U.S. patent application number 12/558186 was filed with the patent office on 2010-01-07 for corner canvas and corner awning device.
Invention is credited to Osamu ITO.
Application Number | 20100000689 12/558186 |
Document ID | / |
Family ID | 38654399 |
Filed Date | 2010-01-07 |
United States Patent
Application |
20100000689 |
Kind Code |
A1 |
ITO; Osamu |
January 7, 2010 |
CORNER CANVAS AND CORNER AWNING DEVICE
Abstract
A corner canvas is formed such that when seen in a development,
it has a right-angled trapezoidal form consisting of a rectangular
canvas main body and a right-angled triangular canvas extension. A
canvas take-up shaft is formed by an outer roller slidably and
rotatably fitted on an inner shaft. When the canvas is to be
developed, a folded swing arm is parallel-rotated obliquely forward
and a front bar is pushed out to an obliquely forward corner space,
thereby the corner space is covered. When the canvas is to be taken
up, the swing arm is rotated obliquely rearward and the front bar
is parallel-moved obliquely rearward, whereupon the outer roller is
moved rearward while rotating to take up the corner canvas, and
thereby the canvas extension is taken up by the exposed inner
shaft. Thus, an epoch-making novel product is provided to the
industry, which dramatically enhances ornamentality and external
appearance in the corners of various buildings and which abounds in
technical interests and utility as a corner awning device.
Inventors: |
ITO; Osamu; (Nagoya,
JP) |
Correspondence
Address: |
CANTOR COLBURN, LLP
20 Church Street, 22nd Floor
Hartford
CT
06103
US
|
Family ID: |
38654399 |
Appl. No.: |
12/558186 |
Filed: |
September 11, 2009 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11615995 |
Dec 25, 2006 |
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12558186 |
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Current U.S.
Class: |
160/22 ; 160/66;
160/72 |
Current CPC
Class: |
E04F 10/0648 20130101;
E04F 10/0685 20130101; E04F 10/0618 20130101; E04F 10/06
20130101 |
Class at
Publication: |
160/22 ; 160/66;
160/72 |
International
Class: |
E04F 10/06 20060101
E04F010/06; E04F 10/08 20060101 E04F010/08; E04F 10/02 20060101
E04F010/02 |
Claims
1-109. (canceled)
110. A corner canvas take up shaft to wind up or unwind a corner
canvas, the corner canvas take up shaft comprising: an inner shaft;
and an outer roller axially movable on and supported with the inner
shaft.
111. A corner canvas take up shaft according to claim 110, wherein
the corner canvas comprises: a rectangular canvas main body; and a
canvas extension extended from one side of the canvas main
body.
112. A corner canvas take up shaft according to claim 111, wherein
the outer roller is slidably and rotatably fitted on the inner
shaft; the outer roller winds the rectangular canvas main body
thereon; the inner shaft is exposed by a set back movement of the
outer roller to a canvas extension; and wherein the corner canvas
take up shaft moves forward while rotating the outer roller to
unwind the corner canvas when the corner canvas is to be
unwound.
113. A corner canvas take up shaft according to claim 110, wherein
the inner shaft is either an inner rotation shaft or an inner fixed
shaft and the outer roller is slidably and rotatably fitted on and
supported by the inner rotation shaft or the inner fixed shaft.
114. A corner canvas take up shaft for use with a corner canvas,
the corner canvas take up shaft comprising: a casing for storing
the corner canvas; a canvas outlet formed open in a front surface
of the casing; end caps fitted to the casing; an inner rotation
shaft having guide grooves and guide projections, the inner
rotation shaft being supported by bearings in the end caps; an
outer roller slidingly and rotatably fitted on and supported by the
inner rotation shaft; and guide projections and guide grooves
formed on an internal perimeter surface of the end caps and
slidably engaging the guide grooves and the guide projections of
the inner rotation shaft.
115. A corner canvas take up shaft for use with a corner canvas,
the corner canvas take up shaft comprising a casing for storing the
corner canvas; a canvas outlet formed open in a front of the
casing; an end cap fitted to the casing; an inner fixed shaft fixed
to the end cap; an outer roller slidably and rotatably fitted on
and supported by the inner fixed shaft; a spur gear fitted to a
rear end of the outer roller; a rod gear attached on an inner wall
of the casing, the rod gear engaging the spur gear; wherein an
electric drive unit for a driving gear engaging the rod gear
incorporated in a storing casing, or a manually operated or
electrically operated drive unit forward/reverse rotating the rod
gear.
116. A corner canvas take up shaft for use with a corner canvas,
the corner canvas take up shaft comprising: a casing for storing
the corner canvas; a canvas outlet formed open in a front of the
casing; an end cap fitted to the casing; an inner fixed shaft fixed
to the end cap; an outer roller slidably and rotatably fitted on
and supported by the inner fixed shaft; a pipe shaft projected from
an end cap fitted to a rear end of the outer roller; and a whorl
spring fitted onto the pipe shaft; wherein an inner spring end of
the whorl spring is locked to the pipe shaft; and an outer spring
end of the whorl spring is locked to a slide case fitted on the
pipe shaft.
117. A corner canvas take up shaft according to claim 111, further
comprising means for preventing the canvas extension from
adherently winding on the surface of the inner shaft exposed by the
rearward movement of the outer roller.
118. A corner canvas take up shaft according to claim 117, wherein
a coil spring is wound around a fore end of the inner shaft; the
coil spring is exposed as extending on an outer perimeter surface
of the inner shaft with rearward movement of the outer roller; and
the canvas extension is wound on the outer perimeter surface of the
inner shaft.
119. A corner canvas take up shaft according to claim 117, wherein
the inner shaft is inner rotation shaft; and a slide rope is
provided in a tensioned condition along a guide groove formed along
an axis of the inner rotation shaft; and the outer perimeter
surface of the inner rotation shaft is raised by the slide
rope.
120. A corner canvas take up shaft according to claim 117, wherein
the inner shaft is an inner rotation shaft; a slide belt or an
elastic belt is provided in a tensioned condition along a guide
projection formed along the axis of the inner rotation shaft; and
the outer perimeter surface of the inner rotation shaft is raised
by the slide belt or the elastic belt.
121. A corner awning device for use on a building, the corner
awning device comprising: a corner canvas; and a canvas take up
shaft structured to wind and unwind the corner canvas, the canvas
take up shaft comprising: an inner shaft; and an outer roller
axially movable on and supported with the inner shaft; a front bar
supporting a bottom side of the corner canvas; and swinging arms
structured to push the front bar parallel obliquely forward or draw
the front bar obliquely rearward to fold the front bar.
122. A corner awning device according to claim 121, wherein when
the corner canvas is wound to be stored, the front bar is
transferred parallel obliquely rearward by rotating the swinging
arms rearward, while the outer roller rotates to wind a canvas main
body of the corner canvas and moves rearward with the sliding
guidance of the inner shaft; a canvas extension of the corner
canvas is wound on the inner shaft exposed by the rearward movement
of the outer roller; when the corner canvas is unwound to extend,
the front bar is pushed parallel obliquely forward by rotating the
swinging arms; and the corner canvas wound on the canvas take up
shaft is unwound while the outer roller is moved forward toward a
fore end of the inner shaft, and thereby the canvas extension is
extended over the corner space.
123. A corner awning device according to claim 121, wherein the
swinging arms comprise a pair of the swinging in parallel; a bottom
end of one of the swinging arms is attached adjacent to a corner of
the building while a fore end of the swinging arm is attached
adjacent to an intermediate part of the front bar; and a bottom end
of an other swinging arm is attached to a position spaced apart
from adjacent the corner while a fore end of the other swinging arm
is attached adjacent to a rear end of the front bar.
124. A corner awning device according to claim 121, wherein the
swinging arms comprise a pair of the swinging in parallel; a slide
rail is slidably fitted to and supported by the front bar; a bottom
end of one of the swinging arms is attached adjacent to a corner of
the building while a fore end of the swinging arm is attached
adjacent to a intermediate part or a fore end of the slide rail;
and a bottom end of an other swinging arm is attached to a position
spaced apart from adjacent the corner while a fore end of the other
swinging arm is attached adjacent to the rear end of the slide
rail.
125. A corner awning device according to claim 121, wherein the
swinging arms are a pair of two-phase swinging arms rotating in
parallel with two-phase action; the swing arms comprising a rear
arm and a fore arm foldably connected with each other; an
intermediate part of the swinging arms is connected with a
connection rod; a bottom end of the rear arm of one of the swing
arms is attached adjacent to a corner of the building while a fore
end of the fore arm is attached adjacent to an intermediate part of
the front bar; and a bottom end of the rear arm of an other of the
swinging arms is attached to a place spaced apart from the corner
position while a fore end of the fore arm is attached adjacent to a
rear end of the front bar.
126. A corner awning device according to claim 121, further
comprising: a rectangular canvas; and a second canvas take up shaft
for the rectangular canvas; wherein a fore end of the second canvas
take up shaft is installed underneath or above a latter half of the
corner canvas take up shaft in a overlapping manner.
127. A corner awning device according to claim 121, further
comprising: a second corner canvas; a second canvas take up shaft
structured to wind and unwind the second corner canvas, the second
canvas take up shaft being similar in structure to the canvas take
up shaft; wherein the corner canvas and the corner canvas take up
shaft are installed on one side of a corner of the building; and
the second corner canvas and the second canvas take up shaft are
installed on an other side of the corner of the building.
128. A corner awning device according to claim 121, further
comprising: a second corner canvas; a second canvas take up shaft
structured to wind and unwind the second corner canvas, the second
canvas take up shaft being similar in structure to the canvas take
up shaft; wherein the swing arms comprise telescopic swinging arms;
wherein the corner canvas and the corner canvas take up shaft are
installed on one side of a corner of the building; the second
corner canvas and the second canvas take up shaft are installed on
an other side of the corner of the building; the corner canvas and
the second corner canvas are tensionally supported by tension
members; the tension members comprise connection wires or
connection belts formed in the shape of the letter X or V; and fore
ends of the front bars are fixed to be connected with each
other.
129. A corner awning device according to claim 128, wherein a
position adjacent to a lower end of a canvas oblique side of each
corner canvas is connected to each other with an elastic member
structured to prevent a jutted out portion, beyond a line through
one end of a canvas top side attached to outer roller and one end
of canvas bottom side attached to the front bar, from hanging
downwards.
130. A corner awning device according to claim 121, further
comprising: a second corner canvas; a second canvas take up shaft
structured to wind and unwind the second corner canvas, the second
canvas take up shaft being similar in structure to the canvas take
up shaft; slide rails slidably fitted into and supported by the
front bars; wherein the corner canvas and the corner canvas take up
shaft are installed on one side of a corner of the building; and
the second corner canvas and the second canvas take up shaft are
installed on an other side of the corner of the building; fore ends
of the swinging arms are attached to an intermediate part or a fore
end of the slide rail, and the rear end of the slide rail; the
corner canvas and the second corner canvas are attached between the
respective outer rollers and front bars of each corner canvas take
up shaft; and the fore ends of the front bars are fixed to connect
each other.
131. A corner awning device according to claim 121, further
comprising: a second corner canvas; a second canvas take up shaft
structured to wind and unwind the second corner canvas, the second
canvas take up shaft being similar in structure to the canvas take
up shaft; wherein the swinging arms are bi-foldable swinging arms
that bend and stretch; the swinging arms are each formed with a
rear arm and a front arm, both of which are bi-foldably connected
with each other; the swinging arms are connected with each other by
a connection rod between bi-foldable joints thereof; a bottom end
of the rear arm of one of the swinging arm is attached adjacent to
a corner of the building; a fore end of the front arm of the one of
the swinging arms is attached toward a fore end of the front bar; a
bottom end of the rear arm of an other of the swinging arms is
attached at a position spaced apart from the corner; a fore end of
the front arm is attached toward an intermediate portion of the
front bar; the corner canvas and the corner canvas take up shaft
are installed on one side of a corner of the building; and the
second corner canvas and the second canvas take up shaft are
installed on an other side of the corner of the building; the
corner canvas and the second corner canvas are attached between the
respective outer rollers and front bars of each corner canvas take
up shaft; and the fore ends of the front bars are fixed to be
connected with each other.
Description
[0001] The present application is a divisional application of U.S.
patent application Ser. No. 11/615,995, filed on Dec. 25, 2006, the
entire contents of which are incorporated herein by reference. The
11/615,995 application claimed the benefit of the date of the
earlier filed PCT Application No. PCT/JP2004/009751 filed Jul. 1,
2004.
FIELD OF THE INVENTION
[0002] This invention relates to a corner awning device, and the
canvas take up shaft which comprises both of said essential parts
which are used for attractively covering corners of various
buildings or framework structures.
BACKGROUND OF THE INVENTION
[0003] Conventionally, movable awning devices are configured with a
combination of: a canvas take-up device, which winds or unwinds a
canvas that generally extends forward at an angle from a wall, on
or from a canvas take-up shaft that is supported by an outer wall
of a building, by means of a manual lever or electric motor, etc.,
and a canvas tension device, which connects bi-foldable swing arms
and the like with a front bar fixed at the front edge of the canvas
(for example, see the following patents 1-11, and publications 1
and 2). Many of them are used for sun-shielding or rain-shielding
at terraces or along the perimeters of shops, or for ornamental
purposes for buildings or shops, and various technical improvements
and modifications have been made for such devices.
[0004] When the awning device is laid out along the perimeter of a
building for an orthogonal corner shape as shown in FIG. 15A, a
chamfered one as shown in FIG. 15B, at an obtuse angle as shown in
FIG. 15C, and at an acute angle as illustrated in FIG. 15D,
rectangular canvases P of various lengths are used around the
perimeter that is orthogonal to either front wall W1, side wall W2,
or oblique wall W3.
[0005] List of Publication Information of Prior Art
[0006] 1. JP Patent Publication No. S54-31768
[0007] 2. JP Patent Publication No. S62-19774
[0008] 3. JP Patent Publication No. S63-32250
[0009] 4. JP Patent Publication No. H4-1220
[0010] 5. JP Patent Publication No. H6-36156
[0011] 6. JP Patent Publication No. H7-51545
[0012] 7. JP Patent No. 2,937,748
[0013] 8. JP Patent No. 3,129,680
[0014] 9. JP Patent Laid-Open No. H11-270089
[0015] 10. JP Patent Laid-Open No. 2000-120242
[0016] 11. JP Patent Laid-Open No. 2001-123620
[0017] 12. Japan awning association, "Awning sales manual", Pages
9-11, issued in January 2004.
[0018] 13. "Technical Manual" (Awnings made in France) [online],
Kabushiki-Kaisha Miyahan, "Searched on Jun. 28, 2002 and Jun. 9,
2004", Internet
<URL:http://www.miyahan.co.jp/tecnicalm/index.html>
DISCLOSURE OF THE INVENTION
Problem 1 to be Solved by the Invention
[0019] Conventional awning devices cannot effectively cover a
corner space along the perimeter of the building, for example, a
rectangular space Z1 shown in FIG. 15A, an acute-angled space Z2
shown FIGS. 15B and 15C, and an obtuse-angled space shown in FIG.
15D.
[0020] The corner spaces Z1-Z3 shown in FIGS. 15A-15C can be
covered if a canvas take-up shaft is installed at the corner of the
front wall W1, and another canvas take-up shaft is installed by
overlapping beneath or above the first take-up shaft, with the end
of the take-up shaft projecting forward from the corner of the side
wall 2 or oblique wall W3.
[0021] However, using such a cheap technique, the decorativeness
and appearance of the corner spaces of the perimeter of the
building will be impaired.
[0022] Particularly, corners of various buildings are, in many
cases, faced with roads in two directions, at an intersection, and
are thus located in a place seen by many in general public and may
be used favorably (such as effective advertising) in a business
such as a shop. Where the awning devices are set up at such an
outstanding place without covering the corner spaces Z1-Z3, or set
up with cheap techniques, they lack technical effectiveness or
usability as movable awning devices.
Means to Solve Problem 1
Corner Canvas and its Effect
[0023] First, in order to solve the previously stated technical
problem, this invention provides a corner canvas having a
substantially right-angled trapezoidal shape when extended, as a
basic structure. Specifically, there is provided a corner canvas
G1-G4 comprised of a rectangular canvas main body R1 and a
right-angled triangular canvas extension R2, R3 that extends from
one side of said canvas main body.
[0024] In other words, the corner canvas G1-G4 is a corner canvas
having: a canvas top side 1, 1A and a canvas bottom side 2, 2A
formed in parallel; a canvas oblique side 3, 5, 5A extending
towards said canvas bottom side 2, 2A; and a canvas vertical side 4
formed substantially perpendicular to said canvas bottom side 2,
2A.
[0025] As shown in FIGS. 16A-16D, two of the corner canvases G1-G4
are extended at one side and the other side of the corner of outer
walls W1-W3 in side-to-side orthogonal relation as shown FIG. 16A,
or they are extended in a layout as shown in FIG. 16B. In addition,
when a corner of the building forms an obtuse angle or an acute
angle, they are extended at an obtuse angle or an acute angle as
shown in FIGS. 16C and 16D.
[0026] As a result, the corner canvases G1-G4 are able to
effectively and attractively cover corner spaces Z1-Z3 of the
perimeter of the building. Further they are able to be marketed
independently as a compatible corner canvas.
Problem 2 to be Solved by this Invention
[0027] To wind the corner canvas G1-G4 on a canvas take-up shaft
having a conventional structure, the conventional take-up shaft and
a front bar must be installed with some part of the take-up shaft
projected out from the corner of the building.
[0028] In this manner, the canvas extension R2, R3 will be wound
projecting from the corner of the building toward the corner space,
and thus it will not only lose the decorativeness or appearance for
the corner, but also lacks technical effectiveness and advantages
as an awning device.
[0029] Therefore, it has been necessary to develop corner awning
devices S1-S6 comprising: a take-up device M1, M2 of the corner
canvas G1-G4, which is able to extend the corner canvas G1-G4 to
the corner space Z1-Z3 as shown in FIGS. 16A-16D, and to wind them
without protruding out from the corner of the building; and a
canvas tension device K1-K6, which allows the corner canvas G1-G4
to be extended and tensionally supported or to be compactly stored
into a place by the wall.
Means to Solve the Problem 2
Corner Canvas Take-Up Shaft (System) and its Effect
[0030] As such, this invention provides various corner canvas
take-up shafts J1-J13 configured as a main part to wind or unwind
the corner canvas G1-G4.
[0031] As the principle invention of the canvas take-up shaft
J1-J13 to wind or unwind the corner canvas G1-G4 are comprised of
an inner shaft 12, 12A, 12B and an outer roller 13 axially movable
on and supported with said inner rotation shaft 12, 12A, 12B.
[0032] In other words, according to the present corner canvas
take-up shaft system, the inner shaft 12, 12A, 12B is moved forward
(sliding) while rotating the outer roller 13 to unwind the corner
canvas when the corner canvas G1-G4 is to be unwound. Thereby, the
canvas take-up shaft J1-J13 of this invention can be installed at
the corner of the building without protruding from the corner, and
also it can wind the corner canvas G1-G4 without protruding from
the shaft length of the canvas take-up shaft J1-J13.
[0033] The canvas take-up shaft J1-13 and can be provided as
interchangeable single products, presented in independent
distribution in the same manner of said corner canvas G1-G4.
[0034] In addition, to embody this invention, an inner shaft
slidably and rotatably fitting in and supporting the outer roller
13 is provided as either of an inner rotation shaft 12, 12A, or an
inner fixed shaft 12B.
[0035] Thus in the case of the inner rotation shaft 12, 12A, the
structures described in the following section (e1) is provided.
[0036] (e1) A corner canvas take-up shaft, wherein: a canvas outlet
14 is formed open in the front surface of a casing 11 for storing a
corner canvas G1-G4; an inner rotation shaft 12, 12A having guide
grooves 171 and guide projections 172 is bearing supported in end
caps 15 and 16 fitted to said casing 11; an outer roller 13 is
slidingly and rotatably fitted on and supported by said inner
rotation shaft 12, 12A; guide projections 261 and guide grooves 262
slidably engaging said guide grooves 171 and said guide projections
172 are formed on the internal perimeter surface of end caps 24 and
25, 24A and 25A, 24B and 25B.
[0037] Now, with respect to the inner rotation shaft 13 as an
invention, the following sections (g1) and (g2) are provided.
[0038] (g1) A corner canvas take-up shaft wherein a canvas outlet
14 is formed open in the front of a casing 11 for storing a corner
canvas G1-G4, an inner fixed shaft 12B is fixed with an end cap 15,
16, 16A fitted into said casing 11, an outer roller 13 is slidably
and rotatably fitted on and supported by said inner fixed shaft
12B, a spur gear 69 is fitted to the rear end of said outer roller
13, a rod gear 70 engaging said spur gear 69 is attached on an
inner wall of said casing 11 for storing said corner canvas G1-G4,
and an electric drive unit for a driving gear 68 engaging said rod
gear 70 is incorporated in said storing casing 16A, or a manually
operated or electrically operated drive unit is configured for
forward/reverse rotating said rod gear 70.
[0039] (g2) A corner canvas take-up shaft wherein said canvas
outlet 14 is formed open in the front of the casing 11 for storing
said corner canvas G1-G4, said inner fixed shaft 12B is fixed to
said end cap 15, 16 fitted to said casing 11, said outer roller 13
is slidably and rotatably fitted on and supported by said inner
fixed shaft 12B, said pipe shaft 81 is projected from said end cap
25C fitted to the rear end of said outer roller 13, a whorl spring
83 is fitted onto a pipe shaft 81, the inner spring end 831 of said
whorl spring is locked to said pipe shaft 81, and the outer spring
end 832 of said whorl spring 83 is locked to a slide case 84 fitted
on said pipe shaft 81.
Problem 3 to be Solved by the Invention
[0040] When the corner canvas G1-G4 is wound on said canvas take-up
shaft J1-J3, the canvas is wound in layers from the canvas top side
1, 1A toward the canvas oblique side 2, 2A with a relatively wide
breadth, on the external perimeter surface of the inner shaft 12,
12A, 12B, which is exposed with the rearward movement of the outer
roller 13.
[0041] The state of the wound canvas has a space like "a mortar"
having a moderate longitudinal section and being laid along,
projecting in the axis direction as it goes toward the external
perimeter surface from the surface of the inner shaft 12, 12A, 12B,
or a state having a space of a moderate-trapezoidal conical cone
laid along.
[0042] However, in reality, the imaginary space is affected by
elasticity biasing force and tensioning force, tensile force caused
by the canvas winding/unwinding operation, and thus it is expected
that the canvas can be wound in unequal strength because it is
pushed onto and partially contacted with the external perimeter
surface of the inner shaft 12, 12A, 12B, or the canvas can be wound
in a tapering form because it is affected by, for example, the
obliquely rearward translation movement of the front bar 36,
36A.
[0043] As a result, when the canvas extension R2, R3 wound with the
rearward movement of the outer roller 13 is contacted with the
exposed part of the inner shaft 12, 12A, 12B and is partially
tightened, it is expected that a harmful effect may occur such as
partially damaging or dirtying the canvas extension R2, R3 by
hindering the axis rearward movement of the outer roller 13, or by
wearing the canvas extension R2, R3 on the external perimeter
surface of the exposed inner shaft 12, 12A, 12B as it is wound.
Means to Solve the Problem 3
Adhesive Winding Prevention Equipment and its Effect
[0044] Thus, in this invention, to deal with the technical problem
expected in the reduction of practice of the above corner canvas
take-up shaft J1-J13, there is provided means for preventing said
canvas extension R1 and R2 from adherently winding on the surface
of said inner shaft 12, 12A, 12B exposed by the rearward movement
of said outer roller 13.
[0045] Thereby, the smooth forward/rearward movement of the outer
roller 13 is ensured, and thus the wearing of the canvas extension
R2, R3 is prevented.
[0046] Various kinds of dependent inventions with respect to the
above are described in the following sections (h1)-(h11).
[0047] (h1) A corner canvas take-up shaft wherein said coil spring
90 is wound around the fore end of said inner shaft 12, 12A, 12B,
said coil spring 90 is exposed as extending on the outer perimeter
surface of said inner shaft 12, 12A, 12B with the rearward movement
of said outer roller 13, and said canvas extension R2, R3 is wound
on the outer perimeter surface of said inner shaft 12, 12A,
12B.
[0048] Thereby the canvas extension R2, R3 is indirectly wound on
the inner shaft 12, 12A, 12B.
[0049] (h2) A corner canvas take-up shaft wherein a slide rope 50
is provided in a tensioned condition along a guide groove 171
formed along the axis of said inner rotation shaft 12 and the outer
perimeter surface of the inner rotation shaft 12 is raised by said
slide ropes 50.
[0050] With a slide rope 50, the inner rotation shaft 12 is raised,
and the slide rope 50 is drawn or stored in the shaft in
synchronization with the forward/rearward movement of the outer
roller 13. Therefore, it is also effective to prevent the wearing
out of the canvas extension R2, R3.
[0051] (h3) A corner canvas take-up shaft wherein a slide belt 56
or elastic belt 56A is provided in a tensioned condition along a
guide projection 172 formed along the axis of said inner rotation
shaft 12, 12A, and the outer perimeter surface of the inner
rotation shaft 12, 12A is raised by said slide belt 56 or said
elastic belt 56A.
[0052] Because the canvas extension R2, R3 is indirectly wound on
the inner rotation shaft 12 via the slide belt 56 or the expansion
and contraction belt 56A, the forward/rearward movement of the
outer roller is not hindered. In addition, the slide belt 56 is
drawn in synchronization with the movement of the outer roller 13,
or the expansion and contraction belt 56A is contracted, and thus
the wearing of the canvas extension R2, R3 is prevented.
Method for Solving Problem
Corner Awning Device and its Effect
[0053] In order to solve the problem in the most comprehensive way,
various kinds of corner awning devices S1-S6 are configured by
organically combining the above corner canvas G1-G4, the canvas
take-up device M1, M2 provided with the canvas take-up shaft
J1-J13, and the canvas tension unit K1-K6.
[0054] The corner awning devices S1-S6 of this invention comprise
and a canvas take-up shaft J1-J13 winding and unwinding said corner
canvas, said canvas take-up shaft J1-J13 comprising an inner shaft
12, 12A, 12B and an outer roller 13, wherein said outer roller 13
is axially movable and supported on said inner shaft 12, 12A, 12B;
when winding and unwinding corner canvas G1-G4, a front bar 36, 36A
supporting the bottom side of said corner canvas G1-G4, and
foldable swinging arms 44 and 45, N1 and N2, T1 and T2, V1 and V2,
wherein said front bar 36, 36A is pushed parallel obliquely forward
parallel or drawn obliquely rearward by said foldable swinging arms
44 and 45, N1 and N2, T1 and T2, V1 and V2.
[0055] In other words, a corner awning device S1-S6 comprises a
corner canvas G1-G4, a canvas take-up shaft J1-J13 winding and
unwinding said corner canvas, said canvas take-up shaft J1-J13
comprising an inner shaft 12, 12A and 12B, and an outer roller 13
slidably and rotatably fitted on and supported with said inner
shaft, a front bar 36, 36A supporting the bottom side of said
corner canvas G1-G4, and swinging arms 44 and 45, N1 and N2, T1 and
T2, V1 and V2 pushing said front bar 36, 36A obliquely forward or
drawing said front bar 36, 36A obliquely rearward to fold it.
[0056] In the above case, it is preferable that tension members
such as connection wires 34, 35 or connection belts 87 and 88, 87A
and 88A are provided in a tensioned condition between said outer
roller 13 and said front bar 36, 36A.
[0057] Thereby, contortion or in-plane deformation when winding the
corner canvas G1-G4 is prevented, and the rearward movement of the
outer roller 13 becomes smooth.
[0058] When the corner canvas G1-G4 is wound for storage, said
front bar 36, 36A is transferred parallel obliquely rearward by
rotating said swinging arms 44 and 45, N1 and N2, T1 and T2, V1 and
V2 rearward, while said outer roller 13 rotates to wind said canvas
main body R1 and moves rearward with the sliding guidance of said
inner shaft 12, 12A, 12B, and the canvas extension R2, R3 is
wounded on said inner shaft 12, 12A, 12B exposed by the rearward
movement of said outer roller 13.
[0059] On the other hand, when said corner canvas G1-G4 is unwound
to extend, said front bar 36, 36A is pushed parallel obliquely
forward by rotating said swinging arms 44 and 45, N1 and N2, T1 and
T2, V1 and V2, said corner canvas G1-G4 wound on the canvas take-up
shaft J1-J13 is unwound while said outer roller 13 is moved forward
toward the fore end of said inner shaft 12, 12A, 12B, and thereby
said canvas extension R2, R3 is extended over the corner space.
When the swinging arms 44 and 45, N1 and N2, T1 and T2, V1 and V2
rotate rearward, and the front bar 36, 36A is transferred parallel
obliquely rearward, canvas G1-G4 tensionally supports between said
outer roll 13 and front bar 36, 36A and the outer roller 13 slides
in the axis direction of the inner shaft 12, 12A, 12B by the
tensile force of the tension member with the canvas main body R1
wound on the outer roller 13.
[0060] Thereby, corner spaces of the perimeters of various
buildings can be covered effectively, while the awning devices can
be stored compactly by the wall of a corner when stored.
[0061] As a result, an epoch-making novel product is provided to
the industry, which dramatically enhances ornamentality and
external appearances in the corners of various buildings and which
abounds in technical interests and utility as a corner awning
device.
[0062] Various dependent inventions wherein one corner awning
device is installed at a corner of a building are described in the
following sections (p1)-(p3).
[0063] (p1) A corner awning device supporting a pair of swinging
arms 44 and 45, T1 and T2 in parallel wherein the bottom ends of
one of said swinging arms 44, T1 are attached adjacent a corner of
a building while the fore end of the swinging arm is attached
adjacent the intermediate part of said front bar 36, and
the bottom end of the other swinging arm 45, T2 is attached at a
position spaced-apart appropriately from said corner while the fore
end of the swinging arm is attached adjacent the rear end of said
front bar 36.
[0064] (p2) A corner awning device wherein a corner awning device
supports a pair of said swinging arms 44 and 45 in parallel, said
slide rail 65 is slidably fitted to and supported by said front bar
36A, the bottom end of one of said swinging arms 44 is attached
adjacent the corner of the building while the fore end of said
swinging arm 44 is attached adjacent the intermediate part or the
fore end of said slide rail 65, and the bottom end of the other
swinging arm 45 is attached at a position spaced-apart
appropriately from adjacent said corner while the fore end of said
swinging arm 45 is attached adjacent the rear end of said slide
rail 65.
[0065] (p3) A corner awning device wherein said swinging arms are a
pair of two-phase swinging arms N1, N2 rotating in parallel with
two-phase action, said arms N1, N2 comprising said rear arm 59 and
fore arm 60 foldably connected to each other, the intermediate part
of said swinging arms N1 and N2 is connected with a connection rod
61, the bottom end of said rear arm 59 of said swinging arm N1 is
attached adjacent the corner of the building while the fore end of
said front arm 60 is attached adjacent the intermediate part of
said front bar 36, and the bottom end of said rear arm 59 of the
other swinging arm N2 is attached to a place spaced apart
appropriately from said corner position while the fore end of said
front arm 60 is attached adjacent the rear end of said front bar
36.
[0066] In the structures of the embodiments described above, the
corner canvas G1-G4 is effectively extended and stored.
[0067] In addition, the following embodiments described in sections
(q1)-(q3) are provided as dependent inventions in relation to
combinations of the corner awning device S1-S6 of this present
invention and an awning device Q of a rectangular canvas P.
[0068] (q1) A corner awning device wherein the fore end of a canvas
take-up shaft 51 of a rectangular canvas P is installed underneath
or above the latter half of a corner canvas take-up shaft J1-J13 in
a overlapping manner to combine a corner awning device S1-S6 and an
awning device Q comprising said rectangular canvas P and said
canvas take-up shaft 51 thereof.
[0069] (q2) A corner awning device upper-winding said rectangular
canvas P on said take-up shaft 51, and lower-winding said corner
canvas G1-G4 on said canvas take-up shaft J1-J13.
[0070] (q3) A corner awning device lower-winding said rectangular
canvas P on said take-up shaft 51, and upper-winding said corner
canvas G1-G4 on said canvas take-up shaft J1-J13.
[0071] By constructing embodiments as described in sections
(q1)-(q3), the perimeter, including the corner spaces, of various
buildings are covered effectively and integrally as if with a
monolithic construction as shown FIGS. 12-14 and 33. In particular,
it is constructed so that the gap between the corner canvas G1-G4
and the rectangle canvas P when extended is minimized to the extent
possible.
[0072] The following sections (r1)-(r11) describe various dependent
inventions wherein two awning devices S1-S6 are installed at one
side and the other side of a corner of a building in a face-to-face
relation each other to cover the perimeter, including the corner
space, of the building.
[0073] (r1) A corner awning device, wherein two of said corner
awning devices S1-S6 are each installed on one side of a corner of
the building and the other side of the corner in face-to-face
relation, and a corner canvas G1-G4 is attached between said outer
roller 13 of each corner canvas take-up shaft J1-J13 and each front
bar 36, 36A.
[0074] (r2) In order to prevent the jutted out portions, beyond a
line through one end of the canvas top side 1A attached to the
outer roller 13 and one end of canvas bottom side 2, 2A attached to
front bar 36, from hanging downwards, an appropriate position
adjacent the lower end of said canvas oblique side 5, 5A of each
corner canvas G2-G4 in face to face relation is connected each
other with an elastic member 10.
[0075] (r3) A corner awning device comprising said corner canvas G2
and said elastic member 10, wherein the canvas top side 1A is
attached to said outer roller 13, said canvas bottom side 2 is
attached to said front bar 36, and said elastic member 10 is
attached proximate to the intersection point of said canvas
vertical side 6 and the canvas oblique side 5.
[0076] (r4) A corner awning device comprising said corner canvas G3
wherein said canvas top side 1A is attached to said outer roller
13, said canvas bottom side 2 is attached to said front bar 36, and
said elastic member 10 is attached proximate to the intersection
point of said canvas vertical side 8 and said canvas oblique side
5.
[0077] (r5) A corner awning device comprising said corner canvas G4
wherein said canvas top side 1A is attached to said outer roller
13, said canvas bottom side 2A is attached to said front bar 36,
and said elastic member 10 is attached proximate to the
intersection point of said canvas vertical side 8A and said canvas
oblique side 5A.
[0078] By the structure of the embodiments described above in
sections (r2)-(r5), the perimeter including the corner spaces of a
building is covered effectively as shown in FIGS. 20A-20C, and
20AA-20CC.
[0079] (r6) A corner awning device wherein each of two of said
corner awning devices S3 having a pair of said telescopic swinging
arms T1, T2 is installed on one side of a corner of the building
and the other side of the corner in face-to-face relation, said
corner canvas G1-G4 is attached between said outer roller 13 of
each corner canvas take-up shaft J1-J13 and each front bar 36, 36A,
and tensionally supported by tension members and the fore ends of
front bar 36 are fixed to each other.
[0080] (r7) A corner awning device wherein when said corner canvas
G1 is wound by interlocking said canvas take-up shafts J1-J13, each
telescopic swinging arm T1, T2 rotates rearward in parallel against
the elastic biasing force while said rear arm 62 and front arm 63
of said swinging arms T1, T2 rotate rearward with relative
telescopic movement while said front bars 36 integrally connected
to one another are moved linearly in parallel toward a place by the
wall that exists obliquely rearward.
[0081] (r8) A corner awning device wherein when said canvas take-up
shafts J1-J13 rotate interlockingly for unwinding, each telescopic
swinging arm T1, T2 is rotated in the spread direction obliquely
forward with telescopic sliding movement by the elastic biasing
force, and said front bars 36 integrally connected to one another
are pushed linearly with parallel movement obliquely forward.
[0082] By the structure of the embodiments described above in
sections (r6)-(r8), the perimeter including the corner spaces of a
building is covered effectively as shown in FIG. 32A, and the
structure can be stored compactly by the wall.
[0083] (r9) A corner awning device S4 wherein said slide rail 65 is
slidably fitted into and supported by said front bar 36A, the fore
ends of swinging arms 44, 45 are attached to the intermediate part
or the fore end of said slide rail 65, and rear end of said slide
rail 65, two of said awning devices S4 are installed on one side
and the other side of the corner of the building respectively in a
face-to-face symmetrical position, said corner canvas G1-G4 is
attached between said outer roller 13 and front bar 36A of each
corner canvas take-up shaft J1-J13 and tensionally supported by
tension members and the fore ends of said front bars 36A are fixed
and connected to each other.
[0084] (r10) A corner awning device wherein when said corner canvas
G1 is wound by interlocking said canvas take-up shafts J1-J13, a
pair of said swinging arms 44, 45 rotates rearward against an
elastic biasing force and temporarily slides said slide rail 65
rearward relative to said front bar 36A then slides it forward
while it draws said integrally connected front bars 36A toward a
corner area for storage on the wall surface.
[0085] (r11) A corner awning device wherein when said canvas
take-up shaft J1-J13 is interlockingly rotated for unwinding, a
pair of said swinging arms 44, 45 are rotated parallel in the
spread direction obliquely forward by an elastic biasing force,
said front bar 36A is pushed linearly toward the corner space in
parallel, and thus said corner canvas G1 is extended over the
corner space.
[0086] By the structures of the embodiments described in sections
(r9)-(r11), the perimeter including the corner spaces of a building
is covered effectively as shown in FIG. 36, and the structure can
be stored compactly by the wall.
[0087] (r12) A corner awning device wherein said swinging arms are
bi-foldable swinging arms V1, V2 that bend and stretch, said
swinging arms V1, V2 are each formed with said rear arm 59 and said
front arm 60, both of which are bi-foldably connected with each
other; said swinging arms V1, V2 are connected with each other by a
connection rod 61 between bi-foldable joints thereof, the bottom
end of said rear arm 59 of said swinging arm V1 is attached
adjacent a corner of a building, the fore end of said front arm 60
of said swinging arm V1 is attached toward the fore end of said
front bar 36; the bottom end of said rear arm 59 of the other
swinging arms V2 is attached on a position adequately spaced apart
from the corner, the fore end of said front arm 60 is attached
toward the intermediate portion of a front bar 36, wherein two of
said awning devices S5 are installed on a building corner position
in face-to-face-relation, said corner canvas G1-G4 is attached
between said outer roller 13 of each corner canvas take-up shaft
J1-J13, and said front bar 36, 36A, tension members and the fore
ends of front bars 36 are fixed to be connected with one
another.
[0088] (r13) The corner awning device wherein when said canvas G1
is wound by interlocking said canvas take-up shafts J1-J13, said
bi-foldable swinging arms V1 and V2 each rotate rearward bi-folding
toward obliquely rearward overcoming the spread biasing force,
while said front bar 36 integrally connected with each other moves
linearly rearward in parallel to the line dividing the corner space
equally with parallel movement toward said front wall W1 and side
wall W2 respectively, then said bi-foldable swinging arms V1, V2
are folded into place by the wall, and said front bars 36
integrally connected are drawn toward the corner to be stored on
the wall.
[0089] (r14) A corner awning device wherein when said canvas
take-up shafts J1-J13 interlockingly rotate to unwind the corner
canvas G1, said bi-foldable swinging arms V1, V2 each rotate
forwardly in the spread direction by the elastic biasing force and
push said front lever 36 integrally connected obliquely forward in
parallel, and thus said corner canvas G1 is extended over the
corner space.
[0090] Since both bi-foldable arms V1, V2 expand and contract as if
frog leaping as described above in sections (r12)-(r14), they can
achieve the technical interests, and the perimeter, including the
corner spaces, of a building can be covered effectively, or they
can be stored compactly by the wall as shown in FIGS. 37A, 37C,
38A, and 38C.
BRIEF DESCRIPTION OF DRAWINGS
[0091] FIGS. 1 and 2 are perspective views showing two awning
devices extended in a orthogonal face-to-face relation at one
corner of a building, one of which is installed at the corner of
the front wall, with the other installed at the corner of the side
wall.
[0092] FIGS. 3 and 4 are perspective views of one awning device
installed at a corner of a front wall, FIG. 3 showing the awning
device seen from below, and FIG. 4 showing the awning device seen
from above.
[0093] FIGS. 5 and 6 are exploded perspective views showing the
components of the canvas take-up device, FIG. 5 showing the
components of the canvas take-up shaft, such as a casing, an inner
rotation shaft, an outer roller, and in the lower right of FIG. 5,
the enlarged end of the outer roller is shown upside down, and FIG.
6 showing components such as an outer roller, a corner canvas, a
front bar, and in the sides of the lowest of FIG. 6, enlarged ends
of the connection wires inserted into the crossing holes of the
canvas main body.
[0094] FIGS. 7A-7C show the basic structure of the corner canvas
and each part thereof, FIG. 7A showing a canvas plan view, and FIG.
7B and FIG. 7C showing enlarged vertical longitudinal sectional
views of each part of the canvas that has wires inserted.
[0095] FIG. 8 shows a cross-sectional plan view of enlarged main
parts of the canvas take-up device.
[0096] FIGS. 9A and 9B are vertical longitudinal side-views of FIG.
8, FIG. 9A showing a sectional view of the canvas take-up device,
and FIG. 9B showing a sectional view of the driving device.
[0097] FIGS. 10A-10D and FIGS. 11A-11D are plan views and
perspective views showing the process for winding a corner canvas.
The opposite order will be the process for extending the corner
canvas.
[0098] FIGS. 12-14 are perspective views showing two extended
awning devices of this invention installed in an orthogonal
face-to-face relation at a corner, and two extended conventional
awning devices, wherein the fore part of each conventional awning
device is attached beneath the rear part of each awning device of
this invention to overlap each other. Of these drawings, FIG. 12
shows the devices seen upwardly from below, FIG. 13 shows the
devices seen downwardly from above, and FIG. 14 shows a perspective
view of the canvas.
[0099] FIGS. 15A-15D are schematic plan views showing rectangular
canvases extended near a corner of a building. FIGS. 16A-16D are
schematic plan views showing corner canvases of this invention and
rectangular canvases of the prior art covering the corner space of
the building. Of these figures, the corner in FIGS. 15A and 16A is
orthogonal, the corner in FIGS. 15B and 16B is beveled, the corner
in FIGS. 15C and 16C has an obtuse angle, and the corner in FIGS.
15D and 16D has an acute angle.
[0100] FIG. 17A is a perspective view showing a canvas take-up
shaft provided with an electric driving means according to the
second embodiment, and FIG. 17B is its exploded perspective
view.
[0101] FIGS. 18A and 18B are a plan view and a perspective view
showing a substantial part of the manually operated unit that
interlocks two canvas take-up shafts.
[0102] FIGS. 19A-19C are plan views showing a pair of corner
canvases of the second-fourth examples in a face-to-face
relationship.
[0103] FIGS. 20A-20C, and FIGS. 20AA-20CC are perspective views,
seen is two ways, of two sets of awning devices provided with
corner canvases shown in FIGS. 20A-20C when extended in a
face-to-face relation.
[0104] FIGS. 21A and 21B are perspective views showing a third
example of the canvas take-up shaft, wherein FIG. 21A shows the
outer roller when moved forward to the first half of the casing and
FIG. 21B shows the outer roller when moved rearward to the latter
half of the casing.
[0105] FIG. 22 is a perspective view of a take-up shaft, the
intermediate part of which is cut off, in a forth example of a
canvas take-up shaft provided with a slide rope.
[0106] FIGS. 23A-23C show each component of the take-up shaft of
FIG. 22, wherein FIG. 23A is a half sectional view of the vicinity
of the end, FIG. 23B is a longitudinal sectional view taken along
X-X of FIG. 23A, and FIG. 23C is a longitudinal sectional view
taken along Y-Y.
[0107] FIG. 24 is an exploded perspective view showing components
of the canvas take-up shaft.
[0108] FIG. 25 is a perspective view showing a fifth example of a
canvas take-up shaft provided with slide belts, wherein the
intermediate part of the take-up shaft is cut off.
[0109] FIGS. 26A-26C show each component of the take-up shaft of
FIG. 25, wherein FIG. 26A is a half sectional view of the vicinity
of the end, FIG. 26B is a longitudinal sectional view taken along
X-X of FIG. 26A, and FIG. 26C is a longitudinal sectional view
taken along Y-Y of FIG. 26A.
[0110] FIG. 27 is an exploded perspective view showing components
of the canvas take-up shaft.
[0111] FIGS. 28A-28C, 29D, 29E, and 30A-30E show a second
embodiment of the corner awning device provided with two-phase
swinging arms, wherein in the perspective views of FIGS. 28A-C and
FIGS. 29D and 29E, and the plane views of FIGS. 30A-30E, processes
for taking-up and extending the corner canvas in two phases are
shown, and FIGS. 30A-30E show processes for taking-up the canvas
and, in the opposite order, show the process for extending the
canvas.
[0112] FIGS. 31A, 31B, and 32A-32C show a third embodiment of the
corner awning device provided with telescopic swinging arms,
wherein FIG. 31A is a perspective view showing the substantial
parts thereof and FIG. 31B is an exploded perspective view of the
telescopic swinging arms.
[0113] FIGS. 32A-32C are plan views showing each stage when the
canvas is fully extended, half extended, and wound to be
stored.
[0114] FIGS. 33-36 show a fourth embodiment of the corner awning
device provided with a slide rail attached to the front end of the
swinging arms, wherein FIG. 33 is a perspective view of a
combination of the awning device of this invention and an awning
device of the prior art, wherein an ornamental panel is attached to
the front bar.
[0115] FIG. 34 is a perspective view of the canvas, and a front bar
of the front side is shown separately in the right of the lower
part.
[0116] FIG. 35 is a perspective view showing the longitudinal
section of a substantial part of the front bar.
[0117] FIG. 36 is a plan view showing each stage when the canvas is
wound to be stored, half extended and fully extended.
[0118] FIGS. 37A-37C and FIGS. 38A-38C show a fifth embodiment of
the corner awning device provided with bi-foldable swinging arms,
wherein the perspective views of FIGS. 37A-37C and the plane views
of FIGS. 38A-38C show processes for taking-up the canvas and, in
the opposite order, show the process for extending the canvas.
[0119] FIGS. 39A, 39B, 40A, 40B, 41A and 41B are exploded views
showing sixth-eighth examples of the canvas take-up shafts, each
drive unit and the components thereof, wherein in the case of the
sixth example shown in FIGS. 39A and 39B, the outer roller moves
with the guidance of a worm rack. FIGS. 40A and 40B show the
seventh example, wherein the outer roller itself rotates by means
of the electric driving means. FIGS. 41A and 41B show the eighth
example, wherein the outer roller is moved with the guidance of the
rack formed on the inner rigid shaft.
[0120] FIGS. 42, 43, 44A, 44B, 45A and 45B are exploded perspective
views showing a sixth embodiment of the corner awning device in
which the canvas tension device is the drive side, and components
thereof, wherein FIG. 42 shows the awning device seen from below
and FIG. 43 shows the awning device seen from the above. FIGS. 44A
and 44B show a perspective view of the canvas tension device and an
exploded view showing the drive unit thereof, respectively.
[0121] FIGS. 45A and 45B are an exploded view showing the ninth
example of the canvas take-up shaft provided with a coil spring,
and a perspective view showing the components thereof,
respectively.
[0122] FIGS. 46A and 46B are an exploded view showing the tenth
example of the canvas take-up shaft provided with a whorl spring,
and a perspective view showing the components thereof.
[0123] FIG. 47 is an exploded perspective view showing the eleventh
example of the canvas take-up shaft provided with elastic
belts.
[0124] FIGS. 48A and 48B are perspective views showing the twelfth
example of a canvas take-up shaft provided with a coil spring,
wherein FIG. 48A shows an outer roller when moved forward, and FIG.
48B shows the outer roller when moved rearward.
[0125] FIG. 49 is a perspective view showing a sheet magnet
incorporated on the first half of the inner shaft and the edge of
the canvas oblique side for magnetic levitation by magnetic
repellant force.
[0126] FIGS. 50A-50C are perspective views showing the corner
canvas that has the edge cloths adjacent the oblique side of the
canvas extension, the edge cloth continuously getting thicker
toward the canvas bottom side, wherein FIG. 50A shows the corner
canvas when extended, FIG. 50B shows the corner canvas when wound
on the canvas take-up shaft, and FIG. 50C shows a sectional view
when wound.
[0127] FIG. 51 is a perspective view showing the condition that
band-plate ribs are incorporated in a lengthwise, parallel
arrangement.
[0128] FIGS. 52A and 52B are perspective views showing a corner
canvas provided with connection belts sewn thereon in the form of a
letter X, wherein FIG. 52A shows the connection belts fixed
intersectingly to each other, and FIG. 52B shows the connection
belts separately.
[0129] FIG. 53 shows the connection belts fixed on the canvas main
body in the form of a letter V.
EXPLANATIONS OF THE LETTERS AND NUMERALS
[0130] S1-S6 Corner awning device [0131] M1, M2 Canvas take-up
device [0132] K1-K6 Canvas tension device [0133] J1-J13 Canvas
take-up shaft [0134] W1 Front wall [0135] W2 Side wall [0136] W3
Oblique wall [0137] G1-G4 Corner canvas [0138] R1 Canvas main body
[0139] R2, R3 Canvas extension [0140] P Rectangular canvas [0141] Q
Awning device of prior art [0142] L1, L2 Double folding swinging
arm [0143] N1, N2 Two-phase swinging arm [0144] T1, T2 Telescopic
swinging arm [0145] V1, V2 Double folding swinging arm [0146] 1, 1A
Canvas top side [0147] 2,2A Canvas bottom side [0148] 3, 5, 5A, 8,
8A Canvas oblique side [0149] 4, 6 Canvas perpendicular side [0150]
7 Through hole [0151] 9 Canvas upward folding line [0152] 10.
Elastic member [0153] 11 Casing [0154] 12,12A Inner rotation shaft
[0155] 12B Inner fixed shaft [0156] 13 Outerwear roller [0157] 14
Canvas outlet [0158] 15,16 End cap [0159] 16A Storing case [0160]
151,161 Bearing [0161] 171 Guide groove [0162] 172 Guide projection
[0163] 18, 18A, 18B, 19, 19A-19C End cap [0164] 190, 192 Through
holes [0165] 181,191 Spindle [0166] 182,192 Rope passage [0167]
183,193 Belt passage [0168] 20 Worm gear [0169] 21 Worm [0170] 22
Worm rotation shaft [0171] 23 Hook [0172] 24, 24A-24C, 25, 25A-25C
End cap [0173] 241, 251 Through hole [0174] 252 Internal thread
[0175] 261 Guide projection [0176] 262 Guide groove [0177] 263 Hole
[0178] 264 Guide groove [0179] 265 Belt passage [0180] 27 fitting
groove [0181] 271,272 Engagement slot [0182] 28,29 Passage [0183]
30, 31, 43 Wire [0184] 32,33 Cross passage [0185] 321,331 Front
face outlet [0186] 322,332 Rear face outlet [0187] 34,35 Connection
wire [0188] 341,351 Engagement piece [0189] 341,352 Clamp [0190]
36,36A Front bar [0191] 37, 38 Fitting groove [0192] 39,40
Engagement hole [0193] 41 Decoration skirt [0194] 42 Passage [0195]
44, 45 Swinging arms [0196] 441, 451 Folding portion [0197] 46,
46A, 47, 47A Bracket [0198] 48,49 Bracket [0199] 50 Slide rope
[0200] 51 Take-up shaft [0201] 52 Casing [0202] 53 Front bar [0203]
54 Electric motor [0204] 541 Output shaft [0205] 542 Shank [0206]
55 Bearing socket [0207] 551 Axial bore [0208] 56 Slide belt [0209]
56A Elastic belt [0210] 501, 502, 561, 562 Clip [0211] 57 Corner
cap [0212] 571 Bearing [0213] 58 Slide bearing [0214] 59 60 Rear
arm [0215] 60 Front arm [0216] 61 Connection rod [0217] 62 Rear arm
[0218] 63 64 Front arm [0219] 64 Coil spring [0220] 65 Slide rail
[0221] 66 rollers [0222] 67 Connector [0223] 67A Decorative panel
[0224] 68 Driving gear [0225] 69 Spur gear [0226] 70 Rod gear
[0227] 701 Rotation shaft [0228] 71 Bearing nut [0229] 711 Hole
[0230] 72 Middle bracket [0231] 73 Rotation shaft [0232] 741,742
Worm [0233] 751, 752 Bevel gear [0234] 761,762 Worm gear [0235] 77
Coil spring [0236] 771, 772 Fore/rear end [0237] 78 Spring stopping
socket [0238] 781, 782 Holes [0239] 79 Rigid shaft [0240] 791, 792
Fore/rear end [0241] 81 Pipe shaft [0242] 811 Slit [0243] 82 Cover
plate [0244] 821 Hole [0245] 83 Spiral spring [0246] 831, 832
Spring end [0247] 84 Slide case [0248] 841 Hole [0249] 842 locking
portion [0250] 85 Washer [0251] 86 Edge cloth [0252] 87, 88, 87A,
88A Connection belt [0253] 89 Rib [0254] 90 Coil spring [0255] 91
Worm gear [0256] 92 Worm rack [0257] 93 Rack [0258] 94, 95 Sheet
magnet
THE BEST MODE FOR CARRYING OUT THE INVENTION
[0259] Corner awning devices S1-S6 are configured by organically
combining: a canvas take-up device M1, M2 winding and unwinding a
corner canvas G1-G4; and a canvas tension device K1-K6 extending
and tensionally supporting said canvas G1-G4.
[0260] Of these, awning devices S1-S5 of the first-fifth
embodiments shown in FIGS. 1-4, FIGS. 10A-14, FIGS. 20A-20CC, FIGS.
28A-34, and FIGS. 36-38C are embodiments in which a manual or
electric drive unit is configured in a canvas take-up device M1,
and a canvas tension device K1-K5 is a driven side.
[0261] On the contrary, in the awning device S6 of the sixth
embodiment shown in FIG. 42 and FIG. 43, a manual or electric drive
unit is configured in the canvas extension device K6, and the
canvas take-up device M2 is the driven side.
First Embodiment of Corner Awning Device
[0262] Now, I will explain the awning device S1 of the first
embodiment comprising the canvas take-up device M1 of the first
example and the canvas extension device K1 of the first example
with reference to the attached FIGS. 1-14.
The First Example of Canvas Take-Up Device and its Take-Up
Shaft
[0263] Prior to explanation of the canvas take-up device M1, I will
explain the canvas take-up shaft J1 of the first example shown in
FIGS. 5, 8 and 9, which is a substantial part of the canvas take-up
device M1.
[0264] Reference character 11 refers to a casing for storing a
wound corner canvas G1, wherein a canvas take-up shaft J1 is
incorporated therein, the casing being attached on an outer wall
W1-W3 in proximity to a corner of various buildings or frame
structures (hereinafter "buildings"), and being fixed indirectly on
the outer wall W1-W3 through an appropriate supporting bracket (not
shown), or being fixed on brackets of the bottom end of various
swinging arms described later.
[0265] The canvas take-up shaft J1 is comprised of a hollow inner
rotation shaft 12, and an cylindrical outer roller 13 fitted on (or
inserted into) and supported by the rotation shaft 12 slidably
along the axis of the rotation shaft.
[0266] Reference character 14 refers to a canvas outlet formed open
in the front surface of the casing 11, and reference numerals 15
and 16 refer to end caps fitted onto both the fore and the rear end
of the casing 11, the end cap having bearings 151 and 161 projected
from the inner surface thereof. Reference numerals 171 and 172
indicate guide grooves and guide projections respectively, both
formed along the axis direction on each one-fourth of the outer
circumference of the inner rotation shaft 12 in parallel to other
grooves and projections. Reference numbers 18 and 19 refer to end
caps fitted onto both the fore and the rear end of the inner
rotation shaft 12. The cap main body is formed in substantially the
same shape as the internal surface of the inner rotation shaft 12.
Spindles 181 and 191 penetratingly fixed to the cover portion of
the cap are fitted into the bearings 151 and 161 rotatably.
[0267] Reference number 20 indicates a worm-gear fittingly fixed to
the spindle 181 of the end cap 18. Reference character 21 refers to
a worm engaging with the worm gear 20. Its worm rotation shaft 22
is bearing supported vertically by the end cap 18. A hook 23 is
formed at the bottom end of the rotation shaft 22.
[0268] Reference numerals 24 and 25 refer to hollow end caps fitted
into both the fore and the rear end of the outer roller 13. A guide
projection 261 and a guide groove 262 are formed in parallel to
each other on the internal surface of the cap main body. The end
caps 24 and 25 are slidably fitted on the guide grooves 171 and
guide projections of the inner rotation shaft 12.
[0269] Thereby, the inner rotation shaft 12 and the outer roller 13
integrally rotate and the outer roller 13 moves forward or rearward
slidably guided by the inner rotation shaft 12.
[0270] Reference numeral 27 indicates a fitting groove formed on
the bottom part of the outer roller along the axial direction.
References 271 and 272 refer to engaging holes formed in the outer
roller at the fore and the rear part of the fitting groove 27, and
perpendicular to the fitting groove 27.
[0271] In addition, in the above embodiment, when end caps 15, 16
themselves are mounted on the wall W1-W3 with some projection from
the wall as end brackets for bearing the canvas take-up shaft J1,
the necessity for the casing 11 will be optional.
Corner Canvas
[0272] Now, I will explain the configuration of the first example
of the corner canvas G1 on the basis of the plainly extended form
as shown in FIGS. 7A-7C.
[0273] A corner canvas G1 is made of a textile like that for tents
(i.e., fabric or synthetic resin), formed into a right-angled
trapezoidal shape when extended, and comprised of a rectangular
canvas main body R1 and a right-angled triangle canvas extension R2
extended from one side of said canvas main body.
[0274] As for the geometry, the top side 1 of the canvas G1
(hereinafter, a canvas top side) and the bottom side 2 of the
canvas G1 (hereinafter, a canvas bottom side) are formed in
parallel to each other. An oblique side 3 extends from the canvas
bottom side 2 towards the canvas top side 1 at about a 45 degree
angle of inclination (hereinafter, a canvas oblique side). A
vertical side 4 (hereinafter, a canvas vertical side) is formed
substantially perpendicular to the canvas bottom side 2.
[0275] Although the angle of inclination of the canvas oblique side
3 is based on around 45 degrees in principle, in some cases it can
be wider, for example, 60 degrees, or 75 degrees as shown in FIG.
19C.
[0276] Reference numerals 28 and 29 refer to pouched passages
formed on the canvas top side 1 and the canvas bottom side 2, the
passages having fixing members such as wires 30, 31 or ropes
inserted therein.
[0277] References numbers 32 and 33 indicate pouched cross passages
formed on the diagonal lines of canvas main body R1, which are
lines that obliquely connect the four corners, the passages having
tension members such as wires 34 and 35 or connection belts or
ropes inserted therein. Engagement pieces 341 and 351 of the fore
ends of those wires are drawn upward from outlets 321 and 331 of
the front face of the cross passages 32 and 33. The rear ends of
the wires and their fasteners 342 and 352 are drawn downward from
outlets 322 and 332 of the rear face of the cross passages 32 and
33. Then, to attach the corner canvas G1 on the canvas take-up
shaft J1, firstly, the engagement pieces 341 and 351 of fore ends
of the connection wires 34, 35 drawn from the front face outlets
321, 331 are fitted into engagement holes 271, 272 of the outer
roller 13 to be engaged as shown in FIG. 8 or FIG. 9A. The canvas
top side 1 having the wire 30 is then fitted into a fitting groove
27 of the outer roller 13 to be fixed.
[0278] Reference numeral 36 indicates a front bar for fixing the
canvas bottom side 2, the front bar having fitting grooves 37, 38
formed on the upper part of the front-bar frame and the upper part
of the front part of the front-bar frame in the longitudinal
direction.
[0279] Reference characters 39 and 40 are engagement holes drilled
adjacent the intermediate part of the upper part and the rear end
of the upper part of front bar 36.
[0280] Then, the rear ends of the connection wires 34 and 35 drawn
from the rear face outlet 322 and 332 are inserted into the
engagement holes 39 and 40, and the fasteners 342 and 352 are fixed
with screws where the drawn corner canvas G1 is disposed in an
appropriately tensioned condition.
[0281] Subsequently, the canvas bottom side 2 having a wire
inserted is fitted into the engagement groove 37 of the front bar
36 to be fixed.
[0282] Reference number 41 indicates a decorative skirt hanging
down from the front bar 36, the decorative skirt being fixed to the
front bar by fitting into the engagement groove 38 after a wire 43
is inserted into the pouched passage 42 formed on the upper edge of
the front bar.
[0283] Thereby, the canvas take-up device M1 of the corner canvas
G1 is configured.
First Example of Canvas Tension Device
[0284] Now, a canvas tension device K1 of the first example is
explained below.
[0285] Reference numbers 44 and 45 refer to a pair of swinging arms
in parallel to each other. These are pivotally supported with a
bias so that they manually translate the front bar 36 toward the
corner space obliquely forward. Brackets 46 and 47 pivoting the arm
bottom ends with pins are fixed adjacent the corner of the building
and the fore end of the canvas take-up shaft J1, and adjacent the
interlineate of the canvas take-up shaft J1, on the outer wall
W1-W3, the underside of the casing 11, or at the supporting bar
(not shown) fixed across the wall.
[0286] Reference numerals 48 and 49 indicate brackets for pivoting
the fore ends of the swinging arms 44 and 45 with pins, the
brackets being fixed on the back of the rear end of the front bar
36, and on the back adjacent the intermediate part of the front bar
36, spaced apart from each other by the same distance as the
distance between the bracket 46 and the bracket 47.
[0287] A spring (not shown) with appropriate elasticity is
incorporated in the pivot portion of either or both of the fore
ends and rear ends of the swinging arms 44, 45. By the elastic
biasing force of the spring(s), the pair of swinging arms 44 and 45
rotates in parallel to each other in the spreading direction and
pushes and translates the front bar 36 toward the corner space
obliquely forward.
[0288] On the other hand, when the corner canvas G1 is wound, the
pair of swinging arms 44 and 45 is driven and rotates against the
elastic biasing force, and thus retracts and translates the front
bar 36 toward a place by the wall obliquely rearward.
[0289] In addition, the swinging arms 44 and 45 are mounted in
parallel to each other spacing an appropriate distance to rotate in
synchronization with each other in one direction. When the distance
between the swinging arms 44 and 45 is less than the arm length, it
is preferable to form a refraction part closer to the bottom end of
each arm.
[0290] These refraction parts 441, 451 allow the swinging arms 44,
45 to be compactly stored by the wall.
Effect of Corner Awning Device
[0291] To wind the corner canvas G1 on the canvas take-up shaft J1,
firstly a user engages an operating lever to a hook 23 (not shown),
and rotates it manually. Then an inner roller shaft 12 and an outer
roller 13 integrally rotate through engaged gears 20 and 21, and
wind the canvas so that the face of the canvas is wound inside and
the rear face of the canvas is wound on the outside. That is, the
corner canvas G1 is wound under the roller as shown in FIGS. 10B
and 10C, or FIGS. 11B and 11C.
[0292] The swinging arms 44 and 45 are driven and rotate rearwardly
against the elastic biasing force, and translate the front bar 36
obliquely rearward.
[0293] At the same time, the tensioning force of the canvas tension
device K1 affects the outer roller 13 through canvas G1, and the
tensile force of connection wires 34, 35 affects the outer roller
13, and then these effects are transmitted into rearward sliding
force of the outer roller 13.
[0294] Thereby the outer roller 13 is moved rearward along the axis
of the inner rotation shaft 12.
[0295] Then, the canvas main part R1 is wound on the outer roller
13 gradually, and the canvas extension R2 is wound on the external
perimeter surface of the inner rotation shaft 12 exposed with the
outer roller 13 moved rearward, as shown in FIGS. 10A-10C, and
FIGS. 11A-11C.
[0296] Thus, the corner canvas G1 is taken up without protruding
from the shaft length of the canvas take-up shaft J1, and the
swinging arms 44, 45 are folded by the wall and overlaid with the
front bar 36 to be stored compactly, as shown in FIGS. 10D and
11D.
[0297] In this case, the connection wires 34, 35 cross-connect the
front bar 36 and the outer roller 13, and the tensile force to move
the outer roller 13 rearward occurs as the front bar 36 moves
obliquely rearward. Therefore, it prevents the canvas main body R1
from distortion or in-plane deformation when the corner canvas G1
is taken up, and the canvas G1 can thus be taken up in a smooth and
regular manner.
[0298] In this regard, if the front bar 36 and the outer roller are
not cross-connected through connection wires 34, 35, the canvas
main body R1 is susceptible to distortion or in-plane deformation
with the effect of, for example, hardness and softness of the
canvas textile, stretching property, knitting density. As a result,
it is expected that the corner canvas G1 will be taken up
irregularly, and the smooth rearward movement of the outer roller
13 impaired.
[0299] Now, to the contrary to the above, to extend the corner
canvas G1 wound on the canvas take-up shaft 1 over a corner space
along the periphery of the building, a user rotates the operational
assembly in the opposite direction from the above. Then, the
elastic biasing force of the two swinging arms 44, 45 folded by the
wall is released, and the swinging arms 44, 45 are rotated toward
the spreading direction by the pressure biasing force, thereby
pushing and translating the front bar 36 over the corner space
obliquely forward.
[0300] At the same time, the inner rotation shaft 12 and the outer
roller 13 integrally reverse rotate to unwind the corner canvas G1
wound on the canvas take-up shaft J1, and the sliding force for the
forward movement of outer roller 13 caused by the elastic biasing
force of swinging arms 44, 45 affecting the front bar 36, the
tensioning force of the canvas G1, and the retraction force of
wires 34, 35 retracted, operate so that the outer roller 13 is
reverse rotated with the forward movement along the inner rotation
shaft 12.
[0301] In this manner, the corner canvas G1 is smoothly extended
over the corner space obliquely forward by the extension of the
front bar 36 with the elastic biasing force of the swinging arms
44, 45, by the integral reverse rotation of the inner rotation 12
and the outer roller 13, and by the forward movement of the outer
roller 13.
[0302] Thus, two of the awning devices S1 are installed at the
corner position of the front wall W1 and the side wall W2 in an
orthogonally face-to-face relation, and the corner canvases G1 each
wound on the respective canvas take-up shaft J1 are unwound.
[0303] Thereby two corner canvases G1 are drawn obliquely forward,
extended in a face-to-face relation, and thus the corner spaces
Z1-Z3 of the building are effectively covered.
[0304] In addition, in the above case, although the inner rotation
shaft 12 is rotated manually, the rotation shaft 22 as shown FIGS.
5, 8, and 9B may be forward/reverse rotated by an electric motor
(not shown), or a drive unit that engages with a spur gear, which
may be mounted instead of the worm-gear 20, may be forward/reverse
rotated by a electric motor (not shown).
Combination with Awning Device of Conventional Structure
[0305] In the rear half of awning device S1 according to the
present invention, an awning device Q having a conventional
structure extending or taking up a rectangular canvas P is combined
as shown in FIG. 12-FIG. 14.
[0306] In FIGS. 12-14, reference character 51 refers to a canvas
take-up shaft mounted in a casing 52. The take-up shaft is attached
with a rectangular canvas P. A canvas outlet is opened in the upper
portion of the casing 52. Reference number 53 indicates a front bar
for fixing the front edge of the canvas P. Reference characters L1,
L2 indicate a pair of bi-foldable swinging arms biased by springs,
wires or the like, to the direction spreading out the bi-foldable
swinging arms L1, L2.
[0307] In the awning device Q, a part in proximity to the end of
the casing 52 is attached substantially overlaying beneath the
latter half of the casing 11, and the bottom ends of the
bi-foldable swinging arms L1, L2 are fixed on the outer wall W1-W3
and spaced apart from each other.
[0308] Thus, when the canvas take-up shaft 51 is rotated for
winding the canvas with a manual or electric motor, the rectangular
canvas P is wound on the take-up shaft 51 with the back face of the
canvas inside and the front face outside, and the bi-foldable
swinging arms L1, L2 are bi-folded inwardly against their elastic
biasing force and the front bar 53 translates toward the wall for
storage.
[0309] Therefore, a combination of the corner awning device S1 of
this invention and an awning device Q of the prior art effectively
and integrally cover the peripheries of various buildings including
the corner spaces as if they were one piece.
[0310] In the above case, it is configured not to stand out the gap
between the corner canvas G1 and the rectangular canvas P when
extended, by lower-winding the corner canvas G1 and upper-winding
the rectangular canvas P. However, the corner canvas G1 may be
upper-wound and the rectangular canvas P lower-wound by changing
the layer of the casing 11 of the awning device S1 of this
invention and the casing 52 of the awning device Q to be
upside-down.
Second Example of Canvas Take-Up Shaft
[0311] Now, the structure of the canvas take-up shaft J2 of the
second example, in which the inner rotation shaft 12 is driven
electrically, is explained below in connection with FIGS. 17A and
17B.
[0312] Reference character 54 indicates a cylindrical electrical
motor inserted into the rear part of the inner rotation shaft 12. A
motor output shaft 541 is projected from the fore end of the motor,
and a fixed shaft 542 is projected from the rear end of the motor.
Reference numeral 55 refers to a bearing socket having a projection
and depression surface to be fitted in the inner rotation shaft 12.
The motor output shaft 541 is engaged in an axial hole 551.
[0313] Reference character 19C refers to an end cap to be fitted in
a rear end of the inner rotation shaft 12. The cylindrical hole 194
of the cap main body bearing supports the rear end of the main body
of the electric motor 54.
[0314] After the bearing socket 55 engages the motor output shaft
541, the electric motor 54 is inserted into the rear part of the
inner rotation shaft 12. On the other hand, after the rear end of
the main part of the electric motor is inserted into the end cap
19C, the cap C is fitted into the inner rotation shaft 12, and the
shaft 542 of the electric motor 54 is fitted into the bearing 161
of the end cap 16 to be fixed. In this manner, the electric motor
54 is incorporated in the inner rotation shaft 12.
[0315] Thus, when the eclectic motor is driven, the output shaft
541, the bearing socket 55 and the inner rotation shaft 12
integrally forward/reverse rotate, and thereby the processes of
winding and unwinding the corner canvas G1 becomes automatic and
requires less power.
[0316] In the above case, an electric drive unit is incorporated in
the rear part of the inner rotation shaft 12, while substantially
the same structure can be incorporated in the fore part of the
rotation shaft 12.
Interlocking Device of Awning Device
[0317] In the above case, it is explained that two awning devices
S1 face each other at the corner of a building and that each canvas
take-up shaft J1, J2 is rotated manually or electrically. A
manually operated unit as shown in FIGS. 18A and 18B may be adapted
to interlock those awning devices.
[0318] In FIG. 18A, reference number 57 indicates a corner cap
formed at a right angle. The inside of the corner cap is divided
with the bearing 571. Casings 11 each having canvas take-up shafts
J1 are each fitted into one side and the other side of the corner
cap. Each spindle 181 of the inner rotation shafts 12 facing each
other at a right angle is supported with a bearing 571.
[0319] A rotation shaft 22 having a hook 23 is bearing-supported
vertically at the rear part of the back of the bearing 571. A worm
21 fitted into the upper portion of the rotation shaft 22 engages
the worm-gears 20 that engage the spindles 181 of the inner
rotation shafts 12.
[0320] In this manner, two canvas take-up shafts J1 facing the
front wall W1 and the side wall W2 are interlockingly
forward/reverse-rotated, and thus winding and unwinding of two
corner canvases G1 are interlockingly achieved.
[0321] Although the above two canvas take-up shafts J1 are
installed in a face-to-face relation at a right angle at a corner
of a building as shown in FIGS. 18A and 18B, similarly the canvas
take-up shaft J1 can be applied at a corner having either obtuse
angles or acute angles as shown in FIGS. 16C and 16D, by forming
the bending angle of the corner cap 57 into a cap shape having an
obtuse angle or an acute angle.
[0322] In addition, the rotation shaft 22 for the interlock can be
forward/reverse-rotated by an electric motor (not shown).
[0323] It should be understood that in the case of the canvas
take-up shaft J2, in which an electric drive device as shown in
FIGS. 17A and 17B is incorporated in the inner rotation shaft 12,
the manual or electric interlocking device as shown in FIGS. 17A
and 17B are not required because two awning devices S1 installed at
a corner can be interlocked by electrically synchronizing them.
Modified Example of Corner Canvas
[0324] In the case of the above canvas tension device K1, the
spreading angle of the swinging arms 44, 45 is practically limited
to 75-80 degrees, when the smoothness of the rearward movement of
the outer roller 13 is considered.
[0325] Therefore the length extended obliquely forward, of the
corner canvas G1 is limited by the spreading angle of the swinging
arms 44 and 45, and thus a gap of 20-30 cm between canvases
extended in a face-to-face relation is made.
[0326] Thus, to make the gap between the oblique sides facing each
other as narrow as possible without changing the spreading angle of
the swinging arms 44 and 45, there is provided a corner canvas
G2-G4 in 3 aspects as shown in FIGS. 19A-19C.
[0327] Of these, in the case of a canvas G2 of FIG. 19A, a canvas
oblique side 5 parallel to a canvas oblique side 3 (shown in a
phantom line) of the canvas G1 of the first example is formed based
on the fore end of the outer roller 13. A canvas vertical line 6 is
raised vertically from the fore end of the canvas G1, and a through
hole 7 for the connection of two canvases is formed at a place of
an obtuse angle where the sides 5 and 6 intersect.
[0328] In addition, crossing through holes 32 and 33 are formed on
the elongated canvas main body R1, and a canvas extension R3 is
formed in a sideways trapezoidal shape with the fore end of the
canvas bottom side cut vertically.
[0329] In the case of a canvas G3 of FIG. 19B, a canvas oblique
side 5 is formed in the same manner as the above. An oblique side 8
extending obliquely upward from the fore end of the canvas bottom
side is formed. Sides 5 and 8 form a substantially right angle, and
through hole 7 for the connection of two canvases is formed at a
place of an obtuse angle where the sides 5 and 6 intersect.
[0330] Thus, in the canvas G2 and G3 shown in FIGS. 19A and 19B, a
portion protruded from a line connecting the fore end of the canvas
top side 1A fixed on the outer roller 13 and the fore end of the
canvas bottom side 2 fixed on the front bar hangs down, if it is
not held, when the canvas is extended or wound.
[0331] Thus, as shown in FIGS. 18A and 18B, two canvas take-off
shafts J1 installed on the corner of the front wall W1 and the side
wall W2 are configured to be interlocked with each other, and then
through holes 7 of the canvas extensions R3 of 2 canvases G2, G3
facing each other are connected through an elastic member 10 such
as an elastic cord or a coil spring.
[0332] Thereby, as shown in FIGS. 20A, 20AA, 20B, and 20BB, the
protruded portions are pulled toward each other by the elastic
member 10, and the canvas main bodies R1 and the canvas extensions
R3 are interlockingly wound or unwound on the canvas take-up shafts
J1 in a tensioned condition due to the elastic bias of the swinging
arms 44 and 45.
[0333] As a result, compared with the case of the corner canvases
G1, the gap between opposed canvas oblique sides 5 can be made
still less.
[0334] In addition, in a canvas G4 of FIG. 19C, which is different
from the ones in FIGS. 19A and 19B, the length of the front bar 36
is relatively shortened, and a canvas upward folding line 9, which
is an oblique line connecting one end of the canvas bottom side 2A
fixed on the front bar 36 and the end of the canvas top side 1A
fixed on the outer roller 13, is formed.
[0335] In addition, the canvas oblique side 5A having an angle of
50 degrees toward the fore end of the canvas top side 1A and the
canvas oblique side 8A extending obliquely upward from the fore end
of the canvas bottom side 2A form a right angle, and those opposed
right angles are connected through an elastic member 10.
[0336] Thereby, when the corner canvases G4 are wound, they are
gradually folded from the canvas upward folding line 9.
[0337] On the contrary, when the canvas extensions R3 are wound on
the inner rotation shafts 12 of the canvas take-up shafts J1, they
are wound so that the bottom end portions of the downwardly folded
portions are raised to keep the extension surface tensed to be
flush.
[0338] In this manner, as shown in FIGS. 20C and 20CC, the canvas
oblique sides 5A are tensely supported folded from the canvas
upward folding lines 9 in relatively steep condition, thereby the
gap between canvas oblique sides facing each other gets narrower,
and the appearance of the corner space when the canvases are
extended improves.
Third Example of Canvas Take-Up Shaft
[0339] Now, the canvas take-up shaft J3 shown in FIGS. 21A and 21B
is explained below.
[0340] This canvas take-up shaft J3 requires a casing, which the
canvas take-up shaft J1, J2 of the first or second example does not
require. The fore end of the inner rotation shaft 12A having a
shaft length that is 1/2-2/3 of the length of the casing 11 is
supported with the end cap 15. The inner rotation shaft 12A is
slidably and guidably inserted into the outer roller 13.
[0341] Reference numeral 58 refers to a slide bearing fixed on the
rear end of the outer roller 13. The slide bearing slides forward
and rearward with the guidance of the inner wall surface of the
casing 11.
[0342] To wind the canvas G1-G4, the inner rotation shaft 12A and
the outer roller 13 are integrally rotated, the swinging arms 44
and 45 are rotated in an arc rearward against the elastic biasing
force, and the canvas G1-G4 is wound by the tensioning force of the
canvas G1-G4 or the tensile force of the connection wires, with the
rearward movement of the outer roller of the casing 11.
[0343] On the other hand, when the canvas G1-G4 is extended, the
front bar 36 is extended obliquely forward by the elastic biasing
force of the swinging arms 44 and 45, the outer roller 13
reverse-rotating integrally with the inner rotation shaft 12A is
moved toward the end of the casing 11, and the canvas G1-G4 wound
on the canvas take-up shaft is drawn out and extended.
Adherent Winding Preventing Equipment of Canvas Extension
[0344] The following canvas take-up shaft J4, J5 of the fourth
example and the fifth example, or canvas take-up shafts J11-J13
described later are embodiments to solve the problem 3 discussed
above. They are provided with a structure to prevent adherent
winding when the canvas extension R2, R3 is wound, and to secure
smooth rearward movement of the outer roller 13.
Fourth Embodiment of Canvas Take-Up Shaft
[0345] Now, a canvas take-up shaft J4 of the fourth example shown
in FIGS. 22-24 is explained below.
[0346] Reference number 50 indicates a slide rope made of synthetic
resin having a moderate elastic property. Approximately four slide
ropes are incorporated in the inner rotation shaft 12 along the
axis of the inner rotation shaft.
[0347] References characters 18A and 19A refer to end caps engaging
both fore and rear ends of the inner rotation shaft 12. The end
caps have rope passages 182 and 192 for turning each slide rope 50
out by bending the rope in the shape of the letter U, the rope
passages being formed on 4 places on the external perimeter surface
from the cap main body to the cover.
[0348] Reference characters 24A and 25A refer to end caps engaging
in both the fore and rear ends of the outer roller 13. Rope
insertion holes 263 are formed inside of the end caps. In the cap
main body, a guide groove 264, in which the guide projection 273 of
the engaging groove 27 engages, is formed.
[0349] To incorporate the slide ropes 50 into the canvas take-up
shaft J4, first, the slide ropes are inserted along the rear side
of the guide projection 172 of the inner rotation shaft 12 along
the axis of the inner rotation shaft 12. Secondly the slide ropes
are temporarily drawn from either of the rope passages 182, 192 of
the end caps 18A, 19A fitted into the ends of the canvas take-up
shaft. Then the slide ropes are bent over, and drawn along the
guide groove 171 on the inner rotation shaft 12 upon turning them
out. Further, the ends of the ropes from the holes 263 of the end
caps 24A, 25A are drawn out, and fixed for retaining by fitting a
clip on both ends of the ropes.
[0350] The other slide ropes are incorporated in the same manner,
whereby 4 of the slide ropes are put across the inside and outside
of the canvas take-up shaft J4 along the axis of the canvas take-up
shaft J4.
[0351] Thus, when the outer roller 13 moves rearward, the slide
ropes 50 of the fore end of the outer roller 13 are correspondingly
drawn to the guide groove 171 of the inner rotation shaft 12, and
the slide ropes 50 exposed on the rear end of the outer roller 13
are drawn to the inside of the inner rotation shaft 12.
[0352] As a result, the canvas extension R2, R3 wound on the inner
rotation shaft 12 exposed by the rearward movement of the outer
roller 13 is indirectly wound on the external perimeter surface of
the slide ropes 50, the external diameter of which is increased by
the exposure of the upper portion in the axis direction.
[0353] Therefore, it prevents the canvas extension R2, R3 from
adherence when wound, and thus ensures the smooth rearward movement
of the outer roller 13.
[0354] In addition, because the slide ropes 50 are drawn from the
inside of the inner rotation shaft 12 by corresponding to the
rearward movement of the outer roller 13, it prevents the canvas
extension R2, R3 from wearing when wound on the external perimeter
surface of the slide rope 50.
Fifth Embodiment of Canvas Take-Up Shaft
[0355] Now, a canvas take-up shaft J5 of the fifth example shown in
FIGS. 25-27 is explained.
[0356] Reference numeral 56 indicates a slide belt made of
synthetic resin having a moderate elastic property. Approximately
four of the slide belts are incorporated in the inner rotation
shaft 12 extending along its axis.
[0357] Reference characters 18B and 19B refer to end caps engaged
in both the fore and the rear ends of the inner rotation shaft 12.
Belt passages 183 and 193 for bending over each belt 56 in a U
shape are formed on each one quarter of the external perimeter
surface of the end cap from the cap main body to the cover
portion.
[0358] References characters 24B and 25B indicate end caps engaging
both fore and rear ends of the outerwear roller 13, and each one
quarter of the cap collar is formed with belt passages 265 for
drawing the slide belts 56 formed on the cap main body along the
axis of the inner shaft.
[0359] Thus, the slide belts 56 along the inside of the guide
projection 172 of the inner rotation shaft 12 are inserted along
the axis of the inner rotation shaft 12; temporally drawn out from
the inside of the belt passages 183, 193 of the end caps 18B, 19B;
bent over; and drawn along the belt passage 265. Both ends of the
belts are fixed with a clip 561, 562 for retention.
[0360] The other slide belts 56 are incorporated in the same
manner, and thereby four of the slide belts 56 are put across the
inside outside of the canvas take-up shaft J5 along the axis of the
inner shaft.
[0361] As a result, the canvas extension R2, R3 wound on the inner
rotation shaft 12 exposed by the rearward movement of the outer
roller 13 is indirectly wound on the external perimeter surface of
the slide belts 56 along the guide projections 172 of the inner
rotation shaft 12, the external diameter of which is increased by
the exposure of the upper portion along the axis of the inner
rotation shaft.
[0362] As a result, the smooth forward movement of the outer roller
3 is ensured, and the wearing of the canvas extension R2, R3 is
prevented.
[0363] In addition, to motorize the inner rotation shaft 12 to
operate the above canvas take-up shaft J4, J5 electrically,
components such as an electric motor 54, a bearing socket 55, and
end caps 19C shown in FIGS. 17A and 17B are incorporated in the
inner rotation shaft 12 as shown in FIG. 23C or FIG. 26C, or an
electric motor (not shown) is incorporated in one of the end caps
15, 16 of the casing.
Second Embodiment of Corner Awning Device
[0364] Now, an awning device S2 of the second embodiment shown in
the perspective views of FIGS. 28A-28C and FIGS. 29D and 29E, and
in the plan views of FIGS. 30A-30E, is explained below.
[0365] The awning device S2 is comprised of the canvas tension
device K2 of the second example having a pair of two-phase swinging
arms N1, N2 in parallel, which circularly rotate in a two-phase
motion, and a canvas take-up device M1 having either one of the
above canvas take-up shafts J1-J5 or either one of canvas take-up
shafts J6-J8 explained later.
[0366] The two-phase swinging arms N1 and N2 are each comprised of
rear arm 59 and front arm 60 connected foldably. The intermediate
portions of the swinging arms are connected through a connection
rod 61. The arm front ends are pivoted at the brackets 48 and 49 of
the front bar 36.
[0367] The brackets 46 and 47 of the bottom of the two-phase
swinging arms N1, N2, that is, the bottom of the rear arm 59, are
provided with a spring having a relatively low resilience, while
the joint of the front arm 60 of the rear arm 59 is provided with a
spring having a relatively strong resilience.
[0368] Thus, when the corner canvas G1 extended as shown in FIG.
28A or 30A is wound on the canvas take-up shaft J1-J5, firstly a
pair of rear arms 59 biased by a low spring resilience starts being
rotated arcuately rearward against the resilience bias, and folded
by the wall through the swinging process shown in FIGS. 28A-28C, or
FIGS. 30A-30C, with the movement of the front bar 36 obliquely
rearward in parallel.
[0369] Furthermore, when the canvas take-up shaft J1-J5 rotates for
winding, a pair of front links 60 biased by the strong spring
resilience moves the front bar 36 obliquely rearward in parallel
against the resilience bias, and the fore arm 60 is folded by the
wall through the swinging process shown in FIGS. 29D and 29E, or in
FIGS. 30C-30E.
[0370] On the other hand, when the canvas take-up shaft J1-J5 is to
be wound, first, a pair of the front arms 80 biased by a strong
spring resilience is arcuately rotated in the forward spreading
direction by the bias, pushing the front bar 36 obliquely forward
in parallel.
[0371] When the front arm 60 swings to the spreading angle as shown
in FIG. 28C or FIG. 30C, a pair of the rear arms 59 biased by a
weak spring resilience rotates and swings to the spreading angle as
shown in FIG. 28A or FIG. 30A, and thereby the front bar 36 is
pushed further obliquely forward in parallel.
[0372] In this manner, the corner canvas G1 extends to the corner
space and covers it.
[0373] Thus, when the front bar is extended in two-phases towards
the corner space obliquely forward by a linkage comprising
two-phase swinging arms N1 and N2 and a connection rod 61 for the
arms, the front bar is able to push the front bar 36 further
obliquely forward, compared with the case of the swinging arms 44
and 45 incorporated in the canvas tension device K1 of the first
example.
[0374] In addition, in the above case, the angle connecting the
bottom end and front end of the two-phase swinging arms N1 and N2
biasing the front bar 36 is adjusted to be around 70-80 degrees of
the spreading angle as shown in FIG. 30A, and the arms are
controlled in their rotation by a stopper (not shown) as desired to
be less than about 45-50 degrees of the swinging angle, and the
swinging angle between the connection rod 61 and the rear arm 60 is
to be less than about 120 degrees.
[0375] In addition, the corner canvas G2-G4 may be extended or
stored in such a manner that two of the awning devices S2 of the
second embodiment are placed to face each other at the corner of
the front wall W1 and the side wall W2, and each canvas take-up
shaft J1-J5 is constructed with an interlocking structure as shown
in FIGS. 18A and 18B. Corner canvas G2-G4 of the second-fourth
example as shown in FIGS. 19A-19C, instead of the corner canvas G1
of the first example, is connected via expansion and contraction
members 10, and one of the canvas take-up devices M1 and the other
of the canvas take-up device M1 are interlocked.
Third Embodiment of Corner Awning Device
[0376] Now, an awning device S3 of the third embodiment shown in
perspective views in FIGS. 31A and 31B, and in plan views in FIGS.
32A-32C, is explained below.
[0377] The awning device S3 is comprised of the canvas tension
device K3 of the third example provided with a pair of telescopic
arms T1 and T2 in parallel, which are free to expand and contract,
a canvas take-up shaft M1 provided with either one of the above
described canvas take-up shafts J1-J5, or a canvas take-up shaft
J6-J8 described later, wherein two of the awning devices are
installed at the corner of the front wall W1 and the corner of the
side wall W2 in an orthogonally face-to-face relation.
[0378] In the above case, one of the canvas take-up shafts J1-J5
and the other of the canvas take-up shafts J1-J5 are configured so
that both ends of the front bars 36 are fixed orthogonally in a
face-to-face relation, or fixed through the connection member 67 as
shown FIG. 34.
[0379] In the telescopic swinging arms T1, T2, the fore end of the
rear arm 62 is slidably fitted in the fore arm 63, and configured
to be expandable and contractible with a coil spring 64 or a rubber
elastic body. The fore end of each front arm 63 is pivoted on the
brackets 48, 49 of each front bar 36.
[0380] A spring (not shown) biasing telescopic arms T1, T2 in the
spreading direction is incorporated in the brackets 46, 47 of the
bottom of the swinging arms T1, T2, as is the case with the canvas
tension device K1, K2 of the first and second examples.
[0381] Thus, as shown in FIG. 32A, when the corner canvases G1
extended in one way and the other way are wound by interlocking the
canvas take-up shafts J1-J5, each telescopic swinging arm T1, T2 is
rotated rearward against the elastic biasing, and then the winding
on the canvas take-up shafts J1-J5 is started, while one and the
other front bars 36 translate toward the front wall W1 or the side
wall W2 with the rearward movement.
[0382] However, because the fore ends of front bar 36 are
integrated with each other, the telescopic swinging arms T1, T2 are
rotated arcuately rearward, and are rotated rearward with expansion
and contraction with the rear arm 62 and the front arm 63 sliding
relatively, then folded by the wall as shown in FIG. 32C, as
simultaneously the integrated font bars 36 are drawn to the corner
to be stored by the walls.
[0383] On the other hand, as shown in FIG. 32C, when two canvas
take up shafts J1-J5 are rotated to unwind in an interlocking
manner, each telescopic swinging arm T1, T2 is rotated with
expansion and contraction in the spreading direction obliquely
forward by the elastic biasing force, the integrated front bar 36
is pushed obliquely forward with parallel movement, and the corner
canvas G1 is extended to the corner.
[0384] In this manner, the telescopic swinging arms T1, T2 of the
canvas tension unit K3 are rotatably supported with bias, and make
the arm length free for expansion and contraction, and thus a
corner ornamental panel 67A orthogonal as shown in FIG. 33 is
attached on the integrated front bar 36, which allows the corner
ornamental panel 67A to have the function of advertisements for
shops or sign-boards.
Fourth Embodiment of Corner Awning Device
[0385] Now, a corner awning device S4 of the fourth embodiment
shown in FIGS. 33-36 is explained below.
[0386] Reference number 65 corresponds to a slide rail comprising a
guide-roller 66. As shown in FIG. 35, the slide rail is inserted in
the front bar 36A to form a guide groove 361 of a guide roller 66
within the frame of the front bar. Brackets 48, 49 are fixed in the
intermediate position of the slide rail 65, and in the end position
of the slide rail 65 respectively. The front ends of swinging arms
44, 45 are pivoted on the brackets 48, 49 respectively.
[0387] The guide-rollers 66 are bearing supported and spaced apart
on the rail projection 651 projected in the front, central position
of the slide rail 65, and retained by an engagement collar 362
formed in the back and upper/lower positions of the front bar
36.
[0388] Thus, as shown in FIG. 34, when the corner canvases G1
extended in one way and the other way are wound by interlocking
canvas take-up shafts J1-J5, each telescopic swinging arm 44, 45 is
rotated rearward against the elastic biasing, and the winding on
the canvas take-up shaft J1-J5 is started, while one and the other
front bar 36 moves rearward, toward the front wall W1 or the side
wall W2 in parallel.
[0389] In the above case, one of the canvas take-up shafts J1-J5
and the other of the canvas take-up shafts J1-J5 are configured so
that the portion where both shafts meet is configured in an
interlocking structure as shown in FIGS. 18A and 18B. Both ends of
the front bars 36 are fixed orthogonally in a face-to-face
relation, or fixed through the connection member 67 as shown FIG.
34.
[0390] A spring (not shown) biasing swinging arms 44, 45 in the
spreading direction is incorporated in the bracket 46, 47 of the
bottom of the swinging arms 44, 45 as is the case with the canvas
tension device K1-K3 of the first-third examples.
[0391] Thus, as shown in FIG. 34, when the corner canvases G1
extended in one way and the other way are wound by interlocking
canvas take-up shafts J1-J5, each telescopic swinging arm 44, 45 is
rotated rearward against the elastic biasing and the winding on the
canvas take-up shaft J1-J5 is started, while one and the other
front bar 36 moves rearward, toward the front wall W1 or the side
wall W2 in parallel.
[0392] However, because the fore ends of front bars 36A are
integrated with each other, the swinging arms 44, 45 are rotated
arcuately rearward, first by sliding the sliding rail 65 rearward
temporarily on each front bar as shown in the intermediate stage of
FIG. 36, and then by sliding it forward, and the swinging arms are
folded by the wall as shown in FIG. 36, as simultaneously the
integrated font bars 36A are drawn to the corner to be stored by
the wall.
[0393] On the other hand, when both of the canvas take-up shafts
J1-J5 are rotated for unwinding in an interlocking manner, each
swinging arm 44, 45 is rotated arcuately obliquely forward in the
spreading direction by the elastic biasing force, which pushes and
translates linearly the integrated front bars 36A over the corner
spaces obliquely forward, and thus the corner canvases G1 are
extended over the corner spaces.
[0394] In the above case, the bracket 48 of the fore end of the
swinging arm 44 is attached adjacent the intermediate part of the
slide rail slightly shorter than the length of the front bar 36A as
shown in FIG. 34. However, if the length of the slide rail is about
half, the bracket 48 is attached on a portion in proximity to the
fore end of the slide rail 65.
Fifth Embodiment of Corner Awning Device
[0395] Now, an awning device S5 of the fifth embodiment shown in
the perspective views of FIGS. 37A-37C and in the plane views of
FIGS. 38A-38C is explained.
[0396] This awning device S5 is comprised of a combination of a
canvas tension device K5 of the fifth example having double
foldable swinging arms V1, V2 bending and stretching like a
leapfrog, the canvas take-up device M11 having either one of the
above described canvas take-up shafts J1-J5, or canvas take-up
shafts J6-J8 described later, with two of the awning devices being
configured in the corner place of the front wall W1, and the corner
of the side wall W2, in an orthogonally face-to-face relation.
[0397] In the above case, one of the canvas take-up shafts J1-J5
and the other of the canvas take-up shafts J1-J5 are configured so
that the portion where both shafts meet is configured in an
interlocking structure as shown in FIG. 18. Both ends of the front
bars 36 are fixed orthogonally in a face-to-face relation, or fixed
through the connection member 67 as shown FIG. 34.
[0398] The bi-foldable swinging arms V1, V2 are each comprised of a
rear arm 59 and a fore arm 60, both of which are bi-foldably
connected. The swinging arms V1, V2 are connected by extending a
connection rod 61 between the bi-foldable joints thereof. The fore
end of the bi-foldable swinging arm V1 that is closer to the corner
is pivoted at the bracket 48 fixed toward the fore end of the front
bar 36, while the fore end of the bi-foldable swinging arm V2 that
is located rearward of the other arm is pivoted at the bracket
fixed on the front bar 36 near the intermediate part.
[0399] In the brackets 46, 47 at the bottom end of the bi-foldable
swinging arms V1, V2, that is, in the bottom end of the rear arms
59, a spring (not shown) biasing the arms in the spreading
direction is incorporated. Also, in the bi-foldable joints of the
rear arm 59 and the front arm 60, a spring (not shown) biasing the
arms 59, 60 in the spreading direction is incorporated.
[0400] Thus, as shown in FIGS. 37A and 38A, when the corner
canvases G1 extended to one and the other directions are wound by
interlocking the canvas take-up shafts J1-J5, each bi-foldable
swinging arm V1, V2 rotates obliquely rearward against the
spreading biasing force while bi-folding, and at the same time
moves the integrated front bar 36 linearly rearward toward in
parallel to the line that divides the corner into two, and
translates it toward the front wall W1 and the side wall W2. Then
the arms are folded by the wall while they draw the integrated
front bar 36 to be stored by the wall.
[0401] On the other hand, when both of the canvas take-up shafts
J1-J4 are interlockingly rotated for unwinding, each bi-foldable
swinging arm 44, 45 is rotated forward in the spreading direction
by the elastic biasing force, which pushes and translates linearly
the integrated front bar 36 obliquely forward, and thus the corner
canvas G1 is extended over the corner space.
Sixth Example of Canvas Take-Up Shaft
[0402] A canvas take-up shaft J6 shown in the sixth example of
FIGS. 39A and 39B is explained below.
[0403] This take-up shaft J6 is configured so that the outer roller
13 rotating integrally with the inner rotation shaft 12 moves
forward/rearward in the axis direction by means of a rack work.
[0404] Reference number 91 refers to a worm-gear fitted to the rear
end of the end cap 25. Reference 92 indicates a worm rack formed on
the internal surface of the back of the casing 11. The worm gear 91
engages the rack 92.
[0405] Thus, when the inner rotation shaft 12 and the outer roller
13 are integrally rotated by means of a manually operated device,
the outer roller starts moving in the axis direction with rotation
via engagement of the worm gear 91 and the worm rack 92, while the
outer roller 13 is moved forward/rearward with the sliding guidance
by the inner rotation shaft 12 by the tension force of the canvas
tension unit K1-K5 and the tensile force of the connection wires
34, 35.
[0406] Thereby, the canvas main body R1 is wound on the outer
roller 13, and the canvas extension R2, R3 is wound on the inner
rotation shaft 12 exposed by the rearward movement of the outer
roller 13.
[0407] In addition, by winding the corner canvas G1 on the canvas
take-up shaft J6, the take-up diameter varies, and then the
circumferential speed of the take-up shaft J6 becomes gradually
fast or slow. Thus, to secure the interlocking, it is preferable to
gradually widen the space of the rack of the worm rack 92.
[0408] In addition, in the above case, because the outer roller 13
is secured to be moved forward/rearward by the rackwork, the
connection wires 34, 35 are not required.
[0409] In addition, although structures other than the above
described structure are shown as is the case with the canvas
take-up shaft J1 of the first example, a rackwork as described
above can be incorporated in any of the canvas take-up shafts J2-J5
of the first-fifth examples.
Seventh Example of Canvas Take-Up Shaft
[0410] A canvas take-up shaft J7 of the seventh example shown in
FIGS. 40A and 40B is explained below.
[0411] This take-up shaft J7 is comprised of: an inner fixing
member 12B supporting the outer roller 13 slidably and rotatably.
An electric drive unit (a manually operated device is also
acceptable) forward/reverse rotates the outer roller itself.
[0412] In this regard, in the canvas take-up shaft J1-J6 of the
first-sixth examples, the inner rotation shaft 12 and the outer
roller 13 are integrally rotated by forward/reverse rotating the
inner rotation shaft 12, 12A with a manually or electrically
operated unit, while in the canvas take-up shaft J7 of the seventh
example, the outer roller is provided with the drive unit that
forward/reverse rotates the outer roller 13 itself.
[0413] Therefore, it makes the rotation of the inner shaft
unnecessary, and the inner shaft is just for guiding the outer
roller 13 and enabling its rotation. The rotation of the shaft
itself is not an issue. Upon consideration of these factors, the
word "inner fixed shaft 12B" is adopted instead of the inner
rotation shaft 12, 12A.
[0414] Reference character 16A represents a storing case for the
drive unit, also serving as a end cap fitted to the rear end of the
casing 11, the fore/rear ends of the inner fixed shaft 12B are
fittingly fixed at a bearing 152 of the end cap and a bearing 162
is projected from the storing case 16A.
[0415] An electric motor (not shown) is mounted in the storing case
16A, and a drive gear 68 is fitted on the output shaft.
[0416] Reference characters 24C and 25C represent end caps
respectively fitted into the fore and rear ends of the outer
roller, and a spur gear 69 is fittingly fixed on the rear end of
the end cap 25C.
[0417] Reference numeral 70 represents three rod spur gears
fittingly fixed on the gear rotation shaft 701. Reference number 71
represent a bearing nut fixed at the upper back corner of the
casing 11. The gear rotation shaft 701 is passed through holes 711
at the offset corner, and three rod gears 70 are rotatably borne
between the bearing nuts 71.
[0418] The spur gear 69 fitted on the outer roller 13 engages the
rod gear 70, and the rear end of the rod gear 70 engages the
driving gear 68.
[0419] Thus, the driving gear 68 drives by means of the electric
motor to rotate the outer roller 13 via engagement of the rod gear
70 and the spur gear 69, while the outer roller 13 is moved forward
and rearward with the sliding guide of the inner fixed shaft 12B by
elastic bias force of the canvas tension device K1-K5, tension of
the canvas G1, and tensile force of the connection wires 34 and
35.
[0420] Thereby, the canvas main body R1 is wound on the outer
roller 13, and the canvas extensions R2, R3 are wound on the inner
fixed shaft 12 exposed by the rearward movement of the outer roller
13.
Eighth Example of Canvas Take-Up Shaft
[0421] A canvas take-up shaft J8 of the eighth example shown in
FIGS. 41A and 41B is explained below.
[0422] This take-up shaft J8 serves to move forward and rearward
the outer roller 13 in the axis direction by a rack work in the
canvas take-up shaft J7 of the example 7.
[0423] Reference number 92 indicates a rack projected from the
inner fixed shaft 12B by spacing one another in an axis direction,
the rack engaging an internal thread formed on the inner perimeter
surface of the end cap 25C.
[0424] Thus, the outer roller 13 is moved forward and rearward with
the sliding guide of the inner fixed shaft 12B by the rotation of
the outer roller 13 via the engagement of the rod gear 70 and the
spur gear 69 when an electric motor drives, while the engagement of
the internal thread 252 of the end cap 25C to the rack 93 of the
inner fixed shaft 12B, and further by the elastic biasing force of
the canvas tension device K1-K5, the tension force of the canvas
G1, and the tensile force of the connection wires 34, 35.
[0425] Thereby, the canvas main body R1 is wound on the outer
roller 13, and the canvas extensions R2, R3 are wound on the inner
fixed shaft 12 exposed by the rearward movement of the outer roller
13.
[0426] Although in the above case the rack 92 engaging the internal
thread 252 is formed on the inner fixed shaft 12B in the axis
direction, it is also possible to form a helical thread (not
shown), e.g., an external thread, on the outer perimeter surface to
move the outer roller 13 forward and rearward by the engagement of
the two threads.
[0427] In addition, instead of the internal screw 252, an engaging
projection (not shown) may be formed on the inside of the end cap
25C to engage the external thread.
[0428] In addition, in the case of the canvas take-up shaft J7, J8
of the above described seventh and eighth examples, a manually
operated drive unit for directly driving the drive gear 68 or the
rear end of the rod gear 70 may be incorporated in the storing case
16A.
[0429] Similarly, if slide ropes or slide belts shown in the canvas
take-up shaft J4, J5 of the fourth and fifth examples are
incorporated in the canvas take-up shaft J7, J8, the adhesive
winding at the time of the winding of the canvas extension R1, R2
will be prevented, and the smooth movement of the outer roller 13
will not be impaired as is the case of the canvas take-up shaft J4,
J5.
Sixth Embodiment of Corner Awning Device
[0430] Now, a corner awning device S6 of the sixth embodiment shown
in FIGS. 42-45B is explained below.
[0431] This is an embodiment in which a drive unit of the swinging
arms 44, 45 is incorporated in the canvas tension device K6 of the
sixth example, and the canvas take-up shaft J9 of the ninth example
being the main part of the canvas take-up device M2 is made to be
the driven side.
[0432] The drive unit of the swinging arms 44, 45 shown in FIGS.
44A and 44B is explained below.
[0433] Reference characters 46A and 47A are associated with
brackets pivoting the bottom end of the swinging arms 44 and 45.
Reference number 72 represents an intermediate bracket attached on
the front wall along the line connecting the bracket 46A with the
bracket 47A. Reference number 73 indicates a rotation shaft crossed
across the bottom ends of the swinging arms 44, 45. Worms 741 and
742, and a bevel gear 751, are placed in lateral bearings 461, 471,
and 742 of brackets 46A, 47A, and 72 respectively, with the worms
741 and 742 inserted onto both ends of the rotation shaft 73. The
bevel gear 751 is inserted onto the intermediate part of the
rotation shaft 73, which passes though the lateral bearing.
[0434] Reference numbers 761 and 762 indicate worm gears each fixed
on the bottom end of spindles 442, 452 of swinging arms 44, 45, the
worm gears being pivoted in vertical bearings 462, 472 and engaging
with the worms 741, 742.
[0435] Reference 752 refers to a bevel gear engaging a bevel gear
751. The bevel gear is fitted on the top end of the rotation shaft
22 fitted to bearing 722 of the middle bracket 72. A hook 23 is
formed on the bottom end of rotation shaft 22.
[0436] Thus, swinging arms 44 and 45 are interlockingly
parallel-rotated by forward and reverse rotating the rotation shaft
by attaching an operating lever on the hook 23.
Ninth Example of Canvas Take-Up Shaft
[0437] Now, a canvas take-up shaft J9, which is the driven side
shown in FIGS. 45A and 45B, is explained below.
[0438] Reference number 77 indicates a coil spring inserted into
the latter half of the inner rotation shaft 12. Reference number 78
refers to a disc-shaped spring-stopping socket. The fore end and
the rear end of the coil spring 771 are inserted into a hole 782
made in an off center position of the spring stopping socket, and a
hole 192 made in an off center position of the end cap 19,
respectively.
[0439] Reference number 79 indicates a fixed axle extending from a
central hole 190 of the end cap 19 through a coil spring 77. The
fore end 791 and rear end 792 of the axle are fitted into the
central hole 781 of the socket 78, and the central hole of a
bearing 161 of the end cap 16, respectively.
[0440] Thus, when the inner rotation shaft 12 is rotated via outer
roller 13, the coil spring 77 is compressed gradually via the end
cap 19 of the rotation shaft 12, and then elastic energy is
accumulated in the coil spring 77, or the accumulated elastic
energy is released.
[0441] Specifically, when winding of the canvas G1-G4 on the canvas
take-up shaft J9 is completed, the elastic energy is released with
some preload remaining.
[0442] On the other hand, as the canvas G1-G4 is extended, the
elastic energy is gradually accumulated in the coil spring 77, and
the maximum elastic biasing force is accumulated therein at the
completion of the extension.
Effect of Awning Device of Sixth Embodiment
[0443] Thus, as shown in FIGS. 42 and 43, to wind the extended
corner canvas G1-G4 on the canvas take-up shaft J9, an operating
lever (not shown) engaged to a hook 23 of the manually operated
unit is rotated. The rotation shaft 73 is rotated via the
engagement of spur gears 752 and 751, while swinging arms 44 and 45
are arcuately rotated rearward via the engagement of the worms 741
and 742 and the worm gears 761 and 762, so that the front bar 36 is
translated obliquely rearward.
[0444] In the above case, tensioning force works on the front bar
36 with enough elastic energy to wind the extended corner canvas
G1-G4.
[0445] Therefore, when the restraint force by swinging arms 44, 45
against the extended canvas G1-G4 fades, the elastic biasing force
of the coil spring 77 with the maximum elastic energy accumulation
at the completion of the extension is released.
[0446] Thereby the inner rotation shaft 12 and the outer roller 13
are integrally rotated to wind the canvas top side 1 and 1A fixed
on the outer roller 13.
[0447] In this way, the swinging arms 44 and 45, which is the
driven side, are rotated rearward and the front bar 36 is
translated obliquely rearward while the tensile force of the
connection wires 34, 35 is converted to the rearward sliding force
of the outer roller 13 and the outer roller 13 is moved rearward in
the axis direction of the inner rotation shaft 12.
[0448] Thereby the canvas body part R1 is wound on the outer roller
13, and the canvas extension R2, R3 is wound on the inner rotation
shaft 12 exposed by the rearward movement of the outer roller
13.
[0449] On the other hand, when the canvas G1-G4 wound on the canvas
take-up shaft J9 is to be extended toward the corner space of the
building, the user rotates the operating lever in the opposite
direction from the above. The two swinging arms 44 and 45 folded by
the wall are accurately rotated in the spreading direction thereof,
and the front bar 36 attached to the fore ends of the arms is
pushed and translated toward the corner space obliquely
forward.
[0450] In addition, the inner rotation shaft 12 and the outer
roller 13 are integrally reverse rotated, the corner canvas G1
wound on the canvas take-up shaft J1 is unwound, and the elastic
energy is accumulated by compressing the coil spring 77.
[0451] In addition, the sliding force to the outer roller 13 in the
forward direction is actuated by the rotation force of the swinging
arms 44, 45 affecting the front bar 36 and the tensile force of the
connection wires 34, 35 unwound. Thereby the outer roller 13 is
reverse rotated with forward movement along the inner rotation
shaft 12.
[0452] In this manner the corner canvas G1 is smoothly extended
towards the corner space obliquely forward by the extension of the
front bar 36 with the elastic biasing force of the swinging arms
44, 45, by the integral reverse rotation of the inner rotation
member 12 and the outer roller 13, and by the forward movement of
the outer roller 13.
Tenth Example of Canvas Take-Up Shaft
[0453] Now, a canvas take-up shaft J10 of the driven side of the
tenth example shown FIGS. 46A and 46B is explained.
[0454] Reference character 25C refers to an end cap fittingly fixed
on the rear end of the outer roller 13, the end cap having a pipe
shaft 81 projected rearward thereon.
[0455] Reference number 82 is a cover plate fitted onto the pipe
shaft 81. Reference number 83 points to a whorl spring made of a
spirally-wound leaf spring, the whorl spring fittingly supported by
the pipe shaft 81. The spring end 831 of the whorl spring is fitted
into a slit 811.
[0456] Reference number 84 indicates a slide case fixed at the rear
end of the outer roller 13, the slide case being fitted into a pipe
shaft 81 as the storage case of the whorl spring 83, and being
moved forward and rearward with the sliding guidance of the
internal surface of the casing 11. Reference number 842 shows a
locking portion, which is projected from a corner of the slide case
84, and which lockingly fixes an outer spring end 832 of the whorl
spring 83.
[0457] Reference number 85 refers to a retaining washer, which is
fitted on a rear end of the pipe shaft 81, and which retains and
supports the cover plate 82, the whorl spring 83, and the slide
case 84, which are sequentially fitted on to the pipe shaft 81.
Reference numbers 241 and 251 indicate through holes for the inner
fixed shaft 12B. Reference number 821 is associated with a hole in
the cover plates 82. Reference number 841 indicates a hole in a
slide case.
[0458] Thus, when the outer roller 13 slidably fitted on,
supported, and guided by the inner fixed shaft 12B is rotated, the
whorl spring 83 is gradually compressed via the end cap 25C of the
outer roller 13, and the elastic energy is accumulated in the
spring 83 or the accumulated elastic energy is released.
[0459] Specifically, when the winding of the canvas G1-G4 on the
canvas take-up shaft J10 is completed, the elastic energy is
released with some pre-load remaining.
[0460] On the other hand, as the canvas G1-G4 is extended, the
elastic energy is gradually accumulated in the coil spring 77, and
the maximum elastic biasing force is accumulated therein at the
completion of the extension.
[0461] In addition, in case that the canvas take-up shaft J7, J8
shown respectively in FIGS. 40A and 40B, and FIGS. 41A and 41B is
the driven side, the drive gear 68 is not required, and the winding
and unwinding of the corner canvas G1-G4 is achieved by
accumulating or releasing the elastic energy in the whorl spring by
driving the rotating rod gear 70 via the outer roller 13 by
incorporating the whorl spring (not shown) in the storage case 16A
as shown in FIG. 46B.
Modified Example of the Adhesive Winding Prevention Means
Eleventh Example of Canvas Take-Up Shaft
[0462] In FIG. 47 showing the canvas take-up shaft J11 of the
eleventh example, the reference character 56A indicates an elastic
belt made of rubber (which may also be a rope). Around four of the
elastic belts are incorporated between the external perimeter
surface of the inner rotation shaft 12 and the internal perimeter
surface of the outer roller 13.
[0463] The elastic belts 56 are each inserted into and between a
guide projection 172 of the external perimeter surface of the inner
rotation shaft 12 and the internal perimeter surface of the outer
roller 13, in the axis direction. The fore and rear ends of each
elastic belt are drawn out along a belt passage 265 of end caps 24B
and 25B. The fore end of each belt is turned inside through a belt
passage 183 of the end cap 18B, and is retained with a clip 561 in
the inside of the end cap 18B.
[0464] Further, the rear end of each belt is drawn out from the
belt passage 265 of the end cap 25B, and retained with a clip
562.
[0465] Further, all of the elastic belts 56A are incorporated in
the same manner as the above, and thereby four elastic belts 56A
are disposed across the inner rotation shaft 12 in the axis
direction.
[0466] When the outer roller is moved rearward, correspondingly the
elastic belts 56A are extended along the guide projections 172 of
the inner rotation shaft 12 and exposed, and the canvas extension
R2, R3 is indirectly wound on the external perimeter of the elastic
belt.
[0467] As a result, the smooth forward movement of the outer roller
13 is ensured, and the wear of the canvas extension R2, R3 is
prevented.
[0468] In addition, an elastic rope instead of the elastic belt 56A
may be incorporated in the canvas take-up shaft J4 shown in FIGS.
22-24.
Twelfth Example of Canvas Take-Up Shaft
[0469] Now, in FIGS. 48A and 48B showing the canvas take-up shaft
of the twelfth example, reference number 90 indicates a coil spring
wound on the fore end of the inner rotation shaft 12, 12A or the
inner rotation fixed shaft 12B. When the canvas is extended, the
coil spring is housed in a compressed state in the fore end of the
outer roller 13 moved forward as shown in FIG. 48A.
[0470] At the time of winding of the corner canvas G1-G4, as the
outer roller 13 is moved rearward, the coil spring 90 is extended
on the external perimeter surface of the inner shaft 12, 12A, 12B
and exposed, and the canvas extension R2, R3 is thus indirectly
wound on the external perimeter surface of the coil spring.
[0471] Thereby, the smooth rearward and rearward movement of the
outer roller 13 is ensured.
Thirteenth Example of Canvas Take-Up Shaft
[0472] In FIG. 49 showing the canvas take-up shaft J13 of the
thirteenth example, reference number 94 is a sheet magnet that is
attached on the front half of the external perimeter surface, and
reference number 95 is a sheet magnet fixed on the edge of the
oblique side 3, 5, 5A of the corner canvas G1-G4.
[0473] In addition, the outerwear roller 13 is made of nonmagnetic
material.
[0474] Thus, when the canvas extension R2, R3 are wound on the
external perimeter surface of the inner shaft 12, 12A, 12B exposed
by the rearward movement of the outer roller 13, adhesive winding
is prevented because the canvas oblique side 3, 5, 5A is
magnetically levitated with the magnetic force.
[0475] In the above case, a sheet magnet 94 may be fixed across the
overall length of the external perimeter surface of the inner shaft
12, 12A, 12B.
[0476] In that case, the outer roller 13 is supported in a state of
magnetic levitation against the inner shaft 12, 12A, 12B, and the
sliding friction at the time of the forward and rearward movement
of the outer roller 13 is eliminated or substantially reduced,
which makes the forward and rearward movement of the outer roller
13 dramatically smoother.
Other Modified Examples of Corner Canvas
[0477] Finally, some modifications of the corner canvas G1-G4 are
explained below. In FIGS. 50A-50C, Reference number 86 indicates an
edge cloth fixed on the front surface of the canvas oblique side 3,
5, 5A, the thickness of the edge cloth increasing continuously
toward the canvas bottom side 2, 2A from the canvas top side.
[0478] Thus, when the canvas extension R2, R3 is wound into a roll
on the external perimeter surface of the inner rotation shaft 12,
12A or the inner fixed shaft 12B exposed by the rearward movement
of the outer roller 13, the sheet 86 is wound in a helically rising
condition as shown in the cross-sectional view of FIG. 50C.
[0479] Thereby, it prevents the canvas extension R2, R3 from being
adhesively wound on the external perimeter surface of the inner
rotation shaft 12, 12A or the inner fixed shaft 12B, and thus the
edge sheet 86 wound helically is utilized as a spacer, which
ensures the smooth movement of the outer roller 13.
[0480] Further, although the edge sheet 86 is formed to be
continuously thicker in the thickness in the above manner, it may
be formed to be thicker step-by-step, e.g., every winding or every
two windings.
[0481] In FIG. 51, reference number 89 refers to a band plate rim
with spring elastic. The plurality of the band plates is fixed by
sewing in the canvas in a length wise, parallel densely arrangement
spaced apart from one another and extending from the canvas main
body R1 to the canvas extension R2, R3, or they are inserted into
the inside of the pouch passage formed in a lengthwise, parallel
arrangement.
[0482] Thus, when the canvas G1-G4 provided with the ribs 89 is
wound on the outer roller 13, they are wound with some clearance
between the inner shaft 12 having a smaller diameter than the outer
roller 13 and the external perimeter surface of the canvas
extension R2, R3.
[0483] Therefore, the smooth movement of the outer roller 13 is
ensured, and the wear of the canvas extension R2, R3 is
prevented.
[0484] In FIGS. 52A and 52B, reference numbers 87 and 88 indicate
connection belts fixed by sewing on the diagonal lines connecting
the corners of the canvas main body R1. The ends of the belts,
which project from the canvas R1, have holes 871, 872, 881 and
882.
[0485] Thus, to attach the canvas top side 1, 1A of the corner
canvas G1-G4 and the canvas bottom side 2, 2A on the outer roller
13 and the front bar 36, 36A respectively, they are fixed by
screwing a screw (not shown) into each engagement hole 271, 272,
39, 40.
[0486] Although the connection belts 87 and 88 are fixed on the
canvas main body R1 in the form of a letter of X in the above case,
the connection belts 87A and 88B may be fixed by sewing in the
inverted V as shown in FIG. 53, ropes may be used instead of the
belts, or the connection wires 34, 35 are fixed in the form of a
letter of X or V.
INDUSTRIAL APPLICABILITY
[0487] The present invention provides the corner canvas and the
take-up shaft therefore, and corner awning device, as described
above. Thus, an epoch-making novel product is provided to the
industry, which dramatically enhances ornamentality and external
appearance in the corners of various buildings and which abounds in
the technical interests and utility as a corner awning device.
* * * * *
References