U.S. patent application number 11/994715 was filed with the patent office on 2009-05-14 for clothing folding machine.
Invention is credited to Kozo Ezawa, Masanari Mohri, Yoshito Saji, Teruyuki Takizawa.
Application Number | 20090120972 11/994715 |
Document ID | / |
Family ID | 37636987 |
Filed Date | 2009-05-14 |
United States Patent
Application |
20090120972 |
Kind Code |
A1 |
Saji; Yoshito ; et
al. |
May 14, 2009 |
CLOTHING FOLDING MACHINE
Abstract
A garment folding apparatus according to the present invention
includes a folding mechanism including a width direction folding
section and a length direction folding section for folding a
garment hung on a hanger in a horizontal direction and a vertical
direction into a predetermined size. The width direction folding
section includes a pair of clamps for picking two
horizontal-direction ends of the garment hung on the hanger, and a
pair of folding width determination sections. The clamps pivot
while picking the garment so as to wrap the garment around the
folding width determination sections and fold the garment along the
folding width determination sections.
Inventors: |
Saji; Yoshito; (Hyogo,
JP) ; Takizawa; Teruyuki; (Osaka, JP) ; Ezawa;
Kozo; (Osaka, JP) ; Mohri; Masanari; (Hyogo,
JP) |
Correspondence
Address: |
MARK D. SARALINO (PAN);RENNER, OTTO, BOISSELLE & SKLAR, LLP
1621 EUCLID AVENUE, 19TH FLOOR
CLEVELAND
OH
44115
US
|
Family ID: |
37636987 |
Appl. No.: |
11/994715 |
Filed: |
July 4, 2006 |
PCT Filed: |
July 4, 2006 |
PCT NO: |
PCT/JP2006/313301 |
371 Date: |
January 4, 2008 |
Current U.S.
Class: |
223/37 ;
223/85 |
Current CPC
Class: |
D06F 89/02 20130101 |
Class at
Publication: |
223/37 ;
223/85 |
International
Class: |
A41H 33/00 20060101
A41H033/00; A41D 27/22 20060101 A41D027/22 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 8, 2005 |
JP |
2005-199640 |
Claims
1. A garment folding apparatus, comprising a folding mechanism for
folding a garment hung on a hanger in a horizontal direction and a
vertical direction into a predetermined size.
2. The garment folding apparatus of claim 1, which moves a
plurality of hangers each suspended from a hanging pole and having
the garment hung thereon to a predetermined position sequentially,
and folds the garment hung on each hanger by the folding
mechanism.
3. The garment folding apparatus of claim 2, wherein the folding
mechanism includes a width direction folding section and a length
direction folding section.
4. The garment folding apparatus of claim 3, wherein: the width
direction folding section includes a pair of clamps for picking two
horizontal-direction ends of the garment hung on the hanger, and a
pair of folding width determination sections; and the clamps pivot
while picking the garment so as to wrap the garment around the
folding width determination sections and fold the garment along the
folding width determination sections.
5. The garment folding apparatus of claim 4, wherein: the pair of
folding width determination sections each include an edge extending
in the vertical direction for defining a position along which the
garment is to be folded; and the pair of clamps each rotate around
a vertical axis passing in the vicinity of the edge of the
corresponding folding width determination section as the rotation
center.
6. The garment folding apparatus of claim 5, wherein when the pair
of clamps rotate while picking the two ends of the garment, the
pair of clamps each move to a position which is above a
pre-rotation position thereof by 1 cm or more.
7. The garment folding apparatus of claim 6, wherein the pair of
clamps hold the garment hung on the hanger at positions at which
the clamps do not interfere with the hanger.
8. The garment folding apparatus of claim 7, further comprising a
hanger folding section for instructing the hanger to be folded such
that the garment can be pulled out from the hanger.
9. The garment folding apparatus of claim 8, wherein the width
direction folding section further includes a garment holder for
holding the garment inside the pair of folding width determination
sections.
10. The garment folding apparatus of claim 9, wherein the garment
holder holds the garment so as not to interfere with the hanger
when the hanger is folded.
11. The garment folding apparatus of claim 10, wherein the length
direction folding section includes a folding length determination
section having a horizontal rod contactable with the garment, and a
folding-up section for folding a bottom part of the garment upward
at a position of the folding length determination section.
12. The garment folding apparatus of claim 11, wherein the
folding-up section approaches the garment from the opposite
direction to the folding length determination section, passes below
the folding length determination section, and then moves
upward.
13. The garment folding apparatus of claim 12, wherein the
folding-up section has a rotatable roller at a tip thereof, and an
outer circumferential surface of the roller contacts the
garment.
14. The garment folding apparatus of claim 3, wherein: the width
direction folding section includes a central holding section for
holding a central part of the garment hung on the hanger, and a
pair of outer holding sections for holding two horizontal-direction
outer parts of the garment which are outer to the central part; and
in the state where the central holding section and the outer
holding sections hold the garment, the outer holding sections are
bent toward the central holding section, and thus the garment is
folded in the horizontal direction.
15. The garment folding apparatus of claim 14, wherein: the central
holding section includes a central supporting body having a recess
and a projection on a surface facing the garment, and a central
press for pressing the garment to a bottom of the recess; the outer
holding sections each include an outer supporting body having a
recess and a projection on a surface facing the garment, and an
outer press for pressing the garment to a bottom of the recess; and
in the state where the outer holding sections are bent toward the
central holding section, the projection of each of the outer
holding sections and the projection of the central holding section
hold the garment therebetween.
16. The garment folding apparatus of claim 15, wherein the recess
of the central holding section and the recess of each of the outer
holding sections have a groove-like shape extending in the vertical
direction, and the central press and the outer presses each have a
comb teeth-like shape extending in the vertical direction.
17. The garment folding apparatus of claim 14, wherein the central
holding section and the outer holding sections each have a plane
contactable with the garment and a plurality of air suction holes
provided in the plane.
18. The garment folding apparatus of claim 14, wherein the length
direction folding section includes a folding length determination
section including a bottom end of the central holding section or
the outer holding sections, and a folding-up section for folding a
bottom part of the garment upward at a position of the folding
length determination section.
19. The garment folding apparatus of claim 11, further comprising:
a stocker for storing the garment; and a transfer section for
transferring the folded garment to the stocker.
20. The garment folding apparatus of claim 19, wherein the transfer
section includes a supporting surface for keeping the folded
garment in a generally vertical state, and inclines the supporting
surface to move the garment on and along the supporting surface and
thus to drop the garment into the stocker.
21. The garment folding apparatus of claim 20, wherein the transfer
section pulls out the supporting surface from below the garment in
the state where a part of the inclined supporting surface in the
vicinity of a tip thereof contacts a vertical wall of the stocker,
and thus drops the garment into the stocker.
22. The garment folding apparatus of claim 20, wherein the transfer
section moves to above the stocker in the state where the
supporting surface is horizontal, takes away the supporting surface
from below the garment, and thus drops the garment into the stocker
while being kept horizontal.
23. The garment folding apparatus of claim 19, wherein the transfer
section sequentially drops a plurality of garments vertically and
stores the garments as standing vertically and being arranged in a
line in the stocker.
24. The garment folding apparatus of claim 19, further comprising a
sensor for detecting a drying state of the garment hung on the
hanger suspended from the hanging pole, wherein the folding
mechanism operates based on a result of the detection of the
sensor.
25. The garment folding apparatus of claim 19, further comprising:
a first sensor for detecting a drying state of the garment hung on
the hanger suspended from the handing pole; and a communication
section for transmitting a detection state of the sensor to an
external communication device and receiving an instruction to fold
the garment from the external communication device.
26. The garment folding apparatus of claim 19, comprising: a hanger
moving section for moving the hanger along the hanging pole; a roof
for covering the hanging pole; and a second sensor for detecting an
amount of rainfall; wherein the hanger moving section moves the
hanger to below the roof based on a result of the detection of the
second sensor.
27. The garment folding apparatus of claim 19, wherein the folding
mechanism further includes a vapor generation section for
generating water vapor, wherein water vapor generated by the vapor
generation section is sprayed toward the garment immediately before
an operation of folding the garment.
28. A hanger, comprising: a suspension section suspendable from a
hanging pole; a pair of arms for supporting a garment; and a state
switching section for transferring the arms from a horizontally
opened state into a folded state; wherein at least a part of the
state switching section is exposed outside in the state where the
garment is hung on the hanger.
29. The hanger of claim 28, wherein: the pair of arms each include
supporting sections for contacting and supporting the garment in
the state where the arms are horizontally opened and a connecting
section for connecting the supporting sections, the connecting
section being located below the supporting sections; and the pair
of arms are hung downward from the suspension section in the state
of being folded.
30. The hanger of claim 29, wherein the pair of arms each include a
supporting section provided at a tip thereof and a connecting
section adjacent to the tip.
31. The hanger of claim 28, wherein the pair of arms each include:
a vertical section having an edge extending in a vertical
direction; and a tip section rotatably supported by the vertical
section so as to be in a horizontally extended state and a
vertically hung state.
32. The hanger of claim 31, wherein where the tip section is hung,
the edge of the vertical section defines a folding position in a
width direction of the garment hung on the hanger.
33. The hanger of claim 28, wherein at least a part of the pair of
arms has an extendable/contractable link structure, and the link
structure is driven by moving the part of the arms and thus the
arms are entirely contracted toward a center thereof.
Description
TECHNICAL FIELD
[0001] The present invention relates to a garment folding apparatus
capable of automatically folding garments.
BACKGROUND ART
[0002] Folding garments in households is listed as one of
relatively stressful housekeeping works. Various electric and
electronic housekeeping apparatuses have been developed and
generally used, but no apparatus for automatically holding garments
has been put to practical use. Therefore, people engaged in
housekeeping strongly desire the development of an apparatus for
alleviating the work of folding garments.
[0003] For industrial use, apparatuses for folding garments,
especially shirts, for cleaning business are known. Patent Document
No. 1 discloses an apparatus which works as follows. A garment is
spread on a table with the front side up and with both side parts
being hung down. Folding plates are slid to below the garment from
both sides to fold the hung-down side parts of the garment. Patent
Document No. 2 discloses an apparatus which works as follows. A
garment is spread with the front side down on a table divided into
three parts. Two side parts of the table are moved to above the
garment to fold side parts of the garment. Such apparatuses are
mainly used in the actual cleaning business practice.
[0004] However, an apparatus having such a structure needs to
include a large working table on which the garment can be spread
horizontally, which requires a large floor area. In addition, the
work of spreading the garment on the table needs to be done
manually and is inefficient.
[0005] By contrast, Patent Document No. 3 discloses an apparatus
which works as follows in order to decrease the necessary floor
area. A garment is hung on a sloped plate. Air is blown to both
side parts of the garment to flap the side parts rearward. Then,
folding plates are slid from both sides of the garment to the back
thereof to fold the garment.
[0006] Patent Document No. 1: Japanese Laid-Open Patent
[0007] Publication No. 5-68798
[0008] Patent Document No. 2: Japanese Laid-Open Utility Model
Publication No. 5-70499
[0009] Patent Document No. 3: Japanese Laid-Open Patent Publication
No. 8-143015
DISCLOSURE OF INVENTION
Problems to be Solved by the Invention
[0010] However, the garment folding apparatus disclosed in Patent
Document No. 3 requires a device such as a compressor or the like
for blowing air in order to flap the garment rearward.
[0011] For these reasons, the conventional garment folding
apparatuses as disclosed in Patent Documents Nos. 1 through 3
require a wide installation area or a compressor which generates a
large operation noise. Although being suitable for use in cleaning
plants, such apparatuses are not suitable for use in
households.
[0012] The present invention has an object of solving these
problems of the conventional art and providing a garment folding
apparatus suitable for use in households.
Means for Solving the Problems
[0013] A garment folding apparatus according to the present
invention includes a folding mechanism for folding a garment hung
on a hanger in a horizontal direction and a vertical direction into
a predetermined size.
[0014] In one preferable embodiment, the garment folding apparatus
moves a plurality of hangers each suspended from a hanging pole and
having the garment hung thereon to a predetermined position
sequentially, and folds the garment hung on each hanger by the
folding mechanism.
[0015] In one preferable embodiment, the folding mechanism includes
a width direction folding section and a length direction folding
section.
[0016] In one preferable embodiment, the width direction folding
section includes a pair of clamps for picking two
horizontal-direction ends of the garment hung on the hanger, and a
pair of folding width determination sections; and the clamps pivot
while picking the garment so as to wrap the garment around the
folding width determination sections and fold the garment along the
folding width determination sections.
[0017] In one preferable embodiment, the pair of folding width
determination sections each include an edge extending in the
vertical direction for defining a position along which the garment
is to be folded; and the pair of clamps each rotate around a
vertical axis passing in the vicinity of the edge of the
corresponding folding width determination section as the rotation
center.
[0018] In one preferable embodiment, when the pair of clamps rotate
while picking the two ends of the garment, the pair of clamps each
move to a position which is above a pre-rotation position thereof
by 1 cm or more.
[0019] In one preferable embodiment, the pair of clamps hold the
garment hung on the hanger at positions at which the clamps do not
interfere with the hanger.
[0020] In one preferable embodiment, the garment folding apparatus
further includes a hanger folding section for instructing the
hanger to be folded such that the garment can be pulled out from
the hanger.
[0021] In one preferable embodiment, the width direction folding
section further includes a garment holder for holding the garment
inside the pair of folding width determination sections.
[0022] In one preferable embodiment, the garment holder holds the
garment so as not to interfere with the hanger when the hanger is
folded.
[0023] In one preferable embodiment, the length direction folding
section includes a folding length determination section having a
horizontal rod contactable with the garment, and a folding-up
section for folding a bottom part of the garment upward at a
position of the folding length determination section.
[0024] In one preferable embodiment, the folding-up section
approaches the garment from the opposite direction to the folding
length determination section, passes below the folding length
determination section, and then moves upward.
[0025] In one preferable embodiment, the folding-up section has a
rotatable roller at a tip thereof, and an outer circumferential
surface of the roller contacts the garment.
[0026] In one preferable embodiment, the width direction folding
section includes a central holding section for holding a central
part of the garment hung on the hanger, and a pair of outer holding
sections for holding two horizontal-direction outer parts of the
garment which are outer to the central part; and in the state where
the central holding section and the outer holding sections hold the
garment, the outer holding sections are bent toward the central
holding section, and thus the garment is folded in the horizontal
direction.
[0027] In one preferable embodiment, the central holding section
includes a central supporting body having a recess and a projection
on a surface facing the garment, and a central press for pressing
the garment to a bottom of the recess; the outer holding sections
each include an outer supporting body having a recess and a
projection on a surface facing the garment, and an outer press for
pressing the garment to a bottom of the recess; and in the state
where the outer holding sections are bent toward the central
holding section, the projection of each of the outer holding
sections and the projection of the central holding section hold the
garment therebetween.
[0028] In one preferable embodiment, the recess of the central
holding section and the recess of each of the outer holding
sections have a groove-like shape extending in the vertical
direction, and the central press and the outer presses each have a
comb teeth-like shape extending in the vertical direction.
[0029] In one preferable embodiment, the central holding section
and the outer holding sections each have a plane contactable with
the garment and a plurality of air suction holes provided in the
plane.
[0030] In one preferable embodiment, the length direction folding
section includes a folding length determination section including a
bottom end of the central holding section or the outer holding
sections, and a folding-up section for folding a bottom part of the
garment upward at a position of the folding length determination
section.
[0031] In one preferable embodiment, the garment folding apparatus
further includes a stocker for storing the garment; and a transfer
section for transferring the folded garment to the stocker.
[0032] In one preferable embodiment, the transfer section includes
a supporting surface for keeping the folded garment in a generally
vertical state, and inclines the supporting surface to move the
garment on and along the supporting surface and thus to drop the
garment into the stocker.
[0033] In one preferable embodiment, the transfer section pulls out
the supporting surface from below the garment in the state where a
part of the inclined supporting surface in the vicinity of a tip
thereof contacts a vertical wall of the stocker, and thus drops the
garment into the stocker.
[0034] In one preferable embodiment, the transfer section moves to
above the stocker in the state where the supporting surface is
horizontal, takes away the supporting surface from below the
garment, and thus drops the garment into the stocker while being
kept horizontal.
[0035] In one preferable embodiment, the transfer section
sequentially drops a plurality of garments vertically and stores
the garments as standing vertically and being arranged in a line in
the stocker.
[0036] In one preferable embodiment, the garment folding apparatus
further includes a sensor for detecting a drying state of the
garment hung on the hanger suspended from the hanging pole, wherein
the folding mechanism operates based on a result of the detection
of the sensor.
[0037] In one preferable embodiment, the garment folding apparatus
further includes a first sensor for detecting a drying state of the
garment hung on the hanger suspended from the handing pole; and a
communication section for transmitting a detection state of the
sensor to an external communication device and receiving an
instruction to fold the garment from the external communication
device.
[0038] In one preferable embodiment, the garment folding apparatus
includes a hanger moving section for moving the hanger along the
hanging pole; a roof for covering the hanging pole; and a second
sensor for detecting an amount of rainfall; wherein the hanger
moving section moves the hanger to below the roof based on a result
of the detection of the second sensor.
[0039] In one preferable embodiment, the folding mechanism further
includes a vapor generation section for generating water vapor,
wherein water vapor generated by the vapor generation section is
sprayed toward the garment immediately before an operation of
folding the garment.
[0040] A hanger according to the present invention includes a
suspension section suspendable from a hanging pole; a pair of arms
for supporting a garment; and a state switching section for
transferring the arms from a horizontally opened state into a
folded state; wherein at least a part of the state switching
section is exposed outside in the state where the garment is hung
on the hanger.
[0041] In one preferable embodiment, the pair of arms each include
supporting sections for contacting and supporting the garment in
the state where the arms are horizontally opened and a connecting
section for connecting the supporting sections, the connecting
section being located below the supporting sections; and the pair
of arms are hung downward from the suspension section in the state
of being folded.
[0042] In one preferable embodiment, the pair of arms each include
a supporting section provided at a tip thereof and a connecting
section adjacent to the tip.
[0043] In one preferable embodiment, the pair of arms each include
a vertical section having an edge extending in a vertical
direction; and a tip section rotatably supported by the vertical
section so as to be in a horizontally extended state and a
vertically hung state.
[0044] In one preferable embodiment, where the tip section is hung,
the edge of the vertical section defines a folding position in a
width direction of the garment hung on the hanger.
[0045] In one preferable embodiment, at least a part of the pair of
arms has an extendable/contractable link structure, and the link
structure is driven by moving the part of the arms and thus the
arms are entirely contracted toward a center thereof.
EFFECTS OF THE INVENTION
[0046] A garment folding apparatus according to the present
invention can fold a garment hung on a hanger. Therefore, the
garment folding apparatus requires a smaller installation area than
an apparatus for folding a garment spread horizontally. Since the
garment folding apparatus can fold a garment hung on a hanger, a
washed garment, when being dried, can be automatically transferred
to the garment folding apparatus to be folded with no manual
work.
BRIEF DESCRIPTION OF DRAWINGS
[0047] FIG. 1A is an isometric view generally showing a garment
folding apparatus and a hanger in Embodiment 1 according to the
present invention.
[0048] FIG. 1B is a side view schematically showing a structure of
the garment folding apparatus in Embodiment 1.
[0049] FIG. 2 is an isometric view showing the hanger in Embodiment
1.
[0050] FIG. 3 is an isometric view showing a main part of the
garment folding apparatus in Embodiment 1.
[0051] FIG. 4 is an isometric view showing a garment holder of the
garment folding apparatus in Embodiment 1.
[0052] FIG. 5 is an isometric view showing a main part of the
hanger in Embodiment 1.
[0053] FIG. 6 is an isometric view showing a main part of the
hanger in Embodiment 1.
[0054] FIG. 7 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0055] FIG. 8 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0056] FIG. 9 is a front view showing a garment held by the hanger
and the garment folding apparatus in Embodiment 1.
[0057] FIG. 10 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0058] FIG. 11 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0059] FIG. 12 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0060] FIG. 13 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0061] FIG. 14 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0062] FIG. 15 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0063] FIG. 16 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0064] FIG. 17 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0065] FIG. 18 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 1.
[0066] FIG. 19 is a front view showing a characteristic structure
of a garment folding apparatus and a hanger in Embodiment 2
according to the present invention.
[0067] FIG. 20 is a front view showing an operation of the hanger
in Embodiment 2.
[0068] FIG. 21 is a front view showing a characteristic structure
of a garment folding apparatus and a hanger in Embodiment 3
according to the present invention.
[0069] FIG. 22 is a front view showing an operation of the hanger
and the garment folding apparatus in Embodiment 3.
[0070] FIG. 23 is a front view showing an operation of the hanger
and the garment folding apparatus in Embodiment 3.
[0071] FIG. 24 is a front view showing an operation of the hanger
in Embodiment 3.
[0072] FIG. 25 is an isometric view showing a characteristic
structure of a garment folding apparatus and a hanger in Embodiment
4 according to the present invention.
[0073] FIG. 26 is an isometric view showing a structure of a width
direction folding section of the garment folding apparatus in
Embodiment 4.
[0074] FIG. 27 is an isometric view showing a structure of the
hanger and the width direction folding section in Embodiment 4.
[0075] FIG. 28 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 4.
[0076] FIG. 29A is a partial plan view showing an operation of the
garment folding apparatus in Embodiment 4.
[0077] FIG. 29B is a partial plan view showing an operation of the
garment folding apparatus in Embodiment 4.
[0078] FIG. 29C is a partial plan view showing an operation of the
garment folding apparatus in Embodiment 4.
[0079] FIG. 30 is an isometric view showing an operation of the
hanger and the garment folding apparatus in Embodiment 4.
[0080] FIG. 31A is a partial plan view showing an operation of the
garment folding apparatus in Embodiment 4.
[0081] FIG. 31B is a partial plan view showing another structure of
the garment folding apparatus in Embodiment 4.
[0082] FIG. 32A is a partial plan view showing still another
structure of the garment folding apparatus in Embodiment 4.
[0083] FIG. 32B is a partial plan view showing the still another
structure of the garment folding apparatus in Embodiment 4.
[0084] FIG. 33 is an isometric view generally showing another
exemplary structure of the garment folding apparatus in Embodiment
4.
DESCRIPTION OF THE REFERENCE NUMERALS
[0085] 10 garment [0086] 110 hanging pole [0087] 121 hanger carrier
[0088] 200, 2200, 3200, 4200 hanger [0089] 201h state switching
section [0090] 202, 203, 2202, 2203, 3202, 3203, 4202 arm [0091]
202c, 202h, 203c, 203h connecting section [0092] 400 folding
section [0093] 411, 412 clamp arm [0094] 421, 422 folding width
determination section [0095] 130 base [0096] 440 hanger folding
section [0097] 450 folding length determination section [0098] 460
transfer section [0099] 477, 478 sensor [0100] 473 communication
control section [0101] 480 stocker [0102] 490 case [0103] 500
garment folding apparatus [0104] 501 folding mechanism [0105] 502
width direction folding section [0106] 503 length direction folding
section [0107] 504 garment holder [0108] 2203t state switching
section [0109] 3203t state switching section [0110] 4430 garment
supporting body [0111] 4411, 4412 outer supporting body [0112] 4400
central press [0113] 4401, 4402 outer press [0114] 4401t, 4402t
comb teeth [0115] 4430s, 4411s, 4412s plane [0116] 4430h, 4411h,
4412h air suction hole
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiment 1
[0117] Hereinafter, Embodiment 1 of a garment folding apparatus and
a hanger used for the garment folding apparatus according to the
present invention will be described. The garment folding apparatus
according to the present invention is capable of folding a garment
hung on a hanger. Therefore, the garment folding apparatus
according to the present invention is capable of preferably folding
a garment washed and then dried while being hung on a hanger and
putting the garment into a stocker for storage. The present
invention may be usable as a garment folding system including the
garment folding apparatus and a hanger in combination.
[0118] FIG. 1A is an isometric view of a garment folding apparatus
500, and FIG. 1B is a schematic side view of the garment folding
apparatus 500 showing elements of the garment folding apparatus
500.
[0119] As described below in detail, the garment folding apparatus
500 includes a folding mechanism 501 for folding a garment hung on
a hanger into a predetermined size in a horizontal direction and a
vertical direction. In this specification, the direction in which
the garment is hung on a hanger due to the gravitational force is
the vertical direction, and the direction perpendicular to the
vertical direction is the horizontal direction. The vertical
direction and the horizontal direction will also be respectively
referred to as the "length direction" and the "width direction" of
the garment hung on a hanger.
[0120] In this embodiment, the garment folding apparatus 500
includes a hanging pole 110 on which a washed garment is dried. The
hanging pole 110 is kept at a predetermined height by a pole stand
101. A plurality of hanger carriers 121 are attached to the hanging
pole 110, and a hanger 200 is suspended from each of the plurality
of hanger carriers 121. As described below in detail, the hanger
carriers 121 are movable in the directions of arrows 120A and
120B.
[0121] On the hanger 200 suspended from the hanging pole 110, a
washed garment is hung to be dried. Therefore, the garment folding
apparatus 500 is preferably installed outdoors. In the case where
the garment folding apparatus 500 is installed outdoors, the
folding mechanism 501 is preferably provided with a case 490 having
a roof 490a in order to prevent the folded garment from being
wetted by the rain or the like. The case 490 is located such that a
part of the hanging pole 110 is covered by the roof 490a. The
folding mechanism 501 is located inside the case 490.
[0122] The case 490 may accommodate a sensor 478 for detecting
rainfall, a sensor for detecting a drying state of the garment, a
driving section 472 for driving the folding mechanism 501, a
control section 471 for controlling the folding mechanism 501, and
a communication control section 473 for transmitting and receiving
information with an external communication device. These elements
will be described later in detail.
[0123] FIG. 2 is an isometric view showing the hanger carrier 121
attached to the hanging pole 110 and the hanger 200 suspended from
hanger carrier 121.
[0124] The hanging pole 110 includes a rack 112 in an axial
direction thereof. The hanger carrier 121 includes a bearing
section 121m, a driving section 121d, a hole 121u, and a pinion
gear (not shown). The bearing section 121m has a through-hole
through which the hanging pole 110 may pass, and the hanging pole
110 is inserted through the through-hole so as to be movable in the
directions of arrows 120A and 120B along the axial direction of the
hanging pole 110. The pinion gear of the hanger carrier 121 is in
engagement with the rack 112 of the hanging pole 110. Through the
hole 121u, the hanger 200 may be suspended.
[0125] The driving section 121d drives and rotates the pinion gear
in accordance with an instruction from the control section 471 of
the garment folding apparatus 500. Therefore, the hanger carrier
121 is freely movable along the directions of arrows 120A and 120B
(FIG. 1A) along the hanging pole 110. The rack 112 and the hanger
carrier 121 form a hanger moving section.
[0126] The hanger 200 includes a main body 201, arms 202 and 203, a
cover 204, and a hook 201f. The arms 202 and 203 are rotatably
supported by the main body 201. For hanging a garment 10, the arms
are extended generally in the horizontal direction and fixed. Thus,
the arms 202 and 203 support the garment 10 in the horizontal
direction. The arm 202 includes supporting sections 202a, 202b and
202e for supporting the garment 10 and connecting sections 202c and
202h for connecting the supporting sections. The connecting
sections 202c and 202h are located below the supporting sections.
Similarly, the arm 203 includes supporting sections 203a, 203b and
203e for supporting the garment 10 and connecting sections 203c and
203h for connecting the supporting sections. The connecting
sections 203c and 203h are located below the supporting
sections.
[0127] The cover 204 protects the main body 201 from rainfall or
the like. The hook 201f is attached to the main body. The hook 201f
is hung in the hole 121u of the hanger carrier 121, so that the
hanger 200 is suspended from the hanging pole 110 via the hanger
carrier 121.
[0128] FIG. 3 is an isometric view showing the folding mechanism
501. The folding mechanism 501 includes a width direction folding
section 502 and a length direction folding section 503.
[0129] The width direction folding section 502 includes clamps 411m
and 412m, folding width determination section 421 and 422, and a
garment holder 504.
[0130] The clamps 411m and 412m pinch both of two
horizontal-direction ends of the garment 10 hung from the hanger
200. The holding width determination section 421 and 422 are
located so as to be extendable in the vertical direction, and
respectively include vertical edges 421e and 422e in outer parts
thereof.
[0131] The clamp 411m is attached to a clamp arm 411 which is
rotatable around an axis 411a vertically passing in the vicinity of
the vertical edge 421e as the rotation center. The clamp 412m is
attached to a clamp arm 412 which is rotatable around an axis 412a
vertically passing in the vicinity of the vertical edge 422e as the
rotation center.
[0132] The clamps 411m and 412m rotate around the axes 411a and
412a while picking the garment 10 such that the garment 10 is
wrapped around the folding width determination sections 421 and
422, and thus fold the garment 10 along the vertical edges 421e and
422e of the folding width determination section 421 and 422.
[0133] The garment holder 504 holds the garment 10 in cooperation
with the folding width determination section 421 and 422. FIG. 4 is
an isometric view showing a structure of the garment holder 504.
The garment holder 504 includes a base 430 and column-like
projections 431, 432, 433 and 434 provided on the base 430. As
shown in FIG. 3, the projections 431 and 433 hold the garment 10 in
cooperation with the folding width determination section 421. The
projections 432 and 434 hold the garment 10 in cooperation with the
folding width determination section 422.
[0134] In order to prevent the hanger 200 from being caught or held
together with the garment 10 when the clamps 411m and 412m pinch
the garment 10 or when the garment holder 504 holds the garment 10,
the connecting sections 202h, 203h, 202c and 203c are shaped to
extend below the supporting sections 202a, 202b, 202e, 203a, 203b
and 203e as shown in FIG. 2. In other words, the clamps 411m and
412m and the garment holder 504 hold the garment 10 without
interfering with the hanger 200.
[0135] The base 430 includes cut-off parts 430u and 430b. When the
hanger 200 or the holder 504 move in the state where the hanger 200
is folded, the hanger 200 passes through cut-off parts 430u and
430b without colliding against the holder 504.
[0136] The length direction folding section 503 includes a folding
length determination section 450 and a folding-up section 461. The
folding length determination section 450 has a rod-like shape
extended in the horizontal direction, and includes an edge 450e in
a bottom part thereof. The folding-up section 461 has a plate-like
shape, and includes an edge 461e in a top part thereof.
[0137] The folding-up section 461 is a part of a transfer section
460 for transferring the folded garment 10. Specifically, the
folding-up section 461, a bottom section 462 and sides 463 form the
transfer section 460 having a rectangular space which is opened in
a pair of sides facing each other and in the top. As described
below in detail, the folding length determination section 450 and
the folding-up section 461 cooperate with each other to fold the
garment 10 in the vertical direction.
[0138] As described below in detail, these elements of the folding
mechanism 501 can approach, or retract from, the garment 10 at an
appropriate timing under the control of the control section 471. A
driving mechanism for allowing the elements to approach, or retract
from, the garment may be realized by a combination of known
mechanical mechanisms or mechanical elements.
[0139] For example, a combination of clamp 411 and the folding
width determination section 421, and a combination of the clamp
412m and the folding width determination section 422, may each be
moved by a structure which rotates around a vertical axis (not
shown) as the rotation center as if a leaf of a double door was
closed, and approaches the garment hung on the hanger 200 and then
is positioned.
[0140] The clamps 411m and 412m may be opened or closed by a
component grasping mechanism of an industrial machine used for
assembling components or an operation mechanism of a robot arm
which has remarkably been advanced technologically in recent
years.
[0141] The garment holder 504 may be moved along the hanging pole
110 by using an existing linear driving mechanism such as, for
example, a rack pinion, a linear motor or a wire.
[0142] Now, a folding mechanism of the hanger 200 will be
described. FIG. 5 and FIG. 6 are each an isometric view showing a
structure of the main body 201 of the hanger 200 in detail. The
arms 202 and 203 have the same shape, and respectively include a
gear 202g and a projection 202t, and a gear 203g and a projection
203t, at an end thereof. The gears 202g and 203g each have a hole
at the rotation center thereof and are respectively outserted on
shafts 201a and 201c provided in the main body 201. By this
structure, the arms 202 and 203 are rotatably supported by the main
body 201.
[0143] The gears 202g and 203g are engaged with each other via the
hole 201u of the main body 201, and thus the arms 202 and 203
rotate in association with each other. A rotation shaft 201c of the
arm 203 is provided with a loading spring 205. One end of the
loading spring 205 is hung on a spring hanger 201k and the other
end thereof is hung on the arm 203. The arm 203 is loaded by the
loading spring 205 in the direction of being folded from a
horizontal state as represented with arrow 203D. Owing to the
engagement of the gears 202g and 203g, the arm 202 is also loaded
to rotate in the direction of arrow 202D.
[0144] When the arm 203 is raised to be close to a horizontal
state, the projection 203t of the arm 203 is hung on a claw 201h
provided to the main body 201, thus to prevent the arm 203 from
rotating the direction of arrow 203D. At this point, the arm 202
moving in association with the arm 203 owing to the gears 203g and
202g is also raised to be close to a horizontal state. Thus, the
arms 202 and 203 are opened in almost the horizontal direction.
[0145] In this state, the garment 10 is hung on the hunger 200 and
dried. The cover 204 represented with the dashed line protects the
main body 201 and a connection section of the arms 202 and 203 from
rain, and has a hole 204u.
[0146] A cam 440h at a tip of a hanger folding section 440 is
inserted through the hole 204u into a space between the claw 201h
and the main body 201. The cam 440h rotates to raise the claw 201h
and thus to disengage the claw 201h from the projection 203t.
[0147] The arm 203 rotates in the direction of arrow 203D owing to
the force of the loading spring 205, and the arm 202 moving in
association with the arm 203 also rotates in the direction of arrow
203D. As a result, the arms 202 and 203 are both hung down to be in
a folded state.
[0148] The claw 201h is a state switching member for transferring
the hanger 200 from a transversely opened state to a folded state.
The claw 201h is exposed outside even in the state where the
garment 10 is hung on the hanger 200. This allows the hanger
folding section 440 to enter the main body 201. In the case where
the garment is a jacket, the claw 201h is preferably located so as
to be seen from the nape thereof or the like.
[0149] Hereinafter, with reference to FIG. 1 and FIG. 7 through
FIG. 18, an operation of the garment folding apparatus 500 will be
described in detail.
[0150] First, the operator hangs each of washed garments 10 on a
hanger 200 in the state where the arms 202 and 203 are opened as
shown in FIG. 1A, and suspends each hanger 200 from a hanger
carrier 121 provided on the hanging pole 110. Since the hanger
carrier 121 is provided slidably on the hanging pole 110, the
operator can set an interval between a plurality of garments 10 as
desired.
[0151] After the operator finishes hanging an arbitrary number of
garments 10 in this way, the garments 10 are dried by the heat of
the sun as time passes like garments hung on a usual hanging pole.
When the operator turns on the power (not shown) of the garment
folding apparatus after finishing hanging the garments 10, the
sensor 477 detects the drying state of the garment 10 closest to
the folding mechanism 501 and keeps on transmitting the information
on the drying state to the folding control section 471. As the
sensor 477 for detecting the drying state of the garment 10, a
moisture meter using microwave or infrared ray is usable.
[0152] The sensor 477 outputs a signal corresponding to the drying
state of the garment 10. When the garment 10 reaches a
predetermined drying state and the sensor 477 outputs a signal of a
value corresponding to the predetermined drying state, the control
section 471 outputs an instruction to the driving section 472 to
start a folding operation of the folding mechanism 501.
[0153] The hanger carrier 121 closest to the folding mechanism 501
moves in the direction of arrow 120A in a self-propelled manner
into the case 490 and stops. In the case where the sensor 477 is
located on the running path of the garment 10, the sensor 477 is
rotated in the direction of arrow 477D as shown in FIG. 1A when the
garment 10 approaches the sensor 477 such that the sensor 477
avoids colliding the garment 10. Then, the sensor 477 may be moved
in the direction of arrow 477U to return to the original position
thereof to detect the drying degree of the next garment 10.
[0154] Alternatively, the garment folding apparatus 500 may operate
as follows assuming that all the garments 10 on the hanging pole
110 are in the same drying state. When the sensor 477 detects that
the garment 10 closest to the folding mechanism 501 is dried, the
garment folding apparatus 500 may start taking in all the garments
10. The sensor 477 may be located off the running path of the
garments 10.
[0155] When the garment 10 of interest is moved to a predetermined
position as shown in FIG. 7, the folding width determination
sections 421 and 422 are moved downward from above in the direction
of arrow 410D and stop at a predetermined position. Next, the
hanger carrier 121 moves in the direction of arrow 120B in a
self-propelled manner until the garment 10 is fit on the folding
width determination sections 421 and 422. At the same time, the
garment holder 504 moves in the direction of arrow 430B. The
projections 431 and 433 pressure-contact the folding width
determination section 421 via the garment 10, and the projections
432 and 433 pressure-contact the folding width determination
section 422 via the garment 10. Thus, the garment 10 is held.
[0156] At this point, the hanger folding section 440 also moves in
the direction of arrow 430B, and the cam 440h at the tip thereof
goes into the main body 201 of the hanger 200. At this point, the
hanger 200 may be fixed by being engaged with the cam 440h of the
hanger folding section 440 which has moved together with the
garment holder 504, in order to prevent the hanger 200 from moving
unnecessarily.
[0157] Next, as shown in FIG. 8, the clamp arms 411 and 412 are
moved downward in the direction of arrows 411D and 412D
respectively along shafts 421d and 422d provided to the folding
width determination sections 421 and 422. Then, the clamps 411m and
412m are closed to hold the left and right shoulders of the garment
10. As shown in FIG. 9, the garment 10 is held by the garment
folding mechanism in this state at hatched areas 411j, 412j, 431j,
432j, 433j and 434j.
[0158] Next, as shown in FIG. 10, the cam 440h at the tip of the
hanger folding section 440 is rotated to cause the arms 202 and 203
to hang downward. Thus, the hanger 200 is put into a folded
state.
[0159] Next, as shown in FIG. 11, the clamp arms 411 and 412 are
respectively rotated at about 180 degrees around the vertical axes
411a and 412a as the rotation center in the directions of arrows
411L and 412L to rotate the left and right shoulders of the held
garment 10 inwardly. By this operation, the garment 10 is bent so
as to be wrapped around the folding width determination sections
412 and 422, and is folded inwardly along the vertical edges 421e
and 422e of the folding width determination sections 412 and 422,
which substantially match the vertical axes 411a and 412a. Thus,
the folding operation of the garment 10 in the width direction is
finished. Then, the folding length determination section 450 moves
in the direction of arrow 450A and is set at a position in the
vicinity of the garment 10 and below the folding width
determination sections 421 and 422.
[0160] Next, as shown in FIG. 12, the transfer section 460 moves in
the direction of arrow 460B toward the garment 10, i.e., from the
opposite direction to the folding length determination section 450.
The edge 461e of the folding-up section 461 passes below the edge
450e of the folding length determination section 450 while brushing
the edge 450e. As shown in FIG. 13, the garment 10 is bent in an S
shape between the folding length determination section 450 and the
folding-up section 461.
[0161] Then, when the transfer section 460 moves upward in the
direction of arrow 460U as shown in FIG. 12, a lower half of the
garment 10 is folded upward along the edge 450e of the folding
length determination section 450 while being rubbed by the edge
461e of the folding-up section 461. As shown in FIG. 14, when the
bottom section 462 of the garment transfer section 460 reaches a
level which is 1 to 2 cm below the edge 450e of the folding length
determination section 450, the transfer section 460 stops. At this
point, a portion 10w of the folded-up lower half of the garment 10
which exceeds the folding-up section 461 is folded along the edge
450e of the folding length determination section 450 and hung down.
In this manner, the garment 10 is folded twice in the length
direction by the movement of the garment transfer section 460 in
only two directions. Thus, the folding operation of the garment 10
in the length direction is finished.
[0162] After the folding operation of the garment 10 is thus
finished, the elements of the folding mechanism 501 are pulled out
from the garment 10. This operation will be described with
reference to FIG. 15.
[0163] First, the clamps 411m and 412m are opened to release the
shoulders of the garment 10 from the held state. The clamp arms 411
and 412 are moved upward in the direction of arrows 411U and 412U,
and then are rotated outwardly in the directions of arrows 411H and
412H. Thus, the clamps 411m and 412m and the clamp arms 411 and 412
return to the initial state thereof shown in FIG. 7.
[0164] The garment holder 504 and the hanger folding section 440
are also separated from the garment 10 to release the garment 10
from the held state. As a result, the garment 10 is supported only
by the transfer section 460.
[0165] Next, the transfer section 460 and the folding length
determination section 450 are moved downward in the direction of
arrow 460D. By this operation, the folded garment 10 is moved
downward, and the folding width determination sections 421 and 422
and the hanger 200 are pulled out from the garment 10. Even if
there is a slight frictional resistance between the garment 10 and
the folding width determination sections 421 and 422 or the hanger
200, the garment 10 is moved downward together with the transfer
section 460 and the folding length determination section 450
against the frictional resistance because the garment 10 are kept
folded by the folding length determination section 450.
[0166] Thus, the garment 10 is put into the transfer section 460.
As shown in FIG. 16, the transfer section 460 is rotated in the
direction of arrow 460R. By this operation, the folding-up section
461, which is a supporting surface of the garment 10, is inclined
to put the garment 10 into the state movable to a stocker 480. The
folding length determination section 450 moves away from the
garment 10 in the direction of arrow 450L to be pulled out from the
garment 10. Thus, the garment 10 is dropped into the stocker 480 in
the direction of arrow 10D.
[0167] Referring to FIG. 17, when one garment 10 is completely
folded as described above, the hanger folding section 440 moves
downward in the direction of arrow 440D to fit into the cut-off
part 430b formed in the base 430 of the garment holder 504 and thus
provides a pass for the hanger 200. Then, the hanger 200 pulled out
from the garment 10 moves deeper in the direction of arrow 120A by
the hanger carrier 121 through the cut-off part 430b of the base
430 of the garment holder 504. Thus, the folding operation of one
garment 10 is finished.
[0168] Next, when the sensor 477 detects that the garment 10
closest to the garment folding mechanism 501 has reached the
predetermined drying state, the hanger carrier 121 having the
garment 10 hung therefrom moves in the direction of arrow 120A in a
self-propelled manner into the case 490 and stops. In this manner,
the folding operation is repeated to sequentially drop the garments
10 into the stocker 480, where the garments 10 are stacked. When
the folding operation of all the garments 10 on the hanging pole
110 is finished, the sensor 477 detects that there is no more
garment 10. At the same time when the last garment 10 is put into
the stocker 480, the operation of the garment folding apparatus 500
is terminated. Such a series of folding operations are always
performed only in the case 490, and therefore are not influenced by
wind or the like, which would sway the garments 10.
[0169] As described above, the garment folding apparatus in this
embodiment can fold a garment which is hung on a hanger. Such a
garment folding apparatus requires a smaller space than an
apparatus for folding a garment spread horizontally. Since the
garment folding apparatus in this embodiment can fold a garment
hung on a hanger, washed garments can be sequentially transferred
to the garment folding apparatus in this embodiment automatically
to be folded with no manual work. This makes it possible to fold a
plurality of garments continuously and automatically, which
alleviates the load of housekeeping work.
[0170] The garment folding apparatus in this embodiment folds the
garments 10 in the case 490. Therefore, the case 490 may also be
used to store the garments 10 to protect the garments 10 from
rainfall. Specifically, as shown in FIG. 1A, the sensor 478 for
detecting rainfall is set at a position exposable to rain, and an
output of the sensor 478 is input to the control section 471.
[0171] When the garment 10 is hung from the handing pole 110 and
the operator turns on the power of the garment folding apparatus,
the sensor 478 starts detecting rainfall. When the sensor 477 for
detecting the drying degree of the garment 10 detects the presence
of the garment 10 and also the sensor 478 detects rainfall, the
folding control section 471 transmits information on the amount of
rainfall and also information that there is a garment on the
handing pole to a home gateway (not shown) via the communication
cable 474. The home gateway (not shown) notifies such information
to an external communication device such as, for example, a
cellular phone or a personal computer of the operator via a general
communication network such as the Internet or the like. Upon
receipt of this information, the operator transmits information
instructing to take in the garment. When this information is
transmitted to the control section 471 via the home gateway and the
communication cable 474, the control section 471 instructs the
driving section 472 to take in the garment. Thus, all the hanger
carrier 121 are put into the case 490.
[0172] In order to store all the garments 10 in the case 490, it is
preferable that as shown in FIG. 1B, length L of the case 490 in
the direction in which the hanging pole 110 is extended is larger
than the product of length m of each hanger carrier 121 and the
number of the hanger carriers 121. In this case, all the garments
10 are accommodated in the case 490 without being wetted by the
rain. When being additionally provided with a sensor function or a
communication function in this manner, the garment folding
apparatus 500 can fold the garments while the operator is not home
or can take in the garments to protect the garments against
rainfall.
[0173] In FIG. 11, the clamp arms 411 and 412 are rotated by about
180 degrees to rotate the left and right shoulders of the held
garment 10 inwardly. At this point, the clamp arms 411 and 412 are
rotated at a constant height (at a constant position on the shafts
421d and 422d provided to the folding width determination sections
421 and 422). By contrast, when the positions of the clamp arms 411
and 412 in the height direction are raised after the 180-degree
rotation by at least 1 cm from those before the rotation, the
garment 10 can be pulled in the vertical direction. Depending on
the material of the garment 10, it is preferable that the clamp
arms 411 and 412 are moved in the height direction by 1 cm or more
and 5 cm or less. By this operation, even in the case where the
garment 10 is a shirt and lower buttons thereof are off, the
garment 10 can be prevented or alleviated from floating up above
the folding width determination sections 421 and 422.
[0174] As shown in FIG. 4, the garment holder 504 includes four
projections 431, 432, 433 and 434. Alternatively, in order to
reduce the production cost of the garment folding apparatus, only
the projections 431 and 432 may be provided. In this case, although
the folded state of the garment 10 in the width direction may be
slightly less neat, the basic folding operation can be performed
and substantially the same effect can be provided as the case with
four projections.
[0175] As shown in FIG. 1A, the communication control section 473
transmits and receives information via the communication cable 474.
Alternatively, the communication control section 473 may transmit
and receive information wirelessly.
[0176] In order to allow the garment folding apparatus to fold the
garment 10 hung on the hanger 200 with high precision or in order
to prevent the hanger 200 from moving in reaction to the rotation
of the cam 440h provided at the tip of the hanger folding section
440, the position of the hanger 200 may be fixed with respect to
the garment folding apparatus as follows. A positioning pin may be
inserted into the main body 201, or the main body 201 may be
adsorbed by a magnet to be fixed.
[0177] In this embodiment, the sensor 477 detects the amount of
moisture in the garment 10 in order to detect the drying state of
the garment 10. Alternatively, a weight detection section may be
provided in the hanger carrier 121 to detect that the weight is
decreased as the garment 10 is dried. The garment folding apparatus
may allow the operator himself/herself to check the drying state of
the garment 10 and start the folding operation by his/her
decision.
[0178] The garment folding apparatus in this embodiment may further
include a vapor generation section. In this case, immediately
before the holding operation of the garment 10 shown in FIG. 8,
vapor generated by the vapor generation section may be applied to
the garment 10 to smooth the wrinkles out of the garment 10.
[0179] A rotatable roller may be provided to the edge 461e of the
folding-up section 461 to avoid a frictional resistance, or to
avoid the garment 10 from being caught by the edge 461e, when the
hem of the garment 10 is rubbed by the edge 461e.
[0180] In this embodiment, the transfer section 460 is rotated to
incline downward and then the folding length determination section
450 is pulled out. The folded garment 10 may be transferred to the
stocker 480 by other means. For example, before the transfer
section 460 is rotated, the folding length determination section
450 may be pulled out and the stocker 480 may be moved. Then, as
shown in FIG. 18, the transfer section 460 is rotated and thus
inclined, so that the edge 461e of the folding-up section 461 hits
an inner surface of a vertical wall 481 of the stocker 480. The
garment 10 slides down on the inclined folding-up section 461, and
one end of the garment 10 hits the inner surface of the vertical
wall 481 of the stocker 480.
[0181] Then, the stocker 480 is moved in parallel to the direction
in which the folding-up section 461 of the transfer section 460 is
inclined. By this, the garment 10 moves in the direction in which
the stocker 480 advances while the one end of the garment 10 is in
contact with the vertical wall 481 of the stocker 480. When the
garment 10 loses the folding-up section 461 which has been
supporting the bottom of the folded garment 10, the garment 10 is
dropped into the stocker 480. In this way, the garment 10 can be
put into the stocker 480.
[0182] Alternatively, after the folded garment 10 is inserted into
the transfer section 460, the transfer section 460 may be rotated
until the folding-up section 461 of the transfer section 460
becomes horizontal. In this case, after the transfer section 460 is
moved to right above the stocker 480, the folding-up section 461
may be opened to two sides to drop the garment 10 to the stocker
480.
[0183] In the stocker 480, the garments 10 may be sequentially
stacked horizontally, or may be arranged in a line as standing
vertically.
Embodiment 2
[0184] Embodiment 2 of a garment folding apparatus and a hanger
used for the garment folding apparatus according to the present
invention will be described.
[0185] FIG. 19 is a front view showing positions at which the
garment 10 hung on a hanger 2200 is held by the garment folding
apparatus in this embodiment. In FIG. 19, the elements other than
the garment holder are the same as those in the garment folding
apparatus in Embodiment 1 (FIG. 1 through FIG. 18), and so these
identical elements bear the identical reference numerals thereto
and descriptions thereof will be omitted. As shown in FIG. 19, the
hanger 2200 in this embodiment includes arms 2202 and 2203 having a
link mechanism like a magic hand. Owing to the link mechanism, the
arms 2202 and 2203 are extended or contracted at the same time. The
arms 2202 and 2203 can be extended or contracted by driving a
switching section 2203t, provided in a part of the link mechanism,
in the direction of arrow 2203L or the opposite direction.
[0186] In this embodiment, the garment holder includes projections
432j, 431j, 2433j and 2434j. Unlike the projections 433 and 434 in
Embodiment 1, the projections 2433j and 2434j are extended in the
vertical direction.
[0187] With reference to FIG. 19 and FIG. 20, an operation of the
hanger 2200 in this embodiment and the garment folding apparatus in
this embodiment will be described. As shown in FIG. 19, the state
switching section 2203t is driven in the direction of arrow 2203L
by a driving mechanism (not shown) provided in a folding section
400 in the state where the garment 10 is held by the garment holder
as Embodiment 1. By this, as shown in FIG. 20, the arms 2202 and
2203 are contracted and folded into a size with which the arms 2202
and 2203 can be pulled out from the garment 10.
[0188] The hanger 2200 can be put into a folded state or an opened
state by the arms 2202 and 2203 being contracted or extended in the
horizontal direction. Therefore, the area in which the arms 2202
and 2203 are moved for folding the hanger 2200 can be small, which
can enlarge the area in which the projections of the garment holder
hold the garment 10.
[0189] This allows the provision of the projections 2433j and 2434j
having a large area, which can hold the garment more firmly. As a
result, the garment can be folded in a better finish.
[0190] Even if the area of the projections 2433j and 2434j is
substantially the same as the area of the projections 433 and 434,
in Embodiment 1, substantially the same effect as that of
Embodiment 1 can be provided.
Embodiment 3
[0191] Embodiment 3 of a garment folding apparatus and a hanger
used for the garment folding apparatus according to the present
invention will be described.
[0192] FIG. 21 is a front view showing positions at which the
garment 10 hung on a hanger 3200 is held by the garment folding
apparatus in this embodiment. In FIG. 21, the elements other than
the garment holder are the same as those in the garment folding
apparatus in Embodiment 1 (FIG. 1 through FIG. 18), and so these
identical elements bear the identical reference numerals thereto
and descriptions thereof will be omitted.
[0193] As shown in FIG. 21, the garment folding apparatus in this
embodiment includes none of the folding width determination
sections 421 and 422 and the garment holder 504 unlike in
Embodiment 1.
[0194] The hanger 3200 includes arms 3202 and 3203. The arm 3202
includes a tip section 3202p, a vertical section 3202v, and
coupling sections 3202k. The arm 3203 includes a tip section 3203p,
a vertical section 3203v, and coupling sections 3203k. The vertical
section 3202v and the coupling sections 3202k form a link structure
and are attached to a main body 3201b via two pivoting shafts. The
vertical section 3203v and the coupling sections 3203k also form a
link structure and are attached to the main body 3201b via two
pivoting shafts. The tip sections 3202p and 3203p are pivotably
supported by the vertical sections 3202v and 3203v, respectively.
One of the coupling sections 3203k pivotably supported by the main
body 3201b includes a state switching section 3203t. The coupling
sections 3202k and 3203k pivotably supported by the main body 3201b
respectively include gears 3202g and 3203g, which are engageable
with each other.
[0195] Hereinafter, with reference to FIG. 21 et seq., an operation
of the hanger 3200 in this embodiment and the garment folding
apparatus in this embodiment will be described.
[0196] Like in Embodiment 1, as shown in FIG. 21, the clamp arms
411 and 412 hold both shoulders of the garment 10 in the state
where the garment 10 is hung on the hanger 3200. In this
embodiment, the garment 10 is held only by the clamp arms 411 and
412 because the garment folding apparatus includes none of the
folding width determination sections 421 and 422 and the garment
holder 504.
[0197] As shown in FIG. 22, the tip sections 3202p and 3203p of the
arms 3202 and 3203 are released from the state of being extended
horizontally by a driving mechanism (not shown) to rotate inwardly
in the directions of arrows 3202pD and 3203pD. By this operation,
the tip sections 3202p and 3203p are hung down vertically and
substantially overlap the vertical sections 3202v and 3203v. As a
result, vertical edges 3202e and 3203e of the vertical sections
3202v and 3203v of the arms 3202 and 3203 appear at both of two
ends of the hanger 3200. In this state, the garment 10 is supported
at the areas 411j and 412j by the clamp arms 411 and 412 as well as
by supporting sections 3202j and 3203j, which are top ends of the
vertical sections 3202v and 3203v of the arms 3202 and 3203.
Therefore, the garment 10 can be kept in a vertically suspended
state even with none of the folding width determination sections
421 and 422 and the garment holder 504 required in Embodiment
1.
[0198] In FIG. 22, the vertical edges 3202e and 3203e of the
vertical sections 3202v and 3203v are located outer to vertical
edges 3202e' and 3203e' of the tip sections 3202p and 3203p.
Alternatively, the vertical edges 3202e' and 3203e' may be located
outer to the vertical edges 3202e and 3203e, or the vertical edges
3202e and 3203e may overlap the vertical edges 3202e' and 3203e'.
In any case, the garment 10 is folded along the outer vertical
edges.
[0199] Next, as shown in FIG. 23, the clamp arms 411 and 412 are
rotated inwardly by about 180 degrees around the vertical axes 411a
and 412a as the rotation center in the directions of arrows 411L
and 412L to rotate the left and right shoulders of the held garment
10 inwardly. Since the vertical axes 411a and 412a substantially
match the vertical edges 3202e and 3203e, the garment 10 is folded
inwardly along the vertical edges 3202e and 3203e. Accordingly, in
this embodiment, the vertical edges 3202e and 3203e of the vertical
sections 3202v and 3203v of the arms 3202 and 3203 act as the
folding width determination sections.
[0200] After the folding operation in the width direction is
finished, the folding operation in the length direction is
performed in substantially the same manner as in Embodiment 1
described with reference to FIG. 11 through FIG. 14. Thus, the
folding operation is completed.
[0201] Then, as shown in FIG. 24, the state switching section 3203t
located in the vicinity of a hanger hook 3201f is moved in the
direction of arrow 3203L by a mechanism (not shown) provided in the
folding section 400. As a result, the vertical section 3203v of the
arm 3203 is rotated inwardly in the direction of arrow 3203vD by
the link structure with the coupling section 3203k while being kept
vertical. Thus, the vertical section 3203v is hung vertically. The
coupling sections 3202k and 3203k of the arms 3202 and 3203 are
rotated in association with each other by the engagement of the
gears 3202g and 3203g. Therefore, the vertical section 3202v of the
arm 3202 is also rotated in the direction of arrow 3202vD by the
link structure with the coupling section 3202k while being kept
vertical. Thus, the vertical section 3202v is hung vertically. In
this manner, the hanger 3200 is folded. Then, the garment 10 is
moved downward in the direction of arrow 460D as described in
Embodiment 1 with reference to FIG. 15 to easily pull the hanger
3200 from the garment 10.
[0202] In this embodiment, as shown in FIG. 22, the tip sections
3202p and 3203p of the hanger 3200 are hung to be inside the
vertical sections 3202v and 3203v. Even if the vertical edges
3202e' and 3203e' of the hung tip sections 3202p and 3203p are
outer to the vertical edges 3202e and 3203e of the vertical
sections 3202v and 3203v, the vertical edges 3202e' and 3203e' act
as the folding width determination sections and provide the same
effect.
[0203] In this embodiment, the hanger itself can be used as the
folding width determination section with no need for a separate
element such as a garment holder for supporting the garment. This
simplifies the structure and elements of the garment folding
apparatus and reduces the cost thereof.
Embodiment 4
[0204] Embodiment 4 of a garment folding apparatus and a hanger
according to the present invention will be described.
[0205] FIG. 25 is an isometric view showing a main part of a hanger
4200 in this embodiment and a garment folding apparatus in this
embodiment. The elements other than those shown in FIG. 25 are the
same as those of the garment folding apparatus in Embodiment 1
(FIG. 1 through FIG. 18), and so these identical elements bear the
identical reference numerals thereto and descriptions thereof will
be omitted.
[0206] The hanger 4200 includes a hook 4201 and an arm 4202 which
can be shaped like an arm for supporting the garment 10 when being
filled with a fluid such as a gas or a liquid.
[0207] The garment folding apparatus in this embodiment includes a
width direction folding section 502'. FIG. 26 is an exploded
isometric view of the width direction folding section 502', and
FIG. 27 is an isometric view showing the width direction folding
section 502' from a different angle from that in FIG. 25. With
reference to FIG. 25 through FIG. 27, a structure of the width
direction folding section 502' will be described.
[0208] The width direction folding section 502' includes a central
holding section 510 and outer holding sections 511 and 512.
[0209] The central holding section 510 includes a central
supporting body 4430 having a plurality of projections 4430p
extending in the vertical direction and a plurality of grooves
4430g formed by the plurality of projections 4430p, and also
includes a central press 4400 having a plurality of comb teeth
4400t extending in the vertical direction.
[0210] The outer holding section 511 includes an outer supporting
body 4411 having a plurality of projections 4411p extending in the
vertical direction and a plurality of grooves 4411g formed by the
plurality of projections 4411p, and also includes an outer press
4401 having a plurality of comb teeth 4401t extending in the
vertical direction. Similarly, the outer holding section 512
includes an outer supporting body 4412 having a plurality of
projections 4412p extending in the vertical direction and a
plurality of grooves 4412g formed by the plurality of projections
4412p, and also includes an outer press 4402 having a plurality of
comb teeth 4402t extending in the vertical direction.
[0211] The outer supporting bodies 4411 and 4412 respectively have
bosses 4411b and 4412b having holes through which shafts 4430d1 and
4430d2 provided at both of two ends of the central supporting body
4430 can be inserted. The outer presses 4401 and 4402 respectively
have bosses 4401b and 4402b having holes through which shafts
4400d1 and 4400d2 provided at both of two ends of the central press
4400 can be inserted.
[0212] The central supporting body 4430 and the outer supporting
bodies 4411 and 4412, and the central press 4440 and the outer
presses 4401 and 4402, hold the garment 10 therebetween by putting
the comb teeth and the grooves thereof into engagement with each
other. At this point, the pivoting shafts 4430d1 and 4430d2 for
pivoting the outer supporting bodies 4411 and 4412 are located
coaxially with the pivoting shafts 4400d1 and 4400d2 (4401a and
4400d2) for pivoting the outer presses 4401 and 4402.
[0213] As shown in FIG. 27, the projections 4430p of the central
supporting body 4430, the projections 4411p and 4412p of the outer
supporting bodies 4411 and 4412, the comb teeth 4400t of the
central press 4400, and the comb teeth 4401t and 4402t of the outer
presses 4401 and 4402 each have a top end which extends to slightly
below the arm 4202 of the hanger 4200.
[0214] The central supporting body 4430, the outer supporting
bodies 4411 and 4412, and the outer presses 4401 and 4402 are at
substantially the same level at bottom ends thereof, and the length
from the positions of the bottom ends thereof to the arm 4202
matches the size of the garment 10 in the length direction when
being folded. A sloped surface 4400s sloping downward toward the
garment 10 is provided at the bottom of the comb teeth 4400t of the
central press 4400, and sloped surfaces 4401s and 4402s sloping
downward toward the garment 10 are also provided at the bottom of
the comb teeth 4401t and 4402t of the outer presses 4401 and 4402.
By this arrangement, the garment 10 is mildly stepped between the
upper half which is held and the lower half which is not held, so
that the garment 10 is unlikely to be wrinkled.
[0215] Hereinafter, with reference to FIG. 25 and FIG. 28 through
FIG. 30, an operation of the hanger 4200 in this embodiment and the
garment folding apparatus in this embodiment will be described.
[0216] The operation until the hanger 4200 having the garment 10
hung thereon by the operator is moved into the case 490 by a
self-propelled movement of the hanger carrier 121 is the same as
that in Embodiment 1. As shown in FIG. 25, the central supporting
body 4430 and the outer supporting bodies 4411 and 4412 move in the
direction of arrow 4430C, and the central press 4400 and the outer
presses 4401 and 4402 move in the direction of arrow 4400C, to hold
the garment 10 therebetween as shown in FIG. 29A at a level below
the hanger 4200.
[0217] Next, as shown in FIG. 28, the arm 4202 of the hanger 4200
is made flat by pulling out the fluid therefrom by a mechanism (not
shown). Then, the central supporting body 4430, the outer
supporting bodies 4411 and 4412, the central press 4400, and the
outer presses 4401 and 4402 are entirely moved downward in the
direction of arrow 4430D while holding the garment 10. The flat
hanger 4200 is pulled out from the collar opening of the garment
10. In this state, the garment 10 is held by the central supporting
body 4430, the outer supporting bodies 4411 and 4412, the central
press 4400, and the outer presses 4401 and 4402, and therefore is
not dropped.
[0218] Then, as shown in FIG. 29B, the outer supporting body 4411
is rotated in the direction of arrow 4411L around an axis 4411a as
the rotation center, and the outer supporting body 4412 is rotated
in the direction of arrow 4412L around an axis 4412a as the
rotation center. Thus, the projections 4411p of the outer
supporting body 4411 and the projections 4412p of the outer
supporting body 4412 are put into pressure-contact with the
projections 4430p of the central supporting body 4430. At this
point, the outer press 4401 is rotated in the direction of arrow
4411L around the axis 4401a as the rotation center, and the outer
press 4402 is rotated in the direction of arrow 4412L around an
axis 4402a as the rotation center. The axis 4401a is coaxial with
the axis 4411a and the axis 4402a is coaxial with the axis 4412a.
Therefore, the comb teeth 4401t of the outer press 4401 rotate
while holding the garment 10 together with the outer supporting
body 4411, and the comb teeth 4402t of the outer press 4402 rotate
while holding the garment 10 together with the outer supporting
body 4412.
[0219] The axes 4401a (4411a) and 4402a (4412a) are set in the
vicinity of two teeth at both of two ends of the comb teeth 4400t.
Therefore, the garment 10 is folded in the width direction along
the two teeth at the both ends of the comb teeth 4400t. Namely,
these two teeth of the comb teeth 4400t each act as the folding
width determination section for the garment.
[0220] After the garment 10 is folded in the width direction, as
shown in FIG. 29C, the comb teeth 4400t, the comb teeth 4401t and
the comb teeth 4402t are moved in the directions of arrows 4400R,
4401R and 4402R respectively, and thus are released from the state
of holding the garment 10. As a result, the garment 10 is held only
by the projections 4411p, 4412p and 4430p.
[0221] Then, as shown in FIG. 30, the central press 4400 and the
outer presses 4401 and 4402 are moved in the direction of arrow
4400D to be pulled out from the garment 10, the central supporting
body 4430 and the outer supporting bodies 4411 and 4412. Then, the
garment 10 is folded in the length direction as in Embodiment 1.
Therefore, bottom edges 4411e and 4412e of the outer supporting
bodies 4411 and 4412 act as the folding length determination
sections. Then, the garment 10 is released from the central
supporting body 4430 and the outer supporting bodies 4411 and 4412,
and is transferred to the stocker 480 in substantially the same
manner as in Embodiment 1.
[0222] As described above, according to this embodiment, the
garment is held two-dimensionally and then folded. Therefore, even
when a plurality of garments are folded, the size of the folded
garments is constant with little variance. In addition, the
garments can be folded with high folding quality.
[0223] In this embodiment, the comb teeth 4400t, 4401t and 4402t
are cylindrical and correspond to the grooves 4430g, 4431g and
4432g in a one-to-one manner. Alternatively, as shown in FIG. 31A,
two comb teeth 4401t' may be provided for one groove 4411g'. The
projections may have pointed tips as represented with 4411p'. In
these cases, the same effect as described above can be
provided.
[0224] In this embodiment, the comb teeth 4400t, 4401t and 4402t
are fixed with respect to the central press 4400 and the outer
presses 4401 and 4402. Therefore, the central press 4400 and the
outer presses 4401 and 4402 are moved to release the garment 10
from the pressure contact. Alternatively, as shown in FIGS. 31A and
31B, the cross-section of comb teeth 4401t' and 4400t'
perpendicular to the longitudinal direction thereof may have an
anisotropic shape and the comb teeth 4401t' and 4402t' may be
rotated to release the garment 10 from the pressure contact. In
this case also, the same effect as described above can be
provided.
[0225] The comb teeth 4400t, 4401t and 4402t excluding comb teeth
4421 and 4422 may be provided to be contractable downward or
movable downward with respect to the outer presses 4401 and 4402.
In this case, the comb teeth 4400t, 4401t and 4402t excluding the
comb teeth 4421 and 4422 may be moved downward from the state shown
in FIG. 29C to realize the state in FIG. 32A. Then, the comb teeth
4421 is moved in the direction of arrow 4421T and the comb teeth
4422 is moved in the direction of arrow 4422T to stretch the
garment 10 with a tensile force. Then, the central press 4400 and
the outer presses 4401 and 4402 are pulled out from the garment 10
as shown in FIG. 32, and the garment 10 is folded in the length
direction. This effectively allows the garment 10 to be folded with
less wrinkles.
[0226] In this embodiment, the central supporting body 4430 and the
outer supporting body 4411 and 4412 have projections and grooves on
a surface thereof which contacts the garment 10. Alternatively, as
shown in FIG. 33, the central supporting body 4430 and the outer
supporting body 4411 and 4412 may have planes 4430s, 4411s and
4412s contactable with the garment 10. Air may be absorbed through
air suction holes 4430h, 4411h and 4412h formed in these planes by
a suction device (not shown) such as a pump or the like to adsorb
the garment 10 to the planes 4430s, 4411s and 4412s. In this case,
the central press 4400 and the outer presses 4401 and 4402 are not
necessary. Such a structure can provide an equivalent effect to
that described above.
INDUSTRIAL APPLICABILITY
[0227] A garment folding apparatus according to the present
invention is preferably usable for an apparatus for folding
garments for various purposes. Specifically, a garment folding
apparatus according to the present invention is preferably usable
for a compact garment folding apparatus which does not require a
large installation area and is suitable for a home-use garment
folding apparatus.
* * * * *