U.S. patent application number 12/241219 was filed with the patent office on 2009-06-04 for method for forming a via in a substrate and substrate with a via.
This patent application is currently assigned to ADVANCED SEMICONDUCTOR ENGINEERING, INC.. Invention is credited to Meng-Jen Wang.
Application Number | 20090140436 12/241219 |
Document ID | / |
Family ID | 40674917 |
Filed Date | 2009-06-04 |
United States Patent
Application |
20090140436 |
Kind Code |
A1 |
Wang; Meng-Jen |
June 4, 2009 |
METHOD FOR FORMING A VIA IN A SUBSTRATE AND SUBSTRATE WITH A
VIA
Abstract
The present invention relates to a method for forming a via in a
substrate and a substrate with a via. The method for forming a via
in a substrate includes the following steps: (a) providing a
substrate having a first surface and a second surface; (b) forming
a groove that has a side wall and a bottom wall on the first
surface of the substrate; (c) forming a first conductive metal on
the side wall and the bottom wall of the groove so as to form a
central groove; (d) forming a center insulating material in the
central groove; (e) forming an annular groove that surrounds the
first conductive metal on the first surface of the substrate; (f)
forming a first insulating material in the annular groove; and (g)
removing part of the second surface of the substrate to expose the
first conductive metal, the center insulating material and the
first insulating material. As a result, thicker insulating material
can be formed in the via, and the thickness of the insulating
material in the via is even.
Inventors: |
Wang; Meng-Jen; (Kaohsiung,
TW) |
Correspondence
Address: |
VOLENTINE & WHITT PLLC
ONE FREEDOM SQUARE, 11951 FREEDOM DRIVE SUITE 1260
RESTON
VA
20190
US
|
Assignee: |
ADVANCED SEMICONDUCTOR ENGINEERING,
INC.
Kaohsiung
TW
|
Family ID: |
40674917 |
Appl. No.: |
12/241219 |
Filed: |
September 30, 2008 |
Current U.S.
Class: |
257/774 ;
257/E21.586; 257/E23.141; 438/675 |
Current CPC
Class: |
H01L 2924/0002 20130101;
H01L 21/76898 20130101; H01L 23/481 20130101; H01L 2924/0002
20130101; H01L 2924/00 20130101 |
Class at
Publication: |
257/774 ;
438/675; 257/E21.586; 257/E23.141 |
International
Class: |
H01L 21/768 20060101
H01L021/768; H01L 23/52 20060101 H01L023/52 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 4, 2007 |
TW |
096146101 |
Claims
1. A method for forming a via in a substrate, comprising: (a)
providing a substrate having a first surface and a second surface;
(b) forming a groove that has a side wall and a bottom wall on the
first surface of the substrate; (c) forming a first conductive
metal on the side wall and the bottom wall of the groove so as to
form a central groove; (d) forming a center insulating material in
the central groove; (e) forming an annular groove that surrounds
the first conductive metal on the first surface of the substrate;
(f) forming a first insulating material in the annular groove; and
(g) removing part of the second surface of the substrate to expose
the first conductive metal, the center insulating material and the
first insulating material.
2. The method as claimed in claim 1, wherein Step (b) comprises:
(b1) forming a first photo resist layer on the first surface of the
substrate; (b2) forming a first opening on the first photo resist
layer; and (b3) forming the groove on the substrate according to
the first opening.
3. The method as claimed in claim 1, wherein Step (d) comprises:
(d1) dispersing a polymer at a position corresponding to the
central groove; and (d2) impelling the polymer into the central
groove by vacuuming so as to form the center insulating
material.
4. The method as claimed in claim 1, wherein Step (d) comprises:
(d1) forming a plurality of first vents so as to connect the
central groove to the second surface of the substrate; (d2)
dispersing a polymer at a position corresponding to the central
groove; and (d3) filling the central groove and the first vents
with the polymer so as to form the center insulating material.
5. The method as claimed in claim 1, wherein Step (e) comprises:
(e1) forming a second photo resist layer on the first surface of
the substrate; (e2) forming a second opening on the second photo
resist layer so that the position of the second opening corresponds
to the groove, and the diameter of the second opening is larger
than that of the groove; and (e3) forming the annular groove on the
substrate according to the second opening.
6. The method as claimed in claim 1, wherein in Step (e), the
annular groove does not penetrate the substrate.
7. The method as claimed in claim 1, wherein Step (f) comprises:
(f1) dispersing a polymer at a position corresponding to the
annular groove; and (f2) impelling the polymer into the annular
groove by vacuuming so as to form the first insulating
material.
8. The method as claimed in claim 1, wherein Step (f) comprises:
(f1) forming a plurality of second vents so as to connect the
annular groove to the second surface of the substrate; (f2)
dispersing a polymer at a position corresponding to the annular
groove; and (d3) filling the annular groove and the second vents
with the polymer so as to form the first insulating material.
9. A method for forming a via in a substrate, comprising: (a)
providing a substrate having a first surface and a second surface;
(b) forming an annular groove and a pillar on the first surface of
the substrate so that the annular groove surrounds the pillar; (c)
forming a first insulating material in the annular groove; (d)
removing the pillar of the substrate so as to form a groove that
has a side wall and a bottom wall on the substrate; (e) forming a
first conductive metal on the side wall and the bottom wall of the
groove so as to form a central groove; (f) forming a center
insulating material in the central groove; and (g) removing part of
the second surface of the substrate to expose the first conductive
metal, the first insulating material and the center insulating
material.
10. The method as claimed in claim 9, wherein Step (b) comprises:
(b1) forming a first photo resist layer on the first surface of the
substrate; (b2) forming a first pattern on the first photo resist
layer; and (b3) forming the annular groove and the pillar on the
substrate according to the first pattern.
11. The method as claimed in claim 9, wherein Step (c) comprises:
(c1) dispersing a polymer at a position corresponding to the
annular groove; (c2) impelling the polymer into the annular groove
by vacuuming so as to form the first insulating material; and (c3)
removing the polymer which is outside the annular groove.
12. The method as claimed in claim 9, wherein Step (c) comprises:
(c1) forming a plurality of first vents so as to connect the
annular groove to the second surface of the substrate; (c2)
dispersing a polymer at a position corresponding to the annular
groove; (c3) filling the annular groove and the first vents with
the polymer so as to form the first insulating material; and (c4)
removing the polymer which is outside the annular groove and the
first vents.
13. The method as claimed in claim 9, wherein Step (c) comprises:
(c1) atomizing and depositing a polymer in the annular groove by
spray coating so as to form the first insulating material; and (c2)
removing the polymer which is outside the annular groove.
14. The method as claimed in claim 9, wherein Step (d) comprises:
(d1) forming a second photo resist layer on the first surface of
the substrate; (d2) forming a second opening on the second photo
resist layer so that the position of the second opening corresponds
to the pillar; and (d3) removing the pillar according to the second
opening so as to form the groove.
15. The method as claimed in claim 9, wherein Step (f) comprises:
(f1) dispersing a polymer at a position corresponding to the
central groove; and (f2) impelling the polymer into the central
groove by vacuuming so as to form the center insulating
material.
16. The method as claimed in claim 9, wherein Step (f) comprises:
(f1) forming a plurality of second vents so as to connect the
central groove to the second surface of the substrate; (f2)
dispersing a polymer at a position corresponding to the central
groove; and (f3) filling the central groove and the second vents
with the polymer so as to form the center insulating material.
17. A substrate with a via, comprising: a substrate, having a first
surface, a second surface and a via that penetrates the substrate
and has an inner side wall; a first insulating material, which is a
hollow pillar, disposed on the inner side wall of the via; a center
insulating material disposed at the center of the via, and the
center insulating material is a solid pillar spaced from the first
insulating material; and a first conductive metal, disposed between
the first insulating material and the center insulating material,
and the first conductive metal surrounds the center insulating
material so as to form a hollow pillar.
18. The substrate as claimed in claim 17, wherein the first
insulating material contacts the first conductive metal, and the
center insulating material contacts the first conductive metal.
19. The substrate as claimed in claim 17, further comprising a
second insulating material and a second conductive metal, disposed
between the first conductive metal and the first insulating
material, so that the second insulating material surrounds the
first conductive metal, and the second conductive metal surrounds
the second insulating material.
20. The substrate as claimed in claim 19, wherein the second
insulating material contacts the first conductive metal, the second
conductive metal contacts the second insulating material, and the
second conductive metal contacts the first insulating material.
21. The substrate as claimed in claim 17, further comprising a
passivation layer and a conducting layer, and the passivation layer
is disposed on the first surface or the second surface of the
substrate, and has an opening, so as to cover part of the first
insulating material and expose part of the first insulating
material, and the conducting layer is disposed on the passivation
layer, and covers part of the first insulating material, the first
conductive metal and the center insulating material.
22. A substrate with a via, comprising: a substrate, having a first
surface, a second surface and a via that penetrates the substrate
and has an inner side wall; a first insulating material, disposed
in the via, and attached to the inner side wall of the via; and a
plurality of grooves, disposed in the first insulating material, so
that each of the grooves penetrates the first insulating material,
and comprises a third insulating material and a third conductive
metal, and the third insulating material is a solid pillar disposed
at the center of the grooves, and the third conductive metal
surrounds the third insulating material.
23. The substrate as claimed in claim 22, wherein the third
conductive metal contacts the third insulating material, and the
third conductive metal contacts the first insulating material.
24. The substrate as claimed in claim 22, further comprising a
passivation layer and a conducting layer, and the passivation layer
is disposed on the first surface or the second surface of the
substrate, and has a plurality of openings; the position of each of
the openings of the passivation layer corresponds to each of the
grooves, the diameter of each of the openings of the passivation
layer is larger than that of each of the grooves, so that the
passivation layer covers part of the first insulating material and
exposes part of the first insulating material; the conducting layer
is disposed on the passivation layer, and covers part of the first
insulating material, the third conductive metal and the third
insulating material.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a method for forming a via
in a substrate and a substrate with a via, and more particularly to
a method for forming an insulating layer on a side wall of a via in
a substrate by utilizing a polymer and a substrate with the
via.
[0003] 2. Description of the Related Art
[0004] FIGS. 1 to 3 show schematic views of a conventional method
for forming a via in a substrate. First, referring to FIG. 1, a
substrate 1 is provided. The substrate 1 has a first surface 11 and
a second surface 12.
[0005] Afterward, a plurality of grooves 13 are formed on the first
surface 11 of the substrate 1. An insulating layer 14 is then
formed on the side wall of the grooves 13 by chemical vapor
deposition, and a plurality of accommodating spaces 15 are formed.
The material of the insulating layer 14 is usually silicon
dioxide.
[0006] Afterward, referring to FIG. 2, the accommodating spaces 15
are filled with a conductive metal 16. The material of the
conductive metal 16 is usually copper. Finally, the first surface
11 and the second surface 12 of the substrate 1 are ground or
etched so as to expose the conductive metal 16, as shown in FIG.
3.
[0007] In the conventional method, the insulating layer 14 is
formed by chemical vapor deposition, so that the thickness of the
insulating layer 14 on the side wall of the grooves 13 is limited,
and is usually under 0.5 .mu.m.
[0008] Moreover, the thickness of the insulating layer 14 on the
side wall of the grooves 13 is not even, that is, the thickness of
the insulating layer 14 on the upper side wall of the grooves 13 is
not exactly equal to that on the lower side wall of the grooves 13.
Thus, the electrical capacity is not uniform.
[0009] Therefore, it is necessary to provide a method for forming a
via in a substrate to solve the above problems.
SUMMARY OF THE INVENTION
[0010] The present invention is directed to a method for forming a
via in a substrate. The method comprises the following steps: (a)
providing a substrate having a first surface and a second surface;
(b) forming a groove that has a side wall and a bottom wall on the
first surface of the substrate; (c) forming a first conductive
metal on the side wall and the bottom wall of the groove so as to
form a central groove; (d) forming a center insulating material in
the central groove; (e) forming an annular groove that surrounds
the first conductive metal on the first surface of the substrate;
(f) forming a first insulating material in the annular groove; and
(g) removing part of the second surface of the substrate to expose
the first conductive metal, the center insulating material and the
first insulating material.
[0011] The present invention is further directed to a method for
forming a via in a substrate. The method comprises the following
steps: (a) providing a substrate having a first surface and a
second surface; (b) forming an annular groove and a pillar on the
first surface of the substrate so that the annular groove surrounds
the pillar; (c) forming a first insulating material in the annular
groove; (d) removing the pillar of the substrate so as to form a
groove that has a side wall and a bottom wall on the substrate; (e)
forming a first conductive metal on the side wall and the bottom
wall of the groove so as to form a central groove; (f) forming a
center insulating material in the central groove; and (g) removing
part of the second surface of the substrate to expose the first
conductive metal, the first insulating material and the center
insulating material.
[0012] The present invention is further directed to a substrate
with a via. The substrate comprises a substrate, a first insulating
material, a center insulating material and a first conductive
metal. The substrate has a first surface, a second surface and a
via. The via penetrates the substrate, and has an inner side wall.
The first insulating material is a hollow pillar disposed on the
inner side wall of the via. The center insulating material is a
solid pillar, disposed at the center of the via, and spaced from
the first insulating material. The first conductive metal is
disposed between the first insulating material and the center
insulating material, and surrounds the center insulating material
so as to form a hollow pillar.
[0013] The present invention is further directed to a substrate
with a via. The substrate comprises a substrate, a first insulating
material and a plurality of grooves. The substrate has a first
surface, a second surface and a via. The via penetrates the
substrate, and has an inner side wall. The first insulating
material is disposed in the via and adhered to the inner side wall
of the via. The grooves are disposed in the first insulating
material; each of the grooves penetrates the first insulating
material, and comprises a third insulating material and a third
conductive metal. The third insulating material is a solid pillar
disposed at the center of the groove, and the third conductive
metal surrounds the third insulating material.
[0014] In the present invention, thicker insulating material can be
formed in the via. Also, the thickness of the insulating material
in the via is even. Moreover, the polymer is used as an insulating
material in the present invention, so polymers with different
materials can be chosen for specific processes.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIGS. 1 to 3 are schematic views of a conventional method
for forming a via in a substrate;
[0016] FIGS. 4 to 21 are schematic views of a method for forming a
via in a substrate according to a first embodiment of the present
invention;
[0017] FIGS. 22 to 39 are schematic views of a method for forming a
via in a substrate according to a second embodiment of the present
invention;
[0018] FIG. 40 is a schematic view of a substrate with a via
according to a third embodiment of the present invention;
[0019] FIGS. 41 and 42 are schematic views of a substrate with a
via according to a fourth embodiment of the present invention;
and
[0020] FIGS. 43 and 44 are schematic views of a substrate with a
via according to a fifth embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0021] FIGS. 4 to 21 show schematic views of a method for forming a
via in a substrate according to a first embodiment of the present
invention. Referring to FIG. 4, a top view of the substrate, and
FIG. 5, a cross-sectional view along line 5-5 in FIG. 4, first, a
substrate 21 is provided. The substrate 21 has a first surface 211
and a second surface 212. The substrate 21 is, for example, a wafer
or a silicon substrate. Afterward, a groove 231 (FIG. 6) is formed
on the first surface 211 of the substrate 21. The groove 231 has a
side wall 232 and a bottom wall 233. In the embodiment, a first
photo resist layer 241 is formed on the first surface 211 of the
substrate 21, and a first opening 242 is formed on the first photo
resist layer 241.
[0022] Referring to FIG. 6, the groove 231 is formed on the
substrate 21 by etching according to the first opening 242. The
groove 231 is disposed on the first surface 211 of the substrate
21, and has the side wall 232 and the bottom wall 233. The first
photo resist layer 241 is then removed.
[0023] Referring to FIG. 7, a first conductive metal 222 is formed
on the side wall 232 and the bottom wall 233 of the groove 231 and
the first surface 211 of the substrate 21 by electroplating, so as
to form a central groove 234. In the embodiment, the material of
the first conductive metal 222 is copper.
[0024] Afterward, referring to FIGS. 8 to 12, a center insulating
material 223 is formed in the central groove 234. In the
embodiment, the center insulating material 223 is a polymer 263. In
the present invention, the method for forming the center insulating
material 223 in the central groove 234 includes but is not limited
to the following three methods.
[0025] The first method is that the polymer 263 is dispersed on the
first surface 211 of the substrate 21, and the position of the
polymer 263 corresponds to the central groove 234, as shown in FIG.
8. Alternatively, the polymer 263 can be partially dispersed at a
position corresponding to the central groove 234. Afterward, the
polymer 263 is impelled into the central groove 234 by vacuuming so
as to form the center insulating material 223, as shown in FIG.
9.
[0026] The second method is that a plurality of first vents 237 are
formed to connect the central groove 234 to the second surface 212
of the substrate 21, as shown in FIG. 10, a top view of the
substrate 21, and FIG. 11, a cross-sectional view along line 11-11
in FIG. 10. Afterward, the polymer 263 is dispersed on the first
surface 211 of the substrate 21, and the position of the polymer
263 corresponds to the central groove 234. Alternatively, the
polymer 263 can be partially dispersed at a position corresponding
to the central groove 234. The central groove 234 and the first
vents 237 are then filled with the polymer 263 so as to form the
center insulating material 223.
[0027] The third method is that the polymer 263 is atomized and
deposited in the central groove 234 by spray coating so as to form
the center insulating material 223, as shown in FIG. 12.
[0028] Afterward, referring to FIG. 13, the first conductive metal
222 and the center insulating material 223 disposed on the first
surface 211 of the substrate 21 are removed by etching or
grinding.
[0029] Referring to FIGS. 14 and 15, an annular groove 235 is
formed on the first surface 211 of the substrate 21. The annular
groove 235 surrounds the first conductive metal 222. Referring to
FIG. 14, in the embodiment, a second photo resist layer 243 is
formed on the first surface 211 of the substrate 21, and a second
opening 244 is formed on the second photo resist layer 243. The
position of the second opening 244 corresponds to the groove 231,
and the diameter of the second opening 244 is larger than that of
the groove 231. Afterward, referring to FIG. 15, the annular groove
235 is formed on the substrate 21 by etching according to the
second opening 244. The annular groove 235 surrounds the first
conductive metal 222, and does not penetrate the substrate 21. The
second photo resist layer 243 is then removed.
[0030] Referring to FIGS. 16 to 20, a first insulating material 221
is formed in the annular groove 235. In the embodiment, the first
insulating material 221 is polymer 261. In the present invention,
the method for forming the first insulating material 221 in the
annular groove 235 includes but is not limited to the following
three methods.
[0031] The first method is that the polymer 261 is dispersed on the
first surface 211 of the substrate 21, and the position of the
polymer 261 corresponds to the annular groove 235, as shown in FIG.
16. Alternatively, the polymer 261 can be partially dispersed at a
position corresponding to the annular groove 235. Afterward, the
polymer 261 is impelled into the annular groove 235 by vacuuming so
as to form the first insulating material 221, as shown in FIG.
17.
[0032] The second method is that a plurality of second vents 238
are formed to connect the annular groove 235 to the second surface
212 of the substrate 21, as shown in FIG. 18, a top view of the
substrate 21, and FIG. 19, a cross-sectional view along line 19-19
in FIG. 18. Afterward, the polymer 261 is dispersed on the first
surface 211 of the substrate 21, and the position of the polymer
261 corresponds to the annular groove 235.
[0033] Alternatively, the polymer 261 can be partially dispersed at
a position corresponding to the annular groove 235. The annular
groove 235 and the second vents 238 are then filled with the
polymer 261 so as to form the first insulating material 221.
[0034] The third method is that the polymer 261 is atomized and
deposited in the annular groove 235 by spray coating so as to form
the first insulating material 221, as shown in FIG. 20.
[0035] Afterward, referring to FIG. 21, part of the first surface
211 and part of the second surface 212 of the substrate 21 are
removed by etching or grinding so as to expose the first conductive
metal 222, the center insulating material 223 and the first
insulating material 221. A substrate 2 with a via according to the
first embodiment of the present invention is formed. In the
embodiment, the via is formed by the center insulating material
223, the first conductive metal 222 and the first insulating
material 221. In the present invention, thicker insulating material
(the center insulating material 223 and the first insulating
material 221) can be formed in the central groove 234 and the
annular groove 235 of the via. Also, the thickness of the
insulating material in the central groove 234 and the annular
groove 235 of the via is even. Moreover, the polymer is used as an
insulating material in the present invention, so polymers with
different materials can be chosen for specific processes.
[0036] FIGS. 22 to 39 show schematic views of a method for forming
a via in a substrate according to a second embodiment of the
present invention. Referring to FIG. 22, a top view of the
substrate, and FIG. 23, a cross-sectional view along line 23-23 in
FIG. 22, first, a substrate 31 is provided. The substrate 31 has a
first surface 311 and a second surface 312. The substrate 31 is,
for example, a wafer or a silicon substrate. Afterward, referring
to FIG. 24, an annular groove 335 and a pillar 336 are formed on
the first surface 311 of the substrate 31, and the annular groove
335 surrounds the pillar 336.
[0037] In the embodiment, a first photo resist layer 341 is formed
on the first surface 311 of the substrate 31, a first pattern 342
is formed on the first photo resist layer 341, and the first
pattern 342 is an annular opening, as shown in FIGS. 22 and 23.
Referring to FIG. 24, the annular groove 335 and the pillar 336 are
formed on the substrate 31 by etching according to the first
pattern 342. The annular groove 335 surrounds the pillar 336, and
the annular groove 335 does not penetrate the substrate 31. The
first photo resist layer 341 is then removed.
[0038] Referring to FIGS. 25 to 29, a first insulating material 321
is formed in the annular groove 335. In the embodiment, the first
insulating material 321 is polymer 361. In the present invention,
the method for forming the first insulating material 321 in the
annular groove 335 includes but is not limited to the following
three methods.
[0039] The first method is that the polymer 361 is dispersed on the
first surface 311 of the substrate 31, and the position of the
polymer 361 corresponds to the annular groove 335, as shown in FIG.
25. Alternatively, the polymer 361 can be partially dispersed at a
position corresponding to the annular groove 335. Afterward, the
polymer 361 is impelled into the annular groove 335 by vacuuming so
as to form the first insulating material 321, as shown in FIG. 26.
Finally, part of the polymer 361 which is outside the annular
groove 335 is removed.
[0040] The second method is that a plurality of second vents 338
are formed to connect the annular groove 335 to the second surface
312 of the substrate 31, as shown in FIG. 27, a top view of the
substrate 31, and FIG. 28, a cross-sectional view along line 28-28
in FIG. 27. Afterward, the polymer 361 is dispersed on the first
surface 311 of the substrate 31, and the position of the polymer
361 corresponds to the annular groove 335. Alternatively, the
polymer 361 can be partially dispersed at a position corresponding
to the annular groove 335. The annular groove 335 and the second
vents 338 are then filled with the polymer 361 so as to form the
first insulating material 321. Finally, part of the polymer 361
which is outside the annular groove 335 and the second vents 338 is
removed.
[0041] The third method is that the polymer 361 is atomized and
deposited in the annular groove 335 by spray coating so as to form
the first insulating material 321, as shown in FIG. 29. Referring
to FIG. 30, part of the polymer 361 which is outside the annular
groove 335 is removed.
[0042] Referring to FIGS. 31 and 32, the pillar 336 of the
substrate 31 is removed so as to form a groove 331 on the substrate
31. The groove 331 has a side wall 332 and a bottom wall 333. In
the embodiment, referring to FIG. 31, a second photo resist layer
343 is formed on the first surface 311 of the substrate 31. A
second opening 344 is formed on the second photo resist layer 343,
and the position of the second opening 344 corresponds to the
pillar 336. Afterward, the pillar 336 is removed by dry etching or
wet etching according to the second opening 344, so as to form the
groove 331. The groove 331 has the side wall 332 and the bottom
wall 333. The second photo resist layer 343 is then removed
immediately or in a subsequent step.
[0043] Referring to FIG. 33, a conductive metal 322 is formed on
the side wall 332 and the bottom wall 333 of the groove 331 by
electroplating, so as to form a central groove 334. In the
embodiment, the material of the first conductive metal 322 is
copper. Part of the first conductive metal 322 which is outside the
groove 331 is then removed immediately or in a subsequent step.
[0044] Afterward, referring to FIGS. 34 to 38, a center insulating
material 323 is formed in the central groove 334. In the
embodiment, the center insulating material 323 is a polymer 363. In
the present invention, the method for forming the center insulating
material 323 in the central groove 334 includes but is not limited
to the following three methods.
[0045] The first method is that the polymer 363 is dispersed on the
first surface 311 of the substrate 31, and the position of the
polymer 363 corresponds to the central groove 334, as shown in FIG.
34. Alternatively, the polymer 363 can be partially dispersed at a
position corresponding to the central groove 334. Afterward, the
polymer 363 is impelled into the central groove 334 by vacuuming so
as to form the center insulating material 323, as shown in FIG.
35.
[0046] The second method is that a plurality of first vents 337 are
formed to connect the central groove 334 to the second surface 312
of the substrate 31, as shown in FIG. 36, a top view of the
substrate 31, and FIG. 37, a cross-sectional view along line 37-37
in FIG. 36. Afterward, the polymer 363 is dispersed on the first
surface 311 of the substrate 31, and the position of the polymer
363 corresponds to the central groove 334. Alternatively, the
polymer 363 can be partially dispersed at a position corresponding
to the central groove 334. The central groove 334 and the first
vents 337 are then filled with the polymer 363 so as to form the
center insulating material 323.
[0047] The third method is that the polymer 363 is atomized and
deposited in the central groove 334 by spray coating so as to form
the center insulating material 323, as shown in FIG. 38.
[0048] Afterward, referring to FIG. 39, part of the first surface
311 and part of the second surface 312 of the substrate 31 are
removed by etching or grinding so as to expose the first conductive
metal 322, the center insulating material 323 and the first
insulating material 321. A substrate 3 with a via according to the
second embodiment of the present invention is formed.
[0049] FIG. 40 shows a schematic view of a substrate with a via
according to a third embodiment of the present invention. The
substrate 4 with a via comprises a substrate 41, a first insulating
material 421, a center insulating material 423 and a first
conductive metal 422.
[0050] The substrate 41 has a first surface 411, a second surface
412 and a via 413. The via 413 penetrates the substrate 41, and has
an inner side wall 414. The first insulating material 421 is a
hollow pillar disposed on the inner side wall 414 of the via 413.
The center insulating material 423 is a solid pillar, disposed at
the center of the via 413, and spaced from the first insulating
material 421. The first conductive metal 422 is disposed between
the first insulating material 421 and the center insulating
material 423, and surrounds the center insulating material 423 so
as to form a hollow pillar. In the embodiment, the first insulating
material 421 contacts the first conductive metal 422, and the
center insulating material 423 contacts the first conductive metal
422. That is, a three-layered structure with insulating material
and conductive material in alternate layers is formed in the via
413, and the structure includes the center insulating material 423,
the first conductive metal 422 and the first insulating material
421 from the center to the edge. The center insulating material 423
and the first insulating material 421 may be the same or
different.
[0051] The substrate 4 with a via further comprises a passivation
layer 451 and a conducting layer 453. The passivation layer 451 is
disposed on the first surface 411 or the second surface 412 of the
substrate 41. In the embodiment, the passivation layer 451 is
disposed on the first surface 411 of the substrate 41. The
passivation layer 451 has an opening 452, so that the passivation
layer 451 covers part of the first insulating material 421 and
exposes part of the first insulating material 421. The conducting
layer 453 is disposed on the passivation layer 451, and covers part
of the first insulating material 421, the first conductive metal
422 and the center insulating material 423.
[0052] FIGS. 41 and 42 show schematic views of a substrate with a
via according to a fourth embodiment of the present invention. FIG.
41 is a top view of the substrate, and FIG. 42 is a cross-sectional
view along line 42-42 in FIG. 41. The substrate 5 with a via
comprises a substrate 51, a first insulating material 521, a center
insulating material 523, a first conductive metal 522, a second
insulating material 525 and a second conductive metal 524.
[0053] The substrate 51 has a first surface 511, a second surface
512 and a via 513. The via 513 penetrates the substrate 51, and has
an inner side wall 514. The first insulating material 521 is a
hollow pillar disposed on the inner side wall 514 of the via 513.
The center insulating material 523 is a solid pillar, disposed at
the center of the via 513, and spaced from the first insulating
material 521. The first conductive metal 522 is disposed between
the center insulating material 523 and the second insulating
material 525, and surrounds the center insulating material 523 so
as to form a hollow pillar. The second insulating material 525 is
disposed between the first conductive metal 522 and the second
conductive metal 524, and surrounds the first conductive metal 522
so as to form a hollow pillar. The second conductive metal 524 is
disposed between the second insulating material 515 and the first
insulating material 521, and surrounds the second insulating
material 525 so as to form a hollow pillar. In the embodiment, the
second insulating material 525 contacts the first conductive metal
522, the second conductive metal 524 contacts the second insulating
material 525, and the second conductive metal 524 contacts the
first insulating material 521. That is, a five-layered structure
with insulating material and conductive material in alternate
layers is formed in the via 513, and the structure includes the
center insulating material 523, the first conductive metal 522, the
second insulating material 525, the second conductive metal 524 and
the first insulating material 521 from the center to the edge. The
center insulating material 523, the first insulating material 521
and the second insulating material 525 may be the same or
different. The material of the first conductive metal 522 and the
second conductive metal 524 may be the same or different.
[0054] Moreover, it is understood that, in the substrate 5 with a
via, more layers of insulating material and conductive metal can be
placed between the center insulating material 523 and the first
insulating material 521, so as to form a multi-layered structure
with insulating material and conductive material in alternate
layers.
[0055] FIGS. 43 and 44 show schematic views of a substrate with a
via according to a fifth embodiment of the present invention. FIG.
43 is a top view of the substrate, and FIG. 44 is a cross-sectional
view along line 44-44 in FIG. 43. The substrate 6 with a via
comprises a substrate 61, a first insulating material 621 and a
plurality of grooves 629.
[0056] The substrate 61 has a first surface 611, a second surface
612 and a via 613. The via 613 penetrates the substrate 61, and has
an inner side wall 614. The first insulating material 621 is
disposed in the via 613, and attached to the inner side wall 614 of
the via 613. The grooves 629 are disposed in the first insulating
material 621. Each of the grooves 629 penetrates the first
insulating material 621, and comprises a third insulating material
627 and a third conductive metal 626. The third insulating material
627 is a solid pillar, and disposed at the center of the grooves
629. The third conductive metal 626 surrounds and contacts the
third insulating material 627, and contacts the first insulating
material 621. The first insulating material 621 and the third
insulating material 627 may be the same or different.
[0057] Moreover, it is understood that, in the substrate 6 with a
via, more layers of insulating material and conductive metal may be
placed between the third insulating material 627 and the third
conductive metal 626 of each of the grooves 629, or between the
third conductive metal 626 and the first insulating material 621 of
each of the grooves 629, so as to form a multi-layered structure
with insulating material and conductive material in alternate
layers.
[0058] The substrate 6 with a via further comprises a passivation
layer (not shown) and a conducting layer (not shown). The
passivation layer is disposed on the first surface 611 or the
second surface 612 of the substrate 61, and has a plurality of
openings. The position of each of the openings of the passivation
layer corresponds to each of the grooves 629, and the diameter of
each of the openings of the passivation layer is larger than that
of each of the grooves 629, so that the passivation layer covers
part of the first insulating material 621 and exposes part of the
first insulating material 621. The conducting layer is disposed on
the passivation layer, and covers part of the first insulating
material 621, the third conductive metal 626 and the third
insulating material 627.
[0059] While several embodiments of the present invention have been
illustrated and described, various modifications and improvements
can be made by those skilled in the art. The embodiments of the
present invention are therefore described in an illustrative but
not restrictive sense. It is intended that the present invention
should not be limited to the particular forms as illustrated, and
that all modifications which maintain the spirit and scope of the
present invention are within the scope defined in the appended
claims.
* * * * *