U.S. patent application number 11/865269 was filed with the patent office on 2009-04-02 for grommet for cables.
Invention is credited to Berkeley T. Merchant, Arthur T. Sempliner.
Application Number | 20090084580 11/865269 |
Document ID | / |
Family ID | 40457150 |
Filed Date | 2009-04-02 |
United States Patent
Application |
20090084580 |
Kind Code |
A1 |
Sempliner; Arthur T. ; et
al. |
April 2, 2009 |
GROMMET FOR CABLES
Abstract
A cable grommet system for installation in data centers, offices
and the like, for sealing cable openings in raised flooring, wall
or ceiling panels, server cabinets, etc. to facilitate the
installation and revision of wiring and cabling to server
installations while minimizing losses of any provided conditioned
air. A wide variety of grommet configurations is possible with a
limited number of component parts. An advantageous acute angle
mounting of sealing brushes enhances the sealing effectiveness
thereof, particularly for smaller sizes of cable openings. In some
embodiments, a novel arrangement of electrical conductors is
incorporated into the grommet structures for dissipation of
electrostatic charges, enabling the basic frame components to be
formed of a flame retardant material.
Inventors: |
Sempliner; Arthur T.;
(Douglaston, NY) ; Merchant; Berkeley T.; (Santa
Fe, CA) |
Correspondence
Address: |
SCHWEITZER CORNMAN GROSS & BONDELL LLP
292 MADISON AVENUE - 19th FLOOR
NEW YORK
NY
10017
US
|
Family ID: |
40457150 |
Appl. No.: |
11/865269 |
Filed: |
October 1, 2007 |
Current U.S.
Class: |
174/153G |
Current CPC
Class: |
Y10T 16/063 20150115;
H02G 3/185 20130101; H02G 3/22 20130101; Y10T 16/05 20150115 |
Class at
Publication: |
174/153.G |
International
Class: |
H01B 17/38 20060101
H01B017/38 |
Claims
1. A cable grommet system for providing cable access through an
opening in a floor, wall or other panel separating two areas, which
comprises (a) a grommet frame comprising a unitary molding of
plastic material having a pair of spaced apart, longitudinally
extending, generally parallel side sections and a transversely
extending end section joining said side section and forming a frame
of generally U-shaped configuration, open at one end, (b) said side
and end section of said frame comprising side and end walls adapted
for reception within an opening in said panel, and said frame
having flanges extending outwardly from said side and end walls for
engaging an outer surface of said panel, (c) said flanges defining
a plane, (d) each of said side sections having therein a channel
extending longitudinally in said side sections from the open end of
said frame substantially to said end section, (e) said channels
being positioned in spaced relation to said plane and extending in
a longitudinal direction of said frame and being disposed at an
acute angle toward said plane in a transverse direction of said
frame, (f) a pair of brushes, each comprised of a large plurality
of bristles mounted and secured at one end thereof by a relatively
rigid backing and extending in cantilever fashion from said
backing, (g) said backings being received in the respective
channels with the bristles of said brushes extending inward and
upward at said acute angle toward each other and with the outer
ends of the bristles of the respective brushes meeting and/or
intermingling along a longitudinally extending region approximately
midway between said side sections.
2. The cable grommet system of claim 1, wherein (a) said channels
are open at the open end of said frame and include flanges
extending longitudinally along open sides of said channels and
partially restricting said open sides, (b) said brush backings have
a thickness greater than the restricted open sides of said
channels, requiring longitudinal insertion of said backings into
said channels through the open ends of said channels, and (c) the
bristles of said brushes extend through said partially restricted
open sides.
3. The cable grommet system of claim 2, wherein (a) outer end
portions of said channels are of enlarged cross section, and (b)
end caps are installed in said outer end portions to enclose
otherwise exposed outer end portions of said backings.
4. The cable grommet system of claim 1, wherein (a) said grommet
frame is molded of a fire-retardant, non-conductive material, (b)
the bristles of said brushes are formed of or coated with a
conductive material, and (c) a conductive element is mounted in
said frame to have electrical contact with said bristles and with
said panel for dissipation of static charges.
5. The cable grommet system of claim 4, wherein (a) said brush
backing comprises a conductive band wrapped substantially around
the exterior of the brush at the mounted ends of said bristles, and
(b) said conductive element contacts said conductive band.
6. The cable grommet system of claim 5, wherein (a) said conductive
element has a first portion extending through said end wall and
underneath the flange associated with said end wall for contacting
an outer surface of said panel, and (b) said conductive element
further comprises second portions extending downward and outward
toward and into contact with the conductive backings of the
respective brushes.
7. The cable grommet system of claim 1, wherein (a) the outer ends
of the respective brushes are cut at an angle so as to be disposed
substantially at right angles to said plane.
8. The cable grommet system of claim 1, wherein (a) said side walls
comprise first portions extending from said plane at an angle
inward toward the opposite side wall, and second portions extending
from said first portions at an angle outward away from the opposite
side wall, and (b) said channels being formed in part by said
second side wall portions.
9. The cable grommet system of claim 1, wherein (a) said end walls
comprise first portions extending from an end flange generally at
right angles thereto, second portions extending generally parallel
to said first portions and offset therefrom in a direction away
from the open end of said grommet frame, and third portions
extending between and joining said first and second portions, and
(b) lateral end extremities of said brushes are positioned adjacent
said second end wall portions and are partly concealed by said
third end wall portions.
10. The cable grommet system of claim 1, wherein (a) a pair of
grommet frames are disposed with their respective open ends
positioned in opposed relation and substantially in contact to form
a grommet of closed configuration.
11. The closed grommet system of claim 10, wherein (a) said pair of
grommet frames are received in an opening in said panel, and (b)
said pair of grommet frames are secured in fixed relation to each
other by securing flanges thereof to said panel.
12. The cable grommet system of claim 1, including (a) a pair of
extension units positioned in substantial alignment and in
substantial contact with the respective side sections of said
grommet frame at the open end thereof to form an elongated grommet
structure, (b) said extension units being of substantially the same
cross sectional configuration throughout as said side sections and
forming in effect continuations of said side sections, (c) said
extension units including channels configured and oriented
substantially like the channels in said side sections, (d) a brush,
corresponding substantially to the brushes mounted in said grommet
frame, mounted in the channel of each extension unit and forming,
in effect, a continuation of an adjacent brush in said grommet
frame.
13. The cable grommet system of claim 12, including (a) a second
cable grommet frame positioned with its open end facing the open
end of the first cable grommet frame and with its side section
positioned in substantial alignment with, and in substantial
contact with, the respective extension units, forming an elongated
grommet of closed configuration.
14. The cable grommet system of claim 13, wherein (a) said cable
grommet frames and said extension units are secured in said closed
configuration by securing flanges thereof to said panel.
15. The cable grommet system according to claim 1, wherein (a) said
plastic material is a non-electrically conductive, fire resistant
material, and (b) separate conductor means are provided in said
grommet system to provide electrical continuity between said
brushes and said panel.
16. The cable grommet system according to claim 15, wherein (a)
said conductor means comprises an electrically conductive element
secured in one of said walls and having first portions connected to
said brush and second portions positioned to contact said
panel.
17-20. (canceled)
21 . A cable grommet system for providing cable access through a
floor or wall panel separating two areas which comprises (a) a
frame structure comprising opposed side sections arranged to extend
through an opening in said panel, (b) said opposed side sections
including integral mounting flanges for supporting said side
sections on said panel, (c) said flanges defining a plane, and (d)
a pair of brushes mounted in cantilever fashion from side walls of
said opposed side sections, extending toward each other at an acute
angle to said plane and meeting midway between said side walls to
form an effective air seal, (e) said frame structure being
comprised of two units of generally U-shaped configuration each
having an end frame element at one end and being open at an
opposite end, (f) said units being oriented with open ends thereof
facing each other to create a grommet of closed configuration, (g)
pairs of said opposed side sections being formed integrally with
said end frame Elements, (h) said grommet system further including
one or more pairs of extension units formed of plastic material and
having a cross sectional configuration corresponding to that of
said opposed side sections, (i) each of said extension units
mounting a brush corresponding to brushes mounted in said U-shaped
units, and
Description
BACKGROUND OF THE INVENTION
[0001] This invention relates to a cable grommet system,
particularly for use in connection with data centers, offices and
the like to accommodate the passage of cables from one side to
another of a floor, cabinet, rack, or other enclosure serving as a
containment between two areas, particularly where the areas are
under unequal air pressure, such as for conditioned air (heating or
cooling) under positive pressure. The term "cable", as used herein,
refers not only to flexible electrical wires and cables but also to
rigid elements, such as pipes, conduits and the like that may be
extended through openings in floor or other panels, especially
where it is desired to restrict the flow of air through such
openings.
[0002] In data centers and the like, large numbers of computer
servers typically are arranged in a compact configuration of
cabinets or racks. Large numbers of the cabinets or racks may be
housed in a common area, to facilitate access to the servers by
technicians for wiring and rewiring, servicing, etc. Commonly in
such installations, a raised floor structure is provided, creating
a space under the floor for the passage of the necessary wiring and
cabling to power the servers and to transmit the input and output
signals therefrom. The wiring and cabling for a particular server
rack is extended through the space below the floor, and is passed
upward through the floor to enable connection with the servers,
typically, but not necessarily, at the back of the rack.
[0003] Modern high speed servers generate significant heat during
operation, and this heat must be dissipated effectively in order to
avoid damage to and/or malfunction of the servers. Accordingly, it
is customary to provide an air conditioned environment for the
servers, typically by providing the conditioned air under pressure
(e.g., 0.1 inch of water) in the space provided underneath the
raised flooring. Outlets for the conditioned air are located at
each of the server cabinets or racks, typically at the front
thereof, such that the cooled air may flow upward along the front
of the cabinet rack and be drawn into and passed through the
individual servers from front to back.
[0004] Openings provided in the flooring for the passage of cable
can result in the undesired flow of some of the cooling air through
the cable openings. The leakage of cooling air through such
openings can represent a significant economic loss, because cooling
air that simply mingles with the general atmosphere of the data
center, and does not flow properly to intake openings at the front
of the servers, does not function effectively to cool the servers
and its cooling effort is simply lost. In a typical large data
center, there can be large numbers of such cable openings (for
example, as many as sixty openings per thousand square feet of
floor space). Collectively, this can represent a significant loss
of cooling capacity, if conditioned air is allowed to escape
through these openings.
[0005] Heretofore, various efforts have been made to seal off these
openings. However, because the cabling of data centers is very
dynamic, in the sense that the server setups, and the cabling for
servicing them, are constantly changing, many sealing concepts that
would otherwise be suitable for wiring and cabling are not suitable
for use in dynamically changing data centers and the like.
[0006] A significant advance in the design of cable grommets for
data centers and the like is reflected in the Sempliner et al. U.S.
Pat. No. 6,632,999, which discloses and claims a particularly
advantageous form of cable grommet comprising a frame, suitable for
fitting into a cable opening in a floor, cabinet or other
pressurized space, and provided with a unique arrangement of one or
more brush-like sealing elements comprising a large plurality of
filamentary elements forming a substantial seal of the opening in
the grommet frame. The arrangement enables cables and the like to
be easily passed through the filament-sealed opening, such that
frequent wiring and rewiring is greatly facilitated. After the
wires and cables are passed through the grommet opening, the
opening is automatically effectively sealed by the multitude of
filaments which deflect and close around the cable elements. The
cable grommet of the Sempliner et al. '999 patent has been very
successful commercially and has achieved very significant economies
in the operation of data centers, and even in less densely wired
areas, such as offices, for example.
SUMMARY OF INVENTION
[0007] The present invention is directed to a new and improved
cable grommet which readily accommodates a wide variety of sizes
and shapes of cable openings utilizing a standardized set of
component elements. Pursuant to one aspect of the invention, a
cable grommet of closed configuration can be formed utilizing a
pair of grommet-forming end units of generally U-shaped
configuration, or using a pair of such U-shaped units together with
one or more pairs of extension units between the U-shaped units, or
using a pair of opposed extension elements of suitable length to
fill the entire opening. A pair of such U-shaped end units, joined
with their open sides facing each other, define a grommet of closed
configuration. Operative cable grommets may also be provided using
a single U-shaped end unit arranged with its open end suitably
closed or confined, as by an edge or surface of an adjacent panel,
an element of a rack or cabinet, or by other means. In other
configurations, extension units corresponding in cross section to
side sections of the U-shaped grommet-forming end units, are
mounted in substantial alignment and contact with the side sections
of a primary U-shaped end unit, effectively extending its length.
An elongated grommet of closed configuration may comprise a pair of
opposed, U-shaped end units, optionally with one or more pairs of
the extension units, depending on requirements.
[0008] According to one aspect of the invention, the side sections
of the U-shaped grommet-forming end units are formed with channels
for reception of brushes provided with cantilever mounted bristles.
The brushes are mounted at an acute angle of about 30 degrees to a
plane defined by peripheral mounting flanges of the end units. A
pair of brushes extend from opposite sides of the end unit and meet
mid-way to provide effective sealing against significant air
leakage from one side of the brush pair to the other, while readily
accommodating the easy passage and removal of cabling. By mounting
the brushes at an angle of around 30 degrees, the effectiveness of
the brushes is enhanced, and the effective length of the brushes
may be increased within a grommet opening of a given width. In the
illustrated and preferred embodiments of the invention, the brush
filaments extend upwardly from their cantilever mountings. However,
in appropriate cases the brush filaments could be extended downward
at an acute angle.
[0009] In accordance with another feature of the invention, the
grommet-forming end units and extension units advantageously are
formed of a flame retardant plastic material. Heretofore, such
flame retardant materials have not been widely used, because they
tend to lack conductivity, which is important for dissipating
static electric charges developed in and around the brush elements
and around the cabling passing through the brush elements. In
accordance with the invention, a conductive element is incorporated
into each of the U-shaped end units, arranged so that a portion
thereof underlies a mounting flange and other portions thereof have
contact with a conductive backing structure of the brushes. The
arrangement is such that static charges developed on the cables or
brushes are effectively dissipated into the flooring or other panel
in which the grommet is installed, which panels typically are
formed of a conductive material, such as metal.
[0010] The invention provides for a versatile set of
grommet-forming components that can be manufactured and installed
on an economical and flexible basis to enable data centers and the
like to operate with a desired high level of cooling efficiency.
The grommet system of the invention, while particularly
advantageous for use in high density data centers, can also be
employed to great advantage in other venues, such as offices
incorporating raised flooring structures for the passage of wires
and cables and, in many cases also forming an enclosure for HVAC
air.
[0011] For a more complete understanding of the above and other
features and advantages of the invention, reference should be made
to the following detailed description of preferred embodiments, and
to the accompanying drawings.
DESCRIPTION OF THE DRAWINGS
[0012] FIG. 1 is a perspective view from above of a cable grommet
system of closed configuration comprised of two U-shaped
grommet-forming end units according to the invention.
[0013] FIG. 2 is a perspective view from the bottom of the grommet
structure of FIG. 1.
[0014] FIGS. 3 and 4 are top plan and end elevational views
respectively of the grommet structure of FIG. 1.
[0015] FIG. 5 is a cross sectional view as taken generally on line
5-5 of FIG. 3.
[0016] FIG. 6 is a perspective view of an electrically conductive
contact element utilized in the grommet system of the invention,
illustrating its relation to a brush installed in the grommet
frame.
[0017] FIG. 7 is a perspective view from above of a U-shaped
grommet frame according to the invention.
[0018] FIG. 8 is a top plan view of the grommet frame of FIG.
7.
[0019] FIG. 9 is a cross sectional view taken generally on line 9-9
of FIG. 8.
[0020] FIG. 10 is an enlargement of a portion of the cross section
of FIG. 9.
[0021] FIG. 11 is a view, similar to FIG. 10, but illustrating a
channel end portion of the grommet frame of FIG. 7.
[0022] FIG. 12 is a perspective view of a contact element to be
incorporated in the grommet structure for dissipating electrical
charges from the brushes.
[0023] FIG. 13 is a side elevational view of the contact element of
FIG. 12.
[0024] FIG. 14 is a perspective view of an end cap element
optionally used to cover exposed ends of the brushes installed in
the grommet frames.
[0025] FIG. 15 is a top plan view of a grommet of closed
configuration, incorporating a pair of U-shaped end units of the
type shown in FIGS. 1-3 and, in addition, a pair of extension units
optionally used for assembling elongated grommets for cable
openings of greater length.
[0026] FIG. 16 is a cross sectional view as taken generally along
lines 16-16 of FIG. 15 illustrating in perspective view details of
construction of the extension units shown in FIG. 15.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0027] Referring now to the drawings, the reference numeral 10
designates generally a basic grommet-forming end unit according to
the invention. The end unit comprises a frame 11 of generally
U-shaped configuration, comprising an end section 12 and
spaced-apart, opposed side sections 13, 14. The entire frame,
consisting of the sections 12-14, advantageously is a unitary
molding of structural plastic material, and particularly a plastic
material having fire retardant characteristics. A preferred form of
such material, for example, is available from GE Plastics, under
their trademark "CYCOLAC", and particularly Cycolac Resin FR23.
This product is a flame retardant ABS, which is desirable for the
purposes of this invention.
[0028] The end and side sections 12-14 of the end unit 10 are
formed with laterally extending flanges 15-17, which define a flat
plane and provide means for supporting and securing the end unit 10
on a panel (not shown) having an opening therein. The panel most
typically is a floor panel, but may be any form of panel defining
an enclosure, such as a wall panel, a panel of an enclosure
cabinet, rack, or the like, where openings are provided for the
passage of cables, and it is desired to prevent the uncontrolled
flow of air through such opening.
[0029] As shown in FIG. 5, the respective side sections 13, 14
include side walls 18, 19 angling downward and inward from the side
flanges 16, 17 at an angle of about 60 degrees to the plane defined
by the flanges 15-17. At the base of each of the side walls 18, 19,
there is a channel 20, shown in detail in FIG. 10. The channel 20
extends along the full length of the walls 18, 19 and preferably is
formed with inwardly projecting flanges 21, 22 at its open side,
extending along the length of the channel, which serve to restrict
the channel opening in the manner reflected in FIG. 10. The
channels 20 are adapted to receive and mount first and second brush
elements 23. As shown in FIG. 6, the brush elements 23 comprise a
rigid backing 24 mounting a plurality of flexible bristles 25 in
cantilever fashion. To advantage, the backing 24 is formed by a
conductive strip to provide electrical continuity from the bristles
25. The bristles themselves advantageously are provided with an
electro conductive coating material so as to be able to conduct
away any static charges that might develop between the bristles and
cable elements passing therethrough.
[0030] To advantage, the brush elements 23 are inserted
longitudinally in the channels 20 such that the backing 24 and
conductive strip of the brush elements are engaged by the channel
side walls, and retained in the channel by the restricting flanges
21, 22. In the illustrated and preferred form of the invention, the
brush elements 23, which are in generally flat configuration as
shown in FIGS. 5 and 6, are disposed generally at right angles to
the side walls 18, 19, such that the brush elements are disposed at
an acute angle of about 30 degrees with respect to the plane of the
flanges. The length of the bristles is such that the free outer end
portions 23a of an opposed pair of brushes meet generally along the
longitudinal center line of the end unit 10. In the illustrated
arrangement, the outer ends of the bristles are arranged at an
angle such that the opposed bristle ends meet substantially along a
vertical plane. Typically, the bristle ends will at least slightly
overlap, such that there is positive contact between the bristle
ends of an opposed pair of brush units, to assure that they will
form a proper seal between them and also that there will be good
conductivity between the brush units to facilitate dissipation of
static charges. In some cases, it may be acceptable, or even
desirable, to utilize brush elements with bristles that are all of
substantially the same length such that the free end portions of
the brushes are squared off, whereby the lower bristles or one
brush overlap significantly and intermingle with lower bristles
from the opposing brush element.
[0031] In the illustrated and preferred form of the invention, the
end section 12 is provided with an end wall structure 27 consisting
of upper end wall portions 28 and a lower end wall portion 29, with
the lower end wall portion 29 being offset longitudinally outward
from the upper end wall portions 28 and joined thereto by inclined
walls 30 (FIG. 4) extending outwardly from the upper end wall
portions 28. When the brush elements 23 are inserted longitudinally
into their mounting channels 20, the side edges of the brushes
adjacent the end wall structures 27 are arranged to underlie the
inclined walls 30, to assure good sealing between the brushes and
the ends of the U-shaped frame 11. The end wall portion 29 may also
advantageously be provided with inwardly projecting flanges 31
positioned to underlie side edge portions of the brushes 23 to
provide additional support for the brush elements and to enhance
the sealing action at the closed end of the frame 11. The length of
the brush elements 23, measured along the backing 24, is such that,
when the brush elements are fully inserted into the channels 20,
and the side edges of the brushes at the closed end of the frame
are seated underneath the inclined wall 30, the side edges of the
brushes at the open end of the frame 11 are aligned with the end
edges 32 of the frame side sections 13, 14.
[0032] In the illustrated form of the invention, the side sections
13, 14 may be provided with downwardly extending skirt walls 33,
34, which extend downward from lower corner areas of the channels
20 for a short distance. The lower end wall 29 likewise can extend
downward a corresponding distance, so that the lower edges of the
side and end walls define a common plane parallel to the flange
plane. The walls 33, 34 and 29 also define a lower bottom opening
for the grommet end unit 10. When desired, all or part of the skirt
walls 33, 34 may be eliminated.
[0033] Pursuant to one aspect of the invention, a single
grommet-forming end unit 10 can be used by itself to form a
functioning cable grommet in a floor or other panel, as where a
cable opening is formed immediately adjacent a wall or panel which
serves to close the open side of the U-shaped end unit. For
example, cable openings frequently are formed in floor panels
immediately adjacent another panel or to a vertical wall, or in a
vertical (cabinet or wall) panel adjacent to a floor panel, and in
such cases a single, U-shaped grommet-forming end unit 10 can form
a suitable cable grommet by itself.
[0034] More typically, a pair of grommet-forming end units 10 are
arranged open-end-to-open-end, as shown in FIGS. 1-3 to form a
two-unit cable grommet of closed configuration. Where the closed
grommet configuration is employed, it is unnecessary to provide for
the physical joining of one end unit 10 to the other. More
preferably, and more economically, the two units are simply placed
together end-to-end within an opening in a panel member, in the
configuration shown in FIGS. 1-3. The individual grommet-forming
end units 10 are then secured individually to the panel, by screws
or other fasteners inserted through suitable openings 35 provided
in the side flanges 16, 17. The units 10 are thus fixed in proper
alignment as a result of being fastened to the surface of the
panel.
[0035] Although the grommet-forming end units 10 can be of any
size, the invention lends itself particularly well to utilization
in connection with relatively small cable openings. For example,
the two-unit configuration as shown in FIGS. 1-3 is ideally suited
for cable openings of approximately 4.times.6 inches in size.
Advantages are derived from disposing opposed pairs of brush
elements 23 at an upwardly (or downwardly) inclined acute angle, as
shown, particularly in connection with grommets of smaller size.
The angular relation of the opposing brushes allows for better
closure of the bristles around the cable elements passing
therethrough. Additionally, for a given opening, the angularly
disposed bristles can be of somewhat greater length, which further
enhances the sealing action thereof.
[0036] As heretofore mentioned, the desirable plastic material used
in the formation of the frame 11 has a significant fire retardant
characteristic. At the same time, the electric conductivity of such
material is very low. Accordingly, the cable grommet of the
invention incorporates a simplified yet highly effective
arrangement for conducting away static electrical charges that may
develop on the cables or on the bristles of the brush elements 23.
To this end, each of the frames 11 is provided in the upper
extremity of its outer end wall structure 27 with a small opening
36 for the reception of a projecting portion 37 of a conductor 38
(FIG. 6, 12-13). The conductor 38 includes two angularly disposed
elements 39 arranged at an angle of about 120 degrees, each
carrying an angular tip portion 40 at its outer end. When the
conductor 38 element is installed, its projecting portion 37 is
passed through the wall opening 36 and extends longitudinally
outward, partly received in a recess 15a in the underside of the
end flange 15, as best shown in FIG. 2. The angularly disposed
elements 39 extend laterally outward and downward, on the inside of
the end wall structure 29, substantially in alignment with the
planes of the brush elements 23. When the brush elements are
inserted longitudinally in their channels 20 and pushed to the full
depth thereof to engage the end wall portion 29, the innermost ends
of the conductive backings 24, engage the ends 40 of the conductors
38 to establish electrical contact. When the grommet-forming end
unit 10 is installed on a conductive panel, the projecting portion
37 is pressed into contact with the panel, to establish the desired
electrical contact. The arrangement is such that any electrostatic
charges developed on the cables and brushes are conducted away via
the surrounding conductive backing 24 and the conductors 38 into
the flooring or other paneling on which the unit is installed.
[0037] In some cases, and particularly where a cable grommet is to
be formed using a single grommet-forming end unit 10, it may be
desirable to dress the open outer ends of the brush-receiving
channels 20. To this end, the open outer ends of the channels 20
are enlarged slightly, as indicated at 41 in FIG. 11. This
enlargement may extend inward for a short distance, providing a
small clearance space surrounding the outer end surfaces of the
backing of a brush element 23 installed in the channel. A molded
plastic end cap element 42, shown in FIG. 14, has outer walls 43
shaped and sized to fit within the enlarged area 41 surrounding
outer portions of the brush backing. This portion of the end cap is
inserted into the enlarged open end of the channel 20 and is
tightly held therein by friction and/or adhesive. An end wall 44 of
the cap covers the exposed end of the brush element and provides a
neater appearing unit.
[0038] In accordance with one of the features of the invention, the
cable grommet may be configured to be installed in cable openings
of greater length than could be dressed and covered by one or two
of the grommet-forming end units 10. To this end, special side
extension units 45 (FIG. 16) are positioned between two end units
10. These side extension units are substantially identical in cross
sectional configuration to the respective side sections 13, 14 of a
grommet-forming end unit 10, being provided with laterally
extending flanges 46, downwardly and inwardly angled side walls 47,
brush retaining channels 48, depending bottom wall sections 49 and
openings 50 in the flanges 46 for the reception of fasteners. The
side extension units 45 normally are utilized in pairs and
advantageously, although not necessarily, are of a length equal to
the longitudinal (length) dimension of a standard brush element 23,
measured along its backing 24. If desired, of course, the side
extension units may be of greater or lesser length than that of a
standard brush element, in which case longer or shorter brush
elements could be utilized. In any case, the side extension units
generally will be used in pairs of the same length.
[0039] As reflected in FIG. 15, a four-unit cable grommet may be
assembled utilizing a pair of grommet-forming end units 10 in
spaced-apart relation, bridged by a pair of side extension units 45
mounting brush elements 123. In the illustration of FIG. 15, the
brush elements 123 are of the identical construction to the brush
elements 23 in the adjacent end units 10. However, in the side
extension units 45, the entire brush 123 is visible, whereas in the
end units 10, inner end portions of the brushes 23 are received
under the inclined end walls 30 and are not visible from above the
assembled grommet.
[0040] In the four-unit, extended grommet of FIG. 15, none of the
sections 10, 45 are joined directly together. Instead, they are
secured in assembled relation, as shown in FIG. 15, by being
secured to a surrounding panel (not shown) by fasteners received in
the openings 35, 50. As will be readily appreciated, the length of
the assembly 15 may be extended to any desired dimension, by simply
adding additional pairs of the side extension units 45 or, if
appropriate, modifying one or both of the units 10, 45.
[0041] The invention provides a uniquely advantageous, highly
flexible cable grommet arrangement which, with a simplified set of
component parts can be assembled in a wide variety of lengths. The
system requires only three standardized parts, the basic
grommet-forming end unit 10 of U-shaped configuration, the side
extension unit 45, and the brushes 23 (123). With those three
component parts, many different sizes of cable grommets may be
installed, from a single grommet-forming end unit 10 positioned
against a confronting panel, to a more conventional grommet
comprising two of the U-shaped standard end units installed
open-end-to-open-end, to an elongated unit as suggested in FIG. 15,
incorporating a pair of the standard end units 10 and one or more
pairs of the side extension units 45. Additionally, in appropriate
cases, a grommet assembly may be constructed using one or more
pairs of individual extension units 45 arranged in opposing
relation, with panel edges at opposite ends of the extension units
serving to close the ends of the grommet structure. In such cases,
the opening to be dressed and closed will be of the same length as
one or more pairs of the side extension units 45, so that the
entire area of the opening is closed by brushes 123 of the
extension units.
[0042] The angular disposition of the sealing brushes, in relation
to the plane of the mounting flanges 15-17 or 46, optimizes their
sealing characteristics, particularly for smaller cable openings,
where bristles of somewhat greater length in relation to the size
of the cable opening may be accommodated.
[0043] By providing for the direct conductivity from the brush
elements to a panel on which the grommet is mounted, it becomes
feasible to form the molded plastic grommet frame elements of a
flame retardant material, which is considered of great significance
in modern data centers in which large numbers of servers may be
concentrated.
[0044] While a significant use of the grommet of the invention is
in connection with floor openings in data centers and the like, the
grommet has widespread usage elsewhere in data centers and also in
office buildings. In data centers, the grommets can be used to
great advantage in connection with openings formed in the cabinets
and racks housing servers, in order to maximize the cooling
efficiency of conditioned air provided to those cabinets and racks.
Additionally, it is becoming increasingly common in office
buildings to provide raised floor arrangements, with wiring and
cabling being routed in the space under the raised flooring. The
grommet configurations of the invention are ideally suited for such
applications, which may or may not involve conditioned air.
[0045] The grommet system of the invention is uniquely advantageous
with respect to the ability to be configured to an unusually large
variety of grommet arrangements using three basic elements, the
U-shaped end elements, the side extensions and the brush elements.
Accordingly, product costs and inventory costs are minimized while
allowing a substantial variety of configurations to be assembled to
suit the requirements of the end user.
[0046] It should be understood, of course, that the specific forms
of the invention herein illustrated and described are intended to
be representative only, as certain changes may be made therein
without departing from the clear teachings of the disclosure. In
the claims, and throughout the specification, the term "cable"
shall be interpreted to mean not only ordinary flexible electrical
cable comprising one or more electrical conductors within an
insulating cover, but shall include other elements, including rigid
elements such as conduit or pipe and may be extended through an
opening in a floor or other panel. Likewise, a grommet according to
the invention may be installed in a floor panel, wall or ceiling
panel, cabinet wall or the like, where its features and functions
may be used to advantage. Accordingly, reference should be made to
the following appended claims in determining the full scope of the
invention.
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