U.S. patent application number 12/484077 was filed with the patent office on 2010-01-07 for head slider, magnetic storage apparatus and method of fabricating head slider.
This patent application is currently assigned to FUJITSU LIMITED. Invention is credited to Hiroshi Chiba, Takahiro Imamura, Hiroyuki Kubotera.
Application Number | 20100002339 12/484077 |
Document ID | / |
Family ID | 41464178 |
Filed Date | 2010-01-07 |
United States Patent
Application |
20100002339 |
Kind Code |
A1 |
Imamura; Takahiro ; et
al. |
January 7, 2010 |
HEAD SLIDER, MAGNETIC STORAGE APPARATUS AND METHOD OF FABRICATING
HEAD SLIDER
Abstract
A head slider includes a medium opposing surface configured to
oppose a recording surface of a magnetic recording medium, a head
element provided on the medium opposing surface, and an outlet end
surface provided on a downstream side of the head element in a
direction in which the magnetic recording medium moves relative to
the head element, and extending substantially in a perpendicular
direction from the medium opposing surface. The outlet end surface
has a surface free energy greater than a surface free energy of the
medium opposing surface.
Inventors: |
Imamura; Takahiro;
(Kawasaki, JP) ; Chiba; Hiroshi; (Kawasaki,
JP) ; Kubotera; Hiroyuki; (Kawasaki, JP) |
Correspondence
Address: |
GREER, BURNS & CRAIN
300 S WACKER DR, 25TH FLOOR
CHICAGO
IL
60606
US
|
Assignee: |
FUJITSU LIMITED
Kawasaki-shi
JP
|
Family ID: |
41464178 |
Appl. No.: |
12/484077 |
Filed: |
June 12, 2009 |
Current U.S.
Class: |
360/234.3 ;
216/22; G9B/5.229 |
Current CPC
Class: |
G11B 5/6005 20130101;
G11B 5/10 20130101 |
Class at
Publication: |
360/234.3 ;
216/22; G9B/5.229 |
International
Class: |
G11B 5/60 20060101
G11B005/60; B44C 1/22 20060101 B44C001/22 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 4, 2008 |
JP |
2008-176088 |
Claims
1. A head slider comprising: a medium opposing surface configured
to oppose a recording surface of a magnetic recording medium; a
head element provided on the medium opposing surface; and an outlet
end surface provided on a downstream side of the head element in a
direction in which the magnetic recording medium moves relative to
the head element, and extending substantially in a perpendicular
direction from the medium opposing surface, wherein the outlet end
surface has a surface free energy greater than a surface free
energy of the medium opposing surface.
2. The head slider as claimed in claim 1, wherein the surface free
energy of the outlet end surface is higher towards an end farther
away from the medium opposing surface than at an end closer to the
medium opposing surface.
3. The head slider as claimed in claim 2, wherein the surface free
energy of the outlet end surface continuously increases or,
increases in steps, from the end closer to the medium opposing
surface towards the end farther away from the medium opposing
surface.
4. The head slider as claimed in claim 1, wherein: the outlet end
surface has a first region having a first surface free energy, and
a plurality of second regions each having a second surface free
energy lower than the first surface free energy, the plurality of
second regions have a predetermined shape and are located in a
vicinity of the medium opposing surface at predetermined positions
at predetermined intervals along a direction perpendicular to said
perpendicular direction, and the predetermined shape is wider
towards the end closer to the medium opposing surface and narrower
towards the end farther away from the medium opposing surface.
5. The head slider as claimed in claim 1, wherein the outlet end
surface is formed by a metal layer.
6. The head slider as claimed in claim 1, wherein the outlet end
surface is formed by a carbon layer.
7. The head slider as claimed in claim 1, wherein at least a region
of the outlet end surface having a surface free energy greater than
a predetermined value is formed by a metal layer.
8. The head slider as claimed in claim 1, wherein the surface free
energy of the outlet end surface is approximately three times or
greater than a surface free energy of a lubricant forming a
lubricant layer that is provided on the surface of the magnetic
recording medium.
9. A magnetic storage apparatus comprising: a magnetic recording
medium having a recording surface; and a magnetic head slider, said
head slider comprising: a medium opposing surface configured to
oppose the recording surface of the magnetic recording medium; a
head element provided on the medium opposing surface; and an outlet
end surface provided on a downstream side of the head element in a
direction in which the magnetic recording medium moves relative to
the head element, and extending substantially in a perpendicular
direction from the medium opposing surface, wherein the outlet end
surface has a surface free energy greater than a surface free
energy of the medium opposing surface.
10. A method of fabricating the head slider as claimed in claim 1,
comprising: forming a metal or carbon layer on the outlet end
surface; forming a fluoric lubricant on the metal or carbon layer;
curing the fluoric lubricant by irradiating ultraviolet ray thereon
using a mask having an aperture ratio that decreases from an end
closer to the medium opposing surface towards an end farther away
from the medium opposing surface; and removing uncured portions of
the fluoric lubricant by a rinsing in a solvent.
11. A method of fabricating the head slider as claimed in claim 1,
comprising: forming a metal or carbon layer on the outlet end
surface; forming a fluoric lubricant on the metal or carbon layer;
curing the fluoric lubricant by irradiating ultraviolet ray thereon
using a plurality of mask features respectively having openings
with a predetermined shape and placed in parallel from an end
closer to the medium opposing surface towards an end farther away
from the medium opposing surface, while reducing an amount of the
ultraviolet ray irradiated on the outlet end surface towards the
end farther away from the medium opposing surface; and removing
uncured portions of the fluoric lubricant by a cleaning in a
solvent, so that the fluoric lubricant cured is thinner towards the
end farther away from the medium opposing surface.
12. A method of fabricating the head slider as claimed in claim 1,
comprising: forming a metal or carbon layer on the outlet end
surface; partially etching the metal or carbon layer, and exposing
a layer underneath having a surface free energy lower than a
surface free energy of the metal or carbon layer.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is based upon and claims the benefit of
priority of the prior Japanese Patent Application No. 2008-176088,
filed on Jul. 4, 2008, the entire contents of which are
incorporated herein by reference.
FIELD
[0002] The present invention generally relates to head sliders and
magnetic storage apparatuses, and more particularly to a head
slider that may be used in a state where a flying height thereof
from a magnetic recording medium is extremely small, and to a
magnetic storage apparatus having such a head slider. The present
invention also relates to a method of fabricating such a head
slider.
BACKGROUND
[0003] Recently, in order to increase the storage capacity of the
magnetic storage apparatus which is typified by a magnetic disk
drive, various measures have been proposed to improve the recording
density of the magnetic recording medium which is typified by a
magnetic disk. For example, the flying height (or distance) of the
head slider, mounted with a head element, from the magnetic
recording medium has been reduced to several nm. As the flying
height of the head slider decreases to such a small amount, a
lubricant forming a lubricant layer that is provided on the surface
of the magnetic recording medium is more easily adsorbed on the
head slider surface. For example, when the head slider vibrates and
accidentally makes contact with the surface of the magnetic
recording medium or, the lubricant evaporates from the surface of
the magnetic recording medium, the lubricant is adsorbed on the
surface (hereinafter referred to as a medium opposing surface) of
the head slider which opposes (or confronts) the surface of the
magnetic recording medium. When the lubricant is adsorbed on the
medium opposing surface of the head slider, the adsorbed lubricant
may form a lump and fall on the magnetic recording medium. If the
lump of the adsorbed lubricant falls off the head slider onto the
magnetic recording medium, the surface of the magnetic recording
medium will be contaminated, and the lump of the adsorbed lubricant
may interfere with the stable floating of the head slider or damage
the head element.
[0004] In the case of the magnetic disk drive, an air flow is
generated between the head slider and the magnetic disk by the
rotating magnetic disk. Hence, it is conceivable to employ a
structure (hereinafter referred to as a lubricant contamination
preventing structure) which uses this air flow to make it more
difficult for the lubricant to be adsorbed on and form the lump of
the adsorbed lubricant the medium opposing surface of the head
slider. However, the air flow flows from an upstream side towards a
downstream side of the head slider. For this reason, even in the
case of the head slider having the lubricant contamination
preventing structure, the lubricant is adsorbed on an end surface
(hereinafter referred to as an outlet end surface) which extends in
a perpendicular direction from the medium opposing surface at the
downstream side of the head slider. In other words, even if the
lubricant adsorbed on the medium opposing surface of the head
slider is continuously ejected outside the medium opposing surface
by the air flow before the adsorbed lubricant forms the lump, a
portion of the lubricant ejected from the medium opposing surface
transpires to the air, and a portion of the ejected lubricant is
adsorbed on the outlet end surface by a wraparound behavior.
[0005] When the lubricant is adsorbed on the outlet end surface of
the head slider, the adsorbed lubricant may form a lump and fall
onto the magnetic recording medium. In this case, the surface of
the magnetic recording medium will be contaminated by the lump of
the lubricant, and the lump may interfere with the stable floating
of the head slider. In addition, when a balance of the shear stress
or pressure between the head slider and the magnetic disk changes
during a head seek or the like, the lubricant adsorbed on the
outlet end surface of the head slider may flow in reverse and each
the medium opposing surface of the head slider.
[0006] Medium opposing surfaces having various shapes have been
proposed, as may be seen from Japanese Laid-Open Patent
Publications No. 10-11731 and No. 2003-109340, for example.
[0007] Therefore, according to the conventional magnetic storage
apparatus, the lubricant forming the lubricant layer that is
provided on the surface of the magnetic recording medium is easily
adsorbed on the outlet end surface of the head slider.
SUMMARY
[0008] Accordingly, it is an object in one aspect of the invention
to provide a head slider, a magnetic storage apparatus, and a
method of fabricating the head slider, that can suppress a
lubricant forming a lubricant layer that is provided on the surface
of a magnetic recording medium from being easily adsorbed on an
outlet end surface of the head slider.
[0009] One aspect of the present invention is to provide a head
slider comprising a medium opposing surface configured to oppose a
recording surface of a magnetic recording medium; a head element
provided on the medium opposing surface; and an outlet end surface
provided on a downstream side of the head element in a direction in
which the magnetic recording medium moves relative to the head
element, and extending substantially in a perpendicular direction
from the medium opposing surface, wherein the outlet end surface
has a surface free energy greater than a surface free energy of the
medium opposing surface.
[0010] According to one aspect of the present invention, there is
provided a magnetic storage apparatus comprising a magnetic
recording medium and the head slider described above.
[0011] According to one aspect of the present invention, there is
provided a method of fabricating the head slider.
[0012] The object and advantages of the invention will be realized
and attained by means of the elements and combinations particularly
pointed out in the claims.
[0013] It is to be understood that both the foregoing general
description and the following detailed description are exemplary
and explanatory and are not restrictive of the invention, as
claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] FIG. 1 is a perspective view of a head slider in a first
embodiment of the present invention;
[0015] FIG. 2 is a plan view of the head slider illustrated in FIG.
1;
[0016] FIG. 3 is a side view of an outlet end surface of the head
slider illustrated in FIG. 1;
[0017] FIG. 4 is a side view of an outlet end surface of a head
slider in a second embodiment of the present invention;
[0018] FIG. 5 is a side view of an outlet end surface of a head
slider in a third embodiment of the present invention;
[0019] FIG. 6 is a side view of an outlet end surface of a head
slider in a fourth embodiment of the present invention;
[0020] FIG. 7 is a cross sectional view of a portion of a magnetic
storage apparatus in a fifth embodiment of the present invention;
and
[0021] FIG. 8 is a plan view of a portion of the magnetic storage
apparatus illustrated in FIG. 7 in a state without a top cover.
DESCRIPTION OF EMBODIMENTS
[0022] Preferred embodiments of the present invention will be
described with reference to the accompanying drawings.
[0023] According to one aspect of the present invention, a head
slider has an outlet end surface having a surface free energy
greater than that of a medium opposing surface. Hence, when the
head slider vibrates and accidentally makes contact with a surface
of a magnetic recording medium or, a lubricant evaporates from the
surface of the magnetic recording medium, the lubricant reaching
the outlet end surface can be made to spread widely and thinly, in
order to promote transpiration of the lubricant from the outlet end
surface. As a result, the lubricant is suppressed from being
adsorbed on and forming a lump on the outlet end surface of the
head slider.
[0024] In addition, by varying the surface free energy of the
outlet end surface of the head slider from a side closer to the
medium opposing surface towards a side farther away from the medium
opposing surface, the lubricant is suppressed from flowing in
reverse from the outlet end surface towards the medium opposing
surface.
[0025] According to one aspect of the present invention, it is
possible to positively suppress the lubricant forming a lubricant
layer on the surface of the magnetic recording medium from being
adsorbed on and forming the lump on the outlet end surface.
According to one aspect of the present invention, it is possible to
positively suppress the lubricant from flowing in reverse from the
outlet end surface onto a floating surface of the head slider.
First Embodiment
[0026] FIG. 1 is a perspective view of a head slider in a first
embodiment of the present invention, and FIG. 2 is a plan view of
the head slider illustrated in FIG. 1. FIG. 1 illustrates a head
slider 1 viewed from a medium opposing surface 2 of the head slider
1. FIG. 2 also illustrates the head slider 1 viewed from the medium
opposing surface 2. The medium opposing surface 2 refers to a
surface which opposes (or confronts) a surface of a magnetic
recording medium (not illustrated) provided with a lubricant layer.
Of course, the magnetic recording medium refers to a medium, such
as a magnetic disk, on which information is to be recorded and/or
from which information is to be reproduced by the head slider
1.
[0027] As illustrated in FIGS. 1 and 2, the head slider 1 includes
a shallow groove surface 21, a deep groove surface 22, a side pad
surface 23, a Couette flow promoting surface 24, a center pad
surface (or floating surface) 25, a head element 26, and an outlet
end surface 27. The floating surface 25 may be regarded as an
uppermost (or highest) surface, and is used as a reference height
(or level). The shallow groove surface 21 is provided at a depth of
several nm from the floating surface 25, the deep groove surface 22
is provided at a depth of approximately 1.5 .mu.m from the floating
surface 25, and the Couette flow promoting surface 24 is provided
at a depth of 0.5 .mu.m to 1.0 .mu.m from the floating surface 25.
In other words, the Couette flow promoting surface 24 is provided
at an intermediate depth between the shallow groove surface 21 and
the deep groove surface 22. The side pad surface 23 has the same
height as the floating surface 25. In this example, the head slider
1 has a structure which does not generate a stagnation point of the
shear stress vector on the Couette flow promoting surface 24. In
FIG. 1, the depth (or height) of each of the parts of the head
slider 1 with respect to the floating surface 25 is illustrated in
an exaggerated manner in order to facilitate visual
identification.
[0028] The medium opposing surface 2 is formed by AlTiC
(Al.sub.2O.sub.3.TiC) having a surface free energy of 40 mN/m, for
example. The outlet end surface 27 is usually formed by alumina
(Al.sub.2O.sub.3) having a surface free energy of 30 mN/m to 40
mN/m, for example.
[0029] When the head slider 1 is mounted on a magnetic disk drive
(not illustrated) and the magnetic disk rotates, an air flow is
generated between the head slider 1 and the magnetic disk by the
rotating magnetic disk. In this example, the head slider 1 has a
structure (lubricant contamination preventing structure) which uses
this air flow to make it more difficult for the lubricant to become
adsorbed on and form a lump of the adsorbed lubricant the medium
opposing surface 2 of the head slider 1. However, the air flow
flows from an upstream side US towards a downstream side DS of the
head slider 1. For this reason, even in the case of the head slider
1 having the lubricant contamination preventing structure, the
lubricant may be adsorbed on the outlet end surface 27 which
extends in a perpendicular direction from the medium opposing
surface 2 at the downstream side DS of the head slider 1. The
outlet end surface 27 may extend substantially in the perpendicular
direction from the medium opposing surface 2, that is, extend
approximately in the perpendicular direction from the medium
opposing surface 2.
[0030] The air flow in FIG. 2 flows from the left side towards the
right side, and the outlet end surface 27 is provided more on the
downstream side SD of the air flow than the head element 26. In
other words, the outlet end surface 27 is provided on the
downstream side of the head element 26 in a moving direction of the
magnetic recording medium which moves relative to the head element
26, and the outlet end surface 27 extends approximately in the
perpendicular direction from the medium opposing surface 2.
[0031] In general, the outlet end surface of the head slider is
formed by alumina (Al.sub.2O.sub.3), and has a surface free energy
in a range of 30 mN/m to 40 mN/m. On the other hand, the surface
free energy of the lubricant that is generally used in magnetic
disks is approximately 20 mN/m. For this reason, the wetting
characteristic of the lubricant adsorbed on the alumina outlet end
surface does not cause the lubricant to strongly repel, but
displays an intermediate wetting characteristic which thinly
spreads. The present inventors have found that one of the causes of
the lubricant becoming adsorbed on and forming the lump on the
outlet end surface of the head slider depends on the relationship
between the surface free energy of the outlet end surface and the
surface free energy of the lubricant.
[0032] Hence, in this embodiment, the outlet end surface 27 is
formed by a metal layer as illustrated in FIG. 3 in order to
increase the surface free energy of the outlet end surface 27. FIG.
3 is a side view of the outlet end surface 27 of the head slider 1
illustrated in FIG. 1. In FIG. 3, a plurality of terminals 29
include terminals connected to the head element 26. In this
example, the plurality of terminals 28 include terminals connected
to a heater (not illustrated) which is provided in a vicinity of
the head element 26 and controls the flying height. The metal layer
forming the outlet end surface 27 may be made of W (6814 mN/m), Pt
(3747 mN/m), Ni (3799 mN/m), Co (3580 mN/m), Au (2516 mN/m) or the
like. The surface free energy values in brackets for each of these
metals forming the metal layer are taken from "Kagaku Binran
(Handbook of Chemistry)", Second Edition, The Chemical Society of
Japan, and indicate the values with respect to the solid metals at
20.degree. C. or 5.5.degree. C. The metal layer forming the outlet
end surface 27 may be formed or adsorbed by a known layer forming
method such as sputtering.
[0033] The lubricant forming the lubricant layer of the magnetic
disk is not limited to a particular lubricant. In general, the
lubricant used for the magnetic disk has a surface free energy of
approximately 20 mN/m. On the other hand, the surface free energy
of the metal layer forming the outlet end surface 27 is 200 times
or greater than the surface free energy of the lubricant, and is
high compared to the lubricant. For this reason, the lubricant, and
particularly the lubricant which wraps around from the medium
opposing surface 2 to reach the outlet end surface 27, covers the
metal layer which has the high surface free energy and forms the
outlet end surface 27. This lubricant covering the outlet end
surface 27 thus acts to reduce the surface free energy of the
system as a whole, and spreads widely and thinly on the metal
layer, so that the lubricant will not be easily adsorbed on and
form the lump on the metal surface. In addition, the lubricant will
not easily flow in reverse towards the medium opposing surface 2.
As a result, the transpiration of the lubricant to the air from the
outlet end surface 27 is promoted, and the lubricant will not be
easily adsorbed on and form the lump on the metal surface also from
the point of view of this lubricant transpiration.
[0034] The outlet end surface 27 may be formed by a carbon layer,
although the surface free energy in this case will not be as high
as that of the metal layer. For example, Diamond-Like Carbon (DLC)
which is generally used for a protection layer of an Air Bearing
Surface (ABS) of the head slider, and having a surface free energy
of 65 mN/m to 70 mN/m, may be used for the carbon layer. The
surface free energy of the carbon layer forming the outlet end
surface 27 is three (3) times or greater than the surface free
energy of the lubricant, and is high compared to the lubricant. For
this reason, the lubricant, and particularly the lubricant which
wraps around from the medium opposing surface 2 to reach the outlet
end surface 27, covers the carbon layer which has the high surface
free energy and forms the outlet end surface 27. This lubricant
covering the outlet end surface 27 spreads widely and thinly on the
carbon layer, so that the lubricant will not be easily adsorbed on
and form the lump on the carbon surface. In addition, the lubricant
will not easily flow in reverse towards the medium opposing surface
2. As a result, the transpiration of the lubricant to the air from
the outlet end surface 27 is promoted, and the lubricant will not
be easily adsorbed on and form the lump on the carbon surface also
from the point of view of this lubricant transpiration.
Accordingly, at least the surface of the outlet end surface 27 may
be made of a suitable material which has a high surface free energy
compared to the surface free energy of the lubricant.
[0035] Therefore, by forming the outlet end surface 27 from a
material having a surface free energy that causes the lubricant to
thinly wet and spread on the outlet end surface 27, with respect to
the surface free energy of the lubricant, it becomes possible to
suppress the lubricant from being locally adsorbed on the outlet
end surface 27. Thus, it is possible to prevent a phenomenon in
which the lubricant is adsorbed on and forms a lump on the outlet
end surface 27 and the lump of the adsorbed lubricant falls on the
magnetic disk. As a result, it is possible to prevent a phenomenon
in which the surface of the magnetic disk is contaminated by the
lump of the adsorbed lubricant and the lump of the adsorbed
lubricant interferes with the stable floating of the head slider or
damages the head element.
Second Embodiment
[0036] Next, a description will be given of a head slider in a
second embodiment of the present invention, by referring to FIG. 4.
FIG. 4 is a side view of an outlet end surface of the head slider
in this second embodiment of the present invention. It is assumed
for the sake of convenience that the basic structure of the head
slider 1 illustrated in FIG. 4 is the same as that illustrated in
FIGS. 1 and 2.
[0037] Unlike the first embodiment described above, the surface
free energy of the outlet end surface 27 in this embodiment has a
gradient from the end closer to the medium opposing surface 2
towards the end farther away from the medium opposing surface 2. In
FIG. 4, the darker the tone of the region, the higher the surface
free energy of the outlet end surface 27.
[0038] For example, after forming the metal layer (or carbon layer)
on the outlet end surface 27, a fluoric lubricant, for example, is
coated on the metal layer (or carbon layer). The fluoric lubricant
is partially cured by irradiating ultraviolet ray having a
wavelength of approximately 172 nm via a mask (not illustrated)
having an aperture ratio that decreases from the end closer to the
medium opposing surface 2 towards the end farther away from the
medium opposing surface 2 (that is, from the left to right in FIG.
4). Thereafter, the uncured portions of the fluoric lubricant is
removed by a rinsing in or using a solvent. Consequently, on the
outlet end surface 27, more lubricant remains at the end closer to
the medium opposing surface 2, and less lubricant or no lubricant
remains at the end farther away from the medium opposing surface 2.
Therefore, it is possible to form the outlet end surface 27 on
which the surface free energy continuously changes, and the
lubricant which wraps around from the medium opposing surface 2 to
reach the outlet end surface 27 easily spreads from the end closer
to the medium opposing surface 2 towards the end farther away from
the medium opposing surface 2, while the lubricant uneasily spreads
in the reverse direction towards the medium opposing surface 2.
[0039] According to this embodiment, the lubricant less easily
flows in the reverse direction towards the medium opposing surface
2 even when compared to the first embodiment described above.
Third Embodiment
[0040] Next, a description will be given of a head slider in a
third embodiment of the present invention, by referring to FIG. 5.
FIG. 5 is a side view of an outlet end surface of the head slider
in this third embodiment of the present invention. It is assumed
for the sake of convenience that the basic structure of the head
slider 1 illustrated in FIG. 5 is the same as that illustrated in
FIGS. 1 and 2.
[0041] Unlike the first embodiment described above, the outlet end
surface 27 in this embodiment has two or more regions having
mutually different surface free energies in a direction from the
end closer to the medium opposing surface 2 towards the end farther
away from the medium opposing surface 2. In FIG. 5, the darker the
tone of the region, the higher the surface free energy of the
outlet end surface 27.
[0042] For example, after forming the metal layer (ore carbon
layer), having a relatively high surface free energy, on the outlet
end surface 27, a fluoric lubricant, for example, is coated on the
metal layer (or carbon layer). Then, the outlet end surface 27 is
segmented into two or more regions from the end closer to the
medium opposing surface 2 towards the end farther away from the
medium opposing surface 2 (that is, from the left to right in FIG.
6), and the amount of ultraviolet ray irradiated on the outlet end
surface 27 is reduced towards the region farther away from the
medium opposing surface 2. For example, the ultraviolet ray
irradiation with respect to the two or more regions of the outlet
end surface 27 is performed a plurality of times using a plurality
of mask features respectively having openings with a predetermined
shape and placed in parallel from the end closer to the medium
opposing surface 2 towards the end farther away from the medium
opposing surface 2. The thickness of the lubricant that is cured is
greater, that is, the thickness of the lubricant that is not cured
is smaller, in the region subjected to a large amount of
ultraviolet ray irradiation. On the other hand, the thickness of
the lubricant that is cured is smaller, that is, the thickness of
the lubricant that is not cured is greater, in the region subjected
to a small amount of ultraviolet ray irradiation. Thereafter, the
uncured portions of the fluoric lubricant is removed by a rinsing
in or using a solvent. Consequently, on the outlet end surface 27,
more lubricant remains at the end closer to the medium opposing
surface 2, and less lubricant or no lubricant remains at the end
farther away from the medium opposing surface 2. In the example
illustrated in FIG. 6, the outlet end surface 27 is segmented into
a region 27-1 having a surface free energy SFE1, a region 27-2
having a surface free energy SFE2, and a region 27-3 having a
surface free energy SFE3, where SFE1<SFE2<SFE3. Therefore, it
is possible to form the outlet end surface 27 on which the surface
free energy changes in steps (or increments), and the lubricant
which wraps around from the medium opposing surface 2 to reach the
outlet end surface 27 easily spreads from the end closer to the
medium opposing surface 2 towards the end farther away from the
medium opposing surface 2, while the lubricant uneasily spreads in
the reverse direction towards the medium opposing surface 2.
[0043] According to this embodiment, the lubricant less easily
flows in the reverse direction towards the medium opposing surface
2 even when compared to the first embodiment described above.
Fourth Embodiment
[0044] Next, a description will be given of a head slider in a
fourth embodiment of the present invention, by referring to FIG. 6.
FIG. 6 is a side view of an outlet end surface of the head slider
in this fourth embodiment of the present invention. It is assumed
for the sake of convenience that the basic structure of the head
slider 1 illustrated in FIG. 6 is the same as that illustrated in
FIGS. 1 and 2.
[0045] Unlike the first embodiment described above, the outlet end
surface 27 in this embodiment has a region 27A having a high
surface free energy, and a plurality of regions 27B having a low
surface free energy. The regions 28B have a predetermined shape,
and are located at predetermined positions at predetermined
intervals (or pitch). The surface free energy of the region 27A is
higher compared to that of the regions 27B.
[0046] Each region 28B has a shape (triangular shape in this
embodiment) which is wider towards the end closer to the medium
opposing surface 2 and narrower towards the end farther away from
the medium opposing surface 2. Further, the regions 27B are formed
at the predetermined intervals on the outlet end surface 27 along a
vertical direction in FIG. 6 (a direction taken along the width of
the head slider 1) in a vicinity of the medium opposing surface 2.
Hence, the lubricant which wraps around from the medium opposing
surface 2 to reach the outlet end surface 27 easily spreads from
the end closer to the medium opposing surface 2 towards the end
farther away from the medium opposing surface 2, while the
lubricant uneasily spreads in the reverse direction towards the
medium opposing surface 2. After forming the metal layer (or carbon
layer) having a relatively high surface free energy, on the outlet
end surface 27, a fluoric lubricant, for example, is coated on the
metal layer (or carbon layer). Then, ultraviolet ray is irradiated
on the fluoric lubricant using a mask having a plurality of
openings having the shape of the regions 27B, where the openings in
the mask correspond to the portions of the fluoric lubricant that
are to be cured. Thereafter, the uncured portions of the fluoric
lubricant in the region 27A is removed by a rinsing in or using a
solvent. Therefore, it is possible to form the outlet end surface
27 on which the surface free energy changes, and the lubricant
which wraps around from the medium opposing surface 2 to reach the
outlet end surface 27 easily spreads from the end closer to the
medium opposing surface 2 towards the end farther away from the
medium opposing surface 2, while the lubricant uneasily spreads in
the reverse direction towards the medium opposing surface 2.
[0047] According to this embodiment, the lubricant less easily
flows in the reverse direction towards the medium opposing surface
2 even when compared to the first embodiment described above.
[0048] The method of curing the fluoric lubricant to the shape of
the region 27B is of course not limited to the method described
above.
Fifth Embodiment
[0049] Next, a description will be given of a magnetic storage
apparatus in a fifth embodiment of the present invention, by
referring to FIGS. 7 and 8. In this embodiment, the magnetic
storage apparatus is applied to a magnetic disk drive or a Hard
Disk Drive (HDD). FIG. 7 is a cross sectional view of a portion of
the magnetic storage apparatus in this fifth embodiment of the
present invention, and FIG. 8 is a plan view of a portion of the
magnetic storage apparatus illustrated in FIG. 7 in a state without
a top cover.
[0050] In FIGS. 7 and 8, a motor 114 is mounted on a base 113, and
this motor 114 rotates a hub 115 to which a plurality of magnetic
disks 116 are fixed. A Magneto-Resistive (MR) head that is fixed on
a head slider 117 reads information from the magnetic disk 116. A
Giant Magneto-Resistive (GMR) head, a Tunneling Magneto-Resistive
(TuMR) head or the like may be used for the MR head. An inductive
head is combined with the MR head to form the head element
described above. The inductive head writes information on the
magnetic disk 116.
[0051] The head slider 117 has the structure of any one of the
first through fourth embodiments described above. The head slider
117 is connected to a suspension 118, and the suspension 118 pushes
the head slider 117 towards a recording surface of the magnetic
disk 116. A lubricant layer formed by a lubricant is provided on
the recording surface of the magnetic disk 116. A medium opposing
surface of the head slider 117 is patterned as described above, so
that the head slider 117 floats from the recording surface of the
magnetic disk 116 by a predetermined flying height at a specific
rotational speed of the magnetic disk 116 and a specific rigidity
of the suspension 118. The suspension 118 is fixed to a rigid arm
119 which is connected to an actuator 120. Hence, it is possible to
read information from and write information on the recording
surface of the magnetic disk 116.
[0052] Of course, the number of magnetic disks 116 is not limited
to three as illustrated in FIG. 7. Only one or two magnetic disks
116 may be provided within the magnetic storage apparatus, and
further, four or more magnetic disks 116 may be provided within the
magnetic storage apparatus.
[0053] The magnetic recording medium in the embodiments described
above are not limited to the magnetic disk, and the present
invention is similarly applicable to other types of magnetic
recording media, including magnetic cards.
[0054] In the second through fourth embodiments described above,
the method of forming the portion having the low surface free
energy is not limited to the methods described above. For example,
after forming the metal layer or the like having the high surface
free energy on the outlet end surface 27 made of alumina, the metal
layer or the like may be removed by etching in accordance with the
shape of the region which is to have the low surface free energy in
order to expose the alumina underneath. Because the surface free
energy of alumina is in a range of 30 mN/m to 40 mN/m and lower
than that of the metal layer or the like that is formed on the
outlet end surface 27, it is possible to obtain effects similar to
those obtainable in the second through fourth embodiments described
above.
[0055] In each of the embodiments described above, the lubricant
contamination preventing structure is employed to make it more
difficult for the lubricant to become adsorbed on and form a lump
on the medium opposing surface. However, the medium opposing
surface of the disclosed head slider is not limited to that having
the lubricant contamination preventing structure. But in the case
of the head slider having the medium opposing surface with the
lubricant contamination preventing structure, the amount of
lubricant wrapping around from the medium opposing surface towards
the outlet end surface due to the air flow between the head slider
and the rotating magnetic disk is large compared to a head slider
having the medium opposing surface without the lubricant
contamination preventing structure, and for this reason, the effect
of suppressing the adsorption of the lubricant is greater in the
case of the head slider having the medium opposing surface with the
lubricant contamination preventing structure.
[0056] All examples and conditional language recited herein are
intended for pedagogical purposes to aid the reader in
understanding the invention and the concepts contribute by the
inventor to furthering the art, and are to be construed as being
without limitation to such specifically recited examples and
conditions, nor does the organization of such examples in the
specification related to a showing of the superiority and
inferiority of the invention. Although the embodiments of the
present invention have been described in detail, it should be
understood that the various changes, substitutions, and alterations
could be made hereto without departing from the spirit and scope of
the invention.
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