U.S. patent application number 11/839408 was filed with the patent office on 2009-02-26 for roof vent for venting a building enclosure.
This patent application is currently assigned to CANPLAS INDUSTRIES LTD.. Invention is credited to James H.A. McKee.
Application Number | 20090053990 11/839408 |
Document ID | / |
Family ID | 40382622 |
Filed Date | 2009-02-26 |
United States Patent
Application |
20090053990 |
Kind Code |
A1 |
McKee; James H.A. |
February 26, 2009 |
ROOF VENT FOR VENTING A BUILDING ENCLOSURE
Abstract
There is disclosed a vent for venting a building enclosure. The
vent comprises a base, a cover and at least one attachment
structure configured to attach the cover to the base. The base has
an attachment element for attaching the base to the building
enclosure and an aperture in the base to permit gas to pass in and
out of the building enclosure therethrough. The cover, which is for
covering the aperture, has a first cover portion and a second cover
portion which are angled relative to one another. The at least one
attachment structure is carried by both the first and second cover
portions.
Inventors: |
McKee; James H.A.;
(Midhurst, CA) |
Correspondence
Address: |
HOFFMANN & BARON, LLP
6900 JERICHO TURNPIKE
SYOSSET
NY
11791
US
|
Assignee: |
CANPLAS INDUSTRIES LTD.
Barrie
CA
|
Family ID: |
40382622 |
Appl. No.: |
11/839408 |
Filed: |
August 15, 2007 |
Current U.S.
Class: |
454/250 ;
454/275 |
Current CPC
Class: |
F24F 7/02 20130101 |
Class at
Publication: |
454/250 ;
454/275 |
International
Class: |
F24F 7/02 20060101
F24F007/02; F24F 7/00 20060101 F24F007/00 |
Claims
1. A vent for venting a building enclosure, the vent comprising: a
base comprising an attachment element for attaching the base to
said building enclosure and an aperture to permit gas to pass in
and out of said building enclosure through said base; a cover for
covering the aperture, the cover having a first cover portion and a
second cover portion, the first and second cover portions being
angled relative to one another; and at least one attachment
structure configured to attach the cover to the base, the
attachment structure being carried by both the first and second
cover portions.
2. A vent for venting a building enclosure as claimed in claim 1,
wherein the first cover portion comprises a top portion of said
cover.
3. A vent for venting a building enclosure as claimed in claim 2,
wherein the second cover portion comprises a side portion of said
cover.
4. A vent for venting a building enclosure as claimed in claim 1,
wherein the base comprises sides configured to face sideways along
a sloped roof, and at least one non-side portion.
5. A vent for venting a building enclosure as claimed in claim 4,
wherein the at least one attachment structure is positioned at the
at least one non-side portion such that the at least one attachment
structure does not interfere with overlapping of shingles at said
sides.
6. A vent for venting a building enclosure as claimed in claim 5,
wherein the at least one attachment structure comprises a first
attachment member attached to said cover, and a second attachment
member attached to said base and positioned at the at least one
non-side portion, said first and second attachment members being
configured to register with one another.
7. A vent for venting a building enclosure as claimed in claim 6,
wherein the at least one non-side portion includes an upward
portion configured to face upward along the sloped roof, and a
downward portion configured to face downward along the sloped
roof.
8. A vent for venting a building enclosure as claimed in claim 7,
wherein the vent comprises four attachment structures, two of the
attachment structures being positioned at said upward portion and
the other two being positioned at said downward portion.
9. A vent for venting a building enclosure as claimed in claim 7,
wherein the vent further comprises a liquid deflector, positioned
at said upward portion, for deflecting liquid flowing downward
along said sloped roof, the liquid deflector having a smoothly
curved shape to facilitate the cutting of shingles to match said
shape.
10. A vent for venting a building enclosure as claimed in claim 4,
wherein the at least one non-side portion includes an upward
portion configured to face upward along the sloped roof, and a
downward portion configured to face downward along the sloped roof,
the sides, upward portion and downward portion defining a vent
structure sized and shaped to prevent unwanted material from
entering into said building enclosure.
11. A vent as claimed in claim 10, wherein the vent structure
includes a screen to block unwanted material from entering said
aperture.
12. A vent for venting a building enclosure as claimed in claim 11,
further comprising at least one louver attached to said vent
structure for preventing precipitation entering under the cover
from entering the aperture.
13. A vent for venting a building enclosure as claimed in claim 12,
wherein the at least one louver is removably attached to said vent
structure.
14. A vent for venting a building enclosure as claimed in claim 13,
wherein the at least one louver is attached to said vent structure
by way of a friction fit coupling of a portion of the louver to a
complementary portion of the vent structure.
15. A vent for venting a building enclosure as claimed in claim 4,
wherein the sides are spaced apart by one standard shingle tab
width.
16. A vent for venting a building enclosure as claimed in claim 15,
wherein the sides are spaced about 20.3 centimeters apart.
17. A vent for venting a building enclosure, the vent comprising: a
base comprising an attachment element for attaching the base to
said building enclosure and an aperture to permit gas to pass in
and out of said building enclosure through said base, wherein the
base includes sides configured to face sideways along a sloped
roof, and at least one non-side portion; a cover for covering the
aperture; and at least one attachment structure comprising an
attachment member and a corresponding attachment receptacle for
attaching the base and the cover, the attachment member being
carried by one of the base and the cover, and the attachment
receptacle being carried by the other of the base and the cover;
wherein one of the attachment member and the attachment receptacle
that is carried by the base is positioned at said non-side
portion.
18. A vent for venting a building enclosure as claimed in claim 17,
wherein the at least one non-side portion includes an upward
portion configured to face upward along the sloped roof, and a
downward portion configured to face downward along the sloped
roof.
19. A vent for venting a building enclosure as claimed in claim 18,
wherein the vent comprises four attachment structures, two of the
attachment structures being positioned at said upward portion and
the other two being positioned at said downward portion.
20. A vent for venting a building enclosure as claimed in claim 19,
wherein the vent further comprises a liquid deflector, positioned
at said upward portion, for deflecting liquid flowing downward
along said sloped roof, the liquid deflector having a smoothly
curved shape to facilitate the cutting of shingles to match said
shape.
21. A vent for venting a building enclosure as claimed in claim 18,
wherein the sides, upward portion and downward portion define a
vent structure sized and shaped to prevent unwanted material from
entering into said building enclosure.
22. A vent as claimed in claim 21, wherein the vent structure
includes a screen to block unwanted material from entering said
aperture.
23. A vent for venting a building enclosure as claimed in claim 21,
further comprising at least one louver attached to said vent
structure for preventing precipitation entering under the cover
from entering the vent structure.
24. A vent for venting a building enclosure as claimed in claim 23,
wherein the at least one louver is removably attached to said vent
structure.
25. A vent for venting a building enclosure as claimed in claim 24,
wherein the at least one louver is attached to said vent structure
by way of a friction fit coupling of a portion of the louver to a
complementary portion of the vent structure.
26. A vent for venting a building enclosure as claimed in claim 17,
wherein the sides are spaced apart by one standard shingle tab
width.
27. A vent for venting a building enclosure as claimed in claim 26,
wherein the sides are spaced apart about 20.3 centimeters.
Description
FIELD OF THE INVENTION
[0001] This invention relates generally to the field of venting
devices, and in particular, to venting devices for venting building
enclosures.
BACKGROUND OF THE INVENTION
[0002] Virtually all buildings and enclosures where human activity
takes place require venting of one type or another. The type of
venting device employed will depend on the kind of enclosure to be
vented. For example, bathrooms containing showers typically have
active vents with fans to vent steam to the outdoors. Kitchens,
particularly in restaurants and hotels, similarly have powered
vents for removing odours, smoke and steam to the outdoors.
[0003] Other types of enclosures, such as attics and yard sheds, do
not require active venting. However, such enclosures do typically
require a passive vent to allow for air flow from the enclosure to
the atmosphere. Such venting is required, for example, to prevent a
buildup of moisture in the enclosure. Passive vents do not include
a mechanism for forcing air out of the enclosure. Rather, they
simply include a vent structure, in the form of an air passageway
which allows air to Flow through the vent structure.
[0004] Because passive vents simply allow air to Flow in and out
through an opening in the enclosure, they typically include a
screen that blocks animals or unwanted objects from entering the
enclosure through the opening, but still allows air flow. The
presence of the screen tends to reduce airflow area because the
screen elements block some of the area through which air could
flow.
[0005] Whether active or passive, the venting of an interior space
of a building enclosure involves making a hole in the building
envelope (e.g. the roof), and then covering the hole to prevent
rain, snow and pests such as birds and animals from entering the
enclosure through the hole, while at the same time permitting the
passage of air into and out of the interior space of the
building.
[0006] While there are many different types and designs of vents,
both active and passive vents include some common elements, namely,
a base for securing about the hole in the roof and a cover
connected to the base, to prevent rain, snow or the like from
entering the hole through the base. Typically the base has a
nailing flange or flashing strip to attach the vent around the hole
in the building enclosure, a grill across the hole to keep out
unwanted pests while allowing air to pass through. The cover of
such a vent prevents rain, snow or the like from impinging upon the
grill. Typically the nailing flange of the vent is made larger than
the hole formed in the building envelope, so that the vent can be
fixed in place around the hole. For a sloped roof application, the
flange is then underlapped and overlapped with, for example,
roofing shingles, to provide for water shedding along the roof past
the vent structure.
[0007] Passive vents are Well-known and have been extensively used.
In the past, they have tended to be made from a metal such as
galvanized steel or aluminum. Metal has certain advantages,
including that it can be formed to exact shapes and according to
precise specifications. Depending upon the metal, it is durable in
the sense that aluminum, for example, is generally not degraded by
exposure to the elements such as rain and sunlight. However, metal
products can also be difficult to work with, expensive to form and
fragile when formed in thin pieces. In a vent, the metal is not
required to carry any significant loads. To save material and cost,
therefore, thin metal is typically used. Thin sheet metal is easily
bent; this feature facilitates the forming of the vent in the first
place, but also means that the formed product can be damaged
easily.
[0008] Thus, the thin sheet metal will be easy to bend into and
then possibly out of the desired shape. Any bumps or knocks which
typically occur during shipping can leave dents in the surface of
the vent cover, which dents make the vent unacceptable to
customers. Alternately, the base may become misshapen and twisted,
making it difficult to attach the device onto a planar surface of
the building enclosure, such as a roof. Sheet metal vents therefore
tend to suffer from very high return rates due to delivery or other
incidental damage.
[0009] More recently, plastic roof vents have been developed which
are typically made by injection moulding or the like from
thermoplastic resins, such as polypropylene. In this manner many
units can be made quickly and for less cost than incurred in
bending and forming sheet metal. Plastic roof vents are much more
durable than metal ones during transportation, handling and
delivery, since any bumps or blows inflicted will tend to be
resiliently absorbed by the plastic without any lasting marking or
damage. Unlike thin sheet metal, the plastic does not permanently
deform under the range of stresses typically incurred in shipping.
Therefore, the return rate for plastic vents is advantageously
relatively low.
[0010] In a typical plastic vent, due to the complexity of its
structure, the base and the cover need to be moulded separately.
The base and cover are then attached together to form the finished
vent. Accordingly, an important consideration in the design of such
plastic vents is the structural connection between the cover and
the base. Several known methods of attachment include screws,
nails, clips, glue, sonic welding and heat staking.
[0011] A preferred mode of attachment is disclosed in U.S. Pat. No.
6,612,924, which involves using an attachment means in the form of
four attachment structures, each comprising a shaft extending from
a surface on the underside of the cover and a receptacle extending
from the base. At its free end, the shaft has an arrowhead-shaped
attachment head. At the free end of the receptacle is an aperture,
which is configured to register with the corresponding attachment
head. In operation, the cover is attached to the base by
registering each attachment head with the corresponding aperture.
The aperture of each receptacle flexes open to admit the matching
attachment head. Once the head has been inserted beyond the
aperture, the aperture, having a memory, returns to its pre-flexed
size and closes around the head. Thus, the aperture catches the
head at its upper end and is adapted to grip the head to prevent it
from withdrawing from the receptacle. The result is that each shaft
and receptacle lock together to form unitary pillars which hold and
support the cover at a predetermined position above the base.
[0012] As shown in U.S. Pat. Nos. 6,155,008, and 6,520,852 the
shafts and receptacles are integrally moulded to the base and cover
in matching relation, with the shafts being attached to the
underside of the top portion of the cover, and the receptacles
being attached to the base. Although this means of attaching the
cover to the base is quite effective, it suffers from some
disadvantages. For example, it has been discovered that when
several assembled vents are stacked one on top of the other for
packaging and shipping to customers, the weight of the stacked
vents on the lower most vents causes discolourations on the top
portions of the covers of those lowermost vents at the points of
attachment of the shafts.
[0013] Also, it is typical for vents like those described in the
aforementioned patents to be made for use on sloped roofs. They
have an upward end for facing up the roof, a downward end for
facing down the roof, and two sides. Typically, the attachment
structures are positioned between the vent structure and the sides.
The result is that the side of the vent structure presents a
complicated, jagged profile. When lapping the shingles over the
flange at the sides, an installer must first cut out sections of
the shingle corresponding to this jagged profile in order to
install the shingles flush with the venting device. This additional
step is time consuming and skipped by some installers, in which
case a gap is created between the shingles and the venting device.
This shortcut increases the chance that water will seep under the
shingles and damage the roof.
[0014] Furthermore, passive vents may be required on a variety of
different surfaces, such as level roofs or sloped roofs. In the
case of steeply sloped roofs, water will flow down the slope at a
high rate of speed. One problem that can arise in such a
circumstance is that water flowing quickly down the sloped roof
strikes the vent and splashes into the vent structure. This problem
is particularly likely to occur during heavy rainfall, which would
produce heavy water flow down the sloped roof. Similar heavy water
flow might occur, for example, when snow and ice on the roof begin
to melt. One attempt for overcoming this problem is disclosed U.S.
Pat. No. 6,155,008, which discloses a passive venting device having
a vent structure, which when viewed from above is generally
rectangular, with three of its sides parallel to the sides of the
outer attachment flange. However, the fourth side of the vent
structure is slightly angled, forming a peak in the middle of the
fourth side. When the passive venting device is mounted on a sloped
roof, the passive venting device is positioned such that the peak
is pointed up the slope. This positioning prevents water from
pooling against the side of the vent structure.
[0015] Although the peak functions well in this regard,
installation of a vent having this peak can be difficult, since the
installer must cut the shingles at least twice in order to
accommodate the jagged peak. This procedure risks overcuts, which
may lead to damaging the shingle at the vicinity of the peak. If
this happens, the shingles will not be flush with the upstanding
side walls of the base, which is less than optimal.
[0016] A related problem is that, during times of heavy
precipitation, raindrops can hit the roof and bounce under the
cover and into the vent structure.
SUMMARY OF THE INVENTION
[0017] Therefore, what is desired is a passive venting device,
which addresses one or more of the aforementioned problems with
prior art venting devices, yet which is suitable for use at a
variety of different locations on a roof. Preferably, the passive
venting device provides increased airflow to and from the enclosure
being vented and is simple and inexpensive to manufacture and
install.
[0018] Accordingly, in one aspect of the present invention there is
provided a vent for venting a building enclosure, the vent
comprising:
[0019] a base comprising an attachment element for attaching the
base to said building enclosure and an aperture to permit gas to
pass in and out of said building enclosure through said base;
[0020] a cover for covering the aperture, the cover having a first
cover portion and a second cover portion, the first and second
cover portions being angled relative to one another; and
[0021] at least one attachment structure configured to attach the
cover to the base, the attachment structure being carried by both
the first and second cover portions.
[0022] In another aspect, there is provided a vent for venting a
building enclosure, the vent comprising:
[0023] a base comprising an attachment element for attaching the
base to said building enclosure and an aperture to permit gas to
pass in and out of said building enclosure through said base,
wherein the base includes sides configured to face sideways along a
sloped roof, and at least one non-side portion;
[0024] a cover for covering the aperture; and
[0025] at least one attachment structure comprising an attachment
member and a corresponding attachment receptacle for attaching the
base and the cover, the attachment member being carried by one of
the base and the cover, and the attachment receptacle being carried
by the other of the base and the cover;
[0026] wherein one of the attachment member and the attachment
receptacle that is carried by the base is positioned at said
non-side portion.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Reference will now be made to the preferred embodiments of
the present invention with reference, by way of example only, to
the following drawings in which:
[0028] FIG. 1 is a perspective view of a vent having a base and a
cover according to an embodiment of the present invention, with the
cover shown as transparent;
[0029] FIG. 2 is a side exploded view of the vent of FIG. 1;
[0030] FIG. 3 is a plan view of FIG. 2 taken along line 3-3;
[0031] FIG. 4 is a cross-sectional view of region 4 of FIG. 2;
[0032] FIG. 5 is plan view of an underside of the cover of FIG.
1;
[0033] FIG. 6 is a top view of the base of FIG. 1;
[0034] FIG. 7A is a perspective view of the base of FIG. 1 with
louvers ready for installation on the base;
[0035] FIG. 7B is a perspective view of FIG. 6A with the louvers
installed on the base; and
[0036] FIG. 8 is a cutaway cross-sectional view of a portion of an
alternate embodiment of the cover.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0037] The present invention is described in more detail with
reference to exemplary embodiments thereof as shown in the appended
drawings. While the present invention is described below including
preferred embodiments, it should be understood that the present
invention is not limited thereto. Those of ordinary skill in the
art having access to the teachings herein will recognize additional
implementations, modifications, and embodiments which are within
the scope of the present invention as disclosed and claimed herein.
In the figures, like elements are given like reference numbers.
FIG. 1 shows a vent 10 for venting a building enclosure according
to an embodiment of the present invention. The vent 10, which
comprises a base 12 and a cover 14, is attachable to an external
surface of the building enclosure, typically a roof (not shown),
over a vent opening in the roof.
[0038] The base 12 includes a vent structure 16, including an
aperture 18 (best seen in FIG. 3) therein to permit gas to pass in
to and out of the building enclosure through the vent opening.
Accordingly, the base 12 preferably also includes an attachment
element for attaching the base 12 to the roof such that the
aperture 18 is in fluid communication with the opening in the roof
material. In the preferred embodiment the attachment element
comprises an outer flange 20 extending away from the aperture 18.
The outer flange 20 may be secured to the roof in any convenient
mariner, including using clips, nails or screws. Furthermore, it
will be appreciated that the outer flange 20 is sized and shaped so
as to allow shingles to be lapped over the flange 20 during
installation, in a manner that prevents water from leaking under
the shingles and onto the roof material below. In this way, the
flange 20 functions similarly to a shingle on a sloped roof. Since
the portion of the flange 20 disposed downward along the sloped
roof is lapped over the shingles, during periods of rain, the water
is discharged off of the flange 20 onto the shingles disposed
downwardly of the flange 20, thus preventing water from entering
underneath the shingles.
[0039] However, particularly in conditions of heavy rain, it is
preferred to prevent the rain falling onto the outer flange 20 from
working its way under shingles which are lapped over the outer
flange 20 along the side of the vent 10. This is accomplished in
part providing the flange 20 with a rain ridge 22 along both sides,
as shown in FIGS. 1 and 6. The purpose of the rain ridge 22 is to
direct the water toward the portion of the vent 10 disposed
downwardly along the sloped roof. Since the downwardly-disposed
portion of the flange 20 is lapped over the shingles, the water is
discharged off of the flange 20 on top of the shingles, thus
preventing water from entering underneath the shingles.
[0040] Preferably, the base 12 comprises at least two sides 24 to
face sideways along a sloped roof. The base 12 also preferably
includes at least one non-side portion 26. Most preferably, the
base 12 comprises a vent structure 16 including an
aperture-surrounding wall 30, itself comprising vent structure
walls 32, two of said vent structure walls 32 facing sideways along
the sloped roof and functioning as the sides 24 of the base 12.
Preferably, the at least one non-side portion 26 comprises a third
vent structure wall 32 facing upward along the sloped roof, and a
fourth vent structure wall 32 facing downward along the sloped
roof.
[0041] In the preferred vent structure 16, the vent structure walls
32 surround the aperture 18 through the base 12 that permits gas to
flow through the vent 10. A screen 38, configured to permit gas
flow therethrough, is preferably associated with the vent structure
16 and aperture 18, and positioned to prevent unwanted material
(e.g. rodents, refuse) to enter the aperture 18 from outside.
[0042] It is preferable that the aperture 18 be positioned within
the aperture-surrounding wall 30, so that a top end 40 of the
aperture-surrounding wall 30 will be spaced vertically from the
roof when the vent 10 is installed thereon. As a result, the
aperture-surrounding wall 30 presents a barrier to water flowing
along the roof and prevents the water from entering the aperture
and into the building enclosure. Instead, water flowing along the
roof is simply deflected off of the aperture-surrounding wall 30,
and flows away from the vent 10. It will further be appreciated
that spacing the top end 40 of the aperture-surrounding wall 30
from the roof reduces the probability that rain will bounce off of
the roof, under the cover 14 and through the aperture 18 into the
building enclosure. This is because the top end 40 of the
aperture-surrounding wall 30 presents a barrier to bouncing
raindrops, reducing the risk that they will enter the aperture
18.
[0043] In the embodiment shown in FIG. 6, the screen 38 is
substantially (but, not necessarily perfectly) rectangular in plan
view, and has four screen sections 42 corresponding to each side of
the rectangle (i.e. up, down, two sides). In embodiments where the
screen 38 has a different shape in plan view, the screen 38 would
typically have a screen section corresponding to each side of the
shape. Although it is contemplated that the screen 38 may be
omitted in certain embodiments of the present invention, it will be
appreciated that if a screen 38 is present, it can have one or more
screen sections 42.
[0044] The screen 38 is preferably formed of vertical screen
members 44 which provide relatively small spaces 46 between the
screen members 44. These spaces 46 are sized such that unwanted
objects such as birds, animals or debris are prevented from
entering the aperture 18, whereas air, water vapour or gas can flow
through the spaces 46 between the screen members 44. It will be
appreciated by those skilled in the art that the presence of the
screen members 44 has the effect of reducing the available air flow
area through the aperture, as air can only flow through the spaces
46 between those screen members 44. To compensate for this, it is
preferred to increase the surface area of the screen 38 to enhance
air flow. One way of increasing surface area of the screen 38 is to
form the screen 38 in the shape of a pyramid which extends upwardly
from the top 40 of the aperture-surrounding wall 30, as best seen
in the FIG. 1.
[0045] It can now be appreciated by those skilled in the art that
the aperture-surrounding wall 30 also acts as a screen spacer. That
is, it spaces the screen 38 vertically away from the flange 20 and
the roof. When the vent 10 is positioned on an intermediate portion
of a sloped roof (i.e. between the roof ridge or apex and the roof
edge), spacing the screen 38 away from the roof helps to prevent
flowing water or rain from entering under the cover 14 and leaking
through the aperture 18.
[0046] Preferably, the vent structure 16 also includes a liquid
deflector 48 for use in situations where the vent 10 is mounted on
sloped roofs. As best seen in FIGS. 1 and 6, the liquid deflector
48 is positioned at the upward portion of the aperture-surrounding
wall 30. The liquid deflector 48 preferably has a smoothly curved
shape which serves two functions. First, the smoothly curved
continuous shape of the liquid deflector 48 facilitates the cutting
of shingles to match its shape, by permitting a single continuous
cut, as opposed to the two or more cuts required with prior art
liquid deflectors, such as, for example, those formed from two
surfaces meeting at a peak or edge. This prevents damaging overcuts
in shingles during installation, and reduces the risk of future
leaks. Second, the liquid deflector 48 provides additional
protection against liquid, such as rain, flowing down the sloped
roof from entering the vent structure 16, by guiding the liquid to
the sides of the aperture-surrounding wall 30. Thus, the preferred
vent 10 will be used on sloped roofs and will be installed with the
liquid deflector 48, positioned on the upward vent structure wall
32, facing up the slope. It will be appreciated by those skilled in
the art that the invention comprehends vents 10 in which the vent
structure 16 does not include the liquid deflector 48 described
above.
[0047] As shown in FIG. 1, the cover 14 is mountable to the base 12
so as to cover 14 the aperture 18 to prevent rain from entering,
while permitting gas flow through the aperture 18. In the preferred
embodiment as shown in FIG. 1, the cover 14 is spaced from the
screen 38, flange 20 and aperture 18 to permit gas flow. Other
configurations that block rain from entering the aperture 18, and
permit gas flow are also comprehended by the invention.
[0048] Referring to FIG. 1, the preferred mode of attachment
involves using an attachment means in the form of four attachment
structures. Each attachment structure (see FIG. 1) comprises a
first attachment member in the form of a shaft 50 extending from
the underside of the cover 14 which registers with a second
attachment member in the form of a receptacle 52 extending from the
base 12 (see FIG. 2). As best seen in FIG. 4, the free end of the
shaft 50 includes an attachment head 54 which preferably is
generally in the shape of an arrow head. The embodiment of FIG. 4
shows a sagittate member having a first thick end and an opposed
thinner or apical end with a tapered or chevron-shaped edge
therebetween. At the free end of the receptacle 52 is an opening 56
(best seen in FIG. 6), which is configured to register with the
corresponding attachment head 54. In operation, the cover 14 is
attached to the base 12 by registering each attachment head 54 with
the corresponding opening 56. The opening 56 of each receptacle 52
flexes open to admit the matching attachment head 54. Once, the
head 54 has been inserted beyond the opening 56, the opening 56,
preferably having a shape memory, returns to its pre-flexed size
and shape and closes around the head 54. Thus, the opening 56
catches the head 54 at its upper end and is adapted to grip the
head 54 to prevent it from being withdrawn from the receptacle 52.
As best seen in FIG. 1, the result is that each shaft 50 and
corresponding receptacle 52 lock together to form unitary pillars
which hold and support the cover 14 at a predetermined position
above the base 12. In the preferred embodiment, the attachment
heads 54 are sized and shaped to cover substantially the entire
width of the openings 56, so as to prevent rain water from leaking
into the receptacles 52, and working its way into the aperture
18.
[0049] It will be appreciated that the attachment means and
attachment structure(s) could take any appropriate form. What is
important is that the vent 10 include one or more attachment
structures to attach the cover 14 to the base 12 so that
precipitation is blocked from entering the aperture 18 and gas flow
through the aperture 18 is permitted.
[0050] As shown in FIGS. 2, 4, and 5, the shafts 50 and receptacles
52 are preferably integrally moulded to the underside of the cover
14 and base 12 in matching relation. As best seen in FIG. 4, the
cover 14 has a first cover portion 58 and a second cover portion
60, the first and second cover portions being angled relative to
one another. In the preferred embodiment shown in FIG. 4, the first
cover portion 58 corresponds to a top portion of the cover 14,
while the second cover portion 60 corresponds to a side portion of
the cover 14. In the most preferred embodiment, the second portion
60 is sized, shaped and positioned to be oriented substantially
perpendicularly to the roof. The shafts 50 are carried by both the
first and second cover portions 58,60 on the underside of the cover
14, and the receptacles 52 are attached to the base 12 (see FIGS. 2
and 5). As mentioned above, in prior art vents, discolourations
often occur on vent covers where the shafts are connected to the
covers, as a result of the vents being stacked and the shafts
bearing the weight of multiple vents. It has been discovered that,
by attaching the shafts 50 to at least two cover portions which are
angled relative to one another, such discolourations on the top
surfaces of the covers are reduced or eliminated. Without being
bound to any particular theory, it is believed that by attaching
the shafts 50 to at least two cover portions which are angled
relative to one another, the stress load from the weight of the
stacked vents, on the point of connection of the shaft's attachment
to the cover 14 of vents lower in the stack, is evenly distributed
over a broader area of the cover 14, providing a sturdier
construction, which is less resistant to discolouration due to the
stress load. In addition, in the preferred embodiment, some of the
weight borne by the shaft 50 is borne at the point of connection
between the shaft 50 and the side portion of the cover 14, so that
there is shear stress (not normal stress) created on the side
portion. It appears that shear stress is less likely to create the
problematic discolouration.
[0051] It will be appreciated that cover portions 58 and 60 can be
angled relative to one another in a variety of ways. For example,
in the embodiment of FIGS. 1 and 2, the portions 58 and 60 are each
substantially planar sections that meet at one or more edges.
However, portions 58 and 60 need not intersect to be angled
relative to one another. Furthermore, portions 58 and 60 need not
be planar to be angled relative to one another in accordance with
the present invention. Rather, portions 58 and 60 could be arcuate
sections of a curved cover, as shown, for example, in FIG. 8. In
the alternate embodiment of FIG. 8, portions 58 and 60 are
themselves curved. Line 59 shows the approximate angle of portion
58, while line 61 shows the approximate angle of portion 60. Lines
59 and 61 are, in this example, tangents to the curved cover 14 at
the mid-point of portion 58 and portion 60 respectively. The angle
between lines 59 and 61 illustrates that portions 58 and 60 are
substantially angled relative to one another. Thus, because
portions 58 and 60 are positioned at different locations along
curved cover 14, they are angled relative to one another as shown
by lines 59 and 60.
[0052] As shown in FIGS. 1 and 4, each shaft 50 is attached to the
first and second cover portions 58,60 by web members 62. Although
three such web members 62 are shown in the figures, it is
contemplated that more or fewer web members 62 may be employed, as
long as the shaft 50 is carried by the at least two cover portions
58,60. Furthermore, the web members 62 may be made thicker
according to design requirements which will be appreciated by those
skilled in the art.
[0053] It will also be appreciated by those skilled in the art that
the invention comprehends other attachment means not comprising the
specific structure described above. What is important in this
aspect of the invention is that the attachment means is carried by
both the first and second cover portions 58,60, and secures the
cover 14 to the base 12 while permitting the flow of gas through
the aperture 18 and between the building enclosure and the outside.
For example, the shafts 50 and receptacles 52 could be glued,
screwed or heat-staked together. Also, other locking mechanisms
besides the above-described openings 56 and arrowhead 50 shafts
could be used. Similarly, it would be possible to use a different
number of attachment structures, heads 54 or shafts 50. What is
important is that the base 12 and the cover 14 are adequately
secured to one another. Also, the attachment means should be
carried by at least two cover portions 58,60 which are angled
relative to one another, and should secure the cover 14 to the base
12 while permitting the free flow of gas through the aperture 18
and between the building enclosure and the outside.
[0054] Referring now to FIG. 6, the base 12 of the vent 10
according to an embodiment of the present invention is shown in
plan view. It has been found that by positioning the attachment
structures at the non-side portion 26 of the base, the sides 24 are
left clear so that overlapping of shingles at the sides is not
interfered with. If the attachment structures were positioned at
the side 24, they would create a jagged profile with wall 30 that
would make it harder to cut shingles to overlap the flange 20 so
that the shingles abut the aperture-surrounding wall 30. By
contrast, with the attachment structures positioned at the non-side
portion 26, a smooth profile can be presented on the sides 24,
facilitating the cutting of the shingles, and the positioning of
the shingles so that they abut the aperture-surrounding wall 30.
With a smooth profile, the roofer does not need to make cut-outs in
the shingle to match the attachment structures when laying the
shingles up against the sides 24.
[0055] As mentioned above, the base preferably includes four
attachment receptacles 52, two of which are positioned at the
upward end of the base 12 and the other two are positioned at the
downward end. The attachment receptacles 52 may be formed
integrally into the aperture-surrounding wall 30 of the vent
structure 16, into the flange 20 apart from the vent structure 16,
or any combination thereof.
[0056] Preferably, the vent structure 16 has a width W that is
approximately the same width as a standard shingle tab--about 20.3
centimetres. In this way, once one shingle tab is cut out, the vent
10 will fit neatly between the remaining shingle tabs, resulting in
a clean looking installation. No cutting off of portions of tabs is
required.
[0057] Referring now to FIGS. 7A and 7B, louvres 64 removably
attachable to the vent structure 16 at the top end 40 of the
aperture-surrounding wall 30 are shown. The louvres 64 are
preferably attached by way of friction fit coupling of a portion of
the louver 64 to a complementary portion of the vent structure 16.
Other ways of attaching the louvres 64 to the vent structure are
comprehended, as is a vent 10 without louvres 64. What is preferred
is that louvres 64 are sized, shaped and positioned to some or all
of the precipitation that has fallen under the cover 14 from
bouncing up into the aperture 18. In periods of heavy rain, rain
drops will hit the shingles and bounce upwards. In some
circumstances the rain drops may fall under the cover 14 and bounce
up into the aperture 18. The preferred louvres 64 function to block
the bouncing rain drops from reaching the aperture 18. Preferably,
the louvres 64 also block snow from blowing into the aperture 18.
Therefore, most preferably, the louvers 64 are attached to the vent
structure 16 so as to extend outwardly, and downwardly towards the
flange 20 at an angle of about 45 degrees.
[0058] While reference has been made to various preferred
embodiments of the invention other variations are comprehended by
the broad scope of the appended claims. Some of these have been
discussed in detail in this specification and others will be
apparent to those skilled in the art. All such variations and
alterations are comprehended by this specification are intended to
be covered, without limitation.
* * * * *