U.S. patent application number 12/310272 was filed with the patent office on 2010-05-06 for fuel bottle for a fuel cartridge using the same..
Invention is credited to Kenji Andoh, Kouichi Narutaki, Kenichi Takahashi, Kenjirou Tanaka, Masayoshi Tanaka.
Application Number | 20100108634 12/310272 |
Document ID | / |
Family ID | 39106904 |
Filed Date | 2010-05-06 |
United States Patent
Application |
20100108634 |
Kind Code |
A1 |
Tanaka; Kenjirou ; et
al. |
May 6, 2010 |
FUEL BOTTLE FOR A FUEL CARTRIDGE USING THE SAME.
Abstract
A fuel bottle 10 for a fuel cell having a bottle main body 12
for containing fuel for a fuel cell and comprising a nozzle portion
11 at the tip portion of the bottle main body 12 on which a coupler
for connecting with a main body of a fuel cell can be attached and
a trunk portion having a generally elliptic shape in cross section
and having been formed by blow molding. In this bottle 10, length
L1 in one direction of minor axis from the center On of the nozzle
portion of the elliptic shape in cross section differs from length
L2 in the other direction of the minor axis from the center On of
the nozzle portion. By this structure, a moving space of a push
button when the fuel bottle 10 is housed in a hard case can be
secured while necessary capacity of the fuel bottle 10 is secured.
Pinch portions 13 and 14 are formed in lowly stretched portions of
the bottle main body 12 in a manner to protrude outwardly whereby
contact areas of the pinch portions 13 and 14 are increased and
contact strength thereby is improved.
Inventors: |
Tanaka; Kenjirou; (Kanagawa,
JP) ; Tanaka; Masayoshi; (Kanagawa, JP) ;
Narutaki; Kouichi; (Kanagawa, JP) ; Andoh; Kenji;
(Kanagawa, JP) ; Takahashi; Kenichi; (Kanagawa,
JP) |
Correspondence
Address: |
HEDMAN & COSTIGAN P.C.
1185 AVENUE OF THE AMERICAS
NEW YORK
NY
10036
US
|
Family ID: |
39106904 |
Appl. No.: |
12/310272 |
Filed: |
August 22, 2007 |
PCT Filed: |
August 22, 2007 |
PCT NO: |
PCT/JP2007/066701 |
371 Date: |
December 17, 2009 |
Current U.S.
Class: |
215/382 |
Current CPC
Class: |
B29L 2031/7172 20130101;
B29C 49/04 20130101; Y02E 60/523 20130101; H01M 8/04208 20130101;
H01M 8/1011 20130101; Y02E 60/50 20130101; B29L 2031/7156
20130101 |
Class at
Publication: |
215/382 |
International
Class: |
B65D 90/02 20060101
B65D090/02 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 23, 2006 |
JP |
2006-226068 |
Aug 23, 2006 |
JP |
2006-226069 |
Claims
1. A fuel bottle for a fuel cell having a bottle main body for
containing fuel for a fuel cell and comprising a nozzle portion at
the tip portion of the bottle main body on which a coupler for
connecting with a main body of a fuel cell can be attached and a
trunk portion having a generally elliptic shape in cross section
and having been formed by blow molding characterized in that length
in one direction of minor axis from the center of the nozzle
portion of the elliptic shape in cross section of the trunk portion
of the bottle main body differs from length in the other direction
of the minor axis from the center of the nozzle portion.
2. A fuel bottle for a fuel cell as defined in claim 1 wherein
parting lines at both ends on the side of line of apsides of the
elliptic shape of the bottle main body and a pinch portion on the
bottom of the bottle main body are disposed substantially at the
center of the minor axis offset from the center of the nozzle
portion.
3. A fuel bottle for a fuel cell as defined in claim 1 wherein an
outwardly protruding projection is formed on the shorter length
side from the center of the nozzle portion of the minor axis of the
bottle main body.
4. A fuel cartridge for a fuel cell comprising a hard case provided
with a push button which can house a fuel bottle as defined in
claim 1 and can enable fuel for a fuel cell to flow out by pushing,
with the push, button, a surface of the fuel bottle on the shorter
length side from the center of the nozzle portion.
5. A fuel bottle for a fuel cell as defined in claim 1 wherein a
pinch portion is formed in a manner to protrude outwardly.
6. A fuel bottle for a fuel cell as defined in claim 5 wherein the
outwardly protruding pinch portion is bent toward the bottle main
body.
7. A fuel cartridge for a fuel comprising a hard case provided with
a push button and a rib formed on an inside surface of the hard
case which can house a fuel bottle as defined in claim 5 in such a
manner that at least the pinch portion or a portion in the vicinity
of the pinch portion of the fuel bottle is pressed by the rib of
the hard case.
8. A fuel cartridge for a fuel comprising a hard case provided with
a push button and a rib formed on an inside surface of the hard
case which can house a fuel bottle as defined in claim 5 in such a
manner that at least the pinch portion or a portion in the vicinity
of the pinch portion of the fuel bottle is clamped by the rib of
the hard case.
9. A fuel bottle as defined in claim 1 or 5 which is formed to have
at least one layer of a cyclic olefin resin.
Description
TECHNICAL FIELD
[0001] This invention relates to a fuel bottle for a fuel cell and
a fuel cartridge using the same which can achieve a shape, capacity
and strength adapted for containing methanol fuel for a methanol
fuel cell and for housing the bottle in a hard case and being
capable of flowing out methanol fuel by pushing a push button and
adapted also for forming the bottle by blow molding.
BACKGROUND ART
[0002] Various liquid type fuel cells capable of generating
electric current directly from liquid fuel have recently been
developed. A direct methanol fuel cell (DMFC) using methanol as
fuel has attracted attention as a power source of mobile type
electronic devices, for it does not need a reformer and therefore
can be made in a compact design.
[0003] In a direct methanol fuel cell (DMFC) called a passive
system, in particular, methanol which is a liquid fuel is supplied
directly by coupling a fuel cartridge containing methanol to a fuel
tank provided on the main body of a fuel cell whereby a pump for
supplying fuel can be obviated and the fuel cell can be made in a
further compact design (see Japanese Patent Application Laid-open
Publication No. 2005-71713).
[0004] For such direct methanol fuel cell (DMFC), there is used a
fuel cartridge in which methanol which is fuel is contained in an
inner container in the form of a contractible bottle which is
covered and protected by an outer container made of a hard
case.
SUMMARY OF THE INVENTION
[0005] In such fuel cartridge in which a bottle containing methanol
fuel for a fuel cell is covered by a hard case, as a method for
causing the bottle to contract to enable methanol to flow out, a
push button is provided on the outer hard case for causing the
bottle to contract. In this case, however, there arises the
problems that the hard case must have a space for moving the push
button and that the inside container must have sufficient shape,
capacity and formability.
[0006] In view of such problems of the prior art, it is an object
of the invention to provide a fuel bottle for a fuel cell which can
be housed efficiently in a hard case and can also secure necessary
capacity and formability as well as a fuel cartridge using this
fuel bottle.
[0007] On the other hand, in such a fuel cartridge in which a
bottle containing methanol fuel is covered by a hard case, since
the blow molded bottle is contracted to cause methanol to flow out,
the bottle per se is required to have contractibility and
squeezability and hence a bottle having a relatively small wall
thickness is used.
[0008] Since, however, methanol has a low boiling point, in a
situation in which, for example, a fuel cartridge is placed in a
car, inner pressure of the bottle increases due to temperature of
the environment and, therefore, sufficient strength of the bottle
must be secured even in a case where the inner pressure of the
bottle increases.
[0009] In view of such problem of the prior art, it is another
object of the invention to provide a fuel bottle for a fuel cell in
which sufficient strength such as pressure-proof property can be
secured in a case where inner pressure of the bottle increases due
to temperature of the environment and a fuel cartridge using such
fuel bottle.
[0010] For solving these problems of the prior art, in the first
aspect of the invention, there is provided a fuel bottle for a fuel
cell having a bottle main body for containing fuel for a fuel cell
and comprising a nozzle portion at the tip portion of the bottle
main body on which a coupler for connecting with a main body of a
fuel cell can be attached and a trunk portion having a generally
elliptic shape in cross section and having been formed by blow
molding characterized in that length in one direction of minor axis
from the center of the nozzle portion of the elliptic shape in
cross section of the trunk portion of the bottle main body differs
from length in the other direction of the minor axis from the
center of the nozzle portion.
[0011] According to this fuel bottle for a fuel cell, the bottle
has a bottle main body for containing fuel for a fuel cell and
comprises a nozzle portion at the tip portion of the bottle main
body on which a coupler for connecting with a main body of a fuel
cell can be attached and a trunk portion having a generally
elliptic shape in cross section and has been formed by blow
molding. Since in this bottle length in one direction of minor axis
from the center of the nozzle portion of the elliptic shape in
cross section of the trunk portion of the bottle main body differs
from length in the other direction of the minor axis from the
center of the nozzle portion, by changing the length of minor axis
from the center of the nozzle portion of the bottle of the ellipse
shape and thereby shifting the center of the nozzle portion from
the center of the trunk portion, space for moving a push button can
be secured while the bottle can be housed in a hard case with a
necessary capacity being sufficiently provided.
[0012] In the second aspect of the invention, there is provided a
fuel bottle for a fuel cell as defined in the first aspect wherein
parting lines at both ends on the side of line of apsides of the
elliptic shape of the bottle main body and a pinch portion on the
bottom of the bottle main body are disposed substantially at the
center of the minor axis offset from the center of the nozzle
portion.
[0013] According to this fuel bottle for a fuel cell, since parting
lines at both ends on the side of line of apsides of the elliptic
shape of the bottle main body and a pinch portion on the bottom of
the bottle main body are disposed substantially at the center of
the minor axis offset from the center of the nozzle portion, the
blow ratio in the direction of the minor axis of the bottle main
body other than the nozzle portion can be made substantially
uniform whereby strength as a bottle can be secured relatively
easily.
[0014] In the third aspect of the invention, there is provided a
fuel bottle for a fuel cell as defined in the first or second
aspect wherein an outwardly protruding projection is formed on the
shorter length side from the center of the nozzle portion of the
minor axis of the bottle main body.
[0015] According to this fuel bottle for a fuel cell, since an
outwardly protruding projection is formed on the shorter length
side from the center of the nozzle portion of the minor axis of the
bottle main body, a further capacity can be easily secured.
[0016] In the fourth aspect of the invention, there is provided a
fuel cartridge for a fuel cell comprising a hard case provided with
a push button which can house a fuel bottle as defined in the first
aspect and can enable fuel for a fuel cell to flow out by pushing,
with the push button, a surface of the fuel bottle on the shorter
length side from the center of the nozzle portion.
[0017] According to this fuel cartridge for a fuel cell, since fuel
cartridge comprises a hard case provided with a push button which
can house a fuel bottle as defined in the first aspect and can
enable fuel for a fuel cell to flow out by pushing, with the push
button, a surface of the fuel bottle on the shorter length side
from the center of the nozzle portion, by pushing the surface of
the fuel bottle on the shorter length side from the center of the
nozzle portion with the push button, the bottle can be housed
efficiently in the hard case and necessary capacity and formability
can be secured.
[0018] In the fifth aspect of the invention, there is provided a
fuel bottle for a fuel cell as defined in the first aspect wherein
a pinch portion is formed in a lowly stretched portion of the
bottle main body in a manner to protrude outwardly.
[0019] According to this fuel bottle for a fuel cell, there is
provided a fuel bottle for a fuel cell having a bottle main body
for containing fuel for a fuel cell and comprising a nozzle portion
at the tip portion of the bottle main body on which a coupler for
connecting with a main body of a fuel cell can be attached and a
trunk portion having been formed by blow molding wherein a pinch
portion is formed in a manner to protrude outwardly and, since the
pinch portion which has a notch in a lowly stretched portion of a
parison such as the bottom and shoulder portions of the bottle main
body is formed in a manner to protrude outwardly, a closely
contacting portion is increased and contacting strength thereby is
improved.
[0020] By this arrangement, since the bottle is used in the state
in which it is housed in the hard case, the shape of the pinch
portion does not adversely affect self-supporting property of the
bottle and strength of the bottle can thereby be improved.
[0021] In the sixth aspect of the invention, there is provided a
fuel bottle for a fuel cell as defined in the fifth aspect wherein
the outwardly protruding pinch portion is bent toward the bottle
main body.
[0022] According to this fuel bottle for a fuel cell, the outwardly
protruding pinch portion is bent toward the bottle main body and,
therefore, a closely contacting portion is further increased and
strength thereby can be further improved.
[0023] In the seventh aspect of the invention, there is provided a
fuel cartridge for a fuel comprising a hard case provided with a
push button and a rib formed on an inside surface of the hard case
which can house a fuel bottle as defined in the fifth aspect in
such a manner that at least the pinch portion or a portion in the
vicinity of the pinch portion of the fuel bottle is pressed by the
rib of the hard case.
[0024] According to this fuel cartridge for a fuel cell, the fuel
cartridge comprises a hard case provided with a push button and a
rib formed on an inside surface of the hard case which can house a
fuel bottle as defined in any of the first to the third aspects in
such a manner that the pinch portion and a portion in the vicinity
of the pinch portion, or either the pinch portion or the portion in
the vicinity of the pinch portion of the fuel bottle is pressed by
the rib of the hard case and, therefore, the bottle is housed in
such a manner that the outwardly projecting pinch portion or the
portion in the vicinity of such pinch portion, or the outwardly
protruding pinch portion which is bent toward the bottle main body
or the portion in the vicinity of such pinch portion is pressed by
the rib of the hard case and, as a result, deformation of the
bottle can be prevented and deformation and opening of the pinch
portion thereby can be prevented even in a case where inner
pressure of the bottle is increased. Further, by pressing by the
rib, close contact can further be improved and strength thereby can
be improved.
[0025] In the eighth aspect of the invention, there is provided a
fuel cartridge for a fuel comprising a hard case provided with a
push button and a rib formed on an inside surface of the hard case
which can house a fuel bottle as defined in any of the first to
third aspect in such a manner that at least the pinch portion or a
portion in the vicinity of the pinch portion of the fuel bottle is
clamped by the rib of the hard case.
[0026] According to this fuel cartridge for a fuel cell, the fuel
cartridge comprises a hard case provided with a push button and a
rib formed on an inside surface of the hard case which can house a
fuel bottle as defined in the fifth aspect in such a manner that
the pinch portion and the portion in the vicinity of such pinch
portion, or the pinch portion or the portion in the vicinity of
such pinch portion of the fuel body is pressed by the rib and the
outwardly protruding pinch portion or the portion in the vicinity
of such pinch portion, or the pinch portion which is bent toward
the bottle main body or the portion in the vicinity of such pinch
portion is clamped by the rib of the hard case and, therefore, the
bottle is housed in such a manner that deformation of the bottle
can be prevented and deformation and opening of the pinch portion
can thereby be prevented even when inner pressure of the bottle is
increased. Further, by clamping the pinch portion by the rib, close
contact can further be increased and strength can thereby be
improved.
[0027] In the ninth aspect of the invention, there is provided a
fuel bottle as defined in the first or second aspect which is
formed to have at least one layer of a cyclic olefin (COC)
resin.
[0028] According to this fuel bottle, the fuel bottle is formed to
have at least one layer of a cyclic olefin (COC) resin and, by this
structure, a bottle having restricted permeability to methanol can
be provided.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] FIG. 1 is a front view, a plan view and a side view of an
embodiment of a fuel bottle for a fuel cell made according to the
invention.
[0030] FIG. 2 is a front view and a sectional view of an embodiment
of a fuel cartridge using a fuel bottle for a fuel cell of the
invention.
[0031] FIG. 3 is a sectional view of a blow mold used for molding
of the fuel bottle for a fuel cell of the invention.
[0032] FIG. 4 is a front view, a plan view and a side view of
another embodiment of a fuel bottle for a fuel cell made according
to the invention.
[0033] FIG. 5 is a front view, a plan view, a bottom view, a side
view and partially enlarged views of the side view of another
embodiment of a fuel bottle for a fuel cell made according to the
invention.
[0034] FIG. 6 is a sectional view of a blow mold used for molding
the fuel bottle for a fuel cell of this embodiment.
[0035] FIG. 7 is a front view and partially enlarged views of the
front view of the inside of an embodiment of a fuel cartridge using
the fuel bottle for a fuel cell of this embodiment.
[0036] FIG. 8 is a front view, a plan view, a side view and a
bottom view of still another embodiment of a fuel bottle of the
invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0037] Embodiments of the present invention will now be described
in detail with reference to the accompanying drawings.
[0038] FIG. 1 shows a front view, a plan view and a side view of an
embodiment of a fuel bottle for a fuel cell of the present
invention.
[0039] FIG. 2 shows a front view and a sectional view of an
embodiment of a fuel cartridge of the invention using the fuel
bottle for a fuel cell. FIG. 3 shows a sectional view of a blow
mold used for molding the fuel bottle for a fuel cell of the
invention and FIG. 4 shows a front view, a plan view and a side
view of another embodiment of a fuel bottle for a fuel cell of the
invention.
[0040] A fuel bottle 10 for a fuel cell is a fuel bottle for
containing methanol for a passive type fuel cell according to which
fuel is directly supplied to a fuel tank of a fuel cell main body
of a direct methanol fuel cell (DMFC) using methanol as its
fuel.
[0041] This fuel bottle 10 is formed, as shown in FIG. 1, is made
of plastic having contractibility and is formed by blow molding and
is used for containing methanol. The bottle 10 has a nozzle portion
11 at the tip portion and is formed in a generally flat bottle
shape having a bottle main body 12 which has a generally elliptic
shape in cross section.
[0042] In the cross sectional plane of the elliptic shape of the
bottle main body constituting a trunk portion of this fuel bottle
10, length L1 in one direction from the center On of the nozzle
portion 11 of minor axis passing through the center On of the
nozzle portion 11 which constitutes the center of a parison in blow
molding differs from length L2 in the other direction of the minor
axis from the center On of the nozzle portion 11. Accordingly, the
center On of the nozzle portion 11 is offset from center Ob of the
bottle main body 12 and the length L1 to a front surface 12a is
short and the length L2 to a rear surface 12b is long.
[0043] By this arrangement, when this fuel bottle 10 is housed in a
hard case 21 of a fuel cartridge 22 shown in FIG. 2 in which
distances from the center of the nozzle portion 11 to a front
surface and a rear surface are set at 2L=2L2, space S which is
equivalent to L2-L1 can be secured on the side of the front surface
12a of the bottle main body 12 and this space S can be used as
space for moving a push button 22 therein.
[0044] For making this fuel bottle 10 by blow molding, blow molding
is normally performed in such a manner that the center of the
parison coincides with the center On of the nozzle and parting
lines PL of the blow mold and pinch portion 13 at the bottom of the
bottle main body 12 are aligned with the center of the parison.
[0045] If the fuel bottle 10 is formed by using such ordinary type
of blow molding, the blow ratio of the front and rear surfaces 12a
and 12b from the nozzle center On becomes different from each other
due to difference in the lengths L1 and L2 and, as a result,
uniform strength of the bottle main body 12 as a whole cannot be
achieved.
[0046] For this reason, in this fuel bottle 10, as shown in FIG. 3,
the bottle 10 is formed in such a manner that the parting lines PL
of a pair of blow mold 30 for the bottle main body 12 are disposed
substantially at the center of the minor axis of the elliptic shape
and at both ends on the line of apsides of the elliptic shape.
Likewise, the pinch portion 13 at the bottom of the bottle main
body 12 is disposed at the center of the bottom of the bottle
center Ob.
[0047] By such parting lines PL and the pinch portion 13 at the
bottom of the bottle main body 12, notwithstanding that the bottle
10 has the nozzle center On offset from the bottle main body center
Ob, the blow ratio of the front and rear surfaces 12a and 12b can
be made substantially uniform and uniform stretching can thereby be
achieved and strength can be made uniform.
[0048] The fuel bottle 10 must be able not only to contain methanol
in the bottle but also to have contractibility and squeezability
for pushing out methanol from the bottle and also to have
restricted permeability to methanol. For this reason, the fuel
bottle 10 should preferably have at least one layer of cyclic
olefin resin as a synthetic resin material to be used. For example,
the fuel bottle 10 may be made of a single layer of cyclic olefin
resin or may be made of plural layers having an inner layer and an
intermediate layer made respectively of cyclic olefin resin. As
other resin layers of such fuel bottle made of plural layers,
layers made of polyolefin (PO) resin, polyester resin, polylactic
acid (PLA) resin and polybutylene succinate (PBS) resin can be
advantageously used. As an adhesive resin layer for a multi-layer
structure, linear chain low density polyethylene (LLDPE) or an acid
modified polyolefin resin may be advantageously used.
[0049] An unillustrated coupler which can be detachably coupled to
the main body side of a fuel cell is attached to the nozzle portion
11 projecting at the upper end portion of the fuel bottle 10.
[0050] As this coupler, a coupler having a plug and a socket which
constitute a pair of engaging projection and engaging recess and
can be attached and detached by a single action may be used. For
example, there may be used a coupler which comprises a plug
constituting an engaging projection which is provided on the fuel
bottle side and is attached to the nozzle portion 11, a socket
constituting an engaging recess which is provided on the side of
the main body of the fuel cell, and a valve energized by a spring
or the like provided respectively as a valve mechanism in the plug
and the socket. When the socket and the plug are mounted and
connected, they communicate with each other to enable fuel to flow
and when they are separated and disengaged, they are closed.
[0051] Such fuel bottle 10 made of plastic is housed in a hard case
which has sufficient rigidity to form an outer container
accommodating the fuel bottle 10 inside and can be pressed from
outside to press the fuel bottle to contract and thereby cause
methanol fuel to flow out whereby a fuel cartridge 20 for a fuel
cell is constructed.
[0052] A hard case 21 of this fuel cartridge 20 is divided into a
front member and a rear member as shown in FIG. 2 to receive the
fuel bottle 10 therein. The front member 21a is provided with a
push button 22. The push button 22 can be pushed and pivoted
inwardly with the lower portion of the push button 22 being used as
a pivot. In this hard case 21, a projecting outer nozzle portion
21b which can cover the nozzle portion 11 of the fuel bottle 10 is
formed in such a manner that it is divided in the front member 21a
and the rear member 21c. An outer nozzle 21d is screwed onto a
threaded portion in the outer periphery of the outer nozzle portion
21b to connect the divided front and rear portions of the outer
nozzle portion 21b together and cover the nozzle portion 11 of the
fuel bottle 10 to protect it and, further, to put a cap 23 for
sealing the fuel bottle 10.
[0053] Accordingly, in this fuel cartridge 20, by placing the fuel
bottle 10 in the hard case 21 in such a manner that the front
surface 12a which is less bulged is disposed to the side of the
push button 22 and joining and closing the divided front member 21a
and rear member 21c together, and then screwing the outer nozzle
21d and screwing the cap 23, substantially the entire portion of
the fuel bottle 10 can be housed and sealed in the fuel cartridge
20 and the moving space S for the push button 22 can be
secured.
[0054] By removing the cap 23 from the sealed state of the fuel
cartridge 20, the plug only of the coupler can be exposed and
thereby can be connected to the main body side of the fuel cell. By
connecting the plug to the socket of the main body of the fuel cell
in this state and then pushing the push button 22 of the hard case
21, the front surface 12a of the trunk portion of the bottle main
body 12 of the fuel bottle 10 housed inside is pressed and, as a
result, methanol fuel can flow out of the fuel bottle 10 to be
supplied to the main body of the fuel cell.
[0055] In the hard case 21 of the fuel cartridge 20, the push
button 22 is disposed in the central portion of the front member
21a and there is space on both sides of the push button 22.
[0056] Therefore, there may be provided a fuel bottle 40 which has
an increased capacity by utilizing the space on both sides of the
push button 22 of the hard case 21.
[0057] This fuel bottle 40 having an increased capacity has, as
shown in FIG. 4 for example, outwardly protruding portions 41 on
both sides of the front surface 12a of the bottle main body 12.
[0058] By this fuel bottle 40, moving space S for the push button
22 can be secured in the fuel cartridge 20 and, as compared with
the fuel bottle 10, capacity for containing methanol can be
increased by the capacity of the protruding portions 41 on both
sides.
[0059] The size of the protruding portions 41 may be set, for
example, to a state in which lengths L1 and L2 from the nozzle
center On become almost equal to each other (L1.apprxeq.L2) at
which the nozzle center On substantially coincides with the center
Ob of the bottle main body 12. In other words, the bottle 40 has a
shape similar to an ordinary flat bottle which has a generally
elliptic shape in cross section but only a portion in which the
push button 22 is located is recessed.
[0060] According to this fuel bottle 40 for a fuel cell, when the
fuel bottle 40 is housed in the hard case 21 of the fuel cartridge
20, the moving space S for the push button 22 can be secured
between the protruding portions 41. As the fuel bottle 40. the
capacity of the fuel bottle 40 can be increased to the maximum by
the protruding portions 41 on both sides by effectively utilizing
the interior space of the hard case 21.
[0061] With reference to FIGS. 5 to 8, another embodiment of the
present invention will now be described. This embodiment relates to
a fuel bottle which can achieve necessary pressure-proof strength
in a case where inner pressure of the bottle has increased.
[0062] FIG. 5 shows a front view, a plan view, a bottom view, a
side view and partially enlarged views of the other embodiment of
the fuel bottle for a fuel cell of the present invention. FIG. 6 is
a sectional view of a blow mold used for molding the fuel bottle
for a fuel cell of this embodiment. FIG. 7 is a front view and
partially enlarged views of the front view of an embodiment of the
inside of a fuel cartridge using the fuel bottle for a fuel cell of
this embodiment. FIG. 8 is a front view, a plan view, a side view
and a bottom view of still another embodiment of the invention.
[0063] In the embodiments to be described below, the same
components as those of FIGS. 1-4 will be designated by the same
reference characters and description thereof will be omitted.
[0064] Since this fuel bottle 10 is housed in a hard case and is
used as a fuel cartridge, a bottle main body 12 is not required to
have self-supporting property. On the other hand, when the bottle
10 containing methanol is placed in a location such as a car where
environmental temperature increases, inner pressure of the bottle
main body 12 sometimes rises due to evaporation of methanol because
the boiling point of methanol is relatively low. A portion of the
bottle which poses the most serious problem for securing strength
against such increase in the inner pressure is a lowly stretched
portion of a parison in blow molding. As such lowly stretched
portion can be cited a bottom portion and a shoulder portion of the
bottle main body 12.
[0065] In this fuel bottle 10, therefore, as shown in the enlarged
view of FIG. 5, a pinch portion 13 is formed in a manner to
protrude outwardly from the bottle main body 12 and the length of
the pinch portion 13 is made sufficiently large to increase area of
contact of the pinch portion 13.
[0066] Alternatively, after blow molding a pinch portion 13 at the
bottom of the bottle main body 12, as shown in the enlarged view of
FIG. 5, the pinch portion may be bent toward the bottle main body
12 to form a pinch portion 13a. By this structure, close contact of
the pinch portion 13a can be further improved and pressure-proof
property can be further improved. As regards a pinch portion 14 at
the shoulder portion of the bottle main body 12, the same structure
may be applied to increase close contact of the pinch portion and
improve pressure-proof property of the pinch portion.
[0067] In FIG. 2, the fuel bottle 10 housed in the hard case 21 is
used as the fuel cartridge 20. For increasing rigidity and strength
of the hard case 21, as shown in FIG. 7, a plurality of ribs 24 are
provided by utilizing an inner space of the front member 21a of the
hard case 21.
[0068] By this arrangement, rigidity of the fuel cartridge 21 is
improved and deformation of the bottle due to increase in the inner
pressure of the bottle can be prevented.
[0069] In this fuel cartridge 20, for increasing rigidity and
strength of the hard case 21 and also increasing pressure-proof
property of the pinch portions 13 and 13a of the fuel bottle 10
against the inner pressure, as shown in the enlarged view of FIG.
7, the pinch portion 13 is clamped on both sides with the inner
ribs 24 of the front member 21a of the hard case 21, or the pinch
portion 13a bent toward the bottle main body 12 is pressed upwardly
with the ribs 24 at the bottom of the hard case 21.
[0070] By clamping the outwardly protruding pinch portion 13 of the
fuel bottle 10 on both sides, or pressing upwardly the pinch
portion 13a which protrudes outwardly and is bent toward the bottle
main body 12 and thereby substantially holding the pinch portion
13a in a vertical direction with the entire fuel bottle 10 which is
held in its upper portion in the nozzle portion 11, these pinch
portions 13 and 13a are mechanically pressed to further increase
strength against the inner pressure. As to the pinch portion 14
formed in the shoulder portion of the bottle main body 12, the
pinch portion 14 can be clamped with ribs formed in a corresponding
shoulder portion of the hard case 21 whereby strength against the
inner pressure can further be improved.
[0071] A portion which is pressed with ribs of the hard case 21 of
the fuel cartridge 20 is not limited to the pinch portions 13 and
13a but it may be portions in the vicinity of these pinch portions.
Alternatively, both of the pinch portion and a portion in the
vicinity of the pinch portion may be pressed to increase contact
strength and prevent opening of the pinch portion.
[0072] On the other hand, in the hard case 21 of the fuel cartridge
20, the push button 22 is disposed in the central portion of the
front member 21a and there is space on both sides of the push
button 22.
[0073] Accordingly, there may be used a fuel bottle 40 in which
capacity is increased by utilizing the space on both sides of the
push button 22 of the hard case 21. Description will now be made
about this fuel bottle by designating the same components as those
of the fuel bottle 10 by the same reference characters.
[0074] In this fuel bottle 40 with increased capacity, as shown in
FIG. 8 for example, protruding portions 41 which protrude outwardly
from both sides of a front surface 12a of a bottle main body 12 of
the fuel bottle are formed.
[0075] By this fuel bottle 40, in a fuel cartridge 20, moving space
S for a push button 22 can be secured and capacity for containing
methanol can be increased by the protruding portions 41 on both
sides as compared with the fuel bottle 10.
[0076] The size of the protruding portions 41 may be set, for
example, to a state in which lengths L1 and L2 from the nozzle
center On become almost equal to each other (L1.apprxeq.L2) at
which the nozzle center On substantially coincides with the center
Ob of the bottle main body 12. In other words, the bottle 40 has a
shape similar to an ordinary flat bottle which has a generally
elliptic shape in cross section but only a portion in which the
push button 22 is located is recessed.
[0077] According to this fuel bottle 40 for a fuel cell, when the
fuel bottle 40 is housed in the hard case 21 of the fuel cartridge
20, the moving space S for the push button 22 can be secured
between the protruding portions 41. As the fuel bottle 40. the
capacity of the fuel bottle 40 can be increased to the maximum by
the protruding portions 41 on both sides by effectively utilizing
the interior space of the hard case 21.
[0078] In this fuel bottle 40 also, in the same manner as in the
fuel bottle 10 which has already been described, the pinch portions
13, 13a and 14 may be formed in a manner to protrude outwardly and
pressure-proof property may be increased by enlarging the area of
contact or making the pinch portions as a highly stretched portion.
In constructing the fuel cartridge 20, the pinch portions 13, 13a
and 14 may be clamped or pressed upwardly with ribs 24 of the hard
case 21 so that pressure-proof property can be further
improved.
INDUSTRIAL UTILITY
[0079] This invention can be applied to a fuel bottle for a fuel
cell such as a methanol fuel cell and a fuel cartridge using such
fuel bottle.
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