U.S. patent application number 12/382549 was filed with the patent office on 2009-07-16 for artificial disc implant.
This patent application is currently assigned to WARSAW ORTHOPEDIC, INC.. Invention is credited to William F. McKay, Thomas A. Zdeblick.
Application Number | 20090182432 12/382549 |
Document ID | / |
Family ID | 22478126 |
Filed Date | 2009-07-16 |
United States Patent
Application |
20090182432 |
Kind Code |
A1 |
Zdeblick; Thomas A. ; et
al. |
July 16, 2009 |
Artificial disc implant
Abstract
An artificial disc implant includes an upper shell, a lower
shell, and a spacer therebetween. The spacer preferably has
properties similar to that of a natural spinal disc, while the
upper and lower shells form a rigid interface between the implant
and the adjacent vertebral bodies. The upper and lower shells can
be configured to prevent expulsion of the spacer from the disc
space. The implant upper and lower shells may further be configured
into partially cylindrical shapes for ease of insertion through an
insertion tube as presently known for interbody fusion devices. The
devices may further be configured for insertion through a
double-barreled insertion tube. Methods and instruments for
inserting an artificial disc implant are also provided.
Inventors: |
Zdeblick; Thomas A.;
(Middleton, WI) ; McKay; William F.; (Memphis,
TN) |
Correspondence
Address: |
FITZPATRICK CELLA (MEDTRONIC)
30 ROCKEFELLER PLAZA
NEW YORK
NY
10112-3800
US
|
Assignee: |
WARSAW ORTHOPEDIC, INC.
Warsaw
IN
|
Family ID: |
22478126 |
Appl. No.: |
12/382549 |
Filed: |
March 18, 2009 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11064185 |
Feb 23, 2005 |
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12382549 |
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10085872 |
Feb 28, 2002 |
6881228 |
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11064185 |
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09586308 |
Jun 2, 2000 |
6402785 |
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10085872 |
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60137586 |
Jun 4, 1999 |
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Current U.S.
Class: |
623/17.16 ;
623/17.11 |
Current CPC
Class: |
A61F 2002/30808
20130101; A61F 2002/30774 20130101; A61F 2220/0033 20130101; A61F
2310/00976 20130101; A61F 2/30742 20130101; A61F 2002/30154
20130101; A61B 17/86 20130101; A61F 2002/30092 20130101; A61F
2002/3039 20130101; A61F 2/442 20130101; A61F 2230/0069 20130101;
A61F 2002/30563 20130101; A61F 2220/0025 20130101; A61F 2002/3023
20130101; A61F 2210/0014 20130101; A61F 2/441 20130101; A61F
2002/30975 20130101; A61F 2002/30121 20130101; A61F 2002/30593
20130101; A61F 2002/30879 20130101; A61B 17/1757 20130101; A61F
2002/30153 20130101; A61F 2002/30224 20130101; A61F 2002/30785
20130101; A61F 2002/448 20130101; A61F 2/4425 20130101; A61F
2310/00023 20130101; A61F 2230/0019 20130101; A61F 2002/30225
20130101; A61F 2002/30237 20130101; A61F 2/30965 20130101; A61F
2002/30372 20130101; A61F 2002/30892 20130101; A61F 2002/443
20130101; A61F 2002/30123 20130101; A61F 2002/30228 20130101; A61F
2/4611 20130101; A61F 2002/30578 20130101; A61F 2230/0021
20130101 |
Class at
Publication: |
623/17.16 ;
623/17.11 |
International
Class: |
A61F 2/44 20060101
A61F002/44 |
Claims
1-53. (canceled)
54. An artificial disc implant, comprising: an upper member having
a first surface to engage a first vertebra, said upper member
including no more than one upper bone engaging member extending
from said first surface along at least a portion of said upper
member, said upper bone engaging member for engaging the first
vertebra; a lower member having a second surface to engage a second
vertebra, said lower member including no more than one lower bone
engaging member extending from said second surface along at least a
portion of said lower member, said lower bone engaging member for
engaging the second vertebra; and a spacer between said upper
member and said lower member.
55. The implant of claim 54, wherein said upper bone engaging
member extends between opposite ends of said upper member and said
lower bone engaging member extends between opposite ends of said
lower member.
56. The implant of claim 54, wherein said spacer extends between
and contacts said upper and lower members.
57. The implant of claim 54, wherein said spacer is
compressible.
58. The implant of claim 54, wherein said upper member and said
lower member are movable relative to one another.
59. The implant of claim 58, wherein: said upper member defines a
cavity; said lower member defines a cavity; and said spacer is
positioned in said cavities of said upper and lower members.
60. The implant of claim 54, wherein said upper member and said
lower member together define a substantially cylindrical
implant.
61. The implant of claim 54, wherein said upper bone engaging
member is an elongated rib and said lower bone engaging member is
an elongated rib.
62. An artificial disc implant, comprising: an upper member having
a first surface to engage a first vertebra, said upper member
including a single upper bone engaging member extending along at
least a portion of said upper member, said upper bone engaging
member for engaging the first vertebra; a lower member having a
second surface to engage a second vertebra, said lower member
including a single lower bone engaging member extending along at
least a portion of said lower member, said lower bone engaging
member for engaging the second vertebra; and a spacer between said
upper member and said lower member.
63. The implant of claim 62, wherein said upper bone engaging
member is an elongated rib and said lower bone engaging member is
an elongated rib.
64. The implant of claim 62, wherein said upper bone engaging
member and said lower bone engaging member extend longitudinally
along a length of respective ones of said upper member and said
lower member.
65. The implant of claim 62, wherein said spacer is
compressible.
66. The implant of claim 62, wherein: said upper bone engaging
member projects from said first surface away from said lower
member; and said lower bone engaging member projects from said
second surface away from said upper member.
67. The implant of claim 66, wherein said upper member is movable
relative to said lower member.
68. The implant of claim 67, wherein: said upper member defines a
cavity; said lower member defines a cavity; and said spacer is
positioned in said cavities of said upper and lower members.
69. An artificial disc implant, comprising: an upper member having
a first surface to engage a first vertebra, said upper member
including a single upper bone engaging member extending along at
least a portion of said upper member, said upper bone engaging
member for engaging the first vertebra; a lower member having a
second surface to engage a second vertebra, said lower member
including a single lower bone engaging member extending along at
least a portion of said lower member, said lower bone engaging
member for engaging the second vertebra; and a spacer between said
upper member and said lower member, wherein said upper member and
said lower member are movable relative to one another with said
spacer therebetween.
70. The implant of claim 69, wherein: said upper bone engaging
member projects from said first surface away from said lower
member; and said lower bone engaging member projects from said
second surface away from said upper member.
71. The implant of claim 70, wherein said upper bone engaging
member is an elongated rib and said lower bone engaging member is
an elongated rib.
72. The implant of claim 71, wherein said upper bone engaging
member and said lower bone engaging member extend longitudinally
along a length of respective ones of said upper member and said
lower member.
73. The implant of claim 72, wherein: said upper member defines a
cavity; said lower member defines a cavity; and said spacer is
positioned in said cavities of said upper and lower members.
74. An intervertebral implant insertable between adjacent
vertebrae, comprising, an upper part having an upper surface for
engaging a vertebrae and a lower surface which includes a rounded
portion, a lower part having a lower surface for engaging a
vertebrae and an upper surface portion in operative engagement with
the rounded portion of the upper part, said implant being
constructed to be the sole implant in its intervertebral space, the
implant having a lead end which leads as the implant is inserted
along a path into the intervertebral space and a trailing end
opposite the lead end, and lateral planes which pass through the
outermost boundaries of the implant and parallel to the said path,
and a single anchor on each of the upper surface of the upper part
and the lower surface of the lower part, each said anchor being
elongated, having a height greater than its width, and located
along a line parallel to said path, the two anchors lying
essentially in the same vertical plane, which plane is essentially
midway between said lateral planes, each said anchor being adapted
to enter a groove in the adjacent vertebrae as the implant moves
along said path into the intervertebral space, to anchor its
respective part to the vertebrae which its surface engages.
75. An intervertebral implant according to claim 74, wherein the
rounded portion of the upper part is concave and the upper surface
portion of the lower part is convex.
76. An intervertebral implant according to claim 75, wherein the
lower part is formed in two pieces including a lower piece which
has the said lower surface and an upper piece which has the upper
surface portion.
77. An intervertebral implant according to claim 74, the length of
at least one anchor in the direction along the midline being
greater than one half of the entire front to rear dimension of its
respective part.
78. An intervertebral implant according to claim 77, wherein the
length of both anchors in the direction along the midline are
greater than one half of the entire front to rear dimension of
their respective upper or lower part.
79. An intervertebral implant according to claim 74, wherein the
rounded portion of the upper part and the upper surface portion of
the lower part are spherical.
80. An intervertebral implant according to claim 74, the upper and
lower parts, in plan view, being generally rectangular.
81. An intervertebral implant according to claim 80, wherein the
single anchors are substantially parallel to the shorter sides of
the generally rectangular shape of the upper and lower parts.
82. An intervertebral implant according to claim 74, wherein the
rounded portion of the upper part is partially spherical and
concave, and the upper surface portion of the lower part is
partially spherical and convex.
83. An intervertebral implant according to claim 82, wherein the
lower part is formed in two pieces, including a lower piece which
has the lower surface thereon and an upper piece which fits into a
recess in the lower piece and has the said partially spherical and
convex portion.
84. An intervertebral implant according to claim 83, wherein, in
the absence of the upper piece of the lower part, the rounded
portion of the upper part can nest into the recess in the lower
piece.
85. An intervertebral implant according to claim 84, wherein, in
the nested condition, the overall height of the upper and lower
parts is less than the additive total height of the upper and lower
parts, taken separately.
86. An intervertebral implant insertable between adjacent
vertebrae, comprising, a generally rectangular upper part having an
upper surface for engaging a vertebrae and a lower surface which
includes a rounded portion, a generally rectangular lower part
having a lower surface for engaging a vertebrae and having an upper
surface portion in operative engagement with the rounded portion of
the upper part, said implant being constructed to be the sole
implant in its intervertebral space, one of the longer sides of the
generally rectangular upper and lower parts comprising a leading
end and the other of the longer sides of the generally rectangular
upper and lower parts being a trailing end as the implant is moved
in an insertion direction to be inserted into the intervertebral
space, and a single anchor on each of the upper surface of the
upper part and the lower surface of the lower part, the two single
anchors being elongated, each having a height greater than its
width, and the two single anchors lying in essentially the same
vertical plane, which plane is located essentially midway between
the short sides of the generally rectangular upper and lower parts
and thus parallel to the insertion direction, and each anchor being
adapted to enter a groove in the adjacent vertebrae as the implant
moves in said insertion direction into the intervertebral space, to
anchor its respective part to the vertebrae which its surface
engages.
87. An intervertebral implant according to claim 86, wherein the
rounded portion of the upper part is concave and the upper surface
portion of the lower part is convex.
88. An intervertebral implant according to claim 87, wherein the
lower part is formed in two pieces including a lower piece which
has the said lower surface and an upper piece which has the upper
surface portion.
89. An intervertebral implant according to claim 86, the length of
at least one anchor in the insertion direction being greater than
one half of the entire dimension of its respective part in the
insertion direction from said leading end to said trailing end.
90. An intervertebral implant according to claim 89, wherein the
length of both anchors in the insertion direction are greater than
one half of the entire dimension of their respective upper or lower
part in the insertion direction from said leading end to said
trailing end.
91. An intervertebral implant according to claim 86, wherein the
rounded portion of the upper part and the upper surface portion of
the lower part are spherical.
92. An intervertebral implant according to claim 86, wherein the
rounded portion of the upper part is partially spherical and
concave, and the upper surface portion of the lower part is
partially spherical and convex.
93. An intervertebral implant according to claim 92, wherein the
lower part is formed in two pieces, including a lower piece which
has the lower surface thereon and an upper piece which fits into a
recess in the lower piece and has the said partially spherical
convex portion.
94. An intervertebral implant according to claim 93, wherein, in
the absence of the upper piece of the lower part, the rounded
portion of the upper part can nest into the recess in the lower
part.
95. An intervertebral implant according to claim 94, wherein, in
the nested condition, the overall height of the upper and lower
parts is less than the additive total height of the upper and lower
parts, taken separately.
96. An intervertebral implant comprising: a first part having an
outer surface adapted for engaging a first vertebra; a second part
having an outer surface adapted for engaging a second vertebra; the
first and second parts adapted for operative engagement with each
other; wherein the first and second parts each have midlines on
their respective outer surfaces passing essentially through the
center of the outer surface of the respective part; an anchor
extending outwardly essentially from a midline of the outer surface
of the first part, the anchor being adapted to enter a groove in
the first vertebra as the implant moves into an intervertebral
space; an anchor extending outwardly essentially from a midline of
the outer surface of the second part, the anchor being adapted to
enter a groove in the second vertebra as the implant moves into an
intervertebral space; and wherein at least one of the anchors has a
height greater than its width.
97. An intervertebral implant according to claim 96, wherein each
anchor has a height greater than its width.
98. An intervertebral implant according to claim 97, wherein at
least one anchor is elongated along said midline of the outer
surface of its respective part.
99. An intervertebral implant according to claim 98, wherein each
anchor is elongated along said midline of the outer surface of its
respective part.
100. An intervertebral implant according to claim 99, wherein each
anchor is elongated in a plane parallel to a path of insertion of
the implant.
101. An intervertebral implant according to claim 100, the implant
having an anterior and a posterior, and wherein each anchor is
elongated in an anterior to posterior plane of the implant.
102. An intervertebral implant according to claim 97, wherein the
two anchors lie essentially along a common plane passing through
each of the respective midlines.
103. An intervertebral implant according to claim 97, wherein at
least one anchor is perpendicular to the outer surface of its
respective part.
104. An intervertebral implant according to claim 103, wherein each
anchor is perpendicular to the outer surface of its respective
part.
105. An intervertebral implant according to claim 97, wherein the
first and second parts of the implant are adapted for implantation
together along a path of insertion into an intervertebral
space.
106. An intervertebral implant according to claim 105, the implant
having an anterior and a posterior, and wherein said path of
insertion is in an anterior to posterior direction.
107. An intervertebral implant according to claim 105, wherein the
anchors are essentially coplanar and vertically aligned with each
other, such that the anchors of the first and second parts of the
implant can be inserted together along a path of insertion into
respective essentially vertically aligned grooves in the first and
second vertebrae.
108. An intervertebral implant according to claim 107, wherein the
first and second parts are operatively engaged to allow
pivotability of said first part relative to said second part.
109. An intervertebral implant according to claim 107, wherein the
first and second parts are operatively engaged to allow
articulating motion between said first and second parts.
110. An intervertebral implant according to claim 96, wherein at
least one outer surface of the respective parts is adapted for
contacting its respective vertebra.
111. An intervertebral implant according to claim 96, wherein at
least one outer surface of the respective parts is adapted for
anchoring to its respective vertebra.
112. An intervertebral implant according to claim 96, wherein the
first and second parts includes a convex surface on one of the
parts adapted for engaging with a mating concave surface on the
other part.
113. An intervertebral implant according to claim 112, wherein one
of the first and second parts comprises two pieces, including a
first piece which includes the anchor of the part and a second
piece which includes said convex or concave surface.
114. An intervertebral implant according to claim 96, wherein the
implant is adapted for use as a total disc replacement.
115. An intervertebral implant according to claim 96, wherein the
implant is constructed to be the sole implant in its intervertebral
space.
116. An intervertebral implant according to claim 96, wherein the
anchors are essentially coplanar and vertically aligned with each
other, such that the two anchors can be inserted into respective
essentially vertically aligned grooves formed in the first and
second vertebrae.
117. An intervertebral implant according to claim 96, wherein the
overall length of at least one anchor in the direction of a path of
insertion of the implant is greater than one half of the overall
dimension of its respective first or second part in the direction
of insertion.
118. An intervertebral implant according to claim 117, wherein the
overall length of each anchor in the direction of the path of
insertion of the implant is greater than one half of the overall
dimension of its respective first or second part in the direction
of insertion.
119. An intervertebral implant according to claim 96, the implant
having an anterior and a posterior, and wherein the overall
anterior to posterior length of each anchor is greater than one
half of the overall anterior to posterior dimension of its
respective first or second part.
120. An intervertebral implant according to claim 96, wherein at
least one anchor is a single uninterrupted solid piece extending
outwardly from the outer surface of its respective part.
121. An intervertebral implant according to claim 96, wherein at
least one anchor is a single piece elongated in a plane parallel to
a path of insertion of the implant.
122. An intervertebral implant according to claim 121, wherein both
anchors are single pieces elongated in respective planes that are
parallel to the path of insertion of the implant.
123. An intervertebral implant according to claim 96, wherein at
least one anchor is elongated along and straddles said midline of
the outer surface of its respective part.
124. An intervertebral implant according to claim 123, wherein both
anchors are elongated along and straddle said midline of the outer
surface of its respective part.
125. An intervertebral implant according to claim 96, wherein one
or more of the first part outer surface or the second part outer
surface further comprises at least one protrusion oriented
outwardly from the respective outer surface with a height no
greater than the width of the protrusion.
126. An intervertebral implant according to claim 96, wherein one
or more of the first part outer surface or the second part outer
surface further comprises at least one protrusion oriented
outwardly from the respective surface with a height substantially
less than the height of the anchor of the respective surface.
127. An intervertebral implant according to claim 96, wherein at
least one of the first and second parts is, in plan view, generally
rectangular in shape.
128. An intervertebral implant according to claim 127, wherein both
of the first and second parts are, in plan view, generally
rectangular in shape.
129. A component for an intervertebral implant, which component is
adapted to cooperate with at least one other component to form an
intervertebral implant, the component comprising: an outer surface
adapted to engage a first vertebra and an inner surface adapted to
operatively engage another component of the implant, wherein the
component has midlines on the outer surface passing essentially
through the center of the outer surface; and an anchor extending
outwardly essentially from a midline of the outer surface with a
height greater than its width and adapted to enter a groove in the
first vertebra as the component moves into an intervertebral
space.
130. A component for an intervertebral implant according to claim
129, wherein the anchor is elongated in a plane parallel to a path
of insertion of the component.
131. A component for an intervertebral implant according to claim
130, wherein the overall length of the anchor in the direction of
the path of insertion of the component is greater than one half of
the overall dimension of the component in the direction of
insertion.
132. A component for an intervertebral implant according to claim
129, wherein the anchor is a single uninterrupted solid piece
extending outwardly from the outer surface of the part.
133. A component for an intervertebral implant according to claim
129, the component having an anterior and a posterior, and wherein
said midline is at an anterior to posterior plane of the
component.
134. A component for an intervertebral implant according to claim
129, the component having an anterior and a posterior, and wherein
the anchor is elongated in an anterior to posterior plane of the
component.
135. A component for an intervertebral implant according to claim
134, wherein the anterior to posterior plane is essentially at said
midline.
136. A component for an intervertebral implant according to claim
135, wherein the overall anterior to posterior length of the anchor
is greater than one half of the overall anterior to posterior
dimension of the component.
137. A component for an intervertebral implant according to claim
129, wherein the anchor is elongated along and straddles the
midline.
138. A component for an intervertebral implant according to claim
129, wherein the anchor is perpendicular to the outer surface.
139. A component for an intervertebral implant according to claim
129, wherein the outer surface of the component is adapted for
contacting the vertebrae.
140. A component for an intervertebral implant according to claim
129, wherein the outer surface comprises at least one protrusion
oriented outwardly from surface with a height no greater than the
width of the protrusion.
141. A component for an intervertebral implant according to claim
129, wherein the outer surface comprises at least one protrusion
oriented outwardly from the surface with a height substantially
less than the height of the anchor.
142. A component for an intervertebral implant according to claim
129, wherein the component is, in plan view, generally rectangular
in shape.
143. A component for an intervertebral implant according to claim
129, wherein the component has a second surface in opposed relation
to said outer surface, the second surface being adapted to engage
said other component of said intervertebral implant.
144. An intervertebral implant comprising: a first part having an
outer surface adapted for engaging a first vertebra; a second part
having an outer surface adapted for engaging a second vertebra; the
first and second parts adapted for operative engagement with each
other; wherein the first and second parts each have midlines on
their respective outer surfaces passing essentially through the
center of the outer surface of the respective part; an anchor
extending outwardly essentially from a midline of the outer surface
of the first part, wherein said anchor is elongated along and
straddles said midline; an anchor extending outwardly essentially
from a midline of the outer surface of the second part, wherein
said anchor is elongated along and straddles said midline; and
wherein at least one of the anchors has a height greater than its
width.
145. An intervertebral implant according to claim 144, wherein at
least one anchor is adapted to enter a groove in the first or
second vertebra as the implant moves into an intervertebral
space.
146. An intervertebral implant according to claim 145, wherein each
anchor is adapted to enter a groove in the first or second vertebra
as the implant moves into an intervertebral space.
147. An intervertebral implant according to claim 144, wherein each
anchor has a height greater than its width.
148. An intervertebral implant according to claim 147, the implant
having an anterior and a posterior, and wherein each anchor is
elongated in an anterior to posterior plane of the implant.
149. An intervertebral implant according to claim 147, wherein the
two anchors lie essentially along a common plane passing through
each of the respective midlines.
150. An intervertebral implant according to claim 147, wherein at
least one anchor is perpendicular to the outer surface of its
respective part.
151. An intervertebral implant according to claim 150, wherein each
anchor is perpendicular to the outer surface of its respective
part.
152. An intervertebral implant according to claim 147, wherein the
first and second parts of the implant are adapted for implantation
together along a path of insertion into an intervertebral
space.
153. An intervertebral implant according to claim 152, the implant
having an anterior and a posterior, and wherein said path of
insertion is in an anterior to posterior direction.
154. An intervertebral implant according to claim 152, wherein the
anchors are essentially coplanar and vertically aligned with each
other, such that the anchors of the first and second parts of the
implant can be inserted together along a path of insertion into
respective essentially vertically aligned grooves in the first and
second vertebrae.
155. An intervertebral implant according to claim 154, wherein the
first and second parts are operatively engaged to allow
pivotability of said first part relative to said second part.
156. An intervertebral implant according to claim 154, wherein the
first and second parts are operatively engaged to allow
articulating motion between said first and second parts.
157. An intervertebral implant according to claim 144, wherein at
least one outer surface of the respective parts is adapted for
contacting its respective vertebra.
158. An intervertebral implant according to claim 144, wherein at
least one outer surface of the respective parts is adapted for
anchoring to its respective vertebra.
159. An intervertebral implant according to claim 144, wherein the
first and second parts includes a convex surface on one of the
parts for engaging with a mating concave surface on the other
part.
160. An intervertebral implant according to claim 159, wherein one
of the first and second parts comprises two pieces, including a
first piece which includes the anchor of the part and a second
piece which includes said convex or concave surface.
161. An intervertebral implant according to claim 144, wherein the
implant is adapted for use as a total disc replacement.
162. An intervertebral implant according to claim 144, wherein the
implant is constructed to be the sole implant in its intervertebral
space.
163. An intervertebral implant according to claim 144, wherein the
anchors are essentially coplanar and vertically aligned with each
other, such that the two anchors can be inserted into respective
essentially vertically aligned grooves formed in the first and
second vertebrae.
164. An intervertebral implant according to claim 144, wherein the
overall length of at least one anchor in the direction of a path of
insertion of the implant is greater than one half of the overall
dimension of its respective first or second part in the direction
of insertion.
165. An intervertebral implant according to claim 164, wherein the
overall length of each anchor in the direction of the path of
insertion of the implant is greater than one half of the overall
dimension of its respective first or second part in the direction
of insertion.
166. An intervertebral implant according to claim 144, the implant
having an anterior and a posterior, and wherein the overall
anterior to posterior length of each anchor is greater than one
half of the overall anterior to posterior dimension of its
respective first or second part.
167. An intervertebral implant according to claim 144, wherein at
least one anchor is a single uninterrupted solid piece extending
outwardly from the outer surface of its respective part.
168. An intervertebral implant according to claim 144, wherein at
least one anchor is a single piece elongated in a plane parallel to
a path of insertion of the implant.
169. An intervertebral implant according to claim 168, wherein both
anchors are single pieces elongated in respective planes that are
parallel to the path of insertion of the implant.
170. An intervertebral implant according to claim 144, wherein one
or more of the first part outer surface or the second part outer
surface further comprises at least one protrusion oriented
outwardly from the respective outer surface with a height no
greater than the width of the protrusion.
171. An intervertebral implant according to claim 144, wherein one
or more of the first part outer surface or the second part outer
surface further comprises at least one protrusion oriented
outwardly from the respective surface with a height substantially
less than the height of the anchor of the respective surface.
172. An intervertebral implant according to claim 144, wherein at
least one of the first and second parts is, in plan view, generally
rectangular in shape.
173. An intervertebral implant according to claim 172, wherein both
of the first and second parts are, in plan view, generally
rectangular in shape.
174. A component for an intervertebral implant, which component is
adapted to cooperate with at least one other component to form an
intervertebral implant, the component comprising: an outer surface
adapted to engage a first vertebra and an inner surface adapted to
operatively engage another component of the implant, wherein the
component has midlines on the outer surface passing essentially
through the center of the outer surface; and an anchor extending
outwardly essentially from a midline of the outer surface with a
height greater than its width, wherein said anchor is elongated
along and straddles said midline.
175. A component for an intervertebral implant according to claim
174, wherein said anchor is elongated in a plane parallel to a path
of insertion of the component.
176. A component for an intervertebral implant according to claim
175, wherein the overall length of the anchor in the direction of
the path of insertion of the component is greater than one half of
the overall dimension of the component in the direction of
insertion.
177. A component for an intervertebral implant according to claim
174, wherein the anchor is a single uninterrupted solid piece
extending outwardly from the outer surface of the part.
178. A component for an intervertebral implant according to claim
174, wherein the overall anterior to posterior length of the anchor
is greater than one half of the overall anterior to posterior
dimension of the component.
179. A component for an intervertebral implant according to claim
174, wherein the anchor is perpendicular to the outer surface.
180. A component for an intervertebral implant according to claim
174, wherein the outer surface of the component is adapted for
contacting the vertebrae.
181. A component for an intervertebral implant according to claim
174, wherein the anchor is adapted to enter a groove in the first
vertebra as the component moves into an intervertebral space.
182. A component for an intervertebral implant according to claim
174, wherein the outer surface comprises at least one protrusion
oriented outwardly from surface with a height no greater than the
width of the protrusion.
183. A component for an intervertebral implant according to claim
174, wherein the outer surface comprises at least one protrusion
oriented outwardly from the surface with a height substantially
less than the height of the anchor.
184. A component for an intervertebral implant according to claim
174, wherein the component is, in plan view, generally rectangular
in shape.
185. A component for an intervertebral implant according to claim
174, wherein the component has a second surface in opposed relation
to said outer surface, the second surface being adapted to engage
said other component of said intervertebral implant.
186. An artificial disc implant, comprising: an upper shell having
an upper bone contacting surface for engaging an upper vertebral
body, and having a first interior bearing wall including an arcuate
portion; a lower shell having a lower bone contacting surface for
engaging a lower vertebral body, and having an upper surface
portion in operative engagement with the arcuate portion of said
upper shell, the upper vertebral body being adjacent the lower
vertebral body to provide an intervertebral space; said implant
having a leading end, which leads as said implant is inserted into
the intervertebral space, and a trailing end opposite the leading
end, and having a longitudinal axis extending from the leading end
to the trailing end; and a single central rib on each of said upper
shell and said lower shell, wherein each said single central rib
extends longitudinally along the longitudinal axis of said
implant.
187. An artificial disc implant according to claim 186, wherein the
location of said single central rib on said upper shell corresponds
to the location of said single central rib on said lower shell.
188. An artificial disc implant according to claim 186, wherein
said single central ribs both lie in the same plane.
189. An artificial disc implant according to claim 188, wherein the
plane intersects the longitudinal axis of said implant.
190. An artificial disc implant according to claim 186, wherein
said single central ribs are single central anchors.
191. An artificial disc implant according to claim 186, wherein at
least one of said single central ribs has a height greater than its
width.
192. An artificial disc implant according to claim 186, wherein
each said single central rib is adapted to retain its respective
shell in the intervertebral space.
193. An artificial disc implant according to claim 186, wherein
each said single central rib is adapted to enter a groove in its
respective vertebral body as said implant moves along a path into
the intervertebral space, to anchor its respective shell to its
respective vertebral body.
194. An artificial disc implant according to claim 186, wherein
said implant is constructed to be the sole implant in the
intervertebral space.
195. An artificial disc implant according to claim 186, wherein the
arcuate portion is concave and the upper surface portion is
convex.
196. An artificial disc implant according to claim 195, wherein
said lower shell is formed in two pieces including a lower piece
which has the lower bone contacting surface and an upper piece
which has the upper surface portion.
197. An artificial disc implant according to claim 186, wherein the
length of at least one said single central rib in the direction
along the longitudinal axis is greater than one half of the
distance from the leading end to the trailing end along the
longitudinal axis.
198. An artificial disc implant according to claim 197, wherein the
length of both said single central ribs in the direction along the
longitudinal axis is greater than one half of the distance from the
leading end to the trailing end along the longitudinal axis.
199. An artificial disc implant according to claim 186, wherein the
arcuate portion of said upper shell is partially cylindrical.
200. An artificial disc implant according to claim 186, wherein
said upper and lower shells, in plan view, are substantially
rectangular.
201. An artificial disc implant according to claim 186, wherein the
arcuate portion is partially spherical and concave, and the upper
surface portion is partially spherical and convex.
202. An artificial disc implant according to claim 201, wherein
said lower shell is formed in two pieces including a lower piece
which has the lower bone contacting surface and an upper piece
which has the upper surface portion.
203. An artificial disc implant according to claim 202, wherein, in
the absence of the upper piece of said lower shell, the arcuate
portion of said upper shell can nest into said lower shell.
204. An artificial disc implant according to claim 203, wherein, in
the nested condition, the overall height of said upper and lower
shells is less than the additive total height of said upper and
lower shells, taken separately.
205. An artificial disc implant, comprising: a substantially
rectangular upper shell having an upper bone contacting surface for
engaging an upper vertebral body, and having a first interior
bearing wall including an arcuate portion; a substantially
rectangular lower shell having a lower bone contacting surface for
engaging a lower vertebral body, and having an upper surface
portion in operative engagement with the arcuate portion of said
upper shell, the upper vertebral body being adjacent the lower
vertebral body to provide an intervertebral space; said implant
having a leading end, which leads as said implant is inserted into
the intervertebral space, and a trailing end opposite the leading
end, and having a longitudinal axis extending from the leading end
to the trailing end; and a single central rib on each of said upper
shell and said lower shell, wherein each said single central rib
extends longitudinally along the longitudinal axis of said implant,
and both said single central ribs lie in the same vertical
plane.
206. An artificial disc implant according to claim 205, wherein at
least one of said single central ribs has a height greater than its
width.
207. An artificial disc implant according to claim 205, wherein
said implant is constructed to be the sole implant in the
intervertebral space.
208. An artificial disc implant according to claim 205, wherein
each said single central rib is adapted to anchor its respective
shell in the intervertebral space.
209. An artificial disc implant according to claim 205, wherein the
arcuate portion is concave and the upper surface portion is
convex.
210. An artificial disc implant according to claim 209, wherein
said lower shell is formed in two pieces including a lower piece
which has the lower bone contacting surface and an upper piece
which has the upper surface portion.
211. An artificial disc implant, comprising: an upper shell having
an upper bone contacting surface for engaging an upper vertebral
body; a lower shell having a lower bone contacting surface for
engaging a lower vertebral body, said upper and lower shells being
adapted to operatively engage each other, the upper vertebral body
being adjacent the lower vertebral body to provide an
intervertebral space; said implant having a leading end, which
leads as said implant is inserted into the intervertebral space,
and a trailing end opposite the leading end, and having a
longitudinal axis extending from the leading end to the trailing
end; a first central rib on said upper shell, said first central
rib extending longitudinally along the longitudinal axis of said
implant, and being adapted to retain said upper shell in the
intervertebral space; and a second central rib on said lower shell,
said second central rib extending longitudinally along the
longitudinal axis of said implant, and being adapted to retain said
lower shell in the intervertebral space.
212. An artificial disc implant according to claim 211, wherein at
least one of said first and second central ribs has a height
greater than its width.
213. An artificial disc implant according to claim 211, wherein at
least one of (i) said first central rib is a single central rib and
(ii) said second central rib is a single central rib.
214. An artificial disc implant according to claim 211, wherein
each of said first and second central ribs has a height greater
than its width.
215. An artificial disc implant according to claim 214, wherein the
length of at least one of said first and second central ribs in the
direction along the longitudinal axis is greater than one half of
the distance from the leading end to the trailing end along the
longitudinal axis.
216. An artificial disc implant according to claim 215, wherein the
length of both said first and second central ribs in the direction
along the longitudinal axis is greater than one half of the
distance from the leading end to the trailing end along the
longitudinal axis.
217. An artificial disc implant according to claim 216, wherein
both said first and second central ribs lie in a plane intersecting
the longitudinal axis of said implant.
218. An artificial disc implant according to claim 217, said
implant having an anterior and a posterior, and wherein each of
said first and second central ribs is elongated in an anterior to
posterior plane of said implant.
219. An artificial disc implant according to claim 214, wherein
both said first and second central ribs lie along a common plane
passing through the longitudinal axis of said implant.
220. An artificial disc implant according to claim 214, wherein at
least one of said first and second central ribs is perpendicular to
the bone contacting surface of its respective shell.
221. An artificial disc implant according to claim 220, wherein
each of said first and second central ribs is perpendicular to the
bone contacting surface of its respective shell.
222. An artificial disc implant according to claim 214, wherein
said upper and lower shells of said implant are adapted for
implantation together along a path of insertion into the
intervertebral space.
223. An artificial disc implant according to claim 222, said
implant having an anterior and a posterior, and wherein the path of
insertion is in an anterior to posterior direction.
224. An artificial disc implant according to claim 222, wherein
both said first and second central ribs are essentially coplanar
and vertically aligned with each other, such that said first and
second central ribs can be inserted together along the path of
insertion into respective essentially vertically aligned vertebral
bodies.
225. An artificial disc implant according to claim 224, wherein
said upper and lower shells are operatively engaged to allow
pivotability of said upper shell relative to said lower shell.
226. An artificial disc implant according to claim 224, wherein
said upper and lower shells are operatively engaged to allow
articulating motion between said upper shell and said lower
shell.
227. An artificial disc implant according to claim 211, wherein at
least one of said upper and lower bone contacting surfaces is
adapted to engage its respective vertebral body.
228. An artificial disc implant according to claim 211, wherein at
least one of said upper and lower bone contacting surfaces is
adapted for anchoring to its respective vertebral body.
229. An artificial disc implant according to claim 211, wherein
said upper and lower shells includes a convex surface on one of
said shells adapted for engaging with a mating concave surface on
the other of said shells.
230. An artificial disc implant according to claim 229, wherein one
of said upper and lower shells comprises two pieces, including a
first piece which includes its respective central rib and a second
piece which includes the convex or concave surface.
231. An artificial disc implant according to claim 211, wherein
said implant is adapted for use as a total disc replacement.
232. An artificial disc implant according to claim 211, wherein
said implant is constructed to be the sole implant in the
intervertebral space.
233. An artificial disc implant according to claim 211, wherein
both said first and second central ribs are coplanar and vertically
aligned with each other, such that said first and second central
ribs can be inserted into respective essentially vertically aligned
vertebral bodies.
234. An artificial disc implant according to claim 211, wherein the
overall length of at least one of said first and second central
ribs in the direction along the longitudinal axis is greater than
one half of the distance from the leading end to the trailing end
along the longitudinal axis.
235. An artificial disc implant according to claim 234, wherein the
overall length of each of said first and second central ribs in the
direction along the longitudinal axis is greater than one half of
the distance from the leading end to the trailing end along the
longitudinal axis.
236. An artificial disc implant according to claim 211, said
implant having an anterior and a posterior, and wherein the overall
anterior to posterior length of each of said first and second
central ribs is greater than one half of the overall anterior to
posterior dimension of its respective shell.
237. An artificial disc implant according to claim 211, wherein at
least one of said first and second central ribs is a single
uninterrupted solid piece extending outwardly from its respective
bone contacting surface.
238. An artificial disc implant according to claim 211, wherein at
least one of said first and second central ribs is a single piece
elongated in a plane parallel to a path of insertion of said
implant.
239. An artificial disc implant according to claim 238, wherein
both said first and second central ribs are single pieces elongated
in respective planes that are parallel to the path of insertion of
said implant.
240. An artificial disc implant according to claim 211, wherein at
least one of the upper bone contacting surface and lower bone
contacting surface further comprises at least one protrusion
oriented outwardly from the respective bone contacting surface, the
at least one protrusion having a height no greater than the width
of the at least one protrusion.
241. An artificial disc implant according to claim 211, wherein at
least one of the upper bone contacting surface and lower bone
contacting surface further comprises at least one protrusion
oriented outwardly from the respective bone contacting surface, the
at least one protrusion having a height substantially less than the
width of the at least one protrusion.
242. An artificial disc implant according to claim 211, wherein at
least one of said upper and lower shells is, in plan view,
generally rectangular in shape.
243. An artificial disc implant according to claim 242, wherein
both said upper and lower shells are, in plan view, generally
rectangular in shape.
244. A component for an artificial disc implant, said component
being adapted to cooperate with at least one other element to form
the artificial disc implant, said component comprising: a bone
contacting surface for engaging a vertebral body, and an interior
bearing wall adapted to operatively engage another element of said
implant, said component having a leading end, which leads as said
component is inserted into an intervertebral space, and a trailing
end opposite the leading end, and having a longitudinal axis
extending from the leading end to the trailing end; and a central
rib extending outwardly from said bone contacting surface, wherein
said central rib lies along said bone contacting surface in the
direction of the longitudinal axis, has a height greater than its
width, and is adapted to embed into the intervertebral space as
said component moves into the intervertebral space.
245. A component for an artificial disc implant according to claim
244, wherein said component comprises a single central rib
extending outwardly from said bone contacting surface.
246. A component for an artificial disc implant according to claim
244, wherein said central rib is elongated in a plane parallel to a
path of insertion of said component.
247. A component for an artificial disc implant according to claim
246, wherein the overall length of said central rib in the
direction along the longitudinal axis is greater than one half of
the distance from the leading end to the trailing end along the
longitudinal axis.
248. A component for an artificial disc implant according to claim
244, wherein said central rib is a single uninterrupted solid piece
extending outwardly from said bone contacting surface.
249. A component for an artificial disc implant according to claim
244, said component having an anterior and a posterior, and wherein
the longitudinal axis extends from the anterior to the posterior of
said component.
250. A component for an artificial disc implant according to claim
244, said component having an anterior and a posterior, and wherein
said central rib is elongated in an anterior to posterior plane of
said component.
251. A component for an artificial disc implant according to claim
250, wherein the anterior to posterior plane parallels and
intersects the longitudinal axis of said component.
252. A component for an artificial disc implant according to claim
251, wherein the overall anterior to posterior length of said
central rib is greater than one half of the overall anterior to
posterior dimension of said component.
253. A component for an artificial disc implant according to claim
244, wherein said central rib is elongated along and straddles a
midline of said bone contacting surface.
254. A component for an artificial disc implant according to claim
244, wherein said central rib is perpendicular to said bone
contacting surface.
255. A component for an artificial disc implant according to claim
244, wherein said bone contacting surface is adapted for contacting
the vertebral body.
256. A component for an artificial disc implant according to claim
244, wherein said bone contacting surface comprises at least one
protrusion oriented outwardly from said bone contacting surface,
the at least one protrusion having a height no greater than the
width of the at least one protrusion.
257. A component for an artificial disc implant according to claim
244, wherein said bone contacting surface comprises at least one
protrusion oriented outwardly from said bone contacting surface,
the at least one protrusion having a height less than the height of
said central rib.
258. A component for an artificial disc implant according to claim
244, wherein said component is, in plan view, generally rectangular
in shape.
259. An artificial disc implant, comprising: an upper shell having
an upper bone contacting surface for engaging an upper vertebral
body; a lower shell having a lower bone contacting surface for
engaging a lower vertebral body, said upper and lower shells being
adapted to operatively engage each other, and having midlines on
their respective bone contacting surfaces passing through the
center of the bone contacting surface of said respective shell, the
upper vertebral body being adjacent the lower vertebral body to
provide an intervertebral space; a first central rib extending
outwardly from the midline of the upper bone contacting surface of
said upper shell; and a second central rib extending outwardly from
the midline of the lower bone contacting surface of said lower
shell, wherein each of said first and second central ribs extends
from a location adjacent a leading end of said implant toward
another location adjacent a trailing end of said implant and lies
along the midline of the bone contacting surface of its respective
shell.
260. An artificial disc implant according to claim 259, wherein at
least one of (i) said first central rib is the only rib on said
upper shell and (ii) said second central rib is the only rib on
said lower shell.
261. An artificial disc implant according to claim 259, wherein at
least one of said first and second central ribs has a height
greater than its width.
262. An artificial disc implant according to claim 261, wherein at
least one of said first and second central ribs is adapted to
anchor said implant in the intervertebral space.
263. An artificial disc implant according to claim 262, wherein
each of said first and second central ribs is adapted to anchor
said implant in the intervertebral space.
264. An artificial disc implant according to claim 261, wherein
each of said first and second central ribs has a height greater
than its width.
265. An artificial disc implant according to claim 264, said
implant having an anterior and a posterior, and wherein each of
said first and second central ribs is elongated in an anterior to
posterior plane of said implant.
266. An artificial disc implant according to claim 264, wherein
both said first and second central ribs lie essentially along a
common plane passing through each of the respective midlines.
267. An artificial disc implant according to claim 264, wherein at
least one of said first and second central ribs is perpendicular to
the bone contacting surface of its respective shell.
268. An artificial disc implant according to claim 267, wherein
each of said first and second central ribs is perpendicular to the
bone contacting surface of its respective shell.
269. An artificial disc implant according to claim 264, wherein
said upper and lower shells of said implant are adapted for
implantation together along a path of insertion into the
intervertebral space.
270. An artificial disc implant according to claim 269, said
implant having an anterior and a posterior, and wherein the path of
insertion is in a direction from the anterior to the posterior of
said implant.
271. An artificial disc implant according to claim 269, wherein
both said first and second central ribs are essentially coplanar
and vertically aligned with each other, such that said first and
second central ribs can be inserted together along the path of
insertion into respective essentially vertically aligned vertebral
bodies.
272. An artificial disc implant according to claim 271, wherein
said upper and lower shells are operatively engaged to allow
pivotability of said upper shell relative to said lower shell.
273. An artificial disc implant according to claim 271, wherein
said upper and lower shells are operatively engaged to allow
articulating motion between said upper shell relative to said lower
shell.
274. An artificial disc implant according to claim 261, wherein at
least one bone contacting surface is adapted to engage its
respective vertebra.
275. An artificial disc implant according to claim 261, wherein at
least one bone contacting surface is adapted for anchoring to its
respective vertebral body.
276. An artificial disc implant according to claim 261, wherein
said upper and lower shells includes a convex surface on one of
said shells adapted for engaging with a mating concave surface on
the other of said shells.
277. An artificial disc implant according to claim 276, wherein one
of said upper and lower shells comprises two pieces, including a
first piece which includes its respective central rib and a second
piece which includes the convex or concave surface.
278. An artificial disc implant according to claim 261, wherein
said implant is adapted for use as a total disc replacement.
279. An artificial disc implant according to claim 261, wherein
said implant is constructed to be the sole implant in its
intervertebral space.
280. An artificial disc implant according to claim 261, wherein
both said first and second central ribs are essentially coplanar
and vertically aligned with each other, such that said first and
second central ribs can be inserted into respective essentially
vertically aligned vertebral bodies.
281. An artificial disc implant according to claim 261, wherein the
overall length of at least one of said first and second central
ribs in the direction of a path of insertion of said implant is
greater than one half of the overall dimension of its respective
upper or lower shell in the direction of insertion.
282. An artificial disc implant according to claim 281, wherein the
overall length of each of said first and second central ribs in the
direction of a path of insertion of said implant is greater than
one half of the overall dimension of its respective upper or lower
shell in the direction of insertion.
283. An artificial disc implant according to claim 261, said
implant having an anterior and a posterior, and wherein an overall
anterior to posterior length of each of said first and second
central ribs is greater than one half of an overall anterior to
posterior dimension of its respective upper or lower shell.
284. An artificial disc implant according to claim 261, wherein at
least one of said first and second central ribs is a single
uninterrupted solid piece extending outwardly from the bone
contacting surface of its respective shell.
285. An artificial disc implant according to claim 261, wherein at
least one of said first and second central ribs is a single piece
elongated in a plane parallel to a path of insertion of said
implant.
286. An artificial disc implant according to claim 285, wherein
both said first and second central ribs are single pieces elongated
in respective planes that are parallel to the path of insertion of
said implant.
287. An artificial disc implant according to claim 261, wherein at
least one of the upper bone contacting surface and lower bone
contacting surface further comprises at least one protrusion
oriented outwardly from the respective bone contacting surface, the
at least one protrusion having a height no greater than the width
of the at least one protrusion.
288. An artificial disc implant according to claim 261, wherein at
least one of the upper bone contacting surface and lower bone
contacting surface further comprises at least one protrusion
oriented outwardly from the respective bone contacting surface, the
at least one protrusion having a height less than the height of at
least one of said first and second central ribs.
289. An artificial disc implant according to claim 261, wherein at
least one of said upper and lower shells is, in plan view,
generally rectangular in shape.
290. An artificial disc implant according to claim 289, wherein
both said upper and lower shells are, in plan view, generally
rectangular in shape.
291. A component for an artificial disc implant, said component
being adapted to cooperate with at least one other element to form
the artificial disc implant, said component comprising: a bone
contacting surface for engaging a vertebral body, and an interior
bearing wall adapted to operatively engage another element of said
implant, wherein said component has a midline on said bone
contacting surface passing through the center of said bone
contacting surface; and a central rib extending outwardly from the
midline of said bone contacting surface, wherein said central rib
has a height greater than its width and is elongated along and
straddles the midline.
292. A component for an artificial disc implant according to claim
291, wherein said central rib is elongated in a plane parallel to a
path of insertion of said component.
293. A component for an artificial disc implant according to claim
292, wherein the overall length of said central rib in the
direction of the path of insertion of said component is greater
than one half of the overall dimension of said component in the
direction of insertion.
294. A component for an artificial disc implant according to claim
291, wherein said central rib is a single central rib comprising an
uninterrupted solid piece extending outwardly from said bone
contacting surface.
295. A component for an artificial disc implant according to claim
291, wherein an overall anterior to posterior length of said
central rib is greater than one half of an overall anterior to
posterior dimension of said component.
296. A component for an artificial disc implant according to claim
291, wherein said central rib is perpendicular to said bone
contacting surface.
297. A component for an artificial disc implant according to claim
291, wherein said bone contacting surface is adapted to engage the
vertebral body.
298. A component for an artificial disc implant according to claim
291, wherein said central rib is adapted to anchor said component
in an intervertebral space.
299. A component for an artificial disc implant according to claim
291, wherein said bone contacting surface comprises at least one
protrusion oriented outwardly from said bone contacting surface,
the at least one protrusion having a height no greater than the
width of the at least one protrusion.
300. A component for an artificial disc implant according to claim
291, wherein said bone contacting surface comprises at least one
protrusion oriented outwardly from said bone contacting surface,
the at least one protrusion having a height substantially less than
the height of said central rib.
301. A component for an artificial disc implant according to claim
291, wherein said component is, in plan view, substantially
rectangular in shape.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a divisional application of
10/085,872 filed on Feb. 28, 2002 entitled ARTIFICIAL DISC IMPLANT;
which is a divisional of U.S. patent application Ser. No.
09/586,308 filed on Jun. 2, 2000, entitled ARTIFICIAL DISC IMPLANT,
which claims the benefit of the filing date of Provisional
Application Ser. No. 60/137,586 filed Jun. 4, 1999, entitled
ARTIFICIAL DISC REPLACEMENT. The referenced applications are
incorporated herein by reference in their entirety.
BACKGROUND
[0002] The present invention relates to artificial disc replacement
devices. Previous attempts at artificial disc replacement have not
received wide spread acceptance because of a number of problems. In
some attempts at disc replacement, a flexible artificial disc is
placed within the intervertebral disc space without any anchoring
system, with the expectation that the artificial disc will remain
in place in the disc space based on contact with the ligaments of
the disc annulus and/or the vertebral bodies. With this approach
there remains an unacceptable rate of protrusion of the artificial
disc from the disc space. Further, over time the artificial disc
may wear against the adjacent vertebral endplates, generating wear
particles in the disc space and creating the risk of failure of the
artificial disc.
[0003] Alternative designs have provided a rigid interface between
the vertebral end plates and a shock absorbing compound disposed in
the disc space between the rigid interfaces. The drawbacks of many
of these prior devices are that they require extensive disc space
preparation prior to placement. Other attempts at disc replacement
provide a device having multiple components that must be positioned
in the disc space.
[0004] The present invention is directed to providing improved
artificial disc replacement implants directed to solving a number
of the problems and disadvantages of the previous attempts at disc
replacement.
SUMMARY
[0005] The present invention provides an improved artificial disc
implant for replacing the spinal disc between two vertebrae of the
spine. The implant comprises an upper shell, a lower shell and a
spacer or insert therebetween. Preferably the implant is insertable
as a single unit into the disc apace between two adjacent vertebral
bodies. The shells may be made from any suitable bio-compatible
material.
[0006] According to one aspect of the invention, the upper and
lower shells each include a pair of interconnected cylindrical
lobes. In one form, the upper and lower shells are partially
cylindrical.
[0007] Further, the present invention contemplates insertion into
the disc space via tubular instruments presently used for interbody
fusion procedures. Thus, the instrumentation utilized to perform
current interbody fusion techniques may also serve a dual function
for disc replacement procedures.
[0008] In another aspect of the present invention, there is
provided an upper and lower shell for engagement with the vertebral
bone of the adjacent vertebral bodies. The upper and lower shells
each have anchoring means to prevent movement in at least one
direction. In one form, the anchoring means are ribs that prevent
rotation of the shell in the disc space. In another form, each
shell includes a flange extending therefrom. Each flange has an
aperture extending therethrough receiving a bone screw to engage
the shell to the adjacent vertebra.
[0009] Another aspect of the present invention, there is provided
mating surfaces between the upper and lower shells to restrict the
transmission of shear forces through the spacer disposed between
the upper and lower shells. In one form, the mating surfaces are
provided by multiple projections and that are positionable in
corresponding recesses to restrict movement in multiple directions
while permitting compression of the spacer disposed between the
upper and lower shells.
[0010] In still a further aspect of the present invention, shells
for contacting the upper and lower vertebral end plates are
provided to anchor the device, and multiple spacer shapes are
provided between the shells to permit insertion from a variety of
approaches to the disc space, including anterior, posterior,
lateral, anterior-lateral, and posterior-lateral approaches. The
multiple spacer shapes are configured to address a variety of
angulations between the adjacent vertebrae. Various instruments and
methods for insertion one or more artificial disc implants to the
disc space from a variety approaches are also provided.
[0011] In yet another aspect of the present invention, the spacer
includes two interconnected cylindrical portions and the upper and
lower shells have cavities shaped to securely retain the spacer
therebetween.
[0012] In a further aspect of the invention, the spacer is inserted
between the upper and lower shells. The sidewalls of the spacer are
truncated adjacent the gap between the upper and lower shells to
limit potential impingement of the material between the upper and
lower shells as the spacer is compressed.
[0013] In yet another aspect of the preferred invention, each of
the upper and lower shells includes a substantially cylindrical
bone engagement surface for contact with a substantially
cylindrical bone opening in the vertebral end plates. Preferably,
the shells include structure to engage the bone beyond the opening
to limit movement of the shells in at least one direction.
[0014] According to another aspect of the present invention, the
implant includes a spacer formed from a hydrogel substance. In one
method of inserting the implant according to the present invention,
the hydrogel is at least slightly dehydrated thereby reducing the
height of the implant for insertion. Once inserted, the hydrogel
can be hydrated to increase the overall height of the implant to
the desired working height.
[0015] These and other aspects, features, embodiments, forms, and
advantages of the invention will become apparent from the following
description of the illustrated embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG. 1 is a side view of an artificial disc implant
according to the present invention.
[0017] FIG. 2 is a side view of the artificial disc implant of FIG.
1 rotated 90 degrees about its axis.
[0018] FIG. 3 is an end view of the implant of FIG. 1.
[0019] FIG. 4 is a partial cross-sectional view of the implant of
FIG. 2 taken along line 4-4 with spacer removed.
[0020] FIG. 5 is a side view of a spacer for the implant of FIG.
1.
[0021] FIG. 6 is an end view of the spacer of FIG. 5.
[0022] FIG. 7 is a perspective view of another embodiment of an
artificial disc implant according to the present invention.
[0023] FIG. 8 is an end view of the implant of FIG. 7.
[0024] FIG. 9 is a side view of the implant of FIG. 7.
[0025] FIG. 10 is an end view of a shell comprising a portion of
the implant of FIG. 7.
[0026] FIG. 11 is a top view of the shell of FIG. 10.
[0027] FIGS. 12 and 12a are each cross-sectional views of the shell
taken along line 12-12 of FIG. 11.
[0028] FIG. 13 is a cross-sectional view of the shell taken along
line 13-13 of FIG. 11.
[0029] FIG. 14 is a side view of the shell of FIG. 10.
[0030] FIG. 15 is a perspective view of still another embodiment of
an artificial disc implant according to the present invention.
[0031] FIG. 16 is an end view of the implant of FIG. 15.
[0032] FIG. 17 is a side view of the implant of FIG. 15.
[0033] FIG. 18 is an end view of a shell comprising a portion of
the implant of FIG. 16.
[0034] FIG. 19 is a top view of the shell of FIG. 18.
[0035] FIG. 20 is a cross-sectional view of the shell taken along
line 20-20 of FIG. 19.
[0036] FIG. 21 is a cross-sectional view taken of the shell along
line 21-21 of FIG. 19.
[0037] FIG. 22 is a side view of the shell of FIG. 18.
[0038] FIG. 23 is a perspective view of a further embodiment of an
artificial disc implant according to the present invention.
[0039] FIG. 24 is a perspective view of a spacer utilized in the
implant of FIG. 23.
[0040] FIG. 25 is an end view of an alternate form of the implant
of FIG. 23.
[0041] FIG. 26 is a top view of the implant of FIG. 23.
[0042] FIG. 27 is a cross-sectional view of the implant taken along
line 27-27 of FIG. 25.
[0043] FIG. 28 is a perspective view of another embodiment of an
artificial disc implant according to the present invention.
[0044] FIG. 29 is a side view of the implant of FIG. 28 with the
external thread pattern not shown.
[0045] FIG. 30 is an end view of the implant of FIG. 29.
[0046] FIG. 31 is a cross-sectional view taken along line 31-31 of
FIG. 30.
[0047] FIG. 32 is a cross-sectional view taken along line 32-32 of
FIG. 29.
[0048] FIG. 33 is a perspective view of a further embodiment
artificial disc implant according to the present invention.
[0049] FIG. 34 is a perspective view of yet a further embodiment of
an artificial disc implant having a central extension to limit
movement in at least one direction.
[0050] FIG. 35 is a perspective view of still a further embodiment
artificial disc implant according to the present invention having a
configuration to limit shear forces in the spacer.
[0051] FIG. 36(a) is a cross-sectional view similar to FIG. 32
showing an artificial disc implant having a spacer with truncated
side walls adjacent the separation between the upper and lower
shells.
[0052] FIG. 36(b) is a perspective view of the spacer shown in
cross-section in FIG. 36(a).
[0053] FIG. 37 shows the implant of FIG. 36(a) in a compressed
state with the truncated side walls compressed to make contact
between the upper and lower shells.
[0054] FIG. 38 is another embodiment of an artificial disc implant
according to the present invention having a rectangular or square
upper and lower shells.
[0055] FIG. 39 is the implant of FIG. 38 having upper and lower
shells configured to limit shear forces in the spacer.
[0056] FIG. 40 is another embodiment of an artificial disc implant
according to the present invention having substantially circular
upper and lower shells.
[0057] FIG. 41 is the implant of FIG. 40 having upper and lower
shells configured to limit shear forces in the spacer.
[0058] FIG. 42 is a cross-sectional view of the relaxed state of a
substantially cylindrical artificial disc implant according to the
present invention having a spacer disposed between upper and lower
partial cylindrical shells.
[0059] FIG. 43 shows the implant of FIG. 42 in a compressed state
with the upper and lower shells positioned closer to each
other.
[0060] FIG. 44 is a cross-sectional view of a relaxed state of an
artificial disc replacement implant according to the present
invention having upper and lower shells with substantially planar
bone contacting surfaces and a spacer disposed therebetween.
[0061] FIG. 45 shows the implant of FIG. 44 in a compressed
state.
[0062] FIG. 46 is an end view showing two of the implants of the
present invention inserted into the disc space between two adjacent
vertebral bodies.
[0063] FIG. 47 is a side view of the implants and disc space of
FIG. 46.
[0064] FIG. 48 shows a partial perspective view of a disc space
with an implant according to the present invention and being
inserted by a substantially lateral approach to a disc space.
[0065] FIGS. 49(a) and 49(b) illustrate an implant having spacers
shaped according to the present invention for insertion into the
disc space from an anterior approach.
[0066] FIGS. 50(a) and 50(b) illustrate an implant having spacers
shaped according to the present invention for insertion into the
disc space from an antero-lateral approach.
[0067] FIGS. 51(a) and 51(b) illustrate an implant having spacers
shaped according to the present invention for insertion into the
disc space from a substantially lateral approach.
[0068] FIG. 52 is an end view of another embodiment artificial disc
implant according to the present invention.
[0069] FIG. 53 is a top view of the artificial disc implant of FIG.
52.
[0070] FIGS. 54a-54e illustrate various steps of a surgical
technique according to the present invention.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0071] For the purposes of promoting an understanding of the
principles of the invention, reference will now be made to the
embodiments illustrated in the drawings and specific language will
be used to describe the same. It will nevertheless be understood
that no limitation of the scope of the invention is thereby
intended. Any such alterations and further modifications in the
illustrated devices, and any such further applications of the
principles of the invention as illustrated therein are contemplated
as would normally occur to one skilled in the art to which the
invention relates.
[0072] The present invention is directed to improved artificial
disc implants used to replace the spinal disc in an animal subject.
In one embodiment, the invention contemplates an insert or spacer
made from elastomer or hydrogel having properties of elasticity
similar to or equivalent to a natural spinal disc. The spacer or
insert is disposed between, but preferably not interconnected with,
an upper shell and a lower shell, each of which contact and/or
engage an adjacent vertebral body.
[0073] Referring now to FIGS. 1-6, there is shown a first preferred
embodiment of an artificial disc implant according to one aspect of
the invention. More specifically, implant 10 includes an upper
shell 12, a lower shell 14, and an intermediate insert or spacer
16. Spacer 16 preferably has elastic properties substantially
equivalent to the natural elastic properties of the human body's
intervertebral disc. In the illustrated embodiment, upper shell 12
and lower shell 14 are substantially identical; however, it is
contemplated that there could be differences between the upper and
lower shells without deviating from the spirit and scope of the
present invention. The shells may be formed of any suitable
bio-compatible material. For example, but without limitation, the
shells may be composed of stainless steel, titanium, polymers,
carbon fiber, shape memory alloys, or porous material. In the
description that follows, the description of upper shell 12 applies
with like effect to lower shell 14.
[0074] In the illustrated embodiment, upper shell 12 is partially
cylindrical and includes a bone contacting surface 36 and lower
shell 14 is partially cylindrical and includes a bone contacting
surface 14, each of which is substantially arcuate and extends
about longitudinal axis 11 to form a substantially cylindrical
surface. Bone contacting surface 36 is interrupted by a number of
ribs 18a, 18b and 18c, collectively referred to as ribs 18, and
bone contacting surface 38 is interrupted by a number of ribs 19a,
19b and 19c, collectively referred to as ribs 19. In the
illustrated embodiment, three such retention ribs 18 and 19 are
provided on each shell; however, a fewer number or greater number
of ribs are also contemplated. While a straight uninterrupted rib
18, 19 is shown in the preferred embodiment, it is contemplated
that other retention mechanisms such as barbs, interruptions,
scales, etc., may be utilized to assist in retention and engagement
of the upper and lower shells with its adjacent vertebral bodies.
Ribs 18 and 19 further resist rotation of implant 10 about its
longitudinal axis 11 in the disc space.
[0075] As shown in FIG. 5 spacer 16 has a length L1 along
longitudinal axis 11, and as shown in FIG. 6 has a cylindrical
shape extending along longitudinal axis 11 with a diameter DI.
Referring now to FIG. 2 upper shell 12 lower shell 14 each have a
length L2 that is greater than spacer 16 length L1. Upper shell 12
and lower shell 14 thus extend substantially beyond the spacer 16
length to form overhanging end portions 28 and 30 and overhanging
end portions 35 and 37, respectively, as shown in FIGS. 1 and 4.
Overhanging end portion 30 of upper shell 12 includes an end wall
32, and a similar end wall 31 is included with overhanging end
portion 28. Overhanging end portion 37 of lower shell 14 includes
an end wall 34, and a similar end wall 33 is included with
overhanging portion 35. Upper shell 12 includes a tapered portion
26 extending from end wall 32 and through ribs 18 and a
corresponding tapered portion 24 on the opposite end. Lower shell
14 includes a tapered portion 27 extending from end wall 34 and
through ribs 19 and a corresponding tapered portion 25 on the
opposite end. The tapered portions may assist in easing insertion
of the device through an insertion apparatus, such as a sleeve, and
into the disc space.
[0076] Referring to FIG. 4, upper shell 12 includes the combination
of partially cylindrical interior bearing wall 48 and end walls 31
and 32 to create an interior cavity or chamber 44 adapted to
receive at least a portion of spacer 16 therein. Lower shell 14
similarly includes the combination of preferably cylindrical
interior bearing wall 49 and end walls 33 and 34 to create an
interior cavity or chamber 46 adapted to receive at least a portion
of spacer 16 therein. The combination of interior chambers 44 and
46 cooperate to receive the cylindrically shaped spacer 16 and
restrain movement of spacer 16 in shells 12, 14. In the illustrated
embodiment, the junctions between interior bearing wall 48 and end
walls 31, 32 are curved to form an arcuate surfaces 42, 43
respectively, to limit abrupt changes in the surface configuration
that might be encountered by the spacer 16. Lower shell 14
similarly includes arcuate surfaces 47, 45 formed at the junction
of bearing wall 49 and end walls 33, 34, respectively.
[0077] As shown in FIG. 3, implant 10 has an overall height in the
disc space measured from upper bone contacting surface 36 to lower
bone contacting surface 38. Preferably, upper shell 12 has a height
H1 between bone contacting surface 36 and its lower edge, lower
shell 14 has a height H3 between bone contacting surface 38 and its
upper edge, and spacer 16 comprises the remaining portion of the
device height with a height H2 extending between the edges of upper
shell 12 and lower shell 14. It will be understood that as load is
applied to the upper and lower shells, H1 and H3 will remain
substantially constant while H2 will vary based on the applied load
and the properties of spacer 16. Furthermore, in a preferred
embodiment H2 is substantially greater than either H1 or H3, and H1
and H3 are the same. In a further embodiment, greater than fifty
percent of the spacer height is unconstrained by the upper or lower
shells permitting substantial movement in the spacer to absorb
compressive loads applied to implant 10 while preserving disc
motion.
[0078] The three components of top shell 12, spacer 16, and lower
shell 14 are preferably inserted into an intervertebral disc space
as a single unit. The upper and lower shells may be urged towards
one another to compress spacer 16. In a compressed condition, the
entire implant may be loaded into a delivery tube or sleeve which
will maintain at least a portion of the compression during
insertion. The entire implant may then be positioned adjacent the
disc space and forcibly urged into the disc space by pushing on the
trailing portion of each of the shells to urge the leading portion
of implant 10 forwardly into the disc space. Preferably, a portion
of the disc space has been prepared to create a substantially
cylindrical area on the adjacent vertebrae adapted to receive the
partially cylindrical portions of upper shell 12 and lower shell
14. Ribs 18, 19 extend beyond the prepared portion of the disc
space and embed in adjacent bone, and the bone contacting surfaces
36, 38 are intended to substantially abut the prepared disc space
area to inhibit subsidence. More preferably, the prepared portion
of the disc space may be limited to the area necessary to receive
the length of implant 10 while leaving unprepared portions anterior
and posterior of the inserted implant 10. The unprepared anterior
and posterior portions of bone may engage the end walls of the
upper and lower shells to resist expulsion of implant 10 from the
disc space.
[0079] In yet a further aspect of the invention, it is contemplated
that spacer 16 may be comprised of hydrogels of various forms. It
is contemplated that an alternative to or in conjunction with
forcibly compressing the entire implant 10, the interior of spacer
16 can be accessed via a syringe, access port, or the like to at
least partially dehydrate the hydrogel, thereby assisting in
reduction of the height of implant 10 between the upper and lower
bone contacting surfaces 36, 38. The reduction in implant height
facilitates insertion of implant 10 into the disc space through a
smaller opening than could be utilized with an expanded implant 10.
Once positioned in the disc space, the hydrogel may be rehydrated
to thereby fully expand spacer 16 and restore implant 10 to the
desired height in the disc space.
[0080] Referring now to FIG. 7, there is shown a further preferred
embodiment of an artificial disc implant according to another
aspect of the invention. Implant 50 includes an upper shell 52, a
lower shell 54, and a spacer 56 disposed therebetween. Implant 50
includes a longitudinal axis 51 extending therethrough. In the
illustrated embodiment, upper shell 52 and lower shell 54 are
substantially identical; however, it is contemplated that there
could be differences between the upper and lower shells without
deviating from the spirit and scope of the present invention. In
the description that follows, the description of upper shell 12
also applies to lower shell 14.
[0081] Referring further to FIGS. 8-9, upper shell 52 includes ribs
58a, 58b, 58c, 58d, 58e, 58f, collectively referred to as ribs 58,
and lower shell 54 includes ribs 59a, 59b, 59c, 59d, 59e, 59f,
collectively referred to as ribs 59. While straight uninterrupted
ribs 58, 59 are shown in the preferred embodiment, it is
contemplated that other retention mechanisms such as barbs,
interruptions, scales, etc., may be utilized to assist in retention
and engagement of the upper and lower shells with the adjacent
vertebral body. Upper shell 52 includes tapered leading surface 60
and tapered trailing surface 62, and lower shell 54 includes
tapered leading surface 61 and tapered trailing surface 63. As
explained further below, upper shell 52 and lower shell 54 each
define a cavity or chamber to receive a portion of spacer 56. In
the preferred embodiment, the cavity in each shell is substantially
rectangular when viewed in a top plan view.
[0082] Referring now to FIGS. 10-14, upper shell 52 will be
described in further detail, it being understood that lower shell
54 is similarly configured. The upper bone contacting surface of
shell 52 is comprised of three separate regions. The first region
is a partially cylindrical first lobe 80 having a first bone
contacting surface 64 extending convexly along longitudinal axis 51
and interrupted by three ribs 58. The second region is also a
partially cylindrical second lobe 82 having a second bone
contacting surface 68 that is substantially identical to bone
contacting surface 64 extending substantially parallel with surface
64 and convexly along longitudinal axis 51. Second surface 64 is
interrupted by three additional ribs 58. In the illustrated
embodiment, three such ribs 58 are provided on each convex surface;
however, a fewer number or greater number of retention ribs are
also contemplated. The third region is an intermediate portion 84
interconnecting the partially cylindrical lobes of the first and
second regions. Intermediate portion 84 includes a concave bone
contacting surface 66 extending between first bone contacting
surface 64 and second bone contacting surface 68.
[0083] It will be understood that the combination of surfaces 64,
66, and 68 match a double-barrel insertion sleeve, including those
insertion sleeves having a lumen that is figure eight or peanut
shaped in cross-section. Implant 50 is placed through the insertion
sleeve and into the disc space after reaming the adjacent vertebral
end plates to form two substantially cylindrical holes spaced by a
desired distance. The distance between the reamed holes in the end
plate will determine the size of the intermediate portion 84
between first lobe 80 and second lobe 82. Intermediate portion 84
will be reduced in size as the reamed holes in the disc space are
positioned closer to provide the appropriate spacing between convex
surfaces 64 and 68. Conversely, as the distance between the reamed
holes in the disc space increases, the intermediate portion 84 will
be increased in size to provide the appropriate spacing between
convex surfaces 64 and 68.
[0084] As shown in FIGS. 12-13, spacer retaining cavity 70 is
formed by side walls 74 and 76, flat internal load bearing surfaces
80 and 82, a convex arcuate surface 78 extending between load
bearing surface 80 and 82, and end walls 72 and 73. In a preferred
embodiment, width W1 between side wall 74 and side wall 76 is
greater than the width W2 between leading end wall 72 and trailing
end wall 73. Cavity 70 has a maximum height H4. Spacer 56 has an
upper surface configured for bearing contact with each of the
surfaces 80, 82, and 78 in the upper shell 52 and a lower surface
to match corresponding cavity bearing surfaces in lower shell 54.
As shown more clearly in FIGS. 8 and 9 and as described above with
respect to implant 10, greater than fifty percent of the overall
height of spacer 56 is unconstrained by the upper and lower shells.
Spacer 56 also has opposite sidewalls 69, 71 and opposite endwalls
65, 67 oriented vertically between upper shell 52 and lower shell
54 such that spacer 56 is confined entirely within upper shell 52
and lower shell 54 with no portion of spacer 56 extending outside
the sidewalls and end walls of shells 52, 54.
[0085] An alternate form of shell 52 is provided in FIG. 12a and
designated as 52'. Shell 52' is identical to shell 52, except that
cavity 70' is defined by a relatively flat surface 80' extending
between leading end wall 72, trailing end wall 73, and sidewalls
74, 76.
[0086] Referring now to FIGS. 15-17, there is shown yet a further
embodiment of an artificial disc implant according to the present
invention. Implant 110 includes an upper shell 112, a lower shell
114 separated by a spacer 116. Upper shell 112 includes a number of
ribs 118, and lower shell 114 includes a number of ribs 119. The
outer configuration of the upper and lower shells 112 and 114
respectively, is substantially identical to the outer configuration
of the upper and lower shells 52, 54 of implant 50. Implant 110
differs from implant 50 with respect to the interior cavity adapted
to engage spacer 116 and the configuration of spacer 116.
[0087] Spacer 116 includes a first substantially cylindrical lobe
130, a second substantially cylindrical lobe 132, and an
intermediate portion 134 joining lobes 130 and 132. Preferably
spacer 116 is formed as a homogenous unit, and the end view of
spacer 116, as shown in FIG. 16, has a substantially figure-eight
or peanut shaped configuration.
[0088] Referring now further to FIGS. 18-22, there is shown upper
shell 112, it being understood that lower shell 114 is
substantially identical to upper shell 112, and lower shell 114
will not be further described. Upper shell 112 includes three
separate regions. The first region is a first partially cylindrical
lobe 123 having a first bone contacting surface 120 extending
convexly along longitudinal axis 111 and interrupted by three ribs
118. The second region is a second partially cylindrical lobe 125
having a second bone contacting surface 124 that is substantially
identical to bone contacting surface 120. Second bone contacting
surface 124 extends substantially parallel with surface 120 and
convexly along longitudinal axis 111. Second surface 124 is
interrupted by three additional ribs 118. In the illustrated
embodiment, three such ribs 118 are provided on each convex bone
engaging surface; however, a fewer number or greater number of ribs
are also contemplated. The third region is an intermediate portion
127 extending between and interconnecting the first and second
cylindrical lobes. Intermediate portion 127 includes a concave bone
contacting surface 122 extending between first surface 120 and
second surface 124.
[0089] Upper shell 112 includes an interior cavity 121 having a
first lobe area 136 and a second lobe area 138. Interior cavity 121
is defined by a first interior concave surface 126 extending along
and substantially parallel to first bone contacting surface 120, an
interior convex surface 128 extending along and substantially
parallel to exterior concave surface 122, and a second interior
concave surface 129 extending along and substantially parallel to
second bone contacting surface 124. Cavity 121 is further bounded
by a leading end wall 142 and an opposite trailing end wall 144.
Insert 116 is positionable in upper shell 112 and lower shell 114
with first lobe 130 in contact with first interior concave surface
126, second lobe 132 in contact with second interior concave
surface 129, and intermediate portion 134 in contact with interior
convex surface 128. As previously disclosed with respect to
embodiments 10 and 50, the upper and lower shells do not constrain
more than fifty percent of the height of spacer 116.
[0090] Referring now to FIGS. 23-27, there is shown a further
embodiment of an artificial disc implant according to the present
invention. Implant 150 includes an upper shell 152, a lower shell
154, and a spacer 156 therebetween. Similar to the spacer 116 of
the previously described implant 110, spacer 156 includes a first
lobe 160 having a substantially cylindrical configuration, a second
lobe 162 having a similar substantially cylindrical configuration,
and an intermediate portion 164 joining each of the lobes. As
described above with respect to implant 110, the internal cavities
of upper shell 152 and lower 154 are adapted to substantially match
the configuration of spacer 156. Similarly, shell 152 includes
matching cylindrical lobes 180 and 182 interconnected by
intermediate portion 181, and lower shell 154 has cylindrical lobes
184 and 186 interconnected by intermediate portion 185. It is
further contemplated that implant 150 can have a configuration for
spacer 156 and upper and lower shells 152, 154 similar to that
described above with respect to implant 50.
[0091] As shown in FIGS. 25 and 27, implant 150 may further include
a flexible membrane 158 extending between and connected to the
trailing end walls of upper shell 152 and lower shell 154, and an
opposite membrane 159 extending between and connected to the
leading end walls of upper shell 152 and lower shell 154. Membranes
158 and 159 may act to limit movement of spacer 156 between the
upper and lower shells and expulsion of spacer 156 therefrom.
Further, membranes 158 and 159 limit movement of the upper and
lower shells with respectively to one another. In a preferred
embodiment, membranes 158 and 159 are composed of a braided
material. It is contemplated that the braided membranes may be
substantially flexible in tension, and outwardly flexible as spacer
156 is compressed. In a further embodiment, a flexible membrane is
provided entirely about the spacer between the upper and lower
shells.
[0092] In another aspect of this embodiment, an upper flange 165 is
provided on the trailing end of upper shell 152 extending between
lobes 180 and 182. In a similar manner, a lower flange 167 is
provided on a trailing end of lower shell 154 extending between
lobes 184 and 186. As shown more clearly in FIG. 27, upper flange
165 includes an aperture 166 formed therethrough at an upwardly
extending angle A1 with respect to a longitudinal axis 151. A screw
170 is insertable through aperture 166 at angle A1 to threadingly
engage the bony structure of the adjacent vertebral body to anchor
upper shell 152 thereto. In a similar manner, lower flange 167 has
a downwardly extending aperture 168 extending at an angle A2 with
respect to longitudinal axis 151. A screw 172 is insertable through
aperture 168 to engage the bony structure of the adjacent vertebral
body to anchor lower shell 154 thereto.
[0093] Referring now to FIGS. 28-32, there is shown an artificial
disc implant according to another aspect of the present invention.
Implant 210 includes an upper shell 212, a lower shell 214, and a
spacer 216 therebetween. Similar to the embodiment shown in FIG. 1,
the upper and lower shells are partially cylindrical and the entire
implant 210 forms a substantially cylindrical structure. Upper
shell 212 includes a thread pattern 218 defined on the outer
surface that corresponds and aligns with a similar thread pattern
220 formed on lower shell 214. Thus, implant 210 may be threaded
into a disc space with the threads engaging the bony structure of
the adjacent vertebrae. Spacer 216 has a cylindrical shape and is
formed of an elastomeric compound, more preferably a hydrogel, and
is retained within a cylindrical chamber formed by upper and lower
shells 212, 214. Upper shell 212 defines a cavity extending between
end walls 220 and 222, and lower shell 214 has a cavity extending
between end walls 224 and 226. The end walls restrict movement of
spacer 216 with respect to upper shell 212 and lower shell 214 and
prevent expulsion of spacer 216 therefrom.
[0094] Referring now to FIG. 33, there is shown another embodiment
of an artificial disc implant according to the present invention.
Implant 230 includes an upper shell 232, a lower shell 234, and a
spacer 236 therebetween. Implant 230 is substantially cylindrical
with the upper and lower shells each defining partially cylindrical
portions. The exterior surfaces of upper and lower shells 232, 234
are not uninterrupted with ribs but rather are roughened to create
a bone engagement surface. In addition, it is contemplated that the
surfaces could be formed such that there may be at least partial
bone in-growth into the surface of the shells to assist in
anchoring implant 230 in the disc space. The surfaces may further
be coated with a BMP substance or other bone growth material to
enhance bone growth.
[0095] Referring now to FIG. 34, there is shown another embodiment
of an artificial disc implant according to the present invention.
Implant 240 includes an upper shell 242, a lower shell 244, and a
spacer 246 therebetween. Upper shell 242 includes a single rib 248
extending longitudinally along implant 240, and lower shell 244
includes a corresponding single rib 250 extending longitudinally
along implant 240. Ribs 248, 250 engage the bony structure of the
adjacent vertebral bodies.
[0096] Referring now to FIG. 35, there is shown another embodiment
of an artificial disc implant according to the present invention.
Implant 260 includes an upper shell 262, a lower shell 264, and a
spacer 266 therebetween. Upper shell 262 includes a lower edge 263
having a first extension 268 and a second extension 272 extending
therefrom towards lower shell 264. Lower shell 264 includes an
upper edge 265 having a side wall recess 270 and an end wall recess
272 formed downwardly therein. Recess 270 corresponds to the
location of extension 268, and recess 274 corresponds to the
location of extension 272. Extensions and recesses may similarly be
provided on the end and side of implant 260 not illustrated in FIG.
35. When implant 240 is compressed, positioning of extension 268 in
recess 270 will limit movement in the direction of arrows from A to
P (anterior to posterior). In a similar fashion, positioning of
extension of 272 in recess 274 will limit movement in the direction
of arrows L to R (left and right). This limits displacement of the
upper and lower shells relative to one another, and also limits
shear stresses in spacer 266. While both extensions are shown on
upper shell 262, it is contemplated that the combination of
extensions and recesses may be alternatively formed in either the
upper or lower shells without deviating from the teaching of the
present invention. Furthermore, while arcuate recesses and
extensions are shown, other configurations and shapes for the
recesses and extensions may be utilized, including more closely
engaged structures.
[0097] Referring now to FIGS. 36a, 36b, and 37, there is shown
another embodiment of an implant of the present invention. FIG. 36a
shows a cross-section of an artificial disc implant 300 having
upper shell 302, lower shell 304, and an intervening spacer 306. As
shown in FIG. 36b, spacer 306 includes an upper arcuate surface 316
and a lower arcuate surface 318. The upper and lower arcuate
surfaces 316, 318 are adapted to engage the interior arcuate
surfaces of upper shell 302 and lower shell 304, respectively.
Insert 306 further includes truncated side walls 308 and 309
extending between upper arcuate surface 316 and lower arcuate
surface 318. As shown in FIG. 36a, truncated side wall 308 is
positioned adjacent the gap between lower edge 313 of upper shell
302 and upper edge. 315 of lower shell 304, and truncated sidewall
309 is positioned adjacent the gap between lower edge 312 of upper
shell 302 and upper edge 314 of lower shell 304. These gaps between
upper shell 302 and lower shell 304 have a distance 310 when
implant 300 is in a relaxed condition and little or no compressive
force is applied between the upper and lower shells. As shown in
FIG. 37, when significant compressive force F is applied to the
upper and lower shells 302 and 304, the edges 313, 315 and the
edges 312, 314 come closer together or even into contact, limiting
the overall height displacement of implant 300. By providing spacer
306 with truncated side walls 308, 309 pinching of spacer 306
between edges 312, 314 and edges 313, 315 is substantially avoided.
Pinching is further limited or prevented by extending the edges of
the upper and lower shell laterally beyond the truncated portions
of spacer 306.
[0098] Reference will now be made to the implants shown in FIGS.
38-41. FIG. 38 illustrates implant 350 having a substantially
rectangular or square upper shell 352 and a substantially
rectangular or square lower shell 354. A substantially rectangular
or square spacer 356 is positioned between upper shell 352 and
lower shell 354. In a similar manner, FIG. 39 shows an implant 360
having rectangular or square upper and lower shells 362, 364 and a
substantially rectangular or square spacer 366 therebetween.
Implant 360 further includes projections 368 extending from upper
shell 361, and lower shell 364 includes recesses 370. The recesses
370 receive a corresponding one of the projections 368 as implant
360 is compressed, limiting displacement of the upper and lower
shells and the shear forces in spacer 366 as previously described
above with respect to implant 260 of FIG. 35.
[0099] FIG. 40 discloses a substantially circular implant 380
according to the present invention. Implant 380 includes circular
upper shell 382 and circular lower shell 384, and intervening
spacer 386 therebetween. In a similar manner, FIG. 41 shows a
substantially circular implant 390 having circular upper shell 392
and circular lower shell 394 and a cylindrical spacer 396
therebetween. Implant 390 further includes projections 398 and
recesses 399 configured to receive a corresponding one of the
projections 398 as implant 390 is compressed. This limits the
relative displacement of the upper and lower shells and the shear
forces in spacer 396 as previously described above with respect
implant 260 of FIG. 35.
[0100] Referring now to FIGS. 42 and 43, there is shown a further
embodiment of an artificial disc implant of the present invention.
FIG. 42 illustrates implant 400 having a partially cylindrical
upper shell 402, corresponding lower shell 404, and spacer 406
therebetween. Spacer 406 has a substantially cylindrical shape.
Upper shell 402 includes a first lower edge 408 and opposite second
lower edge 409. Lower shell 404 includes a first upper edge 410 and
opposite upper edge 411. With implant 400 in the relaxed condition
shown in FIG. 42, the lower edges and upper edges are spaced by a
distance 412. When a force is applied to implant 400 tending to
compress it as show in FIG. 43, the lower edges and upper edges
become spaced by substantially smaller distance 414. A further
feature of implant 400 is that the radius of curvature of spacer
406 is substantially less than a radius of curvature of both upper
shell 402 and lower shell 404, and the elastic properties of spacer
406 are selected such that the overall compression of the spacer is
limited under the maximum expected load such that distance 414 is
the closest the edges of upper shell 402 and lower shell 404 will
come toward each other. In this manner, pinching of spacer 406 is
prevented.
[0101] Referring now to FIGS. 44-45, there is shown yet a further
embodiment of an artificial disc implant. Implant 450 includes an
upper shell 452, a lower shell 454 and a spacer 456 therebetween.
Upper shell 452 includes a bottom surface formed by a series of
ridges 458 extending toward lower shell 454. In a similar manner,
lower shell 454 includes an upper surface formed by a series of
ridges 460 extending toward upper shell 452. The upper and lower
surfaces of spacer 456 are likewise ridged to mate with the ridges
and valleys formed in the bottom surface of upper shell 452 and the
upper surface of lower shell 454. With implant 450 in a relaxed
condition shown in FIG. 44, the lower edge 462 of upper shell 452
is spaced from upper edge 464 of lower shell 454 by a distance 466.
As the maximum expected compressive force is applied to implant
450, the upper edge 464 and lower edge 462 become spaced by a
distance 468 that is substantially less than relaxed distance 466.
The elastic properties of spacer 456 are selected such that the
overall compression of the spacer is limited under the maximum
expected load such that distance 466 is the closest the edges will
come toward each other. In this manner, pinching of spacer 406 is
prevented.
[0102] Utilization of implants according to the present invention
will now be further described. It will be understood that access to
the disc space, disc removal, and end plate preparation are known
in the art and will only be briefly described herein. For example,
procedures and instruments useable in a posterior approach to the
disc space are disclosed in U.S. patent application Ser. No.
09/179,999, filed Oct. 27, 1998, assigned to the assignee of the
present invention, and a publication by Sofamor Danek.COPYRGT. 1996
entitled "Surgical Technique using Bone Dowel Instrumentation for
Posterior Approach", each of which is incorporated herein by
reference in its entirety.
[0103] Referring now to FIGS. 46 and 47, there is shown looking
posteriorly a disc space 500 positioned between an upper vertebral
body V1 and a lower vertebral body V2. The anterior side of the
vertebral bodies is indicated by the letter "A" and the posterior
side is indicated by the letter "P". As shown in FIG. 46, two
separate implants 510 and 520 are inserted into the disc space, it
being understood that implants 510 and 520 can be any of the
implant embodiments described herein.
[0104] A first implant position may be prepared by removing disc
material from disc space 500 and forming, by reaming, cutting,
tapping or other technique, arcuate portion 516 in vertebral body
V1. In procedures utilizing an insertion sleeve, such as sleeve
530, a laminectomy or facectomy can also be performed through the
sleeve. Similarly, a corresponding and aligned arcuate portion 518
is formed in vertebral body V2. Implant 510 may then be inserted
with upper shell 512 contacting and/or engaged in arcuate recess
516, and lower shell 514 contacting and/or engaged in arcuate
recess 518. The insertion sleeve 530 can maintain the implant in a
reduced-size configuration during insertion through the sleeve by
providing sleeve 530 with a channel 532 having a size that is less
than the relaxed size of implant 510. The intervening elastic
spacer 519 is thereby held securely between the upper vertebral
body V1 and the lower vertebral body V2. A similar installation is
performed with respect to implant 520 with upper shell 522 securely
contacting and/or engaged in upper vertebral body V1 and lower
shell 524 contacting and/or engaged in lower vertebral body V2.
[0105] As shown in FIG. 47, portions of bony material can remain
anteriorly and posteriorly of implant 510 to countersink implant
510 in the disc space and further resist expulsion from the disc
space. Such a placement of two separate implants in the disc space
as illustrated is more typically performed during procedures that
utilize a posterior approach to the disc space. Implants 510 and
520 can also be inserted into the disc space via a posterior
approach through single barrel a tube or insertion sleeve 530 via
pushing or threading the implants into position through sleeve 530.
By inserting two implants in the disc space, each implant will act
independently to provide three degrees of motion, while the upper
and lower shells protect the spacer from excessive wear or
expulsion.
[0106] Referring now to FIG. 48, there is shown a disc space 610
between vertebral bodies and an implant 612 configured for
insertion through a double-barrel insertion sleeve 614. Implant 612
can be any one of the implants 50, 110 or 150 described above.
Further, implant 612 can include any structure with a configuration
that matches the configuration of interior channel 616 of sleeve
614. The procedure shown in FIG. 48 is performed by an
anterior-lateral approach to the disc space 610, although anterior
and lateral approaches are contemplated as well. Procedures and
instruments useable in an anterior approach are disclosed in U.S.
patent application Ser. No. 09/287,917, filed Apr. 7, 1999,
assigned to the assignee of the present invention, and a
publication by Sofamor Danek.COPYRGT. 1996 entitled "Surgical
Technique using Bone Dowel Instrumentation for Anterior Approach",
each of which is incorporated herein by reference in its
entirety.
[0107] Interior channel 616 of insertion sleeve 614 and implant 612
may be sized such that implant 612 is maintained in an at least
partially compressed condition during insertion, allowing insertion
of implant 612 into the disc space in a reduced height state. It
will be understood that the end plates of the adjacent vertebral
bodies to disc space 610 are prepared to receive implant 612 prior
to implant insertion. Techniques for shaping the vertebral end
plates to conform to the geometry of devices positioned in the disc
space are well-known in the art and will not be further described
herein. It is preferred that the locations for the cylindrical
lobes of implant 612 are prepared by reaming the disc space, and
further that the reamed implant location will allow the implant to
be countersunk into the vertebral bodies to prevent expulsion of
the implant from the disc space. Once implant 612 is inserted, the
spacer will expand so that the upper and lower shells contact
and/or engage the vertebral endplates to maintain implant 612 in
disc space 610.
[0108] Referring now to FIGS. 49a-51b, various implants are shown
to accommodate various approaches for inserting the implants into
the disc space. For the purposes of clarity the upper and lower
shells of the implants are not illustrated in order to more clearly
show the orientation and relative sizes of the implant spacers in
the disc space. It should be understood that the illustrated
spacers could be used with any of the implant embodiments described
herein. It should be further understood that the implant spacers
may be provided as separate components as shown in FIGS. 49a-51b or
interconnected by an intervening spacer portion extending
therebetween.
[0109] Referring more specifically to FIG. 49a, there is shown an
implant 700 inserted via an anterior approach to the disc space.
More specifically, it is contemplated an implant inserted with this
approach and having this configuration is inserted between the L5
and S1 vertebral bodies, although other vertebral levels are also
contemplated. For such an approach, the spacers 702 in implant 700
may have a substantially tapered or truncated trapezoidal shape, as
shown in FIG. 49b, to establish and/or maintain the appropriate
lordosis between the vertebral bodies with the posterior end of the
spacer smaller than the anterior end of the spacer.
[0110] Referring now to FIG. 50a, an anterior-lateral approach to
the disc space is taken to insert implant 710 in the disc space.
More specifically, it is contemplated an implant inserted with this
approach and having this configuration can have particular
application between the M4 and L5 vertebral bodies, although other
vertebral levels are also contemplated. In this approach implant
710 has an anterior spacer 712 with a substantially tapered or
trapezoidal shape, while the posterior spacer 714 has a
substantially cylindrical shape, as shown in FIG. 50b, to establish
and/or maintain the appropriate lordosis between the vertebral
bodies.
[0111] Referring now to FIG. 51a, an implant 720 is positioned in
the disc space by a substantially lateral approach. As shown in
FIG. 51b, implant 720 includes an anterior spacer 722 and a
posterior spacer 724. The difference in diameters between insert
722 and 724 is provided to establish and/or maintain the
appropriate lordosis between the vertebral bodies. This
configuration would be particularly adapted to insertion of implant
720 between vertebral bodies L1 and L5, although insertion at other
vertebral levels is also contemplated.
[0112] Referring now to FIGS. 52 and 53, there is shown a further
embodiment of an artificial disc implant of the present invention.
Implant 800 includes an upper shell 802 and a lower shell 804.
Upper shell 802 includes a first partially cylindrical lobe 810
interconnected with a smaller second partially cylindrical lobe 812
via intermediate portion 811. Lower shell 804 similarly includes a
first partially cylindrical lobe 814 interconnected with a smaller
second partially cylindrical lobe 816 via intermediate portion 813.
Intermediate portions 811, 813 can be provided with varying sizes
as needed to achieve the desired spacing between the first and
second lobes of shells 802, 804, respectively. A number of ribs 818
extend from first lobes 810, 814 and a number of ribs 819 extend
from second lobes 812, 816. A first spacer 806 is positioned
between first lobe 810 of upper shell 802 and first lobe 814 of
lower shell 804. A second spacer 808 is positioned between second
lobe 812 of upper shell 802 and second lobe 816 of lower shell
804.
[0113] First spacer 806 has a height H4 that is greater than a
height H5 of second spacer 808. First spacer 806 further has a
length IA that is greater than length L5 of second spacer 808.
First lobes 810 and 814 are configured to accommodate first spacer
806, and first lobes 810, 814 can be provided with endwalls to
prevent spacer 806 from protruding or expulsing therefrom. Second
lobes 812 and 816 are configured to accommodate second spacer 808,
and second lobes 812, 816 can be provided with endwalls to prevent
spacer 808 from protruding or expulsing therefrom. Implant 800
would be particularly suited in a lateral approach to the disc
space as discussed above, with first spacer 806 positioned toward
the anterior side of the disc space and second spacer 808
positioned towards the posterior side of the disc space. In another
embodiment, it is contemplated that an intervening portion may be
provided between first spacer 806 and second spacer 808 to connect
the first and second spacers forming a single spacer body.
[0114] Referring now to FIGS. 54a-54d, a method for inserting an
implant through a double barrel sleeve via a lateral approach to
the disc space will now be described. It is contemplated that the
method uses double barrel sleeve 612, such as that shown in FIG.
48, to provide an implant insertion path to the disc space. In one
specific embodiment, sleeve 612 includes overlapping working
channel portions, such as the double barrel sleeve described in
pending U.S. patent application Ser. No. 09/498,426, filed Feb. 4,
2000, which is incorporated herein by reference in its entirety. It
is further contemplated that the implant inserted according to this
technique can be any of the above-described implants, although
preferably the implant is one of the embodiments having a pair of
interconnected cylindrical lobes. It is further contemplated that
aspects of the described techniques also have application with
anterior and anterior-lateral approaches.
[0115] In FIG. 54a, a starting point 902 is established with
respect to the disc lateral annulus posterior to the midline of the
disc. The position of the starting point can be confirmed with a
target template fluoroscopically or radiographically. A trephine is
inserted to the starting point to incise the disc annulus at the
starting point. In FIG. 54b, an anterior annulus incision 904 is
made vertically in the annulus, and a distraction plug 906 inserted
through the starting point incision to distract the disc space to
the desired height. In an alternate form, a second distraction plug
is inserted anteriorly with respect to distraction plug 906.
[0116] In FIG. 54c, double barrel sleeve 614 is inserted over a
stem (not shown) extending from distraction plug 906. Preferably,
sleeve 614 has tangs 618 and 620 (FIG. 48) that are inserted into
the disc space. Preferably, shorter tang 618 is positioned
posteriorly and longer tang 620 is positioned anteriorly. It is
further contemplated that anterior tang 620 can have a height
larger than posterior tang 618 to assist in establishing lordosis.
It is further contemplated that the distal end of sleeve 614 can
include inferior and superior spikes 622 that can be embedded in
inferior vertebra V2 and superior vertebra V1, respectively, to
hold the vertebrae at the desired spacing during the procedure.
[0117] Distraction plug 906 is removed from sleeve 614 and the disc
space reamed via a reamer inserted through the respective working
channel portions of sleeve 614 to formed posterior reamed location
908 and anterior reamed location 910. If an implant similar to
implant 800 is provided, or if separate implants of differing
lengths are provided, the disc space is reamed to a greater depth
through the anterior working channel portion to accommodate the
longer implant portion. When reaming is complete, the reamer is
removed, as shown in FIG. 54d, and the implant positioned in the
working channel of sleeve 614. If necessary, the implant can be
compressed from its relaxed state for insertion into working
channel 616.
[0118] As shown in FIG. 54e, implant 912 is pushed through working
channel 616 via an impactor and into the disc space. Positioning of
the implant in the disc space can be confirmed via fluoroscopic or
radiographic instrumentation. When the implant is in the desired
position, a braided fabric material 914 can be secured to vertebral
bodies V1 and V2 across the entry into the disc space to further
resist implant expulsion from the disc space.
[0119] The present invention contemplates providing a variety of
sizes and shapes of spacers for utilization with upper and lower
shells to achieve the necessary angulation between vertebral bodies
and to take into account the surgeon's access to the disc space.
Further, while the above described combinations have been disclosed
herein as being applicable to particular disc space, this is not a
limitation on the use of such devices and uses in other manners or
other disc space is contemplated as being within the spirit of the
present invention.
[0120] While the invention has been illustrated and described in
detail in the drawings and foregoing description, the same is to be
considered as illustrative and not restrictive in character; it
being understood that only the preferred embodiments have been
shown and described and that all changes and modifications that
come within the spirit of the invention are desired to be
protected.
* * * * *