosed. Modifications or variations are possible in light
of the above teachings. The one or more embodiments were chosen and
described in order to illustrate the principles of the invention
and its practical application to thereby enable one of ordinary
skill in the art to utilize the invention in various embodiments
and with various modifications as are suited to the particular use
contemplated. It is intended that the scope of the invention be
defined by the claims submitted herewith. It will be recognized
that equivalent structures may be substituted for the structures
illustrated and described herein and that the described embodiment
of the invention is not the only structure which may be employed to
implement the claimed invention. As one example of an equivalent
structure which may be used, the connection device can include a
deflectable extension attached to the connector, the deflectable
extension deflecting as the connector is moved from an unlocked to
a locked engagement with the surgical implant. As a further example
of an equivalent structure which may be used, the connection device
can include deflectable extension attached to the catheter, the
deflectable extension moved by urging from the connector as the
connector is rotated from an unlocked to a locked position. In
addition, it should be understood that every structure described
above has a function and such structure can be referred to as a
means for performing that function.
[0087] While preferred embodiments of the present invention have
been shown and described herein, it will be obvious to those
skilled in the art that such embodiments are provided by way of
example only. Numerous variations, changes, and substitutions will
now occur to those skilled in the art without departing from the
invention. Accordingly, it is intended that the invention be
limited only by the spirit and scope of the appended claims.
* * * * *