U.S. patent application number 12/569271 was filed with the patent office on 2010-03-25 for method and device for stabilizing joints with limited axial movement.
This patent application is currently assigned to ALASKA HAND RESEARCH, LLC. Invention is credited to Michael G. McNamara, Avery B. Munoz.
Application Number | 20100076504 12/569271 |
Document ID | / |
Family ID | 42038440 |
Filed Date | 2010-03-25 |
United States Patent
Application |
20100076504 |
Kind Code |
A1 |
McNamara; Michael G. ; et
al. |
March 25, 2010 |
Method and Device for Stabilizing Joints With Limited Axial
Movement
Abstract
An apparatus for stabilizing a joint with low relative motion
during orthopedic surgery. The apparatus includes a press-fit
fastener body and a coupler. The press-fit fastener body has a
proximal end and a distal end and is configured to be press-fit
into a tunnel in a first bone member. The coupler is located on or
is part of the press-fit fastener body and is configured to receive
at least one flexible element trailing from at least one suture
anchor. At least a portion of the suture anchors are located within
a second bone member.
Inventors: |
McNamara; Michael G.;
(Anchorage, AK) ; Munoz; Avery B.; (Eagle River,
AK) |
Correspondence
Address: |
Sunstein Kann Murphy & Timbers LLP
125 SUMMER STREET
BOSTON
MA
02110-1618
US
|
Assignee: |
ALASKA HAND RESEARCH, LLC
Anchorage
AK
|
Family ID: |
42038440 |
Appl. No.: |
12/569271 |
Filed: |
September 29, 2009 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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12109825 |
Apr 25, 2008 |
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12569271 |
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60913975 |
Apr 25, 2007 |
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60984895 |
Nov 2, 2007 |
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Current U.S.
Class: |
606/86R |
Current CPC
Class: |
A61B 17/0401 20130101;
A61B 17/68 20130101; A61B 90/39 20160201; A61F 2002/0835 20130101;
A61F 2002/0882 20130101; A61F 2002/0852 20130101; A61B 17/1615
20130101; A61B 17/1686 20130101; A61B 17/1682 20130101; A61B
17/8875 20130101; A61B 2017/0409 20130101; A61F 2/0811 20130101;
A61B 17/1637 20130101 |
Class at
Publication: |
606/86.R |
International
Class: |
A61B 17/56 20060101
A61B017/56 |
Claims
1. A method of stabilizing joints with limited axial movement
comprising: inserting at least one suture anchor into a first bone
member, wherein an at least one flexible element having a first end
and a second end is attached to the at least one suture anchor at
the first end of each of the at least one flexible element, the at
least one flexible element spanning a space between the first bone
member and a second bone member and passing through a tunnel in the
second bone member and an intermediate bone member, the
intermediate bone member being located between the first and second
bone member; securing the at least one flexible element to a
fastener configured to be press-fit into the tunnel in the second
bone member; inserting the fastener into the tunnel in the second
bone member; and adjusting the at least one flexible member to a
desired tension, thereby securing the first bone member to the
second bone member.
2. A method according to claim 1 further comprising drilling a hole
through at least the first bone member, the second bone member, and
the intermediate bone member.
3. A method according to claim 1, wherein the first bone member is
a scaphoid bone, the second bone member is triquetrum bone, and the
intermediate bone is a lunate bone.
4. A method according to claim 1, wherein the first, second, and
intermediate bone members are bone fragments.
5. A method according to claim 1, wherein inserting the fastener
into the tunnel in the second bone member creates a press-fit.
6. A method according to claim 1, wherein inserting the at least
one suture anchor includes inserting the at least one suture anchor
such that the at least one suture anchor is beneath the surface of
the first bone member, thereby avoiding abrasion of soft tissue and
cartilage.
7. A method according to claim 1, wherein inserting the fastener
includes inserting the fastener such that the fastener is beneath
the surface of the second bone member, thereby avoiding abrasion of
soft tissue and cartilage.
8. A method according to claim 1, wherein securing the at least one
flexible element occurs before inserting the fastener and adjusting
the at least one flexible member.
9. A method according to claim 1, wherein inserting the fastener
occurs before securing the at least one flexible element and
adjusting the at least one flexible member.
10. A method according to claim 1, wherein adjusting the at least
one flexible member occurs before securing the at least one
flexible element and inserting the fastener.
11. A method for stabilizing joint with limited axial movement
comprising: making an incision on a first site of the joint, the
incision being proximal to a first bone member; drilling a
guidewire through the first bone member, a second bone member, and
into a third bone member, the second bone member being located
between the first and third bone members; preparing a bone tunnel
through the first and second bone members and into the third bone
member; securing a suture anchor within the third bone member, the
suture anchor having a flexible member extending through the bone
tunnel and the second bone member and spanning a space between the
first and third bone members, the flexible member having a first
end and a second end, the first end being secured to the suture
anchor; inserting a press-fit fastener into the first bone member,
the press-fit fastener creating a press-fit between the press-fit
fastener and the bone tunnel; and securing the second end of the
suture anchor to the press-fit fastener.
12. A method according to claim 11, further comprising dissecting
soft-tissue from the joint, thereby exposing the first bone
member.
13. A method according to claim 11, wherein securing the suture
anchor within the third bone member includes: placing the suture
anchor over the guide wire; and advancing the suture anchor along
the guidewire until the suture anchor is secured within a portion
of the bone tunnel within the third bone member and beneath a
proximal cortex of the third bone member.
14. A method according to claim 11, further comprising removing the
guide wire prior to inserting the press-fit fastener.
15. A method according to claim 11, further comprising adjusting
the at least one flexible member to a desired tension, thereby
securing the first bone member to the third bone member.
16. A method according to claim 11, wherein the first bone member
is a scaphoid bone, the second bone member is a lunate bone, and
the third bone member is a triquetrum bone.
17. A method for stabilizing joint with limited axial movement
comprising: making an incision on a first incision site of the
joint, the first site being proximate to a first bone member;
drilling a guidewire through the first bone member, a second bone
member, and a third bone member, the second bone member being
located between the first and third bone members; making a second
incision on a second incision site of the joint, the second site
being proximate to the third bone member; creating a bone tunnel
through the first, second, and third bone members; passing a
flexible element through the bone tunnel such that the flexible
element extends from the first incision to the second incision and
passes through the first, second, and third bone members; inserting
a first fastener into the third bone member through the second
incision, the first fastener creating a press-fit within the third
bone member; securing a first end of the flexible element to the
first fastener; inserting a second fastener into the first bone
member through the first incision, the second fastener creating a
press-fit within the first bone member; and securing a second end
of the flexible element to the second fastener.
18. A method according to claim 17, wherein the first and second
fasteners are tapered and the first and second fasteners are
inserted into the first and third bone members such that a
direction of the first fastener's taper opposes a direction of the
second fastener's taper.
19. A method according to claim 17, wherein passing the flexible
element through the bone tunnel includes: affixing the flexible
element to an eyelet located on the guidewire; and drawing the
flexible element through the bone tunnel using the guidewire.
20. A method according to claim 17, wherein the guidewire extends
through the joint and the second incision site is located at an
exit site of the guidewire.
21. A method according to claim 18, wherein the flexible element is
a soft tissue graft implant.
22. A method according to claim 21, wherein the soft tissue graft
implant is reinforced with a suture.
23. A method according to claim 17, further comprising: dissecting
soft-tissue from the joint at the first incision, thereby exposing
the first bone member; and dissecting soft-tissue from the joint at
the second incision, thereby exposing the third bone member.
24. A method according to claim 17, further comprising removing the
guide wire prior to inserting the first and second press-fit
fasteners.
25. A method according to claim 17, wherein the first and second
ends of the flexible element are secured to the first and second
fasteners by positioning the first and second ends within the
press-fit areas created between the first and second fasteners and
the bone tunnel.
26. A method according to claim 17, wherein the first bone member
is a scaphoid bone, the second bone member is a lunate bone, and
the third bone member is a triquetrum bone.
27. A method according to claim 17, wherein at least one of the
first and second fasteners include surface features that improve
fixation within the first and third bone members.
28. A method according to claim 27, wherein the surface features
include at least one selected from the group consisting of threads,
ribs, back cutting threads, and grooves.
29. A method according to claim 28, wherein the surface features
include threads and the at least one of the first and second
fasteners are inserted into the bone members by rotating.
30. A method according to claim 28, wherein the surface features
include ribs and the at least one of the first and second fasteners
are inserted into the bone members by tapping the at least one of
the first and second fasteners with a hammer.
Description
PRIORITY
[0001] This patent application is a continuation in part of utility
patent application Ser. No. 12/109,825 entitled "Method and Device
for Stabilizing Joints With Limited Axial Movement" filed Apr. 25,
2008, assigned attorney docket number 2878/105, and naming Michael
G. McNamara and Avery B. Munoz as inventors the disclosure of which
is incorporated herein, in its entirety, by reference.
[0002] Utility patent application Ser. No. 12/109,825, in turn,
claims priority from provisional United States patent
applications:
[0003] Application No. 60/913,975, filed Apr. 25, 2007, entitled,
"Method and Device for Securing Suture Anchors in Tension,"
assigned attorney docket number 2878/103, and naming Michael G.
McNamara and Avery B. Munoz as inventors, the disclosure of which
is incorporated herein, in its entirety, by reference.
[0004] Application No. 60/984,895, filed Nov. 2, 2007, entitled,
"Method and Device for Securing Suture Anchors in Tension,"
assigned attorney docket number 2878/104, and naming Michael G.
McNamara and Avery B. Munoz as inventors, the disclosure of which
is incorporated herein, in its entirety, by reference.
FIELD OF THE INVENTION
[0005] The invention generally relates to joint surgery. More
specifically, the invention relates to a method and device for
stabilizing a joint with low relative axial motion.
BACKGROUND ART
[0006] Scapho-lunate dissociation is the most common carpal
instability. Scapho-lunate dissociation can be characterized by
diastases between the scaphoid and lunate bones and rotatory
subluxation of the scaphoid. Scapho-lunate dissociation typically
causes wrist pain, swelling, clicking, progressive radiocarpal
arthritis, and decreased motion and grip strength. There are
currently many surgical treatment options that may be indicated
depending on a variety of factors, including healing potential of
the ligament, time elapsed since injury, alignment/reducibility of
the carpal row and presence/extent of degenerative changes in the
wrist. However, all of these treatments have some undesirable
results (e.g., loss of range of motion, long periods of
immobilization and/or high rates of failure). With the exception of
the bone-tissue-bone grafts, each of the treatment options
mentioned below have been used for over 10 years. Additionally, the
bone-tissue-bone grafts and the RASL procedure discussed below have
only limited clinical results.
[0007] One method used to treat scapho-lunate dissociation is
dorsal capsulodesis. Dorsal capsulodesis can be performed with or
without repair of the scapholunate interosseous ligament (SLIL).
During either method, a physician temporarily pins Kirschner wires
across the scapholunate and scaphocapitate intervals to restore
proper carpal alignment during healing. Currently available results
indicate that dorsal capsulodesis is associated with long term
weakening and provides only limited motion recovery.
[0008] Bone-tissue-bone grafts are another treatment option for
scapho-lunate dissociation. During the bone-tissue-bone graft
procedure, the physician utilizes an autologous bone-tissue-bone
graft to replace the scapholunate interval. Complications
associated with bone-tissue-bone grafts include the problems
associated with a second surgical site and selecting a graft that
operates similarly to the SLIL being replaced. As stated above, the
results of these treatments are variable and long term outcomes are
unknown.
[0009] One of the newer and less invasive methods for treating
Scapho-lunate dissociation is known as the Reduction and
Association of the Scaphoid and Lunate (RASL) procedure. Although
long-term results are unavailable, the RASL procedure offers only
limited motion recovery and relatively high potential for failure.
During failure, screws inserted into the bone during the procedure
may back out and protrude into the scapho-lunate interval. In
addition, the screws wear and weaken the bone as the bone rotates
about the screw during motion. Once a RASL procedure fails the
patient is left with very limited treatment options because the
damage to the bone can be very severe.
[0010] Chronic instances of scapholunate instability extending
towards degenerative arthritis typically require more extreme
surgical procedures with highly compromising results. One such
option is intercarpal fusion. During the intercarpal fusion
procedure, a physician fuses two or more carpal bones (e.g.,
scapholunate, scaphoid-trapezium-trapezoid,
scaphoid-capitate-lunate, and lunate-capitate-triquetrum-hamate)
together. As one would expect, fusion of the bones greatly reduces
the patient's range of motion. Additionally, there are high
complication and failure rates associated with the intercarpal
fusion procedure.
[0011] Suture anchors are well-known in the prior art and are
commonly used by physicians to secure soft tissue to bone. A suture
anchor typically includes a body portion and at least one suture
secured to the body portion. The body portion is driven into the
bone, and a securing means secures the body portion within the
bone. For example, many suture anchors have threads, screws, hooks,
or deployable members located on the body portion.
[0012] In practice, a physician typically drills a hole into a
bone. The physician then inserts (e.g., screws, threads, etc.) the
body portion of a suture anchor into the bone tunnel. The suture(s)
is then secured to the soft tissue (e.g. ligament) using any of a
number of methods (e.g., knotting, tying, looping, etc.), depending
on the design of the suture anchor being used. Because a suture
anchor includes a suture attached to the body portion, the suture
anchor secures the ligament to the bone.
SUMMARY OF THE INVENTION
[0013] In various embodiments of the present invention, an
apparatus for stabilizing a joint with low relative axial motion
during orthopedic surgery includes a fastener body and a coupler.
The fastener body has a proximal end and a distal end and is
configured to be press-fit into a tunnel in a first bone member.
The fastener body may also be cannulated. The coupler may be
located on or may be part of the fastener body. The coupler can
receive at least one flexible element trailing from at least one
suture anchor. At least a portion of the suture anchor may be
located within a second bone member. In some embodiments, the first
bone member is a scaphoid bone and the second bone member is a
lunate bone. However, in alternative embodiments, the first bone
member is a lunate bone and the second bone member is a scaphoid
bone. In further embodiments, the bone members do not need to be
the scaphoid and the lunate bones, and various embodiments of the
present invention may cross any low axial motion joint.
[0014] The fastener body may be tapered from the proximal end to
the distal end such that the width of the distal end is
approximately equal to a major diameter of the suture anchor. The
fastener body may also be non-tapered. The proximal end of the
fastener body may include a proximal indentation. The flexible
element(s) may be secured to the fastener body at the proximal
indentation.
[0015] The coupler can be a channel extending along an outer
surface of the fastener body from the proximal end to the distal
end. Alternatively, the coupler may be an eyelet. The apparatus can
be made from a variety of materials including, but not limited to,
polymeric material, titanium, or bone, or a bioabsorbable material.
The fastener body may include a receptacle configured to receive a
hexagonal driver.
[0016] In other embodiments of the present invention, a method of
securing a suture anchor includes inserting a suture anchor into a
first bone member, securing a flexible element attached at one end
to a fastener, inserting the fastener into a hole in a second bone
member, and adjusting the flexible member to a desired tension. The
flexible element can have a first end and a second end and may be
attached to the suture anchor at the first end. Alternatively, the
flexible element can be threaded over or through the fastener. For
example, the fastener may have a hole through the body. The
physician can thread the flexible element through the hole, or the
fastener may be supplied to the physician "pre-loaded" (e.g. the
flexible element may already be coupled to the fastener). The
physician may then adjust the flexible element to the desired
length. During installation of the suture anchor, the flexible
element may span a space between the first bone member and a second
bone member and pass through the tunnel in the second bone member
so that it may be secured to the fastener. The fastener may be
configured to be press-fit into the tunnel in the second bone
member. As the physician adjusts the flexible member to a desired
tension, the first bone member is secured to the second bone
member. Inserting the fastener into the tunnel in the second bone
member may create the press-fit. Additionally, the fastener may
include at least one thread configured to facilitate the removal of
the apparatus from, or adjustment of the apparatus within the
second bone member. An example of the thread located on the
fastener is a screw thread (e.g., a raised helical rib).
[0017] In still other embodiments, the method may include drilling
a hole through at least the first bone member and the second bone
member. The first bone member can be a lunate bone and the second
bone member can be a scaphoid bone. The first and second bone
members can be bone fragments or any other bone material.
[0018] The suture anchor can be inserted such that the suture
anchor is beneath the surface of the first bone member. Likewise,
the fastener can be inserted such that it is beneath the surface of
the second bone member. By inserting the suture anchor and fastener
in this manner, abrasion of and by adjacent bone and soft tissue is
avoided.
[0019] The steps of the method can occur in a variety of orders.
For example, securing the flexible element may occur before
inserting the fastener and adjusting the flexible member.
Alternatively, inserting the fastener can occur before securing the
flexible element and adjusting the flexible member. Additionally,
adjusting the flexible member may occur before securing the
flexible element and inserting the fastener. The suture anchor and
fastener may also be supplied such that they are both already
coupled to the flexible element. The anchor and fastener may be
cannulated for placement over a guide wire.
[0020] In still other embodiments, a kit for use during orthopedic
surgery to couple bone members includes at least one suture anchor,
a fastener, and at least one flexible element. The suture anchor
can be for insertion into a first bone member. The fastener can
have a fastener body, and a coupler located on or as a part of the
fastener body. The fastener may be configured to be press fit into
a hole in a second bone member and the fastener may be threaded as
described above. The at least one flexible element may have a first
end and a second end. The first end may be attached to the suture
anchor and the second end may be configured to be secured to the
fastener body, thereby placing the flexible element in tension and
coupling the first and second bone members. In embodiments
containing multiple suture anchors, more than one suture anchor may
be attached to a single fastener.
[0021] The first bone member can be a scaphoid bone and the second
bone member can be a lunate bone. Alternatively, the first bone
member can be a lunate bone and the second bone member can be a
scaphoid bone. In further embodiments, the bone members do not need
to be the scaphoid and the lunate bones, and various embodiments of
the present invention may cross any low axial motion joint.
[0022] The fastener body can be tapered from a proximal end to a
distal end such that the width of the distal end is approximately
equal to the major diameter of the suture anchor. The proximal end
of the fastener body can include a proximal indentation, at which
the at least one flexible element may be secured to the fastener
body. The coupler can be a channel extending along an outer surface
of the fastener body from a proximal end to a distal end.
Alternatively, the coupler can be an eyelet. The flexible element
may be any suture material available on the market, and may be
coupled with soft tissue implants or similar.
[0023] The suture anchor and fastener can be made from a variety of
materials including, but not limited to a polymeric material,
titanium, bone, or a bioabsorbable material. Non-metallic versions
of this device may be manufactured with a small "chip" or dust of
biocompatible metal to serve as a radio-opaque marker to be
viewable on x-ray. The fastener body may include a receptacle
configured to receive a hexagonal driver or other shaped
driver.
[0024] In accordance with additional embodiments, a method of
stabilizing joints with limited axial movement may include
inserting at least one suture anchor into a first bone member. The
first end of a flexible element(s) may be attached to the suture
anchor(s). The flexible element may span a space between the first
bone member and a second bone member. The flexible element may also
pass through a tunnel in the second bone member and an intermediate
bone member. The intermediate bone member (e.g., the lunate bone or
a bone fragment) may be located between the first (e.g., the
scaphoid bone or a bone fragment) and second bone members (e.g.,
the triquetrum bone or a bone fragment). The method may also
include securing the second end of the flexible element to a
fastener configured to be press-fit into the tunnel in the second
bone member, and inserting the fastener into the tunnel in the
second bone member. The method may then adjust the flexible member
to a desired tension, for example, to secure the first bone member
to the second bone member.
[0025] The method may also include drilling a hole through at least
the first bone member, the second bone member, and the intermediate
bone member. Additionally, inserting the fastener into the hole in
the second bone member may create a press-fit. The suture anchor
and the fastener may be inserted such that they are beneath the
surface of the first and second bone members in order to avoid
abrasion of soft tissue and/or abrasion injury to cartilage. The
flexible element may be secured to the fastener before inserting
the fastener and adjusting the tension. Alternatively, the fastener
may be inserted before securing and adjusting the flexible element.
Moreover, in other embodiments, the flexible member may be adjusted
before the flexible element is secured and the fastener is
inserted.
[0026] In accordance with further embodiments a method for
stabilizing a joint with limited axial movement may include first
making an incision on a first site of the joint. The incision may
be proximal to a first bone member. The method may then drill a
guidewire through the first bone member, a second bone member, and
into a third bone member. The second bone member may be located
between the first and third bone members. Once the guidewire is
drilled through the bones, the method may prepare a bone tunnel
through the first and second bone members and into the third bone
member, and secure a suture anchor within the third bone member.
The suture anchor may have a flexible member extending through the
bone tunnel and the second bone member, and spanning a space
between the first and third bone members. The flexible member may
have a first end that is secured to the suture anchor and a second
end. The method may then insert a press-fit fastener into the first
bone member (e.g., before or after removing the guidewire), and
secure the second end of the suture anchor to the press-fit
fastener. The press-fit fastener may create a press-fit between the
press-fit fastener and the bone tunnel.
[0027] In accordance with additional embodiments, the method may
also include dissecting soft-tissue from the joint to expose the
first bone member, placing the suture anchor over the guide wire,
and advancing the suture anchor along the guidewire until the
suture anchor is secured within a portion of the bone tunnel within
the third bone member. The suture anchor may be secured beneath a
proximal cortex of the third bone member. The flexible member may
also be adjusted to a desired tension to secure the first bone
member to the third bone member.
[0028] In accordance with additional embodiments, a method for
stabilizing a joint with limited axial movement may include making
an incision on a first incision site (e.g., proximate to a first
bone member), drilling a guidewire through the first bone member, a
second bone member, and a third bone member, and making a second
incision on a second incision site (e.g., proximate to the third
bone member). Once the incisions are made, the method may create a
bone tunnel through the first, second, and third bone members, and
pass a flexible element through the bone tunnel (e.g., by affixing
the flexible element to an eyelet located on the guidewire, and
drawing the flexible element through the bone tunnel using the
guidewire). The flexible element may extend from the first incision
to the second incision and pass through the first, second, and
third bone members.
[0029] The method may then insert a first fastener into the third
bone member through the second incision, and secure a first end of
the flexible element to the first fastener. The first fastener may
create a press-fit within the third bone member. The method may
also insert a second fastener into the first bone member through
the first incision, and secure the second end of the flexible
element to the second fastener. The second fastener may create a
press-fit within the first bone member. In some embodiments the
first and second fasteners may be tapered and they may be inserted
into the bone members such that the direction of the tapers oppose
each other.
[0030] In accordance with further embodiments, the guidewire may
extend through the joint and the second incision site may be
located at the exit site of the guidewire. Additionally, the
flexible element may be a soft tissue graft implant that may or may
not be reinforced with a suture. The first and/or second fasteners
may include surface features that improve fixation within the bone
members. For example, the fasteners may include threads, ribs, back
cutting threads, and/or grooves. If the surface features are
threads, the fastener(s) may be inserted by rotating the fasteners.
If the surface features are ribs, the fasteners may be inserted by
tapping with a hammer.
[0031] The method may also include dissecting any soft-tissue from
the joint to expose the first and third bone members. The guide
wire may be removed prior to inserting the first and second
press-fit fasteners. The first and second ends of the flexible
element may be secured to the first and second fasteners by
positioning the first and second ends within the press-fit areas
created between the first and second fasteners and the bone
tunnel.
[0032] This invention greatly broadens applications of suture
anchors in orthopedics, extending the focus to fixture of bone to
bone, rather than just soft tissue to bone.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The foregoing features of the invention will be more readily
understood by reference to the following detailed description,
taken with reference to the accompanying drawings, in which:
[0034] FIG. 1 schematically shows a side view of the device for
coupling two or more bones in accordance with embodiments of the
present invention.
[0035] FIG. 2 schematically shows a proximal view of the device
shown in FIG. 1.
[0036] FIG. 3 schematically shows a distal view of an alternative
embodiment of the device shown in FIG. 1.
[0037] FIG. 4 schematically shows an isometric view of an
alternative embodiment of the device for securing suture anchors in
tension.
[0038] FIG. 5A schematically shows an isometric view of another
alternative embodiment of the device for securing suture anchors in
tension.
[0039] FIG. 5B schematically shows an isometric view of an
alternative embodiment of the device for securing suture anchors in
tension, wherein the device includes threads. The threads have a
reverse-cutting edge for removal of the device from bone.
[0040] FIG. 5C schematically shows an proximal isometric view of
the alternative embodiment of FIG. 5B.
[0041] FIG. 6 schematically shows the device of FIG. 1 securing a
scaphoid bone and lunate bone within a patient's hand.
[0042] FIG. 7 schematically shows an alternative embodiment of a
system to secure bone members.
[0043] FIG. 8 schematically shows another alternative embodiment of
a system to secure bone members, including a stepped driver.
[0044] FIG. 9 is a flowchart showing the steps for using the device
shown in FIG. 1.
[0045] FIG. 10A schematically shows a pre-loaded kit containing the
device shown in FIG. 1 and additional components, in accordance
with some embodiments of the present invention.
[0046] FIG. 10B schematically shows a close-up of the suture anchor
and flexible element within the kit shown in FIG. 10A, in
accordance with some embodiments of the present invention.
[0047] FIGS. 11A and 11B schematically show alternative embodiments
of a system utilizing a cannulated suture anchor and fastener, in
accordance with some embodiments of the present invention.
[0048] FIGS. 12A to 12D schematically show alternative embodiments
of the press-fit fastener with radio-opaque markers, in accordance
with some embodiments of the present invention.
[0049] FIG. 13 schematically shows an alternative embodiment of a
system with a soft-tissue implant, in accordance with some
embodiments of the present invention.
[0050] FIG. 14 schematically shows embodiments of the present
invention in situ within the hand and stabilizing at least two
non-adjacent bones, in accordance with some embodiments of the
present invention.
[0051] FIG. 15 schematically shows embodiments of the present
invention in situ within the hand and stabilizing at least two
non-adjacent bones in an alternative manner to that shown in FIG.
14, in accordance with some embodiments of the present
invention.
[0052] FIG. 16 schematically shows embodiments of the present
invention in situ within the hand and stabilizing at least two
non-adjacent bones in an alternative manner to that shown in FIGS.
14 and 15, in accordance with some embodiments of the present
invention.
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0053] Referring now to FIG. 1, a press-fit fastener 100 for
coupling two or more bones in tension greatly simplifies and
improves upon the currently used methods for controlling relative
motion between bones or inter-fragmentary stabilization. The device
(and method for using the same), when used in conjunction with a
suture anchor 190 (FIG. 6), creates a system for adjustably
securing a suture anchor 190 in tension. The system gives a
physician the ability to manipulate movement between at least two
bone members in a joint with low relative axial motion. The system
also allows a physician to secure inter-fragmentary stabilization
of a bone fracture. The system is used in conjunction with a suture
anchor 190 to offer adjustable tension, thereby controlling the
position (e.g., alignment), amount of rotation, and resistance to
shear. The amount of desired rotation and shear depend on the
application.
[0054] This system broadens the field of applications in which
suture anchors can be used and allows physicians to address and
solve current challenges in orthopedics. As mentioned above, suture
anchors currently affix soft tissue to bone. Embodiments of this
invention allow a physician to secure bone to bone. Further, proper
use of embodiments of this device (involving connection of the
device to a suture anchor) offers temporary or permanent fixation,
restoration of carpal alignment, and normal range of motion between
the scaphoid and lunate bones. For acute ligament tears, the tears
and bones may be valuated, aligned, and debrided using a scope.
Additionally, for chronic scapho-lunate tears, the procedure may be
preceded by excision of part of the scapho-lunate joint using the
RASL (Reduction and Association of the Scaphoid and Lunate)
technique. As is known in the art, the RASL procedure can be
performed percutaneously or through a limited incision and
arthroscopic assist. In either RASL method, the articular surfaces
of the scapho-lunate joint are excoriated to expose cancellous
bone. The scaphoid and the lunate are then reduced using "K-Wire
Joysticks" (typically 0.062''). A cannulated screw is passed over a
K-wire, through the scaphoid, across the joint, and into the
lunate. The methods in accordance with embodiments of the present
invention may utilize techniques defined by the RASL procedure to
excoriate the articular surfaces and properly align the scaphoid
and lunate prior to inserting the suture anchor 190 and press-fit
fastener 100.
[0055] The use of a suture anchor 190 and press-fit fastener 100,
as described below, does not suffer from the problems associated
with the RASL procedure described above. The flexible element 180
extending between the scaphoid and lunate more closely mimics the
characteristics of the scapholunate ligament. Additionally or
alternatively, as described in greater detail below, the device may
be implanted with autograft, allograft, or xenograft tissue,
allowing early range of motion coupled with stabilization of the
joint during healing. Therefore, mobility is not impaired and the
patient can mobilize the hand and wrist immediately.
[0056] Although the invention is described with respect to the
scaphoid and lunate bones, the invention may be used to position
and secure other bones. A physician may use embodiments of this
invention to treat injuries at other articular surfaces throughout
the body that experience limited relative motion. Such articular
surfaces may include the acromioclavicular joint, scapho lunate
joint, coraco clavicular joint, and any other low axial motion
joint, as well as joints between the tarsals, metatarsals, other
carpal bones and metacarpals. Some embodiments may also be used to
stabilize bone fragments while healing occurs. In such embodiments,
the physician may insert and secure a suture anchor 190 (see FIG.
6) in one fragment, and the fastener in at least one other. The
physician may then tie off a flexible element 180, attached to the
suture anchor 190, onto the fastener at the desired tension. The
purpose of the device in this application is to maintain good
contact and alignment between bone fragments while healing
occurs.
[0057] As shown in FIG. 1, the press-fit fastener 100 can have a
main body 110 that is shaped and sized such that it may achieve an
interference fit (e.g., a press fit) with the tunnels/drill holes
created by the physician, as discussed in greater detail below. An
interference fit, sometimes called press fit, is a method of
fastening two parts by creating friction between the parts as they
are pushed together. In embodiments of this invention, a physician
can push the press-fit fastener 100 into a tunnel in the bone, and
the resulting compression and tensile forces between the press-fit
fastener 100 and bone hold the press-fit fastener 100 in the bone.
In some embodiments, the main body 110 of the press-fit fastener
100 can be tapered such that it has a generally decreasing cross
section from the proximal end 120 to the distal end 130. In some
embodiments, the width at the distal end 120 is approximately equal
to the major diameter of the suture anchor 190. This helps to form
the interference fit between the implantable press-fit fastener 100
and the bone and secure the location of the device in bone.
[0058] The embodiment of the press-fit fastener 100 shown in FIG. 1
does not include a head at the proximal end 120. However, the
press-fit fastener 100 may include a head (not shown) that can sit
deep to or on top of the articular surface. Additionally, the
press-fit fastener 100 may include a receptacle for a hexagonal
driver 240 (FIG. 8). In such embodiments, the physician can use the
hexagonal driver 240 to insert and/or remove the press-fit fastener
100 from the bone member.
[0059] As mentioned above, the physician can use the press-fit
fastener 100 in conjunction with a suture anchor 190 to secure the
suture anchor 190 and flexible element 180 in tension. Although the
below discussions refer to suture anchors 190 with threads 195 and
a flexible element 180, the press-fit fastener 100 can be used in
conjunction with any number of types of suture anchors. For
example, the suture anchor 190 can have deployable members (rather
than threads) that secure the suture anchor 190 within the hole in
the bone member. Further, the flexible elements 180 can be separate
elements that need to be attached to the suture anchor 190 or they
may come pre-attached or integral to the suture anchor 190.
Additionally, the flexible elements 180 can be threaded over or
through the anchor 190. For example, the anchor 190 may have a
central bore similar to one embodiment of the coupler described
below. The flexible elements 180 can be threaded through the
central bore and tied off at the opposing end of the suture anchor
190. In some embodiments, the suture anchor 190 can also have a cap
230 (FIG. 8) to which the flexible element 180 can be tied or
otherwise attached.
[0060] To secure the suture anchor 190 in tension, the flexible
element 180 extending from the suture anchor 190 can be coupled to
the press-fit fastener 100. The press-fit fastener 100 may include
a coupler that facilitates the coupling of the flexible element 180
to the press-fit fastener 100. The coupler can be a separate
element located on or integral with the press-fit fastener 100
(e.g., an eyelet) or it can be integral to the fastener body 100
(e.g., the channels 140 discussed below).
[0061] In one embodiment of the present invention, the coupler can
be channels 140 extending from the proximal end 120 to the distal
end 130 of the main body 110. As discussed in greater detail below,
the channels 140 provide an indentation in which the flexible
element 180 can sit without interference or abrasion from
surrounding bone and tissue. The coupler can also include a
concavity 150 located at the proximal end 120 of the main body 110
and a concavity 170 located at the distal end 130 of the main body
110. The flexible element 180 can be secured to the press-fit
fastener 100 at the concavity 150. The flexible element 180 can be
secured to the press-fit fastener 100 at the concavity 150 by tying
the flexible element 180 into a knot, capping, crimping, brazing,
welding or any other suitable means.
[0062] In other embodiments of the present invention, the coupler
can be a central bore 160 (FIG. 3) through which the flexible
element 180 is passed. Once the flexible element 180 is passed
through the central bore 160, it can be secured using any of the
embodiments discussed above. In a similar manner as the channel
embodiment discussed above, embodiments having a central bore 160
can also have a concavity 150 at which the flexible element can be
secured. In some embodiments, the press-fit fastener 100 can also
have an eyelet or a "T" (not shown) around which the flexible
member(s) 180 can be secured. The eyelet may be a hole within
either the suture anchor 190, the fastener 100, or the coupler.
Additionally or alternatively, the eyelet may be a ring attached to
or integral with the suture anchor 190, the fastener 100, or the
coupler.
[0063] In further embodiments of the present invention, the
press-fit fastener 100 need not have either the channels 140 or the
central bore 160. In such embodiments, the interference fit (e.g.,
the press-fit) between the press-fit fastener 100 and the tunnel in
the bone act to secure the flexible element 180 to the press-fit
fastener 100. Specifically, as the press-fit fastener 100 is
inserted into the tunnel within the scaphoid bone 610 (FIG. 6), the
flexible element 180 is "pinched" between the main body 110 and the
wall of the tunnel, securing the flexible element 180 in place.
[0064] Regardless of the type of coupler, embodiments of the
present invention that utilize the combination of the suture anchor
190 and the press-fit fastener 100 are beneficial because they
provide physicians with highly adjustable systems for securing and
tensioning bones and suture anchors. The physician can adjust and
secure the flexible element 180 without interference from the other
system components (e.g., the suture anchor 190 and press-fit
fastener 100) or the bones in which the system components are
inserted. In addition, because certain embodiments of the present
invention utilize an interference fit, the flexible element 180
does not become twisted, entwined, or entangled.
[0065] As shown in FIGS. 5B and 5C, some embodiments of the
press-fit fastener 100 can include one or more threads on the
exterior of the tapered main body 110. The threads can be a raised
helical rib, similar to a screw thread. Alternatively, the threads
can be back cutting threads 510 that have the same outer dimension
as the fastener (e.g., they are not raised above the surface of the
fastener). The press-fit fastener 100 can be fully or partially
threaded (FIGS. 5B and 5C show a partially threaded embodiment).
The back cutting threads 510 (e.g., revision threads) may be very
steep angled threads that are cut into the surface of the press-fit
fastener 100. The cutting edge 520 of the back cutting threads 510
may be located toward the proximal end 120 so that the threads only
engage during removal and revision of the press-fit fastener 100.
The design of the threads 510 allows the press-fit fastener 100 to
be easily removed and adjusted after it is inserted into the
tunnel.
[0066] The back cutting threads 510 are for revision and removal
purposes and are not intended to engage the bone member when the
press-fit fastener 100 is inserted. Further, because the back
cutting threads 510 are not raised above the surface of the
press-fit fastener 100, they do not interfere with the press-fit
between the press-fit fastener 100 and the tunnel.
[0067] The press-fit fastener 100 may also have a driver slot 530
to allow a physician to remove or adjust the press-fit fastener
100. For example, if the physician feels that the tension on the
suture anchor 190 needs to be adjusted, the physician can use a
driver to either further insert or back-out the press-fit fastener
100. In addition, the physician can use the driver to remove the
press-fit fastener 100 once the bone and/or ligaments have healed.
FIG. 5C shows a hexagonal recess, however other recess shapes
(including a simple slot) are within the scope of this
invention.
[0068] In other embodiments, the channels 140 can include a sharp
cutting edge that acts in a similar manner to the revision threads
510 described above. Like the revision threads 510, the sharp
cutting edge can be used to remove the press-fit fastener 100 from
the bone. The channels 140 may also be formed in a cork-screw
fashion wrapping around the surface of the press-fit fastener 100
(as opposed to the substantially linear orientation shown in FIGS.
5B and 5C). In either embodiment, the press-fit fastener 100 may
include a driver slot located on the proximal end, similar to that
shown in FIG. 5C.
[0069] FIGS. 7 and 8 show alternative embodiments of the present
invention. As shown in FIG. 7, the press-fit fastener 100 may be
replaced with a second suture anchor 185. Therefore, in this
embodiment, the first suture anchor 190 is located within the
lunate bone 620 and the second suture anchor 185 is located in the
scaphoid bone 610. The flexible member 180 connects the two suture
anchors and secures and stabilizes the scaphoid 610 and lunate
620.
[0070] As shown in FIG. 8, a sleeve 220 can cover the flexible
element between the suture anchors 200 and 210 (or the suture
anchor 190 and press-fit fastener 100). The sleeve protects the
flexible element from abrasion from the adjacent bone and soft
tissue and protects the adjacent bone and soft tissue from abrasion
by the flexible element. Additionally, the device can have a cap
230 for securing the flexible member at the proximal end of the
second suture anchor 200. The suture anchors 200 and 210 can be
inserted into and removed from the bone members using the stepped
driver 240. Although FIG. 8 shows two suture anchors 200 and 210,
the stepped driver 240 and the cap 230 can be used in embodiments
having a press-fit fastener 100.
[0071] FIG. 9 provides a flow chart of one method of using the
press-fit fastener 100 to secure a suture anchor 190 in tension.
First, the physician drills a hole (e.g., tunnel) through the bone
members that need to be secured and/or stabilized. (step 910). For
example, in the case of scapho-lunate dissociation, the physician
would drill through the scaphoid bone 610 within the hand, FIG.
6.
[0072] A physician may use a variety of drilling procedures and
drill bit types to drill the required holes/tunnels within the bone
members. For example, the physician may separately drill two
distinct holes (e.g., one in the first bone and one in the second
bone). Alternatively, the physician may use a cannulated drill with
a guide tip. In such embodiments, the physician may perform a first
drill pass through one bone member (e.g., the scaphoid) and into
the other (e.g., the lunate) using a drill bit with the diameter
required to insert the anchor 190. Once the suture anchor 190 is
inserted, the physician can then pass the flexible member 180
through the cannulated drill-bit and drill a larger hole/tunnel in
the second bone member (e.g., over-drill the hole already in the
scaphoid) such that it can receive the press-fit fastener 100. The
guide tip will ensure that the holes are properly aligned.
Alternatively, the second (larger) hole may be drilled prior to
insertion of the suture anchor. In certain applications (e.g.
self-drilling, cannulated suture anchor), as described in greater
detail below, a single drill bit may be sufficient for drilling
through a first bone member. The anchor may pass through the tunnel
provided, and the fastener may create the press-fit in the same
tunnel.
[0073] In addition, the physician may use a stepped drill bit. The
stepped drill bit may have two separate diameters. For example, the
stepped drill bit may have a smaller diameter portion located near
the tip of the drill bit (e.g., for drilling the hole required for
the suture anchor 190) and a larger diameter located at the base
(e.g., for drilling the tunnel/hole required for the press-fit
fastener 100). The stepped drill bit allows the physician to drill
different size holes in the first bone member and the second bone
member in a single pass. The stepped drill bit may include a
tapered transition from the smaller to the larger diameter. All
drills may be cannulated, or the system may make use of a parallel
drill guide.
[0074] Once the physician has drilled the hole/tunnel through
appropriate bone and/or ligaments (e.g., the scaphoid 610), the
physician can insert the suture anchor 190 into the first bone
member (e.g., the lunate 620) (step 920). All activities performed
by the physician may take place through a single incision, and
along axis A (see FIG. 6). Therefore, when inserting the suture
anchor, the physician should insert the suture anchor 190 through
the hole (e.g., transosseous tunnel) in the second bone member
(e.g., the scaphoid 610). Doing so will ensure that the flexible
member 180 will span the space between the first and second bone
members (e.g., the scaphoid 610 and lunate 620) and pass through
the hole in the second bone member (e.g., the scaphoid 610).
[0075] The physician can then secure the flexible member to the
press-fit fastener 100. (Step 930) using the coupler (e.g.,
channels 140 or central bore 160). As mentioned above, the flexible
member 180 can be secured to the press-fit fastener 100 in a
variety of ways. Once the flexible member 180 is secured to the
press-fit fastener 100, the press-fit fastener 100 can then be
inserted into the hole in the second bone member (e.g., the
scaphoid 610) (step 940). As mentioned above, the press-fit
fastener 100 is designed such that it can be press-fit into the
hole. Therefore, no additional tapping is required to insert the
press-fit fastener 100. The physician need only press the press-fit
fastener 100 into the tunnel.
[0076] Next, the physician can adjust the flexible member 180 to
the desired tension (step 950). If the suture anchor 190 includes
an internal locking mechanism (not shown), the physician can lock
the flexible member 180 in tension using the internal locking
mechanism. Otherwise the physician can tie or otherwise secure the
flexible member to the anchor 190. By adjusting the flexible member
180 to the desired tension, the press-fit fastener 100 is secured
in the second bone member and is prevented from backing out. Also,
as the flexible member 180 is adjusted, the bone members will be
secured and stabilized in the desired locations. For example, if
the purpose of the suture anchor 190 and press-fit fastener 100 is
to aid in healing between bone fragments, the suture anchor 190 and
press-fit fastener 100 will cause the bone fragments to maintain
contact and alignment during healing. Similarly, if the purpose is
treatment of scapho-lunate dissociation, the suture anchor 190 and
press-fit fastener 100 will permanently or temporarily fix and
restore carpal alignment, while allowing substantially normal range
of motion between the scaphoid bone 610 and lunate bone 620 while
the ligaments heal.
[0077] The physician chooses the length of the flexible member 180
(e.g., the physician can adjust the length of the flexible member
180) such that it will allow a flexible rotational connection and
proper alignment between the suture anchor 190 in the first bone
member and the press-fit fastener 100 in the second bone member. To
achieve inter-fragmentary stabilization, the physician should draw
(e.g., adjust) the flexible element 180 trailing from the suture
anchor 190 tight enough to hold the proximal surface 622 of the
first bone fragment in good contact with the distal surface 612 of
the second bone fragment, in which the press-fit fastener 100 is
secured.
[0078] All of the embodiments may include placement of soft tissue
(autograft, allograft, xenograft or similar) alongside the device.
This allows for the device to provide stabilization and early range
of motion to the bones while securing the soft tissue within the
bone tunnel for incorporation into the joint.
[0079] Although the above described method is described as securing
a single suture anchor 190 to a press-fit fastener 100, multiple
suture anchors 190 can be secured to a single press-fit fastener
100. For example, some applications may require that multiple
suture anchors be placed within the first bone member. In such
applications, the physician does not necessarily need to use
multiple fasteners 100. Rather, the physician can secure all of the
suture anchors 190 and flexible elements 180 to a single press-fit
fastener 100, greatly simplifying the procedure and reducing the
procedure time. Specifically, the inherent "play" within the joint
and the larger drill hole in the scaphoid 610 allow a physician to
adjust the location and angle of the suture anchors 190 at the
lunate 620. Therefore, after the physician passes the suture anchor
190 through the scaphoid 610 and the suture anchor 190 is at the
surface of the lunate 620, the physician can move the suture
anchors 190 to a new location (e.g., the physician can move them
"north" or "south" because the width of the drill hole is larger
than the width of the suture anchor and the inherent play in the
joint) and insert them into the lunate. The physician can then
bring the flexible elements 180 from each of the suture anchors 190
through the scaphoid tunnel and couple them to a single press-fit
fastener 100 using the methods described above.
[0080] It is important to note that, although the method is
described as being performed in a specified order, the order of the
method steps can be rearranged and still accomplish substantially
similar results. For example, the physician can insert the
press-fit fastener 100 into the hole (step 940) prior to securing
the flexible element 180 to the press-fit fastener 100 (step 930)
and adjusting the flexible element 180 (step 950). Alternatively,
the flexible element can be adjusted (step 950) prior to securing
it to the press-fit fastener 100 (step 930) and inserting the
press-fit fastener 100 into the hole (step 940).
[0081] Returning to FIG. 6, the press-fit fastener 100 and suture
anchor 190 are shown in place and secured within a hand. The
press-fit fastener 100 is located within the hole in the scaphoid
bone 610, and the suture anchor is located in the hole in the
lunate bone 620. The flexible element 180 extends between the
press-fit fastener 100 and the suture anchor 190 and is secured
within the channels 140 and the concavity 150 located at the
proximal end 120 of the press-fit fastener 100. The suture anchor
190, press-fit fastener 100, and flexible element 180 work together
to secure and stabilize the scaphoid 610 and lunate 620 during
healing without limiting the patient's range of motion.
[0082] It is important to note that, although the above described
embodiments are securing at least one flexible element from a
suture anchor in tension, other embodiments within the scope of
this invention can have a flexible member 180 (e.g., the loop) that
extends from the suture anchor 190 in the form of a loop (not
shown). In such embodiments, the physician can adjust the length of
the flexible member 180 by manipulating an internal locking
mechanism within a suture anchor 190. Alternatively, the flexible
member 180 may be attached to the suture anchor 190 in such a way
as to allow the physician to simply pull the end(s) of the flexible
member (e.g., the ends of the loop) at the suture anchor 190 to
adjust the length of the flexible member 180 extending towards the
press-fit fastener 100. The flexible member 180 may also have a
sliding knot (not shown). In such embodiments, the suture anchor
190 can be coupled to the press-fit fastener 100 by sliding the
knot along the flexible member 180 until it is secured onto the
press-fit fastener 100 with the desired tension.
[0083] It is important to note that the suture anchor 190, flexible
member 180, and press-fit fastener 100 can be made from a variety
of materials. For example, some or all of the components can be
made from a bioabsorbable material. Alternatively, some or all of
the components can be made from a bio-compatible metal (e.g.,
titanium) or material (such as a polymer, or bone). For example,
the suture anchor 190 and flexible member 180 can be titanium and
the press-fit fastener 100 can be a bioabsorbable material. The
desired application will determine the most appropriate material
for each component.
[0084] Additionally, the flexible member 180 can be a single strand
of material or it can be made from multiple strands that are
braided or otherwise formed as a single element. For example, the
flexible element 180 can be fiber-wire, ultra-braid, or dura-braid,
to name but a few.
[0085] In accordance with other embodiments of the present
invention, some or all of the above described components can be
pre-packaged in a kit 1000. For example, as shown in FIGS. 10A and
10B, the kit 1000 may include a suture anchor 190, a press-fit
fastener 100, a flexible member 180, and a handle 1010. Both the
handle 1010 and the suture anchor 190 may be cannulated. In some
embodiments, the handle may be disposable.
[0086] Additionally, some or all of the kit components may be
pre-attached (e.g., "pre-loaded") such that much of the prep work
is completed for the user. In particular, the flexible element 180
may extend from the handle 1010, through the suture anchor 190, and
the distal end of the flexible element 180 may be secured (e.g.,
coupled) to the press-fit fastener 100. For example, the distal end
of the flexible element 180 may be looped over the press-fit
fastener 100 (e.g., similar to a noose) or, if the press-fit
fastener 100 has a central bore 160, the flexible element may be
passed through the central bore 160 and tied off at the back of the
press-fit fastener 100.
[0087] When using the kit 1000, the user/physician may use the
handle 1010 to insert the suture anchor 190 into the drilled hole
and secure the suture anchor 190 within first bone. In some
embodiments, the suture anchor 190 may be threaded, tapped or
otherwise engaged/secured within the drilled hole (e.g., using the
handle 1010) to ensure a secure fit. The flexible element 180
supplied within the kit 1000 may be long enough to allow for a
certain amount of "slack" between the suture anchor 190 and the
press-fit fastener 100 so that the fastener 100 is able to be
positioned outside of the surgical site and out of the way of the
user until needed. The slack also allows the physician to
introduce, engage, secure, and adjust the suture anchor 190 and the
fastener 100 independently.
[0088] Once the suture anchor 190 is secure within the first bone
member, the physician can disengage the handle with the drill
tunnel. For example, the physician may pull the handle 1010
proximally, allowing the handle 1010 to slide along the flexible
element 180 without interfering with the length of the flexible
element 180. The physician may then place the press-fit fastener
100 into the hole in the second bone and engage the fastener 100
with the second bone. The physician may then pull the flexible
element 180 (e.g., at the handle 1010) towards the physician. As
the physician pulls the flexible element 180, the fastener 100 is
drawn distally towards the suture anchor 180, further enforcing the
press-fit and thereby adjusting the tension of the flexible element
180. The flexible element 180 may then be secured such that the
length is fixed. The locking method used to secure the flexible
element 180 is dependant on the type of suture anchor being used
and included in the kit 1000.
[0089] Although the kit 1000 is described above as including the
suture anchor 190, the fastener 100, the handle 1010 and the
flexible element 180, the kit can be packaged with any number of
the components. For example, the kit 1000 may include only a suture
anchor 190 and a fastener 100 (e.g., not the handle 1010 and
flexible element 180). Alternatively, the kit 1000 may include the
suture anchor 190, the fastener 100, and the flexible element 180
(e.g., not the handle 1010).
[0090] As shown in FIGS. 11A-11B, to further simplify the use of
the present invention, the fastener 100 can be used in conjunction
with a cannulated and/or self-tapping suture anchor 1110. During
the medical procedure, the physician may properly align the joint
in question (e.g., using the K-wire joysticks described above) and
then drill a guide wire 1120 through the bones (e.g., the scaphoid
610 and the lunate 620). Once the guidewire 1120 is in place, the
physician can align the joint further and define exactly where the
implants should be placed.
[0091] Once the locations are determined, the physician may drill
out the scaphoid 610, as described above with respect to FIG. 9.
For example, the physician may use a single drill to drill out only
the scaphoid or may used a stepped drill to drill out both the
scaphoid and the lunate. If the suture anchor is self-tapping, then
the physician does not need to drill out the lunate 620 (e.g., only
the scaphoid 610 needs to be drilled out). Next, because the suture
anchor 1110 is cannulated, the physician need only slide (e.g.,
using the handle/inserter described above) the suture anchor 1110
over the guide wire and secure the cannulated suture anchor 1110
into the lunate 620 by screwing the suture anchor into the lunate
620. It is important to note that the proximal end of the
cannulated suture anchor 1110 should be below the cortex of the
lunate 620 so that the suture anchor is not 1110 protruding into
the joint.
[0092] Once the cannulated suture anchor is in place and secured,
the physician may then insert the press-fit fastener 100. If the
fastener 100 is cannulated as shown in FIGS. 11A and 11B, the
physician may simply slide the fastener 100 over the guide wire and
use the handle/inserter to push it into the scaphoid 610. If the
fastener is not cannulated, the physician must first remove the
guide wire 1120 prior to inserting the fastener 100. Once the
fastener 100 is inserted into the scaphoid, the physician may then
secure the flexible element 180 to the fastener 100, as described
above.
[0093] As shown in FIGS. 12A-12D, some embodiments of the press-fit
fastener 100 can include radio-opaque markers 1210A-D that allow a
physician to easily locate the device when taking an x-ray of the
joint in question. For example, if a patient with the above
described devices returns to the physician and complains of pain,
the physician need not resort to surgery to view the location and
status of the implants. Rather, the physician may simply take an
x-ray of the joint in question. If the implant is made from a
non-metallic material (e.g., PEEK, PLLA, etc.), the implant will
not appear on the x-ray image. However, the radio-opaque markers
1210A-D will allow the physician to easily locate the implant (e.g,
the fastener 100). The markers 1210A-D can be any of a variety of
materials and structures. For example, the markers can be rings
1210A located at either end of the fastener (FIG. 12A), a single
chip 1210B located at a known or random location within the
fastener 100 (FIG. 12B), metallic dust particulates 1210C dispersed
through the non-metallic material (FIG. 12C), or a rod 1210D
through the fastener 100 along the longitudinal axis (FIG.
12D).
[0094] As mentioned above and as shown in FIG. 13, embodiments of
the present invention may also include a soft tissue implant 1310
(e.g., an autograft, allograft, xenograft, or similar material).
The soft tissue implant 1310 may be instead of or in addition to
the flexible element 180 described above. The soft tissue implant
1310 may be secured across the joint space 1320 between the
fastener 100 and the suture anchor 190. The soft tissue implant
1310 may be held within each bone using an interference fit, may be
attached to the suture anchor 190 via the flexible element 180 and
secured to the fastener 100 using an interference fit, or may be
secured to both the fastener 100 and the suture anchor 190. To
prevent damage from the threads of the suture anchor 190, the soft
tissue implant 1310 may be braided with high strength suture, such
as Fiberwire.
[0095] As shown in FIG. 14, embodiments of the present invention
may be used to secure more than two bone members and/or bone
members that are not adjacent to one another. For example,
embodiments of the present invention may be used to secure and/or
stabilize the scaphoid 610 and the triquetrum 1410. To that end,
the suture anchor 190 may be located within the triquetrum 1410,
the fastener 140 may be located within the scaphoid 610, and the
flexible element 180 may extend through the joint space and at
least one intermediate bone member (e.g., the lunate 620).
[0096] During the medical procedure, the physician may make an
incision 1420 and dissect the soft tissue to expose the scaphoid
610 (or other bone member). The physician may then drill a guide
wire 1430 from scaphoid 610 (e.g., the proximal bone member),
across the lunate 620 (e.g., the intermediate bone member), and
into the triquetrum 1410 (e.g., the distal bone member). The
physician may then use a cannulated drill (not shown) to create a
tunnel through the scaphoid 610, lunate 620, and triquetrum 1410.
One the tunnel is created, the physician may place the suture
anchor 190 (e.g. a cannulated anchor) over the guide wire 1430 and
advance the suture anchor 190 along the guide wire 1430 until it is
secured beneath the proximal cortex of triquetrum 1410. It is
important to note that, as mentioned above, when the suture anchor
190 (or the fastener 140) is positioned beneath the proximal cortex
of the bone, the suture anchor 190 (or the fastener 140) will not
to interfere with the joint space.
[0097] In a manner similar to that described above, the flexible
element 180 will extend from the suture anchor 190 to the incision
site 1420 (e.g., it will extend through the joint space between the
triquetrum 1410 and the lunate 620, the tunnel through the lunate
620, the joint space between the lunate 620 and the scaphoid 610,
the tunnel through the scaphoid 610, and the space between the
scaphoid 610 and the incision 1420). The physician may then remove
the guide wire 1430 and insert the fastener 140 into the tunnel
within the scaphoid 610 to create a press-fit in the scaphoid 610.
The physician may then secure the flexible member 180 onto the
fastener 140 (e.g., by knotting, tying, looping, capping, crimping,
brazing, welding or any other suitable means etc.) and adjust the
tension (if needed), as described above.
[0098] FIG. 15 shows an alternate configuration and method for
securing more than two bone members and/or non-adjacent bone
members. In particular, like the configuration shown in FIG. 14, a
fastener may be located within the scaphoid, and the flexible
element 180 may extend through the joint space and at least one
intermediate bone member (e.g., the lunate 620). However, unlike
FIG. 14, the configuration shown in FIG. 15 also has a press-fit
fastener in the distal bone member (e.g., the triquetrum) and
utilizes two incisions.
[0099] The first incision 1510 may be made, for example, proximate
the lateral cortex of a proximal bone member 1520 (e.g., the
scaphoid) and the physician may dissect the soft tissue down to
bone member 1520. The physician may then drill the guide wire 1530
from proximal bone member 1520, across/through an intermediate bone
member 1540 (e.g., the lunate), and through distal bone member 1550
(e.g., the triquetrum). The physician may then make the second
incision 1560 proximate to the lateral cortex of the distal bone
member 1550 at the exit site of guide wire 1530 and dissect the
soft tissue down to bone member 1550.
[0100] Once the incisions 1510/1560 are made, the physician may use
a cannulated drill (not shown) to create a bone tunnel through
proximal bone member 1520, intermediate bone member 1540, and
distal bone member 1550. The physician may then pass a flexible
element(s) 180 (e.g., a soft tissue graft implant, suture, etc.)
through the first incision 1510, into the bone tunnel, and advance
the flexible element 180 through the bone members 1520, 1540, 1550
and out of the anatomy through second incision 1560. The flexible
member 1570 may then extend from the first incision site 1510 to
the second incision site 1560.
[0101] The physician may then insert fastener 1590 through incision
1560, advance the fastener 1590 into the bone tunnel to create a
press-fit beneath the cortex of distal bone member 1550 (e.g., the
triquetrum), and secure one end of the flexible element(s) 180 onto
the fastener 1590. The physician may then pass fastener 1580
through incision 1510, advanced the fastener 1580 into the bone
tunnel to create a press-fit beneath the cortex of proximal bone
member 1520. The physician may then secure the opposing end of the
flexible element(s) 180 onto the fastener 1580. The flexible
element 180 may be secured to the fasteners 1580/1590 by, for
example, utilizing the interference fit between the fasteners
1580/1590 and the bone tunnel to hold the flexible element 180
between the wall of the tunnel and the fasteners 1580/1590.
[0102] It is important to note that, in the configuration shown in
FIG. 15, the fasteners 1580 and 1590 may be inserted in an opposing
fashion. In other words, the tapers of the fasteners 1580/1590 may
be oriented in opposite directions such that the smaller diameter
ends of the fasteners 1580/1590 face one another. Additionally, the
flexible element 180 may be a soft tissue graft implant that may or
may not be reinforced with a suture. The flexible element 180 may
be placed within the bone tunnel using a variety of methods. For
example, the physician may affix the flexible element 180 to an
eyelet at one end of the guide wire 1530 and draw the flexible
element 180 into the bone tunnel.
[0103] As shown in FIG. 16, additional embodiments of the present
invention may use fasteners with surface features (e.g., threads,
ribs, etc.) that strengthen the fixation within the bone members.
As discussed in greater detail below, the procedure shown in FIG.
16 is similar to that described above with regard to FIG. 15.
However, because the fasteners 1680/1690 have surface features,
they may need to be rotated (e.g., for threaded engagement) or
tapped in using a hammer-like apparatus (not shown).
[0104] In order to perform the procedure shown in FIG. 16, the
physician must first make an incision 1610 proximate to the lateral
cortex of the first bone member 1620 (e.g., the scaphoid), and
dissect the soft tissue down to bone member 1620. The physician may
then drill the guide wire 1630 from proximal bone member 1620,
across/through the intermediate bone member 1640 (e.g., the lunate)
and through a distal bone member 1650 (e.g., the triquetrum). The
physician may then make a second incision 1660 proximate to the
lateral cortex of a distal bone member 1650 (e.g., the triquetrum),
for example at the exit site of guide wire 1630, and dissect the
soft tissue down to distal bone member 1650.
[0105] The physician may then create (e.g., using a cannulated
drill) a bone tunnel through bone members 1620, 1640, 1650, and
pass the flexible element(s) 180 through the incision 1610 and into
the bone tunnel. The physician may advance the flexible element 180
through the bone members 1620, 1640, 1650 and out of the anatomy
through the second incision 1660 such that the flexible element 180
extends between the incision sites 1610 and 1660.
[0106] The physician may then insert fastener 1690 through incision
1660, advance the fastener 1690 into the bone tunnel to create a
press-fit beneath the cortex of the distal bone member 1650 (e.g.,
the triquetrum), and secure one end of the flexible element(s) 180
onto the fastener 1690. The physician may then pass the fastener
1680 through incision 1610, advance the fastener 1680 into the bone
tunnel to create a press-fit beneath the cortex of the proximal
bone member 1620, and secure the opposing end of the flexible
element(s) 180 onto the fastener 1680. If the fasteners 1680/1690
have surface features (e.g., threads, ribs, etc.), the physician
may rotate the fastener or use a hammer like device to help insert
the fastener and create the press-fit. The flexible element 180 may
be secured to the fasteners 1680/1690 by, for example, utilizing
the interference fit between the fasteners 1680/1690 and the bone
tunnel to hold the flexible element 180 between the wall of the
tunnel and the fasteners 1680/1690.
[0107] Although embodiments of the present invention are described
above with respect to the scaphoid and lunate bones, embodiments of
the present invention can be used in any scenario in which there is
a limited amount of relative axial movement between the components.
For example, embodiments of the present invention may be used to
secure bones located within the foot and other non-fractured and
fractured bones.
[0108] Although various exemplary embodiments of the invention have
been disclosed, it should be apparent to those skilled in the art
that various changes and modifications can be made that will
achieve some of the advantages of the invention without departing
from the true scope of the invention. These and other obvious
modifications are intended to be covered by the appended
claims.
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