U.S. patent application number 11/996677 was filed with the patent office on 2010-05-06 for drum-type washer/dryer.
This patent application is currently assigned to KABUSHIKI KAISHA TOSHIBA. Invention is credited to Kazuo Funaki, Koji Hisano.
Application Number | 20100107703 11/996677 |
Document ID | / |
Family ID | 37683178 |
Filed Date | 2010-05-06 |
United States Patent
Application |
20100107703 |
Kind Code |
A1 |
Hisano; Koji ; et
al. |
May 6, 2010 |
DRUM-TYPE WASHER/DRYER
Abstract
A warm air inlet (10) and a warm air outlet (9) of a laterally
provided cylindrical water tub (2) are separately arranged in the
direction of the axis of the water tub (2). An airflow duct (32)
connecting the warm air inlet (10) and the warm air outlet (9) is
placed in the axis direction of the water tub (2), substantially
directly below the water tub (2). A compressor (53) of a heat pump
(57) having an evaporator (41) and a condenser (42) that are placed
in the airflow duct (32) is placed at a position at a side of the
airflow duct (32) so as to be orthogonal to the axis direction of
the tub (2).
Inventors: |
Hisano; Koji; (Tokyo,
JP) ; Funaki; Kazuo; (Tokyo, JP) |
Correspondence
Address: |
DLA PIPER LLP US
P. O. BOX 2758
RESTON
VA
20195
US
|
Assignee: |
KABUSHIKI KAISHA TOSHIBA
TOKYO
JP
TOSHIBA HA PRODUCTS CO., LTD.
OSAKA
JP
TOSHIBA CONSUMER MARKETING CORPORATION
TOKYO
JP
|
Family ID: |
37683178 |
Appl. No.: |
11/996677 |
Filed: |
July 6, 2006 |
PCT Filed: |
July 6, 2006 |
PCT NO: |
PCT/JP2006/313486 |
371 Date: |
January 24, 2008 |
Current U.S.
Class: |
68/20 |
Current CPC
Class: |
D06F 58/206 20130101;
D06F 25/00 20130101; D06F 58/24 20130101 |
Class at
Publication: |
68/20 |
International
Class: |
D06F 29/00 20060101
D06F029/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 26, 2005 |
JP |
2005-215959 |
Claims
1. A drum-type washer/dryer comprising: a laterally disposed
cylindrical water tub having a warm air inlet and a warm air
outlet; a drum disposed inside the water tub; a drive unit that
rotates the drum; an airflow duct communicating the warm air outlet
and the warm air inlet of the water tub; a heat pump including an
evaporator and a condenser disposed in the airflow duct and a
compressor to which the evaporator and the condenser are connected;
a blower that re-circulates air inside the water tub through the
airflow duct, and the warm air inlet and the warm air outlet of the
water tub are provided in separate locations in an axial direction
of the water tub, the airflow duct being disposed substantially
immediately below the water tub and along the axial direction of
the water tub, and the compressor of the heat pump being disposed
in a direction perpendicular to the axial direction of the water
tub and laterally of the airflow duct.
2. The drum-type washer/dryer of claim 1, wherein the airflow duct
includes an entrance and an exit opposing each other, and the
evaporator and the condenser of the heat pump are disposed between
the entrance and the exit so that centers of the evaporator and the
condenser substantially match with the centers of the entrance and
the exit.
3. The drum-type washer/dryer of claim 2, further comprising a
filter case containing a filter that collects lint discharged from
laundry, and the filter case is aligned in a row with the
evaporator and the condenser of the heat pump and positioned in an
upwind of the airflow duct.
4. The drum-type washer/dryer of claim 1, wherein the compressor of
the heat pump is disposed on a reinforcing plate overlying a bottom
plate being shared with the airflow duct.
5. The drum-type washer/dryer of claim 1, further comprising a
drain reservoir that accumulates water dehumidified from air
flowing through the airflow duct by the evaporator of the heat
pump, and the drain reservoir is formed on the bottom plate of the
airflow duct.
6. The drum-type washer/dryer of claim 1, wherein the airflow duct
has a sidewall comprising an end plate of the evaporator of the
heat pump, an end plate of the condenser, and an auxiliary side
plate connecting the end plate of the evaporator and the end plate
of the condenser.
Description
TECHNICAL FIELD
[0001] The present invention relates to a drum-type washer/dryer
provided with a heat pump for drying laundry.
BACKGROUND ART
[0002] A washer/dryer provided with a heat pump for drying laundry
is notable for its high dry capability and effective energy saving.
In such a washer/dryer, the evaporator condenses and collects vapor
emitted from laundry during the laundry dry operation. The
compressor compresses the refrigerant, which has collected latent
heat during vapor condensation, to elevate the temperature of the
refrigerant. The condenser heats the air used in the dry operation
with the refrigerant of elevated temperature. The use of latent
heat obtained during vapor condensation as source of energy for
heating the air used in the dry operation does indeed cause slight
exterior heat loss (energy loss); however, most of the energy can
be reused without loss. Therefore, efficient dry operation can be
realized.
[0003] The drum-type washer/dryer having a heat pump is provided
with a laterally disposed cylindrical water tub. The water tub has
a warm air inlet and a warm air outlet provided in separate axial
locations of the water tub. A drum is disposed inside the water
tub. Also, a drive unit for rotating the drum and an airflow duct
communicating the warm air outlet and the warm air inlet are
provided outside the water tub. An evaporator and a condenser
constituting the heat pump are disposed in the airflow duct. The
evaporator and the condenser connected to the compressor placed
outside the airflow duct. Further, a blower for re-circulating the
air inside the water tub through the airflow duct is provided
outside the airflow duct.
[0004] When drying laundry, the compressor of the heat pump is
activated while the drum is rotated by the drive unit and the air
inside the water tub is re-circulated through the airflow duct by
the blower. Thus, vapor contained in the air supplied to the
airflow duct from the water tub is cooled and dehumidified by heat
exchange carried out by the evaporator. The dehumidified air is
heated by heat exchange carried out by the condenser and
subsequently supplied into the water tub as warm air. As a result,
dry warm air is repeatedly supplied into the drum, whereby laundry
is dried.
[0005] The drum-type washer/dryer provided with a heat pump
described in JP 2005-52533 A has the warm air inlet and the warm
air outlet of the water tub provided in separate axial locations of
the water tub. As opposed to this, the airflow duct is disposed
below the water tub so as to be perpendicular to the axial
direction of the water tub. Further, the compressor of the heat
pump is disposed below the water tub and spaced away from the
airflow duct in the axial direction of the water tub by a
predetermined distance.
DISCLOSURE OF THE INVENTION
Problem to be Overcome by the Invention
[0006] In the washer/dryer described in the above publication,
since the direction in which the warm air inlet and the warm air
outlet are provided and the direction in which the airflow duct is
disposed are perpendicular to each other, the re-circulation
passageway for re-circulating the air inside the water tub needs to
make a large curve especially in the range running from the water
tub to the airflow duct. Consequently, the configuration of the
re-circulation air passageway as a whole becomes complex. Thus,
conduit resistance inside the re-circulation air passageway is
increased, resulting in less amount of re-circulation flow.
Consequently, heat exchange efficiency at the evaporator and the
condenser of the heat pump is reduced, leading to poor dry
performance.
[0007] Further, the space below the water tub is limited by the
height of the water tub itself and the suspension supporting the
water tub. Thus, in order to install the airflow duct and the
compressor, which is generally tall, in the manner described in the
washer/dryer of the above mentioned publication, the space below
the water tub needs to be increased, which created drawback of size
and weight increase of the washer/dryer as a whole.
[0008] Object of the present invention is to provide a drum-type
washer/dryer with high dry performance and compact and light-weight
overall configuration.
Means to Overcome the Problem
[0009] A drum-type washer/dryer of the present invention is
characterized by a laterally disposed cylindrical water tub having
a warm air inlet and a warm air outlet; a drum disposed inside the
water tub; a drive unit that rotates the drum; an airflow duct
communicating the warm air outlet and the warm air inlet of the
water tub; a heat pump including an evaporator and a condenser
disposed in the airflow duct and a compressor to which the
evaporator and the condenser communicate; a blower that
re-circulates air inside the water tub through the airflow duct,
the warm air inlet and the warm air outlet of the water tub being
provided in separate locations in an axial direction of the water
tub, the airflow duct being disposed substantially immediately
below the water tub and along the axial direction of the water tub,
and the compressor of the heat pump being disposed perpendicular to
the axial direction of the water tub and laterally of the airflow
duct.
EFFECT OF THE INVENTION
[0010] According to the drum-type washer/dryer of the present
invention, the re-circulation air passageway for re-circulating air
in the water tub need not be curved especially in the range running
from the water tub to the airflow duct but can be provided
substantially linear instead. This also allows simple overall
configuration of the re-circulation air passageway. Thus, there is
no increase in conduit resistance inside the re-circulation air
passageway, which in turn increases the amount of available
re-circulation airflow, thereby improving the heat exchange
efficiency at the evaporator and the condenser of the heat pump to
obtain high dry performance.
[0011] Further, the airflow duct and the compressor of the heat
pump can be installed space-efficiently in the limited space below
the water tub, allowing more compact and light-weight overall
configuration of the drum-type washer/dryer.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] FIG. 1 is a front view illustrating one exemplary embodiment
of the present invention and shows an interior configuration of a
drum-type washer/dryer;
[0013] FIG. 2 is a broken cross-sectional side view of the
drum-type washer/dryer in its entirety;
[0014] FIG. 3 is vertical cross-sectional side view of an airflow
duct and its periphery;
[0015] FIG. 4 is an exploded perspective view of the airflow
duct;
[0016] FIG. 5 is a front view of the compressor and its
periphery;
[0017] FIG. 6 illustrates an overall configuration of a heat
pump;
[0018] FIG. 7 is a perspective view of the airflow duct and its
periphery;
[0019] FIG. 8 is a broken perspective view of a filter;
[0020] FIG. 9 is a vertical cross-sectional front view of the
airflow duct; and
[0021] FIG. 10 is a perspective view of a drain valve and its
periphery.
THE BEST MODE FOR CARRYING OUT THE INVENTION
[0022] A detailed description will be given on the present
invention with reference to the accompanying drawings.
[0023] FIGS. 1 to 10 illustrate one exemplary embodiment of the
present invention.
[0024] FIG. 2 illustrates the overall configuration of the
drum-type washer/dryer. A cylindrical water tub 2 is supported by a
pair of left and right suspensions 3 (refer to FIG. 1) inside a
cabinet 1 constituting the exterior housing of the drum-type
washer/dryer. The water tub 2 is laterally disposed with its axis
running in the longitudinal direction (left and right direction in
FIG. 2) and being slightly inclined upward (inclined leftwardly
upward in FIG. 2). Also, an annular water tub cover 4 having an
opening 5 in its substantial center is mounted on the front end of
the water tub 2. An opening 6 is provided on the front surface of
the cabinet 1 for loading and unloading of laundry. The opening 5
of the water tub cover 4 communicates with the opening 6 by bellows
7. An openable/closable door is provided at the front side of the
opening 6.
[0025] A warm air outlet 9 is provided above the upper front-end
side of the water tub 2. A warm air inlet 10, on the other hand, is
provided above the rear-end side of the water tub 2. In other
words, the warm air outlet 9 and the warm air inlet 10 are provided
on separate axial locations of the water tub 2. A drain outlet 11
is provided at the rear-end bottom of the water tub 2. A drain pipe
12 communicates with the drain outlet 11.
[0026] A cylindrical drum 13 is disposed inside the water tub 2. A
plurality of perforations 14 are provided substantially throughout
(though only a portion is illustrated in FIG. 2) the periphery
(waist) of the drum 13. The perforations 14 function as water
perforations as well as air perforations. Further, a warm air
intake 15 composed of a plurality of small perforations is provided
in the central periphery of the rear surface of drum 13. Further, a
reinforcing element 16 is mounted on the back side of the drum 13
rear surface. A shaft 17 is mounted on the rear surface center of
the drum 13 via the reinforcing element 16.
[0027] A bearing housing 18 is mounted on the rear surface center
of the water tub 2. The shaft 17 is passed through the bearing
housing 18 via bearings 19 and 20. Thus, as is the case with the
water tub 2, the drum 13 is supported laterally with its axis
running in the longitudinal direction (left and right direction in
FIG. 2) and being upwardly inclined (inclined leftwardly upward in
FIG. 2).
[0028] A stator 22 constituting a motor 21 is secured on the outer
periphery of the bearing housing 18. A rotor 23 constituting the
motor 21, on the other hand, is mounted on the rear end of the
shaft 17. The rotor 23, in this case, opposes the stator 22 from
the outside. That is, the motor 21 is a brushless DC motor of an
outer-rotor type and functions as the drive unit for rotating the
drum 13 about the shaft 17.
[0029] A warm air cover 24 having an opening 25 in its substantial
center is provided in the rear surface interior of the water tub 2.
The opening 25 of the warm air cover 24 is disposed so as to
surround the shaft 17. The portion of the warm air cover 24 above
the opening 25 covers the warm air inlet 10 so as to be in
confrontation with the warm air inlet 10. Also, almost the entire
portion of the warm air cover 24 has a predetermined spacing
(approximately 1/3 of the spacing between the rear end surface of
the drum 13 and the rear surface of the water tub 2, for example)
from the rear surface of the water tub 2. Thus, space is created
between the rear surface of the drum 13 and the rear surface of the
water tub 2 by being divided off by the warm air cover 24. The
space between the rear surface of the water tub 2 and the warm air
cover 24 functions as a warm air conduit 26 communicating from the
warm air inlet 10 to the opening 25 (space around the shaft 17).
The opening 25 of the warm air cover 24 has a diameter sufficiently
larger than the diameter of the shaft 17 so as to function as an
outlet of the warm air conduit 26.
[0030] A plurality of large perforations 27 are provided in the
reinforcing element 16, more specifically, in the peripheral
portions of the shaft 17. The perforations 27 provide communication
between the opening 25 of the warm air cover 24 and the warm air
intake 15 of the drum 13 to constitute a warm air intake 28.
[0031] Also, a sealing element 29 is attached on the outer
periphery of the portion of the reinforcing element 16 where the
warm air intake 28 is formed. The sealing element 29 being composed
of an elastic material such as synthesized rubber is in abutment
with the peripheral portions of the opening 25 of the warm air
cover 24 and is placed in sliding contact with the peripheral
portion of the opening 25 of the warm air cover 24 by the rotation
of the drum 13. Consequently, the sealing element 29 provides a
seal between the drum 13 and the water tub 2, more specifically,
between the warm air intake 28 and the warm air conduit 26.
[0032] The bottom of the cabinet 1 is constituted by the platform
30. The airflow duct 32 is disposed on the platform 30 via a
plurality of anti-vibration rubbers 31. The airflow duct 32 is
secured to the platform 30 by a plurality of bolts 33 penetrating
each anti-vibration rubber 31 and a plurality of nuts 34 capable of
screw engagement with the protruding distal ends of each bolt 33.
Also, the airflow duct 32 is disposed substantially immediately
below the water tub 2 and along the axial direction of the water
tub 2 as shown in FIG. 2.
[0033] The airflow duct 32 is configured by a bottom plate 35,
sidewalls 36 and 37 placed on the left and right portions of the
bottom plate 35, a front wall 38 attached to the front ends of the
sidewalls 36 and 37 and the front end of the bottom plate 35, a
rear wall 39 attached to the rear ends of the sidewalls 36 and 37
and the rear end of the bottom plate 35, and the upper cover 40
attached on the upper ends of the sidewalls 36 and 37 and the upper
end of the front wall 38 and the upper end of the rear wall 39 as
shown in FIG. 4. The airflow duct 32 is formed as an air passageway
in a substantially rectangular cylindrical form surrounded by the
bottom wall 35, the sidewalls 36 and 37, and the front wall 38 and
the rear wall 39.
[0034] An evaporator 41 and a condenser 42 are disposed between the
front wall 38 and the rear wall 39 of the airflow duct 32. In the
present exemplary embodiment, the evaporator 41 is disposed in the
front wall 38 side and the condenser is formed in the rear wall 39
side.
[0035] The sidewall 36 constituting the left side of the airflow
duct 32 is made of a single sheet of a plate-form element and
externally covers the end plate 43 constituting the left end of the
evaporator 41 and the endplate 44 constituting the left end of the
condenser 42. The sidewall 37 constituting the right side of the
airflow duct 32 comprises the end plate 45 constituting the right
end of the evaporator 41, the end plate 46 constituting the right
end of the condenser 42 and an auxiliary plate 47 connecting the
end plate 45 and the end plate 46.
[0036] Thus, a portion (inlet 48a, outlet 48b, and the curvature
48c) of the refrigerant pipe 48 constituting the evaporator 41
outwardly protrudes from the sidewall 37 of the airflow duct 32.
Also, a portion (inlet 49a, outlet 49b, and the curvature 49c) of
the refrigerant pipe 49 constituting the condenser 42 outwardly
protrudes from the sidewall 37 of the airflow duct 32. A plurality
of curvatures 48c of the refrigerant pipe 48 is provided between
the inlet 48a and the outlet 48b, and the curvatures 49c of the
refrigerant pipe 49 are provided between the inlet 49a and the
outlet 49b.
[0037] As opposed to this, the curvatures (refer to FIG. 9) of the
refrigerant pipe 48 protruding from the end plate 43 of the
evaporator 41 are covered by the sidewall 36 of the airflow duct 32
so as not to outwardly protrude from the airflow duct 32. Also, the
curvatures (refer to FIG. 9) of the refrigerant pipe 49 protruding
from the end plate 44 of the condenser 42 is covered by the
sidewall 36 of the airflow duct 32 so as not to outwardly protrude
from the airflow duct 32.
[0038] A plurality of heat exchange fins 50 is disposed in parallel
between the end plate 43 and the end plate 45 of the evaporator 41,
and a plurality of straight portion (not shown) of the refrigerant
pipe 48 is disposed in the plurality of heat exchange fins 50.
Also, a plurality of fins 51 are disposed in parallel between the
end plate 44 and the end plate 46 of the condenser 42 and a
plurality of straight portion (not shown) of the refrigerant pipe
49 is disposed in the heat exchange fins 51. The straight portions
of the refrigerant pipe 48 are connected by the curvature 48c
respectively and the straight portions of the refrigerant pipes 49
are connected by the curvatures 49c respectively.
[0039] The bottom plate 35 of the airflow duct 32 includes a
compressor placement 52 extending to the right side of the
evaporator 41. The compressor 53 is disposed on the compressor
placement 52 as illustrated in FIGS. 1 and 2. Thus, the compressor
53 is disposed in a lateral direction of the airflow duct 32, the
lateral direction being perpendicular to the axial direction of the
water tub 2. In this case, the bottom plate 35 functions as the
common bottom plate 35 of the airflow duct 32 and the compressor
53.
[0040] The compressor 53, as illustrated in FIG. 5, is disposed on
the bottom plate 35 (compressor placement 52) via a reinforcing
plate 54 made of metal such as a steel plate. Also, the compressor
53 is provided with a reservoir 56 for liquid refrigerant. FIGS. 1,
2 and 5 illustrate the compressor 53 with the noise reduction cover
55 (refer to FIG. 7) removed. The bottom plate 35 of the airflow
duct 32 is made of plastic.
[0041] Referring to FIG. 6, the above described evaporator 41, the
condenser 42, the compressor 53 and a capillary tube 59 together
constitute the heat pump 57 (refrigerating cycle). The evaporator
41, the condenser 42, the compressor 53 and the capillary tube 59
of the heat pump 57 are connected cyclically by a connection pipe
58. When the compressor 53 is activated, the refrigerant is
circulated in sequence from the compressor 53, the condenser 42,
the capillary tube 59, and the evaporator 41.
[0042] As illustrated in FIG. 4, an entrance 60 is provided in the
form of a rectangular opening in the front wall 38 of the airflow
duct 32. Also, the exit 61 is provided in the form of a circular
opening in the rear wall 39 of the airflow duct 32. The entrance 60
and the exit 61 are provided so as to oppose each other and the
center of the entrance 60 and the center of the exit 61 are
arranged to substantially match when viewed from the front. Also,
the evaporator 41 and the condenser 42 of the heat pump 57 are
disposed between the entrance 60 and the exit 61 so that their
centers substantially match with the center of the entrance 60 and
the center of the exit 61 when viewed from the front.
[0043] The upper cover 40 of the airflow duct 32 is divisible to
the evaporator side upper cover 62 and the condenser side upper
cover 63. The evaporator side upper cover 62 is detachably attached
to the front-side (evaporator 41 side) upper end of the sidewalls
36 and 37 and the upper end of the front wall 38 of the airflow
duct 32. The condenser side upper cover 63 is detachably attached
to the rear-side (condenser 42 side) upper end of the sidewalls 36
and 37 and the upper end of the rear wall 39 of the airflow duct
32. Removal of the evaporator side upper cover 62 allows
maintenance of evaporator 41 and removal of the condenser side
upper cover 63 allows maintenance of the condenser 42.
[0044] AS illustrated in FIGS. 2, 3 and 7, a filter case 64 is
attached to the entrance 60 of the airflow duct 32. The filter case
64 is installed so as to be aligned in a longitudinally-oriented
row with the evaporator 41 and the condenser 42 of the heat pump 57
and on the upwind of the airflow duct 32.
[0045] As illustrated in FIG. 7, a rectangular opening 65 is
provided in the front end side of the filter case 64. The rear end
side of the filter case 64 is also provided with a rectangular
opening (not shown). The rear-end opening is substantially of the
same size as the entrance 60 of the airflow duct 32, and
communicates with the entrance 60. As opposed to this, the
front-end opening 65 is shorter in vertical length as compared to
the rear-end opening. Also, the front-end opening 65 has higher
elevation compared to the rear-end opening of the filter case 64.
An upwardly protruding connection port 66 is provided in the upper
front end side of the filter case 64.
[0046] The filter case 64 contains a filter 67. The filter 67
collects lint discharged from laundry during the dry operation, and
can be moved in and out of the filter case 64 from the
above-described front-end opening 65. As illustrated in FIG. 8, a
plurality of filter bodies 68 having varying mesh sizes are stacked
on a filter frame 69 of the filter 67. Respective mesh size of the
filter bodies 68 are arranged to be coarser in the upper stack
(later described upwind of the re-circulation air passageway 90) of
the filter frame 69 and finer in the lower stack (downwind of the
re-circulation air passageway 90).
[0047] As illustrated in FIG. 9, a drain receptacle 70 is provided
immediately below the evaporator 41. The drain receptacle 70 is
downwardly sloped toward the drainage 71 provided in the right end
side. A drain reservoir 73 is provided below the drain receptacle
70 and the connection port 74 of the drain reservoir 73 is
connected to the above described drainage 71 via a connection pipe
72. The drain reservoir 73 may be made of plastic for example in
which case may be molded integrally with the bottom plate 35 of the
airflow duct 32.
[0048] Also, the drain reservoir 73 in its entirety exhibits a flat
container form and its bottom 73a is downwardly sloped toward the
right end side (connection port 74 side). The above described
connection port 74 is provided immediately above the lowermost
portion (the lowermost portion of the drain reservoir 73). On the
other hand, a drain pump 75 is disposed on the platform 30 and the
suction port of the drain pump 75 communicates with the proximity
of the lowermost portion of the drain reservoir 73 described above.
Water accumulated in the drain reservoir 73 is sucked out by the
drain pump 75 from the lowermost portion of the drain reservoir
73.
[0049] A drain valve 76 (refer to FIG. 10) is disposed on the
platform 30 and in the left side of the airflow duct 32. An inlet
76a of the drain valve 76 is connected to the drain pipe 12 (refer
to FIGS. 1 and 2) via the drain filter case 77 and waste water
drained from the water tub 2 passes through the drain filter case
77 through the drain pipe 12. A drain filter (not shown) can be
placed in the drain filter case 77 which drain filter collects the
lint in the waste water passing through the drain filter case
77.
[0050] On the other hand, an outlet 76b of the drain valve 76 is
connected to the drain hose 79 via the drain joint 78. The distal
end (not shown) of the drain hose 79 is guided out of the drum-type
washer/dryer. A connection hose 81 is connected to the drain joint
78 via the drain valve 80. The connection hose 81 is connected to
the exhaust of the above described drain pump 75. That is, the
exhaust of the drain pump 75 is connected to the drain conduit
extending from the water tub 2 to the drain hose 79, more
specifically in the portion downstream of the drain valve 76.
[0051] A check valve 80 allows water flow from the connection hose
81 (drain pump 75) to the drain hose 79 but prevents water flow in
the reverse direction (water flow from drain valve 76 to the
connection hose 81). Thus, waste water from the water tub 2 can be
prevented from reaching into the airflow duct 32 through the
connection hose 81 and the drain pump 75. Also, lint that could not
be collected by the drain filter can be prevented from reaching
into the airflow duct 32 from the water tub 2 with waste water.
Thus, clogging of airflow duct 32 (especially between the plurality
of heat exchange fins 50 of the evaporator 41 and between the
plurality of heat exchange fins 51 of the condenser 42) by lint
uncollected by the drain filter can be prevented.
[0052] As illustrated in FIGS. 2, 3 and 7, the lower end of a
connection hose 82 in accordion shape is connected to the
connection port 66 of the filter case 64. The above described water
tub cover 4 is hollow substantially throughout its entire
circumference to form a re-circulation flow duct 83 communicating
with the warm air outlet 9. That is, the re-circulation flow duct
83 is formed by utilizing the wall of the water tub cover 4. The
connection port 84 is provided in the lower portion of the
re-circulation duct 83, and the upper end of the above described
connection hose 82 is connected to the connection port 84. The
re-circulation duct 83 may be formed by making the left half
circumference and the right half circumference of the water tub
cover 4 hollow.
[0053] On the other hand, an inlet (not shown) formed in the casing
86 of the blower 85 communicates with the exit 61 of the airflow
duct 32. An impeller (not shown) rotatably driven by a (motor not
shown) is contained inside the casing 86. The blower 85 sucks air
from the inlet of the above described casing 86 by rotating the
impeller and exhausts from the outlet 87.
[0054] As illustrated in FIG. 2, the outlet 87 of the casing 86
communicates with the warm air inlet 10 of the water tub 2 via the
accordion connection hose 88 and the air supply duct 89. The air
supply duct 89 is disposed along the circumference of the motor 21
so as to circumvent the motor 21.
[0055] As described above, the entrance 60 of the airflow duct 32
communicates with the warm air outlet 9 of the water tub 2 via the
filter case 64, the connection hose 82 and the air re-circulation
duct 83. Also, the exit 61 of the airflow duct 32 communicates with
the warm air inlet 10 of the water tub 2 via the blower 85, the
connection hose 88 and the air supply duct 89. Such configuration
provides the re-circulation air passageway 90 that connects the
warm air outlet 9 and the warm air inlet 10 of the water tub 2.
[0056] Next, a description will be given on the operation of the
above described configuration.
[0057] When a standard operation course is started, the drum-type
washer/dryer initially executes the wash step (wash and rinse
operation). In the wash step, the drum-type washer/dryer supplies
water to the water tub 2 by a water supplier not shown and
subsequently activates the motor 21 to alternately rotate the drum
13 in the forward and reverse directions at low speed.
[0058] When the wash step is completed, the drum-type washer/dryer
executes the dehydration step. In the dehydration step, the
drum-type washer/dryer rotates the drum 13 in a single direction at
high speed after draining the water inside the water tub 2. Thus,
the laundry inside the drum 13 is centrifugally dehydrated.
[0059] When the dehydration step is completed, the drum-type
washer/dryer executes the dry step. In the dry step, the drum-type
washer/dryer rotates the drum 13 in the forward and reverse
directions at low speed as well as rotating the impeller by
activating the blower 85. The rotation of the impeller supplies the
air inside the water tub 2 into the airflow duct 32 via the hot air
outlet 9, the re-circulation duct 83, the connection hose 82, and
the filter case 64.
[0060] At this instance, the drum-type washer/dryer activates the
compressor 53 of the heat pump 57. The activation of the compressor
53 compresses the refrigerant sealed in the heat pump 57 to
increase its temperature and pressure whereafter the refrigerant is
flow into the condenser 42. The refrigerant of high temperature and
high pressure flown into the condenser 42 is condensed in the
condenser 42, at which point the refrigerant is heat exchanged with
the air in the airflow duct 32. Consequently, the air inside the
airflow duct 32 is heated, whereas the temperature of the
refrigerant is lowered and the refrigerant is liquidated. The
liquidated refrigerant is depressurized when passing through the
capillary tube 59 and thereafter flown into the evaporator 41. The
refrigerant flown into the evaporator 41 is evaporated in the
evaporator 41 at which point heat exchange is carried out with the
air in the airflow duct 32. Consequently, the air in the airflow
duct 32 is cooled whereas the refrigerant which has taken heat away
from the air in the airflow duct 32 is resent to the compressor 53
in such state.
[0061] Under such configuration, the air flown into the airflow
duct 32 from the water tub 2 is cooled and dehumidified by the
evaporator 41 and thereafter heated into warm air by the condenser
42. Then, the warm air is supplied into the water tub 2 from the
warm air inlet 10 via the connection hose 88 and the air supply
duct 89.
[0062] The warm air supplied into the drum 13 takes away moisture
from the laundry and thereafter flown into the airflow duct 32
again from the warm air outlet 9 via the re-circulation duct 83 and
the connection hose 82.
[0063] Thus, the laundry inside the drum 13 is dried by
re-circulating air between the airflow duct 32 including the
evaporator 41 and the condenser 42 and the drum 13.
[0064] In the dry step, the lint discharged from the laundry inside
the drum 13 is carried into the filter case 64 via the
re-circulation duct 83 and the connection hose 82 by air flowing
out of the above described warm air outlet 9. The lint is collected
in the filter case 64 by the filter 67. The collected lint is can
be removed from the filter 67 by removing the filter 67 from the
filter case 64 after completing the operation. Lint discharged from
laundry can be collected again by putting the lint-free filter 67
back into the lint filter 64.
[0065] As described above, in the dry step, the evaporator 41 cools
and dehumidifies the air passing through the airflow duct 32. At
the same time, moisture contained in the air is condescended on the
surface of the evaporator 41 and the condescended dew drips into
the drain receptacle 70 located immediately below the evaporator
41. The condescended dew dripped on to the drain receptacle 70
flows down along the slope of the drain receptacle 70 and
discharged into the drain reservoir 73 from the drain outlet 71 via
the connection pipe 72.
[0066] Since the bottom 73a of the drain reservoir 73 is sloped,
the condescended dew is gradually accumulated into the drain
reservoir 73 from the lowermost side of the drain reservoir 73.
Then upon activation of the drain pump 75, the condescended dew
accumulated in the drain reservoir 73 is effectively sucked out by
the drain pump 75 from the lowermost portion of the drain reservoir
73. The condescended dew sucked by the drain pump 75 is discharged
from the drum-type washer/dryer from the connection hose 81 via the
drain joint 78 and the drain hose 79. When the dry step is
completed, the drum-type washer/dryer completes the series of
standard operation course.
[0067] Thus, according to the present exemplary embodiment, the
warm air inlet 10 and the warm air outlet 9 are provided in
separate axial locations in the axial direction of the cylindrical
water tub 2 and the airflow duct 32 that communicates the warm air
inlet 10 and the warm air outlet 9 is disposed substantially
immediately below the water tub 2 along the axial direction of the
water tub 2. Thus, re-circulation passageway 90 that re-circulates
air in the water tub 2 need not be curved in great extent
especially in the range running from the water tub 2 to the airflow
duct 32, allowing substantially linear installation. Also, the
configuration of the entire re-circulation air passageway 90 itself
can be simplified as compared to the conventional configuration
(the airflow duct being disposed below the water tub to be
perpendicular to the axial direction of the water tub). Thus, no
increase in conduit resistance is observed inside the
re-circulation air passageway 90, thereby increasing the amount of
re-circulation flow being obtained, consequently improving the heat
exchange efficiency at the evaporator 41 and the condenser 42 of
the heat pump 57 to obtain high dry performance.
[0068] Also, the compressor 53 of the heat pump 57 is disposed in a
position laterally of the airflow duct 32 which is in a direction
perpendicular to the axial direction of the water tub 2. Thus, the
compressor 53 of the airflow duct 32 and the heat pump 57 can be
disposed space-efficiently in a position below the water tub 2
where there is limited space to reduce the size and weight of the
entire drum-type washer/dryer. Also, the compressor 53 may be
disposed below the side portion of the water tub 2 and not below
the lowermost portion of the water tub 2 where space is most
limited, thus, no additional space need to be provided for the
compressor 53.
[0069] Also, the entrance 60 and the exit 61 of the airflow duct 32
are provided so as to oppose each other and the evaporator 41 and
the condenser 42 of the heat pump 57 are disposed between the
entrance 60 and the exit 61 so that the centers of the evaporator
41 and the condenser 42 substantially match with the centers of the
entrance 60 and the exit 61. Thus, air supplied from inside the
water tub 2 to the airflow duct 32 may pass through the airflow
duct 32 more smoothly to prevent air from leaking out of the
airflow duct 32. Also, the air supplied from inside the water tub 2
to the airflow duct 32 can be flown in a substantially linear
fashion to the evaporator 41 and the condenser 42 of the heat pump
57, thereby being efficiently exposed to the evaporator 41 and the
condenser 42 to provide further enhanced heat exchange
efficiency.
[0070] Also, the filter case 64 containing the filter 67 is
installed in a row with the evaporator 41 and the condenser 42 of
the heat pump 57, and disposed in the upwind of the airflow duct
32. Thus, air passed through the filter case 64 can be flown
substantially in a linear fashion to the airflow duct 32 to prevent
reduction in the amount of re-circulation air flow.
[0071] Further, the compressor 53 of the heat pump 57 is disposed
on a bottom plate 35, being shared with the airflow duct 32, via a
reinforcing plate 54. Thus, the compressor 53 and the airflow duct
32 can be handled as a single unit. Also, the placement of the
compressor 53 prevents bending of the bottom plate 35 of the
airflow duct 32. Hence, air can be prevented from leaking out of
the airflow duct 32 by the deformation of the airflow duct 32 due
to bottom plate 35 bending. Further, the reinforcing plate 54
reduces damages suffered by the airflow duct 32 even in case the
drum-type washer/dryer is dropped, for example, during relocation
of the drum-type washer/dryer.
[0072] Further, the intervention of the reinforcing plate 54 allows
secure fixture of the compressor 53 on the bottom plate 35, thereby
preventing the vibration imparted by the drum 13 during the
operation of the drum-type washer/dryer, for example, from being
transmitted to the airflow duct 32 and the compressor 53. The
conduits connecting the compressor 53, condenser 42, and the
evaporator 41 can also be protected from transmission of vibration,
consequently increasing product lifecycle of the conduits as well
as the entire heat pump 57. Further, vibration originating from the
compressor 53 can be prevented from being transmitted to the
cabinet 1 to suppress occurrence of vibration and noise of the
drum-type washer/dryer in its entirety.
[0073] The drain reservoir 73 for accumulating condescended dew
evaporated from the evaporator 41 is formed on the bottom plate 35
of the airflow duct 32. Thus, deformation of the airflow duct 32
can be prevented by the support provided to the bottom plate 35 of
the airflow duct 32 by the drain reservoir 73.
[0074] The condescended dew evaporated from the evaporator 41 can
be accumulated in the drain reservoir 73 below the bottom plate 35
of the airflow duct 32 to prevent the evaporator 41 and the
condenser 42 from being immersed in the dew. Thus, clogging of lint
in the airflow duct 32 (especially, between the heat exchange fins
50 of the evaporator 41 and between the heat exchange fins 51 of
the condenser 42) can be prevented even if the condescended dew
contains lint.
[0075] Also, the sidewall 37 of the airflow duct 32 comprises the
end plate 45 of the evaporator 41, the end plate 46 of the
condenser 42, and the auxiliary side plate 47 connecting the end
plate 45 of the evaporator 41 and the end plate 46 of the condenser
42. Thus, the portion of the airflow duct 32 configured by the
sidewall 37 can be rendered airtight to prevent air leak from the
airflow duct 32.
[0076] Further, the sidewall 37 of the airflow duct 32 utilizes the
end plate 45 of the evaporator 41 and the end plate 46 of the
condenser 42. Thus, no additional elements are required for the
sidewall 37 to render a low cost product. Further, by configuring
the sidewall 37 by a portion (end plate 45) of the evaporator 41
and a portion (end plate 46) of the condenser 42, no space is
created between the evaporator 41 and the condenser 42 and the
sidewall 37, allowing efficient exposure of the air circulated in
the airflow duct 32 to the evaporator 41 and the condenser 42.
[0077] Also, the airflow duct 32 and the compressor 53 have been
disposed on the platform 30 via the anti-vibration rubber 31. Thus,
the vibration originating from the drum 13 during the operation of
the drum-type washer/dryer can be prevented from being transmitted
to the airflow duct 32 and the compressor 53 via the cabinet 1.
[0078] Further, since each of the filter bodies 68 constituting the
filter 67 have different mesh sizes, both large lint and small lint
can be collected. In this case, the filter bodies 68 being
detachably attached to the filter frame 69 allow removal of lint
accumulated in the filter 67 with greater ease.
[0079] Yet, further, since the re-circulation flow duct 83 is
formed by utilizing the wall of the water tub cover 4, no
additional element is required for the re-circulation flow duct 83,
thereby allowing product cost reduction.
[0080] Furthermore, since the bottom 73a of the drain reservoir 73
is downwardly sloped toward the suction port of the drain pump 75,
dew dripped on the drain reservoir 73 during the dry step can be
sucked efficiently by the drain pump 75 to allow quick
drainage.
[0081] The present invention is not limited to the above described
embodiment example but may be modified or expanded as follows.
[0082] The water tub 2 and the drum 13 maybe disposed axially
horizontal or inclined.
[0083] The present invention may be subject to various
modifications and extensions without departures from the inventive
concept.
INDUSTRIAL APPLICABILITY
[0084] As described above, the drum-type washer/dryer in accordance
with the present invention obtains high dry performance as well as
overall compactness and light weight, thereby useful in drum-type
washer/dryer placed in limited spaces.
* * * * *