U.S. patent application number 12/237659 was filed with the patent office on 2009-02-19 for alloy superconductor and methods of making the same.
This patent application is currently assigned to JAPAN SCIENCE AND TECHNOLOGY AGENCY. Invention is credited to Jun AKIMITSU, Kazunobu KADOMURA, Takahiro MURANAKA, Yuji ZENITANI.
Application Number | 20090048114 12/237659 |
Document ID | / |
Family ID | 18925981 |
Filed Date | 2009-02-19 |
United States Patent
Application |
20090048114 |
Kind Code |
A1 |
AKIMITSU; Jun ; et
al. |
February 19, 2009 |
ALLOY SUPERCONDUCTOR AND METHODS OF MAKING THE SAME
Abstract
There are provided an intermetallic-compound superconductor that
is high in superconducting transition temperature, and an alloy
superconductor that is high in superconducting transition
temperature and excels in malleability and ductility, as well as a
method of making such a superconductor with good reproducibility
and at a low cost of manufacture. This entirely new intermetallic
compound superconductor is made of magnesium (Mg) and beryllium
(Be) and has a chemical composition expressed by formula:
Mg.sub.1Be.sub.2, has a hexagonal AlB.sub.2 type crystallographic
structure and has a superconducting transition temperature
(T.sub.c) of 35 K. An alloy containing this intermetallic compound
excels in malleability and ductility and constitutes the alloy
superconductor having a superconducting transition temperature
(T.sub.c) of 35 K and being low in specific resistance for normal
conduction at a temperature ranging from the superconducting
transition temperature to a room temperature. In the method of
manufacture, a Mg containing feedstock powder and a Be containing
feedstock powder are mixed together to form a mixture thereof which
is, e.g., hot pressed to produce a semiconductor product.
Inventors: |
AKIMITSU; Jun; (Tokyo,
JP) ; ZENITANI; Yuji; (Tokyo, JP) ; MURANAKA;
Takahiro; (Tokyo, JP) ; KADOMURA; Kazunobu;
(Tokyo, JP) |
Correspondence
Address: |
WESTERMAN, HATTORI, DANIELS & ADRIAN, LLP
1250 CONNECTICUT AVENUE, NW, SUITE 700
WASHINGTON
DC
20036
US
|
Assignee: |
JAPAN SCIENCE AND TECHNOLOGY
AGENCY
Saitama
JP
|
Family ID: |
18925981 |
Appl. No.: |
12/237659 |
Filed: |
September 25, 2008 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10469245 |
Sep 8, 2003 |
7445681 |
|
|
PCT/JP02/02205 |
Mar 8, 2002 |
|
|
|
12237659 |
|
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Current U.S.
Class: |
505/490 ;
419/38 |
Current CPC
Class: |
C22C 28/00 20130101;
C30B 29/52 20130101; Y10S 505/805 20130101; B22F 2998/10 20130101;
B22F 2998/10 20130101; C04B 2235/421 20130101; C22C 1/0491
20130101; C04B 35/58057 20130101; C04B 2235/40 20130101; C04B
2235/386 20130101; C04B 2235/401 20130101; C04B 2235/767 20130101;
Y10S 420/901 20130101; C04B 2235/96 20130101; C22C 1/0408 20130101;
C22C 30/00 20130101; C04B 2235/761 20130101; C04B 2235/3206
20130101; Y10S 505/785 20130101; C22C 25/00 20130101; H01L 39/125
20130101; C04B 35/645 20130101; C22C 23/00 20130101; B22F 3/14
20130101; B22F 1/0003 20130101 |
Class at
Publication: |
505/490 ;
419/38 |
International
Class: |
H01L 39/24 20060101
H01L039/24 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 9, 2001 |
JP |
2001-067663 |
Claims
1. A method of making an alloy superconductor, characterized in
that it comprises the steps of: mixing a Mg containing feedstock
powder, a Be containing feedstock powder and a B containing
feedstock powder together to form a mixture powder thereof so that
the mixture powder contains Mg, Be and B at a compositional ratio
of Mg:Be:B=1:x:y where 0<x<20 and 0<y<20, shaping said
mixture powder into the form of a pellet, and heating said pellet
in a pressurized inert gas to form the alloy superconductor.
2. A method of making an alloy superconductor, characterized in
that it comprises the steps of: mixing a Mg containing feedstock
powder, a Be containing feedstock powder and a B containing
feedstock powder together to form a mixture powder thereof so that
the mixture powder contains Mg, Be and B at a compositional ratio
of Mg:Be:B=1:x:y where 0<x<20 and 0<y<20, shaping said
mixture powder into the form of pellet, and pressing and heating
said pellet to form the alloy superconductor.
3. A method of making an alloy superconductor as set forth in claim
1, characterized in that said pellet is heated in said inert gas
under a pressure of 1 to 200 MPa at a temperature of 600 to
1100.degree. C. for a period of several minutes or more.
4. A method of making an alloy superconductor as set forth in claim
2, characterized in that said pellet is pressed and heated under a
pressure of 0.1 to 6 GPa at a temperature of 700 to 1400.degree. C.
for a period of several minutes or more.
Description
[0001] This application is a divisional of U.S. patent application
Ser. No. 10/469,245, filed on Sep. 8, 2003, which is a 371 of
International Application No. PCT/JP02/02205 filed on Mar. 8, 2002
which claims the priority of Japanese Application No. 2001-067663,
filed on Mar. 9, 2001, all of which are incorporated herein by
reference.
TECHNICAL FIELD
[0002] This present invention relates to an intermetallic-compound
superconductor and an alloy superconductor which can be utilized in
superconducting electronics such as a large scale electric power
transmission system, a superconductive power storage system, a high
performance Josephson device and a high frequency electronic
device, and which especially are high in superconducting transition
temperature, are easy to manufacture, excel in malleability and
ductility, and yet are altogether new. The invention also relates
to a method of making such a novel superconductor.
BACKGROUND ART
[0003] Superconductors are known to include a superconductor made
of a simple metal, a superconductor made of a compound, and a
superconductor made of composite oxides.
[0004] A simple metal superconductor may contain a simple metal
such as Pb and Nb but is known to lack utility because it is low in
superconducting transition temperature.
[0005] Known as intermetallic compound superconductors include
those having a Al5 type crystallographic structure of intermetallic
compounds as represented by Nb.sub.3Ge, Nb.sub.3Ga, Nb.sub.3Al and
Nb.sub.3Sn, and those having a chevrel type crystallographic
structure of intermetallic compounds as represented by
PbMo.sub.6S.sub.8. Intermetallic compound superconductors having an
AlB.sub.2 type crystallographic structure of intermetallic
compounds as represented by NbB.sub.2 are also known which,
however, are also known to be extremely low in superconducting
transition temperature (T.sub.c=0.62 K, see Journal of the
Less-Common Metals, 67 (1979), 249-255). These intermetallic
compound superconductors include one with Nb.sub.3Ge which is
relatively high in superconducting transition temperature (=about
23 K), but commonly have the disadvantage that they are weak in
distortion and are fragile.
[0006] Known as a composite oxide superconductor include La group
oxide superconductors as represented by composition
La.sub.2-xBa.sub.xCuO.sub.4, Y group oxide superconductors as
represented by composition Y.sub.1Ba.sub.2Cu.sub.3O.sub.7-x, Bi
group oxide superconductors as represented by composition
Bi.sub.2Sr.sub.2Ca.sub.n-1CuO.sub.2n+2, Tl group superconductors as
represented by composition
Tl.sub.2Ba.sub.2Ca.sub.n-1Cu.sub.nO.sub.2n+2, and Hg group oxide
superconductors as represented by
Hg.sub.1Ba.sub.1CaCu.sub.1O.sub.6+x. These composite oxide
superconductors are high in superconducting transition temperature
and indeed include those which have their superconducting
transition temperatures reaching as high as 150 K. The composite
oxide superconductor has a perovskite structure made up of a
lamination of an octahedral, pyramidal or planar superconducting
layer of CuO.sub.2, and a block layer (dissimilar in
crystallographic structure to the superconducting layer) made of an
atom or atoms such as La, Ca, Y, Bi or Hg and oxygen. As such the
extreme complexity of the crystallographic structure of a composite
oxide superconductor makes it difficult to conduct its production
in a large volume and with good reproducibly. In addition, the
superconductor being a composite oxide is naturally poor in both
malleability and ductility, and is hard to use as a superconducting
electric cable or wire.
[0007] A well known alloy superconductor is a Nb--Ti alloy, which
is excellent in malleability and ductility and hence has been used
to form superconducting electric cables or wires and
superconducting magnets. However, an alloy conductor is as low in
superconducting transition temperature as, e.g., about 9 K with the
Nb--Ti alloy, and hence improvements in them are being sought.
[0008] As to superconducting cables or wires, it should also be
noted that it may happen that a portion of a superconducting cable
incidentally becomes normally conductive. Once this takes place, it
may bring about a phenomenon, known as the "quenching" phenomenon,
that triggered by Joule heating of the portion rendered normally
conductive to have a finite electrical resistance, the entire
material in a moment becomes normally conductive. When the
quenching phenomenon occurs, serious consequences are met such as
the burning of the superconducting cable and the explosive
vaporization of coolant, both due to the Joule heat.
[0009] An attempt that has so far been made to avoid the quenching
phenomenon is to provide a current bypass for a superconducting
cable by winding a metal wire low in electric resistivity (specific
resistance) around the superconducting cable so that when a portion
of the superconducting cables incidentally becomes normally
conductive, the current is allowed to escape through the current
bypass.
[0010] The metal wire low in electric resistivity must, however, be
formed of a metal such as silver (Ag) that is expensive and must
therefore make the superconducting cable costly.
[0011] It is accordingly an object of the present invention to
provide an alloy superconductor that is high in superconducting
transition temperature and also excels in malleability and
ductility, and that can be used to form a superconducting cable
without the need for a current bypassing metal wire. It is further
an object of the present invention to provide methods of making
superconductors reproducibly and at a relative low cost of
manufacture.
DISCLOSURE OF THE INVENTION
[0012] In order to attain the object first mentioned above there is
provided in accordance with the present invention an alloy
superconductor, characterized in that it is an alloy having a
composition represented by composition formula: MgBe.sub.xB.sub.y
where 0<x<20 and 0<y<20.
[0013] The said alloy superconductor preferably has a
superconducting transition temperature (T.sub.c) of 35 K.
[0014] The said alloy superconductor preferably has a specific
resistance not greater than 6.times.10.sup.-5 ohm-cm at a
temperature ranging from its superconducting transition temperature
(T.sub.c) of 35 K to a room temperature.
[0015] Also, the alloy superconductor made up as mentioned above
has a superconducting transition temperature (T.sub.c) of 35 K, and
is higher in superconducting transition temperature than any alloy
superconductor so far known and also excels in both malleability
and ductility. Moreover, it is lower in specific resistance at a
temperature ranging from the superconducting transition temperature
to a room temperature than any alloy superconductor so far
know.
[0016] Further, the alloy superconductor made up as mentioned above
can be used as a superconductor high in superconducting transition
temperature and also excellent in malleability and ductility for a
superconducting electric wire or cable used in a superconducting
electric power transmission system, a superconducting electric
power storage system or the like and also in a superconducting
electronic component such as a high performance Josephson device
and a high frequency or electronic device.
[0017] A method of manufacture of an alloy superconductor in
accordance with the present invention comprises the steps of:
mixing a Mg containing feedstock powder, a Be containing feedstock
powder and a B containing feedstock powder together to form a
mixture powder thereof so that the mixture powder contains Mg, Be
and B at a compositional ratio of Mg:Be:B=1:x:y where 0<x<20
and 0<y<20, shaping the said mixture powder into the form of
a pellet, and heating the said pellet in a pressurized inert gas to
form the alloy superconductor.
[0018] An alternative method of manufacture of an alloy
superconductor in accordance with the present invention may
comprise the steps of: mixing a Mg containing powder, a Be
containing feedstock powder and a B containing feedstock powder
together to form a mixture powder thereof so that the mixture
powder contains Mg, Be and B at a compositional ratio of
Mg:Be:B=1:x:y where 0<x<20 and 0<y<20, shaping the said
mixture powder into the form of a pellet, and pressing and heating
or hot pressing the said pellet to form the alloy
superconductor.
[0019] In the method of manufacture of an alloy superconductor
mentioned above, the said pellet is advantageously heated in the
said inert gas also under a pressure of 1 to 200 MPa at a
temperature of 600 to 1100.degree. C. for a period of several
minutes or more.
[0020] In the method of manufacture of an alloy superconductor
mentioned above, the said pellet is advantageously pressed and
heated or hot pressed under a pressure of 0.1 to 6 GPa at a
temperature of 700 to 1400.degree. C. for a period of several
minutes or more.
[0021] The methods mentioned above of making an alloy
superconductor permit an alloy superconductor containing an
intermetallic compound in accordance with the present invention to
be manufactured reproducibly and easily.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will better be understood from the
following detailed description and the drawings attached hereto
showing certain illustrative forms of embodiment of the present
invention. In this connection, it should be noted that such forms
of embodiment illustrated in the accompanying drawings hereof are
intended in no way to limit the present invention but to facilitate
an explanation and understanding thereof. In the drawings:
[0023] FIG. 1 is a diagram illustrating a result of powder X-ray
diffraction measurements conducted of an alloy superconductor of a
composition represented by composition formula:
Mg.sub.1Be.sub.xB.sub.y (where 0<x<20 and 0<y<20)
according to the present invention;
[0024] FIG. 2 is a diagram illustrating a result of measurements
conducted to derive the temperature characteristics of the
electrical resistivity of an alloy superconductor of a composition
represented by composition formula: Mg.sub.1Be.sub.xB.sub.y (where
0<x<20 and 0<y<20) according to the present invention;
and
[0025] FIG. 3 is a diagram illustrating a result of measurements
conducted to derive the temperature characteristics of the magnetic
susceptibility of an alloy superconductor of a composition
represented by composition formula: Mg.sub.1Be.sub.xB.sub.y (where
0<x<20 and 0<y<20) according to the present
invention.
BEST MODES FOR CARRYING OUT THE INVENTION
[0026] Hereinafter, the present invention will be described in
detail with reference to suitable forms of implementation thereof
illustrated in the drawing figures.
[0027] FIG. 1 is a diagram illustrating a result of powder X-ray
diffraction measurements conducted of an alloy superconductor of a
composition represented by composition formula:
Mg.sub.1Be.sub.xB.sub.y (where 0<x<20 and 0<y<20)
according to the present invention.
[0028] The X-ray diffraction measurements were conducted using a
biaxial X-ray diffraction analyzer (made by company RIGAKU, model
RINT2000).
[0029] From the powder X-ray diffraction measurement pattern shown
in FIG. 1, it is seen that the alloy superconductor of the present
invention has a crystallographic structure that is hexagonal and
belongs to the space group p6/mmm. It is also seen that with its
a-axis having a length of 3.084 angstroms and its c-axis having a
length of 3.5508 angstroms, it is a hexagonal AlB.sub.2 type
crystallographic structure.
[0030] Also in identifying the chemical composition, use is made of
EPMA (Electron Probe Micro Analysis) and ICP (Induced Coupled
Plasma) methods.
[0031] Mention is next made of the superconducting characteristics
of an alloy superconductor of an alloy superconductor of a
composition represented by composition formula:
Mg.sub.1Be.sub.xB.sub.y (where 0<x<20 and 0<y<20)
according to the present invention.
[0032] FIG. 2 is a diagram illustrating a result of measurements
conducted to derive the temperature characteristics of the specific
resistance (electrical resistivity) of an alloy superconductor of a
composition represented by composition formula:
Mg.sub.1Be.sub.xB.sub.y (where 0<x<20 and 0<y<20)
according to the present invention. The electrical resistance was
measured according to the 4-probe method.
[0033] From FIG. 2, it is seen that the electrical resistance
decreases with the temperature decreased, and sharply becomes zero
at a temperature of 35 K, which indicates that the intermetallic
compound has a superconducting transition temperature of 35 K. It
is also seen from FIG. 2 that its specific resistance for normal
conduction is extremely as low as 6.times.10.sup.-5 ohm-cm over a
temperature range from the superconducting transition temperature
of 35 K to a room temperature.
[0034] Mention is next made of a result of measurements of the
magnetic susceptibility of an alloy superconductor of a composition
represented by composition formula: Mg.sub.1Be.sub.xB.sub.y (where
0<x<20 and 0<y<20) according to the present
invention.
[0035] FIG. 3 is a diagram illustrating a result of measurements
conducted to derive the temperature characteristics of the magnetic
susceptibility of an alloy superconductor of a composition
represented by composition formula: Mg.sub.1Be.sub.xB.sub.y (where
0<x<20 and 0<y<20) according to the present invention.
The magnetic susceptibilities were measured using a DC
susceptometer or DC susceptibility measurement apparatus (made by
company Quantum Design, MPMS Series, Model MPMS-R2).
[0036] As is apparent from FIG. 3, exhibiting negative
susceptibilities, namely diamagnetism, at temperatures lower than
T.sub.c=35 K it is seen that the alloy superconductor of a
composition represented by composition formula:
Mg.sub.1Be.sub.xB.sub.y (where 0<x<20 and 0<y<20)
according to the present invention is a superconductor having a
superconducting transition temperature of T.sub.c=35 K.
[0037] If, in accordance with the method of manufacture according
to the present invention, feedstock powders are mixed together to
contain magnesium, beryllium and boron at a compositional ratio of
Mg:Be:B=1:x:y where 0<x<20 and 0<y<20, then there comes
out an alloy superconductor containing the intermetallic compound
mentioned above. Here, the compositional ratio can be varied to
meet with an application purpose. For example, making Mg larger in
compositional proportion may produce a superconducting electric
cable that especially excels in malleability and ductility.
[0038] As regards feedstock powders, use may be made of Mg powder
or MgO powder for Mg, Be powder for Be and B or BN powder for
B.
[0039] In making an alloy superconductor, several methods are
available.
[0040] In a first method, a Mg powder, a Be powder and a B powder
are mixed together in an agitating apparatus to form a powder
mixture, which is then shaped into a pellet form, which in turn is
placed in a HIP (hot isostatic pressing) apparatus (made by, e.g.,
company Kobe Seiko, high temperature, high pressure atmosphere
furnace) charged with an inert gas and is heated therein under an
inert gas pressure of 1 to 200 MPa at a temperature of 600 to
1100.degree. C. for a period of several minutes or more. This
method permits forming either superconductor with ease.
[0041] In a second method, a Mg powder, a Be powder and a B powder
are mixed together in the agitating apparatus to form a powder
mixture, which is then shaped into a pellet form, which in turn is
placed in a cubic anvil pressing or like pressing apparatus and is
heated therein under a pressure of 0.1 to 6 GPa at a temperature of
700 to 1400.degree. C. (hot pressed) for a period of several
minutes or more. This method permits forming either superconductor
with ease. High pressure is required to facilitate joining grain
boundaries together while high temperature is needed to grow
superconducting phase.
[0042] It should be noted here that an alloy superconductor
according to the present invention is not limited in form to a
polycrystalline sintered body as above but may in form be a
polycrystalline bulk body, large single crystal, or a thin
film.
[0043] Using a conventional bulk body fabricating apparatus such as
a forging or a superhigh-pressure pressing and heating synthetic
apparatus permits an intermetallic-compound or alloy superconductor
in the form of a polycrystalline bulk body to be made that is light
in weight, high in hardness and excels in corrosion resistance.
[0044] Also, a large single-crystal alloy superconductor is
obtainable by using a known single-crystal growth process such as
recrystallization, simple lifting, floating zone melting or
fluxing, with the use of a suitable crucible in a controlled
atmosphere.
[0045] Further, a thin-film alloy superconductor is obtainable by
chemical gas-phase vapor deposition using a gas phase source
containing magnesium, beryllium and boron at compositional ratio of
Mg:Be:B=1:x:y where 0<x<20 and 0<y<20, or by sputtering
with the use of a target material as a sputtering source containing
magnesium, beryllium and boron at the above compositional ratio.
Also, for the substrate on which to form a thin-film alloy
superconductor, use may be a metal substrate formed of, e.g., Cu,
or a ceramic substrate, and may be a composite substrate having a
ceramic deposited on a metal substrate. Such substrates may
selectively be used to meet with a particular use or
application.
[0046] A superconducting alloy that excels in malleability and
ductility is obtainable by making larger the proportion of Mg that
excels in malleability and ductility, or by compounding upon
addition of another metal or metals that excels in malleability and
ductility. Such a superconducting alloy can be worked by rolling or
extrusion into an ultra-thin multi-core superconducting cable, a
thin superconducting wire, or a superconducting alloy wire or
cable.
INDUSTRIAL APPLICABILITY
[0047] As can be appreciated from the foregoing description, the
present invention provides an alloy superconductor which not only
is high in superconducting transition temperature and excels in
malleability and ductility, but also is low in specific resistance
for normal conduction. Hence, it is not only useful for
superconducting electronics such as a high performance Josephson
device, a high frequency or electronic device, but also can highly
advantageously be used to form superconducting electric cables to
make them extremely less costly by eliminating the need to provide
current bypassing metal wires therefor.
[0048] Further, using a method as described of making an alloy
superconductor permits the alloy superconductor to be manufactured
with an extremely high reproducibility, with ease, and at a
reasonable cost.
* * * * *